Flat type conductor connector
The electrical connector for flat conductors uses inclined and overlapping structures to enhance strength without increasing size, addressing the challenge of size expansion due to thickness enhancements.
Patent Information
- Application Number
- JP2024065960
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-10-28
AI Technical Summary
Existing electrical connectors for flat conductors face an issue where increasing the thickness of reinforcement and regulating portions to enhance strength leads to an increase in the connector's size in the terminal arrangement direction.
The connector design incorporates inclined portions for reinforcement and regulating structures that overlap in the Y-axis direction, allowing for increased thickness without expanding the connector's size by maintaining an inward inclination, and additional portions with maximum thickness in the X-axis direction to enhance strength.
This design minimizes the increase in size while ensuring sufficient strength in the lateral reinforcement and axial regulating portions, maintaining a compact form factor.
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Figure 2025162646000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to an electrical connector for flat conductors to which flat conductors are connected. [Background technology]
[0002] Patent Document 1 discloses a connector in which a strip-shaped flat conductor extending in the front-to-rear direction (defined as the X-axis direction) and having a thickness in the up-down direction (defined as the Z-axis direction) is inserted forward for connection. In the connector of Patent Document 1, a plurality of terminals are held in a housing, with the strip width direction of the flat conductor being the terminal arrangement direction (defined as the Y-axis direction). The connector also includes a movable member that is rotatable around an axis extending in the X-axis direction. The movable member is rotatable between a closed position in which it is parallel to the flat conductor and an open position in which it is perpendicular to the flat conductor. When in the closed position, the movable member prevents the flat conductor from being removed, and when in the open position, it allows the flat conductor to be removed.
[0003] The movable member has a plate-shaped main body and shafts provided on both side ends of the main body in the Y-axis direction. Generally, the movable member is often formed thin to satisfy the demand for a low-profile connector. In the connector of Patent Document 1, the movable member has portions (referred to as "reinforcement portions") that protrude downward from the front end and both side ends in the Y-axis direction of the main body when in the closed position to increase its thickness, and these reinforcing portions reinforce the main body. Of these reinforcing portions, the reinforcing portion protruding from the front end (front reinforcing portion) extends linearly in the Y-axis direction, and the reinforcing portions protruding from the side ends (side reinforcing portions) extend linearly in the X-axis direction.
[0004] The housing also has side walls at both ends in the Y-axis direction. The side walls are located outward of the main body of the movable member in the Y-axis direction and rotatably support the shaft of the movable member via a support hole provided at the rear end. Portions of the side walls located in front of and behind the support hole function as shaft restricting portions that restrict movement of the shaft in the X-axis direction. When the movable member is in the closed position, the lateral reinforcement portion of the movable member is adjacent to the side wall of the housing in the Y-axis direction, specifically, the shaft restricting portion located in front of the support hole, on the inside of the shaft restricting portion. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Patent Publication No. 2015-015126 Summary of the Invention [Problem to be solved by the invention]
[0006] Because the side reinforcement portions of the movable member are provided to reinforce the main body portion, it is important that the side reinforcement portions themselves have sufficient strength. Therefore, in Patent Document 1, it is preferable that the side reinforcement portions have a sufficiently large thickness dimension in the Y-axis direction. Furthermore, because the shaft restricting portion on the side wall adjacent to the side reinforcement portions restricts the forward movement of the shaft portion of the movable member at its rear end surface, it is important that the shaft restricting portion itself has sufficient strength to sufficiently resist the contact force received from the shaft portion. Therefore, it is preferable that the shaft restricting portion also has a sufficiently large thickness dimension in the Y-axis direction.
[0007] However, when the movable member is in the closed position, the lateral reinforcement portion and the axial regulating portion are adjacent to each other in the Y-axis direction, so if the thickness dimensions of both the lateral reinforcement portion and the axial regulating portion are increased, the entire connector will become larger in the Y-axis direction.
[0008] In view of the above circumstances, the present invention aims to provide an electrical connector for flat conductors that can minimize the increase in size of the connector in the terminal arrangement direction while ensuring sufficient strength in the lateral reinforcement portion of the movable member and the axial regulating portion of the housing. [Means for solving the problem]
[0009] (1) The electrical connector for flat conductors according to the present invention is an electrical connector for flat conductors to which flat conductors extending along the X-axis direction, which is the front-to-rear direction, are connected, and includes a housing having a receiving portion into which the flat conductor is inserted toward the front, a plurality of terminals arranged and held in the housing with the terminal arrangement direction being the Y-axis direction, which is perpendicular to both the X-axis direction and the Z-axis direction, which is the thickness direction of the flat conductor, and a movable member that can move between a closed position and an open position by rotating about a rotation axis extending in the Y-axis direction.
[0010] In the flat conductor electrical connector of the present invention, the movable member has a main body portion that covers the receiving portion in the Z-axis direction when in the closed position, and a shaft portion provided on a side end side of the movable member, the main body portion has side reinforcing portions that protrude toward the receiving portion at the side end side of the main body portion when the movable member is in the closed position and reinforce the main body portion, and the housing has side portions located outside the terminal arrangement range in the Y-axis direction, and the side portions have shaft receiving portions that receive the shaft portion and X-axis reinforcing portions that are located outside the side reinforcing portions in the Y-axis direction. and an axis regulating portion that regulates movement of the axis portion in the axial direction, the lateral reinforcement portion and the axis regulating portion being arranged adjacent to each other within a predetermined range in the Y-axis direction when the movable member is in the closed position, the lateral reinforcement portion having an inclined portion in a partial range in the X-axis direction that extends inward as viewed in the Z-axis direction, at least a portion of the axis regulating portion in the X-axis direction being arranged in a range that overlaps with the inclined portion in the X-axis direction, and the inner surface extending in an inclined manner along the outer surface of the inclined portion.
[0011] In the present invention, the inclined portions of the side reinforcement portions extend at an inward inclination in the Y-axis direction. That is, the thickness direction of the inclined portions is inclined with respect to the Y-axis direction. Therefore, when an attempt is made to increase the thickness dimension (dimension in the thickness direction) of the inclined portions to improve the strength of the side reinforcement portions, the increase in the dimension of the inclined portions in the Y-axis direction is smaller than when the thickness direction is the Y-axis direction. Also, in the present invention, the inner surface of a predetermined portion of the axis regulating portion located in a range overlapping with the inclined portion in the X-axis direction extends at an inclination along the outer surface of the inclined portion. Therefore, since the inner surface extends at an inward inclination in the Y-axis direction, the thickness dimension (dimension in the Y-axis direction) of the predetermined portion itself is increased, thereby improving the strength of the predetermined portion.
[0012] Furthermore, since the inclined portion and the specified portion of the axial regulating portion are positioned with an overlapping range in the Y-axis direction, even if the thickness dimensions of both the inclined portion and the specified portion of the axial regulating portion are increased, the increase in the range occupied by both in the Y-axis direction can be suppressed, and as a result, the increase in size of the connector in the Y-axis direction can be kept to a minimum.
[0013] (2) In the invention of (1), the shaft accommodating portion may be provided at a position different from the inclined portion in the X-axis direction, and the shaft regulating portion may have a portion located closer to the shaft accommodating portion than the inclined portion in the X-axis direction, and the inner surface of the portion may extend in the X-axis direction.
