Automatic steel plate cleaning system, automatic steel plate cleaning device, and automatic steel plate cleaning method
The automatic steel plate cleaning system addresses inefficiencies in existing methods by using a dry process with brush groups to clean both sides of steel plates upright, ensuring effective removal of deposits and reducing environmental impact.
Patent Information
- Application Number
- JP2021048590
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-03-23
- Publication Date
- 2025-01-15
- Estimated Expiration
- 2041-03-23
AI Technical Summary
Existing methods for cleaning steel plates used at construction sites are inefficient, require large amounts of water, cause damage to the plates, and result in environmental pollution due to water treatment, especially when dealing with deposits like dirt and sand.
An automatic steel plate cleaning system that uses a dry process with brush groups to clean both sides of steel plates in an upright position, eliminating the need for water and reducing equipment space requirements.
Efficient removal of deposits such as dirt and sand without water, allowing for reuse of steel plates while minimizing equipment space and avoiding water treatment issues.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to Construction sites This method efficiently removes dirt and sand from the surface of steel plates used in the dry process without using water. The cleaned steel plates are reused, and space savings have been achieved for the layout and operation of the equipment. The present invention relates to an automatic steel plate cleaning system, an automatic steel plate cleaning device, and an automatic steel plate cleaning method. [Background technology]
[0002] At construction sites, etc., the ground may become loose due to weather conditions, making it difficult for vehicles to move.
[0003] Therefore, in the past, in order to facilitate the movement of vehicles such as dump trucks entering and leaving construction sites, steel plates have been laid on the ground to facilitate passage, and there has been a demand for keeping the vehicle paths free of soil and sand to reduce the amount of soil adhering to the vehicles.
[0004] In addition, laying steel plates on the ground is widely used at construction sites to prevent sand adhering to vehicles from being carried onto public roads, and also to protect the environment by preventing road pollution in the vicinity of the construction site.
[0005] Steel plates laid on the ground at a construction site are generally called steel plates (hereinafter simply referred to as "steel plates").
[0006] Once construction is completed, the steel plates are collected and, after maintenance, are reused at other construction sites.
[0007] Steel plates recovered in this manner often still have sand, mortar, etc., remaining on them from the construction site prior to recovery, and therefore require cleaning before they can be reused.
[0008] To give an overview of conventional steel plate cleaning means, the following means 1. to 4. are adopted.
[0009] 1. Dirt is manually scraped off from one side of the steel plate using a scraper (spatula). 2. High-pressure water is sprayed from a nozzle onto the steel plate, blowing away any dirt or deposits. 3. Use steps 1 and 2 above together to wash off sand and other debris. 4. Use an automatic washer to wash off sand and other debris.
[0010] However, the above-mentioned steel plate cleaning methods 1 to 4 involve the following problems.
[0011] In the case of 1 above a After one side of the steel plate is completed, it must be turned over. b) If there are welding marks or other defects, they may damage the scraper. c Dirt around the wound is difficult to remove. d Removing dirt manually takes a lot of time.
[0012] In the case of 2 above When cleaning with high-pressure water, the power of the high-pressure water can only be exerted when the nozzle is concentrated at one point. To clean a large area at once, it is necessary to use multiple nozzles spaced closely together or to spray while moving the nozzle. b When targeting a large area, multiple high-pressure pumps and nozzles are required, making the equipment expensive. c As in 1 above, after one side is completed, it is necessary to flip it over. d Even if multiple high pressure pumps and nozzles are used, stubborn dirt does not necessarily come off. e Depending on the type of contamination, such as oil or freezing, high-temperature water may be required, so equipment to obtain high-temperature water is required. f) When cleaning a steel plate in a horizontal position, the deposits remain on the steel plate, making it difficult to determine whether it has been cleaned or not. g In the case of a small number of nozzles, it takes time to remove dirt, depending on the nozzle movement speed. Also, if the nozzle movement speed is too fast, dirt is difficult to remove. h After high-pressure cleaning, the polluted water needs to be purified.
[0013] In the case of 3 above a) If there are even small snags such as welding marks on the steel plate to be cleaned, it is necessary to check in advance whether such marks exist or not. b) Since this is done manually, hitting the marks can cause extreme fatigue and damage to the scraper. c If there are traces of welding, mortar, etc., it will be necessary to carefully scrape off the traces both before and after the traces several times with a spatula. d After one side is finished, it must be turned over and the other side cleaned. e) After cleaning, the polluted water will need to be purified.
[0014] In the case of 4 above a The steel plate is set in the cleaning machine and moved forward to be cleaned, but because it is cleaned in a horizontal position, the condition of the back side cannot be confirmed. b Must be turned over to view backside cleaning. c) If cleaning is not sufficient, the item must be put through the cleaning machine again from the beginning or cleaned by hand using a brush or similar. d) The installation of the cleaning machine requires a large area three times the length of the steel plate. e) Large amounts of water are required, and the polluted water will need to be treated for purification.
[0015] Next, prior art documents 1 to 4 will be outlined.
[0016] Patent document 1 discloses an iron plate cleaning device that includes a transport roller device, a waiting station located adjacent to the transport start position of the transport roller device, a receiving station located adjacent to the transport end position of the transport roller device, a first moving means that adsorbs each of the iron plate sheets that have been transported and stacked flat on the waiting station onto the surface of the iron plate and moves it to the transport start position of the transport roller device and places it there, a cleaning machine that is positioned across the middle of the transport direction of the transport roller device and sprays cleaning water simultaneously onto the front and back sides of the transported iron plate to remove dirt from the surface of the iron plate, and a second moving means that adsorbs the iron plate that has been cleaned by the cleaning machine and transported to the transport end position of the transport roller device and places it on the receiving station.
[0017] However, the iron plate cleaning device of Patent Document 1 is configured with a cleaning machine that sprays cleaning water simultaneously onto the front and back sides of the horizontal iron plate to remove dirt from the surface of the iron plate. As with the case of 4. mentioned above, this has the problem that it is not possible to check the condition of the back side, a large amount of water is required, and purification treatment of polluted water is also required.
[0018] Patent document 2 discloses an iron plate cleaning device comprising an iron plate feeding station for feeding an iron plate placed on a frame, a pre-cleaning section for removing some of the soil from the fed iron plate, a cleaning station for cleaning the pre-cleaned iron plate, an iron plate removal station for removing the cleaned iron plate, a water tank for receiving cleaning water, and a submersible pump section for pumping up water from the water tank and sending the cleaning water to the cleaning station as high-pressure cleaning water.
[0019] However, in the case of the iron plate washing device of Patent Document 2, a scraper is used for preliminary washing, and washing water is used in the washing station. As a result, similar to the case of 1.4. described above, scratches on the scraper become an issue, and furthermore, a large amount of water is required, and post-treatment of polluted water is also required.
[0020] Patent document 3 discloses a steel plate cleaning device having a mounting frame on which a steel plate is placed, an upper piping installed above the mounting frame and having a plurality of nozzles along the long side of the steel plate for spraying cleaning water toward the mounting frame, a lower piping installed below the mounting frame and having a plurality of nozzles along the long side of the steel plate for spraying cleaning water toward the mounting frame, a control unit that controls the supply of cleaning water to the upper piping and lower piping, and a pump unit that pressure-feeds cleaning water to the upper piping and lower piping.
[0021] However, the steel plate cleaning device of Patent Document 3 employs a configuration in which cleaning water is sprayed from both above and below the mounting frame on which the steel plate is placed, which, as in the case of 4. described above, requires a large amount of water and also entails the problem of the need for post-treatment of the polluted water.
[0022] Patent Document 4 discloses a steel plate cleaning device comprising: a steel plate positioning section having a placement surface on which a plurality of steel plates are placed; a cleaning nozzle arranged above the steel plate positioning section for spraying cleaning water in a direction along a first direction of the placement surface of the steel plate positioning section and in a direction toward the placement surface; a cleaning nozzle traversing section for moving the cleaning nozzle in a second direction intersecting the direction along the first direction of the placement surface of the steel plate positioning section; a cleaning nozzle vertical section for moving the cleaning nozzle along the first direction of the placement surface of the steel plate positioning section; and a control unit for controlling operation of the cleaning nozzle vertical section and the cleaning nozzle traversing section, wherein the control unit controls operation of the cleaning nozzle vertical section and the cleaning nozzle traversing section so as to repeat a traversal movement in which the cleaning nozzle traversing section moves the cleaning nozzle along the second direction, and a vertical movement in which the cleaning nozzle vertical section moves the cleaning nozzle along the first direction of the placement surface by a distance shorter than the length of the placement surface of the steel plate positioning section in the first direction of the placement surface.
[0023] However, the cleaning equipment of Patent Document 4 is of a water injection type in which cleaning water is sprayed from a cleaning nozzle onto one side of the steel plate, and therefore, as in the case of 2. described above, it is necessary to turn the steel plate over after one side has been cleaned. Furthermore, as in the case of 4. described above, it requires a large amount of water and also requires post-treatment of the polluted water. This is problematic. [Prior art documents] [Patent documents]
[0024] [Patent Document 1] JP 2015-80783 A [Patent Document 2] Registered Utility Model No. 3144668 [Patent Document 3] Registered Utility Model No. 3181558 [Patent Document 4] JP 2019-217443 A Summary of the Invention [Problem to be solved by the invention]
[0025] The present invention has been developed in view of the above-mentioned conventional circumstances. Construction sites This allows the steel plate surface used in the process to be efficiently cleaned of dirt and sand without using water, allowing the steel plate to be reused. In addition, space saving has been achieved for equipment placement and operation. The present invention provides an automatic steel plate cleaning system, an automatic steel plate cleaning device, and an automatic steel plate cleaning method. [Means for solving the problem]
[0026] The automatic steel plate cleaning device of the present invention is an automatic steel plate cleaning device that automatically cleans steel plates which have deposits adhering to both sides when they are fed in, and has an automatic cleaning device main body that can be fed in from the side of an upright (vertical) steel plate and that is configured to move back and forth along both sides of the fixedly positioned steel plate, and an automatic steel plate cleaning unit that incorporates a plurality of brush groups arranged within the automatic cleaning device main body so as to face both the front and back sides of the steel plate, and its most main feature is that it is configured to perform dry cleaning of both sides of the steel plate by using the brush groups in the automatic steel plate cleaning unit to scrape and wipe off deposits from both the front and back sides of the steel plate. Effect of the Invention
[0027] According to the invention described in claim 1, an automatic transport unit transports uncleaned steel plates and cleaned steel plates used at construction sites, etc. in a flat manner and transports them out of the system, and an automatic steel plate feeder unit feeds the steel plates to be cleaned, which are transported in a flat manner by the automatic transport unit, in an upright state into the automatic steel plate cleaning device, and the cleaned steel plates, which are withdrawn in an upright state from the automatic steel plate cleaning device, are returned to a flat state and placed on the transport surface of the automatic transport unit. In addition, the automatic steel plate cleaning device arranged at the end of the automatic transport unit uses a group of brushes to scrape and sweep away any attached matter from the upright steel plates, thereby realizing and providing an automatic steel plate cleaning system that can efficiently remove attached matter such as soil and sand used at construction sites, etc. in a dry manner without using water and that can reuse the cleaned steel plates.
