Support column, process equipment module and method of construction thereof
The support column design with sliding pillar portions simplifies attachment and detachment, addressing the complexity of existing columns by enabling easy load release during removal, thus enhancing construction efficiency.
Patent Information
- Application Number
- JP2024557453
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-12-29
- Filing Date
- 2024-03-27
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2044-03-27
AI Technical Summary
Existing support columns for process equipment modules are complex and difficult to attach and detach, making construction work inconvenient due to the difficulty in removing them after assembly.
A support column design with a first and second pillar portion that are in sliding contact and removably connected, allowing for easy attachment and detachment by sliding the pillars together to release the load, featuring inclined plates and connecting portions for stable support.
Facilitates easy attachment and detachment of support columns, simplifying construction processes and saving time and effort by releasing the load when removing the columns.
Smart Images

Figure 2026501972000001_ABST
Abstract
Description
[Technical Field]
[0001] [Citation of Related Application] This application claims priority from Chinese Patent Application No. 202311862140.5, filed with the China Patent Office on December 29, 2023, entitled "Support column, process equipment module and method for constructing the same," the entire contents of which are incorporated herein by reference.
[0002] The present invention relates to the technical field of structural engineering, and more particularly to support columns, process equipment modules, and construction methods for constructing horizontal modules, such as duct banks, between two vertical modules of process equipment using support columns. [Background technology]
[0003] When constructing a modular factory using process equipment modules, each module of the process equipment must be transported to the construction site, supported by support columns, and then connected and assembled. Once assembly is complete, the support columns must be removed, but typical support columns have a complex structure and are difficult to attach and remove. As shown in Figure 1, during installation, the support columns must be connected between two adjacent modules (at X in Figure 1) to support pressure. After the modules are assembled, the modules are fixed to each other and a certain load is applied to the support columns, making it difficult to remove them smoothly, which makes construction work inconvenient. Summary of the Invention
[0004] In view of the above, in order to solve the problem of the inconvenience of attaching and detaching the support pole, it is necessary to propose a support pole that is easy to attach and detach, has a simple structure, and provides stable support.
[0005] The present invention provides a support pillar including a first pillar portion and a second pillar portion for supporting between two adjacent horizontal modules of a process equipment module and / or between a horizontal module of a process equipment module and a construction site, wherein one end of the first pillar portion and one end of the second pillar portion are arranged to be in sliding contact with each other and are removably connected, and the sum of the length of the first pillar portion, the length of the second pillar portion, and the vertical sliding distance between the first pillar portion and the second pillar portion is greater than the distance between two adjacent horizontal modules in the vertical direction of the support pillar.
[0006] In one embodiment, a first inclined plate is provided at one end of the first pillar portion, a first connecting portion is provided at the other end of the first pillar portion, a second inclined plate is provided at one end of the second pillar portion, and a second connecting portion is provided at the other end of the second pillar portion, the first inclined plate and the second inclined plate are inclined at the same angle relative to the first pillar portion and the second pillar portion, respectively, and the first inclined plate and the second inclined plate are provided opposite each other and are detachably connected, the first connecting portion is used to be detachably connected to a construction site below or a horizontal module in a lower layer of a process equipment module, and the second connecting portion is used to be detachably connected to a horizontal module in an upper layer of a process equipment module.
[0007] In one embodiment, the inclination angles of the first inclined plate and the second inclined plate are 10 to 45 degrees.
[0008] In one embodiment, the first column portion and the second column portion are each made of structural steel, and / or the first inclined plate and the second inclined plate are each integrally formed with the first column portion and the second column portion.
[0009] In one embodiment, the first and second inclined plates are connected by screws.
[0010] The present invention further provides a process equipment module comprising: at least two horizontal modules; and at least one first vertical module and at least one second vertical module, each having at least two layers of work space, wherein the number of horizontal modules is the same as the number of layers of the first vertical modules and the number of layers of the second vertical modules, and the first vertical module and the second vertical module in each layer communicate with each other via one of the horizontal modules, and the horizontal module is removably connected to both the first vertical module and the second vertical module. Also provided is a process equipment module comprising: a plurality of support columns according to any of the above embodiments, for providing support between two adjacent horizontal modules of the process equipment module and / or between a horizontal module of the process equipment module and a construction site during assembly of the process equipment module, wherein the first column portion and the second column portion of the support column are removably connected to two adjacent horizontal modules, and the first column portion of one of the plurality of support columns is removably connected to the construction site.