[0014] In this configuration, the shaft restricting portion has, in addition to the predetermined portion overlapping with the inclined portion in the X-axis direction, another portion extending from the predetermined portion toward the shaft accommodating portion. The other portion can be formed with the same maximum thickness as the predetermined portion over the entire range in the X-axis direction. Therefore, the portion of the shaft restricting portion with the maximum thickness can be formed large in the X-axis direction, thereby improving the strength of the shaft restricting portion.
[0015] (3) In the invention of (1) or (2), the side portion has a flat conductor regulating portion that regulates movement of the flat conductor in the Y-axis direction, and the flat conductor regulating portion is adjacent to the side reinforcement portion and more inward than the side reinforcement portion within the specified range, and a part of the flat conductor regulating portion is provided in a range that overlaps with the inclined portion in the X-axis direction, and the outer surface extends at an incline along the inner surface of the inclined portion, and the other part of the flat conductor regulating portion is provided at a position different from the inclined portion in the X-axis direction, and the outer surface extends in the X-axis direction.
[0016] In this configuration, the flat conductor restricting portion is located within the predetermined range in the Y-axis direction, so the provision of the flat conductor restricting portion does not increase the size of the connector in the Y-axis direction. Furthermore, a portion of the outer surface of the flat conductor restricting portion extends at an incline along the inner surface of the inclined portion in a range that overlaps with the inclined portion in the front-to-rear direction. In other words, since the outer surface extends at an inward incline in the Y-axis direction, the portion of the flat conductor restricting portion is positioned within a range that overlaps with the inclined portion in the Y-axis direction. Therefore, even if the thicknesses of both the inclined portion and the portion of the flat conductor restricting portion are increased, the increase in the area occupied by both in the Y-axis direction can be suppressed, and as a result, the increase in the size of the connector in the Y-axis direction can be minimized.
[0017] Furthermore, the flat-conductor restricting portion has, in addition to the portion overlapping with the inclined portion in the X-axis direction, another portion extending from the portion at a position different from the inclined portion. The other portion can be formed with the same maximum thickness as the portion over the entire range in the X-axis direction. Therefore, the portion of the flat-conductor restricting portion with the maximum thickness can be formed large in the X-axis direction, thereby improving the strength of the flat-conductor restricting portion. [Effects of the Invention]
[0018] The present invention provides an electrical connector for flat conductors that can minimize the increase in size of the connector in the terminal arrangement direction while ensuring sufficient strength in the lateral reinforcement portion of the movable member and the axial regulating portion of the housing. [Brief explanation of the drawings]
[0019] [Figure 1] 1 is a perspective view of an electrical connector for flat conductors according to an embodiment of the present invention, seen from the rear side, showing the flat conductors together with the electrical connector in a state immediately before connection of the flat conductors; [Figure 2] 1A and 1B are perspective views of an electrical connector for flat conductors according to an embodiment of the present invention, in which (A) shows the state just before the flat conductor is removed, viewed from the rear together with the flat conductor, and (B) shows only the electrical connector for flat conductors of (A) viewed from the front. [Figure 3] 1 is a perspective view of a flat conductor electrical connector with the housing, terminals, metal fittings, and movable member separated; FIG. [Figure 4] 1A is a perspective view of a housing of the flat conductor electrical connector, and FIG. 1B is a perspective view of a vertical cross section of the flat conductor electrical connector at the position of the outer shaft portion in the connector width direction. [Figure 5] 1A and 1B are longitudinal cross-sectional views of an electrical connector for flat conductors at the terminal position in the connector width direction, where (A) shows the state when the movable member is in the closed position, and (B) shows the state when the movable member is in the open position. [Figure 6] 1A is a cross-sectional view of the flat conductor electrical connector at the position of the groove of the movable member in the vertical direction, and FIG. 1B is an enlarged view of a portion of FIG. [Figure 7] 1A is a plan view of the movable member, FIG. 1B is a partially enlarged view of FIG. 1A, and FIG. 1C is a longitudinal cross-sectional view of the movable member at the position of the groove in the connector width direction. [Figure 8] 1A is a plan view of an electrical connector for flat conductors, and FIG. 1B is a partially enlarged view of FIG. [Figure 9] 1A and 1B are longitudinal cross-sectional views of an electrical connector for flat conductors just before the flat conductor is inserted, where FIG. 1A shows a cross-section at the position of the terminal, and FIG. 1B shows a cross-section at a position adjacent to the locking portion of the movable member. [Figure 10] 1A and 1B are longitudinal cross-sectional views of an electrical connector for flat conductors after insertion of the flat conductor has been completed, where (A) shows a cross-section at the position of the terminal, and (B) shows a cross-section at a position adjacent to the engaging portion of the movable member. [Figure 11] 1A and 1B are longitudinal cross-sectional views of the flat conductor electrical connector immediately before the flat conductor is extracted, where FIG. 1A shows a cross-section at the position of the terminal, and FIG. 1B shows a cross-section at a position adjacent to the locking portion of the movable member. DETAILED DESCRIPTION OF THE INVENTION
[0020] Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings.
[0021] The flat conductor electrical connector 1 (hereinafter referred to as "connector 1") according to this embodiment is mounted on the mounting surface of a circuit board (not shown), and is adapted to removably connect a flat conductor C (e.g., FPC) as a mating connector, with the insertion and removal direction being the front-to-back direction (X-axis direction) parallel to the mounting surface. The connector 1 electrically connects the circuit board and the flat conductor C when the flat conductor C is connected. In this embodiment, in the X-axis direction (front-to-back direction), the X1 direction is the front, and the X2 direction is the rear. The Y-axis direction, which is perpendicular to the front-to-back direction (X-axis direction), is the connector width direction, and the Z-axis direction, which is perpendicular to the mounting surface of the circuit board, is the up-down direction.
[0022] As shown in FIG. 1, the flat conductor C has a flexible band-like shape that extends in the front-to-rear direction (X-axis direction), has a band width direction that is the connector width direction (Y-axis direction), and a thickness direction that is the up-down direction (Z-axis direction). As shown in FIG. 2(A), its front end portion is inserted into the housing 10. The flat conductor C is formed with a plurality of circuit portions C1 that extend in the front-to-rear direction and are arranged in the connector width direction. The circuit portions C1 are embedded in the insulating layer of the flat conductor C and extend in the front-to-rear direction, reaching a position near the front end of the flat conductor C. The circuit portions C1 are exposed on the upper surface of the front end portion and are capable of contacting the terminals 20 of the connector 1 (see FIG. 10(A)).
[0023] As shown in FIG. 1, a notch C2 is formed on both side edges of the front end portion of the flat conductor C, and the rear end edge of the ear C3 located in front of the notch C2 functions as an engaged portion C3A that engages with the engaging portion 38 of the connector 1, which will be described later (see FIG. 10(B)).
[0024] As shown in Figures 1 to 3, the connector 1 comprises a housing 10 made of an electrically insulating material such as resin, a plurality of metal plate terminals 20 arranged in the connector width direction as the terminal arrangement direction and held in the housing 10, a movable member 30 made of an electrically insulating material such as resin that is movable between a closed position (see Figure 1) and an open position (see Figures 2(A) and (B)), and metal plate fittings 40 arranged on both sides of the terminal arrangement range in the connector width direction and held in the housing 10, and is configured so that a flat conductor C is inserted and connected from the rear (see the arrows shown in Figure 1).
[0025] 1 to 4, the housing 10 has a bottom wall 11 facing the mounting surface of the circuit board, two side portions 12 connected to both ends of the bottom wall 11 in the connector width direction, a front wall 13 connected to the front end of the bottom wall 11, and introduction portions 14 connected to the rear ends of the bottom wall 11 and the side portions 12. The housing 10 also has a receiving portion 15, which is a space extending along the upper surface of the bottom wall 11, so that the front end portion of a flat conductor C inserted from behind can be received in the receiving portion 15.