[0028] According to the invention described in claim 2, an automatic transport unit transports and takes out flat steel plates to be cleaned and cleaned steel plates used at construction sites, etc., and an automatic steel plate feeder unit feeds the steel plates to be cleaned transported in a flat state by the automatic transport unit in an upright state into the automatic steel plate cleaning device, and the cleaned steel plates pulled out in an upright state from the automatic steel plate cleaning device are returned to a flat state and placed on the transport surface of the automatic transport unit. In addition, the automatic steel plate cleaning device arranged at the end of the automatic transport unit performs scraping cleaning with a group of scraping brushes, sweeping cleaning of the attached matter on the upright steel plate with a finishing brush, and wiping it off with a group of brushes, thereby realizing and providing an automatic steel plate cleaning method that can efficiently remove attached matter such as soil and sand when used at construction sites, etc., in a dry manner without using water and reuse the steel plates.
[0029] According to the invention of claim 3, an automatic conveying unit conveys uncleaned steel plates and cleaned steel plates used at construction sites and the like in a flat manner and conveys them out of the system, and an automatic steel plate inserting unit inserts the uncleaned steel plates conveyed in a flat manner by the automatic conveying unit in an upright state into the automatic steel plate cleaning device, and a cleaned steel plate drawn out in an upright state from the automatic steel plate cleaning device is returned to a flat state and placed on the conveying surface of the automatic conveying unit. In addition, a pair of left and right holding units for the steel plate incorporated in a steel plate fixing frame, a lift-up unit for the steel plate, and an upper holding unit for the steel plate fix the steel plate in an upright state, and the scraping cleaning is performed with a group of scraping brushes in the automatic steel plate cleaning device, and the adhering matter on the upright steel plate is wiped off with a group of sweeping cleaning brushes using a finishing brush. This makes it possible to realize and provide an automatic steel plate cleaning method that can efficiently remove adhering matter such as soil and sand used at construction sites and the like in a dry manner without using water and reuse the adhering matter.
[0030] According to the invention described in claim 4, an automatic steel plate cleaning device can be realized and provided that can efficiently remove dirt and other deposits such as soil and sand that occur at construction sites, etc., in a dry manner without using water and reuse them by performing dry cleaning of both sides of the steel plate by using a plurality of brush groups in an automatic steel plate cleaning unit inside the main body of the automatic steel plate cleaning device, which can move against an upright steel plate with deposits attached to both sides of the steel plate to scrape and wipe off the deposits from the front and back sides of the steel plate.
[0031] According to the invention described in claim 5, an automatic steel plate cleaning device can be realized and provided that is capable of efficiently removing adhesions such as soil and sand generated at construction sites, etc., in a dry manner and without using water, and for reusing the adhesions by performing scraping and wiping off the upright steel plate having adhesions adhered to both sides thereof, using a dry type scraping-off wire brush unit that is configured in an automatic cleaning device main body that is configured to be able to move back and forth along both sides of an upright steel plate with adhesions adhered to both sides thereof, and that is composed of an upper wire brush unit, a lower wire brush unit, and a middle wire brush unit that are arranged to face both sides of the steel plate and are arranged to sandwich both sides of the steel plate, and a dry type wiping-off brush unit that is arranged rearward of the scraping-off wire brush unit in the direction of travel so as to sandwich both sides of the steel plate and wipes off remaining adhesions scraped off by the scraping-off wire brush unit.
[0032] According to the invention described in claim 6, in an automatic cleaning device main body configured to be able to move back and forth along both sides of an upright steel plate with deposits attached to both sides, a dry scraping wire brush unit is arranged to sandwich both sides of the steel plate, the scraping wire brushes being arranged in a three-part configuration on each side, the three-part configuration being an upper wire brush unit equipped with an oscillating upper wire brush, a lower wire brush unit equipped with an oscillating lower wire brush, and a middle wire brush unit equipped with an oscillating middle wire brush, the upper wire brush unit being arranged to face both sides of the steel plate, the lower wire brush unit being arranged in a three-part configuration being able to move back and forth along both sides of the upright steel plate with deposits attached to both sides. The device is equipped with a wiping brush unit which is disposed rearward of the unit in the direction of travel so as to sandwich both sides of the steel plate and which has a dry wiping brush which wipes off any remaining adhesions scraped off by the scraping wire brush unit which is equipped with a scraping wire brush, and which performs scraping off with the scraping wire brushes and wiping off with the wiping brushes on upright steel plate with adhesions adhering to both sides, thereby realizing and providing an automatic steel plate cleaning device which can efficiently remove adhesions such as soil and sand generated at construction sites, etc., in a dry manner without using water and for reuse.
[0033] According to the invention described in claim 7, in the invention described in claim 6, the oscillation speed of each brush unit and the pressing force of each brush against the steel plate can be freely adjusted, thereby realizing and providing an automatic steel plate cleaning device that can easily adapt to the degree of dirt on the steel plate.
[0034] According to the invention described in claim 8, in the invention described in claim 6, the wire diameter and bristle length of the brush pieces constituting each brush can be changed according to the degree of dirt on the steel plate, so that it is possible to realize and provide an automatic steel plate cleaning device that can easily adapt to the degree of dirt on the steel plate and wear and damage to the brush pieces.
[0035] According to the invention described in claim 9, in the invention described in any one of claims 4 to 6, the steel plate is fixed in a vertical or approximately vertical position, so that an automatic steel plate cleaning device can be realized and provided that makes it easy to check the condition of the front or back surface of the steel plate during cleaning.
[0036] According to the invention described in claim 10, a steel plate to be cleaned with attached matter is fed in an upright state into an automatic steel plate cleaning device and fixed in place, the automatic steel plate cleaning device is moved along both sides of the steel plate, a group of scraping brushes provided in the automatic steel plate cleaning device and a finishing brush which is softer than the group of scraping brushes are pressed against both sides of the steel plate, and the attachments on both sides are scraped off and cleaned by the group of scraping brushes, and then wiped off and cleaned by the finishing brushes. This makes it possible to realize and provide an automatic steel plate cleaning method which can efficiently remove attachments such as soil and sand generated at construction sites, etc., in a dry manner without using water and reuse the attachments. [Brief description of the drawings]
[0037] [Figure 1] FIG. 1 is a schematic explanatory diagram showing the layout of each element in the entire automatic steel plate cleaning system according to this embodiment. [Diagram 2] FIG. 2 is a schematic front view showing the overall configuration of the automatic steel plate cleaning system according to the embodiment of the present invention. [Diagram 3] FIG. 3 is a schematic plan view showing the configuration of the automatic steel plate cleaning system according to this embodiment. [Figure 4] FIG. 4 is a schematic, partially omitted, right side view showing the configuration of the automatic steel plate cleaning system according to this embodiment. [Diagram 5] FIG. 5 is a schematic front view showing the configuration of the left and right holding units in the automatic steel plate cleaning system according to this embodiment. [Figure 6] FIG. 6 is a schematic plan view showing the configuration of the left and right holding units in the automatic steel plate cleaning system according to this embodiment. [Figure 7] FIG. 7 is a schematic right side view showing the configuration of the left and right holding units in the automatic steel plate cleaning system according to the present embodiment. [Figure 8] FIG. 8 is a schematic front view showing the configuration of a lift-up unit in the automatic steel plate cleaning system according to this embodiment. [Figure 9] FIG. 9 is a schematic plan view showing the configuration of a lift-up unit in the automatic steel plate cleaning device according to this embodiment. [Figure 10] FIG. 10 is a schematic right side view showing the configuration of the lift-up unit in the automatic steel plate cleaning system according to the present embodiment. [Figure 11] FIG. 11 is a schematic left side view showing the configuration of a lift-up unit in the automatic steel plate cleaning system according to this embodiment. [Figure 12] FIG. 12 is a schematic front view showing the configuration of the upper holding unit in the automatic steel plate cleaning system according to this embodiment. [Figure 13] FIG. 139 is a schematic rear view of the upper holding unit in the automatic steel plate cleaning system according to this embodiment. [Figure 14] FIG. 14 is a schematic right side view of the upper holding unit in the automatic steel plate cleaning system according to the present embodiment. [Figure 15] FIG. 15 is a partial explanatory view showing a state in which a steel plate is held by holding pieces of an upper holding unit in the automatic steel plate cleaning system according to this embodiment. [Figure 16] FIG. 16 is a schematic, partially omitted, side view showing the configuration of the automatic steel plate cleaning device according to this embodiment. [Figure 17] FIG. 17 is a schematic front view showing the configuration of the automatic steel plate cleaning device according to this embodiment. [Figure 18] FIG. 18 is a schematic plan view showing the configuration of the automatic steel plate cleaning device according to this embodiment. [Figure 19] FIG. 19 is a schematic explanatory diagram showing an example of the arrangement of the wire brush unit and the finishing brush unit relative to the steel plate in the automatic steel plate cleaning unit of the automatic steel plate cleaning apparatus according to this embodiment. [Figure 20] FIG. 20 is a schematic plan view showing the configuration of the automatic steel plate cleaning device drive unit in the automatic steel plate cleaning device according to this embodiment. [Figure 21]FIG. 21 is a schematic front view showing the configuration of the automatic steel plate cleaning device drive unit in the automatic steel plate cleaning device according to this embodiment. [Figure 22] FIG. 22 is a schematic right side view showing the configuration of the automatic steel plate cleaning device drive unit in the automatic steel plate cleaning device according to this embodiment. [Diagram 23] FIG. 23 is a schematic left side view showing the configuration of the automatic steel plate cleaning device drive unit in the automatic steel plate cleaning device according to this embodiment. [Figure 24] FIG. 24 is a schematic partially enlarged right side view showing the configuration of the lower wire brush unit in the automatic steel plate cleaning device according to this embodiment. [Diagram 25] FIG. 25 is a schematic partially enlarged bottom view showing the configuration of a lower wire brush unit in the automatic steel plate cleaning device according to this embodiment. [Figure 26] FIG. 26 is a schematic partially enlarged front view showing the configuration of a lower wire brush unit in the automatic steel plate cleaning apparatus according to this embodiment. [Figure 