Elevator building equipment and method
By using movable protective tables and lifting points systems in buildings and installing elevators in stages, the problem of roof closure in the existing technology is solved, and the early use of elevators and construction progress is synchronized.
Patent Information
- Application Number
- JP2024550587
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2022-02-28
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2042-02-28
AI Technical Summary
The existing elevator installation method requires the installation to be started until the roof of the building is closed, resulting in the extension of the elevator installation time and affecting the construction progress of the building.
The adoption of a movable protective table and lifting point system allows dynamic adjustment of the elevator installation platform when the building height increases, and the elevator is installed in stages, including installation at different stages of the lower and upper floors of the building.
The elevator installation is carried out in stages, shortening the elevator installation time, allowing the elevator to be used in construction in advance, and improving construction efficiency and safety.
Smart Images

Figure 2025507712000001_ABST
Abstract
Description
FIELD OF THEINVENTION
[0001] The present invention relates to an elevator construction system and method for installing elevators during the construction of a building.
[0002] The construction of elevators can be carried out in sections along the height of the hoistway, especially in high-rise buildings. Guide rails and landing doors can be installed first to a first height in the hoistway, then to a second height, etc. In this way, during construction, elevators can be in operation in the already-installed lower parts of the hoistway, while construction of elevators is progressing in the higher parts of the hoistway.
[0003] A mounting platform may be used for elevator construction above the construction elevators operating in the lower part of the hoistway.
[0004] In traditional elevator installation methods, installation can only begin when the roof is closed. Summary of the Invention
[0005] SUMMARY OF THE PRESENT EMBODIMENT It is an object of the present invention to provide an improved elevator construction system and an improved method for installing an elevator during construction of a building.
[0006] A hoistway in a building; an elevator car, a counterweight, a car guide rail for guiding the car, and a counterweight guide rail for guiding the counterweight; an elevator hoisting machine and a group of suspension ropes arranged to suspend the elevator car and the counterweight during construction and use of the elevator; a protective deck installed within the hoistway during elevator installation in the lower section of the hoistway; a lifting device for lifting the working platform, preferably having a riding hoist that can be attached to the car or the installation platform and a hoisting rope that can be attached to the car or the installation platform and can move together with the lifting device; a hoisting point configured to support the working platform via a hoisting device and a hoisting rope; During elevator installation in the lower section of the hoistway, the hoisting point is configured to be mounted on the protective deck, and the working platform guided by the car guide rail is configured to be used as an installation platform in the lower section; During elevator installation in an upper section of the hoistway above the lower section, the hoisting point is configured to be moved to the ceiling of the hoistway, and the working platform is configured to be used as an installation platform in the upper section after the protective deck is removed from the lower section; A novel elevator construction system is provided for transporting people and / or goods in a configuration in which, during elevator construction use, the car is moved by the elevator hoisting machine, which suspends the car and counterweight together with the suspension rope group, while the hoisting point and hoisting machine are removed from the hoistway.
[0007] According to a preferred embodiment, the protective deck comprises a material hoist configured to hoist building material below the protective deck.
[0008] According to a preferred embodiment, the material hoist is configured to hoist car and counterweight guide rails and other heavy elevator components.
[0009] According to a preferred embodiment, the work platform is configured to lift guide rails and other heavy elevator components.
[0010] According to a preferred embodiment, the installation comprises an overspeed governor that is suspended by the protective deck during installation of the lower section and by the building structure, such as the ceiling or machine room, during installation of the upper section.
[0011] According to a preferred embodiment, the guide rail is adapted to be installed through the protective deck, in particular through a cover provided along the protective deck.
[0012] According to a preferred embodiment, elevator installation in the lower section of the hoistway starts when the building reaches 1 / 4-3 / 4, preferably 1 / 2-3 / 4, most preferably about 2 / 3 of its final height, and preferably the protective deck is provided in the hoistway at a height of approximately 1 / 4-3 / 4, preferably 1 / 2-3 / 4, most preferably about 2 / 3 of the building's final height.
[0013] According to a preferred embodiment, the elevator installation of the upper section begins after the building is at maximum height.
[0014] According to a preferred embodiment, elevator installation in the upper section begins after the ceiling is closed.
[0015] According to a preferred embodiment, in the case of a machine room-less elevator, the elevator hoisting machine located at the top of the hoistway is supported by the car guide rails, and the rope hangers which secure the ends of the suspension ropes are supported by the guide rails.
[0016] According to a preferred embodiment, in the case of an elevator with a machine room, the elevator hoisting machine and the rope suspensions for fixing the ends of the suspension ropes are installed in the machine room.
[0017] According to a preferred embodiment, the hoisting point has a connecting member with an eyelet / opening or corresponding attachment means for a hook or a corresponding gripping member carrying a diverting pulley which rotatably guides and supports the hoisting rope.
[0018] According to a preferred embodiment, in the case of a machine room-less elevator, the overspeed governor is moved from the ceiling to the car guide rail opposite to the car guide rail supporting the elevator hoisting machine.
[0019] According to a preferred embodiment, the work platform consists of a car, or at least a part of a car, which is guided on car guide rails.
[0020] According to a preferred embodiment, the work platform consists of a placement platform.