[0026] 3, 4(A), 5(A) and 5(B), the housing 10 is formed with lower accommodating sections 16 arranged in the connector width direction, each capable of accommodating a lower arm section 21 (described later) of the terminal 20. The lower accommodating sections 16 are formed as grooves extending in the front-rear direction across approximately the front half of the bottom wall 11 and the front wall 13 in the front-rear direction. Specifically, as shown in FIGS. 5(A) and 5(B), the lower accommodating sections 16 are open upward in the area of approximately the front half of the bottom wall 11, and penetrate the front wall 13 in the front-rear direction within the area of the front wall 13.
[0027] 5(A) and (B), a hole 11A is formed in the lower wall 11 directly below the rear end of a lower arm 21 (described later) of the terminal 20, penetrating the lower wall 11 in the vertical direction and communicating with the lower accommodating section 16. The hole 11A is adapted to receive the rear end of the lower arm 21 when the lower arm 21 is elastically displaced downward (see FIG. 10(A)). As a result, interference between the rear end of the lower arm 21 and the lower wall 11 is avoided.
[0028] As shown in FIG. 4(A), the side portion 12 has a protruding portion 17 that protrudes outward from the side end of the bottom wall 11 in the connector width direction, and a metal fitting holding portion 18 and an end wall portion 19 that stand upright from the upper surface of the protruding portion 17. Also, at the rear of the side portion 12, as shown in FIGS. 4(A) and (B), a shaft accommodating portion 12A is formed in a concave shape that opens upward and accommodates an outer shaft portion 39 (described below) of the movable member 30. Furthermore, the space formed in the side portion 12 outside the shaft accommodating portion 12A, metal fitting holding portion 18, and end wall portion 19 when viewed from above constitutes a side accommodating portion 12B that accommodates a side reinforcement portion 37 (described below) of the movable member 30 when in the closed position (see FIGS. 6(A) and (B)). The side accommodating portion 12B is in communication with the shaft accommodating portion 12A.
[0029] As shown in Fig. 4(A), the protruding portion 17 is plate-shaped with a plate surface perpendicular to the vertical direction, and its front portion extends forward beyond the front wall 13. As shown in Fig. 4(B), at the rear of the protruding portion 17, the portion that forms the lower inner wall surface of the shaft accommodating portion 12A forms an outer shaft support portion 17A that can support the outer shaft portion 39 from below.
[0030] 4(A), metal fitting holding portion 18 rises upward from approximately the outer half of overhang portion 17 in the connector width direction and extends in the front-to-rear direction, with its front end located at the same position as the front end of overhang portion 17. Metal fitting holding portion 18 is plate-shaped with a plate surface perpendicular to the connector width direction, and metal fitting accommodating portion 18A is formed at the middle position in the connector width direction for accommodating part of metal fitting 40. Metal fitting accommodating portion 18A is groove-shaped, extending perpendicular to the connector width direction and in the front-to-rear direction.
[0031] 4(A) and 4(B), the inner portion 18B of the metal fitting holding portion 18, which is located more inward than the metal fitting accommodating portion 18A in the connector width direction, is positioned over an area that overlaps with the shaft accommodating portion 12A in the connector width direction and is provided in front of the shaft accommodating portion 12A. The rear portion of the inner portion 18B of the metal fitting holding portion 18 forms a front restricting portion 18C that serves as a shaft restricting portion that restricts forward movement of the outer shaft portion 39 of the movable member 30. The rear end surface of the front restricting portion 18C is a flat surface perpendicular to the front-to-rear direction and forms the front inner wall surface of the shaft accommodating portion 12A. The rear end surface of the front restricting portion 18C abuts against the outer shaft portion 39 of the movable member 30, thereby restricting forward movement of the outer shaft portion 39.
[0032] As shown in FIG. 6(B), the front restricting portion 18C has inner surfaces in the connector width direction, namely, a front inner surface 18C-1, which is the inner surface of the front portion, and a rear inner surface 18C-2, which is the inner surface of the rear portion. When viewed in the up-down direction, the front inner surface 18C-1 extends so as to slope inward in the connector width direction (toward the Y1 direction in FIG. 6(B)) as it extends rearward. When viewed in the up-down direction, the rear inner surface 18C-2 extends parallel to the front-to-rear direction. Therefore, as shown in FIG. 6(B), the front restricting portion 18C protrudes inward in the connector width direction relative to the other portion of the inner portion 18B of the metal fitting holding portion 18 (the portion located forward of the front restricting portion 18C). Furthermore, as shown in FIG. 6(B), the outer surface 18C-3 of the front restricting portion 18C extends entirely parallel to the front-to-rear direction and forms part of the inner surface of the groove of the metal fitting accommodating portion 18A. The front restricting portion 18C having such a shape is larger in the connector width direction than the other portions, that is, is formed thicker.
[0033] 4(A), end wall portion 19 rises upward from the inner portion in the connector width direction at the front of overhang portion 17 and extends in the front-to-rear direction, with its front end located at the same position as the front end of front wall 13. End wall portion 19 is located more inward than metal fitting holding portion 18 in the connector width direction, with a gap between it and metal fitting holding portion 18. The space formed between end wall portion 19 and metal fitting holding portion 18 forms the front of side accommodating portion 12B.
[0034] The front portion of the end wall portion 19 is connected to the end of the front wall 13 in the connector width direction. The rear portion of the end wall portion 19 extends rearward beyond the front wall 13 and forms a flat conductor restricting portion 19A that restricts movement of the flat conductor C in the connector width direction. As shown in FIG. 6(B), the flat conductor restricting portion 19A has outer surfaces in the connector width direction, namely, a front outer surface 19A-1 which is the outer surface of the front portion, and a rear outer surface 19A-2 which is the outer surface of the rear portion. The front outer surface 19A-1 extends parallel to the front-rear direction when viewed in the up-down direction. The rear outer surface 19A-2 extends so as to be inclined outward in the connector width direction (toward the Y2 side in FIG. 6(B)) as it extends forward when viewed in the up-down direction. Furthermore, as shown in FIG. 6(B), the entire inner surface 19A-3 of the flat conductor restricting portion 19A extends parallel to the front-rear direction. The inner surface 19A-3 is a flat surface perpendicular to the connector width direction, and by abutting against the ear portion C3 of the flat conductor C, restricts movement of the flat conductor C in the connector width direction.
[0035] When the movable member 30 is in the closed position, the side reinforcement portions 37 of the movable member 30 are disposed between the front restricting portion 18C and the flat-conductor restricting portion 19A. Details of the positional relationship between the front restricting portion 18C, the flat-conductor restricting portion 19A, and the side reinforcement portions 37 will be described later with reference to FIGS. 6(A) and 6(B).
[0036] As shown in Fig. 4(A), the front wall 13 protrudes upward relative to the bottom wall 11 and extends over the same range in the connector width direction as the bottom wall 11. The front wall 13 is formed with a groove-shaped front accommodating portion 13A recessed from the upper surface of the front wall 13 at the same position in the connector width direction as the lower accommodating portion 16. As shown in Figs. 5(A) and (B), the front accommodating portion 13A is configured to accommodate a portion of an upper arm portion 22 (described later) of the terminal 20.
