Powder bagging machine equipped with a dust collection hood

The powder bagging machine with a movable dust collection unit and ring-shaped port addresses powder leakage issues by continuously collecting escaping powder, providing a sealed packaging process.

JP2026081394AActive Publication Date: 2026-05-19NAKAJIMA SEISAKUSHO
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
NAKAJIMA SEISAKUSHO
Filing Date
2024-11-02
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Conventional powder filling machines face issues with powder leakage during the removal of the powder-filled section from packaging bags, and there is a risk of powder leakage when the blowing tube is inserted into the packaging bag.

Method used

A powder bagging machine equipped with a dust collection unit that moves along the insertion member, featuring a ring-shaped dust collection port at the tip to suck up any leaking powder, and a stretchable dust collection pipe that follows the movement of the packaging bag to ensure tight sealing.

Benefits of technology

The design effectively prevents powder leakage by continuously collecting and containing any escaping powder, ensuring a sealed packaging process.

✦ Generated by Eureka AI based on patent content.

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Abstract

To prevent powder leakage when removing the powder-filled section from the packaging bag after the powder has been filled into the bag. [Solution] A powder bagging machine 10 that can fill powder into packaging bags, A powder filling unit 300 is provided, which fills the packaging bag 20 with powder and has an insertion member 301 that can be inserted into the packaging bag 20. It includes a dust collection unit 400 that sucks up powder that may leak from the packaging bag 20, The dust collection unit 400 provides a powder bagging machine 10 that is movable along the insertion member 301.
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Description

Technical Field

[0001] The present invention relates to a powder bagging machine for filling powder into a packaging bag.

Background Art

[0002] Filling powder such as flour, powdered feed, and mineral powder into a packaging bag by a powder bagging machine is performed by holding the packaging bag in an upright state and inserting a supply pipe into the valve opening of the packaging bag.

[0003] When the powder is filled into the packaging bag through the valve opening by this powder bagging machine, the packaging bag filled with the powder is conveyed to the sealing position with the opening unsealed, and after the valve opening is sealed by the sealing device, it is discharged from the sealing device.

[0004] In this type of conventional sealing device, a packaging bag filled with powder is received from the powder bagging machine, the unsealed supplied packaging bag is toppled from the upright state and laid flat on a roller-type or belt-type conveyor, and the filled packaging bag is conveyed to the sealing position by this conveyor.

[0005] During this conveyance, the supplied packaging bag laid flat on the conveyor with the upper side and the lower side (the short side of the bag) along the conveyance direction is tilted at an appropriate angle with respect to the direction orthogonal to the conveyance direction in plan view by a posture tilting mechanism.

[0006] Then, the supplied packaging bag in the laid-flat state sent out from the posture tilting mechanism is sandwiched between a roller conveyor (or a belt conveyor) and a press conveyor and pressed from above, so that the supplied packaging bag is flattened and the thickness is maintained at a specified dimension, and then the filled packaging bag is sealed by a sealing mechanism.

[0007] The sealing mechanism is composed of a heater unit and a cooler unit. The heater unit heats and melts the adhesive applied and dried on the inner surface of the valve opening to join the inner surfaces of the valve opening, and the cooler unit cools and fixes the adhesive to seal the valve opening.

[0008] Patent Document 1 discloses a sealing device with a simple configuration that has high sealing performance for closing the opening of packaging bags containing powders such as wheat flour, powdered feed, and mineral powder. [Prior art documents] [Patent Documents]

[0009] [Patent Document 1] Patent No. 6278289 [Overview of the project] [Problems that the invention aims to solve]

[0010] In conventional powder supply machines, the method of supplying powder to a packaging bag involves inserting a blowing pipe into a hole in the packaging bag and filling the packaging bag with powder.

[0011] However, with conventional blowing tubes, there was a risk of powder leakage when the blowing tube (powder filling section) was removed from the packaging bag after the powder had been filled into the bag.

[0012] The main objective of this invention is to prevent powder leakage when removing the powder-filled section from a packaging bag after the powder has been filled into the bag.

[0013] Another object of the present invention is to make it difficult for powder to leak when the powder filling section is inserted into the packaging bag. [Means for solving the problem]

[0014] A powder bagging machine according to the first aspect of the present invention is a powder bagging machine that can fill powder into packaging bags, A powder filling unit having an insertion member that can be inserted into the packaging bag, which fills the powder into the packaging bag, It includes a dust collection unit that sucks up powder that may leak from the packaging bag, The dust collection unit is a powder bagging machine that is movable along the insertion member.

