Peanut powder processing device
The peanut powder processing device integrates baking and skin peeling steps, enhancing efficiency and reducing energy consumption, thereby producing high-quality peanut powder with improved production processes.
Patent Information
- Application Number
- JP2025000442U
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-06-18
- Estimated Expiration
- 2035-02-12
AI Technical Summary
Conventional peanut powder processing devices require large investments and floor space, and separate baking and skin peeling steps lead to low energy efficiency and production inefficiency.
A peanut powder processing device that integrates the baking and skin peeling steps, featuring a processing chamber with a peeling and crushing assembly, an air flow supply assembly, and a grinding assembly, allowing for continuous processing and adjustable grinding fineness.
The integrated device enhances production efficiency by reducing energy consumption and space requirements, while improving the quality and fineness of peanut powder through efficient peeling and grinding processes.
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Figure 0003251670000001_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of agricultural product processing technology, and in particular, to a processing device for peanut powder.
Background Art
[0002] Peanut butter is a widely used food, and peanut powder is the main raw material for manufacturing peanut butter. Obtaining high-quality peanut powder is the basis for producing high-quality peanut butter. The conventional steps for making peanut powder by hand include peanut preparation: selecting fresh peanuts and removing the shells; peanut drying: evenly placing the peanuts on a baking tray and removing moisture by room temperature air drying, natural drying, or hot air drying; skin peeling: wrapping the dried peanuts in a kitchen towel and rubbing them by hand to remove the peanut skins; peanut grinding: putting the skinned peanuts into a food processor or blender and grinding them until they become fine powder.
[0003] In order to improve work efficiency, technologies for processing peanut powder using machines and devices are also increasing. In the prior art, usually, a conveying device, a baking device, and a grinding device are combined and used to achieve peanut skin peeling and grinding. However, these devices usually require a large investment and a large floor area, so flexible production and use in small restaurants and households cannot be achieved.
[0004] Furthermore, in the conventional peanut powder processing process, the baking step and the skin peeling step are often separated. Usually, a process executed by two processes or two devices usually consumes too much energy and has a low production efficiency. If the baking step and the skin peeling step can be integrated, it will have high utilization value.
Summary of the Invention
[0005] The object of the present invention is to provide a peanut powder processing device that can integrate the baking step and the peeling step, has a high grinding speed, and can control the fineness of grinding.
[0006] The technical solution used in the present invention is as follows.
[0007] The peanut powder processing device provided by the present invention has a processing chamber provided with a material supply port on the upper side, a peeling port on the side, and a material discharge port on the bottom, a peeling and crushing assembly provided in the middle part of the processing chamber, having a first grinding roller and a second grinding roller installed opposite to each other, and an adjusting member for adjusting the interval between the first grinding roller and the second grinding roller, an air pump and an air flow supply passage communicating with the processing chamber, having an air flow supply assembly for supplying an air flow into the processing chamber to make the peanut grains in a floating state and continuously contact the first grinding roller and the second grinding roller, a grinding assembly provided below the material discharge port of the processing chamber and having grinding rollers installed opposite to each other.
[0008] Preferably, the adjusting member includes an adjusting screw rod and a moving gantry. The screw rod is attached to the moving gantry by a fixing plate. The screw rod has a driving handle or a power motor at the outer end. The first grinding roller is rotatably provided through the processing chamber at the inner end of the moving plate of the moving gantry. One end of the first grinding roller is connected to a driven bevel gear. It further includes a driving motor, a driving belt, and a driving main rod connected in sequence. The driving main rod has a slider and a secondary bevel gear. A main bevel gear is provided on the slider. The slider is slidably fitted to the protrusion of the driving main rod. The main bevel gear and the driven bevel gear mesh with each other. The slider is connected to the moving gantry through an interlocking plate. One end of the second grinding roller meshes with the secondary bevel gear through an interlocking bevel gear.
[0009] Preferably, there is a secondary recovery passage at the side of the processing chamber, the upper end of which is connected to the peeling opening. At the position of the peeling opening, an opening and closing structure is provided, which has an opening and closing cylinder and an opening and closing plate for selectively closing the peeling opening. The outer end of the secondary recovery passage is connected to a recovery pipeline and a recovery chamber, the lower end of the secondary recovery passage is connected to an inclined passage, the inclined passage communicates with the air flow supply passage, and a stop plate is provided in the inclined passage, which is hinged to the telescopic rod of a stop cylinder via a rotating piece.
[0010] Preferably, at the position of the material discharge port, there is a blocking sheet having a blowing hole. The blocking sheet is connected to a push-pull cylinder and is used for selectively closing the material discharge port.
