Insect collecting and packaging device and method for using the same
The insect collecting and packaging device automates the process of stink bug collection and packaging, improving efficiency and accuracy, addressing the inefficiencies of manual methods and enabling large-scale breeding.
Patent Information
- Application Number
- JP2024070785
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-03-01
- Filing Date
- 2024-04-24
- Publication Date
- 2025-09-11
- Estimated Expiration
- 2044-04-24
AI Technical Summary
The manual collection and packaging of stink bugs, a natural predator of lepidopteran pests, is labor-intensive, inefficient, and prone to inaccuracies, hindering large-scale breeding due to high operating costs and low production efficiency.
An insect collecting and packaging device with integrated components for automated cup dropping, sawdust filling, cotton ball insertion, baiting, insect collection, cover placement, and discharge, utilizing compressed air and mechanical mechanisms for precise and efficient operation.
The device achieves a 10-fold increase in efficiency compared to manual methods, with 960 cups processed per day, reduced mortality and injury rates, and accurate counting, enabling large-scale breeding of stink bugs.
Smart Images

Figure 2025133666000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to the technical field of insect collecting and packaging, and more particularly to an insect collecting and packaging device and method of use thereof. [Background technology]
[0002] "Green, eco-friendly, high-quality, and safe" has become the international consensus and trend for the development of high-quality tobacco. In recent years, the severity of pest damage has worsened due to adjustments in agricultural cropping patterns, global warming, the serious invasion of migratory invasive species, pest resistance due to the overuse of pesticides, and a decline in natural predators. In particular, damage from lepidopteran pests such as the common cutworm, tobacco borer, and cutworm has been increasing. Statistics show that lepidopteran pests cause annual tobacco leaf losses of 5% to 10%, with losses exceeding 15% in years of severe outbreaks. The fall armyworm and the European corn borer are major pests in large-scale agricultural production in tobacco-growing regions, causing significant damage to major food crops such as corn and wheat. In severe cases, they can reduce corn yields by 20% to 40%. Currently, spraying chemical pesticides is the main means of preventing and controlling lepidopteran pests, but lepidopteran pests are prone to developing resistance to insecticides, making the prevention and control effect poor.
[0003] The Japanese stink bug is a native predatory insect discovered by Chu Xiong Nanhua. It is capable of preying on the larvae of a wide variety of Lepidoptera pests in agriculture and forestry, such as the common cutworm, cotton bollworm, tobacco budworm, leaf fall armyworm, beet armyworm, and European corn borer. It preys on a wide variety of pests, in large numbers, and over a wide range of activities, earning it the title of "king of insect killers."
[0004] The stink bug is a living insect that prefers to gather and become entangled at the top of its breeding web. Its small size, long horns and limbs, and fragile body shell make it difficult to separate. Currently, it is manually separated from the breeding web and then transferred to another breeding web or placed in a feeding cup. During the collection and packaging stage, counting and packaging the stink bugs is time-consuming, resulting in a heavy workload, slow collection speed, and inaccurate counting, all of which increase production costs and limit large-scale breeding. Summary of the Invention [Problem to be solved by the invention]
[0005] The object of the present invention is to provide an insect collecting and packaging device and a method for using the same that solves problems such as low mechanization, high operating costs, low production efficiency, and inaccurate cup counts in the large-scale breeding process of A. phlegmaria, reducing manual labor and enabling accurate management of collection and packaging in the large-scale breeding of A. phlegmaria. [Means for solving the problem]
[0006] In order to solve the above technical problems, the present invention employs the following technical solutions. 1. An insect collecting and packaging device comprising: A housing is provided. The housing is provided with a cup dropping member, a sawdust container vibrating member, a cotton ball container member, a bait member, a natural enemy insect collecting member, a cover arranging member, a stopper member, and a discharge member. a platen is provided in the housing, a rotary shaft is provided at the center of the platen, the rotary shaft is driven by a drive motor, the rotary shaft is connected to a disk, the disk is configured as a circular disk, and circular cup holes are uniformly formed in the disk; The cup drop member comprises a cup drop bracket, the cup drop bracket is U-shaped, four cup drop guide rods are provided on the upper wall plate of the cup drop bracket, a first guide rod fixing plate is fixed to the top of the cup drop guide rods, and both the upper wall plate of the cup drop bracket and the first guide rod fixing plate have circular holes; A separation guide plate is provided on the side wall of the cup drop bracket, and a cup separation cylinder is provided on the separation guide plate, and the cup separation cylinder is connected to the cup separation plate.
[0007] Furthermore, each of the sawdust bin vibrating member, cotton ball container member, and feeding member has a lower frame, the lower frame is attached to a housing, a pillar is attached to the lower frame, an upper frame is attached to the pillar, a cabinet is attached to the upper frame, the cabinet is attached so that its top and side walls are open, a first side plate is connected to the top of the cabinet, a circular hole is opened in the first side plate, a second side plate is connected to the opening in the side wall of the cabinet, a rectangular hole is opened in the second side plate, and both the first side plate and the second side plate are connected to the cabinet via hinges, A second vibrating plate is provided in the cabinet, the second vibrating plate has a disk structure with an open top, and a pulse electromagnet is provided on the second vibrating plate; An inner guide tube is connected to one side of the second diaphragm, and an outer guide tube is provided in the rectangular hole of the second side plate, and the inner guide tube is provided to fit into the outer guide tube.