27] FIG. 27 is a schematic partially enlarged rear view showing the configuration of the lower wire brush unit in the automatic steel plate cleaning device according to this embodiment. [Figure 28] FIG. 28 is an enlarged side view with some parts omitted, showing the configuration of the finishing brush unit in the automatic steel plate cleaning device according to this embodiment. [Figure 29] FIG. 29 is a schematic cross-sectional view taken along line ZZ in FIG. [Diagram 30] FIG. 30 is an enlarged side view, with a portion omitted, of a finishing brush unit supporting portion in the automatic steel plate cleaning device according to this embodiment. [Diagram 31] FIG. 31 is an enlarged front view of a wire brush used in the automatic steel plate cleaning device according to this embodiment. [Diagram 32] 32 is an enlarged plan view of a wire brush holding portion used in the steel plate automatic cleaning device according to this embodiment. [Diagram 33] FIG. 33 is a right side view of the wire brush used in the automatic steel plate cleaning device according to the second embodiment. [Diagram 34] FIG. 34 is an enlarged front view of a finishing brush used in the automatic steel plate cleaning device according to this embodiment. [Diagram 35] FIG. 35 is an enlarged right side view of a finishing brush used in the automatic steel plate cleaning device according to this embodiment. [Diagram 36] FIG. 36 is a schematic explanatory diagram showing an example of the arrangement and behavior of wire brushes and finishing brushes on a steel plate in this embodiment. [Figure 37] FIG. 37 is a schematic explanatory diagram showing the arrangement of wire brushes relative to a flat steel plate in this embodiment. [Figure 38] FIG. 38 is a schematic explanatory diagram showing the arrangement of wire brushes on a curved steel plate in this embodiment. [Figure 39] FIG. 39 is a schematic enlarged front view showing the operation box of the automatic steel plate cleaning system according to this embodiment. [Diagram 40] FIG. 40 is a schematic enlarged plan view showing the operation box of the automatic steel plate cleaning system according to this embodiment. [Diagram 41] FIG. 41 is a schematic enlarged right side view showing the operation box of the automatic steel plate cleaning system according to this embodiment. [Diagram 42] FIG. 42 is a schematic front view showing the configuration of a human intrusion detection unit in the automatic steel plate cleaning system according to this embodiment. [Diagram 43] FIG. 43 is a schematic plan view showing the configuration of a human intrusion detection unit in the automatic steel plate cleaning system according to this embodiment. [Diagram 44] FIG. 44 is a schematic explanatory diagram showing the configuration and operation of the steel plate feeding unit (feeding machine) in the automatic steel plate cleaning system according to this embodiment. [Diagram 45] FIG. 45 is a schematic block diagram showing a control system of the automatic steel plate cleaning system according to this embodiment. [Figure 46] FIG. 46 is a flowchart showing the overall operation of the automatic steel plate cleaning system according to this embodiment. [Figure 47] FIG. 47 is an operational flowchart relating to the process of transferring steel plates to a stockyard in the automatic steel plate cleaning system according to this embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0038] The present invention relates to Construction sites The objective of realizing and providing an automatic steel plate cleaning device capable of efficiently removing dirt and sand adhering thereto in a dry manner without using water and reusing the dirt and sand adhering thereto has been realized by an automatic steel plate cleaning device that automatically cleans steel plates which have dirt adhering to both sides thereof when they are fed in, the automatic cleaning device main body being configured so that a steel plate in an upright (vertical) state can be fed in from the side and can move back and forth along both sides of the steel plate which is fixed in place, a dry type scraping-off wire brush unit which is configured so that each side is divided into multiple parts and is composed of an upper wire brush unit, a lower wire brush unit, and a middle wire brush unit which are arranged so as to face both the front and back sides of the steel plate within the automatic cleaning device main body and which is arranged to sandwich both sides of the steel plate, and a dry type wiping-off brush unit which is arranged behind the scraping-off wire brush unit in the traveling direction so as to sandwich both sides of the steel plate and which wipes off remaining dirt scraped off by the scraping-off wire brush unit. EXAMPLES
[0039] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An automatic steel plate cleaning system, an automatic steel plate cleaning device, and an automatic steel plate cleaning method according to embodiments of the present invention will be described in detail below with reference to the drawings.
[0040] First, an automatic steel plate cleaning system 1 according to this embodiment will be described with reference to FIGS. 1 to 15 and 38 to 47. FIG.
[0041] As shown in Figs. 1 to 15, 44 and 45, the automatic steel plate cleaning system 1 according to this embodiment performs flat feeding and removal of steel plates 2 to be cleaned generated at construction sites and the like. Roller drive configuration The automatic transport unit 3 comprises:
[0042] The automatic steel plate cleaning system 1 according to the present embodiment further comprises the steps of: Roller drive configurationThe automatic steel plate cleaning device (cleaning machine) 11 is arranged at the end of the automatic transport unit 3 consisting of a brush and a plate feeder unit (feeder) 4 which feeds the steel plate 2 to be cleaned, which is transported in a flat state by the automatic transport unit 3, in an upright state into the automatic steel plate cleaning device 11, and returns the cleaned steel plate 2, which is pulled out in an upright state from the automatic steel plate cleaning device, to a flat state and places it on the transport surface of the automatic transport unit 3.
[0043] As an example of transportation, Roller drive configuration The automatic conveying unit 3 consisting of the above is configured such that a large number of conveying rollers 5 are arranged in a flat row on a conveying roller support base 6, and the large number of conveying rollers 5 are driven to rotate in forward and reverse directions by a driving source not shown, and a steel plate conveying line is formed on the upper surface of the large number of conveying rollers 5. The steel plate conveying line is used to supply steel plates 2 to the automatic steel plate cleaning device 11, and the cleaned (washed) steel plates 2 are removed from the automatic steel plate cleaning device 11 and transported out.
[0044] It should be noted that the illustrated example of the automatic transport unit 3 may or may not be of a roller drive type.
[0045] As shown in Figure 44, the automatic steel plate feeding unit (feeding machine) 4 comprises a hydraulic cylinder 7 arranged on an installation surface near the automatic steel plate cleaning device 11, an extendable hydraulic jack 8 with one end supported by the hydraulic cylinder 7 and the other end facing the underside of the steel plate 2 transported by the steel plate conveying line, and a steel plate standing assist mechanism 9 arranged on the hydraulic cylinder 7, and is configured so that the steel plate 2 is displaced from a horizontal state to an upright state by the movement of the hydraulic jack 8 toward the automatic steel plate cleaning device 11 by the hydraulic cylinder 7, the standing assist action of the steel plate 2 by the steel plate standing assist mechanism 9, and the extension action of the hydraulic jack 2, so that the steel plate 2 is fed into the automatic steel plate cleaning device 11 in an upright state.
[0046] In addition, when the cleaned (washed) steel plate 2 is removed and transported from the automatic steel plate cleaning device 11 by a steel plate delivery device (delivery machine) (not shown), the automatic steel plate feeding unit (feeding machine) 4 performs the reverse operation to that described above, returning the cleaned (washed) steel plate 2 from an upright state to a horizontal state and placing it on the steel plate conveying line of the automatic conveying unit 3.
[0047] In the automatic steel plate cleaning system 1 according to this embodiment, an uncleaned steel plate 2 is fed in an upright state by an automatic steel plate feeding unit 4 to an automatic steel plate cleaning device 11, where it is cleaned by a group of multiple brushes, the cleaned steel plate 2 is removed, and the cleaned steel plate 2 is transported to a stockyard (stock area) using the automatic transport unit 3, all of which are automated as shown in FIG.
[0048] A typical automatic steel plate cleaning process involves inserting the object into the cleaning machine, moving it in a straight line over the cleaning machine, and then after cleaning, stacking it or transporting it to a stock area by a transport machine.
[0049] For this reason, a cleaning space that is at least three times the length of the steel plate is required.
[0050] In contrast, according to the automatic steel plate cleaning system 1 of this embodiment, if there is a space the length of the steel plate 2 that has already been cleaned by the configuration of this embodiment described above, cleaning can be performed in a dry manner without using cleaning water, which has the advantages of saving space and not requiring post-treatment of the cleaning water.
[0051] Next, the automatic steel plate cleaning system 1 according to this embodiment will be described in further detail with reference to FIGS.
[0052] The automatic steel plate cleaning system 1 according to this embodiment, as shown in Figs. 2 to 4, comprises a steel plate fixing frame 12 which is generally rectangular in shape and has a lower frame 12A protruding forward on the lower side, a pair of parallel rails 13 for moving the automatic steel plate cleaning device 11 which are laid along the length of the lower frame 12A, a pair of left and right holding units 14 which are incorporated into the left and right end sides of the lower frame 12A, eight lift-up units 15 which are arranged in a row, for example, and which are incorporated at predetermined intervals on the bottom of the lower frame 12A, four upper holding units 16 which are arranged in a row, for example, and which are incorporated at predetermined intervals on the upper part of the steel plate fixing frame 12 so that their positions can be adjusted, and a lift-up unit 17 which is arranged on the lower frame 12A of the steel plate fixing frame 12 and on the right end side in Fig. 2 and which is guided by the pair of rails 13. The steel plate fixing frame 12 moves The automatic steel plate cleaning device 11 has an automatic steel plate cleaning unit 17 which cleans (washes) the steel plate 2 fixed and held by the frame 12, an operation box 101 for an operator O arranged on the right end side of the steel plate fixing frame 12 in Figure 2, and an electric control panel 19 incorporated on the back side of the steel plate fixing frame 12 as shown in Figure 3.
[0053] Next, each element constituting the automatic steel plate cleaning system 1 according to the present embodiment will be described.
[0054] First, the left and right holding units 14 for the right end side of the steel plate 2 will be described in detail with reference to Figs.
[0055] The left and right holding units 14 are configured to rotatably support approximately the middle portion of a holding lever 22 by a holding frame portion 21 fixedly arranged on the lower frame 12A of the steel plate fixing frame 12, and to displace the holding lever 22 between the inclined position and the vertical position shown in Figure 5 by an actuator 23 also fixedly arranged on the lower frame 12A of the steel plate fixing frame 12 and arranged in the vicinity of the holding frame portion 21, so that the right end face of the steel plate 2 is fixedly held in place by the holding lever 22 in the vertical position.
[0056] In this case, the holding force can be, for example, 500 kgf.
[0057] The left and right holding unit 14 for the left end side of the steel plate 2 has the above-mentioned configuration in a reversed left and right arrangement.
[0058] Next, the lift-up units 15, for example, eight of which are arranged in a row and assembled at predetermined intervals on the bottom side of the lower frame 12A, will be described with reference to FIGS.
