Repeated moment generator
The synchronized eccentric weight rotors in the repetitive moment generation device address vibration and noise issues in fatigue testing machines, resulting in a smaller and lighter equipment design.
Patent Information
- Application Number
- JP2022514111
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-04-08
- Filing Date
- 2021-04-07
- Publication Date
- 2024-12-23
- Estimated Expiration
- 2041-04-07
AI Technical Summary
Conventional fatigue testing machines generate large vibrations and noise due to centrifugal forces from eccentric weights, requiring heavy foundations and resulting in large, cumbersome equipment.
A repetitive moment generation device with synchronized eccentric weight rotors, where centrifugal forces cancel each other out, reducing vibrations and noise, allowing for a smaller and lighter design.
The device achieves reduced size, weight, and noise, eliminating the need for heavy foundations and enabling compact, efficient fatigue testing.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a repeating moment generating device that can be used as a means for applying a repeating moment to a test specimen in a fatigue testing machine that tests the fatigue strength characteristics of a material by applying a repeating moment to the test specimen. [Background technology]
[0002] As a means for generating repeated moments in a conventional torsional fatigue testing machine, the inventors have proposed in Patent Document 1 that "for example, a mechanism combining an eccentric cam rotated by an inverter motor with a beam member or a link mechanism can be adopted."
[0003] On the other hand, although different from a torsional fatigue testing machine, examples of prior art related to the present invention include the “vibration fatigue testing machine” described in Patent Document 2 and the “fatigue testing machine” described in Patent Document 3.
[0004] The "vibration fatigue testing machine" described in Patent Document 2 has a mechanism for "generating vibrations by rotating an unbalanced pendulum with a motor, thereby applying a load to a sample attached to a sample holder." Meanwhile, the "fatigue testing machine" described in Cited Document 3 has a function for "transmitting vibrations generated in a direction perpendicular to the axis of rotation to a test piece when an eccentric weight is rotated around the axis of rotation, thereby repeatedly applying a load to the test piece." [Prior art documents] [Patent documents]
[0005] [Patent Document 1] JP 2011-64508 A [Patent Document 2] Japanese Patent Application Publication No. 6-337233 [Patent Document 3] Japanese Utility Model Application Publication No. 58-163855 Summary of the Invention [Problem to be solved by the invention]
[0006] In the conventional fatigue testing machines described in Patent Documents 1 to 3, etc., a mechanism is used to generate repeated moments or axial vibrations in the shaft by rotating an eccentric weight using a member connected to the test piece as a means for repeatedly applying a torsional load or axial load to the test piece. However, during testing, centrifugal forces generated by the rotation of the eccentric weight repeatedly act on the fatigue testing machine in all directions, up and down, left and right, generating relatively large vibrations and noise.
[0007] Therefore, for example, in the case of a general-purpose fatigue testing machine with a moment capacity of about 50 Nm, it is necessary to fix the fatigue testing machine on a heavy foundation (e.g., a concrete block) to forcibly suppress vibration. As a result, the fatigue testing machines actually used are large and heavy, weighing about 1 ton.
[0008] SUMMARY OF THE PRESENT EMBODIMENT An object of the present invention is to provide a repeating moment generating device capable of realizing a fatigue testing machine that is compact, lightweight and quiet. [Means for solving the problem]
[0009] The repetitive moment generating device according to the present invention comprises: a main shaft for transmitting repeated torsional moment, two main bearing members for rotatably holding the main shaft, two lever members attached to the main shaft at positions spaced apart in the axial direction of the main shaft so as to be perpendicular to the axis of the main shaft, and a main eccentric weight rotor provided on a shaft body rotatably supported by the lever members so as to be parallel to the main shaft at positions symmetrical with respect to the main shaft in a region where the lever members face each other; a sub-eccentric weight rotor provided between two pairs of sub-bearing members provided on a member continuous with the main bearing member, the sub-eccentric weight rotor being rotatable about a shaft body parallel to the main shaft; a driving means for synchronously rotating the two main eccentric weight rotors and the two sub eccentric weight rotors, The eccentric directions of the centers of gravity of the two main eccentric weight rotors are different from each other by 180 degrees around their respective axes, The eccentric directions of the centers of gravity of the two sub-eccentric weight rotors are different from each other by 180 degrees around their respective axes, Furthermore, the eccentric direction of the center of gravity of one of the main eccentric weight rotors and the eccentric direction of the center of gravity of the sub eccentric weight rotor located on the same side as the main eccentric weight rotor with respect to the main shaft are different from each other by 180 degrees around their respective axis centers.
[0010] In the repeating moment generating device, it is desirable that the two centrifugal forces generated by rotation of the two main eccentric weight rotors have the same magnitude and act in directions opposite to each other by 180 degrees, and that the two centrifugal forces generated by rotation of the two sub eccentric weight rotors have the same magnitude and act in directions opposite to each other by 180 degrees.
[0011] In the repeating moment generating device, it is desirable that a couple defined by the product of two centrifugal forces generated by rotation of the two main eccentric weight rotors and the distance between the lines of action of the two centrifugal forces, and a couple defined by the product of two centrifugal forces generated by rotation of the two sub eccentric weight rotors and the distance between the lines of action of the two centrifugal forces, have the same magnitude and opposite rotational directions.
[0012] In the repeating moment generating device, the two main bearing members and two pairs of auxiliary bearing members can be mounted on a table member so that the axis of the shaft of the main eccentric weight rotor and the axis of the shaft of the auxiliary eccentric weight rotor are parallel to each other.
[0013] The repeating moment generating device may also be provided with the following configuration requirements, which makes it possible to simplify and compact the device. (1) The distance between the rotation centers of the two main eccentric weight rotors and the distance between the rotation centers of the two sub eccentric weight rotors are made the same. (2) The two main bearing members are provided upright on a table, and the two auxiliary bearing members are provided hanging down from the underside of the table. (3) The rotation centers of the two main eccentric weight rotors and the rotation centers of the two sub eccentric weight rotors are arranged to be located at the four vertices of an imaginary rectangle or an imaginary square. (4) The two main eccentric weight rotors and the two sub eccentric weight rotors are arranged so that their rotational surfaces are positioned on the same imaginary plane. (5) The main eccentric weight rotor and the sub eccentric weight rotor have the same shape, structure and size. Effect of the Invention
[0014] According to the present invention, it is possible to provide a repeating moment generating device that can realize a smaller, lighter and quieter fatigue testing machine. [Brief description of the drawings]
[0015] [Figure 1] 1 is a partially omitted perspective view showing a repeating moment generating device according to an embodiment of the present invention; [Diagram 2] FIG. 2 is an enlarged, partially omitted perspective view showing the vicinity of a main shaft of the repeating moment generating device shown in FIG. 1. [Diagram 3] 2 is a partially omitted explanatory view showing a rotating state of a main eccentric weight rotor and a sub eccentric weight rotor in the repeating moment generating device shown in FIG. 1. [Figure 4] 2 is a partially omitted explanatory view showing a rotating state of a main eccentric weight rotor and a sub eccentric weight rotor in the repeating moment generating device shown in FIG. 1. [Diagram 5] 2 is a partially omitted explanatory view showing a rotating state of a main eccentric weight rotor and a sub eccentric weight rotor in the repeating moment generating device shown in FIG. 1. [Figure 6] 2 is a partially omitted explanatory view showing a rotating state of a main eccentric weight rotor and a sub eccentric weight rotor in the repeating moment generating device shown in FIG. 1. [Figure 7]5 is a partially omitted explanatory diagram showing the canceling action of the unbalanced forces in the state shown in FIG. 4. [Figure 8] FIG. 11 is a partially omitted perspective view showing a repetitive moment generating device according to another embodiment. [Figure 9] FIG. 9 is a partially enlarged view of FIG. 8. [Figure 10] FIG. 9 is a plan view, with some parts omitted, of the repeating moment generating device shown in FIG. 8. [Figure 11] FIG. 11 is a partially omitted plan view showing a repetitive moment generating device according to another embodiment. [Figure 12] FIG. 17 is a partially omitted perspective view showing a forward / reverse fine rotation elastic bearing used in the repeating moment generating device shown in FIG. 16. [Figure 13] 13 is a partially omitted front view of the forward / reverse fine rotation elastic bearing as seen from the direction of the arrow A in FIG. 12. [Figure 14] 13 is a partially omitted side view of the forward / reverse fine rotation elastic bearing as seen from the direction of the arrow B in FIG. 12. [Figure 15] 13 is a partially omitted plan view of the forward / reverse fine rotation elastic bearing as seen from the direction of the arrow C in FIG. 12. [Figure 16] 13 is a partially omitted perspective view of a repeating moment generating device using the forward / reverse fine rotation elastic bearing shown in FIG. 12. [Figure 17] FIG. 17 is a partially enlarged view of the repeating moment generating device shown in FIG. 16. [Figure 18] FIG. 11 is a partially omitted perspective view showing a forward / reverse fine-motion elastic rotation bearing according to another embodiment. [Figure 19] 19 is a partially omitted front view of the forward / reverse fine rotation elastic bearing shown in FIG. 18. [Figure 20] FIG. 11 is a partially omitted perspective view showing a forward / reverse fine-motion elastic rotation bearing according to another embodiment. [Figure 21] 21 is a partially omitted front view of the forward / reverse fine rotation elastic bearing shown in FIG. 20. [Figure 22] FIG. 11 is a partially omitted perspective view showing a forward / reverse fine-motion elastic rotation bearing according to another embodiment. [Diagram 23] 23 is a partially omitted front view of the forward / reverse fine rotation elastic bearing shown in FIG. 22. [Figure 24] FIG. 11 is a partially omitted perspective view showing a forward / reverse fine-motion elastic rotation bearing according to another embodiment. [Diagram 25] 25 is a partially omitted front view of the fine-motion rotation elastic bearing shown in FIG. 24. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0016] Hereinafter, a repeating moment generating device 100 according to an embodiment of the present invention will be described with reference to Figures 1 to 7. In Figures 1 to 7, some of the components such as the table 24 and the support member 25 are shown as transparent in order to improve visibility. Also, the reference characters in the explanatory text in paragraphs
[0016] to
[0052] correspond only to the reference characters shown in Figures 1 to 7, respectively, and do not correspond to the reference characters shown in any drawings other than Figures 1 to 7.
