Processing workbench

The processing workbench with a plastic case and wooden board, equipped with a fixing device, stabilizes the processing of electrical equipment materials like boxes and pipes, addressing the risk of power tool misalignment and ensuring safe operation.

JP2026031279APending Publication Date: 2026-02-24KANTO ELECTRIC KOJI
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Patent Information

Application Number
JP2024134714
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-08-10
Publication Date
2026-02-24

AI Technical Summary

Technical Problem

Existing processing workbenches are limited to processing plate-shaped panels and cannot securely hold or stabilize boxes and pipes during electrical equipment material processing, posing a risk of injury from misalignment of power tools.

Method used

A processing workbench comprising a plastic case with a wooden board and a fixing device, where electrical equipment materials are fixed onto the wooden board using a vise-type gripping jig, allowing stable processing with electric tools without risk of injury.

Benefits of technology

The workbench enables safe and stable processing of electrical equipment materials such as boxes and pipes by preventing power tool misalignment from contacting feet or hands, ensuring secure fixation and safe operation.

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Abstract

To provide a processing workbench capable of processing an electric facility material in a safe and stable state even when the electric facility material to be processed is not only an iron plate but also a box or a pipe.SOLUTION: When the electrical equipment material to be processed is a box 24 and drilling is performed by an electric drill 25 which is a power tool, the box 24 is held and fixed to the wood plate 12 disposed on the upper surface of the plastic case 11 by a holding jig 20 which is the fixing tool 13, and drilling of the box 24 is performed using the electric drill 25 which is a power tool.SELECTED DRAWING: Figure 5
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Description

[Technical Field]

[0001] The present invention relates to a processing workbench used when processing electrical equipment materials using power tools. [Background technology]

[0002] At construction sites such as buildings and factories, when processing electrical equipment materials to be used in electrical equipment, power tools are used to perform the necessary processing for installation.

[0003] For example, if the electrical equipment material is a box, an electric drill is used as a power tool to drill the holes necessary to install the box. If the electrical equipment material is a pipe, a rotary band saw is used as a power tool to cut the pipe to the length of the installation location. Furthermore, if the electrical equipment material is a steel plate, a jigsaw (jigsaw) is used as a power tool to cut the steel plate into the desired shape. During this processing work, the worker places the electrical equipment material on the floor or elsewhere and holds it in place with their feet or hands while processing.

[0004] Here, as a means for fixing electrical equipment materials during machining work, there is a fixing clamp that fixes a plate-like panel to be machined to a machining workbench (see, for example, Patent Document 1). This fixing clamp has at least one support body, a frame whose position can be adjusted relative to the support body in the direction of clamping / unclamping, and at least two clamping and fixing tips that are driven into one of the side edges of the panel, so that the plate-like panel can be firmly fixed to the workbench of the machine tool and can be clamped / unclamped. [Prior art documents] [Patent documents]

[0005] [Patent Document 1] Special Publication No. 2014-502218 Summary of the Invention [Problem to be solved by the invention]

[0006] The device in Patent Document 1 can tighten / untighten according to the dimensions of the plate-shaped panel to be processed, improving the positioning accuracy of the plate, but since it is limited to processing plate-shaped panels, it cannot be used when the processing object is a box or pipe.

[0007] In the past, when the electrical equipment material to be processed was a box or pipe, the electrical equipment material was placed on the floor and processed by holding it down with feet or hands.If the drill bit or saw blade of the power tool shifted from the electrical equipment material during processing, there was a risk that the power tool would come into contact with the foot or hand that was holding it down.

[0008] The object of the present invention is to provide a processing workbench that can process electrical equipment materials safely and stably, even if the electrical equipment materials to be processed are not only steel plates but also boxes and pipes. [Means for solving the problem]

[0009] The processing workbench of the invention of claim 1 comprises a plastic case, a wooden board placed on the top surface of the plastic case, and a fixing device for fixing the electrical equipment material to be processed onto the wooden board, and is characterized in that the electrical equipment material fixed onto the wooden board is processed using an electric tool.

[0010] The processing workbench of the invention of claim 2 is characterized in that, in the invention of claim 1, the electrical equipment material is a box that relays from one electrical conduit to another when connecting electrical wires, and the power tool is an electric drill that drills holes in the box.

[0011] The processing workbench according to the invention of claim 3 is characterized in that, in the invention of claim 1, the electrical equipment material is a long object, and the power tool is a rotary cutting tool for cutting the long object.

