Roof structure
The roof structure simplifies installation and conceals wiring by using a horizontal gutter material with a lighting arrangement member and a pillar cover to clamp the gutter material, addressing complex wiring issues and enhancing design aesthetics.
Patent Information
- Application Number
- JP2024043221
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-10-02
AI Technical Summary
Existing roof structures with lighting devices face complex wiring issues due to the need to pass wiring cables through a hollow section of the rear girder in a direction that intersects with its penetration, leading to complicated installation.
A roof structure design featuring a horizontal gutter material with a lighting arrangement member that includes a lower plate portion, an opposing plate portion, and an engaging portion, allowing the lighting unit to be easily attached by clamping the gutter material with a screw, and routing the power supply cable through a groove covered by a pillar cover.
The design facilitates easy installation and enhances the aesthetic appeal by concealing the wiring, resulting in a roof structure with improved workability and design.
Smart Images

Figure 2025143788000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a roof structure having a roof supported on columns. [Background technology]
[0002] Conventionally, roof structures with a roof supported by pillars, such as those used for carports, have been known, and some of them are equipped with lighting devices (see, for example, Patent Document 1). In such roof structures, lighting devices are attached to rear beams attached to the tops of the pillars via lighting mounting frames.
[0003] The rear girder has a hollow section on the rear girder side with a hollow section that penetrates in the longitudinal direction, and a horizontal gutter component (gutter section), and the wiring cable of the lighting device is passed through the hollow section on the rear girder side located below the horizontal gutter component (gutter section) in a direction that intersects with the direction of penetration through the hollow section, and is fixed to the side of the support and passed through the wiring space within the partition box that runs along the support, connecting to the outside. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Japanese Patent Application Publication No. 2018-123613 Summary of the Invention [Problem to be solved by the invention]
[0005] In order to arrange the wiring cables of the lighting devices in the roof structure without exposing them, they must be passed through the hollow portion of the rear girder hollow section provided below the gutter component. Because the hollow portion of the rear girder hollow section penetrates in the longitudinal direction, in order to run the wiring cables to the pillar side, they must be passed through the hollow section in a direction that intersects with the direction in which the hollow section penetrates. In other words, the wiring cables must be passed through the hollow section, which creates the problem of complicated wiring.
[0006] The present invention has been made in view of the above problems, and an object of the present invention is to provide a roof structure that is easy to install. [Means for solving the problem]
[0007] The main invention for achieving this object is a roof structure having a roof supported by columns, A horizontal gutter material provided under the roof; a lighting arrangement member provided below the horizontal gutter member and forming a space between the horizontal gutter member and the lighting arrangement member, in which a lighting member is arranged; and The lighting arrangement member comprises a lower plate portion disposed below the gutter material at a distance to form the space, an opposing plate portion erected from the lower plate portion and facing the end of the gutter material on the opposite side from the pillar, and an engaging portion provided at the upper end of the opposing plate portion and inserted between the roof and the gutter material to engage with it. and This roof structure is characterized in that the gutter material is clamped and held by the screw that is screwed into the opposing plate portion and the engaging portion. Other features of the present invention will become apparent from the description of this specification and the accompanying drawings. [Effects of the Invention]
[0008] According to the present invention, it is possible to provide a roof structure with excellent workability. [Brief explanation of the drawings]
[0009] [Figure 1] FIG. 1 is a perspective view showing an example of a roof structure according to an embodiment of the present invention. [Figure 2] FIG. 2 is a side view showing an example of a roof structure according to the present embodiment. [Figure 3] FIG. 3(a) is a plan cross-sectional view showing a pole through which a power supply cable is inserted, and FIG. 3(b) is a plan cross-sectional view showing a pole provided with a downspout portion. [Figure 4] FIG. 10 is a diagram illustrating the horizontal gutter material and the lighting unit. [Figure 5]FIG. [Figure 6] This is a diagram showing an example in which the lighting body is placed on the parking area side of the horizontal gutter material. [Figure 7] This is a diagram showing an example in which the lighting body is positioned on the parking area side of the horizontal gutter material using a fixing member. DETAILED DESCRIPTION OF THE INVENTION
[0010] An embodiment of a roof structure of the present invention will be described with reference to the drawings. In this embodiment, a roof structure having a roof supported by pillars, which is used as, for example, a carport or a terrace roof, will be described as an example.
[0011] As shown in Figures 1 and 2, the roof structure 1 of this embodiment has a roof 2 covering the parking area S, two pillars 3 supporting the roof 2 and beams 4 connected to the upper ends of each pillar 3, horizontal gutter materials 5 fixed to the upper ends of the two pillars 3, and a lighting unit 6 provided below the horizontal gutter materials 5.