[0011] In one embodiment, the horizontal module includes a frame structure and at least two connecting cross beams connected to the frame structure and arranged on opposite sides of the frame structure, the horizontal module is connected to the first vertical module and the second vertical module via the connecting cross beams, the frame structure is provided with at least one layer of duct bank for arranging ducts, bridges are connected to opposite sides of the duct bank, and / or an aisle space is left between every two adjacent horizontal modules.
[0012] In one embodiment, the process equipment module further includes a connection structure, wherein the first vertical module is provided with a first butt portion, and the second vertical module is provided with a second butt portion, and the first butt portion and the second butt portion are each detachably connected to the connecting cross beam of the horizontal module via the connection structure.
[0013] In one embodiment, when a plurality of the first vertical modules and a plurality of the second vertical modules are provided, the plurality of first vertical modules are arranged in a first direction and connected in series, the plurality of second vertical modules are arranged in a first direction and connected in series, the length of the horizontal module in the first direction is equal to or greater than the sum of the lengths in the first direction of the plurality of first vertical modules arranged in a line, or the length of the horizontal module in the first direction is equal to or greater than the sum of the lengths in the first direction of the plurality of second vertical modules arranged in a line, and the first vertical modules and second vertical modules of each layer are respectively connected to opposite sides of each horizontal module.
[0014] In one embodiment, the process equipment module further includes a connecting member, wherein the first vertical module includes a plurality of first horizontal beams and first vertical beams connected to each other, and the first vertical beams of every two adjacent first vertical modules are screw-connected via the connecting member, and / or the second vertical module includes a plurality of second horizontal beams and second vertical beams connected to each other, and the second vertical beams of every two adjacent second vertical modules are screw-connected via the connecting member.
[0015] In one embodiment, the connecting member includes a backing plate and at least two fastening members, and the backing plate is provided between each two adjacent first longitudinal beams, and each two adjacent first longitudinal beams are connected to each other via at least two fastening members, and / or the backing plate is provided between each two adjacent second longitudinal beams, and each two adjacent second longitudinal beams are connected to each other via at least two fastening members.
[0016] The present invention further provides a method for constructing a process equipment module, which includes connecting the first column portion and the second column portion of the support column, connecting the horizontal modules of each layer to the first vertical module and the second vertical module while being supported by the support column, and removing the support column after connecting the horizontal modules of each layer to the first vertical module and the second vertical module, respectively.
[0017] In one embodiment, assembling a first layer includes attaching one end of the first column portion of the support column away from the second column portion to the construction site so that the horizontal modules are supported on the construction site, connecting the second column portion to the horizontal module, and connecting the first vertical module and the second vertical module to opposite sides of the horizontal module, respectively; assembling layer by layer from bottom to top using the first layer as a foundation, connecting the first column portion to the second column portion of the support column, and connecting the first column portion and the second column portion to two adjacent horizontal modules in upper and lower layers, respectively, and connecting the first vertical module and the second vertical module to opposite sides of each horizontal module, layer by layer from bottom to top. and removing the support columns, wherein the steps include connecting the horizontal modules of each layer to the first vertical module and the second vertical module, respectively, and then disconnecting the first column section from the construction site below or the first column section from the horizontal module of the lower layer that has been completely installed, disconnecting the second column section from the horizontal module of the installed upper layer, disconnecting the first column section from the second column section of each support column, and pushing the first column section and the second column section to slide in the vertical direction of the support column and bring them closer to each other so that the load on the entire support column is released.