[0011] Preferably, the side wall of the processing chamber has a guide groove, the connecting shaft between the driven bevel gear and the first grinding roller is movably provided in the guide groove, and the air flow supply assembly further includes a heating unit for supplying heat to the air flow supply passage.
[0012] Preferably, a peanut oil pressing assembly is provided below the inclined passage. The peanut oil pressing assembly includes a fixing plate, a hydraulic cylinder, and a pressing plate. The hydraulic cylinder is provided on the fixing plate, and the telescopic rod of the hydraulic cylinder is connected to the pressing plate. A vertical fixed baffle is provided at the middle position below the inclined passage. A material receiving passage is formed between the vertical fixed baffle and the pressing plate. The grinding assembly is provided below the material receiving passage, and a control valve is provided below the material receiving passage.
Advantages of the Invention
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows.
[0014] The beneficial effects of the above solution are as follows. By providing a processing chamber, the peanut grains to be processed are continuously or intermittently input from the material supply port into the interior of the processing chamber. First, the peanut grains are dried with the dry airflow supplied by the airflow supply passage in the processing chamber. Next, a peeling operation is performed in the processing chamber by the peeling and crushing assembly, that is, the peeling process of the peanut grains is achieved by two crushing rollers. And by adjusting the first crushing roller and the second crushing roller, the adjustment of the interval is achieved, and preliminary crushing and pressing of the fallen peanut grains are achieved. In this way, while completely peeling the skin of the peanuts whose skin has not been peeled off, preliminary crushing is performed so that subsequent grinding becomes easier, thereby improving the working efficiency. When the preliminarily crushed peanut grains fall into the grinding assembly and are ground, peanut powder is obtained.
[0015] Furthermore, by the airflow supply assembly, on the one hand, airflow can be supplied to dry the peanut grains with their skin peeled off, and the peanut grains can be made to be in a floating or rolling state. In this way, the peanut grains are uniformly brought into contact with the crushing rollers to obtain a good peeling effect. Finally, the peanut grains that have completed peeling and preliminary crushing are quickly ground by the grinding assembly provided below to obtain peanut powder, and an appropriate standard grinding assembly is selected as needed to control the grinding level of the peanut powder. For example, it may be selected that the fineness becomes about 7 μm.
Brief Description of the Drawings
[0016]
Figure 1
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Embodiment for Carrying out the Invention
[0017] To make the object, technical solution and advantages of the present invention clearer and more definite, the present invention will be described in more detail below with reference to the drawings and by way of examples. It should be understood that the specific examples described in this specification are only used to explain the present invention and are not intended to limit the present invention. First Embodiment
[0018] As shown in FIGS. 1 to 7, the peanut powder processing apparatus provided by the present invention includes a processing chamber 10, a peeling and crushing assembly 20, an air flow supply assembly 30, and a grinding assembly 40. The processing chamber 10 has a material supply port 11 provided on the upper side, a peeling port 12 on the side, and a material discharge port 13 at the bottom. The peeling and crushing assembly 20 is provided in the middle part of the processing chamber 10 and has a first grinding roller 21 and a second grinding roller 22 installed opposite to each other, and an adjustment member for adjusting the interval between the first grinding roller 21 and the second grinding roller 22. The air flow supply assembly 30 has an air pump 31 communicating with the processing chamber 10 and an air flow supply passage 32, and supplies air flow into the processing chamber 10 to make the peanut grains in a floating state and continuously contact the first grinding roller 21 and the second grinding roller 22. The grinding assembly 40 is provided below the material discharge port 13 of the processing chamber 10 and has grinding rollers 41 installed opposite to each other.
[0019] The production method of peanut powder using the peanut powder processing apparatus of this embodiment includes the following steps. Peanut grains to be processed are fed into the processing chamber 10 from the material supply port 11, and the air flow supply assembly 30 continuously supplies dry air flow into the processing chamber 10 via the air pump 31, so that the peanut grains are in a dry state due to the dry air flow. Next, the air flow rate of the air flow is increased to blow up the dry peanut grains, and the floating peanut grains are intermittently brought into contact with the rotating first grinding roller 21 and the second grinding roller 22, thereby achieving peeling of the peanut grains, and the peeled peanut skins are blown out from the peeling opening 12. The peanut grains pass through the intermediate position between the first grinding roller 21 and the second grinding roller 22 and are crushed thereinto to become crushed materials of the peanut grains, and the peanut skins remaining on the peanut grains are further peeled off. The crushed materials of the peanut grains fall from the material discharge port 13 to the grinding assembly 40 below, and the peanut grains are repeatedly rolled and crushed during the rotation of the grinding roller 41 to form peanut powder.
