Air-cooled dry slag remover
The air-cooled dry slag remover addresses dust generation issues by employing a heat exchange system and impeller-driven conveyor cleaning, directing dust into a pulverizer to minimize dust dispersion and improve operational efficiency.
Patent Information
- Application Number
- JP2025000883U
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Conventional air-cooled dry slag removers generate dust due to the air suction device at the discharge port, which affects conveyor operation and requires extensive cleaning, leading to dust dispersion.
An air-cooled dry slag remover design featuring a housing with a mesh conveyor, a distribution cassette, an intake pipe, and a fan, where cold air is used for heat exchange with slag, and an impeller is used to clean the conveyor and direct dust into a pulverizer to minimize dust generation.
The design effectively reduces dust generation by using heat exchange and impeller-driven cleaning, and by directing dust into a pulverizer, thereby improving conveyor operation and reducing cleaning challenges.
Smart Images

Figure 0003251411000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to the technical field of slag removers, particularly to air-cooled dry slag removers. [Background technology]
[0002] In an air-cooled dry slag remover, high-temperature slag falls continuously onto the slag remover conveyor, which moves at a slow speed to gradually cool the slag as it is transported. An intake fan is installed at the discharge port, and a limited amount of cold air enters the slag remover in the reverse direction to exchange heat with the high-temperature slag, thereby cooling the slag. The air temperature after cooling rises and enters the furnace body to promote combustion.
[0003] Most conventional air-cooled dry slag removers are equipped with an air suction device at the discharge port, which generates dust when sucking in air and discharging the material. In addition, because the air suction position is on the underside of the conveyor, some of the dust is blown onto the conveyor and adheres to and accumulates on the conveying surface, affecting the use of the conveyor. Furthermore, when discharging the material, it is necessary to clean the conveyor using a vibration device, but because of the air suction device, a lot of dust can fly up during cleaning. Summary of the Invention [Problem to be solved by the invention]
[0004] SUMMARY OF THE PRESENT DISCLOSURE The present invention has been made in consideration of the shortcomings of the prior art, and aims to provide an air-cooled dry-type slag remover that reduces dust generation. [Means for solving the problem]
[0005] In order to achieve the above object, the present invention provides the following technical solution: an air-cooled dry slag remover, comprising a housing, a suction port is opened on the upper side of the housing, a discharge port is opened on the lower side of the housing, a mesh conveyor is installed inside the housing, drive shafts are installed on both inner ends of the mesh conveyor, a motor is installed on the outside of the housing, a distribution cassette is installed inside the mesh conveyor, an air outlet is installed on the upper side of the distribution cassette, one side of the distribution cassette is connected to an intake pipe, the other end of the intake pipe is connected to a fan, a protective cover is installed at the bottom of the intake pipe, and an impeller is rotatably connected inside the protective cover.
[0006] Preferably, the motor is drivingly connected to a drive shaft, and the drive shaft is rotated by the motor to drive the mesh conveyor to perform the transporting operation.
[0007] Preferably, the intake pipe is fixedly connected to the housing, one side of the distribution cassette is connected to the intake pipe, the intake pipe is fixedly connected to the housing, and the distribution cassette is fixed inside the mesh conveyor by the intake pipe.
[0008] Preferably, the bottom of the impeller abuts against the lower inner wall of the mesh conveyor, and when air enters from the intake pipe, the air flows over the upper side of the impeller, causing the impeller to rotate, and as the impeller rotates, the blades constantly strike the underside of the mesh conveyor, thereby cleaning the mesh conveyor.
