Non-nicotine e-vaping section, and non-nicotine e-vaping device including non-nicotine e-vaping section
The non-nicotine e-vaping section addresses inefficiencies in vaporization by optimizing channel and air passage ratios and airflow direction, resulting in consistent and efficient vapor production.
Patent Information
- Application Number
- JP2025089657
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2019-08-14
- Filing Date
- 2025-05-29
- Publication Date
- 2025-08-26
AI Technical Summary
Existing non-nicotine e-vapor devices face inefficiencies in vaporizing non-nicotine pre-vapor formulations due to inadequate design of channels and air passages, leading to potential blockages and inconsistent vapor production.
The non-nicotine e-vaping section features a design with a larger cross-sectional area for channels compared to air passages, ensuring unobstructed flow of non-nicotine pre-vapor formulation to the wick, and includes vents that facilitate airflow perpendicular to the heater, enhancing vaporization efficiency.
This design ensures consistent and efficient vaporization of non-nicotine compounds, reducing the likelihood of blockages and improving overall performance of the e-vaping device.
Smart Images

Figure 2025124775000001_ABST
Abstract
Description
[Technical Field]
[0001] Exemplary embodiments generally relate to a non-nicotine e-vaping section and a non-nicotine e-vaping device comprising the non-nicotine e-vaping section. [Background technology]
[0002] Non-nicotine e-vapor devices use a heater to at least partially vaporize a non-nicotine pre-vapor formulation to produce a non-nicotine vapor. Summary of the Invention
[0003] [Summary] At least one exemplary embodiment relates to a non-nicotine e-vaping section.
[0004] In an exemplary embodiment, the non-nicotine e-vapor section comprises a housing, a wick, a heater, and a reservoir, wherein the wick is within a chamber defined within the housing, the heater heats the vicinity of the wick, the reservoir is configured to contain a non-nicotine pre-vapor formulation, wherein the non-nicotine pre-vapor formulation does not contain nicotine and contains at least one non-nicotine compound, the non-nicotine e-vapor section defines at least one first channel, the at least one first channel configured to convey the non-nicotine pre-vapor formulation from the reservoir to the wick, and the non-nicotine e-vapor section further defines at least one first air passage, the at least one first air passage configured to allow air to flow into the reservoir.
[0005] In an exemplary embodiment, a total cross-sectional flow area of the at least one first channel is greater than a total cross-sectional flow area of the at least one first air passage.
[0006] In an exemplary embodiment, the total cross-sectional area of the at least one first channel is about 0.75 mm 2 to 1.25 mm 2 and the total cross-sectional area of the at least one first air passage is about 0.1 mm 2 from 0.2 mm 2 That's it.
[0007] In an exemplary embodiment, the ratio of the total cross-sectional flow area of the at least one first channel to the total cross-sectional flow area of the at least one first vent passage is between about 9:1 and 5:1.
[0008] In an exemplary embodiment, the cross-sectional flow area of each of the at least one first vent passage is about 0.12 mm 2 Smaller than.
[0009] In an exemplary embodiment, the wick does not extend into the reservoir and the wick does not extend into the at least one first channel.
[0010] In an exemplary embodiment, the at least one first channel includes two or more channels.
[0011] In an exemplary embodiment, at least one first vent is defined within the non-nicotine e-vaping section, the at least one first vent configured to allow airflow into the chamber.
[0012] In an exemplary embodiment, the discharge end of the at least one first vent is positioned directly opposite the heater.
[0013] In an exemplary embodiment, the at least one first vent is configured to allow the airflow to enter the chamber in a first direction, and the chamber is configured to allow the airflow to flow at least partially across the heater and away from the heater in a second direction, the first direction and the second direction being approximately perpendicular to each other.
[0014] In an exemplary embodiment, the heater comprises at least one first flat heating surface, and the first direction is approximately perpendicular to the at least one first flat heating surface.
[0015] In an exemplary embodiment, at least one first air inlet is defined by the housing, and the at least one first air inlet is in fluid communication with the at least one first vent when the non-nicotine e-vaping section is connected to a power section to form a non-nicotine e-vaping device.
[0016] In an exemplary embodiment, a first wall of the reservoir at least partially defines the at least one first channel and the at least one first air passage, the wick is connected to an outer surface of the first wall and covers an outlet end of the at least one first channel, and the at least one first air passage has an inlet end positioned adjacent to the wick.
[0017] In an exemplary embodiment, the wick is connected to a wall of the chamber, the heater overlaps and is in direct contact with the wick, the heater has at least one first flat heating surface facing the interior of the chamber, and the at least one first flat heating surface has an opening exposing a surface area of the wick to the interior of the chamber.
[0018] In an exemplary embodiment, the wick is a thin pad.
[0019] In an exemplary embodiment, the non-nicotine e-vapor section further comprises the non-nicotine pre-vapor formulation in the reservoir, the non-nicotine pre-vapor formulation containing a non-nicotine vapor former and the at least one non-nicotine compound.
[0020] In exemplary embodiments, the at least one non-nicotine compound is cannabis, at least one cannabis-derived component, or both cannabis and the at least one cannabis-derived component.
[0021] One exemplary embodiment is directed to a non-nicotine e-vaping device.
[0022] In an exemplary embodiment, a non-nicotine e-vaping device includes a non-nicotine e-vaping section, the non-nicotine e-vaping section including a housing, a wick, a heater, a reservoir, and a power unit, the wick being within a chamber defined within the housing, the heater being configured to heat a vicinity of the wick, the reservoir being configured to contain a non-nicotine pre-vapor formulation, the non-nicotine pre-vapor formulation being nicotine-free and containing at least one non-nicotine compound, the non-nicotine e-vaping section including ... non-nicotine e-vaping section including a wick, a heater, a reservoir, and a power unit, the wick being within a chamber defined within the housing, the heater being configured to heat a vicinity of the wick, the reservoir being configured to contain a non-nicotine pre-vapor formulation, the non-nicotine pre-vapor formulation being nicotine-free and containing at least one non-nicotine defines at least one first channel configured to conduct the non-nicotine pre-vapor formulation from the reservoir to the wick; the non-nicotine e-vaping section further defines at least one first airway configured to allow air to enter the reservoir; the power unit is configured to connect to the non-nicotine e-vaping section and comprises a power source and control circuitry configured to selectively send current from the power source to the heater.
[0023] In an exemplary embodiment, a total cross-sectional flow area of the at least one first channel is greater than a total cross-sectional flow area of the at least one first air passage.
[0024] In an exemplary embodiment, the total cross-sectional area of the at least one first channel is about 0.75 mm 2 to 1.25 mm 2 and the total cross-sectional area of the at least one first air passage is about 0.1 mm 2from 0.2 mm 2 That's it.
[0025] In an exemplary embodiment, the ratio of the total cross-sectional flow area of the at least one first channel to the total cross-sectional flow area of the at least one first vent passage is between about 9:1 and 5:1.
[0026] In an exemplary embodiment, the cross-sectional flow area of each of the at least one first vent passage is about 0.12 mm 2 Smaller than.
[0027] In an exemplary embodiment, the wick does not extend into the reservoir and the wick does not extend into the at least one first channel.
[0028] In an exemplary embodiment, the at least one first channel includes two or more channels.
[0029] In an exemplary embodiment, at least one first vent is defined within the non-nicotine e-vaping section, the at least one first vent configured to allow airflow into the chamber, and an outlet end of the at least one first vent positioned directly opposite the heater.
[0030] In an exemplary embodiment, the at least one first vent is configured to allow the airflow to enter the chamber in a first direction, and the chamber is configured to allow the airflow to flow at least partially across the heater and away from the heater in a second direction, the first direction and the second direction being approximately perpendicular to each other.
[0031] In an exemplary embodiment, at least one first air inlet is defined by the housing, and the at least one first air inlet is in fluid communication with the at least one first vent when the non-nicotine e-vaping section is connected to a power section to form a non-nicotine e-vaping device.