[0012] The processing workbench according to the invention of claim 4 is characterized in that, in the invention of claim 1, the electrical equipment material is a plate, and the power tool is a jigsaw for cutting the plate. [Effects of the Invention]

[0013] According to the invention of claim 1, a wooden board is placed on the top surface of a plastic case, the electrical equipment material to be processed is fixed on the wooden board with a fixture, and the electrical equipment material fixed with the fixture is processed with an electric tool, so that the electrical equipment material can be processed in a stable state, and even if the electric tool becomes misaligned, there is no risk of injury to the feet or hands.

[0014] According to the invention of claim 2, in addition to the effect of the invention of claim 1, the electrical equipment material is a box that relays from one conduit to another when connecting electric wires, and the power tool is an electric drill that drills holes in the box, so that the electric drill can drill holes in a stable state in the box fixed by the fixture. Even if the drill bit is misaligned from the drilling position in the box, the drill bit will not come into contact with feet, hands, etc., so no injury will occur.

[0015] According to the invention of claim 3, in addition to the effects of the invention of claim 1, the electrical equipment material is a long object and the power tool is a rotary cutting tool for cutting long objects, so that a long object fixed with a fixing device can be cut in a stable state with the rotary cutting tool, and even if the cutting blade of the rotary cutting tool deviates from the target cutting position of the long object, the cutting blade of the rotary cutting tool will not come into contact with the feet, hands, etc., so no injury will occur.

[0016] In the processing workbench according to the invention of claim 4, in addition to the effects of the invention of claim 1, the electrical equipment material is a plate and the power tool is a jigsaw for cutting the plate, so that the plate fixed with the fixture can be cut with the jigsaw in a stable state, and even if the saw blade of the jigsaw deviates from the cutting position of the plate, the saw blade of the jigsaw will not come into contact with the feet, hands, etc., so no injury will occur. [Brief explanation of the drawings]

[0017] [Figure 1] 1 is a perspective view of a processing work table according to a first embodiment of the present invention; [Figure 2] FIG. 1 is a perspective view of a plastic case according to a first embodiment of the present invention. [Figure 3] 1 is a perspective view of a wooden board according to a first embodiment of the present invention; [Figure 4] 1 is a perspective view of a vise table which is a fixture according to a first embodiment of the present invention. [Figure 5] FIG. 1 is a perspective view showing an operating state of a first embodiment of the present invention. [Figure 6] FIG. 10 is a perspective view of a processing workbench according to a second embodiment of the present invention, with a long object to be processed placed thereon. [Figure 7] FIG. 10 is a perspective view of a wooden board according to a second embodiment of the present invention. [Figure 8] FIG. 10 is a perspective view showing an operating state of the second embodiment of the present invention. [Figure 9] FIG. 10 is a perspective view showing a state in which a rotary cutting tool is housed in a plastic case according to a second embodiment of the present invention. [Figure 10] 10 is a perspective view of a processing work table according to a third embodiment of the present invention; [Figure 11] FIG. 10 is a perspective view showing an operating state of the third embodiment of the present invention; DETAILED DESCRIPTION OF THE INVENTION

[0018] Hereinafter, embodiments of the present invention will be described. Fig. 1 is a perspective view of a processing workbench according to a first embodiment of the present invention. The processing workbench according to the first embodiment of the present invention comprises a plastic case 11, a wooden board 12 placed on the upper surface of the plastic case 11, and a fixture 13 for fixing the electrical equipment material to be processed onto the wooden board 12, and as will be described later, the electrical equipment material fixed onto the wooden board 12 by the fixture 13 is processed using an electric tool. Fig. 1 shows a case where the fixture 13 is a vise table. The vise table is a workbench equipped with a clamp, a manifold vise, a machine vise, or the like, which is a holding jig for fixing the electrical equipment material.

[0019] 2 is a perspective view of plastic case 11 according to the first embodiment of the present invention. Support parts 14 for supporting wooden board 12 are provided on the inner side of plastic case 11, and engage and support wooden board 12 when placed on the top surface of plastic case 11. Wooden board 12 is placed on the top surface of plastic case 11 because wooden board 12 is made of a material that has high fire resistance and does not melt when heated.

