Flow collecting tube and heat exchanger having the same

The collector tube design with spaced flow collection channels and connection ports simplifies the installation of two-channel and multi-channel heat exchangers by reducing the number of collector tubes and optimizing structural layout.

JP7603792B2Active Publication Date: 2024-12-20ZHEJIANG DUNAN ARTIFICIAL ENVIRONMENT CO LTD
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Patent Information

Application Number
JP2023503235
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2020-09-17
Filing Date
2021-08-12
Publication Date
2024-12-20
Estimated Expiration
2041-08-12

AI Technical Summary

Technical Problem

Existing two-channel and multi-channel heat exchangers require a large number of collector tubes and have complicated installation processes.

Method used

A collector tube design with spaced flow collection channels and connection ports, allowing for simplified installation by reducing the number of collector tubes needed, and optimizing the structural layout to avoid interference between heat exchange tubes.

Benefits of technology

Simplifies the installation process of heat exchangers by reducing the number of collector tubes required and improving the structural layout for easier connection and manufacturing.

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Patent Text Reader

Abstract

The present application provides a collecting tube and a heat exchanger having the same, which includes a housing having a plurality of collecting channels, the collecting channels being spaced apart, and the housing further having a plurality of spaced-apart connectors, the connectors corresponding to the collecting channels one-to-one, each connector communicating with a corresponding collecting channel, and the connectors being used to communicate with heat exchange flat tubes, in order to solve the technical problem of complicated installation of two-passage or multi-passage heat exchangers in the prior art.
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Description

[Technical field]

[0001] This application claims priority to a patent application filed with the State Intellectual Property Office of China on September 17, 2020, bearing application number 202022048021.4 and entitled "Flow collecting tube and heat exchanger having the same."

[0002] The present application relates to the technical field of microchannel heat exchangers, and more particularly to a flow collector tube and a heat exchanger having the same. [Background technology]

[0003] Currently, the two- or multi-path heat exchangers in the prior art can not only realize two- or multi-path energy exchange, but also maximize the heat exchange area to improve heat exchange efficiency even when only one path is opened.

[0004] However, in the case of a two-passage heat exchanger, it is generally necessary to install four collection tubes, which is a large number of installations and the installation process is complicated. In the case of a multi-passage heat exchanger, the number of collection tubes required is even larger, and the installation process is also more complicated. Summary of the Invention

[0005] The main objective of the present application is to provide a collecting tube and a heat exchanger having the same, in order to solve the technical problem of complicated installation of a two-passage or multi-passage heat exchanger in the prior art.

[0006] In order to achieve the above object, according to one aspect of the present application, there is provided a collecting tube including a housing having a plurality of collecting channels, the plurality of collecting channels being spaced apart, the housing further being provided with a plurality of spaced apart connecting portions, the plurality of connecting portions being arranged in one-to-one correspondence with the plurality of collecting channels, each connecting portion being connected to a corresponding collecting channel, and the connecting portions being used to connect to a heat exchange flat tube.

[0007] Furthermore, each connection portion includes a plurality of connection ports, and the plurality of connection ports are provided at intervals along the extension direction of the housing.

[0008] Furthermore, the multiple connection ports of one connection portion and the multiple connection ports of the other connection portion are provided offset from each other along the extending direction of the housing.

[0009] Further, the housing includes a first plate and a second plate, the first plate is provided with a plurality of opening grooves, the plurality of opening grooves are spaced apart, and the plurality of connection portions are all provided on the second plate, the second plate is provided on the first plate and is located at the openings of the plurality of opening grooves so that a plurality of collection channels are formed by being surrounded by the first plate and the second plate.

[0010] Furthermore, the second plate has a flat plate structure.

[0011] Furthermore, the first plate body includes a plurality of arc-shaped plates, which are connected together.

[0012] Additionally, the housing is a one-piece construction.

[0013] Furthermore, the connection port has a rod-like structure, and the extending direction of the connection port is perpendicular to the extending direction of the housing.

[0014] According to another aspect of the present application, there is provided a heat exchanger including a heat exchange tube assembly and a collector tube, the collector tube being the collector tube provided above connected to the heat exchange tube assembly.