[0021] Further, an elevator car, a counterweight, a car guide rail, and a counterweight guide rail are provided; providing an elevator hoisting machine and a group of suspension ropes for suspending the elevator car and the counterweight during construction and use of the elevator; A protective deck is installed in the elevator of the building to be used for installing the lower section of the elevator; Providing a hoisting device, preferably including a riding hoist that can be attached to the car or to the installation platform, and a hoisting rope that can be attached to the car or to the installation platform and can move together with the hoisting device, The working platform is guided on a car guide rail and the counterweight is guided on a counterweight guide rail, both of which are installed at the bottom of the elevator shaft; Attaching a hoisting device and a hoisting rope to the working platform; A method for installing an elevator during construction of a building, which provides a hoisting point and supports a working platform via a hoisting machine and a hoisting rope, comprising the steps of: The method comprises: The hoisting point is installed on the protective deck for installing the elevator in the lower section, and the working platform is used as the installation platform for installing the elevator parts in the lower section; The hoisting point is moved to the ceiling of the hoistway and used for elevator installation in the upper section above the lower section, and after the protective deck is removed from the hoistway, the working platform is used as an installation platform to install the elevator parts in the upper section; an elevator hoisting machine and a group of suspension ropes are provided to suspend the elevator car and the counterweight; Removing the hoisting points and hoisting devices from the hoistway; A novel method is provided for moving a car by an elevator hoisting machine to transport people and / or goods during elevator construction use.
[0022] According to a preferred embodiment, the building material is hoisted below the protective deck by a material hoist provided alongside the protective deck.
[0023] According to a preferred embodiment, the material hoist hoists the car and counterweight guide rails and other heavy elevator parts.
[0024] In accordance with a preferred embodiment, the overspeed governor is suspended by the protective deck during construction of the lower section and by the building structure, such as the ceiling or machine room, during construction of the upper section.
[0025] According to a preferred embodiment, the guide rails are arranged to pass through the protective deck, in particular through a cover provided along the protective deck.
[0026] According to a preferred embodiment, the installation of elevators in the lower section starts when the building reaches 1 / 4 to 3 / 4, preferably 1 / 2 to 3 / 4, most preferably about 2 / 3 of the final height.
[0027] According to a preferred embodiment, the installation of the elevators in the upper section starts after the building has reached its maximum height.
[0028] According to a preferred embodiment, installation of the elevator in the upper section begins when the roof is closed.
[0029] According to a preferred embodiment, the installation is planned so that the lower section of the elevator hoistway is ready when the building reaches its final height and closes the ceiling.
[0030] According to a preferred embodiment, in the case of a machine room-less elevator, the elevator hoisting machine is supported at the top of the hoistway by car guide rails and rope suspensions, with both ends of the suspension ropes being secured by guide rails.
[0031] According to a preferred embodiment, in the case of an elevator with a machine room, an elevator hoisting machine and a rope suspension are provided to fix the ends of the suspension ropes in the machine room.
[0032] According to a preferred embodiment, the hoisting point has a connecting member with an eyelet / opening for a hook or a corresponding similar attachment means, or a corresponding gripping member supporting a diverting pulley which rotatably guides and supports the hoisting rope.
[0033] According to a preferred embodiment, in the case of a machine room-less elevator, the overspeed governor is moved from the ceiling to a car guide rail opposite the car guide rail supporting the elevator hoisting machine.
[0034] According to a preferred embodiment, the car or at least parts of the car are used as a working platform which is guided on car guide rails.
[0035] According to a preferred embodiment, the installation platform is used as a working platform.
[0036] The described methods and installations are preferably used for building heights of 8 to 16 floors. In such localized or staged installation methods and installations, elevators are installed in stages to allow CTUs to be used during construction. Installation can begin when the building reaches a set height, which is approximately 2 / 3 of the building's final height. In this way, CTU elevators can be installed in the lower sections, while at the same time the building can continue to be raised above the working CTU elevators.
[0037] The described method and installation make it possible to install elevators while the building is being raised, already before the hoistway ceiling is closed and the corresponding lifting points for the elevator installation are provided in their designated locations in the ceiling.
[0038] Using the methods and equipment described, about 2 / 3 of the elevator installation is completed as soon as the roof is closed, which means that the elevator is ready for use very early in construction.
[0039] Therefore, a large part of the elevator installation can be completed while the building is still under construction. The elevators are available for construction use from an early stage.
[0040] During the construction of a building, on-site logistics for transporting people and materials can be improved, and the construction period can be shortened based on better on-site logistics, which means that the completed elevators can be handed over to the customer sooner.
[0041] When the building is being raised, a protective deck can be installed, which provides a lift-off point for the riding hoist and the overspeed governor.
[0042] Such a guard deck can also be used to provide protection for installers in the hoistway. The guard deck can also be used to provide an installation platform at the bottom area of the upper section.