[0037] 4(A), the introduction portion 14 has a lower introduction wall portion 14A forming the rear portion of the bottom wall 11, an upper introduction wall portion 14B extending in the connector width direction above the lower introduction wall portion 14A, and a pair of side introduction wall portions 14C extending in the vertical direction and connecting the ends of the lower introduction wall portion 14A and the upper introduction wall portion 14B. The space surrounded by the lower introduction wall portion 14A, the upper introduction wall portion 14B, and the side introduction wall portion 14C and penetrating in the front-to-rear direction forms an introduction port 14D (part of the receiving portion 15) for introducing the flat conductor C into the inner part of the receiving portion 15.
[0038] The outer portion 14C-1 of the side introduction wall portion 14C is positioned over an area that overlaps with the shaft accommodating portion 12A in the connector width direction. The front end surface of the outer portion 14C-1 is a flat surface perpendicular to the front-rear direction and forms the rear inner wall surface of the shaft accommodating portion 12A. The inner portion of the side introduction wall portion 14C is positioned more inward than the shaft accommodating portion 12A in the connector width direction. This inner portion forms a rearward restricting portion 14C-2 that restricts the rearward movement of the movable member 30. The rearward restricting portion 14C-2 restricts the rearward movement of the movable member 30 by abutting the front end surface of the rearward restricting portion 14C-2 against the movable member 30.
[0039] Terminal 20 is made by punching out a metal plate member, and is attached by being press-fitted into housing 10 from the front with the plate surface perpendicular to the connector width direction (see Fig. 3). As shown in Figs. 5(A) and (B), terminal 20 has a lower arm portion 21 extending in the front-to-rear direction below receiving portion 15, an upper arm portion 22 extending in the front-to-rear direction above receiving portion 15, a connecting arm portion 23 extending in the vertical direction forward of front wall 13 and connecting the front ends of lower arm portion 21 and upper arm portion 22,
[0040] As shown in Figures 5(A) and (B), the lower arm 21 has a held portion 21A provided at its front end and a lower elastic portion 21B extending rearward from the held portion 21A. The held portion 21A is press-fitted into the front end of the lower housing portion 16, i.e., into a groove portion penetrating the front wall 13. With a portion of the lower elastic portion 21B housed in the lower housing portion 16, the lower elastic portion 21B extends so as to slope upward toward the rear, allowing for elastic displacement in the vertical direction. The gap between the lower elastic portion 21B and the bottom surface of the groove of the lower housing portion 16 becomes larger toward the rear, and this gap allows for elastic displacement of the lower elastic portion 21B.
[0041] A pressing portion 21B-1 that protrudes upward is formed at the rear end of the lower elastic portion 21B. As shown in Figures 5(A) and (B), when the lower elastic portion 21B is in a free state, the pressing portion 21B-1 protrudes from the lower accommodating portion 16 and is located within the receiving portion 15. When the flat conductor C is connected to the connector 1, the pressing portion 21B-1 presses the lower surface of the flat conductor C from below (see Figure 10(A)).
[0042] The upper arm 22 is elastically displaceable in the vertical direction. As shown in FIGS. 5A and 5B, the upper arm 22 includes an upper elastic portion 22A extending rearward from the connection position with the connecting arm 23, and an extension portion 22B extending rearward from the rear end of the upper elastic portion 22A. The upper elastic portion 22A extends so as to slope downward toward the rear. A contact portion 22A-1 is formed at the rear end of the upper elastic portion 22A and protrudes downward at approximately the same position as the pressing portion 21B-1 in the front-to-rear direction. When the upper elastic portion 22A is in a free state, the contact portion 22A-1 is located within the receiving portion 15. When the flat conductor C is connected to the connector 1, the contact portion 22A-1 cooperates with the pressing portion 21B-1 to clamp the flat conductor C in the vertical direction and contacts the circuit portion C1 of the flat conductor C from above (see FIG. 10A). By bringing the contact portion 22A-1 into contact with the circuit portion C1 in this manner, the flat conductor C and the terminal 20 can be electrically connected.
[0043] The extension portion 22B extends upward and rearward from the rear end of the upper elastic portion 22A and is housed in a groove portion 34 (described later) of the movable member 30. The rear portion of the extension portion 22B forms an inner shaft support portion 22B-1 that can support an inner shaft portion 31A (described later) of the movable member 30 from above. The inner shaft support portion 22B-1 is located rearward of the rear end of the lower arm portion 21 and extends straight in the front-to-rear direction. As shown in FIG. 5(A), the inner shaft support portion 22B-1 supports the inner shaft portion 31A of the movable member 30 from above when the movable member 30 is in the closed position.
[0044] 5(A) and 5(B), the connection portion 24 is located forward of the front wall 13. The lower edge of the connection portion 24 is located slightly below the lower surface of the bottom wall 11 of the housing 10, and when the connector 1 is placed on the mounting surface of a circuit board (not shown), the connection portion 24 is soldered to a corresponding circuit portion (pad) on the mounting surface.
[0045] 1 to 3, the movable member 30 has a main body 31 that extends across the range between the metal fitting holding portions 18 in the connector width direction, and two outer shaft portions 39 that serve as shaft portions provided on the side ends of the main body 31 in the connector width direction. The movable member 30 is movable between a closed position and an open position by rotating about a rotation axis that extends in the connector width direction.
[0046] 3, the movable member 30 is shown in the same position as when it is in the open position. As shown in FIG. 3, the main body 31 has a plate-like cover plate 32 that is substantially rectangular when viewed in its thickness direction (X-axis direction), a reinforcing portion 35 that protrudes from the front surface of the cover plate 32 (the bottom surface when it is in the closed position) and extends along the edge of the cover plate 32, and a locking portion 38 that protrudes from the front surface of the cover plate 32 (the bottom surface when it is in the closed position).
[0047] As shown in FIG. 3, upper accommodating portions 33 for accommodating the upper arm portions 22 of the terminals 20 are formed in the cover plate portion 32 and arranged in the connector width direction (see also FIG. 5(A)). The upper accommodating portions 33 are recessed from the front surface of the cover plate portion 32 (the bottom surface when in the closed position) and extend in the vertical direction (the front-to-rear direction when in the closed position). A groove portion 34 is formed below the groove portion 34 in the open position (the rear portion when in the closed position) and penetrates the cover plate portion 32 in the front-to-rear direction (the up-to-down direction when in the closed position). Adjacent groove portions 34 are separated by a partition portion 31B.
[0048] 7(A) to 7(C), the groove 34 has a wide portion 34A formed in an intermediate region in the front-to-rear direction, a first narrow portion 34B and a first transitional portion 34C formed rearward of the wide portion 34A, and a second narrow portion 34D and a second transitional portion 34E formed forward of the wide portion 34A. In all of the wide portion 34A, the first narrow portion 34B, the first transitional portion 34C, the second narrow portion 34D, and the second transitional portion 34E, the groove width dimension (dimension in the connector width direction) is larger than the plate thickness dimension (dimension in the connector width direction) of the terminal 20 (see FIGS. 8(A) and 8(B)).
[0049] As shown in Fig. 7(B), the wide portion 34A is formed to have the widest groove width in the groove portion 34. The groove width dimension Q1 of the wide portion 34A is the distance between opposing inner groove surfaces in the groove width direction at any position in the wide portion 34A, and the position shown as "Q1" in Fig. 7(B) is merely one example.