[0015] When the dust collection part moves along the insertion member, it becomes difficult for the powder to leak from the opening part of the packaging bag (the insertion part of the insertion member).

[0016] The powder bagging machine according to the second aspect of the present invention is the powder bagging machine according to the first aspect, The dust collection part has a dust collection port at the tip for sucking the powder, The dust collection port has a ring shape with an open inner peripheral surface, and the insertion member is arranged at the center of the ring shape. This is a powder bagging machine.

[0017] In the embodiment, the yz plane has a substantially ring shape, and since there is an insertion member at the center of the ring-shaped dust collection port, the powder adhering to the insertion member can also be sucked in.

[0018] Also, since the dust collection port has a ring shape, the opening part of the packaging bag can easily adhere and the leakage of the powder can be suppressed.

[0019] The powder bagging machine according to the third aspect of the present invention is the powder bagging machine according to the second aspect, The opening part of the packaging bag moves along the insertion member, and the dust collection port follows the packaging bag. This is a powder bagging machine.

[0020] The dust collection port can follow the movement of the packaging bag in a state where it is in close contact with the opening part of the packaging bag, thereby suppressing the leakage of the powder.

[0021] The powder bagging machine according to the fourth aspect of the present invention is the powder bagging machine according to the second aspect, The dust collection part includes a cylinder having a rod for moving the dust collection port, and a dust collection pipe that is a passage for the powder sucked at the dust collection port. This is a powder bagging machine. The dust collection pipe is stretchable in accordance with the movement of the rod of the cylinder. This is a powder bagging machine.

[0022] Since the dust collection pipe is stretchable, the dust collection port can move.

[0023] Also, the position of the dust collection port can be adjusted by controlling the cylinder.

[0024] The powder bagging machine according to the fifth aspect of the present invention is the powder bagging machine according to the first aspect, The powder filling part includes a blowing part for filling powder into a packaging bag, A gas supply part for supplying gas to the blowing part, And an intake part for sucking the gas in the packaging bag, It is a powder bagging machine provided with a plurality of intake parts.

[0025] By providing a plurality of intake parts, the gas in the packaging bag can be efficiently sucked.

[0026] Also, even if one of the plurality of intake parts is clogged with powder, the other intake parts are operating, so its function will not be lost.

Brief Description of the Drawings

[0027] [Figure 1] Perspective view of the powder bagging machine according to an embodiment of the present invention. [Figure 2] Partial perspective view of the powder bagging machine according to the same embodiment. [Figure 3] Partial perspective view of the powder bagging machine according to the same embodiment. [Figure 4] Partial perspective view of the powder bagging machine according to the same embodiment. [Figure 5] A - A partial cross - sectional perspective view of the powder bagging machine according to the same embodiment. [Figure 6] Perspective view of the powder filling part in the powder bagging machine according to the same embodiment. [Figure 7] B - B cross - sectional view of the powder filling part in the powder bagging machine according to the same embodiment. [Figure 8] Perspective view of the powder filling part in the powder bagging machine according to the same embodiment. [Figure 9] C - C partial cross - sectional perspective view of the powder filling part in the powder bagging machine according to the same embodiment. [Modes for carrying out the invention]

[0028] The powder bagging machine 10 according to this embodiment will be described with reference to the drawings.

[0029] As shown in Figures 1 to 5, the powder bagging machine 10 according to this embodiment includes a hopper section 100 for supplying powder into the powder bagging machine 10, A slider section 200 is located at the bottom of the hopper section 100 and moves the powder using air, A powder filling unit 300 that fills the powder into the packaging bag 20, The system includes a dust collection unit 400 positioned around the blowing pipe 310 of the powder filling unit 300.

[0030] The hopper section 100 includes a hopper body section 110 for supplying powder. Furthermore, a stirring section (not shown) may be provided in the lower part (negative z-axis direction) of the hopper body 110.

[0031] In this embodiment, the hopper body 110 is circular in shape in an xy-plane view, and the powder supplied from the top flows downwards.

[0032] The lower part (negative z-axis direction side) of the hopper body 110 is connected to the slider 200, and the powder inside the hopper body 110 is supplied to the slider 200.

[0033] The hopper body 110 is provided with a window 111 that allows the operator to see inside, enabling them to check the state of the powder inside the hopper body 110.

[0034] The slider section 200 is connected to the hopper body section 110 and includes a vertical slider section 210 that moves the powder supplied from inside the hopper body section 110 in a vertical direction. It includes a horizontal slider section 220 that moves the powder supplied from the vertical slider section 210 in a horizontal direction.