[0032] In an exemplary embodiment, a first wall of the reservoir at least partially defines the at least one first channel and the at least one first air passage, the wick is connected to an outer surface of the first wall and covers an outlet end of the at least one first channel, and the at least one first air passage has an inlet end positioned adjacent to the wick.
[0033] In an exemplary embodiment, the wick is connected to a wall of the chamber, the heater overlaps and is in direct contact with the wick, the heater has at least one first flat heating surface facing the interior of the chamber, and the at least one first flat heating surface has an opening exposing a surface area of the wick to the interior of the chamber.
[0034] In an exemplary embodiment, the wick is a thin pad.
[0035] In an exemplary embodiment, the non-nicotine e-vaping device further comprises a first pair of electrical connections provided at a first end of the non-nicotine e-vaping section and a second pair of electrical connections provided at a second end of the power section, the first pair of electrical connections being matable with the second pair of electrical connections and electrically connecting the power section and the heater.
[0036] In an exemplary embodiment, the non-nicotine e-vaping device further comprises at least one first sensor provided in the power unit; and circuitry operably connected to the at least one first sensor and the power source, wherein the power unit is in fluid communication with the chamber, the at least one first sensor configured to measure at least one of a pressure drop, an airflow direction, or both the pressure drop and the airflow direction, and the circuitry configured to cause the power source to send the current to the heater when the at least one first sensor detects a vaping state.
[0037] In an exemplary embodiment, the non-nicotine e-vapor device further comprises the non-nicotine pre-vapor formulation in the reservoir, the non-nicotine pre-vapor formulation containing a non-nicotine vapor former and the at least one non-nicotine compound.
[0038] In exemplary embodiments, the at least one non-nicotine compound is cannabis, at least one cannabis-derived component, or both cannabis and the at least one cannabis-derived component. [Brief explanation of the drawings]
[0039] Various features and advantages of the non-limiting embodiments herein will become more apparent from a consideration of the detailed description in conjunction with the accompanying drawings. The accompanying drawings are provided for illustrative purposes only and should not be construed as limiting the scope of the claims. The accompanying drawings are not to be considered as drawn to scale unless explicitly stated. Various dimensions of the drawings may be exaggerated for clarity.
[0040] [Figure 1] FIG. 1 is a perspective view of a non-nicotine e-vaping device in one example embodiment.
[0041] [Figure 2] FIG. 2 is another perspective view of a non-nicotine e-vaping device in an exemplary embodiment.
[0042] [Figure 3] FIG. 3 is an illustration showing an end of a first non-nicotine e-vaping section for a non-nicotine e-vaping device according to an exemplary embodiment.
[0043] [Figure 4] FIG. 4 is a perspective view of the power section of a non-nicotine e-vaping device in an exemplary embodiment.
[0044] [Figure 5] FIG. 5 is a cross-sectional view of a non-nicotine e-vaping device in an exemplary embodiment.
[0045] [Figure 6] FIG. 6 is a cross-sectional view of a first non-nicotine e-vaping section according to an exemplary embodiment.
[0046] [Figure 7] FIG. 7 is another cross-sectional view of the first non-nicotine e-vaping section in an exemplary embodiment; and
[0047] [Figure 8] FIG. 8 is another cross-sectional view of the first non-nicotine e-vaping section according to an exemplary embodiment. DETAILED DESCRIPTION OF THE INVENTION
[0048] [Detailed explanation] Although several detailed exemplary embodiments are disclosed herein, the specific structural and functional details disclosed herein are merely representative for purposes of describing the exemplary embodiments, but the exemplary embodiments may be embodied in many alternative forms and should not be construed as being limited to only the exemplary embodiments set forth herein.
[0049] Thus, while exemplary embodiments are susceptible to various modifications and alternative forms, such exemplary embodiments have been shown by way of example in the drawings and will be described in detail herein. It should be understood, however, that there is no intention to limit the exemplary embodiments to the particular forms disclosed, but on the contrary, the exemplary embodiments are intended to cover all modifications, equivalents, and alternatives thereof. Like numbers refer to like elements throughout the description of the figures.
[0050] When an element or layer is referred to as being "on," "connected to," "coupled to," or "covering" another element or layer, it should be understood that the element may be directly on, connected to, coupled to, or covering the other element or layer, or that intervening elements or layers may be present. Conversely, when an element is referred to as being "directly on," "directly connected to," or "directly coupled to" another element or layer, there are no intervening elements or layers present. As used herein, like numbers refer to like elements. As used herein, the term "and / or" includes any and all combinations or subcombinations of one or more of the associated listed items.
[0051] In this specification, terms such as first, second, and third may be used to describe various elements, regions, layers, and / or sections, but it should be understood that these elements, regions, layers, and / or sections are not limited by these terms. These terms are used only to distinguish one element, region, layer, or section from another region, layer, or section. Thus, a first element, region, layer, or section described below could be referred to as a second element, region, layer, or section without departing from the teachings of the exemplary embodiments.
[0052] For ease of description, spatially relative terms (e.g., "beneath," "below," "lower," "above," "upper," etc.) may be used herein to describe the relationship of one element or feature to another, as illustrated in the figures. It should be understood that spatially relative terms are intended to encompass different orientations of the device during use and operation in addition to the orientation depicted in the figures. For example, if a device in the figures were turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the term "below" can encompass both an orientation of "above" and "below." Additionally, a device may be otherwise oriented (rotated 90 degrees, oriented in other ways), and the spatially relative descriptors used herein would be interpreted accordingly.
[0053] The terminology used herein is for the purpose of describing various exemplary embodiments only and is not intended to limit the exemplary embodiments. As used herein, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will be further understood that the terms "includes," "including," "comprises," and / or "comprising," as used herein, specify the presence of stated features, integers, steps, operations, and / or elements, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, and / or groups thereof.
[0054] In this specification, when the words "about" and "substantially" are used in connection with numerical values, unless expressly defined otherwise, the associated numerical value is intended to include a tolerance of ±10% around the stated numerical value.
[0055] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the illustrated embodiments belong. Furthermore, terms, including those defined in commonly used dictionaries, should be interpreted as having a meaning consistent with the meaning in the context of the relevant art, and will not be interpreted in an idealized or overly formal sense unless explicitly defined herein.
[0056] The hardware may be implemented using processing or control circuitry such as, but not limited to, one or more processors, one or more central processing units (CPUs), one or more microcontrollers, one or more arithmetic logic units (ALUs), one or more digital signal processors (DSPs), one or more microcomputers, one or more field programmable gate arrays (FPGAs), one or more systems-on-chips (SoCs), one or more programmable logic units (PLUs), one or more microprocessors, one or more application specific integrated circuits (ASICs), or other devices capable of responding to and executing instructions in a defined manner.
[0057] 1 is a perspective view of an exemplary embodiment of an e-vaping device 10. In the exemplary embodiment, the non-nicotine e-vaping device 10 includes two sections: a first non-nicotine e-vaping section, cartridge, or pod 12, and a power section 14. In the exemplary embodiment, the first non-nicotine e-vaping section 12 is connectable to the power section 14. In another exemplary embodiment, the non-nicotine e-vaping device 10 is a unitary device without separately connectable sections. In another exemplary embodiment, the non-nicotine e-vaping device 10 includes two or more sections.
[0058] In an exemplary embodiment, the first non-nicotine e-vaping section 12 defines one or more outlets 16 at an end of the first non-nicotine e-vaping section 12. In an exemplary embodiment, the power section 14 includes at least one air inlet 18 for the non-nicotine e-vaping device 10. In an exemplary embodiment, the power section 14 includes one or more indicator lights 20. The one or more indicator lights 20 indicate the capacity of the non-nicotine e-vaping device 10, the power section 14, and / or the first non-nicotine e-vaping section 12, where capacity can include a power level, a non-nicotine pre-vapor formulation level, etc., as described in more detail herein. In an exemplary embodiment, the one or more indicator lights 20 are light-emitting diodes (LEDs). In an exemplary embodiment, the one or more indicator lights 20 are filament lights, incandescent lights, or other suitable types of lights.