[0050] 7(C), a parting line 34A-1 is formed on the inner surface of the groove of the wide portion 34A during molding of the movable member 30. The parting line 34A-1 is a stepped portion formed along the mating surface between one mold (not shown) placed from one side and another mold (not shown) placed from the other side in the thickness direction of the movable member 30 (the vertical direction in FIG. 7(C)) during molding of the movable member 30.
[0051] The parting line 34A-1 has an inclined line 34A-2 that forms the majority of the parting line 34A-1, and a parallel line 34A-3 that forms the remaining portion. As shown in FIG. 7C, the inclined line 34A-2 extends at an angle relative to the up-down direction from the upper end of the movable member 30 to a position near the lower end, as viewed in the connector width direction. Specifically, the inclined line 34A-2 linearly inclines rearward as it extends downward in FIG. 7C. The parallel line 34A-3 is linear and parallel to the front-rear direction, and extends rearward from the lower end of the inclined line 34A-2 to the boundary with the first transition portion 34C.
[0052] In this embodiment, the inner surface of the groove of the wide portion 34A is divided by a parting line 34A-1 into two surfaces: a first surface 34A-4 located above the parting line 34A-1 and a second surface 34A-5 located below the parting line 34A-1. The first surface 34A-4 and the second surface 34A-5 are formed as inclined surfaces with different inclination directions. Specifically, as shown in FIG. 7B , the first surface 34A-4 has an inclined portion that inclines inward in the groove width direction (Y-axis direction) toward the rear when viewed in the up-down direction (Z-axis direction perpendicular to the paper surface) of the movable member 30 in the closed position, and also inclines inward in the groove width direction (Y-axis direction) toward the bottom when viewed in the front-rear direction (X-axis direction). As shown in Figure 7(B), the second surface 34A-5 has an inclined portion that slopes inward in the groove width direction as it moves forward when viewed in the vertical direction with the movable member 30 in the closed position (see Figure 7(B)), and also slopes inward in the groove width direction as it moves upward when viewed in the front-to-back direction.
[0053] In this embodiment, the parting line 34A-1 is formed on the inner surface of the wide portion 34A of the groove 34, which has the widest groove width. That is, when molding the movable member 30, the mating surfaces between one mold (not shown) and the other mold (not shown) at the position corresponding to the groove 34 are located within the wide portion 34A. Therefore, the width dimensions (dimension in the connector width direction) of the portions corresponding to the wide portion 34A in both molds can be increased, thereby ensuring sufficient strength of the corresponding portions. Furthermore, in this embodiment, the mating surfaces between the one mold and the other mold have an inclined surface along the inclined line 34A-2 and a parallel surface along the parallel line 34A-3. Therefore, when each mold is moved in the thickness direction of the movable member 30, there is no rubbing between the molds on the mating surfaces. As a result, damage to both molds due to wear, etc. can be effectively avoided.
[0054] In addition, in this embodiment, the parting line 34A-1 has both the inclined line 34A-2 and the parallel line 34A-3, but the shape of the parting line is not limited to this and various modifications are possible. As a modified example, the parting line may have only inclined lines or only parallel lines.
[0055] The first narrow portion 34B has a narrower groove width than the wide portion 34A. That is, as shown in FIG. 7B, the groove width dimension Q2 of the first narrow portion 34B is smaller than the groove width dimension Q1 of the wide portion 34A. The opposing inner groove surfaces of the first narrow portion 34B form flat surfaces perpendicular to the groove width direction (Y-axis direction). Furthermore, as shown in FIG. 7C, the inner groove surfaces of the first narrow portions 34B are connected to each other at their rear and lower parts when in the closed position by an inner shaft portion 31A whose cross section perpendicular to the groove width direction is oval.
[0056] As shown in Fig. 7(B), the first transitional portion 34C is located between the wide portion 34A and the first narrow portion 34B and connects the wide portion 34A and the first narrow portion 34B. The first transitional portion 34C forms a flat surface that slopes inward in the groove width direction as it extends rearward. In other words, the groove width of the first transitional portion 34C narrows from the wide portion 34A toward the first narrow portion 34B.
[0057] The second narrow portion 34D has a groove width narrower than that of the wide portion 34A and the same as that of the first narrow portion 34B. That is, as shown in Fig. 7(B), the groove width dimension Q3 of the first narrow portion 34B is smaller than the groove width dimension Q1 of the wide portion 34A and equal to the groove width dimension Q2 of the first narrow portion 34B. The opposing inner groove surfaces of the second narrow portion 34D form flat surfaces perpendicular to the groove width direction (Y-axis direction).
[0058] As shown in Fig. 7(B), the second transitional portion 34E is located between the wide portion 34A and the second narrow portion 34D and connects the wide portion 34A and the second narrow portion 34D. The second transitional portion 34E has a flat surface that slopes inward in the groove width direction as it extends forward. In other words, the groove width of the second transitional portion 34E narrows from the wide portion 34A toward the second narrow portion 34D.
[0059] In this embodiment, by providing the transition portions 34C and 34E between the wide portion 34A and the narrow portions 34B and 34D, the inner surfaces of the grooves between the wide portion 34A and the narrow portions 34B and 34D are formed as smooth surfaces without corners. Therefore, when inserting the extension portion 22B of the terminal 20 into the wide portion 34A during connector assembly, or when moving the movable member 30 between the open position and the closed position during use of the connector 1, the extension portion 22B is less likely to interfere with the inner surfaces of the grooves 34. As a result, damage to the movable member 30 and the terminals 20 can be effectively avoided. Furthermore, because the inner surfaces of the transition portions 34C and 34E form flat, inclined surfaces, the portions of the mold corresponding to the transition portions 34C and 34E have simple shapes, facilitating mold manufacturing.
[0060] 3 and 6(A) and (B), the reinforcing portion 35 has a front reinforcing portion 36 that extends along the front edge of the cover plate portion 32 in the closed position, and two side reinforcing portions 37 that extend along the side edges (edges located at both ends in the connector width direction) of the movable member 30. The front reinforcing portion 36 extends linearly over the entire range of the cover plate portion 32 in the connector width direction, and as shown in FIGS. 5(A) and 6(A), when the movable member 30 is in the closed position, the front reinforcing portion 36 covers the front wall 13 and the connecting arm portion 23 from the front above the connection portion 24.
[0061] As shown in FIGS. 6(A) and (B), the side reinforcement portions 37 extend in the front-to-rear direction from the connection position with the front reinforcement portion 36 to the rear end position of the cover plate portion 32 when in the closed position (see also FIG. 3). As shown in FIGS. 6(A) and (B), the side reinforcement portions 37 have a front parallel portion 37A that forms the front portion in the closed position, an inclined portion 37B that forms the middle portion, and a rear parallel portion 37C that forms the rear portion (see also FIG. 3). The front parallel portion 37A and the rear parallel portion 37C extend parallel to the front-to-rear direction in the closed position. The inclined portion 37B extends inward in the connector width direction as it extends rearward in the closed position. As shown in FIGS. 6(A) and (B), when the movable member 30 is in the closed position, the side reinforcement portions 37 are accommodated in the side accommodation portions 12B of the housing 10.
[0062] In this embodiment, as described above, the inclined portions 37B of the side reinforcement portions 37 extend inward in the connector width direction. That is, the thickness direction of the inclined portions 37B is inclined relative to the connector width direction. Therefore, when an attempt is made to increase the thickness dimension (dimension in the thickness direction) of the inclined portions 37B to improve the strength of the side reinforcement portions 37, the increase in the dimension of the inclined portions 37B in the connector width direction is smaller than when no inclined portions are provided and the connector width direction is the thickness direction of the entire side reinforcement portion. Therefore, the movable member 30, and therefore the connector 1, are less likely to increase in size in the connector width direction.
