Heating element and aerosol generating device including the same

Abstract

A heating element configured to generate heat using surface plasmon resonance can include a substrate, a plurality of metal particles disposed on the substrate and configured to generate heat by surface plasmon resonance, and a separation wall disposed between adjacent metal particles.

Description

[Technical field]

[0001] The present disclosure relates to a heating element configured to generate heat by surface plasmon resonance (SPR), for example to an aerosol generating device including the heating element. [Background technology]

[0002] Techniques have been developed to generate heat and heat a target. In one example, heat can be generated by supplying electrical energy to an electrically resistive element. In another example, heat can be generated by electromagnetic coupling between a coil and a susceptor. The background art described above was possessed or acquired during the derivation of this disclosure, and is not necessarily publicly known art disclosed to the general public prior to the filing of this disclosure. Summary of the Invention [Problem to be solved by the invention]

[0003] One aspect of the present disclosure can provide a heating element that generates heat by utilizing surface plasmon resonance, and an aerosol generating device including the same. [Means for solving the problem]

[0004] The heating element can be configured to generate heat using surface plasmon resonance, and the heating element can include a substrate, a plurality of metal particles disposed on the substrate and configured to generate heat by surface plasmon resonance, and a separation wall disposed between adjacent metal particles.

[0005] At least one metal particle of the plurality of metal particles may have a different size than another metal particle.

[0006] The separating walls may be arranged to prevent adjacent metal particles from bonding.

[0007] The plurality of metal particles may be bounded by the separating wall.

[0008] The plurality of metal particles may have nanoscale dimensions.

[0009] The separation wall may protrude from the substrate.

[0010] The separation wall may include a plurality of posts.

[0011] The separation wall may include a grid.

[0012] The separating wall may comprise a heat resistant material.

[0013] The aerosol generating device includes a light source and a heating element configured to receive light from the light source, the heating element being configured to generate heat using surface plasmon resonance, the heating element including a substrate, a plurality of metal particles disposed on the substrate and configured to generate heat by surface plasmon resonance, and a separation wall disposed between adjacent metal particles.

[0014] A method for manufacturing a heating element can include forming a separation wall on one side of a substrate, forming a metal layer on the side of the substrate, and annealing the metal layer to form a plurality of metal grains having random sizes.

[0015] Annealing the metal layer may include forming a boundary at a location on the substrate where the separation wall is formed.

[0016] Annealing the metal layer may include heating the metal layer to a temperature of about 160° C. or greater.

[0017] Annealing the metal layer may include heating the metal layer to induce dewetting of the metal layer.

[0018] Forming the metal layer may include depositing the metal layer to a thickness of about 10 nm or less. Effect of the Invention

[0019] According to an embodiment, when the heating element is applied to heat a target, the target may be locally heated, or at least a portion of a plurality of targets may be heated. According to an embodiment, the heating efficiency of the heating element may be maintained or improved. The effects of the heating element and the aerosol generating device including the heating element according to an embodiment are not limited to those mentioned above, and other effects not mentioned will be clearly understood by those of ordinary skill in the art from the following description.

[0020] The above and further aspects, features and advantages of certain embodiments of the present disclosure will become apparent from the following detailed description, taken in conjunction with the accompanying drawings. [Brief description of the drawings]

[0021] [Figure 1] FIG. 2 is a diagram showing an example of an aerosol generating device according to an embodiment in which an aerosol generating article is inserted. [Diagram 2] FIG. 2 is a diagram showing an example of an aerosol generating device according to an embodiment in which an aerosol generating article is inserted. [Diagram 3] FIG. 2 is a diagram showing an example of an aerosol generating device according to an embodiment in which an aerosol generating article is inserted. [Figure 4] FIG. 1 illustrates an example of an aerosol-generating article according to one embodiment. [Diagram 5] FIG. 1 illustrates an example of an aerosol-generating article according to one embodiment. [Figure 6] FIG. 1 is a block diagram of an aerosol generating device according to one embodiment. [Figure 7] 1A to 1C are diagrams illustrating a method for manufacturing a heating element according to an embodiment. [Figure 8] 1A to 1C are diagrams illustrating a method for manufacturing a heating element according to an embodiment. [Figure 9] 1A to 1C are diagrams illustrating a method for manufacturing a heating element according to an embodiment. [Figure 10] 1A to 1C are diagrams illustrating a method for manufacturing a heating element according to an embodiment. [Figure 11] 1A to 1C are diagrams illustrating a method for manufacturing a heating element according to an embodiment. [Figure 12] 1A to 1C are diagrams illustrating a method for manufacturing a heating element according to an embodiment. [Figure 13] 1 is a graph comparing temperature rise due to light source output of heating elements manufactured at various annealing temperatures. [Figure 14] 1 is a graph comparing absorbance at different wavelengths for heating elements manufactured at different annealing temperatures. [Figure 15] FIG. 2 is a plan view of a heating element according to one embodiment. [Figure 16] 1 is a diagram showing an aerosol generating device according to an embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0022] The terms used in the embodiments are currently commonly used terms as much as possible while taking into consideration the functions of the present invention, but these terms may change depending on the intentions or precedents of the engineers in the field, the emergence of new technologies, etc. In addition, in certain cases, the applicant may arbitrarily select terms, and in this case, the meanings of the terms are described in detail in the description of the invention. Therefore, the terms used in the present invention should be defined based on the meanings of the terms and the overall content of the present invention, rather than simply the names of the terms.

[0023] Throughout the specification, when a part "includes" a certain component, this does not mean excluding other components, but may further include other components, unless otherwise specified. Furthermore, terms such as "... unit" and "... module" described in the specification mean a unit that processes at least one function or operation, which is embodied in hardware or software, or a combination of hardware and software.

[0024] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will now be described in detail with reference to the accompanying drawings, in which: FIG. 1 is a block diagram of a semiconductor device according to an embodiment of the present invention;

[0025] Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

[0026] 1 to 3 are diagrams showing examples of an aerosol-generating device in which an aerosol-generating article is inserted.

[0027] 1, the aerosol generating device 1 includes a battery 11, a control unit 12, and a heater 13. With reference to Figs. 2 and 3, the aerosol generating device 1 further includes a vaporizer 14. Furthermore, an aerosol-generating article 2 (e.g., a cigarette) can be inserted into the internal space of the aerosol generating device 1.

[0028] Components according to this embodiment are shown in the aerosol generating device 1 shown in Figures 1 to 3. Therefore, it will be understood by a person having ordinary knowledge in the technical field according to this embodiment that the aerosol generating device 1 may further include other general-purpose components in addition to the components shown in Figures 1 to 3.

[0029] Also, although the aerosol generating device 1 is shown in FIGS. 2 and 3 as including the heater 13, the heater 13 may be omitted if desired.

[0030] In Fig. 1, the battery 11, the control unit 12, and the heater 13 are shown arranged in a line. In Fig. 2, the battery 11, the control unit 12, the vaporizer 14, and the heater 13 are shown arranged in a line. In Fig. 3, the vaporizer 14 and the heater 13 are shown arranged in parallel. However, the internal structure of the aerosol generating device 1 is not limited to that shown in Figs. 1 to 3. In other words, the arrangement of the battery 11, the control unit 12, the heater 13, and the vaporizer 14 may be changed depending on the design of the aerosol generating device 1.