[0017] First, the structure, functions, etc. of a repetitive moment generating device 100 according to this embodiment will be described with reference to Figures 1 and 2. As shown in Figure 1, the repetitive moment generating device 100 includes a main shaft 1 for transmitting a repetitive moment, main bearing members 2a, 2b provided upright at a predetermined distance on the upper surface of a table 24 for rotatably holding the main shaft 1, a pair of lever members 3a, 3b attached to the main shaft 1 at positions spaced apart in the direction of the axis 1c of the main shaft 1 and perpendicular to the main shaft 1, shaft bodies 4, 5 provided rotatably about axes 4c, 5c (see Figure 2) parallel to the main shaft 1 at positions symmetrical with respect to the main shaft 1 in a region where the lever members 3a, 3b face each other, and main eccentric weight rotors 6, 7 provided rotatably together with the shaft bodies 4, 5 about the axes 4c, 5c.
[0018] The table 24 is a rectangular flat member, and is kept horizontal by four support members 25 arranged on the underside of its four corners 24c. The support members 25 have an L-shaped horizontal cross section, and a bottom plate 25b is provided on the underside. The four corners 24c of the table 24 are respectively placed and fixed on the upper surfaces 25a of the four support members 25, and a rectangular flat under-table 26 is arranged on the bottom plates 25b located at the four locations.
[0019] A plurality of sub-bearing members 8a, 8b, 9a, 9b are provided hanging down from the underside of table 24, which is a member continuous with main bearing members 2a, 2b, and a shaft body 10 having an axis 10c (see FIG. 3) parallel to main shaft 1 is disposed between opposing sub-bearing members 8a, 8b so as to be rotatable about axis 10c, and a shaft body 11 having an axis 11c parallel to main shaft 1 is disposed between opposing sub-bearing members 9a, 9b so as to be rotatable about axis 11c. Sub-eccentric weight rotor 12 is rotatable together with shaft body 10, and sub-eccentric weight rotor 13 is rotatable together with shaft body 11.
[0020] Since the main eccentric weight rotors 6, 7 and the sub eccentric weight rotors 12, 13 have the same size, structure, function, etc., the following will explain the main eccentric weight rotor 7. As shown in Fig. 2, the main eccentric weight rotor 7 has a cylindrical expanded diameter portion 7b formed in a part of the shaft body 5, and a weight member 7c attached to penetrate the expanded diameter portion 7b in a direction perpendicular to the axis 5c.
[0021] The weight member 7c includes a bolt member 7e screwed through the enlarged diameter portion 7b, a weight 7g attached to an end of the bolt member 7e, and a lock nut 7d screwed onto the bolt member 7e to lock the bolt member 7e to the enlarged diameter portion 7b. A male thread is formed on the outer periphery of the bolt member 7e, and a short cylindrical stopper portion 7f with a larger diameter than the male thread is provided on the opposite end of the weight member 7c.
[0022] The bolt member 7e having a male thread on its outer periphery is screwed into the enlarged diameter portion 7b having a female threaded hole (corresponding to the female threaded hole 6h in Figure 2) while passing through it. By rotating the bolt member 7e around its axis and moving it in the longitudinal direction to change the distance between the weight 7g and the axis 5c of the shaft 5, the center of gravity 7G (see Figure 3) of the weight member 7c can be eccentric in a direction away from the axis 5c.
[0023] In a state in which the center of gravity 7G of the weight member 7c is eccentric from the axis 5c, when the main eccentric weight rotor 7 rotates with the rotation of the shaft body 5 which is rotated by the driving force of the motor 14, as described below, the weight member 7c also rotates about the axis 5c, and a centrifugal force 7a of a magnitude determined by the amount of eccentricity of the center of gravity 7G and the rotation speed is generated in the axial direction of the bolt member 7e. Since the direction in which this centrifugal force 7a acts rotates about the axis 5c, a force that changes up and down and left and right with the rotation is transmitted to the shaft body 5 and the members connected to the shaft body 5. The main eccentric weight rotor 6 and the sub eccentric weight rotors 12 and 13 have the same function as the main eccentric weight rotor 7.
[0024] As driving means for synchronously rotating the two main eccentric weight rotors 6, 7 and the two sub eccentric weight rotors 12, 13, a motor 14, medium tamming pulleys 15, 16, large tamming pulleys 17, 18, small tamming pulleys 19a, 19b, 20a, 20b, and tamming belts 21, 22, 23 are provided.
[0025] A middle tamping pulley 15 and a large tamping pulley 17 are attached to the rotating shaft 14a of the motor 14, and a middle tamping pulley 16 and a large tamping pulley 18 are attached to the main shaft 1 via bearings. The rotating shaft 14a of the motor 14 is parallel to the main shaft 1, the middle tamping pulley 15 and the large tamping pulley 17 on the motor 14 side are located directly below the middle tamping pulley 16 and the large tamping pulley 18 on the main shaft 1 side, and the middle tamping pulleys 15, 16 and the large tamping pulleys 17, 18 are arranged facing each other so as to be in series in the vertical direction.
[0026] Small tamping pulleys 19a, 19b are attached to shafts 4, 5, and small tamping pulleys 20a, 20b are attached to shafts 10, 11. The small tamping pulleys 19a, 19b are arranged in series with large tamping pulley 18 in between, and the small tamping pulleys 20a, 20b are arranged in series with large tamping pulley 17 in between. The sizes (outer diameters) of the small tamping pulleys 19a, 19b, 20a, 20b are the same as each other, the sizes (outer diameters) of the intermediate tamping pulleys 15, 16 are also the same as each other, and the sizes (outer diameters) of the large tamping pulleys 17, 18 are also the same as each other.
[0027] The intermediate tamping pulleys 15 and 16 are connected by a tamming belt 21, the small tamping pulleys 19a and 19b and the large tamping pulley 18 are connected by a tamming belt 22, and the small tamping pulleys 20a and 20b and the large tamping pulley 17 are connected by a tamming belt 23.
[0028] When motor 14 is operated, large tamping pulley 17 and intermediate tamping pulley 15, which are integrally attached to rotating shaft 14a, rotate in the same direction at the same rotation speed, and the rotation of intermediate tamping pulley 15 is transmitted to intermediate tamping pulley 16 via tamping belt 21, so that intermediate tamping pulleys 15, 16 rotate in the same direction at the same rotation speed as rotating shaft 14a of motor 14. The rotation of intermediate tamping pulley 16 is transmitted to large tamping pulley 18, which is integral with intermediate tamping pulley 15, via main shaft 1, so that large tamping pulleys 17, 18 rotate in the same direction at the same rotation speed.
[0029] The rotation of large tamping pulley 17 is transmitted to small tamping pulleys 20a, 20b via tamming belt 23, and the rotation of large tamping pulley 18 is transmitted to small tamping pulleys 20a, 20b via tamming belt 22, so that shafts 4, 5, 10, and 11, to which small tamping pulleys 19a, 19b, 20a, and 20b are respectively attached, rotate in the same direction at the same rotational speed.
[0030] 3, the two main eccentric weight rotors 6, 7 and the two sub eccentric weight rotors 12, 13 rotate synchronously in the same direction at the same rotation speed. In the repeating moment generator 100, the rotation center lines of the two main eccentric weight rotors 6, 7 are coincident with the shaft centers 4c, 5c of the shafts 4, 5, respectively, and the rotation center lines of the two sub eccentric weight rotors 12, 13 are coincident with the shaft centers 10c, 11c of the shafts 10, 11, respectively.
[0031] In the repeating moment generator 100 shown in Fig. 1, as shown in Fig. 3, the two main eccentric weight rotors 6, 7 are arranged such that the eccentric directions (directions of centrifugal forces 6a, 7a) of their respective centers of gravity 6G, 7G are different from each other by 180 degrees around the axes 4c, 5c of the respective shafts 4, 5. In addition, the two sub-eccentric weight rotors 12, 13 are arranged such that the eccentric directions (directions of centrifugal forces 12a, 13a) of their centers of gravity 12G, 13G are different from each other by 180 degrees around the axes 10c, 11c of the respective shafts 10, 11. Furthermore, the eccentric direction (direction of centrifugal force 6a) of one main eccentric weight rotor 6 and the eccentric direction (direction of centrifugal force 12a) of the sub-weight rotor 12 located on the same side of the main shaft 1 as the main eccentric weight rotor 6 are arranged such that they are different from each other by 180 degrees around the axes 4c, 10c of the respective shafts 4, 10.