[0059] 2 is another perspective view of an exemplary embodiment of the non-nicotine e-vaping device 10. In the exemplary embodiment, the non-nicotine e-vaping device 10 includes a power source connector 22. In the exemplary embodiment, the power source connector 22 may be, for example, a USB connector, a micro-USB connector, or another connector that connects the non-nicotine e-vaping device 10 to a power source. [Example Sections in Some Example Embodiments]
[0060] 3 is an illustration of an end of a first non-nicotine e-vaping section (pod) 12 for a non-nicotine e-vaping device 10 in an exemplary embodiment. In the exemplary embodiment, the first non-nicotine e-vaping section 12 includes a first housing 13. In the exemplary embodiment, the first non-nicotine e-vaping section includes a connector 24. The connector 24 is configured to connect the first non-nicotine e-vaping section 12 to the power unit 14. In the exemplary embodiment, the connector 24 includes a connecting structure 26 including one or more ribs 26a (as shown in FIG. 3 ). The one or more ribs 26a1 create a friction fit with the power unit 14. In the exemplary embodiment, the connecting structure 26 may include a tab, a magnet, a detent, a latch, a snap fitting, or other suitable structure that allows the connector 24 to connect the first non-nicotine e-vaping section 12 to the power unit 14. In the exemplary embodiment, the connector 24 connects the first non-nicotine e-vaping section 12 to the power section 14 via a friction fit.
[0061] In an exemplary embodiment, the first housing 13 defines at least one air inlet 36. In an exemplary embodiment, the first housing 13 of the connector 24 defines at least one air inlet 36 that aligns with the at least one air inlet 18 defined by the power section 14 (see at least FIG. 4 ). In an exemplary embodiment, the first non-nicotine e-vaping section 12 includes a first end face 32, and a distal end 34 of the first housing 13 extends beyond the first end face 32. In an exemplary embodiment, the distal end 34 of the first housing 13 that extends beyond the first end face 32 defines the at least one air inlet 36. In an exemplary embodiment, the at least one air inlet 36 comprises one air inlet, two air inlets, or more than two air inlets. In an exemplary embodiment, the size of the at least one air inlet 36 is adjusted to control a desired resistance-to-draw (RTD) for the first non-nicotine e-vaping section 12. In the exemplary embodiment, the first end surface 32 at least partially defines the at least one vent 30. In the exemplary embodiment, the first non-nicotine e-vaping section 12 includes an electrical connection 28. In the exemplary embodiment, the electrical connection 28 is on the first end surface 32.
[0062] 4 is an illustration of a perspective view of a power section 14 for a non-nicotine e-vaping device 10 in an exemplary embodiment. In the exemplary embodiment, the power section comprises a housing 15. In the exemplary embodiment, a distal end 40 of the housing 15 extends beyond a third end face 42 of the power section 14. In the exemplary embodiment, the distal end 40 of the housing 15 that extends beyond the third end face 42 of the power section 14 defines at least one air inlet 18. In the exemplary embodiment, the at least one air inlet 18 comprises a pair of air inlets.
[0063] In the exemplary embodiment, the power section 14 includes an electrical connection 44 that is mateable with the electrical connection 28 of the first non-nicotine e-vaping section 12 when the first non-nicotine e-vaping section 12 is connected to the power section 14. In the exemplary embodiment, the power section 14 includes at least one hole 46 defined by the third end surface 42.
[0064] FIG. 5 is an illustration of a cross-sectional view of a non-nicotine e-vapor device 10 in an exemplary embodiment. In the exemplary embodiment, the first non-nicotine e-vapor section 12 includes a reservoir 62. The reservoir 62 is configured to contain a non-nicotine pre-vapor formulation 21 (see FIG. 6 ). In the exemplary embodiment, and as described in more detail herein, the wick 64 is configured to absorb the non-nicotine pre-vapor formulation 21 and transport the non-nicotine pre-vapor formulation 21 from the reservoir 62 to the heater 60. The heater 60 at least partially vaporizes the non-nicotine pre-vapor formulation 21 to form a non-nicotine vapor within the chamber 72. Non-nicotine vapor, non-nicotine aerosol, and non-nicotine dispersion are used interchangeably and refer to substances produced or output by the disclosed, claimed, and / or equivalent devices and / or elements that are devoid of nicotine. In one embodiment, the non-nicotine vapor within chamber 72 is drawn from chamber 72 via an airflow, as described in more detail herein (see the fluid flow discussion in FIG. 6 ), passing through at least one vent 30, through chamber 72, and out one or more outlets 16.
[0065] In the exemplary embodiment, when the first non-nicotine e-vaping section 12 is connected to the power section 14, an interior space 29 is defined between the first non-nicotine e-vaping section 12 and the power section 14. Specifically, the interior space 29 is at least partially defined by a first end face 32 (see FIG. 3 ) of the first non-nicotine e-vaping section 12, a third end face 42 (see FIG. 4 ) of the power section 14, and distal ends 34 / 40 of the first non-nicotine e-vaping section 12 and the power section 14, respectively. In the exemplary embodiment, ambient air from outside the non-nicotine e-vaping device 10 enters the interior space 29 via at least one air inlet 18 of the power section 14 and at least one air inlet 36 of the first non-nicotine e-vaping section 12. In the exemplary embodiment, the at least one air inlet 18 and the at least one air inlet 36 are at least partially aligned when the first non-nicotine e-vaping section 12 is connected to the power section 14. In the exemplary embodiment, interior space 29 is in fluid communication with at least one vent 30 and chamber 72, and is in fluid communication with interior 53 of power section 14 via at least one hole 46.
[0066] In an exemplary embodiment, power section 14 includes a power source 50. Power source 50 may include a battery. In an exemplary embodiment, the battery is a lithium-ion battery or one of its variants, such as a lithium-ion polymer battery. In an exemplary embodiment, the battery is a nickel-metal hydride battery, a nickel-cadmium battery, a lithium-manganese battery, a lithium-cobalt battery, a fuel cell, or a solar cell. Other power sources and battery technologies may also be used.
[0067] In the exemplary embodiment, the power section 14 includes a control system 58. In the exemplary embodiment, the control system 58 includes a controller 54 operably connected to the power source 50 and at least one sensor 52. In the exemplary embodiment, the controller 54 of the control system 58 performs calculations and controls the operation of the elements of the non-nicotine e-vaping device 10, as described herein. In the exemplary embodiment, the control system 58 includes control circuitry 55 that enables recharging of the power source 50. In the exemplary embodiment, the at least one sensor 52 includes a pressure sensor and / or a temperature sensor. The at least one sensor 52 can be located in the power section 14 and / or the first non-nicotine e-vaping section 12. In the exemplary embodiment, the at least one sensor 52 is located in the interior 53 of the power section 14. In the exemplary embodiment, at least one hole 46 ( FIG. 4 ) fluidly connects the interior space 29 to the interior 53 of the power section 14. In the exemplary embodiment, the at least one sensor 52 is operatively configured to measure one or more of the resistance of the heater 60, the temperature of the heater 60, and / or the amount of airflow draw through the non-nicotine e-vapor device 10. In the exemplary embodiment, the control system 58 receives input signals from the at least one sensor 52, and the control system 58 controls the operation of the non-nicotine e-vapor device 10. The operation of the non-nicotine e-vapor device 10 includes providing current from the power source 50 to the heater 60 to vaporize the non-nicotine pre-vapor formulation 21 based at least in part on the signal from the at least one sensor 52. In the exemplary embodiment, the control system 58 selectively operates the power source 50 to send current from the power source 50 to the one or more indicator lights 20. In the exemplary embodiment, the control system 58 is operatively and electrically connected to the heater 60 via electrical connections 28 / 44, which enable the control system 58 to selectively send current to the heater 60. In the exemplary embodiment, control system 58 is operatively and electrically connected to power source connector 22 for controlling how power source 50 charges.