[0035] In this embodiment, the slider section 200 moves the powder using gas. In this embodiment, the gas is air, but it may be a gas other than air, such as nitrogen.

[0036] The vertical slider section 210 has a circular shape when viewed in the xy plane, and is conical (funnel-shaped) with a narrower lower end (negative z-axis direction).

[0037] The powder inside the vertical slider section 210 is supplied to the horizontal slider section 220, which is located below the vertical slider section 210.

[0038] The powder supplied to the horizontal slider section 220 is conveyed by gas to the negative x-axis direction and supplied to the powder filling section 300.

[0039] In this embodiment, the powder is conveyed by an air slider, but a general screw type may also be used.

[0040] As shown in Figures 6 to 9, the powder filling unit 300 includes a blowing unit 310 that fills the powder into the packaging bag 20 together with gas, A gas supply unit 320 that supplies gas to the blowing unit 310, A gas exhaust unit 330 that draws in air and exhausts the gas inside the packaging bag 20, The device includes a clog prevention section 340 that discharges gas to prevent powder from clogging the gas exhaust section 330.

[0041] Furthermore, the powder filling section 300 includes an insertion member 301 that is inserted into the opening 21 of the packaging bag 20, and a mounting surface 302 on which the dust collection section 400 is positioned.

[0042] The powder filling unit 300 inserts its tip end (negative x-axis direction side) into the opening 21 of the packaging bag 20 and fills the packaging bag 20 with powder.

[0043] The blowing section 310 is a through-hole provided on the tip side of the powder filling section 300, through which the powder and gas supplied from the horizontal slider section 220 pass, and the powder is filled into the packaging bag 20 by passing through the opening 21 of the packaging bag 20 from the blowing tip section 311.

[0044] The gas supply unit 320 has a supply tip 321, and in this embodiment, impact air is discharged from the supply tip 321 to the blowing unit 310.

[0045] This blows away any remaining powder inside the pipe of the blowing section 310, preventing powder from accumulating inside the blowing section 310.

[0046] The gas exhaust unit 330 has an intake tip 331 and an intake base 332. It draws in air from the intake tip 331 to draw in the gas inside the packaging bag 20 and forcibly exhausts the gas inside the packaging bag 20.

[0047] The intake tip 331 may be provided in multiple locations, and in this embodiment, four locations (331a, 331b, 331c, 331d) are provided above the blowing tip 311.

[0048] In this embodiment, intake base end portion 332 is provided on the base end side of the powder filling portion 300 in accordance with the number of intake tip portions 331.

[0049] Specifically, in this embodiment, the intake tip portion 331 is provided in four locations (331a, 331b, 331c, 331d), and the intake base portion 332 is provided in four corresponding locations (332a, 332b, 332c, 332d).

[0050] The anti-clogging section 340 is where gas is discharged to the gas exhaust section 330 to prevent the powder from clogging the gas exhaust section 330 when the gas exhaust section 330 draws in gas from inside the packaging bag 20.

[0051] Specifically, as shown in Figure 9, the gas in the blockage prevention section 340 makes a U-turn at the tip of the insertion member 301 and is discharged into the gas exhaust section 330 in the same direction as the gas that the gas exhaust section 330 draws in.

[0052] If there are multiple intake tip sections 331, it is preferable that the same number of blockage prevention sections 340 be provided.

[0053] Specifically, in this embodiment, the intake tip portion 331 is provided in four locations (331a, 331b, 331c, 331d), the intake base portion 332 is provided in four corresponding locations (332a, 332b, 332c, 332d), and the corresponding blockage prevention portion 340 is also provided in four locations (340a, 340b, 340c, 340d).

[0054] As shown in Figures 1 to 5, when the insertion member 301 of the powder filling unit 300 is inserted into the packaging bag 20, the dust collection unit 400 moves along with the movement of the insertion member 301 of the powder filling unit 300 at the opening 21 of the packaging bag 20.

[0055] The dust collection section 400 is positioned around the insertion member 301 of the powder filling section 300 and has a dust collection port 410 that can come into contact with the opening 21 of the packaging bag 20, A cylinder 420 for the dust collection port 410 to move laterally (in the x-axis direction), The system includes a dust collection pipeline 430, which is a passage for the powder collected from the dust collection port 410.

[0056] The dust collection port 410 is roughly ring-shaped in yz-plane view, has thickness in the x-axis direction, and collects powder from the inner ring side.

[0057] The dust collection port 410 is movable along the insertion member 301, and when the insertion member 301 is inserted into the packaging bag 20, the dust collection port 410 moves toward the base end side of the insertion member 301, which is in the positive x-axis direction.