[0012] The roof 2 is in the form of a roughly rectangular panel, and is fixed under the beams 4 connected to the upper ends of the columns 3, and is installed at an angle so that the column 3 side is lower. In the following explanation, the longitudinal direction of the roof 2 is referred to as the X direction, and the lateral direction of the roof 2 is referred to as the Y direction. Whether each part of the roof structural body 1 or each member constituting the roof structural body 1 is in a standalone state, the explanation will be given by specifying the directions as the X direction and the Y direction when installed.
[0013] The two pillars 3 are erected at a distance from each other in the X direction, and as shown in Fig. 3, one of the two pillars 3 is provided with a vertical gutter 3a through which rainwater and the like flows, and the other pillar 3 is provided with an insertion space 3b through which a power supply cable 60b of the lighting unit 6 is inserted. Each pillar 3 has a pillar body 30 with a hollow portion 30a penetrating in the vertical direction, and cover materials 31 and 32 fitted to the pillar body 30. The pillar body 30 and the cover materials 31 and 32 are all extruded members with the vertical direction as the extrusion direction.
[0014] 3, the pillar main body 30 has a square tube portion 30b having a substantially rectangular cross section and forming a hollow portion 30a, and a pair of extension portions 30d extending toward the parking area S along opposing wall portions 30c of the square tube portion 30b that face each other in the X direction with the hollow portion 30a in between. That is, the pillar main body 30 has a groove portion 30e recessed in the up-down direction on the parking area S side of the hollow portion 30a toward the opposite side from the parking area S (hereinafter referred to as the anti-parking area side).
[0015] Each of the cover materials 31, 32 is attached to the parking area S side of the pillar main body 30 and has a plate-shaped cover main body 31a, 32a that covers the groove portion 30e, and locking portions 31b, 32b that are provided near both ends of the cover main bodies 31a, 32a in the X direction on the side opposite the parking area and that lock onto the opposing wall portion 30c. One of the two cover materials 31, 32, cover material 31, has a vertical gutter portion 3a that is provided between the locking portions 31b and penetrates in the vertical direction.
[0016] When the cover material 32 is fitted to the pillar body 30, the groove 30e covered by the cover material 32 forms an insertion space 3b through which the power supply cable 60b of the lighting unit 6 is inserted. In Fig. 1, the cover material 32 is attached to the pillar 3 on the right side when viewed from the parking area S side. Here, the cover material 32 corresponds to a pillar cover that is fitted to the pillar body and covers the groove.
[0017] As shown in Fig. 2, a gutter member 5 is provided below the beam 4 at the top of the column 3. The gutter member 5 is an extruded member with the X direction as the extrusion direction. As shown in Fig. 4, the gutter member 5 is plate-shaped and extends in the vertical direction, and has a fixed wall portion 5a fixed to the column main body 30, a bottom plate portion 5b extending from the lower end of the fixed wall portion 5a towards the parking area S, a vertical wall portion 5c extending upward from the end of the bottom plate portion 5b on the parking area S side, and an upper end extension portion 5d extending from the upper end of the vertical wall portion 5c towards the opposite side from the parking area.
[0018] The fixed wall portion 5a abuts against the tip of the opposing wall portion 30c of the pillar 3, and its upper side is screwed to the rectangular tube portion 30b via a mounting bracket 33 provided in the groove portion 30e. The upper end extension portion 5d faces the roof 2 in the vertical direction at an end of the roof 2 that is spaced apart from the fixed wall portion 5a in the Y direction.
[0019] The upper end extension 5d has a tip end fixing portion 5e that abuts against and is screwed to the underside of the roof 2, and a step portion 5f that is lower than the vertical wall portion 5c on the side of the vertical wall portion 5c of the tip end fixing portion 5e. Therefore, when the upper end extension 5d is screwed to the roof 2, a small gap is created between the roof 2 and the step portion 5f. With the fixed wall portion 5a and the tip end fixing portion 5e screwed in place, the gap between the fixed wall portion 5a and the end of the roof 2 on the side opposite the parking area is open, and the bottom plate portion 5b becomes the bottom, forming a gutter into which water from the roof 2 flows.
[0020] 5, the lighting unit 6 has a lighting member 60 and a lighting arrangement member 61 for attaching the lighting member 60. The lighting member 60 has a lighting body 60a having a light-emitting portion, and a power supply cable 60b connected to the lighting body 60a to supply electricity. The lighting body 60a and the power supply cable 60b are separably connected via a socket (not shown).