[0032] Next, the actions and effects of the two main eccentric weight rotors 6, 7 and the two sub eccentric weight rotors 12, 13 in the repetitive moment generating device 100 shown in FIG. 1 will be described with reference to FIGS.
[0033] When the motor 14 is operated in the repeating moment generating device 100 shown in FIG. 1, the two main eccentric weight rotors 6, 7 and the two sub eccentric weight rotors 12, 13 each rotate clockwise (in the direction of arrow A) at the same rotation speed as shown in FIG.
[0034] 3 to 6 sequentially show, over time, the rotational states of the two main eccentric weight rotors 6, 7 and the two sub eccentric weight rotors 12, 13. The two main eccentric weight rotors 6, 7 rotate while maintaining a relationship in which the directions of their respective centrifugal forces 6a, 7a differ from each other by 180 degrees around the rotation center lines (shafts 4c, 5c), and the two sub eccentric weight rotors 12, 13 rotate while maintaining a relationship in which the directions of their respective centrifugal forces 12a, 13a differ from each other by 180 degrees around the rotation center lines (shafts 10c, 11c).
[0035] As shown in Figures 3 to 6, the two centrifugal forces 6a, 7a generated by the rotation of the two main eccentric weight rotors 6, 7 are of the same magnitude and act in opposite directions by 180 degrees, and the two centrifugal forces 12a, 13a generated by the rotation of the two sub eccentric weight rotors 12, 13 are of the same magnitude and act in opposite directions by 180 degrees.
[0036] In addition, a couple defined by the product of two centrifugal forces 6a, 7a generated by the rotation of the two main eccentric weight rotors 6, 7 and the distance between the lines of action of the two centrifugal forces 6a, 7a, and a couple defined by the product of two centrifugal forces 12a, 13a generated by the rotation of the two sub eccentric weight rotors 12, 13 and the distance between the lines of action of the two centrifugal forces 12a, 13a, have the same magnitude but opposite rotational directions.
[0037] Furthermore, the two main bearing members 2a, 2b and the two pairs of sub-bearing members 8a, 8b, 9a, 9b are arranged on a table 24 so that the axis centers 4c, 5c of the shafts 4, 5 of the main eccentric weight rotors 6, 7 and the axis centers 10c, 11c of the shafts 10, 11 of the sub eccentric weight rotors 12, 13 are parallel to each other.
[0038] The two main eccentric weight rotors 6, 7 rotate while maintaining a relationship in which the directions of their respective centrifugal forces 6a, 7a differ from each other by 180 degrees around the rotation center lines (axis centers 4c, 5c), and the two sub eccentric weight rotors 12, 13 rotate while maintaining a relationship in which the directions of their respective centrifugal forces 12a, 13a differ from each other by 180 degrees around the rotation center lines (axis centers 10c, 11c).
[0039] In addition, when the two main eccentric weight rotors 6, 7 and the two sub-eccentric weight rotors 12, 13 are rotating, the direction of the centrifugal force 6a of one of the main eccentric weight rotors 6 and the direction of the centrifugal force 12a of the sub-weight rotor 12 located on the same side of the main shaft 1 as the main eccentric weight rotor 6 maintain a relationship that differs by 180 degrees from each other around the respective rotation center lines (axles 4c, 10c).
[0040] The two main eccentric weight rotors 6, 7 rotate about their respective rotation centerlines (axial centers 4c, 5c), generating vibrations, which in turn vibrate both ends of the lever member 3b up and down via the shafts 4, 5, causing the lever member 3b to repeat fine seesaw motions about the axial center 1c of the main shaft 1, causing the main shaft 1 integrated with the lever member 3b to repeat fine forward and reverse rotations. Therefore, if a test piece (not shown) is set on the extension of the axial center 1c of the main shaft 1, a repeated load (repeated moment) can be applied to the test piece.
[0041] As shown in FIG. 7, when the main eccentric weight rotors 6, 7 and the sub eccentric weight rotors 12, 13 rotate with the same eccentricity and at the same rotation speed, centrifugal forces F, F, F, F of the same magnitude are generated on the shafts 4, 5, 10, 11, respectively.
[0042] If these centrifugal forces F are considered as being separated into two directional forces perpendicular to each other (horizontal component force Fh and vertical component force Fv), the horizontal component force Fh and vertical component force Fv in the main eccentric weight rotor 6 and the horizontal component force Fh and vertical component force Fv in the main eccentric weight rotor 7 have the same magnitude of force in the vertical and horizontal directions, respectively, but are directed 180 degrees in opposite directions, so the vertical and horizontal forces cancel each other out and the force balance condition is satisfied.
[0043] Similarly, the lateral force component Fh and the longitudinal force component Fv in the sub eccentric weight rotor 12, and the lateral force component Fh and the longitudinal force component Fv in the sub eccentric weight rotor 13 have the same magnitude in the longitudinal and lateral directions, respectively, but are directed 180 degrees in opposite directions. Therefore, the longitudinal and lateral forces cancel each other out, satisfying the force balance condition.
[0044] Therefore, all forces generated in the structure including the main eccentric weight rotors 6, 7 and the sub eccentric weight rotors 12, 13 shown in FIG. 7 always satisfy the force balance condition, and since the structure shown in FIG. 7 does not perform translational motion in any direction, a testing machine (not shown) connected to the structure shown in FIG. 7 also does not perform translational motion.
[0045] Of these lateral component forces Fh and vertical component forces Fv, the lateral component force Fh in the main eccentric weight rotors 6, 7 acts in the same axial direction and does not generate a couple. However, the vertical component force Fv has the same magnitude and is opposite in direction by 180 degrees and acts at a distance Lm between the shafts 4, 5. Therefore, a couple force (i.e., moment) having a magnitude Mm=Fv×Lm, which is defined as the product of the vertical component force Fv and the distance Lm, is generated. The moment Mm is transmitted through the main shaft 1 to act on a test piece (not shown) connected to the main shaft 1, and is further transmitted to the testing machine through a member (not shown) that fixes the test piece to the testing machine.
[0046] In addition, the lateral component force Fh in the sub-eccentric weight rotors 12, 13 acts in the same axial direction and therefore does not generate a couple. However, the vertical component force Fv has the same magnitude but is directed in an opposite direction by 180 degrees and acts at a distance Ls between the shafts 10, 11. Therefore, a couple force (i.e., moment) of magnitude Ms = Fv × Ls, which is defined as the product of the vertical component force Fv and the distance Ls, is generated. The moment Ms is transmitted to the table 24 through the sub-bearing members 8a, 8b, 9a, 9b that support the sub-eccentric weight rotors 12, 13, and is then transmitted to a testing machine (not shown) connected to the table 24.
[0047] The rotation axes of the moments Mm and Ms are parallel to each other, always have the same magnitude, and rotate in opposite directions, so the moments Mm and Ms are offset and the moment balance condition is satisfied. Therefore, the testing machine (not shown) does not rotate.
[0048] Furthermore, the canceling relationship between the centrifugal force and moment generated by the main eccentric weight rotors 6, 7 and the sub eccentric weight rotors 12, 13 is established regardless of the direction of the centrifugal force F (no matter what posture the main eccentric weight rotors 6, 7 and the sub eccentric weight rotors 12, 13 are in around the axes 4c, 5c, 10c, 11c), as shown in Figures 3 to 6.
[0049] In this way, the centrifugal force generated by the rotation of the main eccentric weight rotors 6, 7 and the sub eccentric weight rotors 12, 13 does not, in theory, cause translational or rotational motion in the testing machine, and the testing machine remains motionless during operation, thereby reducing vibration (theoretically eliminating vibration) and reducing noise.
[0050] Also, by realizing the reduction in vibration (theoretical elimination of vibration) and quietness described above, vibration control means, vibration isolation means, soundproofing means, etc. are not required, which makes it possible to realize a smaller repetitive moment generating device 100. Furthermore, since there is no need to increase the mass of the testing machine as in the past in order to suppress vibration, the weight of the testing machine can also be reduced.
[0051] Furthermore, as shown in Figs. 3 to 6, the repetitive moment generating device 100 has the following components, which makes it possible to realize a simplified and compact device. (1) The distance between the rotation centers of the two main eccentric weight rotors 6, 7 (the distance between the shaft centers 4c, 5c) is set to be the same as the distance between the rotation centers of the two sub eccentric weight rotors 12, 13 (the distance between the shaft centers 10c, 11c). (2) Two main bearing members 2a, 2b are provided upright on a table 24, and two pairs of sub-bearing members 8a, 8b, 9a, 9b are provided below the table 24 in a suspended state. (3) The rotation centers (shafts 4c, 5c) of the two main eccentric weight rotors 6, 7 and the rotation centers (shafts 10c, 11c) of the two sub eccentric weight rotors 12, 13 are arranged to be located at the four vertices of an imaginary rectangle R. (4) The two main eccentric weight rotors 6, 7 and the two sub eccentric weight rotors 12, 13 are arranged so that their rotational planes are positioned on the same imaginary plane. (5) The main eccentric weight rotors 6, 7 and the sub eccentric weight rotors 11, 12 have the same shape, structure, and size.
[0052] It should be noted that the repetitive moment generating device 100 described based on Figures 1 to 7 shows one example of a repetitive moment generating device according to the present invention, and the repetitive moment generating device according to the present invention is not limited to the repetitive moment generating device 100 described above.