[0043] When the building reaches 1 / 4-3 / 4, preferably 1 / 2-3 / 4, most preferably about 2 / 3 of the total building height, the protective deck can be installed and the elevator installation can start immediately. The elevator installation period after the building's total height is completed can be shortened. When the building reaches its final height, only 1 / 4-3 / 4, preferably 1 / 2-3 / 4, most preferably about 2 / 3 of the installation process remains before the elevator can run at normal speed and be handed over to the customer. The completed elevator can be handed over to the customer sooner. [Brief description of the drawings]
[0044] In the following, the present invention will be described in more detail with reference to preferred embodiments with reference to the accompanying drawings. [Figure 1] 1 shows an elevator construction installation during construction of a building, using a work platform such as an elevator car as a placement platform. [Diagram 2] 1 shows a schematic side view of a protective deck supporting a working platform, such as an elevator car, and disposed in a hoistway within a building. [Diagram 3] 1 shows the installation of a diverting pulley supporting a hoisting device with the hoisting point in contact with the protective deck. [Figure 4] This shows the installation of an elevator when moving an elevator car in use during construction using a hoisting device installed at the bottom of the building. [Diagram 5] 1 shows the installation of the elevator after the jump when the hoisting point for the hoisting device has been moved to the roof of the hoistway. [Figure 6] Shown is a machine room-less elevator that is ready for use at construction time across the full height of the building. [Figure 7] The figure shows the installation of an overspeed governor using a lift point adjacent to the protective deck. [Figure 8] 1 shows the mechanical components of a machine roomless elevator that is installed at the top of the hoistway. [Figure 9]1 shows preferred details of the installation path of the suspension ropes used for the elevator car and counterweight. [Figure 10] Shown is an elevator with machine room that is ready for use at construction time across the full height of the building. [Figure 11] FIG. 2 shows a side view of a protective deck installed at an angle within a hoistway. [Figure 12] 1 shows an embodiment of a protective deck with a material hoist that supports the material directly without having a support beam for the material hoist ropes. Detailed Description
[0045] Figure 1 shows an elevator building installation during construction of a building 100 at the beginning when the building has reached approximately 2 / 3 of its final height. Preferably, the installation of the elevator in Figure 1 begins when the building core has reached approximately 2 / 3 of its final height.
[0046] An open deck 101 and a temporary work deck 102 may be installed in the elevator hoistway 1, preferably by a builder. The open deck 101 may be a sloping waterproof deck that seals off the hoistway 1 to keep it clean and dry.
[0047] An elevator installer may install the protection decks 2, 2' from the working deck 102.
[0048] Figures 2, 11 and 12 show an embodiment of a protective deck 2, 2' that can be mounted inside the hoistway 1 and protects the part of the hoistway 1 below it from any possible falling objects.
[0049] The protective deck 2' shown in FIG. 11 differs from the horizontally arranged protective deck 2 in that it can be installed at an incline inside the hoistway 1. Thus, the protective deck 2' can be used as a top protective deck that can provide at least some of the functions of the open-air deck 101. The protective deck 2' shown in FIG. 11 can be installed at an incline inside the hoistway 1 to protect the part of the hoistway 1 below the protective deck 2' from objects and fluids falling during installation. The protective deck 2' can redirect or deflect falling material to minimize the impact of the falling object. The protective deck 2' comprises engagement members 4.1 and 4.2 that are engaged on both sides of the hoistway. With the protective deck 2' installed in the hoistway 1, the first engagement member 4.1 may rest on the threshold of the landing 20 and the second engagement member 4.2 may engage with the opposite wall.
[0050] The protective deck 2, 2' comprises a frame 4 attached to the walls 1a-1d of the hoistway 1. The protective deck 2, 2' comprises a cover 3 cooperating with the frame and extending substantially across the hoistway 1. The cover 3 is adapted to protect the hoistway 1 against objects and / or water falling into the hoistway below. The frame 4 is adapted to increase and / or decrease in size in at least one individual direction relative to a corresponding adjacent wall 1a, 1b, 1c, 1d of the hoistway 1 without removing it. The frame 4 is preferably made of telescopic beams 43 fixed to the walls with dedicated wall fasteners which can be positioned on each wall. However, corners are preferably provided to reduce the number of anchor bolts 41. The anchor bolts 41 preferably extend through holes provided in the walls of the hoistway 1, the walls of the hoistway 1 preferably being made of concrete. A preferred installation of the frame 4 includes drilling an anchoring interface 42 (wall fixing portion) into the corner and / or wall of the hoistway and attaching a frame fixing element 4' formed by the frame 4 to the anchoring interface 42.
[0051] The installation comprises a first hoisting set 6, also called hoisting device 6. The first hoisting set 6 is supported by the protective decks 2, 2' in Fig. 1 to Fig. 4 and by the ceiling 1' of the hoistway 1 in Fig. 5 and serves to hoist the elevator car 10 or the installation platform 80.
[0052] The first hoisting unit 6 may comprise a first hoisting machine 6a, also referred to as riding hoist 6a, and a first flexible tension member 6b, also referred to as hoisting rope 6b, movable together with the first hoisting machine 6a.
[0053] The installation comprises a hoisting point configured to support a car 10 or a placement platform 80 via a first hoisting machine 6a and a first flexible tension member 6b.
[0054] In Figures 2 and 3, a first embodiment of a hoisting point having a first diverter wheel 6c is rotatably mounted against the protective deck for supporting the hoisting ropes 6b.