[0021] The lighting arrangement member 61 is an extruded member extruding in the X direction. The lighting arrangement member 61 has a lower cover portion 61a as a lower plate portion that faces the bottom plate portion 5b of the horizontal gutter member 5 with a gap in the vertical direction and forms a space R (see FIG. 2) between it and the horizontal gutter member 5, a first extending wall portion 61b that extends upward from the end of the lower cover portion 61a on the side opposite the parking area, a fixing piece 61c that extends from the upper end of the first extending wall portion 61b toward the parking area S and is fixed to the bottom plate portion 5b, a second extending wall portion 61d that extends upward from the end of the lower cover portion 61a on the parking area S side, an engaging portion 61e that is provided at the upper end of the second extending wall portion 61d and engages with the step portion 5f, and a lighting cover portion 61f that connects the lower cover portion 61a and extends toward the parking area S more than the second extending wall portion 61d.
[0022] The lighting body 60a is positioned closer to the parking area S than the second extending wall portion 61d, and one end of the power supply cable 60b is connected to the lighting body 60a on the parking area S side of the second extending wall portion 61d, and the other end is wired on the lower cover portion 61a so as to be inserted into the groove portion 30e covered by the cover material 32 from the opposite parking area side of the first extending wall portion 61b.
[0023] The method of attaching the lighting unit 6 is as follows: first, the power supply cable 60b, which is separated from the lighting main body 60a, is placed on the lower cover portion 61a between the fixing piece 61c, which is open at the top, and the engagement portion 61e. One end of the power supply cable 60b placed on the lower cover portion 61a is passed through an opening (not shown) provided in the second extending wall portion 61d, and the other end is passed through an opening (not shown) provided in the first extending wall portion 61b.
[0024] Next, the engaging portion 61e is inserted into the gap between the roof 2 and the step portion 5f, hooked onto the step portion 5f, the fixing piece 61c is brought into contact with the bottom plate portion 5b, and the fixing piece 61c is screwed to the bottom plate portion 5b from above using a waterproof screw 63 equipped with a sealing material.
[0025] Finally, the lighting body 60a is fixed to the second extending wall portion 61d with the screw 62. At this time, as shown in Fig. 2, the screw 62 is screwed in so that the outer periphery of the threaded portion contacts the bottom of the bottom plate portion 5b. As a result, the parking area S side of the lighting arrangement member 61 equipped with the lighting member 60 is clamped and held by the engaging portion 61e and the screw 62 against the horizontal gutter material 5 without drilling a hole in the horizontal gutter material 5.
[0026] According to the roof structure 1 of this embodiment, the lighting member 60 is placed on the lower cover portion 61a of the lighting arrangement member 61 provided below the gutter material 5, the engaging portion 61e of the lighting arrangement member 61 is inserted between the roof 2 and the step portion 5f of the gutter material 5, and a screw 62 that fixes the lighting body 60a is screwed into the second extending wall portion 61d that faces the vertical wall portion 5c of the gutter material 5, thereby making it possible to place the lighting member 60 between the gutter material 5 and the lighting arrangement member 61 and easily attach it.
[0027] In this case, the power supply cable 60b of the lighting member 60 can be placed from above in the open lower cover portion 61a of the lighting arrangement member 61, which is separated from the gutter material 5, and the gutter material 5 can be clamped and held between the screw 62 and the engaging portion 61e simply by inserting the engaging portion 61e between the roof 2 and the step portion 5f and screwing the screw 62 into the second extending wall portion 61d. This makes it possible to provide a roof structure 1 to which the lighting unit 6 is easy to attach and which is easy to install.
[0028] Furthermore, since the screw 62 is threaded only into the second extending wall portion 61d and not into the gutter material 5, it is possible to hold the portion of the lighting arrangement member 61 on the parking area S side to the gutter material 5 without drilling a screw hole in the gutter-forming gutter material 5. Here, the second extending wall portion 61d corresponds to the opposing plate portion that stands upright from the lower plate portion and faces the end of the gutter material on the opposite side from the pillar.
[0029] Furthermore, the screw 62 that threads into the second extending wall portion 61d is the screw 62 that fixes the lighting body 60a of the lighting member 60 to the second extending wall portion 61d, so that simply by fixing the lighting body 60a to the second extending wall portion 61d, the horizontal gutter material 5 can be clamped between the screw 62 and the engaging portion 61e, thereby holding the lighting arrangement member 61.
[0030] Furthermore, the power supply cable 60b of the lighting member 60 is passed from above the lower cover portion 61a through the groove portion 30e that runs along the vertical direction of the pillar body 30, and the groove portion 30e is covered by the cover material 32 that is fitted to the pillar body 30, so the power supply cable 60b of the lighting member 60 is not exposed to the outside. This makes it possible to provide a roof structure 1 that is also excellent in design.
[0031] In the above embodiment, an example was described in which the lighting body 60a was attached at a position lower than the bottom plate portion 5b of the gutter material 5. However, as shown in Figure 6, if a lighting holding portion 61g extending upward from the second extending wall portion 61d is provided, the lighting body 60a is fixed to the lighting holding portion 61g, and the lighting body 60a is positioned on the parking area S side of the gutter material 5, the distance between the bottom plate portion 5b and the lower cover portion 61a can be narrowed, making the lighting arrangement member 61 smaller and further improving the design.