[0053] Next, repetitive moment generating devices 100, 200 as other embodiments will be described with reference to Figures 8 to 11. In Figures 8 to 11, some of the components are shown as transparent to improve visibility. Also, the reference characters in the explanatory text in paragraphs
[0053] to
[0092] correspond only to the reference characters in Figures 8 to 11, respectively, and do not correspond to the reference characters in any drawings other than Figures 8 to 11.
[0054] First, the repetitive moment generating device 100 will be described with reference to Fig. 8 to Fig. 10. As shown in Fig. 8 and Fig. 9, the repetitive moment generating device 100 is used in a fatigue testing machine (not shown) that tests fatigue strength characteristics by applying repetitive moments to a test specimen. The repeated moment generating device 100 comprises a main shaft 1 for transmitting a repeated moment to a test specimen (not shown) set in the fatigue testing machine, main bearing members 2a, 2b arranged upright at a predetermined distance on the upper surface of a table 24 to hold the main shaft 1 rotatably, a pair of lever members 3a, 3b attached to the main shaft 1 at positions spaced apart in the direction of the axis 1c of the main shaft 1 and perpendicular to the main shaft 1, shaft bodies 4, 5 arranged rotatably around axes 4c, 5c (see Figure 9) parallel to the main shaft 1 at positions symmetrical with respect to the main shaft 1 in the region where the lever members 3a, 3b face each other, and eccentric weight rotors 6, 7 which rotate together with the shaft bodies 4, 5 around the axes 4c, 5c.
[0055] 9, the eccentric weight rotors 6, 7 include enlarged diameter sections 6b, 7b provided in parts of the shafts 4, 5, respectively, and eccentric weight members 6c, 7c inserted into through holes 6h, 7h opened in the enlarged diameter sections 6b, 7b in a direction perpendicular to the axes 4c, 5c, perpendicular to the shafts 4, 5 and slidable along the direction perpendicular to the shafts 4, 5. The rotors 6, 7 also include a motor 14 as a driving means for rotating the shafts 4, 5 in synchronization with each other.
[0056] The eccentric weight members 6c, 7c include cylindrical main bodies 6e, 7e and short cylindrical stoppers 6f, 6g, 7f, 7g provided at both ends of the main bodies 6e, 7e with a diameter larger than the inner diameter of the through holes 6h, 7h. The main bodies 6e, 7e are slidable with their outer circumferential surfaces in contact with the inner circumferential surfaces of the through holes 6h, 7h, and the sliding distance of the eccentric weight members 6c, 7c relative to the shafts 4, 5 is limited to the length of the main bodies 6e, 7e by the stoppers 6f, 6g (7f, 7g).
[0057] In the main body 6e, 7e of the eccentric weight member 6c, 7c, a spring 6d, 7d which is an elastic member is disposed around a portion located between one of the stoppers 6f, 7f and the enlarged diameter portion 6b, 7b of the shaft body 4, 5, and both ends of the spring 6d (7d) are engaged with the enlarged diameter portion 6b (7b) and the stopper 6f (7f), respectively. When no external force is applied to the eccentric weight member 6c, 7c in the longitudinal direction, the spring 6d (7d) connects the stopper 6f (7f) and the enlarged diameter portion 6b (7b) of the shaft body 4 (5) so as to maintain a state in which the center of gravity of the eccentric weight member 6c (7c) is located at the axis 4c (5c) of the shaft body 4 (5).
[0058] As shown in Fig. 10, a slider 30 is attached to the outer periphery of the portion of the spindle 1 between the lever members 3a and 3b. The slider 30 is slidable along the axis 1c of the spindle 1, and the spindle 1 is capable of rotating freely relative to the slider 30. In addition, a slider 31 (32) is attached to the outer periphery of the portion of the shaft body 4 (5) between the eccentric weight rotor 6 (7) and the lever member 3b. The slider 31 (32) is slidable along the axis 4c (5c) of the shaft body 4 (5), and the shaft body 4 (5) is capable of rotating freely relative to the slider 31 (32).
[0059] On the other hand, in order to synchronize the longitudinal movements of the axes 1c, 4c, 5c of the sliders 30, 31, 32, an interlocking member 33 is provided which integrally connects the sliders 30, 31, 32. The interlocking member 33 is disposed between the eccentric weight rotors 6, 7 and the lever member 3b so as to be perpendicular to the main shaft 1 and the shaft bodies 4, 5 and parallel to the lever members 3a, 3b.
[0060] When the slider 31 (32) slides in the direction of the axis 4c (5c) of the shaft body 4 (5) by moving the interlocking member 33 along the direction of the axis 1c using an operating means described later, a link mechanism 34 (35) is provided as a connecting means for converting this sliding motion into a sliding motion of the eccentric weight member 6c (7c) in a direction perpendicular to the axis 4c (5c) of the shaft body 4 (5) and transmitting the motion to the eccentric weight member 6c (7c).
[0061] The link mechanism 34 (35) includes a first link member 10 (12) and a second link member 11 (13). One end of the first link member 10 (12) is rotatably supported by a support shaft 10a (12a) of the slider 31 (32), and the other end is rotatably supported by a support shaft 10b (12b) of a stopper 6g (7g) of the eccentric weight member 6c (7c). One end of the second link member 11 (13) is rotatably supported by a support shaft 11a (13a) of the enlarged diameter portion 6b (7b) of the shaft body 4 (5), and the other end is rotatably supported by a support shaft 11b (13b) in the center of the first link member 10 (12).
[0062] In Fig. 10, the link mechanisms 34, 35 are shown only on the upper surface side of the eccentric weight rotors 6, 7, but as partially shown near the eccentric weight rotor 6 in Fig. 9, the link mechanisms 34, 35 are also provided on the lower surface side of the eccentric weight rotors 6, 7 shown in Fig. 2. That is, the pair of link mechanisms 34, 34 (35, 35) are arranged so as to be mirror symmetrical with the eccentric weight rotor 6 (7) in between.
[0063] 9, a male screw member 37 is screwed into a female screw hole 36 opened below the slider 30 in a state parallel to the shaft bodies 4, 5 and the main shaft 1, and one end (not shown) of the male screw member 37 is rotatably held by a bearing member 43 arranged on the table 24 immediately below the main shaft 1. The other end side of the male screw member 37 is rotatably inserted into a through hole 38 opened in the main bearing member 2b, and a helical gear 39 is attached to the tip of the male screw member 37 protruding from the through hole 38. The male screw member 37 is rotatably held by the bearing member 43 and the through hole 38 of the main bearing member 2b in a state where the movement of the male screw member 37 in the longitudinal direction is restricted.
[0064] The helical gear 39 is attached concentrically with the male screw member 37, and below the helical gear 39, a rotating shaft 40 on which a worm gear 40a is formed is disposed so as to cross the male screw member 37 at a right angle, and the helical gear 39 is engaged with the worm gear 40a. Both end portions of the rotating shaft 40 are rotatably held by bearing members 41, 42 disposed on the table 24, and a handle 44 is attached to the end of the rotating shaft 40 protruding from the bearing member 41.
[0065] When the handle 44 is rotated, the rotating shaft 40 and the worm gear 40a rotate, and this rotation is transmitted to the helical gear 39, which rotates the male screw member 37, and the slider 30 having the female screw hole 36 that screws into the male screw member 37 and the interlocking member 33 move in the longitudinal direction of the male screw member 37 (toward the axis 1c of the main shaft 1). Accordingly, the sliders 31 and 32 integrated with the interlocking member 33 move in the directions of the axes 4c and 5c of the shafts 4 and 5, and the link mechanisms 34 and 35 are actuated.
[0066] For example, as shown in FIG. 9, when the handle 44 is rotated in the direction of the arrow W1, the male screw member 37 rotates in the direction of the arrow W2 via the worm gear 40a and the helical gear 39, and the male screw member 37 screws into the female screw hole 36, causing the slider 30 and the interlocking member 33 to move in a direction away from the lever member 3b.
[0067] As a result, the sliders 31, 32 integrated with the interlocking member 33 also slide in the direction away from the lever member 3b, and this sliding motion is transmitted to the stoppers 6g, 7g of the eccentric weight members 6c, 7c via the link mechanisms 34, 35. The stoppers 6g, 7g move in the direction away from the enlarged diameter portions 6b, 7b of the shafts 6, 7, respectively, and the centers of gravity of the eccentric weight members 6c, 7c move away from the axes 4c, 5c of the shafts 4, 5, respectively.
[0068] On the other hand, after rotating the handle 44 in the direction of the arrow W1 as described above, when the handle 44 is then rotated in the direction opposite to the arrow W1, the male screw member 37 rotates in the direction opposite to the arrow W2 via the worm gear 40a and the helical gear 39, and the slider 30 and the interlocking member 33 move in a direction approaching the lever member 3b due to the screwing of the male screw member 37 with the female screw hole 36. Therefore, in the opposite direction to that described above, the stoppers 6g, 7g move in a direction approaching the enlarged diameter portions 6b, 7b of the shafts 6, 7, respectively, and the centers of gravity of the eccentric weight members 6c, 7c approach the axes centers 4c, 5c of the shafts 4, 5, respectively.