[0020] In the processing chamber 10, first, the peanut grains are baked, then the peanut skins are removed by the peeling operation, and the first grinding roller 21 and the second grinding roller 22 are adjusted to achieve adjustment of their intervals. In this way, the fallen peanut grains are preliminarily crushed, so that the peanut skins that have not been peeled are completely peeled off, while being preliminarily crushed to facilitate subsequent grinding. When the preliminarily crushed peanut grains are dropped into the grinding assembly 40 and the grinding is completed, peanut powder can be obtained.
[0021] More specifically, by providing the processing chamber 10, the peanut grains to be processed are continuously or intermittently fed from the material supply port 11 into the interior of the processing chamber 10. Next, the peeling operation is performed in the processing chamber 10 by the peeling and crushing assembly 20, that is, the peeling process of the peanut grains is achieved by the two grinding rollers 21 / 22. After the peeling process is completed, the adjustment member achieves the adjustment between the grinding rollers 21 / 22. In this way, while moving the peanut grains downward and crushing them, the purpose of preliminarily crushing the peanut grains is achieved, which is advantageous for the subsequent grinding operation and improves the working efficiency. Furthermore, the airflow supply assembly 30 supplies airflow to keep the peanut grains with the skin peeled in a floating or rolling state while drying them, so that the peanut grains are uniformly contacted with the grinding rollers 21 / 22, achieving a good peeling effect. Finally, the peanut grains that have completed peeling and preliminary crushing are quickly ground in the grinding assembly 40 provided below to obtain peanut powder. Optionally, a grinding assembly 40 of an appropriate specification is selected to control the grinding level of the peanut powder. For example, it may be selected that the fineness becomes about 7 μm. Second Embodiment
[0022] Based on the first embodiment, the adjustment member of this embodiment includes an adjustment screw rod 62 and a moving base 63. The adjustment screw rod 62 is attached to the moving base 63 by a fixing plate 64. The adjustment screw rod 62 has a driving handle 65 at its outer end. At the inner end of the moving plate 631 of the moving base 63, the first grinding roller 21 is rotatably provided through the processing chamber 10. One end of the first grinding roller 21 is connected to a driven bevel gear 66. It further includes a driving motor 67, a driving belt 68, and a driving main rod 71 that are sequentially connected. The driving main rod 71 has a slider 72 and a driven bevel gear 73. A main bevel gear 69 is provided on the slider 72. The slider 72 is slidably fitted to a protrusion 74 of the driving main rod 71. The main bevel gear 69 meshes with the driven bevel gear 66. The slider 72 is connected to the moving gantry 63 via a linkage plate 721. One end of the second grinding roller 22 meshes with the driven bevel gear 73 via an interlocking bevel gear. Specifically, as shown in FIG. 7, the first grinding roller 21 is rotatably provided on a vertical mounting plate of the moving gantry 63, thereby achieving the movement of the first grinding roller 21 together with the moving gantry 63.
[0023] The production method of peanut powder using the peanut powder processing device of this embodiment includes the following steps. When it is necessary to adjust the distance between the first grinding roller 21 and the second grinding roller 22, the following steps are executed. Drive the drive handle 65 to rotate, move the fixed plate 64 axially, correspondingly drive the moving gantry 63 to move, drive the first grinding roller 21 and the linkage plate 721 on the moving gantry 63 to move simultaneously, correspondingly move the driving main rod 71 to the slider 72 and the main bevel gear 69, and drive while keeping the main bevel gear 69 and the driven bevel gear 66 meshed. Also, drive the driving motor 67 to sequentially drive and rotate the driving belt 68 and the driving main rod 71. Correspondingly, drive and move the driven bevel gear 66 and the interlocking bevel gear by the main bevel gear 69 and the driven bevel gear 73 respectively. Correspondingly, rotate the first grinding roller 21 and the second grinding roller 22. Example 3
[0024] Based on the above embodiments, there is a secondary recovery passage 15 on the side of the processing chamber 10 of this embodiment, with the upper end connected to the peeling opening 12. At the position of the peeling opening 12, there is an opening and closing structure 90 having an opening and closing cylinder 91 and an opening and closing plate 92 for selectively closing the peeling opening 12. The outer end of the secondary recovery passage 15 is connected to a recovery pipeline 35 and a recovery chamber 36. The lower end of the secondary recovery passage 15 is connected to an inclined passage 34, and the inclined passage 34 communicates with the air flow supply passage 32. The inclined passage 34 is provided with a stop plate 16 hinged to the telescopic rod of a stop cylinder 18 via a rotating piece 17.