[0068] In exemplary embodiments, airflow through the non-nicotine e-vaping device 10 activates the non-nicotine e-vaping device 10. The at least one sensor 52 may be configured to generate an output indicative of airflow, airflow magnitude, and / or airflow direction, and the control system 58 may receive the output from the at least one sensor 52 and determine whether the following internal conditions exist: (1) the airflow direction indicates a draw of airflow through the non-nicotine e-vaping device 10 (as opposed to a blow of air through the non-nicotine e-vaping device 10), and / or (2) the airflow magnitude exceeds a certain threshold. In some exemplary embodiments, only one condition may be sufficient to activate the heater 60, while in other instances, two or all of the conditions may need to be met before the heater 60 is activated. If these internal conditions in the non-nicotine e-vaping device 10 are met, the control system 58 electrically connects the power source 50 to the heater 60, thereby activating the heater 60. In the exemplary embodiment, the at least one sensor 52 generates a variable output signal that is at least partially correlated to the magnitude of the pressure drop detected by the at least one sensor 52. In the exemplary embodiment, the control system 58 sends a variable current to the heater 60 based on the variable output signal from the at least one sensor 52. In the exemplary embodiment, the control system 58 allows for manual selection of the temperature of the heater 60.
[0069] In an exemplary embodiment, the control system 58 calculates the capacity of the non-nicotine e-vaping device 10. In an exemplary embodiment, the control system 58 performs this calculation at least in part through input from at least one sensor 52. In an exemplary embodiment, the control system 58 receives signals from the at least one sensor 52 indicative of airflow through the non-nicotine e-vaping device 10. In an exemplary embodiment, the control system 58 comprises one or more look-up tables containing tabular data or values. Based on the received signal or signals from the at least one sensor 52 and based on one or more look-up tables, the control system 58 can calculate one or more of the following: the number of draws through the non-nicotine e-vapor device 10 or the first non-nicotine e-vapor section 12, the temperature of the heater 60, the resistance of the heater 60, the total and / or cumulative airflow through the non-nicotine e-vapor device 10 and / or the first non-nicotine e-vapor section 12, the duration of use of the first non-nicotine e-vapor section 12, the depletion of the non-nicotine pre-vapor formulation 21 in the reservoir 62, the remaining volume of the non-nicotine pre-vapor formulation 21 in the reservoir 62, the dryness of the wick 64, etc. In an exemplary embodiment, the control system 58 calculates the capacity of the power source 50. In an exemplary embodiment, the control system 58 makes this calculation through at least some input from the at least one sensor 52 in combination with data or values from the one or more look-up tables. In an exemplary embodiment, control system 58 receives signals from at least one sensor 52 and / or control circuit 55 indicative of the electrical current level output being discharged from power source 50. In an exemplary embodiment, control system 58 selectively directs current from power source 50 to one or more indicator lights 20 to visually reflect the results of one or more capacity determinations performed by control system 58.
[0070] In exemplary embodiments, power unit 14 is used until the energy in power source 50 is depleted and / or drops below a certain threshold. In exemplary embodiments, power source 50 is rechargeable and reusable, and control circuitry 55 of control system 58 can charge power source 50 with an external power source connected to power source connector 22. In exemplary embodiments, power unit 14 can be charged via solar power or via an inductive charging station. In some exemplary embodiments, control circuitry 55 of control system 58, once charged, provides power for a desired (or alternatively, determined) number of draws until the energy in power source 50 is depleted and / or drops below a certain threshold, after which control circuitry 55 reconnects control circuitry 55 to the external charging device.
[0071] In an exemplary embodiment, the first non-nicotine e-vapor section 12 is disposable. In this embodiment, the first non-nicotine e-vapor section 12 may be disposed of after depletion of the non-nicotine pre-vapor formulation 21 in the reservoir 62. In an exemplary embodiment, the first non-nicotine e-vapor section 12 is not disposable. In an exemplary embodiment, the non-nicotine e-vapor device 10 is a single section, and the power section 14 and the structure of the first e-vapor section 12 are included in the single section. In an exemplary embodiment, the non-nicotine e-vapor device 10 includes two or more sections.
[0072] 6 is an illustration of a cross-sectional view of the first non-nicotine e-vaping section 12 in an exemplary embodiment. Previously described reference numerals will generally not be described again here for the sake of brevity. In the exemplary embodiment, the first housing 13 and the inner housing 33 enclose the internal elements of the first non-nicotine e-vaping section 12. In the exemplary embodiment, the inner housing 33 defines at least one vent 30.
[0073] In one embodiment, reservoir 62 is defined by a first reservoir housing (wall) 37 and a second reservoir housing (wall). In the exemplary embodiment, first reservoir housing 37 includes a distal end 37a. Distal end 37a slides against an inner wall 39a of second reservoir housing 39 to couple first reservoir housing 37 and second reservoir housing 39 via a friction-fit connection. In the exemplary embodiment, a distal-most end 45 of second reservoir housing 39 contacts a ledge 47 of first housing 13, where a cutout area 43 retains a gasket 41 to form a fluid-tight seal between first reservoir housing 37 and second reservoir housing 39. In the exemplary embodiment, reservoir 62 is defined by one continuous wall and / or housing, or two or more walls and / or housings. In an exemplary embodiment, the capacity of the reservoir 62 provides sufficient non-nicotine pre-vapor formulation 21 for the first non-nicotine e-vapor section 12 to produce approximately 10 to 20 draws before discarding the first non-nicotine e-vapor section 12. In an exemplary embodiment, the capacity of the reservoir 62 provides sufficient non-nicotine pre-vapor formulation 21 for the first non-nicotine e-vapor section 12 to produce 20 or more draws before discarding the first non-nicotine e-vapor section 12.
[0074] In the exemplary embodiment, the first non-nicotine e-vapor section 12 includes a channel 65 between the reservoir 62 and the chamber 72. In the exemplary embodiment, the first reservoir housing 37 defines one or more channels 65. In the exemplary embodiment, the channel 65 includes one or more first channels (first microchannels) 66. The first channels 66 are defined to exist between the reservoir 62 and the wick 64. In the exemplary embodiment, the one or more first channels 66 include only one channel, two channels, or two or more channels. In the exemplary embodiment, the one or more first channels 66 enable the wick 64 to transport a flow 67 of the non-nicotine pre-vapor formulation 21 from the reservoir 62 to the wick 64 due at least in part to capillary forces generated by the wick 64. In exemplary embodiments, the one or more first channels 66 enable the wick 64 to transport a flow 67 of the non-nicotine pre-vapor formulation 21 from the reservoir 62 to the wick 64 due, at least in part, to capillary forces caused by the small diameter of the one or more first channels 66. In exemplary embodiments, the flow 67 of the non-nicotine pre-vapor formulation 21 is at least in part assisted by an airflow 69 entering the reservoir 62, as described below.
[0075] In an exemplary embodiment, the one or more first channels 66 include at least two channels. The at least two channels reduce the likelihood that the one or more first channels 66 will be partially or completely blocked by air bubbles, which would impede or block the flow 67 of the non-nicotine pre-vapor formulation 21 from traveling through the one or more first channels 66. In an exemplary embodiment, the wick 64 does not extend directly into the reservoir 62. In an exemplary embodiment, there is no capillary structure or wicking system between the reservoir 62 and the wick 64 or within the one or more first channels 66, and the sole mode of transport of the non-nicotine pre-vapor formulation 21 from the reservoir 62 to the wick 64 is via exchange through the one or more first channels 66.
[0076] In an exemplary embodiment, the channel 65 includes one or more second channels (air passages) 68. In an exemplary embodiment, the one or more second channels (second microchannels) 68 include only one channel, two channels, or more than two channels. In an exemplary embodiment, the one or more second channels 68 are defined between the reservoir 62 and the chamber 72. In an exemplary embodiment, the one or more first channels 68 are disposed adjacent to the wick 64. In an exemplary embodiment, the one or more second channels 68 circumnavigate the wick 64 and / or the heater 60. In an exemplary embodiment, the one or more second channels 68 allow an airflow 69 to travel from the chamber 72 to the reservoir 62 as the non-nicotine prevapor formulation 21 is expelled from the reservoir 62. In an exemplary embodiment, the airflow 69 is facilitated and / or assisted by pressure generated within the chamber 72. The pressure results from the incoming airflow 31 and the through flow of non-nicotine vapor 73 within the chamber 72. In exemplary embodiments, the airflow 69 is facilitated and / or assisted by a displacement (vacuum) force as the non-nicotine pre-vapor formulation 21 is displaced and depleted from the reservoir 62. In exemplary embodiments, one or more second channels 68 are defined between the reservoir 62 and the non-nicotine vapor channel 70, or another portion of the first non-nicotine e-vapor section 12 other than the chamber 72, or the ambient air.