[0069] 10, the springs 6d, 7d arranged between one of the stoppers 6f, 7f of the eccentric weight members 6c, 7c and the enlarged diameter portions 6b, 7b of the shaft bodies 4, 5 connect the stoppers 6f, 7f to the shaft bodies 4, 5 so as to maintain the state in which the centers of gravity of the eccentric weight members 6c, 7c are located at the shaft centers 4c, 5c of the shaft bodies 4, 5. As a result, when the eccentric weight members 6c, 7c are moved via the link mechanisms 34, 35, the urging force of the springs 6d, 7d (the force that returns the centers of gravity of the eccentric weight members 6c, 7c to the positions of the shaft centers 4c, 5c of the shaft bodies 4, 5, respectively) continues to be applied to the eccentric weight members 6c, 7c, so that discontinuous changes in the torsional moment (the effect of backlash) can be eliminated.
[0070] Furthermore, in the unlikely event that the link mechanisms 34, 35 are damaged while the eccentric weight rotors 6, 7 are rotating and it becomes impossible to hold the eccentric weight members 6c, 7c in the specified state, the elastic restoring force of the springs 6d, 7d will return the eccentric weight members 6c, 7c to a state in which their respective centers of gravity are located at the axes 4c, 5c of the shafts 4, 5 (zero eccentricity state), thereby providing a so-called fail-safe function.
[0071] As shown in Fig. 8, table 24 is a rectangular flat member, and is kept horizontal by four support members 25 arranged on the underside of its four corners 24c. Support member 25 has an L-shaped horizontal cross section, and a bottom plate 25b is provided on its underside. Four corners 24c of table 24 are placed and fixed on top surfaces 25a of four support members 25, respectively, and rectangular flat under-table 26 is arranged on the bottom plates 25b located at four locations.
[0072] The driving means for synchronously rotating the two eccentric weight rotors 6, 7 includes a motor 14, medium timing pulleys 15, 16, a large timing pulley 18, small timing pulleys 19a, 19b, and timing belts 21, 22. When the motor 14 is operated, its rotational force is output to the rotating shaft 14a via a gear box 17.
[0073] A middle timing pulley 15 is attached to the rotating shaft 14a rotated by the motor 14, and a middle timing pulley 16 and a large timing pulley 18 are rotatably attached to the main shaft 1 via bearings. The rotating shaft 14a is parallel to the main shaft 1, and the middle timing pulley 15 on the motor 14 side is located directly below the middle timing pulley 16 on the main shaft 1 side, with the middle timing pulleys 15, 16 facing each other and vertically in series.
[0074] Small timing pulleys 19a, 19b are attached to the shafts 4, 5. The small timing pulleys 19a, 19b are arranged in series with the large timing pulley 18 in between. The small timing pulleys 19a, 19b have the same size (outer diameter), and the medium timing pulleys 15, 16 also have the same size (outer diameter).
[0075] The intermediate timing pulley 15 and the intermediate timing pulley 16 are connected by a timing belt 21 , and the small timing pulleys 19 a , 19 b and the large timing pulley 18 are connected by a timing belt 22 .
[0076] When motor 14 is operated, intermediate timing pulley 15, which is attached integrally to rotating shaft 14a, rotates, and the rotation of intermediate timing pulley 15 is transmitted to intermediate timing pulley 16 via timing belt 21, so that intermediate timing pulley 16 rotates in the same direction and at the same rotation speed as rotating shaft 14a. The rotation of intermediate timing pulley 16 is transmitted via main shaft 1 to large timing pulley 18, which is integrated with intermediate timing pulley 15.
[0077] The rotation of the large timing pulley 18 is transmitted to the small timing pulleys 19a, 19b via the timing belt 22, so that the shafts 4, 5 to which the small timing pulleys 19a, 19b are attached rotate in the same direction at the same rotation speed. Therefore, the two eccentric weight rotors 6, 7 rotate in the same direction at the same rotation speed in synchronization with each other. In addition, the link mechanisms 34, 35 and the sliders 31, 32 rotate integrally with the rotation of the two eccentric weight rotors 6, 7, but the slider 30 and the interlocking member 33 are held stationary. In the repeating moment generator 100, the rotation center lines of the two eccentric weight rotors 6, 7 are the same as the axes 4c, 5c of the shafts 4, 5, respectively.
[0078] In the repeating moment generator 100 shown in Figures 8 to 10, the two eccentric weight rotors 6, 7 are arranged so that the eccentric directions (directions of centrifugal forces 6a, 7a) of the centers of gravity of the respective eccentric weight members 6c, 7c differ from each other by 180 degrees around the respective shaft centers 4c, 5c of the respective shaft bodies 4, 5. Therefore, the two eccentric weight rotors 6, 7 rotate while maintaining a relationship in which the directions of the respective centrifugal forces 6a, 7a differ from each other by 180 degrees around the rotation center lines (shaft centers 4c, 5c).
[0079] In a state where the centers of gravity of the eccentric weight members 6c, 7c are eccentric from the axes 4c, 5c, when the eccentric weight rotors 6, 7 rotate with the rotation of the shafts 4, 5 rotated by the driving force of the motor 14, as described below, the eccentric weight members 6c, 7c also rotate about the axes 4c, 5c, and centrifugal forces 6a, 7a of magnitudes determined by the amount of eccentricity of the centers of gravity of the eccentric weight members 6c, 7c and the number of rotations are generated in the axial direction of the main bodies 6e, 7e. Since the direction in which the centrifugal forces 6a, 7a act rotates about the axes 4c, 5c, the direction of the centrifugal forces 6a, 7a changes up, down, left, and right with the rotation.
[0080] In this way, the two eccentric weight rotors 6, 7 rotate about their respective rotation centerlines (axial centers 4c, 5c), generating vibrations, which in turn vibrate both ends of the lever members 3a, 3b up and down via the shafts 4, 5, causing the lever members 3a, 3b to repeat fine seesaw motions about the axial center 1c of the main shaft 1, causing the main shaft 1 integrated with the lever members 3a, 3b to repeat fine forward and reverse rotations. Therefore, if a test piece (not shown) is set on the extension of the axial center 1c of the main shaft 1, a repeated load (repeated moment) can be applied to the test piece.
[0081] As described above, when the handle 44 is rotated in the direction of the arrow W1, the sliders 30, 31, 32 slide in a direction away from the lever member 3b, and the stoppers 6g, 7g move in a direction away from the enlarged diameter portions 6b, 7b of the shafts 6, 7 via the link mechanisms 34, 35, and the centers of gravity of the eccentric weight members 6c, 7c move away from the axes 4c, 5c of the shafts 4, 5, respectively. As a result, the vibration generated by the rotation of the eccentric weight rotors 6, 7 increases, and the amplitude of the repeated moment loaded on the main shaft 1 via the lever members 3a, 3b becomes larger.
[0082] On the other hand, after rotating the handle 44 in the direction of the arrow W1 as described above, when the handle 44 is rotated in the opposite direction to the arrow W1, the male screw member 37 rotates in the opposite direction to the arrow W2 via the worm gear 40a and the helical gear 39, and the sliders 30, 31, 32 move in a direction approaching the lever member 3b. Contrary to the above, the stoppers 6g, 7g move in a direction approaching the enlarged diameter portions 6b, 7b of the shafts 6, 7, respectively, and the centers of gravity of the eccentric weight members 6c, 7c approach the shaft centers 4c, 5c of the shafts 4, 5, respectively. As a result, the vibration generated by the rotation of the eccentric weight rotors 6, 7 is reduced, and the amplitude of the repeated moment loaded on the main shaft 1 via the lever members 3a, 3b is reduced.
[0083] In this way, by rotating the handle 44 in the direction of the arrow W1 or in the opposite direction, it is possible to increase or decrease (adjust the amplitude) the amplitude of the repeated moment applied to the spindle 1 via the lever members 3a, 3b. Such an amplitude adjustment operation can be performed not only when the two eccentric weight rotors 6, 7 are stopped, but also when they are rotating.
[0084] In addition, while the motor 14 is stopped, the centers of gravity of the eccentric weight members 6c, 7c of the two eccentric weight rotors 6, 7 are set to the position of the rotation center line (axis center 4c, 5c) (position of zero amplitude), and then the motor 14 is started. During rotation of the two eccentric weight rotors 6, 7, the handle 44 is operated to gradually increase the amplitude, thereby setting the optimum amplitude, and so-called overshooting can also be avoided.
[0085] Furthermore, by using a torsion moment meter or a rotation angle encoder in conjunction with the repetitive moment generating device 100, closed-loop control becomes possible, enabling tests to be performed not only by torsion moment control, but also by angular displacement control and program control, making it possible to provide a wide range of control functions comparable to those of advanced hydraulic fatigue testing machines at low cost.
[0086] The repeating moment generating device 100 shown in Figures 8 to 10 is equipped with two shaft bodies 4, 5, two eccentric weight rotors 6, 7, two sliders 31, 32, and two link mechanisms 34, 35 for one main shaft 1, and each is provided with an amplitude adjustment mechanism, but this is not limited to this. It is also possible to have one shaft body 4 (or 5), one eccentric weight rotor 6 (or 7), one slider 31 (or 32), and one link mechanism 34 (or 35) for one main shaft 1, and in this case too, the same amplitude adjustment function as described above can be obtained.
[0087] Next, a repetitive moment generating device 200 according to another embodiment will be described with reference to Fig. 11. Note that, among the parts (members) constituting the repetitive moment generating device 200 shown in Fig. 11, those parts (members) common to the repetitive moment generating device 100 shown in Figs. 8 to 10 are given the same reference numerals as in Figs. 8 to 10 and descriptions thereof will be omitted.