[0009] Preferably, a furnace body is connected to the upper end of the suction port, and when the fan is operating, cold air is transported into the distribution cassette through the intake pipe. After entering the distribution cassette, the cold air undergoes heat exchange with the slag on the mesh conveyor through the outlet, and the air after heat exchange is blown back into the furnace body. A pulverizer is provided below the outlet, and some of the air is blown downward through the gap between the protective cover and the impeller, so that some of the dust carried by the slag can be blown directly into the pulverizer to reduce the generation of dust when it is discharged. Effect of the Invention
[0010] Compared with the prior art, the present invention provides an air-cooled dry slag remover, which has the following advantageous effects:
[0011] With this design, the air-cooled dry slag remover of the present invention is composed of a housing, a mesh conveyor, a distribution cassette, an intake pipe and a fan, one side of the distribution cassette is connected to the intake pipe, the distribution cassette is fixed inside the mesh conveyor by the intake pipe, and the outlet on the distribution cassette faces the upper side of the mesh conveyor. After the fan is operated and conveys cold air to the distribution cassette through the intake pipe, the cold air enters the distribution cassette and exchanges heat with the slag on the mesh conveyor through the outlet, and this heat exchange method can reduce the generation of dust. In addition, a protective cover is attached to the bottom of the intake pipe, and an impeller is rotatably connected inside the protective cover. The blades at the bottom of the impeller abut against the inner wall at the bottom of the mesh conveyor. When air enters from the intake pipe, the impeller rotates. When the impeller rotates, the blades constantly hit and clean the underside of the mesh conveyor. Some of the air is blown downward through the gap between the protective cover and the impeller, and some of the dust carried by the slag is blown directly into the crusher, further reducing the generation of dust when it is discharged. [Brief description of the drawings]
[0012] [Figure 1] FIG. 1 is a schematic diagram of the three-dimensional structure of an air-cooled dry-type slag remover provided in an embodiment of the present application. [Diagram 2] FIG. 2 is a cross-sectional view of the housing structure of an air-cooled dry-type slag remover provided in an embodiment of the present application. [Diagram 3] FIG. 3 is a structural schematic diagram of a distribution cassette in an air-cooled dry slag removing machine provided in an embodiment of the present application. [Figure 4] FIG. 4 is a structural cross-sectional view of a distribution cassette in an air-cooled dry-type slag remover provided in an embodiment of the present application. [Diagram 5] FIG. 5 is a schematic diagram of the wind direction of the air-cooled dry slag remover provided in an embodiment of the present application. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0013] Hereinafter, the embodiments and technical solutions of the present invention will be described clearly and completely with reference to the drawings. Of course, the embodiments described herein are only a part of the embodiments of the present invention, and are not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without paying creative labor shall be protected by the present invention. Related
[0014] 1, 2, 3, and 4 show an air-cooled dry slag remover according to an embodiment of the present invention. This air-cooled dry slag remover includes a housing 1, a suction port 101 is provided on the upper side of the housing 1, a discharge port 102 is provided on the lower side of the housing 1, a mesh conveyor 2 is provided inside the housing 1, a drive shaft 3 is provided on both inner ends of the mesh conveyor 2, a motor 4 is attached to the outside of the housing 1, a distribution cassette 5 is provided inside the mesh conveyor 2, an air outlet 501 is provided on the upper side of the distribution cassette 5, an intake pipe 6 is connected to one side of the distribution cassette 5, a fan 9 is connected to the other end of the intake pipe 6, a protective cover 601 is attached to the bottom of the intake pipe 6, and an impeller 7 is rotatably connected inside the protective cover 601.
[0015] As shown in Figures 2, 3, 4 and 5, the motor 4 is connected to the drive shaft 3, and the drive shaft 3 is rotated by the motor 4 to drive the mesh conveyor 2 to carry out the conveying work. The intake pipe 6 is fixedly connected to the housing 1, one side of the distribution cassette 5 is connected to the intake pipe 6, the intake pipe 6 is fixedly connected to the housing 1, the distribution cassette 5 is fixed inside the mesh conveyor 2 by the intake pipe 6, and the bottom of the impeller 7 abuts against the lower inner wall of the mesh conveyor 2. When air enters from the intake pipe 6, the air flows over the upper side of the impeller 7 to rotate the impeller 7, and when the impeller 7 rotates, the blades constantly hit the lower surface of the mesh conveyor 2. , the mesh conveyor 2 can be cleaned. The upper end of the suction port 101 is connected to the furnace body 8. When the fan 9 is operating, cold air is transported into the distribution cassette 5 through the intake pipe 6. After the cold air enters the distribution cassette 5, it exchanges heat with the slag on the mesh conveyor 2 through the outlet 501. The air after heat exchange is blown back into the furnace body 8. A pulverizer 10 is installed below the discharge port 102. Some of the air is blown downward through the gap between the protective cover 601 and the impeller 7, so that some of the dust carried by the slag can be blown directly into the pulverizer 10 to reduce the generation of dust when it is discharged.