[0059] As shown in Figures 8 and 9, in each lift-up unit 15, a lower fixed plate 25 is supported in a horizontal position by four support pillars 24 erected from the lower frame 12A to form a lower fixed frame portion 25A, two vertical guide rods 26 are incorporated through both sides of this lower fixed frame portion 25A so as to be movable vertically up and down, an actuator 27 is incorporated in an arrangement penetrating the centre of the lower fixed plate 25, and a lift-up body 30 comprising an upper displacement plate 28 and a lift-up piece 29 having a V-shape in side view and held by a support body 29a arranged on the upper displacement plate 28 is integrated into the upper end of the actuator 27 so as to be movable vertically up and down.
[0060] The upper ends of the two vertical guide rods 26 are connected to the lower surface of the upper displacement plate 28 .
[0061] Furthermore, in order to protect the elements below the upper displacement plate 28 of the lift-up unit 15, a dust cover 31 is provided to prevent dirt from falling from the steel plate 2.
[0062] As the lift-up piece 29 rises due to the lifting force of the actuator 27, the steel plate 2 (the lower end side of the steel plate 2) is lifted upward as shown in Figs.
[0063] The lifting force in this case is, for example, 470 kgf.
[0064] Next, with reference to Figures 2 to 4 and Figures 12 to 15, we will explain the upper holding units 16, which are arranged in a row of, for example, four units, and which are each assembled at a predetermined interval so that their positions can be adjusted to the upper part of the steel plate fixing frame 12 in the automatic steel plate cleaning system 1 of this embodiment.
[0065] Each of the upper holding units 16 has a steel plate upper holder position adjustment part 32 attached to the upper part of the steel plate fixing frame 12, and a steel plate upper holder 33 whose opposing position relative to the upper part of the steel plate 2 in the automatic steel plate cleaning unit 17 is adjusted by this steel plate upper holder position adjustment part 32.
[0066] As shown in Figure 4, the steel plate upper holder position adjustment section 32 comprises a fixed body 34 fixedly supported by an upper frame 12B protruding forward from the upper part of the steel plate fixing frame 12, a horizontal cylinder 35 supported horizontally by this fixed body 34, and a steel plate upper holder mounting section 37 attached to a horizontal cylinder rod 36 that is driven in the horizontal forward and backward directions of this horizontal cylinder 35.
[0067] The steel plate upper holder 33 further comprises a vertical cylinder 38 supported in a vertical position by the steel plate upper holder mounting portion 37, a vertical cylinder rod 39 which is driven in the vertical direction of the vertical cylinder 38, and a steel plate upper holder claw body 40 attached to the tip of the vertical cylinder rod 39.
[0068] The horizontal cylinder rod 36 of the horizontal cylinder 35 and the vertical cylinder rod 39 of the vertical cylinder 38 each adjust the position of the steel plate upper holding claw body 40 relative to the upper part of the steel plate 2 in the automatic steel plate cleaning device 11 by extending and retracting the horizontal cylinder rod 36 of the horizontal cylinder 35 and the vertical cylinder rod 39 of the vertical cylinder 38, and as shown in Figure 15, the steel plate upper holding claw body 40 is fitted onto the upper part of the steel plate 2 to fix the upper part of the steel plate 2 in the automatic steel plate cleaning device 11.
[0069] Next, the automatic steel plate cleaning device 11 will be described with reference to FIGS. 2 to 4 and 16 to 37.
[0070] The automatic steel plate cleaning device 11 is of a dry type that does not use cleaning water and moves while being guided by the pair of rails 13, and scrapes and wipes off adhesions from each surface (front and back) of the steel plate 2 using a group of brushes provided in the automatic steel plate cleaning unit 17.
[0071] As examples of dimensions of the steel plate 2, four types of sizes, 3×6, 4×8, 5×10, and 5×20 (shaku), can be given.
[0072] As shown in Figures 16 to 18, the automatic steel plate cleaning device 11 has an automatic cleaning device main body 41 framed in a rectangular parallelepiped shape so that an upright steel plate 2 can be inserted from the side, and an automatic steel plate cleaning unit 17 incorporating a plurality of brush groups arranged within this automatic cleaning device main body 41 so as to face both the front and back sides of the steel plate 2.
[0073] The automatic cleaning device main body 41 is equipped with a total of four rail engagement pieces 42 that engage with the rail 13 arranged at the lower end, two lower connecting pieces 43, one on each side along the traveling direction, that support two rail engagement pieces 42 on each side along the traveling direction, a total of four support pillars 44 arranged vertically from the traveling direction front ends and rear ends of the two lower connecting pieces 43, two upper connecting pieces 45 on the front and back that connect the support pillars 44, two on each side along the traveling direction, and an upper connecting plate 46 that connects the two upper connecting pieces 45 on the front and back in an arrangement perpendicular to the traveling direction.
[0074] The automatic cleaning device main body 41 is configured to be capable of reciprocating motion, and may be configured to change the speed of the reciprocating motion.
[0075] As shown in Figures 16 and 17, the automatic steel plate cleaning unit 17 is divided into three on each side, consisting of an upper wire brush unit 47A, a lower wire brush unit 47B, and a middle wire brush unit 47C, and is made up of a scraping wire brush unit 47 that is arranged to sandwich both sides of the steel plate 2, and a wiping brush unit (finishing brush unit) 48, details of which will be described later, that is also arranged to sandwich both sides of the steel plate 2.
[0076] The arrangement of the three-part upper wire brush unit 47A, lower wire brush unit 47B, intermediate wire brush unit 47C, and wiping brush unit (finishing brush unit) 48 relative to the steel plate 2 will be described later.
[0077] The number of divisions of the scraping wire brush unit 47 in the automatic steel plate cleaning unit 17 is not limited to the above, but may be various multiple division configurations such as a two-division configuration, a four-division configuration, or the like.
[0078] As shown in Figures 16 and 17, the upper wire brush unit 47A has an oscillation motor 49 fixedly mounted on the upper side of the automatic cleaning device main body 41, and the oscillation motor 49 causes the upper wire brush 51A of the upper wire brush unit 47A to oscillate along the surfaces (front and back) of the steel plate 2 via a brush oscillation support 50, thereby scraping off any deposits adhering to these surfaces.
[0079] That is, the upper wire brush unit 47A has an oscillating motor 49 fixedly arranged on the upper side of the automatic cleaning device main body 41, a brush oscillating support 50 whose one end is supported by the oscillating motor 49 and whose other end extends along the upper side of the surface of the steel plate 2 in the automatic cleaning device main body 41, and an upper wire brush 51A attached to the brush oscillating support 50.
[0080] Furthermore, the upper wire brush unit 47A is provided with a pressure contact force adjustment mechanism 55 capable of adjusting the pressing force of each brush piece 53 of the upper wire brush 51A against the upper side of the surface of the steel plate 2.
[0081] The brush oscillating support 50 comprises an oscillating arm 50a, one end of which is oscillably supported by the driving pulley 49a of the oscillating motor 49, and to which a brush holder 52, described later, is attached, a first arm 50b connected in a parallel position to the side of the oscillating arm 50a, a second arm 50c connected in a parallel position further to the side of the first arm 50b, a third arm 50d connected in parallel to the side of the second arm 50c, and a connecting arm 50e, one end of which is fitted onto the driving shaft of the oscillating motor 49 and connected to the second arm 50c.
[0082] Furthermore, the brush swing support 50 has an actuator 53 attached horizontally across the second arm 50c and the third arm 50d at approximately the center thereof to configure the pressure contact force adjustment mechanism 55, and has guide rods 54a, 54b attached across the second arm 50c and the third arm 50d at both sides of the actuator 53.
[0083] The upper wire brush 51A of the upper wire brush unit 47A is swung along the upper surface (front and back) of the steel plate 2 via the brush swing support 50 by the swing motor 49 to scrape off any deposits adhering to these surfaces, and the actuator 53 of the pressure contact force adjustment mechanism 55 is configured to adjust the pressing force of the upper wire brush 51A in the upper wire brush unit 47A against the surface of the steel plate 2 via the first arm 50b and the swing arm 50a.
[0084] The wiping brush unit (finishing brush unit) 48 constituting the automatic steel plate cleaning unit 17 in the automatic steel plate cleaning device 11 will be described in detail later.
[0085] As shown in Figures 16 and 17, the lower wire brush unit 47B is arranged opposite a lower position of the surface of the steel plate 2, and has a similar configuration to the upper wire brush unit 47A and is arranged symmetrically above and below the upper wire brush unit 47A. Like the upper wire brush unit 47A, it scrapes off deposits adhering to the lower surface (front and back) of the steel plate 2, and is configured so that the pressing force of the upper wire brush 51A in the upper wire brush unit 47A against the surface of the steel plate 2 can be adjusted by the actuator 53 of the pressure contact force adjustment mechanism 55 via the first arm 50b and the oscillating arm 50a.
[0086] As shown in Figures 16 and 17, the intermediate wire brush unit 47C has a similar configuration to the upper wire brush unit 47A, and is positioned intermediate between the upper wire brush unit 47A and the lower wire brush unit 47B, shifted forward in the direction of travel of the automatic steel plate cleaning unit 17, and further positioned so that the swing motor 49 is on the lower side.
[0087] The actuator 53 of the pressure contact force adjustment mechanism 55 is configured to adjust the pressing force of the upper wire brush 51A in the upper wire brush unit 47A against the surface of the steel plate 2 via the first arm 50b and the oscillating arm 50a, while scraping off any deposits adhering to the surfaces (front and back) of the steel plate 2.
[0088] Next, the configuration of the automatic steel plate cleaning device drive unit 61 in the automatic steel plate cleaning device 11 according to this embodiment will be described with reference to Figs.
[0089] This automatic steel plate cleaning device drive unit 61 has a drive chain 64 hung on a sprocket 63 attached to the driving shaft of a movement drive motor 62 fixedly arranged on the upper part of the steel plate fixing frame 12 in Figure 3, and a part of the drive chain 64 attached to the automatic steel plate cleaning device 11 guided on the pair of rails 13, so that the automatic steel plate cleaning device 11 is moved forward and backward in the X direction along the longitudinal direction of the steel plate 2 fixed within the steel plate fixing frame 12 shown in Figure 3 by a drive chain drive system.
[0090] A length measuring encoder 65 is disposed in a portion of the drive chain 64 , and a chain tensioner 66 is disposed at an end of the drive chain 64 .
[0091] FIG. 22 shows a schematic right side view of the movement drive motor 62, and FIG. 23 shows a schematic left side view of the chain tensioner 66.