[0088] As shown in Fig. 11, in the repeating moment generator 200, pulleys 50, 51 and wires 52, 53 are provided instead of the link mechanisms 34, 35 shown in Fig. 10 as a connecting means for converting the sliding motion of the sliders 31, 32 in the direction of the axes 4c, 5c of the shafts 4, 5 into a sliding motion of the eccentric weight members 6c, 7c in a direction intersecting the shafts 4, 5 and transmitting the motion to the eccentric weight members 6c, 7c. Note that the wires 52, 53 are not limited to these, and flexible wires, string-like bodies, chains, etc. may also be used as long as they have the same function.
[0089] 11, pulleys 50, 51 are rotatably supported on the enlarged diameter portions 6b, 7b of the eccentric weight rotors 6, 7, respectively, and the slider 31 (32) and the eccentric weight member 6c (7c) are connected by a wire 52 (53) via the pulley 50 (51). One end of the wire 52 (53) is engaged with the slider 31 (32), and the other end of the wire 52 (53) is engaged with a stopper 6f (7f) of the eccentric weight member 6c (7c).
[0090] When the handle 44 is rotated in the direction opposite to the arrow W1 shown in FIG. 9, the sliders 31, 32 move together with the interlocking member 33 in a direction approaching the lever member 3b, so that the stopper 6f (7f) of the eccentric weight member 6c (7c) slides in a direction approaching the enlarged diameter portion 6b (7b) via the wire 52 (53) and the pulley 50 (51), and the center of gravity of the eccentric weight member 6c (7c) moves away from the axis center 4c (5c) of the shaft 4 (5). As a result, the vibration generated by the rotation of the eccentric weight rotors 6, 7 increases, and the amplitude of the repeated moment loaded on the main shaft 1 via the lever members 3a, 3b increases.
[0091] On the other hand, as described above, when the handle 44 is rotated in the direction of the arrow W1 after being rotated in the opposite direction to the arrow W1, the sliders 30, 31, 32 move in a direction away from the lever member 3b, and in the opposite direction to the above, the stoppers 6g, 7g move in a direction approaching the enlarged diameter portions 6b, 7b of the eccentric weight rotors 6, 7, respectively, and the elastic restoring force of the springs 6d, 7d causes the centers of gravity of the eccentric weight members 6c, 7c to approach the enlarged diameter portions 6b, 7b of the eccentric weight rotors 6, 7 (the shaft centers 4c, 5c of the shafts 4, 5), respectively. As a result, the vibration generated by the rotation of the eccentric weight rotors 6, 7 is reduced, and the amplitude of the repeated moment loaded on the main shaft 1 via the lever members 3a, 3b is reduced.
[0092] In this way, in the repetitive moment generator 200 as well, the amplitude of the repetitive moment loaded on the main shaft 1 can be adjusted by rotating the handle 44, regardless of whether the eccentric weight rotors 6, 7 are rotating or not. The structures, functions, effects, etc. of the other parts are the same as those of the repetitive moment generator 100 described above.
[0093] Next, the forward / reverse fine-motion elastic bearing 50 and the repeating moment generator 100 using the same, as well as the forward / reverse fine-motion elastic bearings 60, 70, 80, and 90, which are other embodiments, will be described with reference to Figures 12 to 25. In Figure 16, some of the components are shown as transparent to improve visibility. Also, the reference characters in the description in paragraphs
[0093] to
[0134] correspond only to the reference characters in Figures 12 to 25, respectively, and do not correspond to the reference characters in any drawings other than Figures 12 to 25.
[0094] First, the forward / reverse fine movement rotation elastic bearing 50 and the repeating moment generating device 100 using the forward / reverse fine movement rotation elastic bearing 50 will be described with reference to Figs.
[0095] First, the structure and function of the forward / reverse fine rotation elastic bearing 50 will be described with reference to Figures 12 to 15. As shown in Figures 12 to 15, the forward / reverse fine rotation elastic bearing 50 includes support members 51, 52 arranged around the shaft body 1 which finely rotates in forward and reverse directions, and a plurality of plate-shaped elastic members 53, 54 whose base ends 53b, 54b are engaged with the support members 51, 52, respectively, and whose tip ends 53a, 54a are engaged with the outer periphery of the shaft body 1, and the base end 53b (54b) side and the tip end 53a (54a) side of each of the plate-shaped elastic members 53, 54 are engaged at positions facing each other with the shaft body 1 in between.
[0096] The multiple plate-shaped elastic members 53, 54 are plate-shaped elastic members of the same shape and dimensions, and the base end 53b (54b) and tip end 53a (54a) of each of the multiple plate-shaped elastic members 53, 54 are engaged in positions such that when a torsional moment is applied to the shaft body 1, the plate-shaped elastic members 53, 54 can deform axially symmetrically with respect to the axis 1c of the shaft body 1.
[0097] The support members 51, 52 are integrally provided on a block body 55, and as shown in Fig. 13, the support members 51, 52 and the block body 55 have a concave shape when viewed from the front. As shown in Fig. 13, the support members 51, 52 have portions which are mirror-symmetrical with respect to the shaft body 1. The support members 51, 52 are disposed at positions where the plate-shaped elastic members 53, 54 can deform axially symmetrically with respect to the axis 1c of the shaft body 1 when a torsional moment is applied to the shaft body 1.
[0098] As described above, the plate-shaped elastic members 53, 54 are plate-shaped elastic members of the same shape and dimensions, and have curved portions 53c, 54c that are curved so as to surround a semi-circumferential region around the shaft body 1. The plate thicknesses 53t, 54t of the plate-shaped elastic members 53, 54 continuously decrease from the base ends 53b, 54b of the plate-shaped elastic members 53, 54 toward the tip ends 53a, 54a, respectively.
[0099] The base end 53b of the plate-shaped elastic member 53 is fixed to the support member 51 by a bolt 57b that passes through the support member 51 and the base end 53b from the left side surface 51s of the support member 51 toward the shaft body 1 and a nut 57n that is screwed onto the bolt 57b. Similarly, the base end 54b of the plate-shaped elastic member 54 is fixed to the support member 52 by a bolt 58b that passes through the support member 52 and the base end 54b from the right side surface 52s of the support member 52 toward the shaft body 1 and a nut 58n that is screwed onto the bolt 58b.
[0100] A tip end 53a of the plate-shaped elastic member 53 is fixed to the outer circumferential surface of the shaft body 1 by a bolt 59, and a tip end 54a of the plate-shaped elastic member 54 is fixed to the outer circumferential surface of the shaft body 1 by a bolt 56. As shown in Figures 12 and 13, a base end 53b and a tip end 53a of one plate-shaped elastic member 53 and a base end 54b and a tip end 54a of the other plate-shaped elastic member 54 are arranged in series on an imaginary straight line L that is perpendicular to the axis 1c of the shaft body 1.
[0101] In the forward and reverse fine-rotation elastic bearing 50, the shaft body 1 is supported by a pair of plate-shaped elastic members 53, 54 arranged opposite each other on either side of the shaft body 1. This not only makes it possible to stably support the shaft body 1, which rotates forward and reverse finely, in a fixed position, but also makes it possible to impart to the shaft body 1 a rotation angle proportional to the magnitude of the torsional moment loaded on the shaft body 1, and to impart a restoring force that returns the shaft body 1 to a fixed position where the rotation angle is zero, against the torsional moment.
[0102] In addition, in the forward / reverse fine-motion rotation elastic bearing 50 which supports the shaft 1 which rotates in a forward / reverse fine-motion manner, there are no parts which come into contact with or separate from each other or slide over minute areas, so noise and vibration during operation are extremely small and maintenance is unnecessary. Furthermore, since the forward / reverse fine-motion rotation elastic bearing 50 has a small number of constituent parts, it is possible to relatively easily simplify the structure and make it smaller and lighter.
[0103] Next, a repeating moment generating device 100 using the forward / reverse fine rotation elastic bearing 50 shown in Figures 12 to 15 will be described with reference to Figures 16 and 17. Note that in Figures 16 and 17, some of the components (for example, table 24 and support legs 25) are shown as transparent to improve visibility.
[0104] As shown in Figures 16 and 17, the repetitive moment generating device 100 can be used in a fatigue testing machine (not shown) that tests fatigue strength characteristics by loading a repetitive moment on a test piece. In the repetitive moment generating device 100, in order to hold the shaft body 1 that transmits the repetitive moment to the test piece (not shown) set in the fatigue testing machine so that it can rotate in both directions, forward and reverse fine movement elastic bearings 50, 50 are arranged near both ends of the shaft body 1. The forward and reverse fine movement elastic bearings 50, 50 are arranged on the upper surface of the table 24 at a predetermined distance in the direction of the axis 1c of the shaft body 1.
[0105] In the region between the forward and reverse fine-motion rotation elastic bearings 50, 50, a pair of lever members 3a, 3b are attached to the shaft body 1 at positions spaced apart in the direction of the axis 1c of the shaft body 1, each perpendicular to the shaft body 1, and in the region where the lever members 3a, 3b face each other, shafts 4, 5 that can freely rotate around axes 4c, 5c parallel to the shaft body 1 are provided at positions symmetrical about the shaft body 1, and eccentric weight rotors 6, 7 that rotate together with the shaft bodies 4, 5 around the axes 4c, 5c are provided on parts of the shafts 4, 5.