[0055] FIG. 3 shows a second preferred embodiment of a hoisting point serving to support a hoisting rope 6b, comprising a connecting member 61 supported by the frame 4 of the protective deck 2, 2'. A rotatable diverting pulley 62 is supported by a hook 63 or a corresponding gripping member. The hook 63 can be connected to the connecting member 61 as indicated by the arrow A. The connecting member 61 may comprise a looplet / opening or a corresponding similar attachment means for use with the hook 63 or the aforementioned gripping member. Of course, the connection between the diverting pulley 62 and the protective deck may also be formed inversely, the connecting member may comprise a hook-like gripping member and the attachment means supporting the diverting pulley may each comprise a looplet or an opening. The diverting pulley 62 serves to guide and support the hoisting rope 6b.
[0056] According to one embodiment, the protective deck 2, 2' comprises a second hoisting set 5, also called material hoist 5, which lifts the building material below the protective deck. The material hoist 5 is supported by the protective deck 2, 2'. The material hoist 5 comprises a second hoisting machine 5a, also called material hoisting machine 5a, mounted on the protective deck 2, 2', preferably in particular on its frame 4, and a second flexible tension member 5b, also called material hoisting rope 5b, which is movable together with the material hoisting machine 5a. The material hoisting rope 5b performs the hoisting while being supported by the material hoisting machine 5a. The material hoisting rope 5b also comprises a connector 5b1 at its lower end, which is for example a hook that is connected or can be connected to the building material 8, 9 to be lifted. In the installation of FIG. 2, the connector 5b1 is connected to the building material 8, 9 to be lifted, which is a guide rail section.
[0057] According to an embodiment, the protective deck 2, 2' comprises a support beam 7 pivotally connected to the frame 4 and a second diverter wheel 71 attached to the support beam 7. The material hoist rope 5b is guided from the material hoisting machine 5a to the second diverter wheel 71, above it and from the second diverter wheel 71 downwards in the hoistway 1. More specifically, the support beam 7 is connected to the frame 4 pivotally about a preferably horizontal axis and also about a vertical axis x relative to the frame 4. Preferably, the position of the second diverter wheel 71 relative to the frame is adjustable by pivoting the support beam 7 about said vertical axis and / or about said horizontal axis. The protective deck 2, 2' comprises a third diverter wheel 72 guiding the material hoist rope 5b, allowing the rope 5b to pass from the material hoisting machine 5a to the second diverter wheel 71.
[0058] Figure 12 shows another embodiment of a protective deck with a material hoist 5 supporting the material directly without a support beam 7 for the material hoist ropes 5b. The material hoist ropes 5b may be suspended directly from a material hoist 5a mounted on a horizontally arranged or inclined protective deck.
[0059] The protective deck 2, 2' with auxiliary equipment can be used as a mobile installation tool for lifting heavy loads, for example a mobile elevator machine room located below the protective deck 2, 2', or an elevator car 10 or an installation platform 80 and building materials 8, 9 located below the protective deck 2, as shown in Figures 1, 2 and 4.
[0060] According to the two embodiments of the hoisting point shown in Figures 2 and 3, the first hoisting machine 6a can be mounted away from the protective deck 2, 2'. The first hoisting machine 6a may be mounted on the elevator car 10 or on the installation platform 80, and the first flexible tension member 6b passes around a diverting pulley 62 connected to the hoisting point 61.
[0061] The material hoist 5 may be used to lift car and counterweight guide rails and other heavy elevator components during elevator installation.
[0062] Once the protective decks 2, 2' have been installed and the hoistway 1 sealed off, elevator installation can begin in the lower section of the hoistway 1 below the protective decks 2, 2'.
[0063] In summary, at the bottom of the hoistway 1, which may cover about 2 / 3 of the final height of the hoistway, the car guide rail 8, the counterweight guide rail 9, the counterweight buffer assembly 11, the car buffer assembly 12, the counterweight (CWT) 13 and the working platform 10, 80 are installed in the pit 14. The working platform 10, 80 0 is used hereafter as the installation platform. The working platform 10, 80 moves with the help of the passenger hoist 6a, using the hoisting points 6c, 61 of the protective decks 2, 2'. The landing doors 15 and other elevator hoistway components are installed in the elevator hoistway 1. While the elevator is installed at the bottom of the building 100, above it, the construction of the building continues as usual, as shown in FIG. 4.
[0064] According to one embodiment, by car 10 is meant at least a part of a car, such as a car sling, which can be guided on the car guide rails 8. According to one embodiment, the working platform consists of a car with a car sling, which is complemented by a platform, such as an installer's working deck. According to one embodiment, the working platform consists of a car with a sling but without walls and a roof. According to one embodiment, the car comprises both walls and a roof. According to one embodiment, the car is a complete car. According to one embodiment, the working platform consists of the car 10 or at least a part of a car, which is guided on the car guide rails. According to one embodiment, the working platform consists of an installation platform 80. According to one embodiment, the lower section can be extended by moving the protective deck 2, 2' upwards in the hoistway 1, for example several floors above the landing 20, and further continuing the installation work of the lower section using the car 10 or the installation platform 80 supported by the protective deck as the installation platform.