[0018] When supporting a horizontal module to be installed, the support column of the present invention connects the first column section to the second column section, and then fastens the end of the first column section away from the second column section to the construction site below or the completed horizontal module below. The second column section is then connected and fastened to the horizontal module to be installed, and multiple support columns are used to connect to the horizontal module to be installed at different positions in the same manner, stably supporting the horizontal module to be installed. After assembling the horizontal module with the remaining modules, the support column must be removed. To remove the horizontal module, the connection between the first column section and the construction site below or the completed horizontal module below is released, and the connection between the second column section and the installed horizontal module above is released. The connection between the first column section and the second column section is also loosened. Then, by pushing the first and second column sections together and sliding them closer to each other, the load on the entire support column is released, i.e., the weight from the horizontal module above is no longer applied, so it can be easily removed, making the operation simple and saving time and effort. [Brief explanation of the drawings]
[0019] [Figure 1] 1 is a schematic elevation view showing a process equipment module according to the prior art; [Figure 2] 1 is a schematic elevation view showing a process equipment module in one embodiment of the present invention. [Figure 3] 1 is a schematic plan view showing a process equipment module according to an embodiment of the present invention; [Figure 4] 1 is a diagram showing the overall configuration of a process equipment module according to an embodiment of the present invention; [Figure 5] 1 is a partial configuration diagram showing a process equipment module according to an embodiment of the present invention; [Figure 6] 3 is a schematic diagram showing the connection between the support column and the horizontal module, the first vertical module, and the second vertical module in one embodiment of the present invention. FIG. [Figure 7] FIG. 2 is a schematic diagram showing the connection between the support column and the horizontal module in one embodiment of the present invention. [Figure 8] FIG. 2 is a configuration diagram showing a first vertical module of a process equipment module in one embodiment of the present invention. [Figure 9] 2 is a schematic diagram illustrating the connection between two first vertical modules of a process equipment module in one embodiment of the present invention. FIG. [Figure 10] 2 is a cross-sectional schematic diagram illustrating a splice member between two first vertical modules of a process equipment module in one embodiment of the present invention. [Figure 11] 1 is a block diagram showing a horizontal module of a process equipment module according to an embodiment of the present invention; [Figure 12] 1 is a cross-sectional schematic diagram illustrating a horizontal module of a process equipment module according to an embodiment of the present invention. [Figure 13] 2 is a schematic diagram illustrating a connection between a first vertical module and a horizontal module of a process equipment module in an embodiment of the present invention. FIG. [Figure 14] 4 is an enlarged schematic view showing a connection structure between a first vertical module and a horizontal module in an embodiment of the present invention. FIG. [Figure 15] 3 is a cross-sectional view showing a connection structure between a first vertical module and a horizontal module in an embodiment of the present invention. FIG. DETAILED DESCRIPTION OF THE INVENTION
[0020] The technical means and effects of the present invention will be described in detail below based on the embodiments for carrying out the invention. The following embodiments are merely for explaining the contents of the present invention, and the present invention is not limited to the following embodiments or examples. All simple modifications made to the present invention based on the gist of the present invention are within the scope of the present invention.
[0021] 5 to 7, FIG. 5 is a partial structural diagram showing a process equipment module according to an embodiment of the present invention, FIG. 6 is a schematic diagram showing the connection between a support column 6 and a horizontal module 2, a first vertical module 1, and a second vertical module 3 according to an embodiment of the present invention, and FIG. 7 is a schematic diagram showing the connection between the support column 6 and a horizontal module 2 according to an embodiment of the present invention. The support column 6 according to an embodiment of the present invention includes a first column portion 6a and a second column portion 6b. The first column portion 6a and the second column portion 6b of the support column 6 may support two adjacent horizontal modules 2 of the process equipment module, or may support one horizontal module 2 of the process equipment module and the construction site. One end of the first column portion 6a and one end of the second column portion 6b are provided in sliding contact with each other and are removably connected. The sum of the length of the first column portion 6a, the length of the second column portion 6b, and the vertical sliding distance between the first column portion 6a and the second column portion 6b is greater than the distance between two adjacent horizontal modules 2 in the vertical direction of the support column 6. When using the support column 6 to support the horizontal module 2 to be installed, the first column portion 6a is connected to the second column portion 6b, and the end of the first column portion 6a farther from the second column portion 6b is fixed to the lower construction site or the lower horizontal module 2 after installation. The second column portion 6b is then connected to and fixed to the horizontal module 2 to be installed. Multiple support columns 6 are used in the same manner to connect to horizontal modules 2 to be installed at different positions, stably supporting the horizontal module 2 to be installed. After assembling the horizontal module 2 with the remaining modules, the support column 6 must be removed. To remove the horizontal module 2, the connection between the first column portion 6a and the lower construction site or the lower horizontal module 2 after installation is completed is released, and the connection between the second column portion 6b and the installed upper horizontal module 2 is released, and the connection between the first column portion 6a and the second column portion 6b is loosened. Thereafter, by pushing the first column portion 6a and the second column portion 6b so that they slide in contact with each other and approach each other, the load on the entire support column 6 is released, i.e., the weight from the horizontal module 2 above is no longer applied, so it can be easily removed, making the operation simple and saving time and effort.