[0031] When the aerosol-generating article 2 is inserted into the aerosol-generating device 1, the aerosol-generating device 1 activates the heater 13 and / or vaporizer 14 to generate an aerosol. The aerosol generated by the heater 13 and / or vaporizer 14 passes through the aerosol-generating article 2 and is delivered to the user.

[0032] If necessary, the aerosol generating device 1 can heat the heater 13 even when no aerosol-generating article 2 is inserted into the aerosol generating device 1 .

[0033] The battery 11 supplies power used for the operation of the aerosol generation device 1. For example, the battery 11 supplies power to heat the heater 13 or the vaporizer 14, and supplies power necessary for the operation of the control unit 12. The battery 11 also supplies power necessary for the operation of a display, a sensor, a motor, and the like provided in the aerosol generation device 1.

[0034] The control unit 12 generally controls the operation of the aerosol generating device 1. Specifically, the control unit 12 controls the operation of not only the battery 11, the heater 13, and the vaporizer 14, but also other components included in the aerosol generating device 1. The control unit 12 may also check the state of each component of the aerosol generating device 1 to determine whether the aerosol generating device 1 is in an operable state.

[0035] The control unit 12 includes at least one processor. The processor may be implemented as an array of a plurality of logic gates, or may be implemented as a combination of a general-purpose microprocessor and a memory storing a program executable by the microprocessor. Those skilled in the art will understand that the processor may also be implemented as other types of hardware.

[0036] The heater 13 is heated by power supplied from the battery 11. For example, when an aerosol-generating article is inserted into the aerosol-generating device 1, the heater 13 is located outside the aerosol-generating article. Thus, the heated heater 13 can increase the temperature of the aerosol-generating material in the aerosol-generating article.

[0037] The heater 13 may be an electrically resistive heater. For example, the heater 13 includes an electrically conductive track, and the heater 13 is heated by passing an electric current through the electrically conductive track. However, the heater 13 is not limited to the above example, and is not limited as long as it can be heated to a desired temperature. Here, the desired temperature may be preset in the aerosol generating device 1, or may be set to a desired temperature by a user.

[0038] Meanwhile, as another example, the heater 13 may be an induction heater. Specifically, the heater 13 may include an electrically conductive coil for inductively heating the aerosol-generating article, and the aerosol-generating article may include a susceptor that can be heated by the induction heater.

[0039] For example, the heater 13 may include a tubular heating element, a plate-shaped heating element, a needle-shaped heating element, or a rod-shaped heating element, which heats the interior or exterior of the aerosol-generating article 2 depending on the shape of the heating element.

[0040] Furthermore, a plurality of heaters 13 may be arranged in the aerosol generating device 1. In this case, the plurality of heaters 13 may be arranged so as to be inserted inside the aerosol-generating article 2, or may be arranged outside the aerosol-generating article 2. Furthermore, some of the plurality of heaters 13 may be arranged so as to be inserted inside the aerosol-generating article 2, and the rest may be arranged outside the aerosol-generating article 2. Furthermore, the shape of the heater 13 is not limited to the shapes shown in Figs. 1 to 3, and the heater may be manufactured into various shapes.

[0041] The vaporizer 14 heats the liquid composition to generate an aerosol, which is then transmitted to the user through the aerosol-generating article 2. In other words, the aerosol generated by the vaporizer 14 can travel along an airflow passage of the aerosol generating device 1, which is configured to allow the aerosol generated by the vaporizer 14 to pass through the aerosol-generating article and be transmitted to the user.

[0042] For example, the vaporizer 14 includes, but is not limited to, a liquid storage (e.g., a reservoir), a liquid delivery means, and a heating element. For example, the liquid storage, the liquid delivery means, and the heating element may be included in the aerosol generation device 1 as independent modules.

[0043] The liquid storage unit can store a liquid composition. For example, the liquid composition may be a liquid containing a tobacco-containing substance including a volatile tobacco flavor component, or a liquid containing a non-tobacco substance. The liquid storage unit may be manufactured so as to be detachable from the vaporizer 14, or may be manufactured integrally with the vaporizer 14.

[0044] For example, the liquid composition may include water, solvent, ethanol, plant extracts, fragrances, flavorings, or vitamin mixtures. The fragrances may include, but are not limited to, menthol, peppermint, spearmint oil, various fruit fragrance ingredients, and the like. The flavorings may include ingredients that provide a variety of flavors or tastes to the user. The vitamin mixture may include, but is not limited to, at least one of vitamin A, vitamin B, vitamin C, and vitamin E. The liquid composition may also include an aerosol forming agent, such as glycerin and propylene glycol.

[0045] The liquid transfer means can transfer the liquid composition in the liquid reservoir to the heating element. For example, the liquid transfer means can be a wick such as, but not limited to, cotton fiber, ceramic fiber, glass fiber, or porous ceramic.

[0046] The heating element is an element for heating the liquid composition transferred by the liquid transfer means. For example, the heating element may be, but is not limited to, a metal hot wire, a metal hot plate, a ceramic heater, etc. The heating element may be made of a conductive filament such as a nichrome wire, and may be arranged in a structure wound around the liquid transfer means. The heating element may be heated by a current supply, and may transfer heat to the liquid composition in contact with the heating element to heat the liquid composition. As a result, an aerosol is generated.

[0047] For example, the vaporizer 14 may also be referred to as, but is not limited to, a cartomizer or an atomizer.

[0048] Meanwhile, the aerosol generating device 1 may further include general-purpose components in addition to the battery 11, the control unit 12, the heater 13, and the vaporizer 14. For example, the aerosol generating device 1 may include a display capable of outputting visual information and / or a motor for outputting tactile information. The aerosol generating device 1 may also include at least one sensor (such as a puff detection sensor, a temperature detection sensor, or an aerosol-generating article insertion detection sensor). The aerosol generating device 1 may also be manufactured to have a structure that allows the inflow of external gas or the outflow of internal gas even when the aerosol-generating article 2 is inserted.

[0049] Although not shown in Fig. 1 to Fig. 3, the aerosol generating device 1 may form a system together with a separate cradle. For example, the cradle is used to charge the battery 11 of the aerosol generating device 1. Alternatively, the heater 13 heats the aerosol generating device 1 in a state where the cradle and the aerosol generating device 1 are coupled together.

[0050] The aerosol-generating article 2 may be similar to a typical combustion-type cigarette. For example, the aerosol-generating article 2 may be divided into a first portion including an aerosol-generating material and a second portion including a filter or the like. Alternatively, the second portion of the aerosol-generating article 2 may also include an aerosol-generating material. For example, the aerosol-generating material in the form of granules or capsules may be inserted into the second portion.

[0051] The entire first part may be inserted into the aerosol generating device 1, and the second part may be exposed to the outside. Alternatively, only a part of the first part may be inserted into the aerosol generating device 1, or the entire first part and a part of the second part may be inserted. The user inhales the aerosol while holding the second part in their mouth. At this time, the aerosol is generated by the passage of outside air through the first part, and the generated aerosol is delivered to the user's mouth through the second part.