[0058] When the insertion member 301 is removed from the packaging bag 20, the dust collection port 410 moves in the negative x-axis direction, which is the tip side of the insertion member 301, following the opening 21 of the packaging bag 20.

[0059] The dust collection port 410 has a surface 411 that can come into contact with the opening 21 of the packaging bag 20, The back surface 412, which is positioned on the mounting surface 302 side of the powder filling section 300, It comprises a side surface 413 positioned between the front surface 411 and the back surface 412.

[0060] In other words, the dust collection port 410 has an opening on its inner side surface (inner circumferential surface) between the ring-shaped surface 411 and the back surface 412, and powder is collected through this opening.

[0061] The surface 411 of the dust collection port 410 is ring-shaped in yz-plane view, and the radius of the inner circle 411a is wider than the width of the insertion member 301 in yz-plane view, and narrower than the width of the opening 21 of the packaging bag 20.

[0062] When the packaging bag 20 is removed from the insertion member 301, the dust collection port 410 moves along with the opening 21 of the packaging bag 20 in the negative x-axis direction. As a result, the dust collection port 410 sucks in (collects) powder adhering to the insertion member 301, powder leaking from the opening 21, and powder leaking from the blowing port 310 after the powder has been filled into the packaging bag 20.

[0063] By sucking up powder and gas at the dust collection port 410, the opening 21 of the packaging bag 20 is tightly sealed against the dust collection port 410, making it difficult for powder to leak from the opening 21.

[0064] A brush may be provided inside the dust collection port 410. This allows for the removal of powder adhering to the inside of the dust collection port 410.

[0065] In this embodiment, cylinder 420 is an electric cylinder that moves the dust collection unit 400 (movement in the x-axis direction).

[0066] Specifically, as the cylinder 420 moves, a portion of the dust collection port 410 and the dust collection pipeline 430 move in the x-axis direction.

[0067] Although a detailed description of cylinder 420 is omitted as it is a known component, cylinder 420 includes a motor 421 and a rod 422. Cylinder 420 is connected to a control unit (not shown) of the powder bagging machine 10, and the movement of cylinder 420 is controlled.

[0068] Therefore, the position of the dust collection port 410 can be adjusted, and the position of the dust collection port 410 can be aligned with the position of the opening 21 of the packaging bag 20.

[0069] Specifically, as the rod 422 of the cylinder 420 moves to the negative x-axis side, the dust collection port 410 also moves to the negative x-axis side.

[0070] When the dust collection port 410 moves to the negative x-axis direction, the dust collection pipeline 430 extends.

[0071] The dust collection pipeline 430 is connected to the dust collection port 410, and the powder sucked into the dust collection port 410 passes through the dust collection pipeline 430 and is collected.

[0072] The dust collection pipeline 430 is retractable and extends in accordance with the movement of the rod 422 of the cylinder 420.

[0073] The present invention can also be implemented in various improved, modified, or altered forms without departing from its spirit. [Explanation of Symbols]

[0074] 10 Powder bagging machine 100 Hopper section 200 Slider section 300 Powder filling section 301 Insertion Member 302 Mounting surface 310 Blowing section 320 Gas supply unit 330 Gas exhaust section 340 Blockage prevention section 400 Dust collection unit 410 Dust collection port 420 cylinders 430 Dust collection pipeline

Claims

1. A powder bagging machine capable of filling powder into packaging bags, A powder filling unit having an insertion member that can be inserted into the packaging bag, which fills the powder into the packaging bag, It includes a dust collection unit that sucks up powder that may leak from the packaging bag, The dust collection unit is a powder bagging machine that is movable along the insertion member.

2. The dust collection unit is equipped with a dust collection port at its tip to suck up powder. The powder bagging machine according to claim 1, wherein the dust collection port is ring-shaped with an open inner surface, and the insertion member is positioned in the center of the ring shape.

3. The powder bagging machine according to claim 2, wherein the opening of the packaging bag moves along the insertion member and the dust collection port follows the packaging bag.

4. The dust collection unit includes a cylinder having a rod for moving the dust collection port, The system includes a dust collection pipeline which is a passage for the powder sucked up at the dust collection port, The powder bagging machine according to claim 2, wherein the dust collection pipeline is extendable and retractable in accordance with the movement of the rod of the cylinder.

5. The powder filling unit includes a blowing unit that fills the packaging bag with powder, A gas supply unit that supplies gas to the blowing section, It includes an intake section for sucking gas from inside the packaging bag, The powder bagging machine according to claim 1, wherein a plurality of the aforementioned intake sections are provided.