[0065] Preferably, the installation is planned so that the lower section of the elevator shaft 1 is ready when the building reaches its final height and the roof 1' or ceiling is closed. After that, the open deck 101 (if installed) and the protective decks 2, 2' are removed from the shaft. In preparation for the elevator jump, the hoisting point 61 of the hoisting device, such as the passenger hoist 6a, is moved to the ceiling 1' of the shaft 1, as shown in FIG. 5. The installation of the elevator continues in the top section, as will be described in detail below, using the hoist installation platform of the car 10. The top section of the shaft 1 is only about 1 / 3 of the total height of the building, so the installation is completed quickly. Finally, the elevator hoisting machine 30 and the suspension ropes 31 are installed and energized. Thus, the elevator is ready for use in construction over the entire height of the building 100, as shown in FIG. 6 or FIG. 10.
[0066] More specifically, once the protective deck 2, 2' is in place, the overspeed governor 16 (OSG) and the riding hoist 6a are installed on the protective deck 2, 2', preferably working from the working deck 102. The overspeed governor 16 including the OSG upper pulley 17 is preferably laid on the protective deck 2, 2' via a lifting point 18 attached to the protective deck 2, 2' as shown by the arrow B in FIG. 7. The OSG rope 19 passes over the OSG upper pulley 17. The riding hoist 6a with the hoisting rope 6b is installed at the hoisting point 61 on the protective deck 2, 2' (FIG. 3). Preferably, the end of the OSG rope 19 and the end of the hoisting rope 6b are temporarily delivered and placed at the landing 20 of the building 100.
[0067] The material hoist 5 may be installed on top of the protective decks 2, 2'. The working deck 102 may be removed and the ends of the OSG ropes 19 and the hoisting ropes 6b may be lowered to the pit 14. Guide rails 8, 9 are positioned in the pit. The guide rails may be raised and lowered using the material hoist 5.
[0068] The first rungs of the guide rails 8, 9 are neatly installed in the pit area by suitable surveying equipment, preferably a guide rail surveying tool is installed on the protective deck 2, 2'. The CWT and car buffers 11, 12 are installed in the pit. The OSG lower pulley 17' with OSG tension weight is installed. The CWT 13 with frame 13' partially, preferably 40% filled with CWT filler 21 and with at least one CWT pulley 13" is installed guided by the CWT guide rails 9.
[0069] According to an embodiment, the car 10 is installed inside the hoistway 1 so as to be guided by the car guide rail 8. The car 10 may comprise a car sling with upper and lower beams. The OSG rope 19 is fixed to the car by the OSG rope end 19' and guided around the upper and lower OSG pulleys. A parapet 10' is attached to the car. A safety gear is connected to the car sling and the OSG rope 19. An automatic safety gear trigger (ASGT) is attached to the car 10. The ASGT engages the safety gear automatically in case of breakage of the hoisting rope or manually when necessary to ensure the safety of the car. A passenger hoist 6a is attached to the car 10.
[0070] The car 10 with the passenger hoist 6a is moved and used as a setting platform to set up the guide rails for the car and the counterweight, preferably up to the protective deck, according to a vertical line formed, for example, by a weight wire attached to the protective deck or by a surveying laser tool. Preferably, the car 10 is used for lifting the guide rails. The guide rails may be lifted using the material hoist 5. The guide rails can be installed using guide rail lifting clamps that lift the respective rails. The guide rails may be installed through the protective deck, which can later be removed from the roof of the car 10. Suitable openings for the guide rails may be drilled in the protective deck cover 3.
[0071] Using the car 10 as an installation platform, the landing doors 15 may be installed, preferably from the third floor upwards, to the top floor of the lower section, and each door (if any) may be energized, preferably simultaneously. A bottom landing door may be installed. The elevator hoistway and pit may be energized below the protection deck. Also, a landing call station may be installed at each floor 20 of the lower section.
[0072] The car 10 may be parked at the top of the lower section and secured in place, as shown in FIG. 4, by activating the safety gear and using a parking chain.
[0073] According to one embodiment, the lower section can be extended by moving the protective deck 2, 2' higher in the hoistway 1, for example by several floors above the landing 20, which is shown in the situation from Fig. 4 to Fig. 5. Thus, at least one elevator jump over the initial lower section during installation can be performed before supporting the car 10 or the installation platform 80 from the ceiling 1' of the hoistway 1. In connection with the jump over, the overspeed governor 16, the material hoist 5 and the hoisting point 61 can remain supported by the protective deck 2, 2' and the OSG rope 19 can be extended or replaced. When moving the car 10 with the passenger hoist 6a and using the car 10 as an installation platform, the guide rails and further elevator equipment can be installed in the area below the protective deck on top of the raised lower section, as described above for the initial lower section.
[0074] In preparation for the installation of the upper section of the elevator hoistway and the jumping over of the elevator to the upper section, the open deck 101 can be removed (if installed) to prepare for the removal of the protective deck. The material hoist 5 and the cover 3 can be removed from the protective decks 2, 2'.
[0075] Following the work from the roof of the car 10, the overspeed governor 16 and the passenger hoist 6a are put into motion. The overspeed governor rope 19 is detached from the OSG lower pulley 17' and the tension weight, pulled to the car roof and taken out of the hoistway 1. The OSG 16 is removed from the protective decks 2, 2'. The hoist rope 6b is unwound from the hoistway and taken out of the hoistway. The diverting pulley 62 can be removed from the protective decks 2, 2'.