[0025] The production method of peanut powder using the peanut powder processing device of this embodiment includes the following steps. After the crushed peanut grains exit from the material discharge port 13, they move to the grinding assembly 40 below. At this time, the air flow from the side is blown again onto the peanut grains moving downward, thereby removing the peanut skins again. The peanut skins enter into the recovery pipeline 35 and the recovery chamber 36 along the inclined passage 34 and the secondary recovery passage 15 provided on the side. And the stop cylinder 18 moves the rotating piece 17 via the telescopic rod by telescoping, and correspondingly, the stop plate 16 achieves the opening and closing of the inclined passage 34. Example 4
[0026] In a more preferable solution, as shown in FIG. 8, at the position of the material discharge port 13, there is a blocking sheet 131 having a blowing hole 132. The blocking sheet 131 is connected to a push-pull cylinder 133 and is used to selectively close the material discharge port 13.
[0027] Further, the side wall of the processing chamber 10 has a guide groove 25, and the connecting shaft 26 between the driven bevel gear 66 and the first grinding roller 21 is movably provided in the guide groove 25. Preferably, the air flow supply assembly 30 further includes a heating unit for supplying heat to the air flow supply passage 32. That is, as the heating unit, for example, an electric heating wire is selected, and an air flow is supplied to the air flow supply passage 32 by an air pump while heat is supplied to form a heated air flow. In this way, the peanut grains can be dried better, which is advantageous for the peeling process.
[0028] The production method of peanut powder using the peanut powder processing apparatus of this embodiment includes the following steps. The push-pull cylinder 133 expands and contracts. Correspondingly, the blocking sheet 131 blocks or opens the material discharge port 13. When the material discharge port 13 is blocked, the air flow can enter the processing chamber 10 through the air outlet 132. By providing the blocking sheet 131, the falling of the peanut grains in the processing chamber 10 is delayed. When it is necessary to drop the material, the blocking sheet 131 is opened to complete the dropping of the material.
[0029] As shown in FIG. 9, below the inclined passage 34, a peanut oil pressing assembly 60 including a fixing plate 61, a hydraulic cylinder 62, and a pressing plate 63 is provided. The hydraulic cylinder 62 is provided on the fixing plate 61, and the telescopic rod of the hydraulic cylinder 62 is connected to the pressing plate 63. A vertical fixed baffle 64 is provided at an intermediate position below the inclined passage 34. A material receiving passage 65 is formed between the vertical fixed baffle 64 and the pressing plate 63. The grinding assembly 40 is provided below the material receiving passage 65, and a control valve 66 is provided below the material receiving passage 65.
[0030] When the peanut grains move to the material receiving passage 65, the control valve 66 stops the continuous downward movement of the peanut grains, and the hydraulic cylinder 62 drives the pressing plate 63 to move laterally. Thereby, the peanut grains are sandwiched and pressed between the pressing plate 63 and the vertical fixed baffle 64, and the peanut oil gradually oozes out. Subsequently, open the control valve 66, collect and utilize the peanut oil flowing out from the pulverizing assembly 40 below, and perform subsequent pulverization on the solid matter.
[0031] In another preferred embodiment, the first pulverizing roller 21 and the second pulverizing roller 22 are each independently drivingly connected by a driving motor, and the driving motor and the first pulverizing roller 21 are integrally connected to an electric telescopic rod or an adjusting cylinder. In this way, the first pulverizing roller 21 can be driven to move horizontally, and the distance between the first pulverizing roller 21 and the second pulverizing roller 22 can be adjusted. In this way, it is not necessary to provide the structure adjusted by the above screw rod.
[0032] In a more preferred embodiment, the blocking sheet has ventilation holes, and the distance between the first pulverizing roller 21 and the second pulverizing roller 22 and the blocking sheet 131 provided at the bottom is less than 10 cm, or less than 5 cm. In this way, in one embodiment, when the peanut grains on the blocking sheet contact the pulverizing roller 21 / 22, they are crushed to obtain peanut grains having a desired particle size. The peanut grains that meet the particle size requirements are discharged downward from the blowing holes 132 of the blocking sheet 131. If necessary, an air flow is supplied by the blocking sheet 131. In this way, it is possible to avoid clogging by piercing through the blowing holes 132 with the air flow, and the magnitude of the air flow can also be adjusted. If necessary, the peanut grains can be suspended. In this way, the peanut grains are in a suspended state or intermittently suspended, and can better contact the pulverizing roller and be crushed. By supplying the air flow multiple times, the peanut grains on the blocking sheet 131 are uniformly and repeatedly brought into contact with the pulverizing roller to achieve the purpose of uniform crushing. In some embodiments, when the predetermined particle size requirement is met, the blocking sheet 131 is directly removed to discharge the peanut grains.