[0022] To achieve sliding contact between the first column portion 6a and the second column portion 6b, in one embodiment, a first inclined plate 6c is provided at one end of the first column portion 6a, a first connecting portion 6e is provided at the other end of the first column portion 6a, a second inclined plate 6d is provided at one end of the second column portion 6b, and a second connecting portion 6f is provided at the other end of the second column portion 6b, the first inclined plate 6c and the second inclined plate 6d being inclined at the same angle relative to the first column portion 6a and the second column portion 6b, respectively, and the first inclined plate 6c and the second inclined plate 6d are provided opposite to and removably connected to the first column portion 6a and the second column portion 6b. The first connecting portion 6e is used to be removably connected to the construction site below or the horizontal module 2 of the lower layer of the process equipment module, and the second connecting portion 6f is used to be removably connected to the horizontal module 2 of the upper layer of the process equipment module. The entire support column 6 is attached and fixed by the connection of the first connecting portion 6e to the construction site below or the horizontal module 2 on the lower level, and the connection of the second connecting portion 6f to the horizontal module 2 on the upper level. When the first column portion 6a and the second column portion 6b are connected, the first inclined plate 6c of the first column portion 6a and the second inclined plate 6d of the second column portion 6b overlap in whole or in part in terms of inclination angle, so that when removing the support column 6, if the first column portion 6a and the second column portion 6b are pushed and slid toward each other, the vertical length of the entire support column 6 is shortened, and the load can be released more easily.
[0023] Optionally, the first inclined plate 6c and the second inclined plate 6d, the first connecting portion 6e and the lower construction site or horizontal module 2 of the lower layer, and the second connecting portion 6f and the upper layer horizontal module 2 are connected and fixed via screw connecting members. Optionally, the screw connecting members are a plurality of screws or bolts.
[0024] In one embodiment, the inclination angle of the first inclined plate and the second inclined plate is 10 to 45 degrees. Optionally, the inclination angle of the first inclined plate and the second inclined plate is 10 degrees, 15 degrees, 20 degrees, 25 degrees, 30 degrees, 35 degrees, 40 degrees, or 45 degrees.
[0025] In one embodiment, the first pillar 6a and the second pillar 6b are each made of steel. Optionally, the first inclined plate 6c and the second inclined plate 6d are integrally formed with the first pillar 6a and the second pillar 6b, respectively.
[0026] In one embodiment, an extension plate is provided at one end of the first column portion 6a, and a slide groove is provided at one end of the second column portion 6b. The extension plate and the slide groove are in sliding contact with each other and are removably connected. To remove the support column 6, the connection between the first column portion 6a and the construction site below or the first column portion 6a and the installed lower horizontal module 2 is released, the connection between the second column portion 6b and the installed upper horizontal module 2 is released, and the connection between the extension plate of the first column portion 6a and the slide groove of the second column portion 6b is loosened. Then, the first column portion 6a and the second column portion 6b are pushed to slide them closer to each other, thereby easily releasing the load on the support column 6.