[0032] 7, the lighting body 60a may be fixed to the second extending wall portion 61d via a fixing member 64 that is separate from the lighting arrangement member 61, without providing the lighting holding portion 61g in the lighting arrangement member 61. In this case, the lighting arrangement member 61 is held by clamping the horizontal gutter material 5 between the screw 62 that fixes the fixing member 64 to the second extending wall portion 61d and the engagement portion 61e.
[0033] The above-described embodiments are provided to facilitate understanding of the present invention and are not intended to limit the present invention. The present invention may be modified or improved without departing from the spirit thereof, and the present invention includes equivalents thereof. The present embodiment includes at least the following inventions.
[0034] Aspect 1: A roof structure having a roof supported by pillars, comprising: a gutter material provided under the roof; and a lighting arrangement member provided under the gutter material and forming a space between the gutter material and the lighting arrangement member for placing lighting materials; the lighting arrangement member having a lower plate portion provided below the gutter material with a gap to form the space; an opposing plate portion erected from the lower plate portion and facing the end of the gutter material opposite the pillar; and an engaging portion provided at the upper end of the opposing plate portion and inserted between the roof and the gutter material and engaging with it; the roof structure is characterized in that the gutter material is clamped and held by a screw screwed into the opposing plate portion and the engaging portion.
[0035] According to the roof structure of aspect 1, the lighting element is placed on the lower plate portion of the lighting arrangement element provided below the gutter material, the engaging portion of the lighting arrangement element is inserted between the roof and the gutter material, and a screw is screwed into the opposing plate portion facing the end of the gutter material opposite the pillar, making it possible to place the lighting element between the gutter material and attach the lighting arrangement element.
[0036] In this case, the lighting device can be placed from above on the open lower plate of the lighting arrangement member, which is separated from the gutter material, and the gutter material can be clamped and held in place by simply inserting the engagement part between the roof and the gutter material and screwing it into the opposing plate. This makes it possible to provide a roof structure with excellent workability and to which lighting devices can be easily attached.
[0037] Aspect 2: The roof structure according to aspect 1, wherein the screws are screws for fixing the lighting members to the opposing plate portions.
[0038] According to the roof structure of aspect 2, the screw that screws into the opposing plate portion is the screw that fixes the lighting member to the opposing plate portion, so simply by fixing the lighting member to the opposing plate portion, the screw and the engaging portion can clamp the horizontal gutter material and hold the lighting placement member.
[0039] Aspect 3: A roof structure as described in Aspect 1 or Aspect 2, characterized in that the pillar has a pillar body having a groove portion along the vertical direction on the side of the horizontal gutter material, and a pillar cover that is fitted into the pillar body and covers the groove portion, and the power supply cable of the lighting element is passed through the groove portion from above the lower plate portion.
[0040] According to the roof structure of aspect 3, the power supply cables of the lighting members are passed from above the lower plate portion through the grooves that run along the vertical direction of the pole body, and the grooves are covered by the pole cover that fits onto the pole body, so the power supply cables of the lighting members are not exposed to the outside, which results in excellent design. [Explanation of symbols]
[0041] 1. Roof structure, 2. Roof, 3. Pillar, 5. Gutter material, 6. Lighting unit, 30 Pillar body, 30e Groove portion, 32 Cover material (pillar cover), 60 Lighting member, 60b power supply cable, 61 lighting arrangement member, 61a lower cover part (lower plate part) 61d second extending wall portion (opposing plate portion), 61e engaging portion, R space,
Claims
1. A roof structure having a roof supported by columns, A horizontal gutter material provided under the roof; a lighting arrangement member provided below the horizontal gutter member and forming a space between the horizontal gutter member and the lighting arrangement member, in which a lighting member is arranged; and The lighting arrangement member comprises a lower plate portion disposed below the gutter material at a distance to form the space, an opposing plate portion erected from the lower plate portion and facing the end of the gutter material on the opposite side from the pillar, and an engaging portion provided at the upper end of the opposing plate portion and inserted between the roof and the gutter material to engage with it. and A roof structure characterized in that the gutter material is clamped and held by the screw that is screwed into the opposing plate portion and the engaging portion.
2. 2. The roof structure of claim 1, The roof structure is characterized in that the screws are screws for fixing the lighting member to the opposing plate portion.
3. The roof structure according to claim 1 or 2, The pillar includes a pillar body having a groove portion along the vertical direction on the horizontal gutter material side; a column cover fitted to the column body to cover the groove; and A roof structure characterized in that the power supply cable of the lighting member is passed from above the lower plate portion through the groove portion.
Citation Information
Patent Citations
Mounting structure of lighting device and mounting method thereof
JP2018123613A