[0063] As shown in Fig. 7(C), the locking portion 38 is provided to protrude from the lower surface of the rear part of the cover plate portion 32 in the closed position (the front surface of the lower part of the cover plate portion 32 in the open position) at a position corresponding to the locked portion C3A (see Fig. 1) of the flat conductor C in the connector width direction. In the closed position, the locking portion 38 is located within the receiving portion 15 (see Fig. 9(B)), and is positioned so as to be able to lock onto the locked portion C3A of the flat conductor C from behind when the flat conductor C is inserted into the receiving portion 15 (see Fig. 10(B)).
[0064] The locking portion 38 has a guide surface 38A on its rear surface that slopes downward toward the front, and a locking surface 38B on its front surface that locks from behind with the locked portion C3A of the flat conductor C. When the movable member 30 is in the open position, the locking portion 38 is positioned outside the housing 10, and is no longer able to be locked with the locked portion C3A of the flat conductor C (see FIG. 11(B)).
[0065] The outer shaft portion 39 protrudes outward in the connector width direction from the outer surface of the rear parallel portion 37C at the rear in the closed position and is accommodated in the shaft accommodating portion 12A of the housing 10 (see also Figures 3 and 4(B)). The outer shaft portion 39 has a substantially rectangular cross section perpendicular to the connector width direction, and is oriented such that its longitudinal direction is the front-to-rear direction in the closed position and its longitudinal direction is the up-to-down direction in the open position. The outer shaft portion 39 is supported from below by the outer shaft support portion 17A of the housing 10, regardless of the position of the movable member 30. The outer shaft portion 39 also functions as a cam portion that lifts a biasing piece 42A (described later) of the metal fitting 40 from below during movement from the closed position to the open position and at the open position.
[0066] The metal fitting 40 is made by punching out a metal plate member and bending a portion in the thickness direction. As shown in Fig. 3, the metal fitting 40 has a fixed arm 41 that is straight and extends in the front-to-rear direction, a biasing arm 42 that extends in the front-to-rear direction above the fixed arm 41, a connecting portion 43 that connects the front end portions of the fixed arm 41 and the biasing arm 42 together, and a fitting portion 44 that is fitted into the housing 10 from the rear. The metal fitting 40 is held in the metal fitting holder 18 by press-fitting a press-fitting portion 41A provided at the front end of the fixed arm 41 being press-fit into the front end of the metal fitting accommodating portion 18A of the housing 10 from the rear.
[0067] The majority of the metal fitting 40 has a plate surface that is perpendicular to the connector width direction, and is positioned outward in the connector width direction relative to the outer shaft portion 39 of the movable member 30, adjacent to said outer shaft portion 39. In the metal fitting 40, only the biasing piece 42A, which will be described later, is formed by being bent in the connector width direction. Therefore, the entire metal fitting 40 has a simple shape and is compact.
[0068] The fixed arm 41 is fixed to the housing 10 while being supported by the bottom surface of the groove of the metal fitting accommodating portion 18A. The biasing arm 42 is elastically displaceable in the vertical direction, and has a biasing piece 42A at its rear end for biasing the outer shaft 39 of the movable member 30 from above. The biasing piece 42A is bent at the upper edge of the rear end of the biasing arm 42 and extends inward in the connector width direction, i.e., toward the outer shaft 39 of the movable member 30.
[0069] The biasing piece 42A has a plate surface (rolled surface) perpendicular to the up-down direction, and is located directly above the outer shaft portion 39. The lower surface of the biasing piece 42A comes into contact with the upper surface of the outer shaft portion 39, and is capable of restricting upward movement of the outer shaft portion 39 and, in turn, the movable member 30. In the closed position, the biasing arm 42 is not elastically displaced, so the biasing piece 42A does not bias the outer shaft portion 39, but in the open position, the biasing arm 42 is elastically displaced upward, so the biasing piece 42A biases the outer shaft portion 39 from above.
[0070] The fitting portion 44 is provided at a position that overlaps with the biasing piece 42A in the front-rear direction. The fitting portion 44 extends downward from the lower edge of the fixing arm 41 and then extends forward, forming an overall L-shape. As shown in FIG. 1, the fitting portion 44 fits into the rear end portion of the protruding portion 17 from behind, thereby engaging with the rear end portion from below. In this embodiment, the fitting portion 44 also functions as a fixing portion that is fixed to a corresponding portion (not shown) on the mounting surface of the circuit board by soldering.
[0071] The connector 1 having this configuration is assembled as follows. First, the movable member 30, which is held in the open position, is attached to the housing 10 from above. Specifically, the lower end of the main body 31, which is in the open position, is placed in the space between the lower housing portion 16 and the introduction portion 14 of the housing 10 in the front-to-rear direction. At the same time, the outer shaft portion 39 is placed in the shaft housing portion 12A of the housing 10.
[0072] Next, while maintaining the movable member 30 in the open position, the lower arm 21 of the terminal 20 is press-fitted from the front into the lower accommodating portion 16 of the housing 10, thereby attaching the terminal 20 to the housing 10. At this time, the upper edge of the held portion 21A of the lower arm 21 bites into the inner surface of the groove at the front end of the lower accommodating portion 16, thereby holding the held portion 21A (see FIGS. 5(A) and (B)).
[0073] Furthermore, when the terminals 20 are attached to the housing 10, the rear end portion of the upper arm 22, specifically the inner shaft support portion 22B-1, is inserted from behind into the wide portion 34A of the groove 34 of the movable member 30. As described above, in this embodiment, the inner shaft support portion 22B-1 is inserted into the wide portion 34A of the groove 34, which has the widest groove width. Therefore, even if the relative positions of the movable member 30 and the terminals 20 are slightly misaligned in the connector width direction immediately before the insertion of the inner shaft support portion 22B-1, the inner shaft support portion 22B-1 can be easily inserted into the wide portion 34A, facilitating assembly of the connector 1. Furthermore, since the inner shaft support portion 22B-1 can be effectively prevented from colliding with the partition wall portion 31B of the movable member 30 during attachment of the terminals 20, damage to the upper arm 22 of the terminals 20 due to buckling or the like can be suppressed.
[0074] When the inner shaft support portion 22B-1 is inserted into the wide portion 34A, it is positioned directly above the inner shaft portion 31A and is able to support the inner shaft portion 31A from above (see FIG. 5(B)). Since the inner shaft support portion 22B-1 is able to support the inner shaft portion 31A in this way, the upward movement of the inner shaft portion 31A and therefore the movable member 30 is restricted.
[0075] In this embodiment, the position of the movable member 30 when the inner shaft support portion 22B-1 is inserted into the wide portion 34A is the position when the movable member is in the open position, but the position of the movable member during this insertion can be changed as appropriate. As a modified example, for example, the movable member may be in a predetermined rotational position between the closed position and the open position. In other words, it may be in any predetermined position other than the closed position. In this case, the wide portion of the movable member is formed in a shape that extends in the front-to-rear direction when the movable member is in the predetermined position.
[0076] Next, the metal fitting 40 is attached to the metal fitting accommodating portion 18A of the housing 10 from the rear. Specifically, the press-fit fixing portion 41A is press-fit into the front end of the metal fitting accommodating portion 18A, and the fitting portion 44 is fitted into the rear end of the protruding portion 17. As a result, the biasing piece 42A of the metal fitting 40 is positioned directly above the outer shaft portion 39, restricting upward movement of the outer shaft portion 39. By attaching the terminals 20, movable member 30, and metal fitting 40 to the housing 10 in this manner, the connector 1 is completed.