[0033] The above are only preferred embodiments of the present invention. It should be noted that those skilled in the art can make some improvements and changes without departing from the technical principle of the present invention, and these improvements and changes should also be regarded as within the protection scope of the present invention.
Explanation of Reference Numerals
[0034] 10 Processing chamber 11 Material supply port 12 Peeling port 13 Material discharge port 15 Secondary recovery passage 16 Stop plate 17 Rotating piece 18 Stop cylinder 20 Peeling and crushing assembly 21 First grinding roller 22 Second grinding roller 25 Guide groove 26 Connecting shaft 30 Airflow supply assembly 31 Air pump 32 Airflow supply passage 34 Diagonal passage 35 Recovery pipeline 36 Recovery chamber 40 Pulverizing assembly 41 Pulverizing roller 62 Adjusting screw rod 63 Moving base 64 Fixed plate 65 Driving handle 66 Driven bevel gear 67 Driving motor 68 Driving belt 69 Main bevel gear 71 Driving main rod 72 Slider 73 Sub bevel gear 90 Opening and closing structure 91 Opening and closing cylinder 92 Opening and closing plate 131 Shut-off sheet 132 Blowing hole 133 Push-pull cylinder 631 Moving plate
Claims
1. A peanut powder processing device, comprising: A processing chamber having a material supply port provided at an upper side, a peeling port at a side, and a material discharge port at a bottom; a peeling and crushing assembly provided in the middle of the processing chamber, the peeling and crushing assembly having a first crushing roller and a second crushing roller disposed opposite each other, and an adjustment member for adjusting the gap between the first crushing roller and the second crushing roller; an airflow supply assembly including an air pump and an airflow supply passage communicating with the processing chamber, for supplying airflow into the processing chamber to keep the peanut kernels in suspension and in continuous contact with the first and second crushing rollers; a grinding assembly provided below the material discharge outlet of the processing chamber and having grinding rollers disposed opposite each other.
2. The adjustment member includes an adjustment screw rod and a movable base, the screw rod is attached to the movable base by a fixed plate, and the screw rod has a driving handle or a power motor at its outer end, the first crushing roller is rotatably mounted on the movable plate of the movable base so as to pass through the processing chamber, and one end of the first crushing roller is connected to a driven bevel gear; 2. The peanut powder processing device according to claim 1, further comprising a driving motor, a driving belt and a driving main rod connected in sequence, the driving main rod has a slider and a secondary bevel gear, the slider is provided with a main bevel gear, the slider is slidably fitted to the protrusion of the driving main rod, the main bevel gear and the driven bevel gear mesh with each other, the slider is connected to the moving frame through an interlocking plate, and one end of the second crushing roller meshes with the secondary bevel gear through an interlocking bevel gear.
3. The peanut powder processing device according to claim 1, characterized in that a secondary recovery passage is provided at the side of the processing chamber, the upper end of which is connected to the peeling opening, and an opening / closing structure having an opening / closing cylinder and an opening / closing plate for selectively closing the peeling opening is provided at the position of the peeling opening, the outer end of the secondary recovery passage is connected to the recovery pipe and the recovery chamber, the lower end of the secondary recovery passage is connected to a diagonal passage, the diagonal passage is connected to the air flow supply passage, and the diagonal passage is provided with a stop plate that is hinged to the telescopic rod of a stop cylinder via a rotating piece.
4. The peanut powder processing device according to claim 1, characterized in that there is a blocking sheet having an outlet hole at the position of the material outlet, the blocking sheet is connected to a pushing and pulling cylinder, and is used to selectively close the material outlet.
5. a guide groove is provided on a side wall of the processing chamber, and a connecting shaft between the driven bevel gear and the first crushing roller is movably provided within the guide groove; 3. The peanut powder processing apparatus as claimed in claim 2, wherein the airflow supply assembly further comprises a heating unit for supplying heat to the airflow supply passage.
6. A peanut oil squeezing assembly is provided under the oblique passage, the peanut oil squeezing assembly includes a fixed plate, a hydraulic cylinder and a pressure plate, the fixed plate is provided with the hydraulic cylinder, and the telescopic rod of the hydraulic cylinder is connected to the pressure plate; The peanut powder processing device according to claim 1, characterized in that a vertical fixed baffle is provided at a middle position below the oblique passage, a material receiving passage is formed between the vertical fixed baffle and the pressing plate, the grinding assembly is provided below the material receiving passage, and a control valve is provided below the material receiving passage.