[0027] The present invention also provides a process equipment module. Referring to Figure 1, the process equipment module in the prior art is shown, in which the modules are fixedly connected to each other via columns, requiring many steel structures at the connection points and occupying a large amount of space. In the process equipment module of the present invention, the modules are rationally divided, improving space utilization and facilitating transportation and assembly. 2 to 8 and 11, FIG. 2 is a schematic elevation view showing a process equipment module in one embodiment of the present invention, FIG. 3 is a schematic plan view showing a process equipment module in one embodiment of the present invention, FIG. 4 is an overall configuration diagram showing a process equipment module in one embodiment of the present invention, FIG. 5 is a partial configuration diagram showing a process equipment module in one embodiment of the present invention, FIG. 6 is a schematic diagram showing the connection between the support column 6 and the horizontal module 2, the first vertical module 1 and the second vertical module 3 in one embodiment of the present invention, FIG. 7 is a schematic diagram showing the connection between the support column 6 and the horizontal module 2 in one embodiment of the present invention, FIG. 8 is a configuration diagram showing the first vertical module 1 of the process equipment module in one embodiment of the present invention, and FIG. 11 is a configuration diagram showing the horizontal module 2 of the process equipment module in one embodiment of the present invention.The process equipment module according to the present invention comprises at least two horizontal modules 2, and at least one first vertical module 1 and at least one second vertical module 3, each of which has at least two layers of working space. The number of horizontal modules 2 is the same as the number of layers of the first vertical modules 1 and the number of layers of the second vertical modules 3. The first vertical modules 1 and the second vertical modules 3 of each layer are connected via one horizontal module 2, and the horizontal module 2 is detachably connected to the first vertical module 1 and the second vertical module 3. and a plurality of the aforementioned support columns 6 for providing support between two adjacent horizontal modules 2 of the process equipment module and / or between the horizontal module 2 of the process equipment module and a construction site during assembly of the process equipment module, wherein the first column portion 6a and the second column portion 6b of the support columns 6 are removably connected to two adjacent horizontal modules 2, respectively, and the first column portion 6a of one of the support columns 6 among the plurality of support columns 6 is removably connected to the construction site.
[0028] To improve transportation efficiency and reduce assembly time at the construction site, the horizontal modules 2, first vertical modules 1, and second vertical modules 3 of the process equipment module can be individually pre-assembled before transportation. After transportation to the construction site, the process equipment module is assembled by connecting the first column portion 6a and the second column portion 6b of the support column 6, connecting the horizontal modules 2 of each layer to the first vertical modules 1 and the second vertical modules 3 while supported by the support column 6, and then connecting the horizontal modules 2 of each layer to the first vertical modules 1 and the second vertical modules 3, respectively, and then removing the support column 6. The horizontal module 2 serves to connect the first vertical modules 1 and the second vertical modules 3, and also allows the work spaces of each layer of the first vertical modules 1 and the second vertical modules 3 to communicate with each other so that workers can pass through, thereby improving space utilization.
[0029] 11 and 12, FIG. 11 is a structural diagram showing a horizontal module 2 of a process equipment module according to an embodiment of the present invention, and FIG. 12 is a cross-sectional schematic diagram showing the horizontal module 2 of the process equipment module according to an embodiment of the present invention. In one embodiment, the horizontal module 2 includes a frame structure and at least two connecting cross beams connected to the frame structure and disposed on opposite sides of the frame structure. The horizontal module 2 is connected to the first vertical module 1 and the second vertical module 3 via the connecting cross beams. The frame structure is provided with at least one layer of duct bank for arranging ducts 2a, and bridges 2b are connected to opposite sides of the duct bank. The provision of the duct bank and bridges 2b improves the space utilization efficiency of the horizontal module 2.
[0030] Furthermore, a space for an aisle 2c is left between every two adjacent horizontal modules 2. Specifically, the space for an aisle 2c through which workers can pass is between the upper surface of the frame structure of the horizontal module 2 on the lower layer and the lower surface of the frame structure of the horizontal module 2 on the upper layer.
[0031] In one embodiment, if the horizontal module 2 is provided with a plurality of said connecting cross beams, said connecting cross beams are arranged parallel or substantially parallel to the frame structure.