[0077] In this embodiment, the terminals 20 are attached to the housing 10 before the metal fittings 40, but the order of attachment of the terminals 20 and the metal fittings 40 is not limited to this; for example, the metal fittings 40 may be attached first, or the terminals 20 and the metal fittings 40 may be attached simultaneously.
[0078] Immediately before use of the connector 1, i.e., immediately before connecting the flat conductor C, the movable member 30 is brought to the closed position. When the movable member 30 is in the closed position, as shown in Fig. 5(A), the rear end portion of the upper arm 22 of the terminal 20, specifically the extension 22B, is housed in the groove 34 of the movable member 30. At this time, the extension 22B extends over almost the entire range of the groove 34 in the front-to-rear direction, and its displacement in the groove width direction (connector width direction) is restricted by the inner wall surfaces of the first narrow portion 34B and the second narrow portion 34D, which have the narrowest groove widths in the groove 34.
[0079] In this embodiment, in the groove 34 of the movable member 30 in the closed position, the displacement of the extension 22B of the upper arm 22 in the connector width direction is restricted by the narrowest narrow portions 34B, 34D, i.e., the first narrow portion 34B and the second narrow portion 34D. Therefore, the position of the upper arm 22 of the terminal 20, and therefore the position of the contact portion 22A-1, is stabilized, and good contact between the terminal 20 and the flat conductor C is maintained.
[0080] Furthermore, in this embodiment, narrow portions 34B, 34D (the first narrow portion 34B at the front and the second narrow portion 34D at the rear) are provided on both sides of the wide portion 34A in the front-rear direction, which more effectively restricts displacement of the extension portion 22B of the upper arm portion 22. This more stabilizes the position of the contact portion 22A-1 of the terminal 20, thereby more effectively maintaining contact between the terminal 20 and the flat conductor C.
[0081] Furthermore, when the flat conductor C is not connected to the connector 1, the upper arm portion 22 is in a free state. In this embodiment, when the upper arm portion 22 is in a free state, as shown in Fig. 5(A), the facing area between the extension portion 22B and the groove inner surface of the first narrow portion 34B is larger than the facing area between the extension portion 22B and the groove inner surface of the second narrow portion 34D. In other words, the displacement of the extension portion 22B in the groove width direction is restricted mainly by the groove inner surface of the first narrow portion 34B.
[0082] On the other hand, when the flat conductor C is connected to the connector 1, the upper arm portion 22 is elastically displaced upward. In this embodiment, when the upper arm portion 22 is elastically displaced, the facing area between the extension portion 22B and the groove inner surface of the second narrow portion 34D is larger than the facing area between the extension portion 22B and the first narrow portion 34B (see FIG. 10(A)). In other words, the displacement of the extension portion 22B in the groove width direction is restricted mainly by the groove inner surface of the second narrow portion 34D.
[0083] 6(A) and 6(B), when the movable member 30 is in the closed position, the side reinforcement portion 37 of the movable member 30 is accommodated in the side accommodation portion 12B of the housing 10. At this time, as shown in FIG. 6(B), the inner portion 18B of the metal fitting holding portion 18, the end wall portion 19, and the side reinforcement portion 37 are positioned adjacent to one another within a predetermined range P2 that is part of the range P1 of the side portion 12 in the connector width direction. In addition, the front portion of the forward restricting portion 18C of the inner portion 18B, the rear portion of the flat conductor restricting portion 19A of the end wall portion 19, and the inclined portion 37B of the side reinforcement portion 37 are positioned within ranges that overlap one another in the front-to-rear direction.
[0084] As shown in FIG. 6B, the front inner surface 18C-1 of the front portion of the front restricting portion 18C extends along the outer surface 37B-1 of the inclined portion 37B. That is, the front restricting portion 18C and the inclined portion 37B are positioned so as to overlap each other in the connector width direction. Here, the front inner surface 18C-1 extends inward in the connector width direction as it inclines rearward, thereby increasing the thickness dimension (dimension in the connector width direction) of the front portion of the front restricting portion 18C, thereby improving the strength of the front portion. As a result, the front restricting portion 18C can effectively restrict the forward movement of the outer shaft portion 39 and, ultimately, the movable member 30.
[0085] In this embodiment, the rear portion of the front restricting portion 18C is formed over the entire range in the front-to-rear direction with the same maximum thickness as the front portion of the front restricting portion 18C, i.e., the thickness at the rear end position of the front portion. Therefore, the portion of the front restricting portion 18C with the maximum thickness can be formed large in the front-to-rear direction, which further improves the strength of the front restricting portion 18C.
[0086] 6(B), the rear outer surface 19A-2 of the rear portion of the flat-conductor restricting portion 19A extends along the inner surface 37B-2 of the inclined portion 37B. In other words, the flat-conductor restricting portion 19A and the inclined portion 37B are positioned so as to overlap each other in the connector width direction. Since the rear outer surface 19A-2 extends forward at an inclination outward in the connector width direction, the thickness of the rear portion of the flat-conductor restricting portion 19A (dimension in the connector width direction) increases, thereby improving the strength of the rear portion. As a result, the flat-conductor restricting portion 19A can effectively restrict movement of the flat conductors C in the connector width direction.
[0087] In this manner, in this embodiment, the inner portion 18B of the metal fitting holding portion 18, the end wall portion 19, and the side reinforcement portion 37 are adjacent to one another within a predetermined range P2 in the connector width direction, and the front restricting portion 18C and the inclined portion 37B, and the flat conductor restricting portion 19A and the inclined portion 37B are positioned in overlapping ranges. Therefore, even if the thickness of each of the front restricting portion 18C, the flat conductor restricting portion 19A, and the inclined portion 37B is increased to improve strength, the increase in the area each occupies in the connector width direction can be suppressed, and as a result, the increase in size of the connector 1 in the connector width direction can be kept to a minimum.
[0088] Next, the operation of inserting and removing the flat conductor C into and from the connector 1 will be described.
[0089] First, the connection portions 24 of the terminals 20 of the connector 1 are soldered to corresponding circuit portions on a circuit board (not shown), and the fitting portions 44 of the metal fittings 40 are soldered to corresponding portions on the circuit board. By soldering the connection portions 24 and the fitting portions 44, the connector 1 is attached to the circuit board.
[0090] If the movable member 30 is not in the closed position when the connector 1 is attached to the circuit board, the movable member 30 is brought to the closed position. In the closed position, the outer shaft portion 39 of the movable member 30 is in a position extending in the front-to-rear direction within the shaft accommodating portion 12A of the housing 10. Therefore, the biasing arm portion 42 of the metal fitting 40 is not elastically displaced, and no biasing force based on the elastic force of the biasing arm portion 42 acts on the outer shaft portion 39.
[0091] 9(A) and 9(B), the flat conductor C is positioned so as to extend in the front-to-rear direction (X-axis direction) along the mounting surface (not shown) of the circuit board at the rear of the connector 1 (see also FIG. 1). Then, the flat conductor C is inserted forward (in the X1 direction) through the introduction port 14D of the connector 1 all the way to the back of the receiving portion 15.
[0092] During the process of inserting the flat conductor C into the receiving portion 15, the front end of the flat conductor C abuts against the pressing portion 21B-1 and the contact portion 22A-1 of the terminal 20. Then, the pressing portion 21B-1 is pressed down, lowering the lower elastic portion 21B and elastically displacing it downward, and the contact portion 22A-1 is pressed up, elastically displacing the upper elastic portion 22A upward.