[0008] Furthermore, the cover arrangement member includes a cover arrangement holder, the cover arrangement holder is U-shaped, four cup cover guide rods are provided on an upper wall plate of the cover arrangement holder, a second guide rod fixing plate is fixed to the cup cover guide rods, and circular holes are opened in both the upper wall plate of the cover arrangement holder and the second guide rod fixing plate; An inversion base is provided on a side wall of the cover arrangement holder, an inversion gear is provided on the inversion base, an inversion rack is provided corresponding to the inversion gear, and the inversion rack is provided on the inversion cylinder; a reversing link is provided on a side wall of the reversing cylinder, a chuck moving cylinder is provided on the reversing link, the chuck moving cylinder is connected to the pneumatic chuck, and a cover positioning sleeve is provided on the reversing cylinder; The cover separating guide plate is provided on a side wall of the cover arrangement holder, and the cover separating cylinder is provided on the cover separating guide plate, and the cover separating cylinder is connected to the cover separating plate.
[0009] Furthermore, the natural enemy insect collecting member includes a primary air distribution plate and a secondary air distribution plate, a connecting passage is connected to one end of the primary air distribution plate, an intermediate plate is connected to the other end of the primary air distribution plate, a through passage is opened in the center of the intermediate plate, a count sensor is provided in the through passage, a secondary air distribution plate is connected to a lower part of the intermediate plate at the through passage, and a collection passage is connected to a lower part of the secondary air distribution plate; Air vents are evenly opened on the walls of the primary air distribution plate, secondary air distribution plate, and collection passage, An attachment plate is provided on a side wall of the intermediate plate, the attachment plate is fixed to the slide plate, the slide plate is provided in the slide groove of the collecting bracket, the collecting brackets are fixedly connected to each other via a connecting plate, and the slide plate is connected to a rodless cylinder; A lower fixed plate and an upper fixed plate are provided on the slide plate, and the lower fixed plate and the upper fixed plate are hollow with circular holes formed therein, and the upper and lower ends of the air amplifier extend through the circular holes in the lower fixed plate and the upper fixed plate, and an inlet passage is provided in the center of the air amplifier, A joint plate is attached to the slide plate, and the joint plate is configured in a U-shape, an air pipe connection port is opened on the side wall of the joint plate, and an air amplifier is installed on the joint plate and the collecting bracket.
[0010] Furthermore, a transport pipe is provided at the inlet end of the inlet passage, one end of the transport pipe is connected to a refrigerating case, an inlet is opened at the top of the refrigerating case, a glass door is provided at the top of the refrigerating case, and a freezer is provided on the side wall of the refrigerating case, A first vibrating plate is provided in the refrigerating case, the first vibrating plate is circular, the first vibrating plate is configured as a disk structure with an open top, and a pulse electromagnet is provided on the first vibrating plate; The primary air distribution plate and the secondary air distribution plate are tapered passages that are open at both ends, and the connecting passage, collecting passage and inlet passage are all hollow circular passages that are open at both ends.
[0011] Furthermore, the capping member includes a capping holder, which is U-shaped and has a cylinder hole in the upper wall plate thereof, and the capping cylinder passes through the cylinder hole and is fixed to the indenter.
[0012] Furthermore, the discharge member is provided with two vertically arranged discharge holders, a beam is provided on the upper part of the discharge holder, a push-out cylinder is provided on the beam, a connection plate is provided on one end of the push-out cylinder, and a push plate is provided below the connection plate, and the push plate is provided in an arc shape; A push-up cylinder is provided in the housing, and a push-up plate is provided on the upper part of the push-up cylinder.
[0013] Furthermore, the cup dropping member, sawdust container vibrating member, cotton ball container member, bait member, natural enemy insect collecting member, cover arranging member, stoppering member, and discharge member are all connected to a controller.