[0032] 11 to 15, in order to realize a reliable connection between the first vertical module 1 and the second vertical module 3, as shown in Fig. 11, Fig. 12 is a schematic cross-sectional view of the horizontal module 2 of the process equipment module according to an embodiment of the present invention, Fig. 13 is a schematic view of the connection between the first vertical module 1 and the horizontal module 2 of the process equipment module according to an embodiment of the present invention, Fig. 14 is an enlarged schematic view of a connection structure 5 between the first vertical module 1 and the horizontal module 2 according to an embodiment of the present invention, and Fig. 15 is a schematic cross-sectional view of the connection structure 5 between the first vertical module 1 and the horizontal module 2 according to an embodiment of the present invention. In one embodiment, the process equipment module further includes a connection structure 5, in which the first vertical module 1 is provided with a first butting portion and the second vertical module 3 is provided with a second butting portion, and the first butting portion and the second butting portion are each detachably connected to a connecting cross beam of the horizontal module 2 via the connection structure 5.
[0033] The connecting structure 5 includes a first combination plate 5a, a second combination plate 5b, and a third combination plate 5c. The first butt section, the second butt section, and the connecting cross beam are all H-shaped steel beams. The H-shaped steel beams include an upper flange plate, a web plate, and a lower flange plate. The upper flange plate of the first butt section and the upper flange plate of the connecting cross beam are simultaneously sandwiched between the first combination plate 5a, the web plate of the first butt section and the web plate of the connecting cross beam are simultaneously sandwiched between the second combination plate 5b, and the lower flange plate of the first butt section and the lower flange plate of the connecting cross beam are simultaneously sandwiched between the third combination plate 5c. Compared to the conventional technology in which modules are connected via columns, the connecting structure 5 provides more stable force transmission, meets process requirements, and allows structural calculations and node designs to meet domestic design standards and satisfy industry design drawing review requirements. Optionally, the first combination plate 5a, the second combination plate 5b and the third combination plate 5c are all plate members provided in pairs.
[0034] As shown in Figures 4 and 5, in one embodiment, when a plurality of the first vertical modules 1 and a plurality of the second vertical modules 3 are provided, the plurality of first vertical modules 1 are arranged side by side in a first direction and connected in series, the plurality of second vertical modules 3 are arranged side by side in a first direction and connected in series, the length in the first direction of the horizontal module 2 is equal to or greater than the sum of the lengths in the first direction of the plurality of first vertical modules 1 arranged side by side, or the length in the first direction of the horizontal module 2 is equal to or greater than the sum of the lengths in the first direction of the plurality of second vertical modules 3 arranged side by side, and the first vertical modules 1 and second vertical modules 3 of each layer are connected to opposite sides of each horizontal module 2, respectively.
[0035] 4 and 9 to 10, Fig. 9 is a schematic diagram showing a connection between two first vertical modules 1 of a process equipment module in one embodiment of the present invention, and Fig. 10 is a schematic cross-sectional view showing a connecting member 4 between two first vertical modules 1 of a process equipment module in one embodiment of the present invention. In one embodiment, the process equipment module further includes a connecting member 4, and the first vertical module 1 includes a plurality of first horizontal beams 1a and first vertical beams 1b connected to each other, and the first vertical beams 1b of each of two adjacent first vertical modules 1 are screw-connected via the connecting member 4.
[0036] Optionally, the second vertical module 3 includes a plurality of second cross beams and second vertical beams connected to each other, and the second vertical beams of every two adjacent second vertical modules 3 are screw-connected via the connecting member 4.
[0037] Furthermore, the connecting member 4 includes a backing plate and at least two fastening members, the backing plate is provided between each pair of adjacent first longitudinal beams 1b, and each pair of adjacent first longitudinal beams 1b is connected to each other via at least two fastening members. Optionally, the fastening members are screw connection members.
[0038] Optionally, the backing plate is provided between every two adjacent second longitudinal beams, and every two adjacent second longitudinal beams are connected to each other via at least two fastening members.
[0039] The present invention further provides a method for constructing a process equipment module, which includes connecting the first column portion 6a and the second column portion 6b of the support column 6, connecting the horizontal modules 2 of each layer to the first vertical module 1 and the second vertical module 3 while being supported by the support column 6, and after connecting the horizontal modules 2 of each layer to the first vertical module 1 and the second vertical module 3, respectively, removing the support column 6. The method for constructing a process equipment module also has advantageous effects provided by the support column 6 and the process equipment modules, and details thereof will be omitted here.