[0106] As shown in Figure 17, the eccentric weight rotors 6, 7 include enlarged diameter sections 6b, 7b provided on parts of the shafts 4, 5, respectively, and eccentric weight members 6c, 7c inserted into through-holes 6h, 7h opened in the enlarged diameter sections 6b, 7b in a direction perpendicular to the axes 4c, 5c, in a state perpendicular to the shafts 4, 5 and movable along the direction perpendicular to the shafts 4, 5.
[0107] The eccentric weight members 6c, 7c include bolt members 6e, 7e screwed through the enlarged diameter portions 6b, 7b, weights 6g, 7g provided at one end of the bolt members 6e, 7e, and lock nuts 6d, 7d screwed onto the bolt members 6e, 7e to lock the bolt members 6e, 7e to the enlarged diameter portions 6b, 7b. A male thread is formed on the outer periphery of the bolt members 6e, 7e, and a short cylindrical stopper portion 6f, 7f with a larger diameter than the male thread portion is provided at the other end of the eccentric weight members 6c, 7c. The eccentric weight members 6c, 7c also include a motor 14 as a driving means for rotating the shafts 4, 5 in synchronization with each other.
[0108] The bolt members 6e, 7e having male threads on their outer periphery are screwed into the enlarged diameter portions 6b, 7b having female threaded holes 6h, 7h, and by rotating the bolt members 6e, 7e about their axes and moving them longitudinally to change the distance between the weights 6g, 7g and the axes 4c, 5c of the shafts 4, 5, the position of the center of gravity (not shown) of the eccentric weight members 6c, 7c can be changed in a direction away from or towards the axes 4c, 5c.
[0109] As shown in Fig. 16, the table 24 is a rectangular flat member, and is kept horizontal by four support legs 25 arranged on the underside of the four corners 24c. The support legs 25 have an L-shaped horizontal cross section, and a bottom plate 25b is provided on the underside. The four corners 24c of the table 24 are respectively placed and fixed on the upper surfaces 25a of the four support legs 25, and a rectangular flat under-table 26 is arranged on the bottom plates 25b located at the four locations.
[0110] On an under-table 26 below the table 24, there are provided a motor 14, medium timing pulleys 15, 16, a large timing pulley 18, small timing pulleys 19a, 19b, and timing belts 21, 22 as driving means for synchronously rotating the two eccentric weight rotors 6, 7. When the motor 14 is operated, its rotational force is output to the rotating shaft 14a via a gear box 17.
[0111] A middle timing pulley 15 is attached to the rotating shaft 14a rotated by the motor 14, and a middle timing pulley 16 and a large timing pulley 18 are rotatably attached to the shaft body 1 via bearings. The rotating shaft 14a is parallel to the shaft body 1, and the middle timing pulley 15 on the motor 14 side is located directly below the middle timing pulley 16 on the shaft body 1 side, with the middle timing pulleys 15, 16 facing each other and vertically in series.
[0112] Small timing pulleys 19a, 19b are attached to the shafts 4, 5. The small timing pulleys 19a, 19b are arranged in series with the large timing pulley 18 in between. The small timing pulleys 19a, 19b have the same size (outer diameter), and the medium timing pulleys 15, 16 also have the same size (outer diameter).
[0113] The intermediate timing pulley 15 and the intermediate timing pulley 16 are connected by a timing belt 21 , and the small timing pulleys 19 a , 19 b and the large timing pulley 18 are connected by a timing belt 22 .
[0114] When motor 14 is operated, intermediate timing pulley 15, which is attached integrally to rotating shaft 14a, rotates, and the rotation of intermediate timing pulley 15 is transmitted to intermediate timing pulley 16 via timing belt 21, so that intermediate timing pulley 16 rotates in the same direction and at the same rotation speed as rotating shaft 14a. The rotation of intermediate timing pulley 16 is transmitted via shaft body 1 to large timing pulley 18, which is integrated with intermediate timing pulley 15.
[0115] The rotation of the large timing pulley 18 is transmitted to the small timing pulleys 19a, 19b via the timing belt 22, so that the shafts 4, 5 to which the small timing pulleys 19a, 19b are respectively attached rotate at the same rotation speed in the same direction, and as a result, the two eccentric weight rotors 6, 7 also rotate synchronously in the same direction at the same rotation speed. Note that in the repeating moment generator 100, the rotation center lines of the two eccentric weight rotors 6, 7 are identical to the axis centers 4c, 5c of the shafts 4, 5, respectively.
[0116] In the repeating moment generator 100 shown in Fig. 16, the two eccentric weight rotors 6, 7 are arranged so that the eccentric directions of the centers of gravity of the respective weight members 6c, 7c (the directions of the centrifugal forces 6a, 7a shown in Fig. 17) differ by 180 degrees from each other about the axes 4c, 5c of the respective shafts 4, 5. Therefore, the two eccentric weight rotors 6, 7 rotate while maintaining a relationship in which the directions of the respective centrifugal forces 6a, 7a differ by 180 degrees from each other about the rotation center lines (axes 4c, 5c).
[0117] When the eccentric weight rotors 6, 7 rotate with the rotation of the shafts 4, 5 rotated by the driving force of the motor 14 while the centers of gravity of the eccentric weight members 6c, 7c are eccentric from the axes 4c, 5c, the eccentric weight members 6c, 7c also rotate about the axes 4c, 5c, and centrifugal forces 6a, 7a of magnitudes determined by the amount of eccentricity of the centers of gravity of the eccentric weight members 6c, 7c and the number of rotations are generated in the axial direction of the bolt members 6e, 7e. The direction in which the centrifugal forces 6a, 7a act rotates about the axes 4c, 5c, so the direction of the centrifugal forces 6a, 7a changes up, down, left, and right with the rotation.
[0118] In this way, the two eccentric weight rotors 6, 7 rotate about their respective rotation centerlines (axial centers 4c, 5c), generating vibrations, which in turn vibrate both ends of the lever members 3a, 3b alternately up and down via the shafts 4, 5, causing the lever members 3a, 3b to repeat fine seesaw motions about the axial center 1c of the shaft 1, causing the shaft 1 integrated with the lever members 3a, 3b to repeat fine forward and reverse micro-rotations. Therefore, if a test piece (not shown) is set on the extension of the axial center 1c of the shaft 1, a repeated load (repeated moment) can be applied to the test piece.
[0119] In the repetitive moment generator 100, if the eccentricity of the centers of gravity of the eccentric weight members 6c, 7c is set to be the same, the centrifugal forces 6a, 7b will always be the same in magnitude and act in parallel and opposite directions, so that a sinusoidal repetitive couple (moment) will be generated when the eccentric weight rotors 6, 7 are rotated at a constant rotation speed. As a result, a repetitive moment is applied to a test material (not shown) set on the extension of the shaft body 1, making it possible to perform a fatigue test on the test material.
[0120] Furthermore, if the eccentricity of the centers of gravity of the eccentric weight members 6c, 7c is set to be the same, the centrifugal forces 6a, 7b will always be the same in magnitude and act in parallel and opposite directions, so that the force components that cause translational motion will always be offset and no vibration will occur no matter what position the eccentric weight rotors 6, 7 are in. As a result, only the moment symmetrical with respect to the axis 1c is always transmitted to the shaft body 1 and the forward / reverse fine rotation elastic bearing 50 that supports the shaft body, so the axis 1c of the shaft body 1 remains immobile.
[0121] In the forward and reverse fine-rotation elastic bearing 50, which forms part of the repeating moment generating device 100, the shaft body 1 is supported by a pair of plate-shaped elastic members 53, 54 arranged symmetrically on either side of the shaft body 1. This not only makes it possible to stably support the shaft body 1, which rotates forward and reverse finely, in a fixed position, but also makes it possible to impart to the shaft body 1 a rotation angle proportional to the magnitude of the torsional moment loaded on the shaft body 1, and to impart a restoring force that returns the shaft body 1 to a fixed position where the rotation angle is zero against the torsional moment.
[0122] Furthermore, the forward / reverse fine-motion rotation elastic bearing 50, which supports the shaft 1 that rotates in forward and reverse fine movements in the repeating moment generating device 100, does not have any parts that come into contact with or separate from each other or slide in tiny areas, so noise and vibration during operation are extremely low and maintenance is unnecessary. Furthermore, since the number of parts that make up the forward / reverse fine-motion rotation elastic bearing 50 is small, it is possible to relatively easily simplify the structure and make it smaller and lighter.
[0123] Next, other embodiments of the forward / reverse fine movement elastic rotation bearings 60, 70, 80, and 90 will be described with reference to Figures 18 to 25. Note that, among the components constituting the forward / reverse fine movement elastic rotation bearings 60, 70, 80, and 90 shown in Figures 18 to 25, those components common to the forward / reverse fine movement elastic rotation bearing 50 described above are given the same reference numerals as those shown in Figures 12 to 15, and descriptions thereof will be omitted.
[0124] The forward / reverse fine rotation elastic bearing 60 shown in Figures 18 and 19 includes a plurality of support parts 61a, 61b protruding from the inner peripheral surface of a short cylindrical support member 61, and plate-like elastic members 53, 54 whose base ends 53b, 54b are engaged with the support parts 61a, 61b, respectively, and whose tip ends 53a, 54a are engaged with the outer periphery of a short cylindrical boss 62 that is detachable from the shaft body 1. The plate-like elastic members 53, 54 have the same shape and size, and are arranged so that the central axis (not shown) of the boss 62 coincides with the central axis of the support member 61. The shaft body 1 is inserted into a through hole 62a opened in the boss 62, and the key grooves 1b, 62b are aligned and a key (not shown) is inserted, whereby the boss 62 and the shaft body 1 are fixed together.