[0077] In exemplary embodiments, the first total cross-sectional flow area of the one or more first channels 66 is greater than the second total cross-sectional flow area of the one or more second channels 68. In exemplary embodiments, the ratio of the first total cross-sectional flow area of the one or more first channels 66 to the second total cross-sectional flow area of the one or more second channels 68 is between about 10:1 and 4:1, or between about 9:1 and 5:1, or about 7:1. In exemplary embodiments, the first total cross-sectional flow area of the one or more first channels 66 is greater than about 0.5 mm 2 from 1.5 mm 2 Between or about 0.75 mm 2 to 1.25 mm 2Between or about 1 mm 2 In an exemplary embodiment, the second total cross-sectional flow area of the one or more second channels 68 is about 0.075 mm 2 from 0.225 mm 2 Between or about 0.1 mm 2 from 0.2 mm 2 Between or about 0.15 mm 2 In an exemplary embodiment, each of the one or more second channels 68 is small enough that the non-nicotine pre-vapor formulation 21 cannot pass through the one or more second channels 68. The size of each of the one or more second channels 68 depends on factors including the smoothness of each of the one or more second channels 68, the material defining the one or more second channels 68 (first reservoir housing 37), the surface tension of the non-nicotine pre-vapor formulation 21, etc. In an exemplary embodiment, assuming that the one or more second channels 68 include two channels, the flow path cross-sectional area of each of the channels 68 is approximately 0.12 mm 2 Less than or about 0.1 mm 2 Less than or about 0.075 mm 2 Other ranges of values for the sizes of the one or more first channels 66 and the one or more second channels 68 and the ratio of the total cross-sectional flow area of the one or more first channels 66 to the one or more second channels 68 are contemplated.
[0078] In the exemplary embodiment, the wick 64 is on a wall 76 of the chamber 72. In the exemplary embodiment, the wall 76 is at least partially formed by the first reservoir housing 37. In the exemplary embodiment, the wick 64 is embedded in the wall 76 by an indentation 78 in the wall 76. In the exemplary embodiment, the heater 60 heats the vicinity of the wick 64. That is, the heater 60 is sufficiently close to the wick 64 that the heater 60 can at least partially vaporize the non-nicotine pre-vapor formulation 21 absorbed in the wick 64.
[0079] In an exemplary embodiment, the wick 64 is a thin pad. In an exemplary embodiment, the wick 64 is rectangular. In an exemplary embodiment, the wick 64 is square, circular, or another shape. In an exemplary embodiment, the wick 64 is sized to absorb enough non-nicotine pre-vapor formulation 21 to produce one draw from the first non-nicotine e-vapor section 12. In an exemplary embodiment, the wick 64 is made of a porous and / or absorbent material capable of absorbing the non-nicotine pre-vapor formulation 21. In an exemplary embodiment, the wick 64 is made of a fibrous material, filaments, including glass or ceramic filaments. In an exemplary embodiment, the wick 64 does not extend into the reservoir 62. In an exemplary embodiment, the wick 64 does not extend into the one or more first channels 66. In an exemplary embodiment, the wick 64 is about 5 mm long. 3 ~15mm 3 , or approximately 7.5 mm 3 ~12.5mm 3 , or about 10 mm 3 of non-nicotine pre-vapor formulation 21. In an exemplary embodiment, heater 60 and wick 64 vaporize non-nicotine pre-vapor formulation 21 in approximately 0.2 seconds.
[0080] In the exemplary embodiment, the heater 60 is in direct contact with the wick 64. In the exemplary embodiment, the heater 60 is on the surface of the wick 64. In the exemplary embodiment, the heater 60 includes a flat surface 80, as described in more detail in FIG. 8 . The flat surface 80 traverses at least a portion of the surface of the wick. In the exemplary embodiment, the flat surface 80 of the heater 60 faces the interior of the chamber 72. In the exemplary embodiment, the heater 60 is on a first side of the wick 64 opposite a second side of the wick 64. The second side of the wick 64 faces the one or more first channels 66.
[0081] In an exemplary embodiment, at least one vent 30 includes an outlet 30a (discharge end) that directs incoming airflow 31 at a heater 60. In an exemplary embodiment, outlet 30a is heated near heater 60. In an exemplary embodiment, outlet 30a is located approximately 1.0 mm to 2.0 mm from heater 60, approximately 1.2 mm to 1.5 mm from heater 60, or approximately 1.3 mm from heater 60. In an exemplary embodiment, outlet 30a faces heater 60. In an exemplary embodiment, outlet 30a directs incoming airflow 31 at a center position 71 of heater 60 (see FIG. 8 ). In an exemplary embodiment, a flow of non-nicotine vapor 73 within chamber 72 passes across at least a portion of heater 60. In an exemplary embodiment, facing outlet 30a at heater 60 creates a turbulent flow condition at heater 60. This allows for uniform mixing of the incoming airflow 31 with the non-nicotine vapor from the heater 60. In an exemplary embodiment, the incoming airflow 31 is also directed toward, into, or near one or more second channels 68. This causes the incoming airflow 31 to provide air pressure that further causes the airflow 69 to move from the chamber 72 to the reservoir 62. In an exemplary embodiment, the incoming airflow 31 enters the chamber 72 in a first direction, which causes the incoming airflow 31 to flow away across the heater 60 in a second direction, the first direction and the second direction being approximately perpendicular to each other. In an exemplary embodiment, the first direction is approximately perpendicular to the flat surface 80 of the heater 60 (see FIG. 8 ). In an exemplary embodiment, the second direction is approximately parallel to the flat surface 80 of the heater 60. In the exemplary embodiment, the size of the flow cross-sectional area of the at least one vent 30 is adjusted to control the desired RTD of the first non-nicotine e-vaping section 12. In the exemplary embodiment, the inlet 30b of the at least one vent 30 is not directly exposed to ambient air during operation of the non-nicotine e-vaping device 10 because ambient air instead first passes through the at least one air inlet 18 and the at least one air inlet 36 before reaching the at least one vent 30.
[0082] In the exemplary embodiment, a non-nicotine vapor channel 70 is defined within the first non-nicotine e-vaping section 12. In the exemplary embodiment, the non-nicotine vapor channel is defined at least in part by the first housing 13, the first reservoir housing 37, and the second reservoir housing 39. In the exemplary embodiment, the non-nicotine vapor channel 70 is in fluid communication with the chamber 72 and the one or more outlets 16, and the non-nicotine vapor channel 70 directs the flow of non-nicotine vapor 73 from the chamber 72 to the one or more outlets 16.
[0083] In the exemplary embodiment, post 74 and electrical connection 75 electrically connect electrical connection 28 to heater 60 . First Non-Nicotine Section and General Fluid Flow Through the Device, According to Some Embodiments
[0084] In an exemplary embodiment, airflow 31 enters the non-nicotine e-vapor device 10 through at least one air inlet 18 (FIG. 4), passes through at least one air inlet 36, the interior space 29 (FIG. 5), at least one vent 30, and enters the chamber 72. In the chamber 72, the airflow 31 entrains vapor that has at least partially volatilized from the heater 60. The resulting non-nicotine vapor 73 travels from the heater 60 through a non-nicotine vapor channel 70 before leaving the non-nicotine e-vapor device 10 via one or more outlets 16. In an exemplary embodiment, during use of the first non-nicotine e-vapor section 12, a flow 67 of non-nicotine pre-vapor formulation travels from the reservoir 62 through one or more first channels 66 to the wick 64 and is at least partially volatilized by the heater 60, while an airflow 69 enters the reservoir 62 via one or more second channels 68. FIG. 7 is an illustration of another cross-sectional view (perspective AA of FIG. 6 ) of the first non-nicotine e-vaping section 12 according to an exemplary embodiment. Previously described reference numerals will generally not be described again here for brevity. In the exemplary embodiment, the distal end 33 a of the inner housing 33 at least partially defines the chamber 72. In the exemplary embodiment, the inner housing 33 fits into the first housing 13, with a first contact surface 77 of the inner housing 33 contacting a second contact surface 76 to ensure the inner housing is properly positioned within the first housing 13. In the exemplary embodiment, the inner housing 33 is retained within the first housing 13 via a friction fit.