[0040] In one embodiment, a method for constructing a process equipment module includes: Assembling a first layer, in which one end of the first column portion 6a of the support column 6, which is distant from the second column portion 6b, is attached to the construction site so that the horizontal module 2 is supported on the construction site, and the second column portion 6b is connected to the horizontal module 2, and the first vertical module 1 and the second vertical module 3 are respectively connected to opposite sides of the horizontal module 2; Assembling the first and second columns 6a and 6b of the support column 6 layer by layer on the basis of the first layer, connecting the first and second columns 6a and 6b to each other, and connecting the first and second columns 6a and 6b to each of two adjacent horizontal modules 2 in upper and lower layers, and connecting the first and second vertical modules 1 and 3 to each of the opposite sides of each horizontal module 2 in each layer from bottom to top; Removing the support columns 6 further includes connecting the horizontal modules 2 of each layer to the first vertical module 1 and the second vertical module 3, respectively, and then disconnecting the first column portion 6a from the construction site below or the first column portion 6a from the horizontal module 2 of the lower layer that has been installed, disconnecting the second column portion 6b from the horizontal module 2 of the installed upper layer, disconnecting the first column portion 6a from the second column portion 6b of each support column 6, and pushing the first column portion 6a and the second column portion 6b to slide them closer to each other in the vertical direction of the support column 6 so that the load of the entire support column 6 is released.
[0041] It should be noted that the specific technical features described in the above detailed description of the invention can be combined in any appropriate manner unless they are inconsistent. [Explanation of symbols]
[0042] 1. First vertical module 2 horizontal modules 3 Second vertical module 4 Joint members 5 Connection structure 6 Support pillar 1a 1st crossbeam 1b First longitudinal beam 2a Duct 2b Bridge 2c aisle 5a First combination board 5b Second combination board 5c Third Combination Board 6a 1st pillar section 6b 2nd pillar section 6c 1st inclined plate 6d 2nd inclined plate 6e First connection part 6f Second connection part
Claims
1. A support pillar comprising a first pillar portion and a second pillar portion for supporting between two adjacent horizontal modules of a process equipment module and / or between a horizontal module of a process equipment module and a construction site, wherein one end of the first pillar portion and one end of the second pillar portion are provided so as to be in sliding contact with each other and are removably connected, and wherein the sum of the length of the first pillar portion, the length of the second pillar portion and the sliding distance in the vertical direction between the first pillar portion and the second pillar portion is greater than the distance between two adjacent horizontal modules in the vertical direction of the support pillar.
2. 2. The support column of claim 1, wherein a first inclined plate is provided at one end of the first column section, a first connecting portion is provided at the other end of the first column section, a second inclined plate is provided at one end of the second column section, and a second connecting portion is provided at the other end of the second column section, the first inclined plate and the second inclined plate are inclined at the same angle relative to the first column section and the second column section, respectively, and the first inclined plate and the second inclined plate are provided opposite to each other and are detachably connected, the first connecting portion is used to detachably connect to a construction site below or a horizontal module in a lower layer of a process equipment module, and the second connecting portion is used to detachably connect to a horizontal module in an upper layer of a process equipment module.
3. The support column according to claim 2, wherein the inclination angles of the first inclined plate and the second inclined plate are 10 to 45 degrees.
4. The first column portion and the second column portion are each a structural steel, and / or 3. The support column according to claim 2, wherein the first inclined plate and the second inclined plate are integrally formed with the first pillar portion and the second pillar portion, respectively.
5. 3. The support column according to claim 2, wherein the first inclined plate and the second inclined plate are connected by screws.
6. 1. A process equipment module comprising: at least two horizontal modules; at least one first vertical module and at least one second vertical module, each having at least two layers of workspace, wherein the number of horizontal modules is the same as the number of layers of the first vertical module and the number of layers of the second vertical module, and the first vertical module and the second vertical module of each layer communicate with each other via one horizontal module, and the horizontal module is detachably connected to both the first vertical module and the second vertical module; a plurality of support columns according to any one of claims 1 to 5 for providing support between two adjacent horizontal modules of the process equipment module and / or between a horizontal module of the process equipment module and a construction site during assembly of the process equipment module, wherein the first column portion and the second column portion of the support column are each removably connected to two adjacent horizontal modules, and the first column portion of one of the support columns among the plurality of support columns is removably connected to the construction site.