[0014] 1. A method of using an insect collection and packaging device, comprising: Step S1 of dropping the cup, which is operated by a cup dropping member; a step S2 of filling the sawdust bin with sawdust, which is operated by a sawdust bin vibrating member; Step S3 of inserting cotton balls, which is operated by a cotton ball inserting member; a step S4 of filling the bait, which is operated by the bait member; Step S5 of filling the natural enemy insects with the natural enemy insect collecting member; Step S6: sucking and capping the cover, which is operated by the cover placement member and the capping member; Step S7: conveying the cup to the conveyor belt by the discharge member, and sending the cup out onto the conveyor belt; and step S8 of automatically inkjet printing the code onto the cups on the conveyor belt to mark them. [Effects of the Invention]
[0015] Compared with the prior art, the present invention has at least one of the following advantageous effects: (1) Operation process: Dropping cup → Filling with sawdust → Adding cotton balls → Filling with bait (mealworms) using an automatic dispenser → Filling with the natural enemy insect, the stink bug → Suction and plugging the cover → Sending the cup to a conveyor belt → Automatic inkjet printing of codes. This integrated stink bug collecting and packaging machine achieves closed-loop automation and mechanization from collection to packaging. Conventional methods for collecting and packaging natural enemy insects involve manually placing the relevant auxiliary materials, manually collecting the insects and placing them in paper cups, manually placing the covers, and packaging them in boxes. With the insect collecting and packaging machine, all work stations except for the work station where the code is inkjet printed are integrated on a circular turntable, and as the disc rotates, a repeating work cycle is formed. (2) Work efficiency: If we calculate the efficiency based on an 8-hour workday, a skilled worker can fill 96 cups per day, while one integrated collection and packaging machine can fill 960 cups per machine. This means that the efficiency of the integrated machine is 10 times that of manual work, and it can handle large amounts of packaging and storage in a short period of time, significantly reducing the death and injury rates during the packaging, storage, transportation and release processes, and reducing the risks that may affect the release and control effects. (3) When dropping the cups, compressed air is used as the power source to vertically drop stacked cups into the cup holes of the disk using a mechanical mechanism. When adding sawdust, cotton balls, and food, all are automatically dropped and dispensed into the cups using a centrifugal vibrating plate with a weighing function. The cotton balls are immersed in water before being dropped into the cups. The natural enemy insect collection device cools natural enemy insects to 4-6°C to put them into a dormant state. It is powered by compressed air. Compressed air enters the annular high-pressure chamber through an intake port and flows at high speed through an annular nozzle or pinhole nozzle, generating a high-speed airflow. The high-speed airflow generates low pressure at the inlet, creating a vacuum, and the insects are sucked into the high-pressure airflow and transported to the designated location (inside the cup). Automatic cover placement is powered by compressed air and uses a vacuum chuck to vertically place the stacked cup covers onto the cup openings using an inverted cylinder. Automatic stoppering is powered by compressed air and uses an installed pneumatic stopper to press the covers onto the cups. The ejection member is powered by compressed air, and a push-up cylinder attached to the bottom of the disk pushes the cup up from the cup hole, and another push-out cylinder pushes the cup horizontally onto the conveyor belt, which then operates to send the cup to the designated code printing position, and the conveyor belt drives the cup to move forward, and when the sensing switch detects the cup, it feeds back information to the processor, which drives the printer to print the code. (4) Collection speed when using natural enemy insect collection devices: ≥ 40 insects / min, mortality and injury rate: ≤ 5%, manual collection rate: 15,000 insects / day / person. (5) The stink bug is a living insect that crawls and gathers around. When gathering, its limbs tend to entangle, and its body is fragile. Currently, insect collection involves gently separating and collecting the insects by hand using a soft brush to prevent injury or death. However, this method is inefficient. When collecting insects using negative pressure, the gas pressure, gas volume, flow rate, and the material and structure of the straw or collector are all important factors that affect the mortality rate. Because live stink bugs tend to entangle themselves and use their limbs to grasp surfaces, this device uses a transparent, flexible material to control airflow and pressure using the Bernoulli effect, ensuring efficient insect collection and reduced mortality and injury. [Brief explanation of the drawings]
[0016] [Figure 1] 1 is a structural schematic diagram of the present invention; [Figure 2] 2 is a structural schematic diagram of the cup drop member of the present invention; FIG. [Figure 3] 1 is a structural schematic diagram of the sawdust bin vibrating member of the present invention; [Figure 4] 1 is a schematic diagram of the structure of the cotton ball holder of the present invention; [Figure 5] 1 is a structural schematic diagram of a bait member of the present invention. FIG. [Figure 6] 1 is a schematic diagram of a cover arrangement member of the present invention. [Figure 7] FIG. 2 is a schematic diagram of the connection of the reversing cylinder of the present invention. [Figure 8] 1 is a schematic diagram of the connection structure of the stoppering member of the present invention. [Figure 9] 2 is a structural schematic diagram of a discharge member of the present invention. FIG. [Figure 10] FIG. 2 is a schematic diagram of the connection of the primary air distribution plate of the present invention. [Figure 11] FIG. 2 is a connection schematic diagram of the collecting bracket of the present invention. [Figure 12] FIG. 2 is an exploded view of the structure of the device of the present invention. [Figure 13] FIG. 2 is a schematic diagram showing the connection of the refrigerating case of the present invention. [Figure 14]FIG. 1 is a perspective view of a refrigerating case according to the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0017] In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be described in more detail below with reference to the drawings and examples, in which the specific examples described herein are merely illustrative of the present invention and are not intended to limit the present invention.
[0018] Example 1 The insect collecting and packaging device includes a housing (25). The housing 25 is provided with a cup dropping member 26, a sawdust container vibrating member 27, a cotton ball container member 28, a bait member 29, a natural enemy insect collecting member 30, a cover arranging member 31, a stoppering member 32, and a discharge member 33. A platen 76 is provided in the housing 25, and a rotating shaft is provided in the center of the platen 76. The rotating shaft is driven by a drive motor, and the rotating shaft is connected to the disk 34. The disk 34 is configured as a circular disk, and circular cup holes are evenly formed in the disk 34. The cup drop member 26 is provided with a cup drop bracket 35, which is U-shaped, and four cup drop guide rods 36 are provided on the upper wall plate of the cup drop bracket 35, and a first guide rod fixing plate 37 is fixed to the top of the cup drop guide rods 36, and circular holes are drilled in both the upper wall plate of the cup drop bracket 35 and the first guide rod fixing plate 37. A separation guide plate is provided on the side wall of the cup drop bracket 35 , and a cup separation cylinder 39 is provided on the separation guide plate, and the cup separation cylinder 39 is connected to a cup separation plate 40 .