[0085] In the exemplary embodiment, outlet 30a faces heater 60 and wick 64, and outlet 30a is located substantially in the center of center position 71 of heater 60 (as shown in FIG. 8).
[0086] In the exemplary embodiment, the distal end 37a of the first reservoir housing 37 has an oval cross section, as shown in FIG.
[0087] In an exemplary embodiment, the second reservoir housing 39 is adhesively connected to the interior of the first housing 13, and the first reservoir housing 37 is adhesively connected to the second reservoir housing 39, via application of adhesive at one or more surface locations where the second reservoir housing 39 and the first housing 13 contact each other, and at one or more surface locations where the first reservoir housing 37 and the second reservoir housing 39 contact each other. In an exemplary embodiment, the interior housing 33 is adhesively connected to the first reservoir housing and / or the first housing 13 using application of adhesive at the surface contact locations. In an exemplary embodiment, the adhesive (sealant) is a silicone-based adhesive or other suitable sealant, providing a liquid-tight and airtight seal. In an exemplary embodiment, the first reservoir housing 37, the second reservoir housing 39, the interior housing 33, and the first housing 13 are held together via a friction (press) fit, with no adhesive used to assemble the first e-vaping section 12.
[0088] FIG. 8 is an illustration of a cross-sectional view (perspective B-I of FIG. 7 ) of the first non-nicotine e-vaping section 12 according to an exemplary embodiment. In this view, elements along the wall 76 of the chamber 72 are shown in greater detail. Previously described reference numerals will generally not be described again here for brevity. In an exemplary embodiment, the heater 60 comprises a heating element 61. In an exemplary embodiment, the heating element 61 is a flat metal structure. In an exemplary embodiment, the heating element 61 is a thin and / or linear structure. In an exemplary embodiment, the heating element 61 is wave-shaped (e.g., sinusoidal) or "S"-shaped. In an exemplary embodiment, the heating element 61 is shaped to maximize surface contact with the wick 64. In an exemplary embodiment, the heating element defines an opening 82 in the heating element 61 that exposes a surface area of the wick 64 to the interior of the chamber 72. In an exemplary embodiment, the heater 60, or the heating element 61 of the heater 60, forms a substantially flat surface 80. In an exemplary embodiment, heater 60 is constructed of iron-aluminide (e.g., FeAl or FeAl). In one embodiment, heater 60 is a wire coil, a flat body, a ceramic body, a solid wire, a cage of resistive wire, or other suitable form configured to vaporize non-nicotine pre-vapor formulation 21. In at least one exemplary embodiment, heater 60 is formed of any suitable electrically resistive material or materials. In an exemplary embodiment, heater 60 is a ceramic heater having an electrically resistive layer on its outer surface.
[0089] In the exemplary embodiment, a central portion 71 of the heater 60, which is the portion of the heater 60 facing the outlet 30a, comprises a flat surface 80. In the exemplary embodiment, the central portion 71 of the heater 60 corresponds to a central region of the heater 60 and / or heating element 61.
[0090] In the exemplary embodiment, the heater 60 includes an electrical connection 84. In the exemplary embodiment, the electrical connection 84 is electrically connected to the power source 50. In the exemplary embodiment, the electrical connection 84 of the heater 60 is electrically connected to the electrical connection 75 of the first non-nicotine e-vaping section 12 and to the post 74, which is in turn electrically connected to the electrical connection 28 of the first non-nicotine e-vaping section 12 and to the electrical connection 44 of the power unit 14. In the exemplary embodiment, one of the electrical connections 44 is electrically connected to the power source 50, and the other of the electrical connections 44 is connected to the control circuitry 55. Thus, via the electrical connection 28 of the first non-nicotine e-vaping section 12 and via the post 74 and the electrical connection 75, the control circuitry 55 of the control system 58 can cause the power source 50 to selectively send current to the electrical connection 44 of the power unit to energize the heater 60.
[0091] In the exemplary embodiment, the one or more second channels 68 are on the sides of the wick 64. In the exemplary embodiment, the one or more second channels 68 are not covered by the wick 64, and the one or more first channels 66 are covered by the wick 64. Advantages of Some Exemplary Embodiments
[0092] Advantages of some exemplary embodiments include:
[0093] [A. Independence of Gravity] Several factors, including the relatively small mass of the non-nicotine pre-vapor formulation, the small size of the one or more first channels 66, and the geometric shape of the elements of the first non-nicotine e-vapor section 12, at least partially help to make the non-nicotine e-vapor device 10 less or not reliant on gravity to operate the non-nicotine e-vapor device 10 and convey the non-nicotine pre-vapor formulation 21 to the wick 64 and heater 60. That is, the orientation of the non-nicotine e-vapor device 10 does not affect or change the performance of the non-nicotine e-vapor device 10. These factors at least partially help to mitigate leakage and ensure that a desired and uniform amount of the non-nicotine pre-vapor formulation 21 is applied to the wick 64 and vaporized by the heater 60.
[0094] [B. Reducing the size of the power source] Several factors, including the relatively small mass of the non-nicotine pre-vapor formulation and the geometric shape of the elements of the first non-nicotine e-vaping section 12, allow for a relatively small power source 50, which can assist in the charging scheme of the non-nicotine e-vaping device 10. [Non-nicotine prevapor formulation embodiments]
[0095] In exemplary embodiments, flavoring (at least one flavorant) and / or non-nicotine compounds are included in the non-nicotine pre-vapor formulation 21. In exemplary embodiments, the non-nicotine pre-vapor formulation 21 is a liquid, solid, dispersion, and / or gel formulation including, but not limited to, water, beads, a solvent, an active ingredient, ethanol, a botanical extract, a natural or artificial flavor, and / or at least one non-nicotine vapor former, such as glycerin or propylene glycol.
[0096] The non-nicotine compound does not contain nicotine. In an exemplary embodiment, the non-nicotine compound does not contain tobacco or is not a tobacco-derived compound. In an exemplary embodiment, the non-nicotine compound is cannabis or contains at least one cannabis-derived component. In an exemplary embodiment, the cannabis-derived component includes at least one of a cannabis-derived cannabinoid (e.g., a phytocannabinoid, or a cannabinoid synthesized by the cannabis plant), at least one cannabis-derived terpene, at least one cannabis-derived flavonoid, or a combination thereof.
[0097] In exemplary embodiments, the non-nicotine compound is in the form of or contained within a solid, semi-solid, gel, hydrogel, or combination thereof, and the non-nicotine compound is injected into or co-mixed with or bound within the non-nicotine pre-vapor formulation 21. In exemplary embodiments, the non-nicotine compound is in the form of or contained within a liquid or partially liquid form including an extract, oil, tincture, suspension, dispersion, colloid, alcohol, a general non-neutral (slightly acidic or slightly basic) solution, or combination thereof, and the non-nicotine compound is injected into or mixed within or bound within the non-nicotine pre-vapor formulation 21. In exemplary embodiments, the non-nicotine compound is a component of the non-nicotine pre-vapor formulation 21. In exemplary embodiments, the non-nicotine pre-vapor formulation 21 is in or is part of a dispersion, suspension, gel, hydrogel, colloid, or combination thereof, and the non-nicotine compound is a component of the non-nicotine pre-vapor formulation 21.