[0015] Further, the heat exchange tube assembly includes a first heat exchange flat tube, the first heat exchange flat tube including a first communication segment, a main body segment and a second communication segment, which are connected in sequence, the first communication segment being provided at a first end of the main body segment and located in a central portion of the first end, the second communication segment being provided at a second end of the main body segment and located in a central portion of the second end, and both the first communication segment and the second communication segment being used to communicate with the collecting channel of the collecting tube.

[0016] Further, the collecting tube has a first collecting channel, a second collecting channel and a third collecting channel, the first collecting channel is disposed between the second collecting channel and the third collecting channel, and the heat exchange tube assembly further includes a second heat exchange flat tube and a third heat exchange flat tube, the first heat exchange flat tube is connected to the first collecting channel, the second heat exchange flat tube is connected to the second collecting channel, and the third heat exchange flat tube is connected to the third collecting channel.

[0017] By applying the technical aspects of the present application, a dual-flow or multi-flow path can be realized by simply providing one collecting channel at each end of the heat exchange tube assembly during installation, thereby reducing the number of collecting tubes required for the heat exchanger, simplifying the installation procedure, and making the installation easier. Therefore, the technical aspects provided by the present application can solve the technical problem of the complicated installation of dual-flow or multi-flow heat exchangers in the prior art. [Brief description of the drawings]

[0018] The drawings in the specification that form a part of this application are intended to provide a further understanding of the application, and the schematic examples and their explanations are intended to interpret the application and are not intended to unduly limit the application.

[0019] [Figure 1] FIG. 1 shows a schematic diagram of a collection tube having two collection channels provided by an embodiment of the present application. [Diagram 2] FIG. 2 shows an exploded view of a two-passage heat exchanger with a second heat exchange flat tube eccentric to the same side provided by an embodiment of the present application. [Diagram 3] FIG. 2 shows a schematic diagram of a second heat exchange flat tube provided by an embodiment of the present application, the second heat exchange flat tube being eccentric to the same side. [Figure 4] FIG. 2 shows an exploded view of a two-passage heat exchanger having an eccentric second heat exchange flat tube on the opposite side provided by an embodiment of the present application. [Diagram 5] FIG. 2 shows a schematic diagram of a second heat exchange flat tube provided in an embodiment of the present application, the second heat exchange flat tube being eccentric to the opposite side. [Figure 6]FIG. 1 shows a schematic diagram of a heat exchanger provided by an embodiment of the present application. [Figure 7] FIG. 1 shows a schematic diagram of a V-shaped heat exchanger provided by an embodiment of the present application. [Figure 8] FIG. 1 shows a schematic diagram of a collection tube having three collection channels provided by an embodiment of the present application. [Figure 9] 1 shows a schematic diagram of a first heat exchange flat tube provided by an embodiment of the present application. [Figure 10] FIG. 2 shows an exploded view of a three-way heat exchanger with a second heat exchange flat tube eccentric to the same side provided by an embodiment of the present application. [Figure 11] FIG. 2 shows an exploded view of a three-way heat exchanger having an eccentric second heat exchange flat tube on the opposite side provided by an embodiment of the present application.

[0020] Here, the above drawings include the following reference numbers: 10 housing, 11 collecting channel, 12 connection portion, 121 connection port, 13 first plate body, 14 second plate body, 20 first heat exchange flat tube, 21 first communication segment, 22 main body segment, 23 second communication segment, 30 second heat exchange flat tube, 40 third heat exchange flat tube. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0021] In addition, unless contradictory, the embodiments and features in the embodiments in the present application can be combined with each other. Hereinafter, the present application will be described in detail in conjunction with the embodiments with reference to the drawings.

[0022] As shown in Figs. 1 to 11, a first embodiment of the present application provides a collecting tube including a housing 10 having a plurality of collecting channels 11, the plurality of collecting channels 11 being spaced apart. Here, the housing 10 is further provided with a plurality of connecting portions 12 spaced apart. The plurality of connecting portions 12 are provided in one-to-one correspondence with the plurality of collecting channels 11, each connecting portion 12 is connected to the corresponding collecting channel 11, and the connecting portion 12 is used to connect to a heat exchange flat tube. Specifically, the "plurality" in this embodiment includes two or more. The collecting tube in this embodiment is not only applicable to a flat plate heat exchanger, but also to a V-shaped heat exchanger.