[0093] Furthermore, at the position of the locking portion 38 of the movable member 30 in the connector width direction, the front end of the flat conductor C abuts against the guide surface 38A of the locking portion 38, pushing up the locking portion 38. As the locking portion 38 is pushed up, the movable member 30 moves upward, and accordingly, the biasing piece 42A of the metal fitting 40 is pushed up by the outer shaft portion 39 of the movable member 30, and the biasing arm 42 of the metal fitting 40 is elastically displaced upward. In other words, the elastic displacement of the biasing arm 42 allows the locking portion 38 to move upward.
[0094] At this time, as the movable member 30 moves upward, the inner shaft support portion 22B-1 of the terminal 20 is pushed up by the inner shaft portion 31A of the movable member 30. In other words, the upper arm portion 22 of the terminal 20 is pushed up by the flat conductor C and the inner shaft portion 31A of the movable member 30 and elastically displaced upward.
[0095] In this way, the space between the pressing portion 21B-1 and the contact portion 22A-1 of the terminal 20 is expanded, and the locking portion 38 of the movable member 30 moves upward, allowing the flat conductor C to be inserted further forward. As shown in Figures 10(A) and 10(B), the flat conductor C is inserted until it abuts against the front wall 13 of the housing 10.
[0096] 10(A), when the insertion of the flat conductor C is complete, the elastically displaced state of the lower elastic portion 21B and the upper arm portion 22 is maintained, and the flat conductor C is sandwiched between the pressing portion 21B-1 and the contact portion 22A-1. That is, the pressing portion 21B-1 presses the flat conductor C from below, while the contact portion 22A-1 comes into contact with the circuit portion C1 (see FIG. 1) of the flat conductor C from above with contact pressure. In this way, the electrical continuity between the terminal 20 and the flat conductor C is maintained.
[0097] As described above, in this embodiment, when the upper arm portion 22 is in the free state, the displacement of the extension portion 22B in the groove width direction is restricted mainly by the groove inner surface of the first narrow portion 34B (see FIG. 9A). On the other hand, when the upper arm portion 22 of the terminal 20 is in the elastically displaced state, the displacement of the extension portion 22B in the groove width direction is restricted mainly by the groove inner surface of the second narrow portion 34D (see FIG. 10A). Therefore, whether the upper arm portion 22 is in the free state or the elastically displaced state, the displacement of the extension portion 22B is restricted by the groove inner surface of at least one of the first narrow portion 34B and the second narrow portion 34D with a sufficient opposing area. As a result, regardless of whether the upper arm portion 22 of the terminal 20 is in the above-mentioned state, the position of the upper arm portion 22 in the connector width direction, and therefore the contact position between the contact portion 22A-1 and the flat conductor C, can always be stabilized.
[0098] Furthermore, during the insertion of the flat conductor C, when the tab C3 of the flat conductor C passes the position of the locking portion 38 and the locking portion 38 reaches the position of the notch C2, the movable member 30 returns to the closed position, and the locking portion 38 enters the notch C2 from above, as shown in FIG. 9(B). As a result, the locking surface 38B of the locking portion 38 is positioned so that it can lock onto the locked portion C3A of the flat conductor C from behind, thereby preventing the flat conductor C from being accidentally removed. Furthermore, the biasing arm 42 of the metal fitting 40 returns to its free state, and the lower surface (rolled surface) of the biasing piece 42A comes into contact with the upper surface of the outer shaft portion 39, thereby maintaining the movable member 30 in the closed position. In this way, the connection operation of the flat conductor C to the connector 1 is completed.
[0099] When the flat conductor C is intentionally removed from the connector 1 in the state shown in Figures 10(A) and (B), i.e., in the connected state with the connector 1, the movable member 30 is moved from the closed position to the open position (see Figures 2(A) and (B) and Figures 11(A) to (C)). As a result of the movable member 30 moving to the open position, the locking portion 38 of the movable member 30 disengages upward from the notch C2 of the flat conductor C as shown in Figure 11(B), allowing the flat conductor C to be removed. Then, by pulling the flat conductor C backward (in the X2 direction), the flat conductor C is easily removed from the connector 1, completing the removal operation. [Explanation of symbols]
[0100] 1 connector 10. Housing 12 Side 12A Shaft housing 15 Reception Department 18C Front restriction part (axis restriction part) 18C-1 Anterior medial surface 19A Flat conductor restriction part 19A-2 Rear lateral surface 20 terminals 22 Upper arm 22B Extension 30 Movable parts 31 Main body 34 Groove 34A wide part 34A-1 パーティングライン 34B First narrow section 34C First Transfer Section 34D Second Narrow Section 34E Second Transfer Section 37 Lateral reinforcement 37B Inclined section 37B-1 Outer surface 37B-2 Inner side 39 Outer shaft portion C. Flat conductor
Claims
1. An electrical connector for flat conductors to which flat conductors extending along the X-axis direction, which is the front-rear direction, are connected, a housing having a receiving portion into which the flat conductor is inserted toward the front; a plurality of terminals arranged and held in the housing, with the terminals arranged in a Y-axis direction perpendicular to both the X-axis direction and the Z-axis direction which is the thickness direction of the flat conductor; a movable member that is movable between a closed position and an open position by rotating about a rotation axis extending in the Y-axis direction, the movable member has a main body portion that covers the receiving portion in the Z-axis direction when in a closed position, and a shaft portion provided on a side end side of the movable member, the main body portion has a side reinforcing portion that protrudes toward the receiving portion at a side end side of the main body portion when the movable member is in the closed position and reinforces the main body portion, the housing has a side portion positioned outside the terminal arrangement range in the Y-axis direction, the side portion has a shaft accommodating portion that accommodates the shaft portion, and a shaft restricting portion that is positioned outside the side reinforcing portion in the Y-axis direction and restricts movement of the shaft portion in the X-axis direction, the side reinforcement portion and the shaft regulating portion are provided adjacent to each other within a predetermined range in the Y-axis direction when the movable member is in a closed position, the side reinforcement portion has an inclined portion in a partial range in the X-axis direction, the inclined portion extending inward as viewed in the Z-axis direction, An electrical connector for flat conductors, characterized in that at least a portion of the axial regulating portion in the X-axis direction is arranged in a range that overlaps with the inclined portion in the X-axis direction, and the inner surface extends at an incline along the outer surface of the inclined portion.
2. the shaft accommodating portion is provided at a position different from the inclined portion in the X-axis direction, 2. An electrical connector for flat conductors as described in claim 1, wherein the axis regulating portion has a portion located closer to the axis accommodating portion than the inclined portion in the X-axis direction, and the inner surface of the portion extends in the X-axis direction.
3. the side portion has a flat conductor restricting portion that restricts movement of the flat conductor in the Y-axis direction, the flat conductor restricting portion is adjacent to the side reinforcing portion on the inner side of the side reinforcing portion within the predetermined range, a part of the flat conductor restricting portion is provided in a range overlapping with the inclined portion in the X-axis direction, and an outer surface thereof extends inclined along an inner surface of the inclined portion; 3. An electrical connector for flat conductors as described in claim 1 or claim 2, wherein the other portion of the flat conductor restricting portion is located at a position different from the inclined portion in the X-axis direction, and the outer surface extends in the X-axis direction.
Citation Information
Patent Citations
Electric connector for flat conductor
JP2015015126A