[0052] As an example, the outside air may flow in through at least one air passage formed in the aerosol generating device 1. For example, the opening and closing of the air passage formed in the aerosol generating device 1 and / or the size of the air passage may be adjusted by the user. This allows the user to adjust the amount of atomization, smoking sensation, etc. As another example, the outside air may flow in to the inside of the aerosol generating article 2 through at least one hole formed in the surface of the aerosol generating article 2.

[0053] An example of the aerosol-generating article 2 will now be described with reference to FIGS.

[0054] 4 and 5 are diagrams showing examples of aerosol-generating articles.

[0055] 4, the aerosol-generating article 2 includes a tobacco rod 21 and a filter rod 22. The first portion 21 described above with reference to FIGS.

[0056] Although the filter rod 22 is shown as a single segment in FIG. 4, this is not limiting. In other words, the filter rod 22 may be composed of multiple segments. For example, the filter rod 22 may include a segment that cools the aerosol and a segment that filters a predetermined component contained in the aerosol. Also, if necessary, the filter rod 22 may further include at least one segment that performs another function.

[0057] The diameter of the aerosol-generating article 2 is within the range of 5 mm to 9 mm, and the length is about 48 mm, but is not limited thereto. For example, but not limited thereto, the length of the tobacco rod 21 may be about 12 mm, the length of the first segment of the filter rod 22 may be about 10 mm, the length of the second segment of the filter rod 22 may be about 14 mm, and the length of the third segment of the filter rod 22 may be about 12 mm.

[0058] The aerosol-generating article 2 may be wrapped by at least one wrapper 24. The wrapper 24 may have at least one hole through which external air can flow in or internal gas can flow out. As an example, the aerosol-generating article 2 may be wrapped by one wrapper 24. As another example, the aerosol-generating article 2 may be wrapped by two or more wrappers 24 one on top of the other. For example, the tobacco rod 21 may be wrapped by a first wrapper 241, and the filter rod 22 may be wrapped by wrappers 242, 243, and 244. Furthermore, the entire aerosol-generating article 2 may be wrapped again by a single wrapper 245. If the filter rod 22 is composed of a plurality of segments, each of the segments may be wrapped by the wrappers 242, 243, and 244.

[0059] The first and second wrappers 241 and 242 may be made of a general filter wrapping paper. For example, the first and second wrappers 241 and 242 may be made of a porous or non-porous wrapping paper. The first and second wrappers 241 and 242 may be made of oil-resistant paper and / or aluminum laminated paper wrapping material.

[0060] The third wrapper 243 may be made of hard wrapping paper. For example, the basis weight of the third wrapper 243 is 88 g / m 2 ~96g / m 2 and preferably within the range of 90 g / m 2 ~94g / m 2 The thickness of the third wrapper 243 is within a range of 120 μm to 130 μm, and preferably 125 μm.

[0061] The fourth wrapper 244 may be made of oil-resistant hard wrapping paper. For example, the basis weight of the fourth wrapper 244 is 88 g / m to 96 g / m 2 and preferably within the range of 90 g / m 2 ~94g / m 2 The thickness of the fourth wrapper 244 is within a range of 120 μm to 130 μm, and preferably 125 μm.

[0062] The fifth wrapper 245 may be made of a sterilized paper (MFW). Here, the sterilized paper (MFW) refers to a paper that is specially manufactured to have improved tensile strength, water resistance, smoothness, etc., compared to general paper. For example, the basis weight of the fifth wrapper 245 is 57 g / m 2 ~63g / m 2 and preferably within 60 g / m 2 The thickness of the fifth wrapper 245 is in the range of 64 μm to 70 μm, and is preferably 67 μm.

[0063] A predetermined substance may be added to the fifth trumpet 245. Here, an example of the predetermined substance is silicone, but is not limited thereto. For example, silicone has properties such as heat resistance with little change due to temperature, oxidation resistance without oxidation, resistance to various chemicals, water repellency, and electrical insulation. However, any substance other than silicone that has the above-mentioned properties may be applied (or coated) to the fifth trumpet 245 without any restrictions.

[0064] The fifth trumpet 245 can prevent the aerosol-generating article 2 from burning. For example, when the tobacco rod 21 is heated by the heater 13, the aerosol-generating article 2 may burn. Specifically, when the temperature rises above the ignition point of any one of the substances contained in the tobacco rod 21, the aerosol-generating article 2 is burned. Even in such a case, the fifth trumpet 245 contains a non-flammable substance, so that the aerosol-generating article 2 is prevented from burning.

[0065] Furthermore, the fifth trumpet 245 can prevent the aerosol generating device (e.g., a holder) from being contaminated by the substance generated in the aerosol-generating article 2. A liquid substance may be generated in the aerosol-generating article 2 by the user's puff. For example, the aerosol generated in the aerosol-generating article 2 is cooled by the outside air, generating a liquid substance (e.g., moisture, etc.). The fifth trumpet 245 encases the aerosol-generating article 2, thereby preventing the liquid substance generated in the aerosol-generating article 2 from leaking out of the aerosol-generating article 2.

[0066] The tobacco rod 21 includes an aerosol-generating substance. For example, the aerosol-generating substance may include at least one of glycerin, propylene glycol, ethylene glycol, dipropylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, and oleyl alcohol, but is not limited thereto. The tobacco rod 21 may also include other additive substances, such as flavoring agents, humectants, and / or organic acids. A flavoring liquid, such as menthol or a humectant, is added to the tobacco rod 21 by being sprayed onto the tobacco rod 21.

[0067] The tobacco rod 21 may be manufactured in various ways. For example, the tobacco rod 21 may be manufactured in a sheet or in a strand. Also, the tobacco rod 21 may be manufactured in a cut tobacco obtained by finely cutting a tobacco sheet. Also, the tobacco rod 21 may be surrounded by a thermally conductive material. For example, the thermally conductive material may be a metal foil such as aluminum foil, but is not limited thereto. As an example, the thermally conductive material surrounding the tobacco rod 21 may uniformly distribute the heat transferred to the tobacco rod 21 to improve the thermal conductivity applied to the tobacco rod, thereby improving the tobacco taste. Also, the thermally conductive material surrounding the tobacco rod 21 serves as a susceptor that is heated by an induction heater. In this case, although not shown in the drawing, the tobacco rod 21 may further include an additional susceptor in addition to the thermally conductive material surrounding the outside.

[0068] The filter rod 22 may be a cellulose acetate filter. Meanwhile, there is no limitation on the shape of the filter rod 22. For example, the filter rod 22 may be a cylindrical rod, or may be a tubular rod having a hollow inside. The filter rod 22 may also be a recessed rod. If the filter rod 22 is composed of a plurality of segments, at least one of the plurality of segments may be manufactured in a different shape.

[0069] The first segment of the filter rod 22 may be a cellulose acetate filter. For example, the first segment may be a tubular structure having a hollow inside. The first segment can prevent the inner material of the tobacco rod 21 from being pushed backward when the heater 13 is inserted, and also has a cooling effect on the aerosol. The diameter of the hollow included in the first segment may be an appropriate diameter within the range of 2 mm to 4.5 mm, but is not limited thereto.

[0070] The length of the first segment may be an appropriate length within the range of 4 mm to 30 mm, but is not limited thereto. Preferably, the length of the first segment is 10 mm, but is not limited thereto.