[0019] The sawdust bin vibrating member 27, the cotton ball container member 28, and the feeding member 29 all have a lower frame 41, which is provided in the housing 25, and a standing pillar 42 is provided on the lower frame 41, and an upper frame 43 is provided on the standing pillar 42, and a cabinet 44 is provided on the upper frame 43, and the cabinet 44 is provided so that its top and side walls are open. A first side panel 45 is connected to the top of the cabinet 44, and a circular hole is drilled in the first side panel 45. A second side panel 46 is connected to an opening in the side wall of the cabinet 44, and a rectangular hole is drilled in the second side panel 46. The first side panel 45 and the second side panel 46 are both connected to the cabinet 44 via hinges 75. A second diaphragm 47 is provided within the cabinet 44. The second diaphragm 47 has a disk structure with an open top, and a pulse electromagnet is provided on the second diaphragm 47. An inner guide tube 74 is connected to one side of the second vibrating plate 47 , and an outer guide tube 48 is provided in a rectangular hole in the second side plate 46 , with the inner guide tube 74 being fitted to the outer guide tube 48 .
[0020] The natural enemy insect collecting member 30 comprises a primary air distribution plate 1 and a secondary air distribution plate 6. A connecting passage 2 is connected to one end of the primary air distribution plate 1, an intermediate plate 4 is connected to the other end of the primary air distribution plate 1, a through passage 3 is opened in the center of the intermediate plate 4, a count sensor 5 is provided in the through passage 3, a secondary air distribution plate 6 is connected to the lower part of the intermediate plate 4 at the through passage 3, and a collection passage 7 is connected to the lower part of the secondary air distribution plate 6. Air vents are evenly distributed on the walls of the primary air distribution plate 1, the secondary air distribution plate 6 and the collection passage 7.
[0021] An attachment plate 8 is provided on the side wall of the intermediate plate 4, the attachment plate 8 is fixed to a slide plate 11, the slide plate 11 is provided in a slide groove of the collection bracket 9, the collection brackets 9 are fixedly connected to each other via a connecting plate 10, and the slide plate 11 is connected to a rodless cylinder 16. A lower fixed plate 12 and an upper fixed plate 13 are provided on the slide plate 11, and the lower fixed plate 12 and the upper fixed plate 13 are hollow with circular holes drilled in them. The upper and lower ends of the air amplifier 14 extend through the circular holes in the lower fixed plate 12 and the upper fixed plate 13, and an inlet passage 15 is provided in the center of the air amplifier 14.
[0022] A joint plate 22 is attached to the slide plate 11 and is U-shaped. An air pipe connection port 23 is opened in the side wall of the joint plate 22. An air amplifier 14 is attached to the joint plate 22 and the collecting bracket 9.
[0023] A transport pipe 17 is provided corresponding to the inlet end of the inlet passage 15, one end of the transport pipe 17 is connected to a refrigerated case 18, an inlet 19 is opened at the top of the refrigerated case 18, a glass door 20 is provided at the top of the refrigerated case 18, and a freezer 24 is provided on the side wall of the refrigerated case 18.
[0024] A first vibrating plate 21 is provided inside the refrigerating case 18, the first vibrating plate 21 is provided in a circular shape, the first vibrating plate 21 is configured as a disk structure with an open top, and a pulse electromagnet is provided on the first vibrating plate 21.
[0025] The primary air distribution plate 1 and the secondary air distribution plate 6 are tapered passages that are open at both ends, and the connecting passage 2, the collecting passage 7, and the inlet passage 15 are all hollow circular passages that are open at both ends.
[0026] The cover positioning member 31 includes a cover positioning holder 49, which is U-shaped, and has four cup cover guide rods 50 on the upper wall plate of the cover positioning holder 49, and a second guide rod fixing plate 51 fixed to the cup cover guide rods 50, with circular holes drilled in both the upper wall plate of the cover positioning holder 49 and the second guide rod fixing plate 51. An inverting base 52 is provided on the side wall of the cover arrangement holder 49 , an inverting gear 53 is provided on the inverting base 52 , an inverting rack 54 is provided corresponding to the inverting gear 53 , and the inverting rack 54 is provided on an inverting cylinder 55 . An inversion link 56 is provided on the side wall of the inversion cylinder 55 , a chuck moving cylinder 57 is provided on the inversion link 56 , the chuck moving cylinder 57 is connected to a pneumatic chuck 58 , and a cover positioning sleeve 59 is provided on the inversion cylinder 55 . The cover separation guide plate 60 is provided on the side wall of the cover arrangement holder 49 , and a cover separation cylinder 61 is provided on the cover separation guide plate 60 , and the cover separation cylinder 61 is connected to a cover separation plate 62 .
[0027] The capping member 32 includes a capping holder 63, which is U-shaped and has a cylinder hole formed in the upper wall plate thereof. A capping cylinder 64 passes through the cylinder hole and is fixed to a presser 65.
[0028] The discharge member 33 is provided with two discharge holders 66 arranged vertically, a beam 67 is provided on the upper part of the discharge holder 66, an extrusion cylinder 68 is provided on the beam 67, a connecting plate 69 is provided at one end of the extrusion cylinder 68, and a pressing plate 70 is provided below the connecting plate 69, and the pressing plate 70 is arranged in an arc shape. A push-up cylinder 71 is provided in the housing 25, and a push-up plate 72 is provided on the upper part of the push-up cylinder 71.