7. The horizontal module includes a frame structure and at least two connecting cross beams connected to the frame structure and disposed on opposite sides of the frame structure, the horizontal module is connected to the first vertical module and the second vertical module via the connecting cross beams, the frame structure is provided with at least one layer of duct bank for arranging ducts, and bridges are connected to opposite sides of the duct bank; and / or 7. The process equipment module of claim 6, wherein a passage space is left between every two adjacent horizontal modules.
8. 8. The process equipment module of claim 7, wherein the process equipment module further includes a connection structure, wherein the first vertical module is provided with a first butt portion, and the second vertical module is provided with a second butt portion, and the first butt portion and the second butt portion are each detachably connected to the connecting cross beam of the horizontal module via the connection structure.
9. 7. The process equipment module of claim 6, wherein when a plurality of the first vertical modules and a plurality of the second vertical modules are provided, the plurality of first vertical modules are arranged side by side in a first direction and connected in series, the plurality of second vertical modules are arranged side by side in the first direction and connected in series, the length of the horizontal module in the first direction is equal to or greater than the sum of the lengths of the plurality of first vertical modules arranged side by side, or the length of the horizontal module in the first direction is equal to or greater than the sum of the lengths of the plurality of second vertical modules arranged side by side, and the first vertical modules and second vertical modules of each layer are connected to opposite sides of each horizontal module.
10. The process equipment module further includes a connecting member, and the first vertical module includes a plurality of first horizontal beams and first vertical beams connected to each other, and the first vertical beams of every two adjacent first vertical modules are screw-connected via the connecting member; and / or 7. The process equipment module according to claim 6, wherein the second vertical module includes a plurality of second horizontal beams and second vertical beams connected to each other, and the second vertical beams of every two adjacent second vertical modules are screw-connected to each other via the connecting member.
11. The connecting member includes a backing plate and at least two fastening members, the backing plate is provided between each pair of adjacent first longitudinal beams, and each pair of adjacent first longitudinal beams is connected to each other via at least two fastening members, and / or 11. The process equipment module according to claim 10, wherein the backing plate is provided between each pair of adjacent second longitudinal beams, and each pair of adjacent second longitudinal beams is connected to each other via at least two fastening members.
12. 10. A method for constructing a process equipment module using the process equipment module according to claim 6, comprising: connecting the first column portion and the second column portion of the support column; connecting the horizontal modules of each layer to the first vertical module and the second vertical module while being supported by the support column; and connecting the horizontal modules of each layer to the first vertical module and the second vertical module, respectively, and then removing the support column.
13. Assembling a first layer, attaching one end of the first column portion of the support pole away from the second column portion to the construction site so that the horizontal module is supported on the construction site, connecting the second column portion and the horizontal module, and connecting the first vertical module and the second vertical module to opposite sides of the horizontal module, respectively; Assembling each layer from bottom to top using a first layer as a foundation, connecting the first column portion and the second column portion of the support column, respectively connecting the first column portion and the second column portion to two adjacent horizontal modules in upper and lower layers, respectively connecting the first vertical module and the second vertical module to opposite sides of each horizontal module in each layer from bottom to top; 13. The method for constructing process equipment modules according to claim 12, further comprising the steps of: after connecting the horizontal modules of each layer to the first vertical module and the second vertical module, respectively, disconnecting the first column section from the construction site below or the first column section from the horizontal module of the lower layer that has been completely installed; disconnecting the second column section from the horizontal module of the installed upper layer; disconnecting the first column section from the second column section of each support column; and pushing the first column section and the second column section so that they come closer to each other by sliding them in the vertical direction of the support column, thereby releasing the load of the entire support column.
Citation Information
Patent Citations
Upper chord bracing for high-altitude assembly of pipe truss and construction method of upper chord bracing
CN113216652A
Steel bridge girder mounting method
CN115613470A
Construction method for plant facility and plant configuring module
US20220049491A1