[0092] Next, with reference to Figs. 24 to 27, the configuration of the lower wire brush unit 47B in the automatic steel plate cleaning device 11 according to this embodiment will be described in detail, although some of the configuration will be overlapped.
[0093] As shown in Figures 24 to 27, the lower wire brush unit 47B has an oscillation motor 49 fixedly mounted on the lower side of the automatic cleaning device main body 41, and is configured to oscillate the lower wire brush 51B of the lower wire brush unit 47B along the surfaces (front and back) of the steel plate 2 via a brush oscillation support 50 by the oscillation motor 49, thereby scraping off any deposits adhering to these surfaces.
[0094] That is, the lower wire brush unit 47B has an oscillating motor 49 fixedly arranged on the lower side of the automatic cleaning device main body 41, a brush oscillating support 50 whose one end is supported by the oscillating motor 49 and whose other end extends along the lower side of the surface of the steel plate 2 in the automatic cleaning device main body 41, and a lower wire brush 51B attached to the brush oscillating support 50.
[0095] Furthermore, the lower wire brush unit 47B is provided with a pressure contact force adjustment mechanism 55 capable of adjusting the pressing force of the brush pieces 56 of the lower wire brush 51B against the lower side of the surface of the steel plate 2.
[0096] That is, the brush oscillating support 50 comprises an oscillating arm 50a, one end of which is oscillatably supported by the driving pulley 49a of the oscillating motor 49, and to which a brush holder 52 described later is attached, a first arm 50b connected in a parallel position to the side of the oscillating arm 50a, a second arm 50c connected in a parallel position further to the side of the first arm 50b, a third arm 50d connected in parallel to the side of the second arm 50c, and a connecting arm 50e, one end of which is fitted onto the driving shaft of the oscillating motor 49 and connected to the second arm 50c.
[0097] Furthermore, the brush swing support 50 has an actuator 53 attached horizontally across the second arm 50c and the third arm 50d at approximately the center thereof to configure the pressure contact force adjustment mechanism 55, and has guide rods 54a, 54b attached across the second arm 50c and the third arm 50d at both sides of the actuator 53.
[0098] The lower wire brush 51B of the lower wire brush unit 47B is swung along the lower surface (front and back surfaces) of the steel plate 2 via the brush swing support 50 by the swing motor 49 to scrape off any deposits adhering to these surfaces, and the actuator 53 of the pressure contact force adjustment mechanism 55 is configured to adjust the pressing force of the lower wire brush 51B in the lower wire brush unit 47B against the surface of the steel plate 2 via the first arm 50b and the swing arm 50a.
[0099] Examples of the swing motor 49 include a swing stroke of ±20 mm, a swing frequency of 2.5 times / sec, a swing force of 60 kgf, and a pressing force by the pressure contact force adjustment mechanism 55 of approximately 78 kgf.
[0100] Such numerical examples also apply to the upper wire brush unit 47A and the intermediate wire brush unit 47C.
[0101] Next, the finishing brush unit (wiping brush unit) 48 and the finishing brush unit support portion 71 will be described with reference to FIGS.
[0102] The finishing brush unit 48 is arranged to sandwich both sides of the steel plate 2 in relation to the surface (front and back) of the steel plate 2, and functions to contact both sides of the steel plate 2 at a rear position (rear position in the traveling direction) relative to the upper wire brush unit 47A, etc., and wipe off any remaining adhesions scraped off by the upper wire brush unit 47A, etc.
[0103] As shown in FIGS. 28 and 29, the finishing brush unit 48 is configured such that a finishing brush support portion 71 is disposed on the automatic cleaning device main body 41 side to support a finishing brush 75.
[0104] The finishing brush support portion 71 is constructed by placing a base plate 76 on the side of the automatic cleaning device main body 41, erecting a pair of support posts 77 at a predetermined interval from both corners of the base plate 76, and fixing an upper plate 78 to each protruding end of the pair of support posts 77.
[0105] Furthermore, a finishing brush support plate 79 is arranged parallel to the side of the upper plate 78, and a pair of guide rods 80 are arranged at the outer positions of the pair of support posts 77, penetrating the upper plate 78 and having one protruding end fixed to one surface of the brush support plate 79. Also, an actuator 81 is arranged at the center of the upper plate 78, spanning this upper plate 78 and the brush support plate 79.
[0106] A finishing brush 75 is attached to the brush support plate 79, and the brush pieces 75a of the finishing brush 75 are brought into contact with the surface of the steel plate 2 so that the finishing brush 75 wipes off any remaining deposits scraped off by the upper wire brush unit 47A, etc. as the automatic cleaning device main body 41 moves forward.
[0107] In addition, the pressing force of the brush pieces 75a of the finishing brush 75 against the surface of the steel plate 2 can be adjusted via the brush support plate 79 by the operation of the actuator 81. In this case, the pressing force of the brush pieces 75a against the surface of the steel plate 2 can be, for example, about 75 kgf.
[0108] As shown in Figure 30, the finishing brush unit support part 71 has an actuator 72 attached facing downward to the upper side of the automatic cleaning device main body 41, and this actuator 72 enables a support piece 73 that suspends and supports the finishing brush unit 48 to be adjusted up and down.
[0109] That is, the finishing brush unit support portion 71 is configured to move the finishing brush unit 48 along each surface of the steel plate 2 in conjunction with the movement of the automatic cleaning device main body 41 .
[0110] Next, a specific configuration of the upper wire brush 51A of the upper wire brush unit 47A will be described with reference to FIGS.
[0111] As shown in Figures 31 to 33, this upper wire brush 51A comprises a brush section 82 in which a number of brush pieces (wire material) 83 are bundled together in a straight line and arranged in a row, and a square frame-shaped mounting plate 84 with a number of mounting holes 85 arranged in a row on the side for holding the brush section 82 and enabling it to be set on the upper wire brush unit 47A.
[0112] The following are examples of the material, wire diameter, etc. of the brush piece (wire material) 83.
[0113] The brush pieces (wire material) 83 may be made of, for example, piano wire, steel, or stainless steel for springs.
[0114] The brush pieces (wires) 83 have a wire diameter of about 0.3 mm to 0.7 mm.
[0115] Further, the length of the brush piece (wire material) 83 may be, for example, about 30 to 40 mm.
[0116] The lower wire brush 51B has a similar structure to the upper wire brush 51A.
[0117] The same applies to the intermediate wire brush 51C of the intermediate wire brush unit 47C.
[0118] Next, a specific configuration of the finishing brush 75 of the finishing brush unit 48 will be described with reference to FIGS.
[0119] As shown in Figures 34 and 35, the finishing brush 75 comprises a brush portion 87 consisting of a number of brush pieces (e.g., made of synthetic resin material) 86 bundled together in a straight line and arranged in a row, and an attachment plate 90 which integrates a square frame portion 88 and a protrusion 89 for holding the brush portion 87 and enabling it to be set in the finishing brush unit 48.
[0120] Furthermore, the protruding piece 89 has a number of mounting holes 91 arranged in a row.
[0121] The following are examples of the material, wire diameter, etc. of the brush pieces 86 of the finishing brush unit 48.
[0122] The brush pieces 86 of the finishing brush unit 48 are made of a flexible synthetic resin, such as nylon brush pieces.
[0123] The brush pieces 86 of the finishing brush unit 48 have a wire diameter of about 0.3 to 1.0 mm.
[0124] Furthermore, the length (hair length) of the brush piece 86 can be about 30 to 40 mm, similar to the length of the brush piece 83, or a little longer (similar to the idea of a cleaning broom).
[0125] Next, with reference to FIG. 36, an example of the arrangement and behavior of the wire brushes (upper wire brush 51A, lower wire brush 51B, and middle wire brush 51C) and the finishing brush 75 for each surface of the steel plate 2 in this embodiment will be described.
[0126] In this embodiment, the upper wire brush 51A and the lower wire brush 51B are pressed against each surface of the steel plate 2 in a vertically separated arrangement, one on the upper side and the other on the lower side, and the intermediate wire brush 51C is pressed against the upper and lower surfaces of the steel plate 2 at a position intermediate between the upper wire brush 51A and the lower wire brush 51B and at the front side in the direction of travel, and each is oscillated to scrape off deposits on each surface of the steel plate 2.
[0127] In addition, the finishing brush 75 is pressed against each surface of the steel plate 2 at a position rearward of the upper wire brush 51A and the lower wire brush 51B so as to be perpendicular to the traveling direction, and wipes off any remaining deposits scraped off by the wire brushes.
[0128] FIG. 37 shows the arrangement of wire brushes for a flat steel plate 2 in this embodiment, and FIG. 38 shows the arrangement of wire brushes for a curved steel plate 2 in this embodiment.
[0129] In the case of a flat steel plate 2, as shown in Figure 37, the brush portions of the upper wire brush 51A, the lower wire brush 51B, and the middle wire brush 51C are pressed flush against each surface of the steel plate 2, and a scraping action is performed using these brushes.
[0130] The brush portion 85 of the finishing brush 75 is also pressed against each surface of the steel plate 2 to wipe off the dirt.
[0131] Furthermore, for curved steel plate 2, as shown in Figure 38, the brush portions of the upper wire brush 51A, the lower wire brush 51B, and the middle wire brush 51C are pressed against each curved surface of the steel plate 2, and a scraping operation is performed using these brushes.
[0132] The brush portion 85 of the finishing brush 75 is pressed against the curved surface of the steel plate 2 so as to correspond to the curved surface of the steel plate 2, thereby performing wiping.
[0133] Next, the operation box 101 constituting the steel plate automatic cleaning system 1 according to this embodiment will be described with reference to Figs.
[0134] The operation box 101 is fixedly disposed at the right end side of the steel plate fixing frame 12 in FIG. 2, and is used by an operator O to perform various operations using a touch panel. The operation box 101 has a rectangular box-shaped operation box main body 102.
[0135] The operation box body 102 incorporates a power button switch 103, an emergency stop button switch 104, a touch panel 105, and a lamp unit 106 for issuing operation signals and warning signals.
[0136] The touch panel 105 is configured to display mode buttons for automatic and manual operation based on an operating program, a reset button, and the like.
[0137] Next, the human intrusion detection unit 111 in the steel plate automatic cleaning system 1 according to this embodiment will be described with reference to Figs.
[0138] The human intrusion detection unit 111 detects whether or not an intruder O1 has entered the area of the steel plate fixing frame 12 or the automatic steel plate cleaning device 11 in the automatic steel plate cleaning system 1 according to this embodiment.