[0071] The hardness of the first segment can be adjusted by adjusting the content of the plasticizer during the manufacture of the first segment. The first segment may also be manufactured by inserting a structure such as a film or tube made of the same or different material inside (e.g., hollow).

[0072] The second segment of the filter rod 22 cools the aerosol generated by the heater 13 heating the tobacco rod 21. Thus, the user can inhale the aerosol that has been cooled to an appropriate temperature.

[0073] The length or diameter of the second segment varies depending on the shape of the aerosol-generating article 2. For example, the length of the second segment is suitably within the range of 7 mm to 20 mm. Preferably, the length of the second segment is about 14 mm, but is not limited to this.

[0074] The second segment may be made by weaving polymer fibers. In this case, the fragrance liquid may be applied to the fibers made of the polymer. Alternatively, the second segment may be produced by weaving a separate fiber to which the fragrance liquid is applied and a fiber made of the polymer together. Alternatively, the second segment may be formed by a crimped polymer sheet.

[0075] For example, the polymer may be made of a material selected from the group consisting of polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polyethylene terephthalate (PET), polylactic acid (PLA), cellulose acetate (CA) and aluminum foil.

[0076] The second segment may be formed from woven polymer fibers or a crimped polymer sheet such that the second segment includes one or more longitudinally extending channels, where channel refers to a passageway through which a gas (e.g., air or aerosol) may pass.

[0077] For example, the second segment made of a crimped polymer sheet is formed from a material having a thickness of about 5 μm to about 300 μm, for example, about 10 μm to about 250 μm. The total surface area of ​​the second segment is about 300 mm 2 / mm ~ approx. 1000mm 2 The aerosol cooling element has a specific surface area of ​​about 10 mm 2 / mg ~ approx. 100mm 2 / mg of material.

[0078] Meanwhile, the second segment includes a thread containing a volatile flavor component, which may be, but is not limited to, menthol. For example, the thread may be loaded with a sufficient amount of menthol to provide 1.5 mg or more of menthol to the second segment.

[0079] The third segment of the filter rod 22 may be a cellulose acetate filter. The length of the third segment is appropriately adopted within the range of 4 mm to 20 mm. For example, the length of the third segment is about 12 mm, but is not limited thereto.

[0080] In the process of manufacturing the third segment, the third segment may be manufactured so that a flavor is generated by spraying a flavoring liquid onto the third segment. Alternatively, separate fibers coated with a flavoring liquid may be inserted into the third segment. The aerosol generated in the tobacco rod 21 is cooled by passing through the second segment of the filter rod 22, and the cooled aerosol is delivered to the user through the third segment. Therefore, when a flavoring element is added to the third segment, the effect of enhancing the persistence of the flavor delivered to the user is generated.

[0081] The filter rod 22 may also include at least one capsule 23. Here, the capsule 23 functions to generate flavor or generate aerosol. For example, the capsule 23 has a structure in which a liquid containing a flavoring agent is enveloped in a coating. The capsule 23 may have a spherical or cylindrical shape, but is not limited thereto.

[0082] 5, the aerosol-generating article 3 may further include a front end plug 33. The front end plug 33 is located on one side of the tobacco rod 31 facing the filter rod 32. The front end plug 33 prevents the tobacco rod 31 from falling off to the outside, and can prevent aerosol liquefied from the tobacco rod 31 during smoking from flowing into the aerosol generating device (FIGS. 1 to 3).

[0083] Filter rod 32 may include a first segment 321 and a second segment 322, where first segment 321 corresponds to the first segment of filter rod 22 of FIG. 4 and second segment 322 corresponds to the third segment of filter rod 22 of FIG.

[0084] The diameter and overall length of the aerosol-generating article 3 correspond to the diameter and overall length of the aerosol-generating article 2 of Figure 4. For example, but not limited to, the length of the front end plug 33 is about 7mm, the length of the tobacco rod 31 is about 15mm, the length of the first segment 321 is about 12mm, and the length of the second segment 322 is about 14mm.

[0085] The aerosol-generating article 3 may be wrapped by at least one wrapper 35. The wrapper 35 may have at least one hole formed therein through which external air can flow in or internal gas can flow out. For example, the front end plug 33 may be wrapped by a first wrapper 351, the tobacco rod 31 may be wrapped by a second wrapper 352, the first segment 321 may be wrapped by a third wrapper 353, and the second segment 322 may be wrapped by a fourth wrapper 354. Furthermore, the entire aerosol-generating article 3 may be wrapped again by a fifth wrapper 355.

[0086] Also, at least one perforation 36 may be formed in the fifth wrapper 355. For example, but not limited to, the perforation 36 is formed in the area surrounding the tobacco rod 31. The perforation 36 serves to transfer heat generated by the heater 13 shown in Figures 2 and 3 to the inside of the tobacco rod 31.

[0087] The second segment 322 may also include at least one capsule 34. Here, the capsule 34 has a function of generating a flavor or a function of generating an aerosol. For example, the capsule 34 has a structure in which a liquid containing a flavoring is enveloped in a coating. The capsule 34 may have a spherical or cylindrical shape, but is not limited thereto.

[0088] The first wrapper 351 is formed by combining a metal foil such as aluminum foil with a general filter wrapping paper. For example, the total thickness of the first wrapper 351 is within a range of 45 μm to 55 μm, and preferably 50.3 μm. The thickness of the metal foil of the first wrapper 351 is within a range of 6 μm to 7 μm, and preferably 6.3 μm. The basis weight of the first wrapper 351 is 50 g / m 2 ~55g / m 2 and preferably within the range of 53 g / m 2 It is.

[0089] The second wrapper 352 and the third wrapper 353 may be made of a common filter wrapping paper. For example, the second wrapper 352 and the third wrapper 353 may be made of a porous wrapping paper or a non-porous wrapping paper.

[0090] For example, the porosity of the second wrapper 352 is 35000 CU, but is not limited thereto. The thickness of the second wrapper 352 is in the range of 70 μm to 80 μm, and preferably 78 μm. The basis weight of the second wrapper 352 is 20 g / m 2 ~25g / m 2 and preferably 23.5 g / m 2 It is.

[0091] For example, the porosity of the third wrapper 353 is 24000 CU, but is not limited thereto. The thickness of the third wrapper 353 is in the range of 60 μm to 70 μm, and preferably 68 μm. The basis weight of the third wrapper 353 is 20 g / m 2 ~25g / m 2 and preferably 21 g / m2.

[0092] The fourth wrapper 354 may be made of PLA laminated paper. Here, the PLA laminated paper means a triple layer including a paper layer, a PLA layer, and a paper layer. For example, the thickness of the fourth wrapper 354 is in the range of 100 μm to 120 μm, and preferably 110 μm. In addition, the basis weight of the fourth wrapper 354 is 80 g / m 2 ~100g / m 2 and preferably within 88 g / m2 It is.

[0093] The fifth wrapper 355 may be made of a sterilized paper (MFW). Here, the sterilized paper (MFW) refers to a paper that is specially manufactured to have improved tensile strength, water resistance, smoothness, etc., compared to general paper. For example, the basis weight of the fifth wrapper 355 is 57 g / m 2 ~63g / m 2 and preferably within 60 g / m 2 The thickness of the fifth wrapper 355 is in the range of 64 μm to 70 μm, and is preferably 67 μm.