[0098] In exemplary embodiments, the non-nicotine compounds undergo a slow, natural decarboxylation process over an extended period of time at low temperatures, including room temperature (72°F) or below. In exemplary embodiments, when the non-nicotine compounds are exposed to elevated temperatures, particularly in the range of about 175°F or above, for periods of time (minutes or hours at relatively low pressures, such as 1 atmosphere), the non-nicotine compounds may undergo a significantly enhanced decarboxylation process, with decarboxylation on the order of 50% or more. At even higher temperatures (above about 240°F), rapid or instantaneous decarboxylation may occur with high decarboxylation rates (50% or more), but may cause degradation of some or all of the chemical properties of the non-nicotine compounds.
[0099] In exemplary embodiments, the at least one non-nicotine vapor former of the non-nicotine pre-vapor formulation includes a diol (such as propylene glycol and / or 1,3-propanediol), glycerin, and combinations or subcombinations thereof. Various amounts of the non-nicotine vapor former may be used. For example, in some exemplary embodiments, the at least one non-nicotine vapor former is included in an amount ranging from about 20% by weight based on the weight of the non-nicotine pre-vapor formulation 21 to about 90% by weight based on the weight of the non-nicotine pre-vapor formulation 21 (e.g., the non-nicotine vapor former is in a range of about 50% to about 80% by weight, or about 55% to about 75% by weight, or about 60% to about 70% by weight). As another example, in exemplary embodiments, the non-nicotine pre-vapor formulation 21 includes a weight ratio of diol to glycerin ranging from about 1:4 to 4:1, and the diol is propylene glycol, 1,3-propanediol, or a combination thereof. In an example embodiment, the ratio is about 3:2. Other amounts or ranges are possible.
[0100] In exemplary embodiments, the non-nicotine pre-vapor formulation 21 contains water. Various amounts of water may be used. For example, in some exemplary embodiments, water may be included in an amount ranging from about 5% by weight based on the weight of the non-nicotine pre-vapor formulation 21 to about 40% by weight based on the weight of the non-nicotine pre-vapor formulation 21, or from about 10% by weight based on the weight of the non-nicotine pre-vapor formulation 21 to about 15% by weight based on the weight of the non-nicotine pre-vapor formulation 21. Other amounts or percentages may be used. For example, in exemplary embodiments, the remaining portion of the non-nicotine pre-vapor formulation 21 that is not water (and is not a non-nicotine compound and / or flavorant) is a non-nicotine vapor former (described above), which is 30% to 70% by weight propylene glycol, with the balance of the non-nicotine vapor former being glycerin. Other amounts or percentages may be used.
[0101] In exemplary embodiments, the non-nicotine prevapor formulation 21 contains at least one flavorant in an amount ranging from about 0.2% to about 15% by weight (e.g., the flavorant may range from about 1% to 12% by weight, or from about 2% to 10% by weight, or from about 5% to 8% by weight). In exemplary embodiments, the at least one flavorant contains a volatile cannabis flavor compound (flavonoid). In exemplary embodiments, the at least one flavorant contains a flavor compound instead of or in addition to a cannabis flavor compound. In exemplary embodiments, the at least one flavorant may be at least one of a natural flavorant, an artificial flavorant, or a combination of a natural flavorant and an artificial flavorant. For example, the at least one flavorant may include menthol, wintergreen, peppermint, cinnamon, clove, combinations thereof, and / or extracts thereof. Additionally, flavors can be included to provide herbal flavors, fruit flavors, nut flavors, liqueur flavors, roast flavors, mint flavors, savory flavors, combinations thereof, and other desired flavors.
[0102] In exemplary embodiments, the non-nicotine compound may be a naturally occurring component of a medicinal plant or a plant with medically recognized therapeutic effects. The medicinal plant may be the cannabis plant, and the component may be at least one cannabis-derived component. Cannabinoids (phytocannabinoids) are an example of cannabis-derived components. Cannabinoids interact with receptors in the body to produce various effects. As such, cannabinoids are believed to have various medicinal properties. Cannabis-derived materials may include leaf and / or flower material from one or more cannabis plants, or extracts from one or more cannabis plants. In exemplary embodiments, the one or more cannabis plants include Cannabis sativa, Cannabis indica, and Cannabis ruderalis. In some exemplary embodiments, the non-nicotine prevapor formulation 21 contains a mixture of cannabis and / or cannabis-derived components that are, or are derived from, 60-80% (e.g., 70%) Cannabis sativa and 20-40% (e.g., 30%) Cannabis indica.
[0103] Examples of cannabinoids derived from cannabis include tetrahydrocannabinolic acid (THCA), tetrahydrocannabinol (THC), cannabidiol acid (CBDA), cannabidiol (CBD), cannabinol (CBN), cannabicyclo (CBL), cannabichromene (CBC), and cannabigerol (CBG). Tetrahydrocannabinolic acid (THCA) is the precursor to tetrahydrocannabinol (THC), and cannabidiol acid (CBDA) is the precursor to cannabidiol (CBD). Tetrahydrocannabinolic acid (THCA) and cannabidiol acid (CBDA) may be converted to tetrahydrocannabinol (THC) and cannabidiol (CBD), respectively, via heating. In an exemplary embodiment, the heat from the heater 60 may cause a decarboxylation reaction to convert tetrahydrocannabinolic acid (THCA) in the non-nicotine pre-vapor formulation 21 into tetrahydrocannabinol (THC) and / or may cause a decarboxylation reaction to convert cannabidiolic acid (CBDa) in the non-nicotine pre-vapor formulation 21 into cannabidiol (CBD).
[0104] In instances where both tetrahydrocannabinolic acid (THCA) and tetrahydrocannabinol (THC) are present in the non-nicotine prevapor formulation 21, decarboxylation and the resulting conversion result in a decrease in tetrahydrocannabinolic acid (THCA) and an increase in tetrahydrocannabinol (THC). At least 50% (e.g., at least 87%) of the tetrahydrocannabinolic acid (THCA) may be converted to tetrahydrocannabinol (THC) via a decarboxylation process during heating of the non-nicotine prevapor formulation 21 for vaporization. Similarly, in instances where both cannabidiolic acid (CBDA) and cannabidiol (CBD) are present in the non-nicotine prevapor formulation 21, decarboxylation and the resulting conversion result in a decrease in cannabidiolic acid (CBDA) and an increase in cannabidiol (CBD). At least 50% (e.g., at least 87%) of the cannabidiol acid (CBDA) may be converted to cannabidiol (CBD) via a decarboxylation process during heating of the non-nicotine prevapor formulation 21 for vaporization.
[0105] Non-nicotine prevapor formulations 21 may include non-nicotine compounds that provide a medically recognized therapeutic effect (e.g., treatment of pain, nausea, epilepsy, psychiatric disorders). Details of the therapeutic method are described in U.S. Application No. 15 / 845,501, filed December 18, 2017, entitled "VAPORIZING DEVICES AND METHODS FOR DELIVER A COMPOUND USING THE SAME," the disclosure of which is incorporated herein by reference in its entirety.
[0106] In an exemplary embodiment, the non-nicotine compound and / or non-flavorant portion of the non-nicotine prevapor formulation 21 comprises 10-15% water by weight, and the remaining non-nicotine compound and non-flavorant portion of the non-nicotine prevapor formulation 21 is a mixture of propylene glycol and a non-nicotine vapor former, the mixture having a weight ratio ranging from about 60:40 to 40:60. Other combinations, amounts, or ranges may be used.
[0107] While exemplary embodiments have been disclosed above, it should be understood that other variations are possible. Such variations should not be regarded as a departure from the spirit and scope of the present disclosure, and all such modifications that would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Claims
1. A non-nicotine e-vaping section, a housing, a wick, a heater, and a reservoir; the wick is within a chamber defined within the housing; The heater heats the vicinity of the wick, the reservoir is configured to contain a non-nicotine prevapor formulation; wherein the non-nicotine prevapor formulation does not contain nicotine and contains at least one non-nicotine compound; the non-nicotine e-vaping section defines at least one first channel; the at least one first channel is configured to convey the non-nicotine pre-vapor formulation from the reservoir to the wick; the non-nicotine e-vaping section further defines at least one first ventilation passage; The at least one first air passage is configured to allow air to enter the reservoir.