[0029] The cup dropping member 26 , sawdust container vibrating member 27 , cotton ball container member 28 , bait member 29 , natural enemy insect collecting member 30 , cover arranging member 31 , stoppering member 32 , and discharge member 33 are all connected to a controller 73 .
[0030] Operation process: A platen 76 is provided in the housing 25, and a rotating shaft is provided in the center of the platen 76. A drive motor drives the rotating shaft to move, and the rotating shaft drives the disk 34 to move. The disk 34 is in the shape of a circular disk, and circular cup holes are evenly drilled on the disk 34 to make it easy to place cups.
[0031] Housing 25 is provided with cup drop member 26, sawdust bin vibrating member 27, cotton ball container member 28, bait member 29, natural enemy insect collecting member 30, cover arranging member 31, stoppering member 32, and discharge member 33. Cup drop member 26 makes it easy to place the cup in the cup hole, sawdust bin vibrating member 27, cotton ball container member 28, and bait member 29 place sawdust, cotton balls, and bait into the cup all at once, natural enemy insect collecting member 30 makes it easy to place refrigerated insects into the cup, cover arranging member 31 places a cover on the cup, stoppering member 32 stops the cup, and discharge member 33 makes it easy to feed the cup out.
[0032] The first step is performed by the cup drop member 26. A separation guide plate is provided on the side wall of the cup drop bracket 35, and a cup separation cylinder 39 is provided on the separation guide plate. The cup separating plate 40 connected to the cup separating cylinder 39 moves to the bottom of the circular hole in the upper wall plate of the cup drop bracket 35, and the stacked cups enter through the circular hole in the first guide rod fixing plate 37. The cup drop guide rod 36 acts as a stopper, facilitating the lower ends of the stacked cups to pass through the circular hole in the upper wall plate of the cup drop bracket 35. When the lower ends of the stacked cups are placed on the separating plate 40 and the cups need to enter the cup holes in the disk 34, the cup separating plate 40 connected to the cup separating cylinder 39 moves horizontally and moves away from the bottom of the circular hole in the upper wall plate of the cup drop bracket 35, facilitating the separation of the bottommost cup of the stacked cups. The cup separating plate 40 connected to the cup separating cylinder 39 then moves again to the bottom of the circular hole in the upper wall plate of the cup drop bracket 35, and the rotating shaft drives the disk 34 to move, and the cup hole in the disk 34 where the cup is placed moves toward the sawdust bin vibrating member 27.
[0033] The second step is to add sawdust. The lower frame 41, the upright 42, and the upper frame 43 are connected together. A circular hole is drilled in the first side panel 45 of the cabinet 44, allowing the sawdust to pass through the circular hole in the first side panel 45 and enter the second vibrating plate 47. The second vibrating plate 47 is driven by a pulse electromagnet to vibrate, sending the sawdust through the inner guide tube 74 and the outer guide tube 48 and back into the cup. The rotating shaft drives the disk 34 to move, and the cup hole in the disk 34 of the cup where the sawdust is placed moves to the cotton ball holder 28.
[0034] The third step is to insert the cotton balls. The lower frame 41, the upright 42, and the upper frame 43 are connected together. A circular hole is drilled in the first side panel 45 of the cabinet 44, allowing the cotton balls to pass through the circular hole in the first side panel 45 and enter the second vibrating plate 47. The second vibrating plate 47 is driven by a pulse electromagnet to vibrate, sending the cotton balls through the inner guide tube 74 and the outer guide tube 48 and then into the cup again. The rotating shaft drives the disk 34 to move, and the cup hole of the disk 34 in the cup where the cotton balls are placed moves to the feeding member 29.
[0035] The fourth step is to put the bait in. The lower frame 41, the uprights 42, and the upper frame 43 are connected together, and a circular hole is drilled in the first side panel 45 of the cabinet 44, allowing the bait to enter the second vibrating plate 47 through the circular hole in the first side panel 45. The second vibrating plate 47 is driven by a pulse electromagnet to vibrate, sending the bait through the inner guide tube 74 and the outer guide tube 48 and back into the cup. The rotating shaft drives the disk 34 to move, and the cup hole in the disk 34 of the cup where the bait is placed moves to the natural enemy insect collecting member 30.
[0036] The fifth step is to place the refrigerated insects in the natural enemy insect collecting member 30. Specifically, a primary air distribution plate 1 is connected to the bottom of the connecting passage 2, and an intermediate plate 4 is connected to the bottom of the primary air distribution plate 1. A through passage 3 is opened in the intermediate plate 4, a count sensor 5 is installed in the through passage 3, a secondary air distribution plate 6 is installed below the intermediate plate 4, and a collecting passage 7 is connected to the bottom of the secondary air distribution plate 6. Air vents are opened evenly in the walls of the primary air distribution plate 1, secondary air distribution plate 6, and collecting passage 7.
[0037] A mounting plate 8 is attached to the side wall of the intermediate plate 4, and the mounting plate 8 is fixed to a sliding plate 11. A lower fixing plate 12 and an upper fixing plate 13 are attached to the sliding plate 11. The upper and lower ends of an air amplifier 14 extend through the circular holes in the lower fixing plate 12 and the upper fixing plate 13. A joint plate 22 is attached to the sliding plate 11 and is configured in a U-shape. The air amplifier 14 is attached to the joint plate 22 and the collecting bracket 9. An air pipe connection port 23 is opened in the side wall of the joint plate 22, and an external air pipe is connected to the air amplifier 14 through the air pipe connection port 23. The external air pipe is connected to an external driving device through the air pipe connection port 23. The communication point between the external air pipe and the air amplifier 14 faces downward, allowing the air amplifier 14 to move downward. The sliding plate 11 is installed in the sliding groove of the collecting bracket 9. As the insects pass through, the rodless cylinder 16 drives the slide plate 11 to move on the slide groove of the collecting bracket 9, so that the inlet passage 15 of the air amplifier 14 is brought into close contact with the transport pipe 17.