[0020] FIG. 3 is a perspective view of a wooden board 12 according to a first embodiment of the present invention, with FIG. 3(a) being a perspective view of the front side of the wooden board 12 and FIG. 3(b) being a perspective view of the back side of the wooden board 12. As shown in FIGS. 3(a) and 3(b), notches 15 are formed at the four corners of the wooden board 12. The notches 15 allow the user to insert their hands into the notches 15 to hold the wooden board 12 when placing or removing the wooden board 12 on the top surface of the plastic case 11. As will be described later, clamps serving as fixtures 13 are also used to secure electrical equipment mounted on the wooden board 12 through the notches 15 in the wooden board 12 into the plastic case 11. The wooden board 12 also has grooves 16 and mounting holes 17. The grooves 16 are used when cutting the board into a predetermined shape using a power tool (jigsaw), as will be described later. The mounting holes 17 are holes through which screws are inserted to secure a vise stand serving as fixture 13 to the wooden board 12. The vise stand is attached to this mounting hole 17 with a screw.

[0021] As shown in Figure 3(b), a stopper member 18 is provided on the back surface of the wooden board 12. When the electrical equipment material to be processed is a box, the stopper member 18 is used as a gripping jig to grip a large box that cannot be gripped by the gripping jig of a vise. If the box is too large to be gripped by the gripping jig of a vise, the wooden board 12 is placed on top of the plastic case 11 with its back surface facing up, and two sides of the box are abutted and locked by the stopper members 18 of the wooden board 12. A clamp is inserted into the plastic case 11 through the cutout portion 15 of the wooden board 12, and the clamp clamps the box between the wooden board 12 and the wooden board 12 from above and below, securing the box to the wooden board 12.

[0022] 4 is a perspective view of a vise table, which is fixture 13 according to the first embodiment of the present invention. Fixture 13, which is fixture 13, is fixed to wooden board 12 with mounting screws 19. Gripping jig 20 of the vise table has fixed gripping piece 21 and movable gripping piece 22, which is movable by operating part 23 to sandwich and grip electrical equipment material between fixed gripping piece 21 and movable gripping piece 22.

[0023] Fig. 5 is a perspective view showing the working state of the first embodiment of the present invention. In the first embodiment of the present invention, the electrical equipment material is a box 24 that relays from one electrical conduit to another when connecting electrical wires, and the power tool is an electric drill 25 that drills holes in the box 24. As shown in Fig. 5, the box 24 is gripped and fixed by a vice-type gripping jig 20, which is the fixture 13, and holes are drilled in the box 24 with the electric drill 25.

[0024] According to the first embodiment of the present invention, the box 24, which is an electrical equipment material, can be fixed by the vise-type gripping jig 20, which is the fixture 13, so that the hole can be drilled in a stable state with the electric drill 25. Even if the point of the electric drill 25 deviates from the drilling position on the box 24, the box 24 is not being held down by the feet or hands, so the point of the electric drill 25 will not come into contact with the feet or hands, and no injury will be caused to the feet or hands.

[0025] Next, a second embodiment of the present invention will be described. Fig. 6 is a perspective view of a workbench according to the second embodiment of the present invention, with a long object 26 to be processed mounted thereon. Similar to the workbench shown in Fig. 1, the workbench according to the second embodiment includes a plastic case 11, a wooden board 12 arranged on the upper surface of the plastic case 11, and a fixture 13 for fixing the long object 26 to be processed on the wooden board 12. Fixing fixture 13, a vise table, is fixed to the wooden board 12 with mounting screws 19. The wooden board 12 is also provided with a mounting member 27 for mounting and locking the end of the long object 26. The vise table's gripping jig 20 has a fixed gripping piece 21 and a movable gripping piece 22. The movable gripping piece 22 is movable by an operating unit 23 to sandwich and grip the long object 26 between the fixed gripping piece 21 and the movable gripping piece 22, and the end of the long object 26 is mounted on the mounting member 27. The long object 26 is a pipe, an angle, a duct channel, etc., and includes an object that is shorter than the original long object 26 after cutting. The groove portion 16 is used when cutting the plate into a predetermined shape with a power tool (jigsaw) described later, and is not used in the second embodiment.