[0076] Provision is then made to support the car 10 or the installation platform 80 from the ceiling 1' of the hoistway 1 so that the car 10 or the installation platform 80 can serve as an installation platform for the upper section of the hoistway after the elevator has jumped over.
[0077] The diverting pulley 62 and the hoisting rope 6b are installed so as to be suspended from the hoistway ceiling 1', for example via a threaded bolt bolted to the ceiling. The OSG 16 may be suspended by the structure of the building 100 during installation of the upper section. In the case of a machine room-less elevator, the OSG 16 is installed to be suspended from the hoistway ceiling 1', for example by bolting eye bolts to the ceiling. Alternatively, in the case of an elevator with a machine room as shown in Figure 10, the OSG 16 may be installed to be suspended from the machine room 50.
[0078] The hoisting ropes 6b and OSG ropes 19 are lowered to the car roof. The hoisting ropes 6b are driven via the passenger hoist 6a, which is attached to the car, preferably to the sling upper beam of the car. The OSG ropes 19 are attached to the OSG rope end 19' and guided around the OSG lower pulley 17' by a tension weight in the pit 14 while adjusting the length of the OSG rope 19. An Automatic Safety Gear Trigger (ASGT) is attached to the car.
[0079] After the auxiliary equipment has been removed from the protective deck 2, 2', the protective deck can be removed from the hoistway, preferably by removing its telescoping beams 43, removing the anchoring interfaces 42 and disconnecting the anchor bolts 41.
[0080] The survey of the upper section of the hoistway is carried out by placing a survey line formed, for example, by a weight wire attached to a survey tool on the top floor in case of elevators without a machine room or by using a laser tool for surveying. The survey line is arranged according to the guide rails of the lower section. In case of elevators with a machine room, a survey plate can be placed on the floor of the machine room 50. For the subsequent installation of the upper section, the car 10 is used as the installation platform, as described above for the installation of the lower section.
[0081] In the case of a machine room-less elevator, the remaining mechanical components are installed at the top of the hoistway 1 as shown in Figures 6 and 8, such as the guide rails 8, 9, the elevator hoisting machine 30 supported by the car guide rail 8, and the rope suspensions 32 supported by the guide rail. Each of the rope suspensions 32 can have an end of a suspension rope group 31 fixed to it. The overspeed governor 16 is moved from the ceiling 1' to the car guide rail 8 opposite to the one supporting the elevator hoisting machine 30, and the tension of the OSG ropes 19 is adjusted. Electricity is provided to the associated sensors and positioning members, the running cables, the lighting, the landing doors 15 of the upper section, the car doors with threshold and the landing doors to the second landing.
[0082] The suspension ropes 31 are arranged to suspend the car 10 and the counterweight 13. The suspension ropes 31 are preferably wound around cable drums (not shown) so that an appropriate length of the suspension ropes 31 can be unwound from each cable drum during installation of the building elevator.
[0083] In the case of a machine room-less elevator, the weight of the elevator hoisting machine 30 and the load applied by the suspension ropes 31 passing around the drive wheels of the elevator hoisting machine 30 are supported by the guide rail sections 8, 9 formed by the guide rails, and at least a part of the total weight of the elevator hoisting machine 30 and the load applied by the suspension ropes 31 passing around the drive wheels can be transmitted by the guide rail sections to the guide rail sections below. The load applied by the suspension ropes 31 passing around the drive wheels is caused partly by the weight of the suspension ropes 31 and further partly by the elevator unit such as the car 10 and the counterweight 13 suspended by the suspension ropes 31.
[0084] Fig. 9 shows preferred details of the installation of the suspension ropes for the elevator car and counterweight in the case of a machine room-less elevator. The suspension ropes 31 pass from the first rope hanger 32 downwards to the first car pulley 33 and then horizontally to the second car pulley 33. The car pulley 33 may be located at the outer end of a diagonal pulley beam 34 that extends across the sling under beam of the car 10. The diagonal pulley beam may extend horizontally. The car 10 may thus be supported on the diagonal pulley beam 34 and thus on the suspension ropes 31 that pass above the car pulley 33. The suspension rope 31 passes to the second car pulley 33, then upward to the drive wheel 30' of the elevator hoisting machine 30, and then downward to at least one CWT pulley 13". The suspension rope 31 continues to at least one CWT pulley 13" and finally passes upward to a second rope suspension 32. The counterweight 13 is suspended from the at least one counterweight pulley 13".
[0085] The car 10 may be parked in the overhead space, the car roof is at a height between the landing and the ceiling of the top floor, and the safety gear and the parking chain may be activated. A part of the CWT filler 21 may be provided in the CWT frame 13'. And the passenger hoist 6a may be removed from the car 10.
[0086] After final mechanical and electronic installation and safety inspection, the elevator is ready for operation. The elevator runs in construction mode for the entire duration until final handover. The car 10 can transport people and / or goods between landings 20 within the building 100.