[0038] One end of the refrigerator 24 is installed inside the refrigerated case 18, and the operation of the refrigerator 24 reduces the air temperature inside the refrigerated case 18. Insects enter the refrigerated case 18 through the inlet 19, where they are in a dormant state due to the low temperature inside the refrigerated case 18. The insects are inside the first vibrating plate 21, which is vibrated by a pulse electromagnet, causing the dormant insects to enter the inlet passage 15 through the transport pipe 17. The insects then pass through the connecting passage 2, the primary air distribution plate 1, the through passage 3 of the intermediate plate 4, the secondary air distribution plate 6, and the collecting passage 7 before being collected in the cup. Compressed air enters the air amplifier 14 through the external air pipe and moves downward, entering the annular high-pressure chamber of the air amplifier, generating a high-speed airflow. The high-speed airflow generates a low pressure at the inlet, forming a vacuum, and a pressure difference is created between both ends of the air amplifier 14, forming a strong airflow that draws air in at one end and exhausts it at the other end. The airflow transports insects downward from the inlet of the air amplifier 14. Because the airflow is fast, it flows through the connecting passage 2, the primary air distribution plate 1, the through passage 3 of the intermediate plate 4, the secondary air distribution plate 6, and the collection passage 7. This creates impacts when the insects are released, and they collide with the cup walls as they fall into the cup, injuring them and causing them to bounce out of the cup after the collision, which is detrimental to their collection. More importantly, because the airflow carrying the insects does not weaken or slow down, the airflow entering the cup creates a strong backflow effect, blowing all the material out of the cup and affecting the accuracy of the counter, resulting in inaccurate counting. The air vents evenly spaced on the walls of the primary air distribution plate 1, secondary air distribution plate 6, and collection passage 7 serve to disperse and weaken the airflow from the air amplifier 14, reducing the impact of the airflow on the insects and preventing them from colliding with the cup walls, causing injury, and bouncing out of the cup. This plays an important role in insect protection. Also, the residual airflow blown into the cup does not create a strong backflow effect and does not blow away the material in the cup.
[0039] The refrigerated insects enter the cup, the rotating shaft drives and moves the disk 34, and the cup hole of the disk 34 in the cup where the insects are placed moves to the cover positioning member 31.
[0040] The sixth step is to place the cover on the cup containing the insect. The cover is inserted through the circular hole in the second guide rod fixing plate 51, with the cup cover guide rod 50 acting as a stopper. A cover separation guide plate 60 is mounted on the side wall of the cover placement holder 49, and a cover separation cylinder 61 is mounted on the cover separation guide plate 60. The cover separation cylinder 61 drives and moves the cover separation plate 62. Because the cover separation plate 62 is in the circular hole in the upper wall plate of the cover placement holder 49, the cup cannot move downward. When the cover separation cylinder 61 drives and moves the cover separation plate 62, the cover separation plate 62 moves away from the circular hole in the upper wall plate of the cover placement holder 49. The pneumatic chuck 58 connected to the chuck moving cylinder 57 operates, and the cover is attracted to the pneumatic chuck 58. The chuck moving cylinder 57 is mounted on the reversing link 56, and the reversing cylinder 55 rotates. As a result, the chuck moving cylinder 57 of the reversal link 56 of the pneumatic chuck 58 also reverses, facilitating the movement of the cover to the cup hole of the disk 34 of the cup on which the insect is placed, and the pneumatic chuck 58 connected to the chuck moving cylinder 57 operates to place the cover on the pneumatic chuck 58 onto the cup, thus realizing the placement of the cover. The rotating shaft drives and moves the disk 34, and the cup hole of the disk 34 of the cup on which the insect is placed moves to the stoppering member 32. An inverting base 52 is provided on the side wall of the cover arrangement holder 49 , an inverting gear 53 is provided on the inverting base 52 , an inverting rack 54 is provided corresponding to the inverting gear 53 , and the inverting rack 54 is provided on an inverting cylinder 55 . An inversion link 56 is provided on the side wall of the inversion cylinder 55, a chuck moving cylinder 57 is provided on the inversion link 56, the chuck moving cylinder 57 is connected to a pneumatic chuck 58, a cover positioning sleeve 59 is provided on the inversion cylinder 55, the rotating shaft drives and moves the disk 34, and the cup hole of the disk 34 of the cup on which the cover is placed moves to the stoppering member 32.
[0041] The seventh step is capping. The capping cylinder 64 passes through the cylinder hole and is fixed to the indenter 65. The capping cylinder 64 operates, and the indenter 65 presses the cover, thereby capping the bottle. The rotating shaft drives and moves the disk 34, and after capping, the cup hole of the disk 34 of the cup moves to the capping member 32.