[0094] A predetermined substance may be added to the fifth trumpet 355. Here, an example of the predetermined substance is silicone, but is not limited thereto. For example, silicone has properties such as heat resistance with little change due to temperature, oxidation resistance without oxidation, resistance to various chemicals, water repellency, and electrical insulation. However, any substance other than silicone that has the above-mentioned properties may be applied (or coated) to the fifth trumpet 355 without any restrictions.

[0095] The front end plug 33 may be made of cellulose acetate. As an example, the front end plug 33 is made by adding a plasticizer (e.g., triacetin) to cellulose acetate tow. The mono denier of the filaments constituting the cellulose acetate tow is in the range of 1.0 to 10.0, and preferably in the range of 4.0 to 6.0. More preferably, the mono denier of the filaments of the front end plug 33 is 5.0. The cross section of the filaments constituting the front end plug 33 may be Y-shaped. The total denier of the front end plug 33 is in the range of 20,000 to 30,000, and preferably in the range of 25,000 to 30,000. More preferably, the total denier of the front end plug 33 is 28,000.

[0096] Optionally, the front end plug 33 may also include at least one channel, the cross-sectional shape of which may be varied.

[0097] The tobacco rod 31 corresponds to the tobacco rod 21 described above with reference to Figure 4. Therefore, in the following, a detailed description of the tobacco rod 31 will be omitted.

[0098] The first segment 321 may be made of cellulose acetate. For example, the first segment may be a tubular structure having a hollow interior. The first segment 321 may be made of cellulose acetate tow with a plasticizer (e.g., triacetin). For example, the mono-denier and total denier of the first segment 321 are the same as the mono-denier and total denier of the front end plug 33.

[0099] The second segment 322 may be made of cellulose acetate. The mono denier of the filaments constituting the second segment 322 is in the range of 1.0 to 10.0, and preferably in the range of 8.0 to 10.0. More preferably, the mono denier of the filaments of the second segment 322 is 9.0. The cross section of the filaments of the second segment 322 may be Y-shaped. The total denier of the second segment 322 is in the range of 20,000 to 30,000, and preferably 25,000.

[0100] FIG. 6 is a block diagram of an aerosol generating device 400 according to one embodiment.

[0101] The aerosol generating device 400 includes a control unit 410, a detection unit 420, an output unit 430, a battery 440, a heater 450, a user input unit 460, a memory 470, and a communication unit 480. However, the internal structure of the aerosol generating device 400 is not limited to that shown in Fig. 6. That is, it will be understood by a person having ordinary skill in the technical field according to this embodiment that some of the components shown in Fig. 6 may be omitted or new components may be added depending on the design of the aerosol generating device 400.

[0102] The detection unit 420 detects the state of the aerosol generating device 400 or the state around the aerosol generating device 400, and transmits the detected information to the control unit 410. Based on the detected information, the control unit 410 controls the aerosol generating device 400 to perform various functions such as controlling the operation of the heater 450, restricting smoking, determining whether an aerosol generating article (e.g., a cigarette, a cartridge, etc.) is inserted, and displaying a notification.

[0103] The detection unit 420 includes at least one of a temperature sensor 422, an insertion detection sensor 424, and a puff sensor 426, but is not limited to these.

[0104] The temperature sensor 422 detects the temperature to which the heater 450 (or the aerosol generating substance) is heated. The aerosol generating device 400 may include a separate temperature sensor that detects the temperature of the heater 450, or the heater 450 itself may function as the temperature sensor. Alternatively, the temperature sensor 422 may be disposed around the battery 440 so as to monitor the temperature of the battery 440.

[0105] The insertion detection sensor 424 detects the insertion and / or removal of an aerosol-generating article. For example, the insertion detection sensor 424 may include at least one of a film sensor, a pressure sensor, an optical sensor, a resistive sensor, a capacitive sensor, an inductive sensor, and an infrared sensor, and detects a signal change due to the insertion and / or removal of an aerosol-generating article.

[0106] The puff sensor 426 detects a user's puff based on various physical changes in the airflow passage or channel, for example, the puff sensor 426 detects a user's puff based on any one of a temperature change, a flow change, a voltage change, and a pressure change.

[0107] The detection unit 420 may further include at least one of a temperature / humidity sensor, an air pressure sensor, a geomagnetic sensor, an acceleration sensor, a gyroscope sensor, a position sensor (e.g., GPS), a proximity sensor, and an RGB (illuminance) sensor, in addition to the above-mentioned sensors 422 to 426. A typical engineer can intuitively infer the function of each sensor from its name, so a detailed description will be omitted.

[0108] The output unit 430 outputs and provides information regarding the status of the aerosol generating device 400 to a user. The output unit 430 includes, but is not limited to, at least one of a display unit 432, a haptic unit 434, and an audio output unit 436. When the display unit 432 and the touch pad are layered to form a touch screen, the display unit 432 is used not only as an output device but also as an input device.

[0109] The display unit 432 visually provides a user with information related to the aerosol generating device 400. For example, the information related to the aerosol generating device 400 means various information such as the charging / discharging state of the battery 440 of the aerosol generating device 400, the preheating state of the heater 450, the insertion / removal state of the aerosol generating article, or a state in which the use of the aerosol generating device 400 is restricted (e.g., detection of an abnormal article), and the display unit 432 outputs the information to the outside. The display unit 432 is, for example, a liquid crystal display panel (LCD), an organic light emitting display panel (OLED), etc. Also, the display unit 432 may be in the form of an LED light emitting element.

[0110] The haptic unit 434 converts an electrical signal into a mechanical or electrical stimulus to tactilely provide the user with information about the aerosol generating device 400. For example, the haptic unit 434 includes a motor, a piezoelectric element, or an electrical stimulation device.

[0111] The acoustic output unit 436 audibly provides the user with information relating to the aerosol generating device 400. For example, the acoustic output unit 436 converts an electric signal into an acoustic signal and outputs it to the outside.

[0112] The battery 440 supplies power used for the operation of the aerosol generating device 400. The battery 440 supplies power so that the heater 450 is heated. The battery 440 also supplies power necessary for the operation of other components (e.g., the detection unit 420, the output unit 430, the user input unit 460, the memory 470, and the communication unit 480) provided in the aerosol generating device 400. The battery 440 is a rechargeable battery or a disposable battery. For example, the battery 440 is a lithium polymer (LiPoly) battery, but is not limited thereto.

[0113] The heater 450 heats the aerosol-generating material by receiving power from the battery 440. Although not shown in Fig. 6, the aerosol-generating device 400 may further include a power conversion circuit (e.g., a DC / DC converter) that converts the power of the battery 440 and supplies it to the heater 450. In addition, when the aerosol-generating device 400 generates an aerosol by an induction heating method, the aerosol-generating device 400 may further include a DC / AC converter that converts the DC power supply of the battery 440 into an AC power supply.

[0114] The control unit 410, the detection unit 420, the output unit 430, the user input unit 460, the memory 470, and the communication unit 480 function by receiving power from the battery 440. Although not shown in Fig. 6, a power conversion circuit, such as an LDO (low dropout) circuit or a voltage regulator circuit, may be further included to convert the power of the battery 440 and supply it to each of the components.