[0139] That is, detection pillars 112, 113 are erected in an opposing arrangement at both corners of the area of the steel plate fixing frame 12 and the automatic steel plate cleaning device 11, and two systems of detection light emitters 114 that emit, for example, infrared light are arranged on the detection pillar 112, and two systems of detection light receivers 115 are arranged on the detection pillar 113, and it is configured to detect whether or not an intruder O1 has entered based on whether or not the light beam between the detection light emitter 114 and the detection light receiver 115 is blocked.
[0140] FIG. 44 shows the operation of the automatic steel plate inserting unit 4 inserting the steel plate 2 into the automatic steel plate cleaning device 11 in an upright position.
[0141] The configuration of the automatic steel plate inserting unit 4 is as described above.
[0142] Next, the control system of the automatic steel plate cleaning system 1 according to this embodiment will be described with reference to FIG.
[0143] The automatic steel plate cleaning system 1 of this embodiment comprises a program memory 121 storing an operation program for the automatic steel plate cleaning system 1, and a control unit 122 that operates according to the operation program, and is configured so that the control unit 122 executes operation control of the automatic conveying unit 3, the automatic steel plate inserting unit 4, the automatic steel plate cleaning device 11, the operation box 101, and the personal intrusion detection unit 111.
[0144] Next, the overall operation flow of the steel plate automatic cleaning system 1 according to this embodiment will be described with reference to FIG.
[0145] In the automatic steel plate cleaning system 1 of this embodiment, first, an operator O operates the power button switch 103 of the operation box main body 102 to turn on the power. If the automatic steel plate cleaning system 1 itself is ready to operate, it moves on to the next step, but if it is not ready to operate, each element returns to its origin and waits for operation preparation to be completed.
[0146] Next, if the operation preparation is complete, the operation program judges whether or not the automatic mode is selected. If the automatic mode is selected, the steel plate 2 is set in the automatic steel plate inserting unit (inserting unit) 4.
[0147] If the automatic mode is not selected, the automatic push button switch is turned on.
[0148] Next, it is determined whether or not the setting of the steel plates 2 in the inserting machine has been completed, and if the setting of the steel plates has been completed, the start button is turned on by the operation of the operator O. If the setting of the steel plates has not been completed, the process waits for the steel plates to be set.
[0149] After the start button is turned on, the steel plate position is corrected as necessary.
[0150] Next, it is determined whether or not there is a steel plate 2 inside the cleaning machine. If there is no steel plate 2 inside the cleaning machine, the inserting machine performs an upright operation and inserts the steel plate 2 into the cleaning machine by the inserting machine.
[0151] Also, if the steel plate 2 is present inside the cleaning machine, the process returns to the step of determining whether or not the steel plate 2 is present inside the cleaning machine.
[0152] After the operation of inserting the steel plate 2 into the cleaning machine has been performed, the steel plate 2 is placed in the cleaning machine and clamped to be in a fixed state.
[0153] That is, it is determined whether or not the clamping of the steel plate 2 inside the cleaner is OK, and if the clamping is OK, the steel plate 2 is released and then the cleaner moves backward.
[0154] If the clamp is not OK, a retry process is executed, and the process returns to the determination of whether the clamp is OK or not.
[0155] Thereafter, the cleaning (washing) by the cleaning machine of the steel plate 2 held within the steel plate fixing frame is started.
[0156] That is, both sides of the steel plate 2 are cleaned by the operation of the wire brush unit 47 and the finishing brush unit 48 that constitute the cleaning machine, and when the cleaning feed end of the steel plate 2 is reached, each element of the cleaning machine returns to its initial position.
[0157] Next, an extractor (not shown) moves forward and clamps the cleaned steel plate 2 .
[0158] Next, it is determined whether or not the clamping of the steel plate 2 by the take-out machine is OK, and if the clamping is OK, the clamp of the steel plate 2 within the steel plate fixing frame is released.
[0159] If the clamping is not OK, a retry process is executed, and the process returns to the determination of whether the clamping of the steel plate 2 is OK or not.
[0160] Next, the removal machine retreats and moves on to processing the next workpiece, the steel plate 2 which has already been cleaned.
[0161] That is, in processing the next workpiece, after the removal machine has completed retreating, the cleaner returns, and after completing the return, the machine goes into a standby state waiting for the next workpiece, after which the process proceeds to the previously described process of determining whether or not the steel plate has been set.
[0162] On the other hand, in processing the steel plate 2 which has been cleaned, after the removal machine has completed retreating, the supply machine moves horizontally, and after the horizontal movement of the supply machine is completed, it is determined whether or not the primary waiting position for the cleaned steel plate 2 is vacant. If the primary waiting position is vacant, the dispensing process of the cleaned steel plate 2 is executed, and after the dispensing process is completed, the removal process of the cleaned steel plate 2 is executed, and upon removal being completed, the process returns to the step of determining whether or not the primary waiting position is vacant.
[0163] If the primary standby position for the cleaned steel plate 2 is not vacant in the above-mentioned process, the cleaning process is stopped and the cleaned steel plate 2 is placed in standby state for removal.
[0164] The above-mentioned removal of the cleaned steel plate 2 corresponds to the circled number 3 in the operation flow diagram 47 relating to the transfer process of the cleaned steel plate to a stockyard, which will be described later.
[0165] Next, with reference to FIG. 47, although there is some overlap, an operational flow regarding the transfer process of the cleaned steel plate 2 to the stockyard will be described.
[0166] When the operator O operates the power button switch 103 of the operation box main body 102 to turn on the power, if the automatic steel plate cleaning system 1 itself is ready to operate, it moves on to the next step, but if it is not ready to operate, each element returns to its origin and waits for operation preparation to be completed.
[0167] Next, if the operation preparation is complete, the operating program determines whether or not the automatic mode is selected, and if the automatic mode is selected, the system determines whether or not the cleaning machine is waiting to remove the steel plate 2, and if it is waiting to remove the steel plate 2, the steel plate 2 is removed from the cleaning machine (circled number 3 in Figure 47).
[0168] When the cleaned steel plate 2 is removed from the cleaning machine, the cleaned steel plate 2 is transferred to a stockyard, the transfer is completed, and the process returns to the step of checking whether the cleaning machine has removed the steel plate 2 and is on standby.
[0169] On the other hand, if the cleaning machine is not waiting to remove the steel plate 2, the system 1 further judges whether or not the cleaning machine is waiting to set a steel plate. If the cleaning machine is waiting to set a steel plate, the uncleaned steel plate 2 is transferred to a stockyard, and then the uncleaned steel plate 2 is removed and transferred to the input machine. After the transfer is completed, the system returns to the step of determining whether or not the cleaning machine is waiting to remove the steel plate 2.
[0170] Then, it is judged whether or not the cleaning machine is waiting for the steel plate to be set, and if the cleaning machine is not waiting for the steel plate to be set, the process returns to the step of judging whether or not the cleaning machine is waiting for the steel plate 2 to be removed.
[0171] Next, the automatic steel plate cleaning device 11 according to this embodiment will be generally described.
[0172] According to the automatic steel plate cleaning device 11 of this embodiment, scraping is performed by swinging the upper wire brush 51A of the upper wire brush unit 47A, the lower wire brush 51B of the lower wire brush unit 47B, and the middle wire brush 51C of the middle wire brush unit 47C, and wiping is performed by moving the finishing brush 75 of the finishing brush unit 48 left and right, so that overall space can be saved.
[0173] Furthermore, since the brush groups are not rotated to remove dirt, damage to each brush group is kept to a minimum.
[0174] Furthermore, the pressing force of each brush group against the steel plate 2 can be adjusted depending on the degree of dirt on the steel plate 2.
[0175] Furthermore, since each brush group is configured to be able to move back and forth along the surface of the steel plate 2, when the surface of the steel plate 2 is particularly dirty, the brush groups can be moved back and forth multiple times while changing the speed according to the situation.
[0176] According to the automatic steel plate cleaning device 11 of this embodiment, the steel plate 2 is cleaned in an upright state (vertical or approximately vertical state), so that the condition of the front and back sides of the steel plate 2 can be confirmed at a glance, and there is also the advantage that no polluted water is generated because no water is used.
[0177] Furthermore, the soil and sand scraped off the surface of the steel plate 2 can be automatically transported to the outside using a conveyor or the like.
[0178] Next, relevant matters regarding the automatic steel plate cleaning system 1, the automatic steel plate cleaning device 11, and the automatic steel plate cleaning method of this embodiment will be described.
[0179] In the automatic steel plate cleaning device 11 and the automatic steel plate cleaning method of this embodiment, the steel plate 2 is fixed in place vertically or obliquely, and the brush group is moved to simultaneously clean both the front and back sides in a dry manner without using water.
[0180] The automatic steel plate cleaning device 11 may be operated while spraying water.
[0181] In this embodiment, of the brush group, the scraping brush group is oscillated and the wiping brush is moved linearly, but they may be moved only in the vertical direction or only in the horizontal direction (left and right direction), respectively.
[0182] Moreover, the scraping brush group does not necessarily have to be made of metal, and a composite material including the above-mentioned materials may be used.
[0183] The wiping brush may also be made of a composite material including the above-mentioned materials.
[0184] Furthermore, the scraping brush group may be divided into any number of parts other than those already described.
[0185] In the automatic steel plate cleaning device 11 and the automatic steel plate cleaning method of this embodiment, when the wire diameter and bristle length of the brushes of each brush group are changed (replaced), various brushes can be replaced depending on the degree of dirt on the steel plate 2 to find the optimum one.
[0186] In other words, experiments are repeated to verify the system and to confirm its operation using actual equipment.
[0187] It should be noted that the stiffness of the brush varies greatly depending on the wire diameter and bristle length.
[0188] In addition, with regard to the cleaning (washing) time of the steel plate 2 in the automatic steel plate cleaning device 11 and the automatic steel plate cleaning method of this embodiment, it should be noted that the time varies depending on the degree of dirt on the steel plate 2 by changing conditions such as the moving speed, oscillating speed, pressing force, and number of reciprocating movements of the brush group.
[0189] The automatic steel plate cleaning device 11 and the automatic steel plate cleaning method of this embodiment are of a dry type that does not use water, and can operate even when the steel plate contains a lot of moisture. However, it should be noted that cleaning of the brush group may be necessary if too much clayey soil is attached to the brush group.
[0190] In the automatic steel plate cleaning device 11 and the automatic steel plate cleaning method of this embodiment, it is also possible to operate the device while spraying water directly onto the entire surface of the brush group using a nozzle.
[0191] In addition, the automatic steel plate cleaning device 11 and the automatic steel plate cleaning method of this embodiment are basically designed for indoor use, but by changing the specifications, such as by using stainless steel for some of the components or adding a cover material, they can be designed for outdoor use and can be installed at outdoor construction sites, etc.