[0016] The air-cooled dry slag remover of this invention is composed of a housing 1, a mesh conveyor 2, a distribution cassette 5, an intake pipe 6 and a fan 9. A drive shaft 3 is provided on both ends of the mesh conveyor 2. The drive shaft 3 is connected to a motor 4 fixedly mounted on the outside of the housing 1. The motor 4 rotates the drive shaft 3 to drive the mesh conveyor 2 to perform the transporting operation.
[0017] One side of the distribution cassette 5 communicates with the intake pipe 6, which is fixedly connected to the housing 1, the distribution cassette 5 is fixed inside the mesh conveyor 2 by the intake pipe 6, and the air outlet 501 on the distribution cassette 5 faces the upper side of the mesh conveyor 2. After the fan 9 operates and transports cold air to the distribution cassette 5 through the intake pipe 6, the cold air enters the distribution cassette 5 and exchanges heat with the slag on the mesh conveyor 2 through the air outlet 501, and the air after heat exchange is blown back into the furnace body 8. This heat exchange method can reduce the generation of dust.
[0018] A protective cover 601 is attached to the bottom of the intake pipe 6, and the impeller 7 is rotatably connected inside the protective cover 601, and the blades at the bottom of the impeller 7 abut against the inner wall at the bottom of the mesh conveyor 2. Therefore, when air enters from the intake pipe 6, the air flows over the impeller 7 to rotate the impeller 7, and when the impeller 7 rotates, the blades constantly hit the underside of the mesh conveyor 2, cleaning the mesh conveyor 2. In addition, a part of the air is blown downward by the gap between the protective cover 601 and the impeller 7, and some of the dust carried by the slag is blown directly into the crusher 10, which further reduces the generation of dust when the slag is discharged.
[0019] It should be explained that in this specification, relational terms such as first and second, etc. are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that such an actual relationship or order exists between those entities or operations. Also, the terms "comprise", "comprise", or any other variation thereof are intended to cover the non-exclusive inclusion of a process, method, article, or apparatus that includes a set of elements, including not only those elements, but also other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0020] In this specification, unless otherwise expressly specified and limited, the terms "mounting", "installation", "communication", "fixed", and "rotationally connected" should be understood in a broad sense. For example, they may be fixed connection, detachable connection, or integral connection, mechanical connection, electrical connection, direct connection, and connection through an intermediate object, or communication inside two parts or an interaction relationship between two parts. Unless otherwise specified, a person skilled in the art can understand the specific meaning of the above terms in the present invention according to a specific situation.
[0021] Although the embodiments of the present invention have been shown and described above, it should be understood that those skilled in the art may make various changes, modifications, substitutions and variations to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents. [Explanation of symbols]
[0022] 1: housing, 101: suction port, 102: discharge port, 2: mesh conveyor, 3: vibration shaft, 4: motor, 5: distribution cassette, 501: blowing port, 6: intake pipe, 601: protective cover, 7: impeller, 8: furnace body, 9: fan, 10: grinder
Claims
1. An air-cooled dry slag remover, A housing (1), A suction port (101) is provided on the upper side of the housing (1), An outlet (102) is provided on the lower side of the housing (1), A mesh conveyor (2) is provided within the housing (1), A drive shaft (3) is provided at each end of the inside of the mesh conveyor (2), A motor (4) is attached to the outside of the housing (1), A distribution cassette (5) is provided inside the mesh conveyor (2), An air outlet (501) is provided on the upper side of the distribution cassette (5), An intake pipe (6) is connected to one side of the distribution cassette (5), A fan (9) is connected to the other end of the intake pipe (6). A protective cover (601) is attached to the bottom of the intake pipe (6), An impeller (7) is rotatably connected within the protective cover (601). An air-cooled dry slag remover.
2. The bottom of the impeller (7) abuts against the lower inner wall of the mesh conveyor (2).
2. The air-cooled dry slag remover according to claim 1.
3. The intake pipe (6) is fixedly connected to the housing (1); 2. The air-cooled dry slag remover according to claim 1.
4. The motor (4) is drivingly connected to a drive shaft (3), 2. The air-cooled dry slag remover according to claim 1.
5. The furnace body (8) is connected to the upper end of the suction port (101).
2. The air-cooled dry slag remover according to claim 1.
6. A crusher (10) is provided below the discharge port (102).
2. The air-cooled dry slag remover according to claim 1.