2. 10. The non-nicotine e-vaping section of claim 1, A total cross-sectional flow area of the at least one first channel is greater than a total cross-sectional flow area of the at least one first vent passage.
3. 10. The non-nicotine e-vaping section of claim 1, The total cross-sectional area of the at least one first channel is about 0.75 mm 2 from 1.25 mm 2 and the total cross-sectional area of the at least one first air passage is about 0.1 mm 2 from 0.2 mm 2 Something that is up to that point.
4. 10. The non-nicotine e-vaping section of claim 1, The ratio of the total cross-sectional flow area of the at least one first channel to the total cross-sectional flow area of the at least one first vent passage is between about 9:1 and 5:
1.
5. 10. The non-nicotine e-vaping section of claim 1, The cross-sectional area of each of the at least one first air passage is about 0.12 mm 2 Smaller, something.
6. 10. The non-nicotine e-vaping section of claim 1, The wick does not extend into the reservoir and the wick does not extend into the at least one first channel.
7. 10. The non-nicotine e-vaping section of claim 1, The at least one first channel includes two or more channels.
8. 10. The non-nicotine e-vaping section of claim 1, at least one first vent is defined in the non-nicotine e-vaping section; The at least one first vent is configured to allow airflow into the chamber.
9. 9. The non-nicotine e-vaping section of claim 8, The discharge end of the at least one first vent is positioned directly opposite the heater.
10. 9. The non-nicotine e-vaping section of claim 8, the at least one first vent is configured to allow the airflow to enter the chamber in a first direction; the chamber is configured to allow the airflow to flow at least partially across and away from the heater in a second direction; The first direction and the second direction are substantially perpendicular to each other.
11. 11. The non-nicotine e-vaping section of claim 10, the heater comprises at least one first flat heating surface; The first direction is approximately perpendicular to the at least one first flat heated surface.
12. 9. The non-nicotine e-vaping section of claim 8, at least one first air inlet defined by the housing; The at least one first air inlet is in fluid communication with the at least one first vent when the non-nicotine e-vaping section is connected to a power section to form a non-nicotine e-vaping device.
13. 10. The non-nicotine e-vaping section of claim 1, a first wall of the reservoir at least partially defines the at least one first channel and the at least one first vent passage; the wick is connected to an outer surface of the first wall and covers a discharge end of the at least one first channel; The at least one first air passage includes an inlet end disposed adjacent the wick.
14. 10. The non-nicotine e-vaping section of claim 1, the wick is connected to a wall of the chamber; the heater overlaps and directly contacts the wick; the heater comprises at least one first flat heating surface facing the interior of the chamber; The at least one first flat heating surface includes an opening exposing a surface area of the wick to the interior of the chamber.
15. 10. The non-nicotine e-vaping section of claim 1, The wick is a thin pad.
16. 10. The non-nicotine e-vaping section of claim 1, Further comprising the non-nicotine prevapor formulation within the reservoir; The non-nicotine prevapor formulation comprises: a non-nicotine vapor former; the at least one non-nicotine compound; Something that contains.
17. 17. The non-nicotine e-vaping section of claim 16, The at least one non-nicotine compound is cannabis, at least one cannabis-derived component, or both cannabis and the at least one cannabis-derived component.
18. 1. A non-nicotine e-vaping device comprising: Equipped with a non-nicotine e-vaping section, The non-nicotine e-vaping section comprises: a housing, a wick, a heater, a reservoir, and a power unit; the wick is within a chamber defined within the housing; The heater heats the vicinity of the wick, the reservoir is configured to contain a non-nicotine prevapor formulation; wherein the non-nicotine prevapor formulation does not contain nicotine and contains at least one non-nicotine compound; the non-nicotine e-vaping section defines at least one first channel; the at least one first channel is configured to convey the non-nicotine pre-vapor formulation from the reservoir to the wick; the non-nicotine e-vaping section further defines at least one first ventilation passage; the at least one first air passage is configured to allow air to flow into the reservoir; The power section is configured to connect to the non-nicotine e-vaping section and includes a power source and a control circuit; The control circuit is configured to selectively direct current from the power source to the heater.
19. 19. The non-nicotine e-vaping device of claim 18, A total cross-sectional flow area of the at least one first channel is greater than a total cross-sectional flow area of the at least one first vent passage.
20. 19. The non-nicotine e-vaping device of claim 18, The total cross-sectional area of the at least one first channel is about 0.75 mm 2 from 1.25 mm 2 and the total cross-sectional area of the at least one first air passage is about 0.1 mm 2 from 0.2 mm 2 Something that is up to that point.
21. 19. The non-nicotine e-vaping device of claim 18, The ratio of the total cross-sectional flow area of the at least one first channel to the total cross-sectional flow area of the at least one first vent passage is between about 9:1 and 5:
1.
22. 19. The non-nicotine e-vaping device of claim 18, The cross-sectional area of each of the at least one first air passage is about 0.12 mm 2 Smaller, something.
23. 19. The non-nicotine e-vaping device of claim 18, The wick does not extend into the reservoir and the wick does not extend into the at least one first channel.
24. 19. The non-nicotine e-vaping device of claim 18, The at least one first channel includes two or more channels.
25. 19. The non-nicotine e-vaping device of claim 18, at least one first vent is defined within the non-nicotine e-vaping section; the at least one first vent is configured to allow airflow into the chamber; The discharge end of the at least one first vent is positioned directly opposite the heater.
26. 26. The non-nicotine e-vaping device of claim 25, the at least one first vent is configured to allow the airflow to enter the chamber in a first direction; the chamber is configured to allow the airflow to flow at least partially across and away from the heater in a second direction; The first direction and the second direction are substantially perpendicular to each other.
27. 26. The non-nicotine e-vaping device of claim 25, at least one first air inlet defined by the housing; The at least one first air inlet is in fluid communication with the at least one first vent when the non-nicotine e-vaping section is connected to a power section to form a non-nicotine e-vaping device.
28. 19. The non-nicotine e-vaping device of claim 18, a first wall of the reservoir at least partially defines the at least one first channel and the at least one first vent passage; the wick is connected to an outer surface of the first wall and covers a discharge end of the at least one first channel; The at least one first air passage includes an inlet end disposed adjacent the wick.
29. 19. The non-nicotine e-vaping device of claim 18, the wick is connected to a wall of the chamber; the heater overlaps and directly contacts the wick; the heater comprises at least one first flat heating surface facing the interior of the chamber; The at least one first flat heating surface includes an opening exposing a surface area of the wick to the interior of the chamber.
30. 19. The non-nicotine e-vaping device of claim 18, The wick is a thin pad.
31. 19. The non-nicotine e-vaping device of claim 18, a first pair of electrical connections provided at a first end of the non-nicotine e-vaping section and a second pair of electrical connections provided at a second end of the power section; The first pair of electrical connections are matable with the second pair of electrical connections to electrically connect the power section and the heater.
32. 19. The non-nicotine e-vaping device of claim 18, at least one first sensor provided in the power section; and circuitry operatively connected to the at least one first sensor and the power source; the power section is in fluid communication with the chamber; the at least one first sensor is configured to measure at least one of a pressure drop, an airflow direction, or both the pressure drop and the airflow direction; The circuitry is configured to cause the power source to send the current to the heater when the at least one first sensor detects a vaping condition.
33. 19. The non-nicotine e-vaping device of claim 18, Further comprising the non-nicotine prevapor formulation within the reservoir; The non-nicotine prevapor formulation comprises: a non-nicotine vapor former; the at least one non-nicotine compound; Something that contains.
34. 34. The non-nicotine e-vaping device of claim 33, The at least one non-nicotine compound is cannabis, at least one cannabis-derived component, or both cannabis and the at least one cannabis-derived component.
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