[0023] When the collecting tube provided by this embodiment is used, a plurality of collecting channels 11 are provided in the housing 10, and each collecting channel 11 is provided with a corresponding connecting part 12, so that the collecting channels 11 can communicate with the corresponding collecting channels 11 through the connecting parts 12. During installation, a two-flow path or multi-flow path can be realized by simply providing one collecting channel 11 on each end of the heat exchange tube assembly, thereby reducing the number of collecting tubes required for the heat exchanger, simplifying the installation procedure, and making the installation easier. Therefore, the collecting tube provided by this embodiment can solve the technical problem of the complicated installation of a two-flow path or multi-flow path heat exchanger in the prior art.

[0024] Specifically, in this embodiment, each connection portion 12 includes a plurality of connection ports 121, which are spaced apart along the extension direction of the housing 10 so as to facilitate connection to a plurality of heat exchange tubes therethrough.

[0025] In this embodiment, the multiple connection ports 121 of one connection part 12 and the multiple connection ports 121 of the other connection part 12 are staggered along the extending direction of the housing 10. By adopting such a structural installation, the multiple heat exchange tubes are staggered to prevent them from interfering with each other, which is advantageous in terms of structural layout.

[0026] Specifically, the housing 10 in this embodiment includes a first plate 13 and a second plate 14, and the first plate 13 is provided with a plurality of opening grooves, which are spaced apart from one another. The plurality of connection parts 12 are all provided on the second plate 14, which is provided on the first plate 13 and located at the openings of the plurality of opening grooves, such that the first plate 13 and the second plate 14 are surrounded to form a plurality of collecting channels 11. Adopting such a structural installation makes the structure simple and easy to manufacture.

[0027] In this embodiment, the second plate 14 is a flat plate structure, which can easily connect with the heat exchange tube, avoid the interference of the second plate 14 with the heat exchange tube, and optimize the layout of the structure.

[0028] Specifically, the first plate 13 in this embodiment includes a plurality of arc-shaped plates, which are connected together. By adopting this structure, a plurality of arc-shaped opening grooves can be easily formed by the plurality of arc-shaped plates, so that the collecting channel 11 is surrounded. Specifically, when the heat exchanger is a two-passage heat exchanger, the first plate 13 includes two arc-shaped plates, that is, the number of the arc-shaped plates is equal to the number of the passages of the heat exchanger. Specifically, when it is a two-passage heat exchanger, the collecting tube can have a B-type structure, and one end of the heat exchange tube can be provided with a collecting tube, and the other end of the heat exchange tube can be provided with a normal collecting tube structure.

[0029] Preferably, housing 10 in this embodiment is of one-piece construction, thus facilitating manufacture.

[0030] In this embodiment, the connection port 121 has a rod-shaped structure, and the extension direction of the connection port 121 is perpendicular to the extension direction of the housing 10. By adopting such a structure, the heat exchange tube and the flow collector tube can be easily connected, and the communication area of ​​the connection part between the flow collector tube and the heat exchange tube is ensured, while at the same time, the height of the connection port 121 is made as low as possible, making it easy to increase the number of connection ports 121 in the housing 10, and ensuring that the housing 10 can be connected to a plurality of heat exchange tubes.

[0031] Another embodiment of the present application provides a heat exchanger including a heat exchange tube assembly and a collector tube, the collector tube being the above provided collector tube connected to the heat exchange tube assembly.

[0032] Specifically, the heat exchange tube assembly in this embodiment includes a first heat exchange flat tube 20, which includes a first communication segment 21, a main body segment 22, and a second communication segment 23, which are connected in sequence, the first communication segment 21 is provided at a first end of the main body segment 22 and located in the middle of the first end, the second communication segment 23 is provided at a second end of the main body segment 22 and located in the middle of the second end, and the first communication segment 21 and the second communication segment 23 are both used to communicate with the collection channel 11 of the collection tube. By adopting the structure of the first heat exchange flat tube 20 in this embodiment, the layout and the throttling structure of the first communication segment 21 and the second communication segment 23 can be optimized to avoid the first communication segment 21 and the second communication segment 23 from interfering with other structures of the heat exchanger.