[0087] FIG. 10 shows preferred details of the installation path of the suspension rope group in the case of an elevator with a machine room 50. The elevator is ready for use at the time of construction over the entire height of the building 100. In the case of a machine room type elevator, the remaining machine parts may be installed in the machine room 50, including the elevator hoisting machine 51 and the rope hangers 32. Each of the rope hangers 32 may have an end of the suspension rope group 31 fixed thereto. The suspension rope 31 passes downward from the first rope hanger 32 to at least one car pulley 33. The at least one car pulley 33 may be disposed against the upper end of the car or at the outer end of a pulley beam 34 that extends diagonally across the sling lower beam or across the sling upper beam of the car 10. The diagonal pulley beam may extend horizontally. The suspension ropes 31 pass through at least one car pulley 33, upward to a wheel of the elevator hoisting machine 51, and then downward to at least one CWT pulley 13". The suspension ropes 31 pass through at least one CWT pulley 13" and finally upward to a second rope suspension 32. The counterweight 13 is suspended from the at least one counterweight pulley 13".
[0088] According to a preferred embodiment, the overspeed governor OSG 16 used during the installation and / or construction period may be replaced with an OSG for the finished product.
[0089] According to a preferred embodiment, at least one counterweight pulley 13″ used during installation and / or construction may be replaced with at least one finished product counterweight pulley.
[0090] According to a preferred embodiment, the car pulley beam 34 used during installation and / or construction may be replaced with a finished car pulley beam.
[0091] It is obvious to those skilled in the art that as technology advances, the concept of the present invention can be implemented in various ways. The present invention and its embodiments are not limited to the above examples, but can be modified within the scope of the claims.
Claims
1. A hoistway (1) in a building (100); An elevator car (10), a counterweight (13), a car guide rail (8) for guiding the car, and a counterweight guide rail (9) for guiding the counterweight, an elevator hoisting machine (30, 51) and a suspension rope group (31) arranged to suspend the car and the counterweight during construction and use of the elevator; a protective deck (2, 2') mounted in the hoistway (1) during elevator installation in the lower section of the hoistway; a hoisting device (6) for hoisting a working platform (10, 80), preferably having a passenger hoist (6a) mountable on the car (10) or on the installation platform (80) and a hoisting rope (6b) mountable on the car (10) or on the installation platform (80) and movable together with the hoisting device; a hoisting point (6c, 61) configured to support the working platform (10, 80) via the hoisting device (6a) and the hoisting ropes (6b), During elevator installation in the lower section of the hoistway (1), the hoisting point is adapted to be attached to the protective deck (2, 2'), and the working platform (10, 80), guided by the car guide rail (8), is adapted to be used as an installation platform in the lower section; during elevator installation in an upper section of the hoistway above the lower section, the hoisting point is adapted to be moved to the ceiling (1') of the hoistway (1), and the working platform (10, 80) is adapted to be used as the installation platform in the upper section after the protective deck (2, 2') has been removed from the lower section, During the construction and use of the elevator, the car (10) is moved by the elevator hoisting machine (30, 51) which suspends the car (10) and the counterweight (13) together with the suspension rope group (31) while the hoisting point and the hoisting machine (6) are removed from the hoistway, thereby transporting people and / or goods in an elevator construction facility.
2. 2. The installation according to claim 1, wherein the protective deck (2, 2') comprises a material hoist (5) arranged to hoist building material below the protective deck.
3. 3. The installation according to claim 2, wherein the material hoist (5) is adapted to hoist car guide rails (8) and counterweight guide rails (9) and other heavy elevator parts.
4. 4. An installation according to any one of claims 1 to 3, wherein the work platform (10, 80) is adapted to lift guide rails (8, 9) and other heavy elevator components.
5. 5. An installation according to any one of claims 1 to 4, comprising an overspeed governor (16) suspended by the protective deck (2, 2') during installation of the lower section and by a structure of the building (100), such as the ceiling (1') or a machine room (50), during installation of the upper section.
6. 6. An installation according to any one of claims 1 to 5, wherein the guide rails (8, 9) are configured to be installed through the protective deck (2, 2'), in particular through a cover (3) provided along the protective deck.
7. An installation according to any one of claims 1 to 6, wherein elevator installation of the lower section of the hoistway (1) begins when the building (100) reaches 1 / 4 to 3 / 4, preferably 1 / 2 to 3 / 4, most preferably about 2 / 3 of its final height, and preferably the protective deck (2, 2') is provided in the hoistway at a height of approximately 1 / 4 to 3 / 4, preferably 1 / 2 to 3 / 4, most preferably about 2 / 3 of the final height of the building (100).
8. 8. The installation according to claim 1, wherein the installation of the elevator in the upper section starts after the building (100) has reached its maximum height.
9. 8. Installation according to any one of the preceding claims, characterized in that the elevator installation in the upper section is started after the ceiling (1') is closed.
10. 10. The facility according to claim 1, wherein in the case of a machine room-less elevator, the elevator hoisting machine (30) installed at the top of the hoistway (1) is supported by a car guide rail (8), and a rope suspender (32) for fixing both ends of the suspension rope group (31) is supported by the guide rails (8, 9).
11. In the facility according to any one of claims 1 to 9, in the case of an elevator with a machine room, the elevator hoisting machine (51) and the rope suspender (32) for fixing the ends of the suspension rope group (31) are installed in the machine room (50).