[0042] The eighth step is discharging. A push-up cylinder 71 is provided in the housing 25, and the push-up cylinder 71 drives a push-up plate 72 to move upward, facilitating the push-up plate 72 to push the cup out of the cup hole in the disk 34. At the same time, the push-up cylinder 71 moves a push-up plate 70 connected to the connecting plate 69 by the push-out cylinder 68, and the push-up plate 70 pushes the cup out of the disk 34, thus achieving discharging.
[0043] Example 2 1. A method of using an insect collection and packaging device, comprising: Step S1 of dropping the cup, operated by the cup dropper 26; a step S2 of filling the sawdust bin with sawdust, which is operated by a sawdust bin vibrating member 27; a step S3 of inserting a cotton ball, which is operated by a cotton ball inserting member 28; a step S4 of filling with bait, operated by the bait member 29; Step S5 of filling the natural enemy insects by operating the natural enemy insect collecting member 30; Step S6 of sucking and capping the cover, which is operated by the cover placement member 31 and the capping member 32; Step S7: conveying the cup to the conveyor belt by the discharge member 33 and sending the cup out onto the conveyor belt; and step S8 of automatically inkjet printing the code onto the cups on the conveyor belt to mark them. The cup dropping mechanism uses compressed air to vertically drop stacked cups into the cup holes of the disk using a mechanical mechanism. When sawdust, cotton balls, and food are added, they are automatically dropped and dispensed into the cups using a centrifugal vibrating plate with a weighing function. The cotton balls are immersed in water before being dropped into the cups. The natural enemy insect collection device cools natural enemy insects to 4-6°C to put them into a dormant state. It is powered by compressed air. Compressed air enters the annular high-pressure chamber through an intake port and flows at high speed through an annular or pinhole nozzle, generating a high-speed airflow. The high-speed airflow generates low pressure at the inlet, creating a vacuum, and the insects are sucked into the high-pressure airflow and transported to the designated location (inside the cup). Automatic cover placement uses compressed air to vertically place stacked cup covers onto the cup openings using an inverted cylinder with a vacuum chuck. Automatic stoppering uses compressed air to press the covers onto the cups using an installed pneumatic stopper. The ejection member is powered by compressed air, and a push-up cylinder attached to the bottom of the disk pushes the cup up from the cup hole, and another push-up cylinder presses the cup horizontally onto the conveyor belt, which then operates to send the cup to the designated code printing position, and the conveyor belt drives the cup to move forward.When the sensing switch detects the cup, it feeds back information to the processor, which drives the printer to print the code.
[0044] While the present invention has been described with reference to several illustrative examples thereof, it should be understood that those skilled in the art can design many other modifications and embodiments which fall within the scope and spirit of the principles disclosed herein. More particularly, various variations and modifications can be made to the components and / or layout of the thematic combination layout within the scope of the disclosure, drawings, and claims herein. In addition to variations and modifications to the components and / or layout, other uses will be apparent to those skilled in the art.
Claims
1. 1. An insect collecting and packaging device comprising: A housing (25) is provided, The housing (25) is provided with a cup dropping member (26), a sawdust container vibrating member (27), a cotton ball container member (28), a bait member (29), a natural enemy insect collecting member (30), a cover arranging member (31), a stoppering member (32), and a discharge member (33). A platen (76) is provided in the housing (25), a rotary shaft is provided at the center of the platen (76), the rotary shaft is driven by a drive motor, the rotary shaft is connected to a disk (34), the disk (34) is configured as a circular disk, and circular cup holes are uniformly formed in the disk (34), The cup drop member (26) comprises a cup drop bracket (35), the cup drop bracket (35) is U-shaped, four cup drop guide rods (36) are provided on the upper wall plate of the cup drop bracket (35), a first guide rod fixing plate (37) is fixed to the top of the cup drop guide rods (36), and circular holes are drilled in both the upper wall plate of the cup drop bracket (35) and the first guide rod fixing plate (37). An insect collecting and packaging device characterized in that a separation guide plate (38) is provided on the side wall of the cup drop bracket (35), a cup separation cylinder (39) is provided on the separation guide plate (38), and the cup separation cylinder (39) is connected to a cup separation plate (40).
2. The sawdust bin vibrating member (27), the cotton ball container member (28), and the bait member (29) all have a lower frame (41), the lower frame (41) is attached to the housing (25), uprights (42) are attached to the lower frame (41), an upper frame (43) is attached to the uprights (42), a cabinet (44) is attached to the upper frame (43), the cabinet (44) is attached so that its top and side walls are open, a first side plate (45) is connected to the top of the cabinet (44), a circular hole is opened in the first side plate (45), a second side plate (46) is connected to the opening in the side wall of the cabinet (44), a rectangular hole is opened in the second side plate (46), and the first side plate (45) and the second side plate (46) are both connected to the cabinet (44) via hinges (75). A second vibrating plate (47) is provided in the cabinet (44), the second vibrating plate (47) has a disk structure with an open top, and a pulse electromagnet is provided on the second vibrating plate (47); 2. The insect collecting and packaging device according to claim 1, wherein an inner guide tube (74) is connected to one side of the second vibrating plate (47), an outer guide tube (48) is provided in a rectangular hole in the second side plate (46), and the inner guide tube (74) is configured to fit into the outer guide tube (48).