[0115] In one embodiment, the heater 450 is formed of any suitable electrically resistive material, such as, but not limited to, a metal or metal alloy, including titanium, zirconium, tantalum, platinum, nickel, cobalt, chromium, hafnium, niobium, molybdenum, tungsten, tin, gallium, manganese, iron, copper, stainless steel, nichrome, etc. Additionally, the heater 450 may be embodied as, but not limited to, a metallic hot wire, a metallic hot plate having an electrically conductive track disposed thereon, a ceramic heating element, etc.

[0116] In one embodiment, the heater 450 may be an induction heater, for example, the heater 450 may include a susceptor that generates heat through a magnetic field applied by a coil to heat the aerosol generating material.

[0117] In one embodiment, heater 450 may include multiple heaters. For example, heater 450 may include a first heater for heating the aerosol-generating article and a second heater for heating the liquid.

[0118] The user input unit 460 receives information input by a user and outputs information to the user. For example, the user input unit 460 may be, but is not limited to, a key pad, a dome switch, a touch pad (contact type capacitance type, pressure type resistive film type, infrared detection type, surface ultrasonic conduction type, integral type tension measurement type, piezoelectric effect type, etc.), a jog wheel, a jog switch, etc. Although not shown in FIG. 6, the aerosol generating device 400 may further include a connection interface such as a USB (universal serial bus) interface, and may connect to other external devices through the connection interface such as the USB interface to transmit and receive information and charge the battery 440.

[0119] The memory 470 is hardware that stores various data processed in the aerosol generating device 400, and stores data processed by the control unit 410 and data to be processed. The memory 470 includes at least one type of storage medium, such as a flash memory type, a hard disk type, a multimedia card micro type, a card-type memory (e.g., SD or XD memory, etc.), a random access memory (RAM), a static random access memory (SRAM), a read only memory (ROM), an electrically erasable programmable read-only memory (EEPROM), a programmable read-only memory (PROM), a magnetic memory, a magnetic disk, or an optical disk. The memory 470 stores the operation time of the aerosol generating device 400, the maximum number of puffs, the current number of puffs, at least one temperature profile, and data related to the user's smoking pattern, etc.

[0120] The communication unit 480 includes at least one component for communication with other electronic devices. For example, the communication unit 480 includes a short-range communication unit 482 and a wireless communication unit 484.

[0121] The short-range wireless communication unit 482 includes, but is not limited to, a Bluetooth (registered trademark) communication unit, a BLE (Bluetooth (registered trademark) Low Energy) communication unit, a Near Field Communication unit, a WLAN (Wi-Fi) communication unit, a Zigbee (registered trademark) communication unit, an IrDA (infrared Data Association) communication unit, a WFD (Wi-Fi Direct) communication unit, a UWB (ultra-wideband) communication unit, an Ant+ communication unit, and the like.

[0122] The wireless communication unit 484 includes, but is not limited to, a cellular network communication unit, an Internet communication unit, a computer network (e.g., a LAN or WAN) communication unit, etc. The wireless communication unit 484 can also identify and authenticate the aerosol generating device 400 within the communication network using subscriber information (e.g., an International Mobile Subscriber Identity (IMSI)).

[0123] The control unit 410 controls the overall operation of the aerosol generating device 400. In one embodiment, the control unit 410 may include at least one processor. The processor may be implemented as an array of a plurality of logic gates, or may be implemented as a combination of a general-purpose microprocessor and a memory in which a program executable by the microprocessor is stored. It will be understood by those skilled in the art to which the present embodiment pertains that the processor may be implemented as other types of hardware.

[0124] The control unit 410 controls the temperature of the heater 450 by controlling the supply of power from the battery 440 to the heater 450. For example, the control unit 410 controls the power supply by controlling the switching of a switching element between the battery 440 and the heater 450. In another example, a heating direct circuit can also control the power supply to the heater 450 according to a control command from the control unit 410.

[0125] The control unit 410 analyzes the result detected by the detection unit 420 and controls subsequent processing. For example, the control unit 410 controls the power supplied to the heater 450 so that the operation of the heater 450 starts or ends based on the result detected by the detection unit 420. As another example, the control unit 410 controls the amount of power supplied to the heater 450 and the time for which the power is supplied so that the heater 450 is heated to a predetermined temperature or maintains an appropriate temperature based on the result detected by the detection unit 420.

[0126] The control unit 410 controls the output unit 430 based on the result detected by the detection unit 420. For example, when the number of puffs counted through the puff sensor 426 reaches a preset number, the control unit 410 may notify the user through at least one of the display unit 432, the haptic unit 434, and the audio output unit 436 that the aerosol generating device 400 will soon be shut down.

[0127] In one embodiment, the control unit 410 may control the time and / or amount of power supplied to the heater 450 depending on the state of the aerosol-generating article detected by the detection unit 420. For example, when the aerosol-generating article is in a humidified state, the control unit 410 may control the time of power supply to the induction coil to increase the pre-heating time compared to when the aerosol-generating article is in a general state.

[0128] An embodiment may also be embodied in the form of a recording medium including computer executable instructions such as a program module executed by a computer. A computer readable medium may be any available medium that can be accessed by a computer, including both volatile and non-volatile media, and both separate and non-separate media. Also, a computer readable medium may include both computer storage media and communication media. A computer storage medium includes both volatile and non-volatile, separate and non-separate media embodied in any method or technology for storing information such as computer readable instructions, data structures, program modules or other data. A communication medium typically includes computer readable instructions, data structures, other data in a modulated data signal such as a program module, or other transmission mechanism, and includes any information delivery medium.

[0129] 7 to 12 are diagrams illustrating a method for manufacturing a heating element according to an embodiment. The order of operations for manufacturing a heating element is not limited to the sequence described in this document, and at least one additional operation may be included between the operations, any one of the operations described may be omitted, or the sequence of some operations may be changed.

[0130] 7, a method for manufacturing a heating element 550 includes the act of providing a substrate 551. The substrate 551 may have a plate shape with opposing sides. At least one side of the substrate 551 may be formed with a substantially flat surface.

[0131] In one embodiment, the substrate 551 may be formed of various materials. For example, the substrate 551 may be formed of glass, silicon (Si), silicon oxide (SiO2), sapphire, polystyrene, polymethylmethacrylate, and / or any other material suitable for thermal conduction. In one embodiment, the substrate 551 may be formed of any one or combination of glass, silicon (Si), silicon oxide (SiO2), and sapphire. In one embodiment, the substrate 551 includes a material having a relatively low coefficient of thermal transfer. This allows heat to be transferred locally to a portion of the substrate 551.

[0132] In one embodiment, the substrate 551 may exhibit electrical conductivity. In one embodiment, the substrate 551 may exhibit electrical insulation.