12. 12. An installation according to any one of the preceding claims, wherein the hoisting point (61) comprises a connecting element provided with an eyelet / opening or corresponding attachment means for a hook (63) or a corresponding gripping element carrying a diverting pulley (62) which guides and supports the hoisting rope (6b) in a rotatable manner.
13. 11. The installation according to claims 5 and 10, wherein in the case of a machine room-less elevator, the overspeed governor (16) is moved from the ceiling (1') to the car guide rail (8) opposite to the car guide rail supporting the elevator hoisting machine (30).
14. 14. An installation according to any one of the preceding claims, wherein the working platform consists of the car (10) or at least a part of the car guided on the car guide rails.
15. 14. An installation according to any one of the preceding claims, wherein the work platform comprises the installation platform (80).
16. An elevator car (10), a counterweight (13), a car guide rail (8), and a counterweight guide rail (9) are provided; providing an elevator hoisting machine (30, 51) and a group of suspension ropes (31) for suspending the car and the counterweight during construction and use of the elevator; A protective deck (2, 2') is installed in a hoistway (1) of a building (100) for use in installing a lower section of the hoistway; providing a hoisting device (6) preferably including a passenger hoist (6a) mountable on the car (10) or on a mounting platform (80) and a hoisting rope (6b) mountable on the car (10) or on the mounting platform (80) and movable together with the hoisting device; A working platform (10, 80) is guided on a car guide rail (8) and the counterweight (13) is guided on a counterweight guide rail (9) installed at the bottom of the elevator shaft; Attaching the hoisting device (6) and the hoisting rope (6b) to the working platform (10, 80); A method for installing an elevator during construction of a building (100) providing a hoisting point (6c, 61) and supporting the working platform (10, 80) via the hoisting machine (6a) and the hoisting ropes (6b), comprising the steps of: The method comprises: The hoisting points (6c, 61) are installed on the protective deck (2, 2') for elevator installation in the lower section, and the working platform is used as an installation platform for installing elevator parts in the lower section; moving the hoisting point (6c, 61) to the ceiling (1') of the hoistway (1) for installation of the elevator in the upper section above the lower section, and using the working platform (10, 80) as the installation platform for mounting elevator components in the upper section after removing the protective deck (2, 2') from the hoistway; the elevator hoisting machine (30, 51) and the suspension rope group (31) are arranged to suspend the car (10) and the counterweight (13); removing the hoisting point and the hoisting device (6) from the hoistway (1); An installation method for transporting people and / or goods by moving the car (10) by the elevator hoisting machine (30, 51) during the construction and use of the elevator.
17. A method according to claim 16, in which building materials are hoisted below the protective deck (2, 2') by a material hoist (5) provided beside the protective deck (2, 2').
18. 18. The method according to claim 17, wherein the material hoist (5) hoists car guide rails (8) and counterweight guide rails (9) and other heavy elevator parts.
19. A method according to any one of claims 16 to 18, wherein the overspeed governor (16) is suspended by the protective deck (2, 2') during construction of the lower section and by a structure of the building (100), such as the ceiling (1') or a machine room (50), during construction of the upper section.
20. A method according to any of claims 16 to 19, comprising installing guide rails (8, 9) through the protective deck (2, 2'), in particular through a cover (3) provided along said protective deck.
21. The method according to any of claims 16 to 20, wherein installation of the elevator in the lower section begins when the building (100) reaches 1 / 4 to 3 / 4, preferably 1 / 2 to 3 / 4, most preferably about 2 / 3 of its final height.
22. The method according to any of claims 16 to 21, wherein installation of the elevator in the upper section starts after the building (100) has reached its maximum height.
23. A method according to any of claims 16 to 21, characterized in that installation of the elevator in the upper section begins when the ceiling (1') is closed.
24. A method according to any one of claims 16 to 23, wherein the installation is planned in such a way that the lower section of the elevator hoistway (1) is ready when the building (100) reaches its final height and closes its ceiling (1').
25. A method according to any one of claims 16 to 24, in the case of a machine-room-less elevator, comprising supporting the elevator hoisting machine (30) at the top of the hoistway (1) by means of the car guide rails (8) and a rope suspension (32), and fastening both ends of the suspension ropes (31) by means of the guide rails (8, 9).
26. A method according to any one of claims 16 to 24, in the case of an elevator with a machine room, comprising installing the elevator hoisting machine (51) and rope suspension (32) and fixing the ends of the suspension rope group (31) in the machine room (50).
27. 27. The method according to any one of claims 16 to 26, wherein the hoisting point (61) comprises a connecting member with an eyelet / opening for a hook (63) or a corresponding similar attachment means, or a corresponding gripping member supporting a diverting pulley (62) which rotatably guides and supports the hoisting rope (6b).
28. A method according to claims 19 and 25, in the case of a machine-room-less elevator, comprising moving the overspeed governor (16) from the ceiling (1') to the car guide rail (8) opposite the car guide rail supporting the elevator hoisting machine (30).
29. 29. A method according to any one of claims 16 to 28, comprising using the car (10) or at least a part of the car as the working platform guided on the car guide rails.
30. A method according to any one of claims 16 to 28, wherein the installation platform (80) is used as the work platform.
Citation Information
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