3. The cover placement member (31) includes a cover placement holder (49), the cover placement holder (49) is U-shaped, four cup cover guide rods (50) are provided on an upper wall plate of the cover placement holder (49), a second guide rod fixing plate (51) is fixed to the cup cover guide rods (50), and circular holes are opened in both the upper wall plate of the cover placement holder (49) and the second guide rod fixing plate (51). An inversion base (52) is provided on a side wall of the cover arrangement holder (49), an inversion gear (53) is provided on the inversion base (52), an inversion rack (54) is provided corresponding to the inversion gear (53), and the inversion rack (54) is provided on an inversion cylinder (55); An inversion link (56) is provided on the side wall of the inversion cylinder (55), a chuck moving cylinder (57) is provided on the inversion link (56), the chuck moving cylinder (57) is connected to a pneumatic chuck (58), and a cover positioning sleeve (59) is provided on the inversion cylinder (55); 2. The insect collecting and packaging device according to claim 1, wherein a cover separation guide plate (60) is provided on a side wall of the cover placement holder (49), a cover separation cylinder (61) is provided on the cover separation guide plate (60), and the cover separation cylinder (61) is connected to the cover separation plate (62).
4. The natural enemy insect collecting member (30) comprises a primary air distribution plate (1) and a secondary air distribution plate (6), A connecting passage (2) is connected to one end of the primary air distribution plate (1), an intermediate plate (4) is connected to the other end of the primary air distribution plate (1), a through passage (3) is opened in the center of the intermediate plate (4), a count sensor (5) is provided in the through passage (3), a secondary air distribution plate (6) is connected to the lower part of the intermediate plate (4) in the through passage (3), and a collection passage (7) is connected to the lower part of the secondary air distribution plate (6); Air vents are evenly opened on the walls of the primary air distribution plate (1), the secondary air distribution plate (6), and the collection passage (7), A mounting plate (8) is provided on a side wall of the intermediate plate (4), the mounting plate (8) is fixed to a slide plate (11), the slide plate (11) is provided in a slide groove of a collecting bracket (9), the collecting brackets (9) are fixedly connected to each other via a connecting plate (10), and the slide plate (11) is connected to a rodless cylinder (16); A lower fixed plate (12) and an upper fixed plate (13) are provided on the slide plate (11), and the lower fixed plate (12) and the upper fixed plate (13) are hollow with circular holes formed therein, and the upper and lower ends of the air amplifier (14) extend through the circular holes in the lower fixed plate (12) and the upper fixed plate (13), and an inlet passage (15) is provided in the center of the air amplifier (14).
2. The insect collecting and packaging device according to claim 1, wherein a joint plate (22) is attached to the slide plate (11), the joint plate (22) is U-shaped, an air pipe connection port (23) is opened in the side wall of the joint plate (22), and an air amplifier (14) is provided on the joint plate (22) and the collecting bracket (9).
5. A transport pipe (17) is provided at the inlet end of the inlet passage (15), one end of the transport pipe (17) is connected to a refrigerated case (18), an inlet (19) is opened at the top of the refrigerated case (18), a glass door (20) is provided at the top of the refrigerated case (18), and a freezer (24) is provided on the side wall of the refrigerated case (18); A first vibrating plate (21) is provided in the refrigerating case (18), the first vibrating plate (21) is circular, the first vibrating plate (21) is configured as a disk structure with an open top, and a pulse electromagnet is provided on the first vibrating plate (21); 5. The insect collecting and packaging device according to claim 4, wherein the primary air distribution plate (1) and the secondary air distribution plate (6) are tapered passages that are open at both ends, and the connecting passage (2), the collecting passage (7) and the inlet passage (15) are all hollow circular passages that are open at both ends.
6. 2. The insect collecting and packaging device according to claim 1, wherein the capping member (32) comprises a capping holder (63), the capping holder (63) being U-shaped, a cylinder hole being formed in the upper wall plate of the capping holder (63), and a capping cylinder (64) passing through the cylinder hole and fixed to a presser (65).
7. The discharge member (33) is provided with two discharge holders (66) arranged vertically, a beam (67) is provided on the upper part of the discharge holder (66), a push-out cylinder (68) is provided on the beam (67), a connecting plate (69) is provided at one end of the push-out cylinder (68), a push plate (70) is provided below the connecting plate (69), and the push plate (70) is arranged in an arc shape, 2. The insect collecting and packaging device according to claim 1, wherein the housing (25) is provided with a push-up cylinder (71), and a push-up plate (72) is provided on the upper part of the push-up cylinder (71).
8. The insect collecting and packaging device as described in claim 1, characterized in that the cup dropping member (26), sawdust container vibrating member (27), cotton ball container member (28), bait member (29), natural enemy insect collecting member (30), cover placement member (31), stoppering member (32), and discharge member (33) are all connected to a controller (73).
9. 10. A method of using the device of claim 1, comprising: Step S1 of dropping the cup, operated by a cup dropper (26); a step S2 of filling the sawdust bin, operated by a sawdust bin vibrating member (27); Step S3 of inserting cotton balls, which is operated by a cotton ball inserting member (28); a step S4 of filling with bait, operated by a bait member (29); Step S5 of filling the natural enemy insects with the natural enemy insect collecting member (30); Step S6: sucking and capping the cover, which is operated by the cover placement member (31) and the capping member (32); Step S7: conveying the cup to the conveyor belt by the discharge member (33); and sending the cup to the conveyor belt. and a step S8 of automatically inkjet printing the code onto the cups on the conveyor belt to mark them.
Citation Information
Patent Citations
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