[0133] In one embodiment, the substrate 551 may be formed of any material having a thermal conductivity suitable for use in the environment in which the heating element 550 is disposed. For example, the substrate 551 has a thermal conductivity of about 0.6 W / mK or less, about 1 W / mK to about 2 W / mK, about 2 W / mK to about 5 W / mK, about 5 W / mK to about 10 W / mK, about 10 W / mK to about 100 W / mK, or about 100 W / mK to about 200 W / mK at a pressure of 1 bar and a temperature of 25° C. In certain embodiments, the substrate 551 has a thermal conductivity of about 0.6 W / mK or less, about 1.3 W / mK, about 148 W / mK, or about 46.06 W / mK at a pressure of 1 bar and a temperature of 25° C.

[0134] 8, a method for manufacturing a heating element 550 includes forming a separation wall 552 on one surface (e.g., the upper surface in FIG. 8) of a substrate 551. The separation wall 552 includes a plurality of posts. The plurality of posts are arranged spaced apart from one another in a first length direction (e.g., a horizontal direction) of the substrate 551 and / or in a second length direction (e.g., a vertical direction) intersecting the first length direction.

[0135] In one embodiment, the pillars are deposited by any suitable method on the substrate 551. For example, the pillars are deposited by physical vapor deposition, chemical vapor deposition, atomic layer deposition, and / or any other suitable method.

[0136] In one embodiment, the plurality of posts are formed by depositing a material on one side of the substrate 551 and etching the deposited material.

[0137] In one embodiment, the plurality of pillars comprises the shape of a circular or elliptical cylinder, hi one embodiment, the plurality of pillars also comprises the shape of a polygonal cylinder.

[0138] In one embodiment, the plurality of posts comprises a heat resistant material such that the shape of the plurality of posts remains substantially unchanged in a relatively high temperature environment (e.g., a temperature of about 200° C.).

[0139] In one embodiment, the plurality of pillars protrude from one side of the substrate 551. The plurality of pillars have a protruding length (e.g., height) of about 20 nm or less, about 15 nm or less, or about 10 nm or less. The plurality of pillars have a protruding length of about 2 nm or more, about 5 nm or more, or about 10 nm or more.

[0140] In one embodiment, the plurality of posts are fixed to the substrate 551. In one embodiment, the plurality of posts are disposed on the substrate 551 such that they can be removed from the substrate 551.

[0141] Referring to FIG. 9, a method for manufacturing a heating element 550 includes forming a metal layer 553 on one side of a substrate 551 that includes a separation wall 552 .

[0142] In one embodiment, metal layer 553 is formed by applying metal particles onto one side of substrate 551. For example, the metal particles are deposited by sputtering, ion beam deposition, thermal evaporation, chemical vapor deposition, plasma deposition, and / or any other suitable deposition method.

[0143] In one embodiment, metal layer 553 is formed by depositing a film on one side of substrate 551 .

[0144] In one embodiment, the metal layer 553 is formed of any material suitable for interacting with light in a particular wavelength range (e.g., the visible light wavelength range, i.e., about 380 nm to about 780 nm) to generate heat, for example, the metal layer 553 includes at least one of gold, silver, copper, palladium, and platinum, or a combination thereof.

[0145] In one embodiment, the metal layer 553 is formed of a metal material having an average maximum absorbance. Here, the average maximum absorbance is defined as an absorbance having a substantial peak according to a specific wavelength band. The specific wavelength band corresponding to the absorbance is understood to be a wavelength band in which the metal particles resonate. For example, the metal particles have an average maximum absorbance in a wavelength band of about 430 nm to about 450 nm, about 480 nm to about 500 nm, about 490 nm to about 510 nm, about 500 nm to about 520 nm, about 550 nm to about 570 nm, about 600 nm to about 620 nm, about 620 nm to about 640 nm, about 630 nm to about 650 nm, about 640 nm to about 660 nm, about 680 nm to about 700 nm, or about 700 nm to about 750 nm.

[0146] In one embodiment, the thickness of the metal layer 553 is about 20 nm or less. In a preferred embodiment, the thickness of the metal layer 553 is about 10 nm or less. When the metal layer 553 is formed on the substrate 551 with a thickness of more than 10 nm, the exothermic reaction may be reduced in the structures formed by the metal layer 553 (e.g., metal particles P1, P2, P3, and P4 in FIG. 12). In addition, the possibility of heat being lost to the surroundings of the heating element 550 may increase, which may reduce the thermal efficiency of the heating element 550.

[0147] 10, a method for fabricating a heating element 550 includes annealing a metal layer 553 on a substrate 551. Annealing the metal layer 553 results in the formation of boundaries B (e.g., grain boundaries) between adjacent metal segments S1, S2, S3, S4.

[0148] In one embodiment, in the operation of annealing the metal layer 553, the heating temperature of the metal layer 553 is about 150° C. or more, about 160° C. or more, about 170° C. or more, about 180° C. or more, about 190° C. or more, about 200° C. or more, about 210° C. or more, about 220° C. or more, about 230° C. or more, or about 240° C. or more.

[0149] 11, a plurality of metal segments S1, S2, S3, and S4 on a substrate 551 are deformed relative to a separation wall 552. In an annealing environment, a flux is applied to adjacent metal segments S1, S2, S3, and S4 disposed on either side of the separation wall 552, inducing dewetting of the plurality of metal segments S1, S2, S3, and S4.

[0150] 12, in an annealing environment, a plurality of metal particles P1, P2, P3, P4 are formed by dewetting on a substrate 551. The plurality of metal particles P1, P2, P3, P4 are separated by a separation wall 552 corresponding to a boundary B.

[0151] The plurality of metal particles P1, P2, P3, and P4 have random sizes. The size of any one of the plurality of metal particles P1, P2, P3, and P4 may be different from the size of any other metal particle.

[0152] The metal particles P1, P2, P3, P4 have a nanoscale size. For example, the metal particles P1, P2, P3, P4 have a random size within a range of an average maximum diameter of about 1 μm or less. In some embodiments, the metal particles P1, P2, P3, P4 have a random size within a range of an average maximum diameter of about 700 nm or less, about 600 nm or less, about 500 nm or less, about 400 nm or less, about 300 nm or less, about 200 nm or less, about 150 nm or less, or about 100 nm or less.

[0153] The multiple metal particles P1, P2, P3, P4 may not bond together across the separation wall 552. For example, in a relatively high temperature environment, the separation wall 552 can reduce or prevent bonding of adjacent metal particles P1, P2, P3, P4.

[0154] FIG. 13 is a graph comparing the temperature rise due to the output of a light source for heating elements manufactured at various annealing temperatures.

[0155] Referring to FIG. 13, a graph comparing the temperature rise of various heating elements with respect to the power of a light source (e.g., laser) is shown. The first heating element H1 includes a plurality of metal particles formed by annealing a gold film at a temperature of about 160° C. The second heating element H2 includes a plurality of metal particles formed by annealing a gold film at a temperature of about 180° C. The third heating element H3 includes a plurality of metal particles formed by annealing a gold film at a temperature of about 200° C. By increasing the power of the light emitted by each heating element H1, H2, and H3, the heating elements H1, H2, and H3 showed similar temperature rise results. The heating elements H1, H2, and H3 all achieved a target temperature of about 320° C. with a laser power of about 910 mW.

[0156] FIG. 14 is a graph comparing the absorbance versus wavelength of heating elements manufactured at various annealing temperatures.