[0125] Support portions 61a, 61b formed on the inner peripheral surface of the support member 61 at an interval of 180 degrees are mirror symmetrical with respect to the shaft body 1 (boss 62). The base end portion 53b (54b) and the tip end portion 53a (54a) of each of the plate-shaped elastic members 53, 54 having curved portions 53c, 54c are engaged at opposing positions with the shaft body 1 (boss 62) in between.
[0126] The forward / reverse fine rotation elastic bearing 60 is provided with a boss 62 having a through hole 62a into which the shaft body 1 can be inserted and removed, so that the forward / reverse fine rotation elastic bearing 60 can be distributed on the market as a single product. Also, a key groove 61c is provided on part of the outer circumferential surface of the support member 61. The use and purpose of the forward / reverse fine rotation elastic bearing 60 are not limited, but for example, it can be attached to and used in various devices such as a repeating moment generating device, and exerts the same action and effect as the forward / reverse fine rotation elastic bearing 50 shown in Fig. 17 described above.
[0127] 20 and 21, three plate-shaped elastic members 73, 74, 75 and a shaft body 1 are arranged inside a polygonal (hexagonal) ring-shaped support member 71. The plate-shaped elastic members 73, 74, 75 have the same shape and dimensions, and have the same shape and function as the plate-shaped elastic members 53, 54 shown in FIG.
[0128] The base ends 73b, 74b, 75b of the three plate-shaped elastic members 73, 74, 75 are arranged on the inner circumferential surface of the support member 71 at 60 degree intervals around the axis 1c of the shaft body 1, and are each fixed to the support member 71 with a plurality of bolts and nuts 72. The tip ends 73a, 74a, 75a of the plate-shaped elastic members 73, 74, 75 are arranged on the outer circumferential surface of the shaft body 1 at 60 degree intervals around the axis 1c, and are each fixed to the shaft body 1 with a plurality of bolts 76. The base ends 73b, 74b, 75b and the tip ends 73a, 74a, 75a of the plate-shaped elastic members 73, 74, 75 are engaged at opposing positions across the shaft body 1.
[0129] There are no limitations on the use or purpose of the forward / reverse fine rotation elastic bearing 70, but for example it can be attached to various devices such as a repeating moment generating device and used, and it exerts the same action and effect as the forward / reverse fine rotation elastic bearing 50 shown in Fig. 12. Note that in the forward / reverse fine rotation elastic bearing 70, three plate-shaped elastic members 73, 74, 75 are arranged inside the polygonal (hexagonal) ring-shaped support member 71, but this is not limited to this, and four or more plate-shaped elastic members can also be arranged.
[0130] Next, the forward / reverse fine rotation elastic bearing 80 shown in Figures 22 and 23 includes support members 81, 82 arranged around the shaft body 1 that finely rotates in the forward and reverse directions, and a plurality of plate-shaped elastic members 53, 54 whose base ends 53b, 54b are engaged with the support members 81, 82, respectively, and whose tip ends 53a, 54a are engaged with the outer periphery of the shaft body 1, and the base ends 53b, 54b and tip ends 53a, 54a of the plate-shaped elastic members 53, 54 are engaged at positions facing each other across the shaft body 1. The plurality of plate-shaped elastic members 53, 54 are plate-shaped elastic members of the same shape and size. The support members 81, 82 are integrally erected on a block body 85, and as shown in Figure 23, the support members 81, 82 and the block body 85 have a concave shape when viewed from the front.
[0131] 22 and 23, the forward / reverse fine-motion elastic rotation bearing 80 has the same function as two forward / reverse fine-motion elastic rotation bearings 50 shown in Fig. 12 arranged symmetrically along the axial direction of the shaft 1. By arranging a plurality of plate-shaped elastic members 53, 54 in parallel in this manner, it is possible to increase the elastic force supporting the shaft 1 which repeatedly rotates in forward and reverse directions at a small angle. The shape of the plate-shaped elastic members 53, 54 can be set arbitrarily, and the plate thickness and width do not need to be constant and can be freely changed from the base end to the tip end, but equivalent functions can be achieved by arranging elastic members of the same shape and dimensions at equal intervals.
[0132] 24 and 25, in a forward / reverse fine rotation elastic bearing 90, two coil springs 93, 94 and a shaft body 1 are arranged inside a polygonal (square) ring-shaped support member 91. The coil springs 93, 94 have the same shape and dimensions, and base ends 93b, 94b of the coil springs 93, 94 are respectively anchored to the inner peripheral surface of the support member 91, and tip ends 93a, 94a of the coil springs 93, 94 are respectively anchored to the outer peripheral surface of the shaft body 1 via flat connecting members 95, 96.
[0133] The coil springs 93, 94 are arranged so that their respective expansion and contraction directions (longitudinal directions) 93s, 94s are parallel to each other across the shaft body 1, and the connecting members 95, 96 are fixed to the outer circumferential surface of the shaft body 1 at positions spaced 180 degrees apart. The connecting members 95, 96 are fixed so as to protrude in the radial direction of the shaft body 1 from the axis 1c of the shaft body 1, and the expansion and contraction directions (longitudinal directions) 93s, 94s of the coil springs 93, 94 are perpendicular to the surface direction of the connecting members 95, 96.
[0134] The forward / reverse fine movement elastic rotation bearing 90 can be used in the same way as the forward / reverse fine movement elastic rotation bearing 50 shown in Fig. 12, and can achieve the same effects. Furthermore, the coil springs 93, 94 that make up the forward / reverse fine movement elastic rotation bearing 90 have a simple shape and are readily available general-purpose parts, so that the forward / reverse fine movement elastic rotation bearing 90 can have a simplified structure and reduced manufacturing costs. [Industrial Applicability]
[0135] INDUSTRIAL APPLICABILITY The repetitive moment generating device according to the present invention can be widely used in fatigue testing machines which repeatedly apply loads to a test specimen to test the fatigue strength characteristics of the material. [Explanation of symbols]
[0136] 1 spindle 2a, 2b Main bearing members 3a,3b Lever member 4,5,10,11 shaft 1c,4c,5c axis center 6,7 Main eccentric weight rotor 6a,7a,12a,13a Centrifugal force 6h Female thread hole 7b Expanded diameter part 7c Weight member 7d Lock nut 7e Bolt parts 7f Stopper part 7g weight 8a, 8b, 9a, 9b Sub-bearing members 12,13 Sub-eccentric weight rotor 14 Motor 14a Rotation axis 15,16 Middle tamping pulley 17,18 Large tamping pulley 19a, 19b, 20a, 20b Small tamping pulley 21, 22, 23 Taming Belt 24 Tables 24a Top side 24b Bottom side 24c corner 25 Support member 25a Top 25b Bottom plate 26 Under Table 100 Repeated Moment Generator Fh Lateral force Fv Vertical component of force Ls,Lm distance R Virtual Rectangle
Claims
1. a main shaft for transmitting repeated torsional moment, two main bearing members for rotatably holding the main shaft, two lever members attached to the main shaft at positions spaced apart in the axial direction of the main shaft so as to be perpendicular to the axis of the main shaft, and a main eccentric weight rotor provided on a shaft body rotatably supported by the lever members so as to be parallel to the main shaft at positions symmetrical with respect to the main shaft in a region where the lever members face each other; a sub-eccentric weight rotor provided between two pairs of sub-bearing members provided on a member continuous with the main bearing member, the sub-eccentric weight rotor being rotatable about a shaft body parallel to the main shaft; a driving means for synchronously rotating the two main eccentric weight rotors and the two sub eccentric weight rotors, The eccentric directions of the centers of gravity of the two main eccentric weight rotors are different from each other by 180 degrees around their respective axes, The eccentric directions of the centers of gravity of the two sub-eccentric weight rotors are different from each other by 180 degrees around their respective axes, Furthermore, the eccentric direction of the center of gravity of one of the main eccentric weight rotors and the eccentric direction of the center of gravity of the sub-eccentric weight rotor located on the same side as the main eccentric weight rotor with respect to the main shaft differ from each other by 180 degrees around their respective axis centers.
2. 2. The repeating moment generating device according to claim 1, wherein two centrifugal forces generated by rotation of the two main eccentric weight rotors have the same magnitude and act in opposite directions by 180 degrees, and wherein two centrifugal forces generated by rotation of the two sub eccentric weight rotors have the same magnitude and act in opposite directions by 180 degrees.
3. 3. The repetitive moment generating device according to claim 1 or 2, wherein a couple defined by the product of two centrifugal forces generated by rotation of the two main eccentric weight rotors and the distance between the lines of action of the two centrifugal forces, and a couple defined by the product of two centrifugal forces generated by rotation of the two sub eccentric weight rotors and the distance between the lines of action of the two centrifugal forces, have the same magnitude but opposite rotational directions.
4. 4. The repetitive moment generating device according to claim 1, wherein the two main bearing members and the two pairs of auxiliary bearing members are mounted on a table so that the axis of the shaft of the main eccentric weight rotor and the axis of the shaft of the auxiliary eccentric weight rotor are parallel to each other.
Citation Information
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