[0033] In this embodiment, the collecting tube is provided with a first collecting channel, a second collecting channel, and a third collecting channel, and the first collecting channel is provided between the second collecting channel and the third collecting channel. The heat exchange tube assembly further includes a second heat exchange flat tube 30 and a third heat exchange flat tube 40, and the first heat exchange flat tube 20 communicates with the first collecting channel, the second heat exchange flat tube 30 communicates with the second collecting channel, and the third heat exchange flat tube 40 communicates with the third collecting channel. Specifically, the multiple connection ports 121 of one connecting portion 12 and the multiple connection ports 121 of the other connecting portion 12 are offset from each other, so that the first heat exchange flat tube 20, the second heat exchange flat tube 30, and the third heat exchange flat tube 40 are spaced apart along the extension direction of the housing 10. Specifically, in this embodiment, the first heat exchange flat tube 20 is located between the second heat exchange flat tube 30 and the third heat exchange flat tube 40, which is advantageous for optimizing the layout of the spatial structure. The second heat exchange flat tube 30 and the third heat exchange flat tube 40 in this embodiment have the same structure, and both use an eccentrically drawn structure so as to easily optimize the layout of the structure.

[0034] Specifically, in this embodiment, the first heat exchange flat tube 20, the second heat exchange flat tube 30 and the third heat exchange flat tube 40 form a heat exchange flat tube group, and the first heat exchange flat tube 20 corresponds to the first connection port 121, the second connection port 121 and the third connection port 121, and the first connection port 121, the second connection port 121 and the third connection port 121 are arranged at intervals in a stepped manner.

[0035] Specifically, in this embodiment, the second heat exchange flat tube 30 is provided at both ends with a first eccentric throttle structure and a second eccentric throttle structure, both of which are used to connect to the flow collecting tube. Here, the first eccentric throttle structure and the second eccentric throttle structure are both biased to one side of the second heat exchange flat tube 30, and the second heat exchange flat tube 30 using such a structure is called the second heat exchange flat tube 30 eccentric to the same side. Alternatively, the first eccentric throttle structure is biased to one side of the second heat exchange flat tube 30, and the second eccentric throttle structure is biased to the other side of the heat exchange flat tube, and the second heat exchange flat tube 30 using such a structure is called the second heat exchange flat tube 30 eccentric to the opposite side.

[0036] Specifically, when the heat exchanger in this embodiment has a two-flow path structure, the flow direction of the two-flow path structure differs depending on the structure of the second heat exchange flat tubes 30 used. When the second heat exchange flat tubes 30 eccentric to the same side are used, the liquid flows in from the same side and flows out from the same side, and when the second heat exchange flat tubes 30 eccentric to the opposite side are used, the liquid flows in from one side and flows out from the other side.

[0037] When the heat exchanger in this embodiment has a three-flow path structure, the flow directions of the different circuits of the three-flow path structure differ depending on the structure of the second heat exchange flat tube 30 used. Specifically, the structures of the second heat exchange flat tube 30 and the third heat exchange flat tube 40 are the same, and when the second heat exchange flat tube 30 eccentric to the same side is used, the liquid in the second heat exchange flat tube 30 and the third heat exchange flat tube 40 flows in from the same side and flows out from the same side, and when the second heat exchange flat tube 30 eccentric to the opposite side is used, the liquid in the second heat exchange flat tube 30 and the third heat exchange flat tube 40 flows in from one side and flows out from the other side.

[0038] As can be seen from the above description, the above embodiments of the present application achieve the following technical effects: reduce the number of collecting tubes and simplify the installation process of the heat exchanger;

[0039] It should be noted that the terminology used herein is for the purpose of describing specific embodiments only and is not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and further, when the terms "comprise" and / or "comprise" are used herein, it is to be understood that features, steps, operations, devices, assemblies, and / or combinations thereof are present.

[0040] Unless otherwise specifically described, the relative arrangement of the components and steps, the formulas and values ​​described in these embodiments do not limit the scope of the present application. At the same time, it should be understood that for convenience of description, the dimensions of each part shown in the drawings are not drawn in actual proportion. Detailed descriptions of techniques, methods and equipment already known to those skilled in the art may be omitted, but the techniques, methods and equipment should be considered as part of the approved specification, as necessary. In all examples shown and described herein, any specific values ​​should be interpreted as being merely illustrative and not limiting. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar symbols and letters represent similar things in the following drawings, so that once something is defined in one drawing, there is no need to further describe it in the subsequent drawings.

[0041] In the description of this application, orientations or positional relationships expressed by orientation terms such as "front, back, up, down, left, right", "lateral, longitudinal, vertical, horizontal", "top, bottom", etc. are generally based on the orientations or positional relationships shown in the drawings, but this is merely for the ease and simplicity of the description of this application, and unless otherwise stated, these orientation terms do not indicate or imply that the devices or elements shown necessarily have a specific orientation or are constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of this application, and orientation terms such as "inside, outside" are inside and outside with respect to the contour of each member itself.