[0026] FIG. 7 is a perspective view of wooden board 12 according to a second embodiment of the present invention. As shown in FIG. 7, notches 15 are formed at the four corners of wooden board 12. Notches 15 allow a user to insert their hands into plastic case 11 through notches 15 to hold wooden board 12 when placing or removing wooden board 12 on the top surface of plastic case 11. Mounting holes 17 are holes through which screws are inserted to secure vise base, which is fixture 13, to wooden board 12. The vise base is attached to these mounting holes 17 with mounting screws. As mentioned above, mounting member 27 mounts the end of long object 26, which is the object to be processed. Groove 16, as mentioned above, is used when cutting out the board into a predetermined shape using a power tool (jigsaw) described below, and is not used in the second embodiment.

[0027] Fig. 8 is a perspective view showing the working state of a second embodiment of the present invention. In the second embodiment of the present invention, the object to be processed is a long object 26, and the power tool is a rotary cutting tool 28 that cuts the long object 26. The long object 26 is a pipe, angle, duct channel, etc., and the rotary cutting tool 28 is a rotary band saw, circular saw, sander, etc. Fig. 8 shows the case where the long object 26 is a pipe, and the rotary cutting tool 28 is a rotary band saw.

[0028] A vise stand, which is a fixture 13, is attached to a wooden board 12 placed on the top surface of a plastic case 11 with mounting screws 19, and a gripping jig 20 having a fixed gripping piece 21 and a movable gripping piece 22 clamps a long object 26 between the fixed gripping piece 21 and the movable gripping piece 22 to grip the long object 26, and the end of the long object 26 is mounted on a mounting member 27.

[0029] The rotary band saw, which is a rotary cutting tool 28, is a tool that cuts by rotating a band saw blade 29. The band saw blade 29, which is stretched between saw wheels 32 inside protective covers 31 located on both sides of the tool, rotates to function as a rotary band saw blade. A saw presser bearing 33 is a component that guides the rotation of the band saw blade 29. The guide blade 30 prevents the rotary band saw from shifting by contacting the long object 26 to be processed (cut), allowing the band saw blade 29 to contact one point on the long object 26 to cut. The band saw blade 29 is rotated with the guide blade 30 in contact with the long object 26, to cut the long object 26.

[0030] FIG. 9 shows a second embodiment of the present invention in which a rotary cutting tool 28 is housed in a plastic case 11. 9 is a perspective view showing the state in which the wooden board 12 is opened and the rotary band saw, which is the rotary cutting tool 28, is stored in the plastic case 11. When the rotary band saw, which is the rotary cutting tool 28, is stored in the plastic case 11, the vise base, which is the fixture 13, is not attached to the wooden board 12. FIG. 9 shows the state in which the wooden board 12 has been removed from the support part 14 of the plastic case 11 and opened, and the back side of the wooden board 12 is visible.

[0031] When cutting a long object 26 using the rotary cutting tool 28, the wooden board 12 is opened, the rotary cutting tool 28 is removed from the plastic case 11, a vise stand, which is a fixture 13, is attached to the front side of the wooden board 12, and the long object 26 is gripped by the gripping member 20 and the end of the long object 26 is mounted on the mounting member 27, as shown in Figure 8.

[0032] According to the second embodiment of the present invention, the rotary cutting tool 28 is stored in the plastic case 11, which is easy to use. Furthermore, the long object 26 can be fixed by the vise-type gripping jig 20, which is the fixture 13, so that the long object 26 can be cut in a stable state with the rotary cutting tool 28. The long object 26 is not held down with the feet or hands, but the saw chain 29 is rotated with the guide blade 30 in contact with the long object 26, so the saw chain 29 does not come into contact with the feet or hands, and no injury to the feet or hands is caused.

[0033] Next, a third embodiment of the present invention will be described. Fig. 10 is a perspective view of a processing workbench according to the third embodiment of the present invention. Similar to the processing workbench shown in Fig. 1, the processing workbench according to the third embodiment includes a plastic case 11, a wooden board 12 placed on the upper surface of the plastic case 11, and a fixture 13 for fixing the board onto the wooden board 12. The example shows a case in which the board is cut using a clamp as a holding jig as the fixture 13 and a jigsaw as a power tool.

[0034] The boards include steel boards, wooden boards, plastic boards, etc. A jigsaw is a type of power saw and is an electric tool used to cut boards. Groove 16 in wooden board 12 is used when cutting the board to be processed into a predetermined shape with the jigsaw, which is an electric tool. Notches 15 at the four corners of wooden board 12 are used to insert hands to hold wooden board 12 when placing or removing wooden board 12 on the top surface of plastic case 11. They are also used when inserting a clamp, which is fixing device 13, into plastic case 11 through notch 15 in wooden board 12 to fix a board mounted on wooden board 12. The clamp is inserted into plastic case 11 through notch 15 in wooden board 12, and the board to be processed is clamped between wooden board 12 and fixed to wooden board 12.