[0192] In addition, the automatic steel plate cleaning system, the automatic steel plate cleaning device, and the automatic steel plate cleaning method according to the present invention can also be configured to install a conveyor or the like that can automatically transport the soil and sand scraped off the steel plate to an appropriate position. [Industrial Applicability]
[0193] The automatic steel plate cleaning device of the present invention is applicable to steel plates with attached matter generated at construction sites, etc., and can also be widely and suitably used for steel plates with attached matter used at construction sites for buildings and houses, etc. [Explanation of symbols]
[0194] 1. Automatic steel plate cleaning system 2 steel plate 3 Automatic transport unit 4. Automatic steel plate feed unit (feeder) 5 Transport roller 6 Transport roller support stand 7 Hydraulic Cylinder 8 Hydraulic Jack 9 Steel plate erection assistance mechanism section 11 Steel plate automatic cleaning device (cleaning machine) 12 Steel plate fixing frame 12A Lower Frame 12B Upper frame 13 Rail 14 Left and right holding units 15 Lift-up unit 16 Upper holding unit 17 Automatic steel plate cleaning unit 19 Electrical control panel 21 Retaining frame 22 Retaining lever 23 Actuator 24 Support column 25 Lower fixing plate 25A Lower fixed frame 26 Vertical guide rod 27 Actuator 28 Upper displacement plate 29 Lift-up piece 29a Support 30 Lifted Body 31 Dust cover 32 Steel plate upper holder position adjustment part 33 Steel plate upper holder 34 Fixed body 35 Horizontal Cylinder 36 Horizontal cylinder rod 37 Steel plate upper support attachment 38 Vertical Cylinder 39 Vertical cylinder rod 40 Steel plate upper holding claw body 41 Automatic cleaning device main body 42 Rail engagement piece 43 Lower connection piece 44 Support column 45 Upper connection piece 46 Upper connection plate 47 Scraping brush unit (wire brush unit) 47A Upper Wire Brush Unit 47B Lower Wire Brush Unit 47C Intermediate Wire Brush Unit 48 Finishing Brush Unit 49 Swing motor 49a Driving pulley 50 Brush swing support 50a Swing Arm 50b First Arm 50c 2nd arm 50d 3rd Arm 50 Connecting Arm 51A Upper Wire Brush 51B Lower Wire Brush 51C Intermediate Wire Brush 52 Brush holder 53 Actuator 54a Guide rod 54b Guide rod 55 Pressure contact force adjustment mechanism 56 Brush Piece 61 Automatic steel plate cleaning device drive unit 62 Mobile drive motor 63 Sprocket 64 Drive Chain 65 Length measuring encoder 66 Chain tensioner 71 Finishing brush unit support 72 Actuator 73 Support piece 75 Finishing Brush 75a Brush piece 76 Basal plate 77 Support column 78 Top plate 79 Brush support plate 80 Guide rod 81 Actuator 82 Brush section 83 Brush Piece 84 Mounting plate 85 Mounting holes 86 Brush Piece 87 Brush section 88 Square frame 89 Projection piece 90 Plate 91 Mounting hole 101 Operation box 102 Operation box body 103 Power button switch 104 Emergency stop button switch 105 Touch Panel 106 Lamp unit 111 Personnel Intrusion Detection Unit 112 Detection Post 113 Detection Post 114 Detection light emitting unit 115 Light receiving unit for detection 121 Program Memory 122 Control section O Operator O1 intruder
Claims
1. A dry-type automatic steel plate cleaning system that does not use water when cleaning steel plates used at construction sites or building sites, and that achieves space saving for the arrangement and operation of the equipment, An automatic transport unit that transports steel plates to be cleaned and cleaned steel plates in a horizontal state at a construction site or building site, and transports them out; A steel plate fixing frame body that is formed into a substantially rectangular shape and has a lower frame protruding forward from a lower side thereof; A pair of parallel rails for moving the automatic steel plate cleaning device are laid along the lower frame in the length direction thereof; A pair of left and right holding units for steel plates assembled on the left and right end sides of the lower frame; Lift-up units for steel plates are installed at predetermined intervals on the bottom of the lower frame; upper holding units for steel plates, each of which is assembled at a predetermined interval in an adjustable manner to the upper portion of the steel plate fixing frame; a dry-type automatic steel plate cleaning device that is disposed at the end of the automatic transport unit and that performs scraping cleaning of deposits on the upright steel plate by a group of scraping brushes and wiping cleaning by a finishing brush; an automatic steel plate input unit that inputs the steel plate to be cleaned, which is transported in a horizontal state by the automatic transport unit, in an upright state into the automatic steel plate cleaning device, and returns the cleaned steel plate, which is pulled out in an upright state from the automatic steel plate cleaning device, to a horizontal state and places it on the transport surface of the automatic transport unit; Equipped with the automatic transport unit is equipped with a number of transport rollers, and is configured as a roller drive type in which the transport rollers are driven to rotate forward and backward, a steel plate transport line is formed on the upper surface of the number of transport rollers, and this steel plate transport line is used to feed and transport the steel plate to be cleaned, which is fixed by the steel plate fixing frame, the left and right holding units, and the upper holding unit, in a horizontal state from the stockyard to the automatic steel plate cleaning device, and the steel plate cleaned by the automatic steel plate cleaning device is transferred to the stockyard in a horizontal state, The steel plate automatic cleaning device is The automatic steel plate cleaning unit is configured with three sections on each side, each section consisting of an upper wire brush unit, a lower wire brush unit, and a middle wire brush unit, and is configured with a scraping wire brush unit and a wiping brush unit (finishing brush unit) arranged to sandwich both sides of the steel plate, The wire brush in the scraping wire brush unit is swung along both sides of the steel plate via a brush swing support to scrape off deposits on both sides of the steel plate. a pressure contact force adjusting mechanism that is disposed in the scraping wire brush unit and that adjusts the pressing force of each brush piece of the wire brush against the steel sheet surface, The apparatus is configured such that the steel plate is disposed on the lower frame of the steel plate fixing frame and on the right end side thereof, moves while being guided by the pair of rails, and is fixed and held in an upright state by the steel plate fixing frame, and the pressing force applied to both sides of the steel plate by the pressure contact force adjustment mechanism is adjusted to the steel plate surfaces, and the deposits adhering to both the front and back sides of the upright steel plate are scraped off and wiped off by the brushes of the brush group provided in the automatic steel plate cleaning unit in the automatic steel plate cleaning device while the scraping wire brush unit is swung along both sides of the steel plate via the brush swing support. An automatic steel plate cleaning system characterized by:
2. A dry-type automatic steel plate cleaning system that does not use water when cleaning steel plates used at construction sites or building sites, and that achieves space saving for the arrangement and operation of the equipment, An automatic transport unit that transports and takes out horizontally steel plates to be cleaned and cleaned steel plates used at construction sites; A steel plate fixing frame body that is formed into a substantially rectangular shape and has a lower frame protruding forward from a lower side thereof; A pair of parallel rails for moving the automatic steel plate cleaning device are laid along the lower frame in the length direction thereof; A pair of left and right holding units for steel plates assembled on the left and right end sides of the lower frame; Lift-up units for steel plates are installed at predetermined intervals on the bottom of the lower frame; upper holding units for steel plates, each of which is assembled at a predetermined interval in an adjustable manner to the upper portion of the steel plate fixing frame; a dry-type automatic steel plate cleaning device that is disposed at the end of the automatic transport unit and that performs scraping cleaning of deposits on the upright steel plate by a group of scraping brushes and wiping cleaning by a finishing brush; an automatic steel plate input unit that inputs the steel plate to be cleaned, which is transported in a horizontal state by the automatic transport unit, in an upright state into the automatic steel plate cleaning device, and returns the cleaned steel plate, which is pulled out in an upright state from the automatic steel plate cleaning device, to a horizontal state and places it on the transport surface of the automatic transport unit; Equipped with the automatic conveying unit is configured to be a roller-driven type having a number of conveying rollers and driving the conveying rollers in forward and reverse rotation, a steel plate conveying line is formed on the upper surface of the number of conveying rollers, the steel plate conveying line is used to feed and convey the fixed steel plate to be cleaned from the stockyard in a horizontal state to the automatic steel plate cleaning device, and the steel plate cleaned by the automatic steel plate cleaning device is transferred to the stockyard in a horizontal state; The steel plate automatic cleaning device is The automatic steel plate cleaning unit is configured with three sections on each side, each section consisting of an upper wire brush unit, a lower wire brush unit, and a middle wire brush unit, and is configured with a scraping wire brush unit and a wiping brush unit (finishing brush unit) arranged to sandwich both sides of the steel plate, The wire brush in the scraping wire brush unit is swung along both sides of the steel plate via a brush swing support to scrape off deposits on both sides of the steel plate. a pressure contact force adjusting mechanism that is disposed in the scraping wire brush unit and that adjusts the pressing force of each brush piece of the wire brush against the steel sheet surface, The steel plate is arranged on the lower frame of the steel plate fixing frame and on the right end side thereof, and is moved while being guided by the pair of rails and is fixed and held in an upright state by the steel plate fixing frame. The pressing force applied to both sides of the steel plate is adjusted by the pressure contact force adjustment mechanism, and the deposits adhering to the front and back sides of the upright steel plate are scraped off and wiped off by the brushes of the brush group provided in the automatic steel plate cleaning unit in the automatic steel plate cleaning device while the scraping wire brush unit is swung along both sides of the steel plate via the brush swing support. An automatic steel plate cleaning system characterized by:
3. A dry-type automatic steel plate cleaning system that does not use water when cleaning steel plates used at construction sites or building sites, and that achieves space saving for the arrangement and operation of the equipment, An automatic transport unit that transports and takes out horizontally steel plates to be cleaned and cleaned steel plates used at construction sites; A steel plate fixing frame body that is formed into a substantially rectangular shape and has a lower frame protruding forward from a lower side thereof; A pair of parallel rails for moving the automatic steel plate cleaning device are laid along the lower frame in the length direction thereof; A pair of left and right holding units for steel plates assembled on the left and right end sides of the lower frame; lift-up units for steel plates mounted at predetermined intervals on the bottom of the lower frame; upper holding units for steel plates, each of which is assembled at a predetermined interval in an adjustable manner to the upper portion of the steel plate fixing frame; an automatic steel plate cleaning device that is disposed on the lower frame of the steel plate fixing frame and on the right end side thereof, moves while being guided by the pair of rails, and uses a brush to scrape off or wipe off any deposits on the upright steel plate that is fixed and held by the steel plate fixing frame; an automatic steel plate input unit that inputs the steel plate to be cleaned, which is transported in a horizontal state by the automatic transport unit, in an upright state into the automatic steel plate cleaning device, and returns the cleaned steel plate, which is pulled out in an upright state from the automatic steel plate cleaning device, to a horizontal state and places it on the transport surface of the automatic transport unit; An automatic steel plate cleaning system comprising:
4. A dry-type automatic steel plate cleaning device that does not use water when cleaning steel plates used at construction sites or building sites, and that achieves space saving for the arrangement and operation of the device, an automatic cleaning device main body configured to be capable of receiving an upright steel plate from a side thereof and to be movable back and forth along both sides of the fixedly disposed steel plate, and to automatically clean the steel plate having deposits adhering to both sides thereof that are fed in; A steel plate fixing frame body that is formed into a substantially rectangular shape and has a lower frame protruding forward from a lower side thereof; A pair of parallel rails for moving the automatic steel plate cleaning device are laid along the lower frame in the length direction thereof; A pair of left and right holding units for steel plates assembled on the left and right end sides of the lower frame; Lift-up units for steel plates are installed at predetermined intervals on the bottom of the lower frame; upper holding units for steel plates, each of which is assembled at a predetermined interval in an adjustable manner to the upper portion of the steel plate fixing frame; an automatic steel plate cleaning unit incorporating a plurality of brush groups disposed in the automatic cleaning device body so as to face both the front and back surfaces of the steel plate; Equipped with The automatic steel plate cleaning unit is configured to perform dry cleaning of both sides of the steel plate by scraping and wiping off deposits on both sides of the steel plate using the brush group, The steel plate automatic cleaning unit comprises: The wire brush unit is divided into three parts on each side, each part consisting of an upper wire brush unit, a lower wire brush unit, and a middle wire brush unit, and is configured with a scraping wire brush unit and a wiping brush unit (finishing brush unit) arranged to sandwich both sides of the steel plate, The wire brush in the scraping wire brush unit is swung along both sides of the steel plate via a brush swing support to scrape off deposits on both sides of the steel plate. a pressure contact force adjusting mechanism that is disposed in the scraping wire brush unit and that adjusts the pressing force of each brush piece of the wire brush against the steel sheet surface, The steel plate is arranged on the lower frame of the steel plate fixing frame and on the right end side thereof, and is moved while being guided by the pair of rails, and is fixed and held in an upright state by the steel plate fixing frame. The pressing force applied to both sides of the steel plate is adjusted by the pressure contact force adjustment mechanism, and the deposits adhering to the front and back sides of the upright steel plate are scraped off and wiped off by the brushes of the brush group provided in the automatic steel plate cleaning unit in the automatic cleaning device main body, while the scraping wire brush unit is swung along both sides of the steel plate via the brush swing support. An automatic steel plate cleaning device characterized by:
5. A dry-type automatic steel plate cleaning device that does not use water when cleaning steel plates used at construction sites or building sites, and that achieves space saving for the arrangement and operation of the device, an automatic cleaning device main body configured to be capable of receiving an upright steel plate from a side thereof and to be movable back and forth along both sides of the fixedly disposed steel plate, and to automatically clean the steel plate having deposits adhering to both sides thereof that are fed in; A steel plate fixing frame body that is formed into a substantially rectangular shape and has a lower frame protruding forward from a lower side thereof; A pair of parallel rails for moving the automatic steel plate cleaning device are laid along the lower frame in the length direction thereof; A pair of left and right holding units for steel plates assembled on the left and right end sides of the lower frame; Lift-up units for steel plates are installed at predetermined intervals on the bottom of the lower frame; upper holding units for steel plates, each of which is assembled at a predetermined interval in an adjustable manner to the upper portion of the steel plate fixing frame; a dry-type scraping wire brush unit, which is configured to be divided into multiple parts on one side and is composed of an upper wire brush unit, a lower wire brush unit, and a middle wire brush unit, which are arranged inside the automatic cleaning device body so as to face both sides of the steel plate, and which is arranged to sandwich both sides of the steel plate; and a dry-type wiping-off brush unit, which is arranged rearward of the scraping-off wire brush unit in the traveling direction so as to sandwich both sides of the steel plate, and which wipes off remaining deposits scraped off by the scraping-off wire brush unit. Equipped with The automatic cleaning device body includes: The automatic steel plate cleaning unit is configured with three sections on each side, each section consisting of an upper wire brush unit, a lower wire brush unit, and a middle wire brush unit, and is configured with a scraping wire brush unit and a wiping brush unit (finishing brush unit) arranged to sandwich both sides of the steel plate, The wire brush in the scraping wire brush unit is swung along both sides of the steel plate via a brush swing support to scrape off deposits on both sides of the steel plate. a pressure contact force adjusting mechanism that is disposed in the scraping wire brush unit and that adjusts the pressing force of each brush piece of the wire brush against the steel sheet surface, The steel plate is arranged on the lower frame of the steel plate fixing frame and on the right end side thereof, and is moved while being guided by the pair of rails, and is fixed and held in an upright state by the steel plate fixing frame. The pressing force applied to both sides of the steel plate is adjusted by the pressure contact force adjustment mechanism, and the deposits adhering to the front and back sides of the upright steel plate are scraped off and wiped off by the brushes of the brush group provided in the automatic steel plate cleaning unit in the automatic cleaning device main body, while the scraping wire brush unit is swung along both sides of the steel plate via the brush swing support. An automatic steel plate cleaning device characterized by:
6. A dry-type automatic steel plate cleaning device that does not use water when cleaning steel plates used at construction sites or building sites, and that achieves space saving for the arrangement and operation of the device, an automatic cleaning device main body configured to be capable of receiving an upright steel plate from a side thereof and to be movable back and forth along both sides of the fixedly disposed steel plate, and to automatically clean the steel plate having deposits adhering to both sides thereof that are fed in; A steel plate fixing frame body that is formed into a substantially rectangular shape and has a lower frame protruding forward from a lower side thereof; A pair of parallel rails for moving the automatic steel plate cleaning device are laid along the lower frame in the length direction thereof; A pair of left and right holding units for steel plates assembled on the left and right end sides of the lower frame; Lift-up units for steel plates are installed at predetermined intervals on the bottom of the lower frame; upper holding units for steel plates, each of which is assembled at a predetermined interval in an adjustable manner to the upper portion of the steel plate fixing frame; a dry-type scraping wire brush unit arranged so as to sandwich both sides of the steel plate, the dry-type scraping wire brush unit being divided into three parts on each side and consisting of an upper wire brush unit having an oscillating upper wire brush, a lower wire brush unit having an oscillating lower wire brush, and a middle wire brush unit having an oscillating middle wire brush, the dry-type scraping wire brush unit being arranged so as to sandwich both sides of the steel plate within the automatic cleaning device body; a wiping-off brush unit provided with a dry wiping brush that is disposed rearward of the scraping wire brush unit in the traveling direction so as to sandwich both surfaces of the steel sheet and that wipes off remaining deposits scraped off by the scraping wire brush unit provided with a scraping wire brush; Equipped with The automatic cleaning device body includes: The wire brush in the scraping wire brush unit is swung along both sides of the steel plate via a brush swing support to scrape off deposits on both sides of the steel plate. a pressure contact force adjusting mechanism that is disposed in the scraping wire brush unit and that adjusts the pressing force of each brush piece of the wire brush against the steel sheet surface, The steel plate is arranged on the lower frame of the steel plate fixing frame and on the right end side thereof, and is moved while being guided by the pair of rails and is fixed and held in an upright state by the steel plate fixing frame. The pressing force applied to both sides of the steel plate is adjusted by the pressure contact force adjustment mechanism, and the deposits adhering to both the front and back sides of the upright steel plate are scraped off and wiped off by the brushes of the brush group provided on the automatic cleaning device main body while the scraping wire brush unit is swung along both sides of the steel plate via the brush swing support. An automatic steel plate cleaning device characterized by:
7. 7. An automatic steel plate cleaning device according to claim 6, wherein the moving speed of each of said brush units, the pressing force of each of said brushes against the steel plate, and the swinging speed are all freely adjustable.
8. 7. An automatic steel plate cleaning device according to claim 6, wherein the wire diameter and bristle length of the brush pieces constituting each of said brushes are changeable in accordance with the degree of dirt on the steel plate.
9. 7. The automatic steel plate cleaning device according to claim 4, wherein the steel plate is fixed in a vertical or substantially vertical position.
10. A dry-type automatic steel plate cleaning method that does not use water when cleaning steel plates used at construction sites or building sites, and that achieves space saving for the arrangement and operation of the equipment, The steel plate to be cleaned with attached matter is fed in an upright state into the automatic steel plate cleaning device and fixed in place, the automatic steel plate cleaning device is moved along both sides of the steel plate, and a group of scraping brushes provided in the automatic steel plate cleaning device and a finishing brush which is softer than the group of scraping brushes are pressed against both sides of the steel plate, and the scraping brushes scrape off the attached matter on both sides, and the finishing brushes wipe off the attached matter on both sides. A steel plate fixing frame body that is formed into a substantially rectangular shape and has a lower frame protruding forward from a lower side thereof; A pair of parallel rails for moving the automatic steel plate cleaning device are laid along the lower frame in the length direction thereof; A pair of left and right holding units for steel plates assembled on the left and right end sides of the lower frame; Lift-up units for steel plates are installed at predetermined intervals on the bottom of the lower frame; upper holding units for steel plates, each of which is assembled at a predetermined interval in an adjustable manner to the upper portion of the steel plate fixing frame; Equipped with The steel plate automatic cleaning device is The automatic steel plate cleaning unit is configured with three sections on each side, each section consisting of an upper wire brush unit, a lower wire brush unit, and a middle wire brush unit, and is configured with a dry scraping wire brush unit and a dry wiping brush unit (finishing brush unit) arranged to sandwich both sides of the steel plate, The wire brush in the scraping wire brush unit is swung along both sides of the steel plate via a brush swing support to scrape off deposits on both sides of the steel plate. a pressure contact force adjusting mechanism that is disposed in the scraping wire brush unit and that adjusts the pressing force of each brush piece of the wire brush against the steel sheet surface, The steel plate is arranged on the lower frame of the steel plate fixing frame and on the right end side thereof, and is moved while being guided by the pair of rails and is fixed and held in an upright state by the steel plate fixing frame. The pressing force applied to both sides of the steel plate is adjusted by the pressure contact force adjustment mechanism, and the deposits adhering to the front and back sides of the upright steel plate are scraped off and wiped off by the brushes of the brush group provided in the automatic steel plate cleaning unit in the automatic steel plate cleaning device while the scraping wire brush unit is swung along both sides of the steel plate via the brush swing support.
2. An automatic steel plate cleaning method comprising:
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