[0042] For ease of description, spatially relative terms such as "above," "upper," "on top of," "above," and the like may be used herein to describe the spatial location of one device or feature relative to another device or feature as depicted in the figures. It should be understood that the spatially relative terms are intended to encompass different orientations during use or operation other than the orientation depicted in the figures of the device. For example, if a device in the figures is turned upside down, a device described as "above other devices or structures" or "on top of other devices or structures" would then be positioned "below other devices or structures" or "below other devices or structures." Thus, the exemplary term "above" can include two orientations: "above" and "below." The device can also be positioned in other different ways (rotated 90 degrees or positioned in other orientations) and a corresponding interpretation made of the spatially relative descriptions used herein.

[0043] It should be further explained that the use of terms such as "first", "second", etc. to define parts is merely intended to distinguish corresponding parts, and unless otherwise specified, the above terms have no special meaning and should not be understood as limiting the scope of protection of the present application.

[0044] The above is only a preferred embodiment of the present application, and is not intended to limit the present application. For those skilled in the art, the present application may be modified and changed in various ways. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. The present invention includes a housing (10) having a plurality of collecting channels (11) provided therein, the plurality of collecting channels (11) being spaced apart from one another; The housing (10) is further provided with a plurality of connection portions (12) spaced apart from each other, the plurality of connection portions (12) being provided in one-to-one correspondence with the plurality of collecting channels (11), each of the connection portions (12) communicating with a corresponding one of the collecting channels (11), and the connection portions (12) being used to communicate with heat exchange flat tubes; The heat exchange flat tube has an eccentrically drawn structure biased to one side, Each of the connection portions (12) includes a plurality of connection ports (121), the plurality of connection ports (121) being spaced apart along an extension direction of the housing (10); A plurality of the heat exchange flat tubes are provided at intervals along an extension direction of the housing (10), Along the extension direction of the housing (10), the plurality of connection ports (121) of one of the connection parts (12) and the plurality of connection ports (121) of the other connection part (12) are provided in a shifted manner, a heat exchange tube assembly and a flow collector tube; The flow collecting tube is connected to the heat exchange tube assembly, The heat exchange tube assembly includes a first heat exchange flat tube (20), the first heat exchange flat tube (20) includes a first communication segment (21), a main body segment (22) and a second communication segment (23) that are connected in sequence, the first communication segment (21) is provided at a first end of the main body segment (22) and is located in a middle portion of the first end, the second communication segment (23) is provided at a second end of the main body segment (22) and is located in a middle portion of the second end, and both the first communication segment (21) and the second communication segment (23) are used to connect to a collecting channel (11) of the collecting tube.

2. The housing (10) includes a first plate (13) and a second plate (14), The first plate (13) is provided with a plurality of opening grooves, the plurality of opening grooves being provided at intervals; 2. The heat exchanger according to claim 1, wherein the plurality of connection portions (12) are all provided on the second plate (14), the second plate (14) is provided on the first plate (13) so that the plurality of collecting channels (11) are formed by being surrounded by the first plate (13) and the second plate (14), and are positioned at the openings of the plurality of open grooves.

3. 3. The heat exchanger of claim 2, wherein the second plate (14) is a flat plate structure.

4. The heat exchanger according to claim 2, wherein the first plate body (13) includes a plurality of arc-shaped plates, the plurality of arc-shaped plates being connected together.

5. 5. A heat exchanger as claimed in any one of claims 1 to 4, wherein the housing (10) is of one-piece construction.

6. 2. The heat exchanger according to claim 1, wherein the connection port (121) has a rod-like structure, and the extension direction of the connection port (121) is perpendicular to the extension direction of the housing (10).

7. 2. The heat exchanger of claim 1, wherein the collecting tube has a first collecting channel, a second collecting channel, and a third collecting channel, the first collecting channel being provided between the second collecting channel and the third collecting channel, the heat exchange tube assembly further includes a second heat exchange flat tube (30) and a third heat exchange flat tube (40), the first heat exchange flat tube (20) communicating with the first collecting channel, the second heat exchange flat tube (30) communicating with the second collecting channel, and the third heat exchange flat tube (40) communicating with the third collecting channel.

Citation Information

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