[0035] Fig. 11 is a perspective view showing the working state of the third embodiment of the present invention. As shown in Fig. 11, a board 34 to be processed is placed on the workbench of the third embodiment shown in Fig. 10, and is cut using a jigsaw 35, which is an electric tool. The board 34 placed on the wooden board 12, which is the workbench, is fixed to the wooden board 12 with a clamp, which is a fixture 13. That is, the clamp, which is a fixture 13, is inserted into the plastic case 11 through the notch 15 of the wooden board 12 at the upper left of Fig. 11 or the groove 16 of the wooden board 12, and the board 34 placed on the wooden board 12 is fixed. Masking tape 36 indicating the target cutting position is attached to the board 34.

[0036] The blade of a jigsaw 35, which is an electric tool, is inserted into groove 16 of wooden board 12 and placed against the cutting portion of board 34 mounted on wooden board 12. Then, jigsaw 35 cuts along masking tape 36 on board 34, and when it reaches the target cutting position, board 34 is released from fixation by the clamp (fixing device 13), the next cutting portion is positioned above groove 16 of wooden board 12, and board 34 is fixed to wooden board 12 with the clamp (fixing device 13) again, and cutting is performed along masking tape 36 on board 34. This cutting operation is repeated until cutting of board 34 is complete.

[0037] According to the third embodiment of the present invention, the workpiece board 34 can be fixed with the clamp, which is the fixture 13, so that the workpiece board 34 can be cut with the jigsaw 35 in a stable state. The blade of the jigsaw 35, which is a power tool, is inserted into the groove 16 of the wooden board 12 and placed against the cutting location of the board 34 mounted on the wooden board 12. The jigsaw 35 cuts along the masking tape 36 on the board 34. When the cutting reaches the target cutting position, the fixation of the board 34 by the clamp, which is the fixture 13, is released, the next cutting location is positioned above the groove 16 of the wooden board 12, the board 34 is fixed to the wooden board 12 again with the clamp, which is the fixture 13, and the board 34 is cut along the masking tape 36 on the board 34. This cutting operation is repeated until the cutting of the board 34 is completed. Therefore, the workpiece board 34 is not held down with feet or hands, and the blade of the jigsaw 35, which is a power tool, does not come into contact with feet or hands, so there is no risk of injury to the feet or hands.

[0038] Although several embodiments of the present invention have been described above, these embodiments are presented as examples and are not intended to limit the scope of the invention. These novel embodiments can be embodied in various other forms, and various omissions, substitutions, and modifications can be made without departing from the spirit of the invention. These embodiments and their modifications are included within the scope and spirit of the invention, and are also included in the scope of the invention and its equivalents as defined in the claims. [Explanation of symbols]

[0039] 11...plastic case, 12...wooden board, 13...fixing device, 14...support part, 15...notch part, 16...groove part, 17...mounting hole, 18...stopping member, 19...mounting screw, 20...gripping jig, 21...fixed gripping piece, 22...movable gripping piece, 23...operating part, 24...box, 25...electric drill, 26...long object, 27...mounting member, 28...rotary cutting tool, 29...saw chain, 30...guide blade, 31...protective cover, 32...saw wheel, 33...saw presser bearing, 34...board, 35...jigsaw, 36...masking tape

Claims

1. A plastic case and a wooden board placed on the top surface of the plastic case; and a fixture for fixing the electrical equipment material to be processed onto the wooden board, A processing workbench characterized in that the electrical equipment material fixed on the wooden board is processed using an electric tool.

2. 2. The processing workbench according to claim 1, wherein the electrical equipment material is a box that connects electrical conduits to electrical conduits when connecting electrical wires, and the power tool is an electric drill that drills holes in the box.

3. 2. The processing workbench according to claim 1, wherein the electrical equipment material is a long object, and the power tool is a rotary cutting tool for cutting the long object.

4. 2. The processing workbench according to claim 1, wherein the electrical equipment material is a plate, and the power tool is a jigsaw for cutting the plate.

Citation Information

Patent Citations

  • Clamps for tightening and releasing

    JP2014502218A