[0157] Referring to FIG. 14, a graph comparing the absorbance of various heating elements according to the wavelength of light emitted by a light source (e.g., laser) is shown. The comparative heating element H0 includes a structure in which a gold film is not annealed. The other experimental heating elements H1, H2, H3, H4, and H5 include a plurality of metal particles having random sizes formed by annealing a gold film at temperatures of about 160°C, about 180°C, about 200°C, about 220°C, and about 240°C, respectively. Among the experimental heating elements H1, H2, H3, H4, and H5, the heating element H5 annealed at a temperature of about 240°C exhibited a peak absorbance at a wavelength of about 640 nm, while the other experimental heating elements H1, H2, H3, and H4 exhibited absorbance that generally increased as the wavelength increased. On the other hand, the comparative heating element H0 that was not annealed showed a larger increase in absorbance as the wavelength increased than the experimental heating elements.

[0158] FIG. 15 is a plan view of a heating element according to one embodiment.

[0159] 15, the heating element 650 includes a substrate 651, a plurality of metal particles P having random sizes, and separation walls G1 and G2 that partition the plurality of metal particles P. The separation walls G1 and G2 form a grid on the substrate 651. For example, the separation walls G1 and G2 include a plurality of first partitions G1 extending in a first direction (e.g., + / -X direction) of the substrate 651 and arranged in a second direction (e.g., + / -Y direction) intersecting the first direction, and a plurality of second partitions G2 extending in the second direction of the substrate 651 and arranged in the first direction. The plurality of first partitions G1 and the plurality of second partitions G2 reduce or prevent the plurality of metal particles P from bonding together, for example, when the heating element 650 is in a high-temperature environment.

[0160] FIG. 16 is a diagram showing an aerosol generating device according to one embodiment.

[0161] 16, an aerosol generating device 700 includes at least one heating element 750 (e.g., heaters 13, 450, and / or heating elements 550, 650) configured to heat an aerosol-generating article (e.g., aerosol-generating articles 2, 3), and at least one light source 755 configured to emit light toward the at least one heating element 750. Meanwhile, in FIG. 16, the aerosol generating device 700 includes a controller 710 configured to control the heating element 750 and / or the light source 755, and a battery 740 configured to supply electrical energy to the controller 710, although other components may be included or omitted.

[0162] In one embodiment, the aerosol generating device 700 may include a single heating element 750. The heating element 750 at least partially surrounds a cavity in which the aerosol-generating article is placed. The heating element 750 may have a structure in which the substrate 551, 651 is at least partially curved, for example.

[0163] In one embodiment, the aerosol generating device 700 may include multiple heating elements 750. The multiple heating elements 750 are located at different portions of the cavity in which the aerosol-generating article is located. The metal materials of the metal prisms included in the multiple heating elements 750 may be the same or different.

[0164] In one embodiment, light source 755 may be configured to transmit an optical signal at a determined angle towards heating element 750. For example, light source 755 may transmit an optical signal at an angle that results in total internal reflection at the surface of heating element 750. In one embodiment, light source 755 may transmit an optical signal at any angle towards heating element 750.

[0165] In one embodiment, light source 755 may be configured to transmit light in the ultraviolet, visible, and / or infrared bands. In some embodiments, light source 755 is configured to transmit light in the visible band (e.g., from about 380 nm to about 780 nm).

[0166] In some embodiments, the light source 755 may be configured to transmit light in a band that corresponds to the material of the metallic particles, for example, the light source 755 transmits light in a band of wavelengths that corresponds to the average maximum absorbance by the material of the metallic particles.

[0167] In one embodiment, the light source 755 may include a light emitting diode and / or a laser having a type and / or size suitable for inclusion in the aerosol generating device 700. By way of example, the laser may include a solid state laser and / or a semiconductor laser.

[0168] In one embodiment, the aerosol generating device 700 may include multiple light sources 755. The multiple light sources 755 may be embodied with the same type of light source. In one embodiment, at least some of the multiple light sources 755 may be embodied with different types of light sources.

[0169] In one embodiment, at least one light source 755 of the plurality of light sources (755) may be configured to illuminate a portion of the heating element 750.

[0170] In one embodiment, the portion of the heating element 750 illuminated by any one of the multiple light sources 755 may be different from the portion of the heating element 750 illuminated by any other one of the light sources 755. For example, the multiple light sources 755 illuminate different portions of a single heating element 750 or illuminate multiple heating elements 750 respectively.

[0171] In one embodiment, the multiple light sources 755 may be configured to illuminate substantially simultaneously. In one embodiment, the illumination time of any one light source 755 of the multiple light sources 755 may be different from the illumination time of any other light source 755.

[0172] In one embodiment, the multiple light sources 755 may illuminate the heating element 750 at substantially the same time. In one embodiment, the illumination time of any one of the multiple light sources 755 may be different from the illumination time of any other one of the multiple light sources 755.

[0173] In one embodiment, the multiple light sources 755 may transmit light in substantially the same wavelength band. In one embodiment, the band of light emitted by any one of the multiple light sources 755 may be different from the band of light emitted by any other one of the multiple light sources 755.

[0174] In one embodiment, the multiple light sources 755 may irradiate the heating element 750 with substantially the same irradiance. In one embodiment, the irradiance of any one of the multiple light sources 755 may be different from the irradiance of any other one of the multiple light sources 755.

[0175] The embodiments herein are intended to be illustrative and not restrictive. Various modifications of the details of the present disclosure are possible, including those within the scope of the appended claims and their equivalents. Any embodiment of the embodiments described herein may be used in combination with any other embodiment described herein.

Claims

1. A substrate; a plurality of metal particles disposed on the substrate and configured to generate heat by surface plasmon resonance; and a separation wall disposed between adjacent metal particles; A heating element comprising:

2. The heating element of claim 1 , wherein at least a portion of the plurality of metal particles have a size different from one another of the metal particles.

3. The heating element of claim 1 , wherein the separation walls are positioned to prevent adjacent metal particles from bonding together.

4. The heating element of claim 1 , wherein the plurality of metal particles are bounded by the separating wall.

5. The heating element of claim 1 , wherein the plurality of metal particles have nanoscale dimensions.

6. The heating element of claim 1 , wherein the separation wall protrudes from the substrate.

7. The heating element of claim 1 , wherein the separation wall comprises a plurality of posts.

8. The heating element of claim 1 , wherein the separation wall comprises a grid.

9. The heating element of claim 1 , wherein the separating wall comprises a heat resistant material.

10. A light source, and The heating element of claim 1 configured to receive light from the light source; An aerosol generating device comprising:

11. 1. A method for producing a heating element, comprising: forming a separation wall on one side of a substrate; forming a metal layer on the surface of the substrate; and annealing the metal layer to form a plurality of randomly sized metal grains; The method includes:

12. The method of claim 11 , wherein annealing the metal layer comprises forming a boundary at a location on the substrate where the isolation wall is formed.

13. The method of claim 11 , wherein annealing the metal layer comprises heating the metal layer to a temperature of about 160° C. or greater.

14. The method of claim 11 , wherein annealing the metal layer comprises heating the metal layer to induce dewetting of the metal layer.

15. The method of claim 11 , wherein forming the metal layer comprises depositing the metal layer to a thickness greater than 0 nm and less than or equal to about 10 nm.

Images