Packaging related equipment
The integration of an abnormality alarm screen with sensor images and test operation buttons in packaging equipment systems addresses the challenge of complex manual diagnostics, enhancing operational efficiency and reducing recovery times.
Patent Information
- Application Number
- JP2021100494
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-06-16
- Publication Date
- 2025-01-22
- Estimated Expiration
- 2041-06-16
AI Technical Summary
Existing packaging-related equipment systems, such as pillow packaging machines, face challenges in efficiently identifying and resolving operational abnormalities, leading to increased operational burdens and prolonged recovery times due to the need for manual intervention and complex button-based operations to diagnose and test the equipment after an abnormality alarm is issued.
The system integrates a calculation control unit with an operation panel that generates an abnormality alarm screen displaying sensor installation images, input/output monitors, and test operation buttons, allowing operators to quickly identify and resolve issues by reducing the need for manual button presses and enhancing diagnostic capabilities.
This approach significantly reduces the operational burden on operators by enabling faster identification and resolution of abnormalities, thereby shortening recovery times and improving overall equipment efficiency.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to an alarm screen that displays an alarm indicating an operational abnormality in a packaging-related device such as a pillow packaging machine, a wrapping packaging machine, an overwrap packaging machine, or a boxing device. [Background technology]
[0002] Packaging-related equipment includes pillow packaging machines, which sequentially fill cylindrically formed packaging material with packaged products and then seal and cut the product to produce a package; wrapping packaging machines, which package the products by wrapping them in cut packaging material; overwrap packaging machines, which cover one or more packaged products with packaging material; and boxing devices, which box products. Pillow packaging machines include vertical pillow packaging machines, which feed the packaging material up and down (vertically) to fill it with packaged products, and horizontal pillow packaging machines, which feed the packaging material left and right (horizontally) to fill it with packaged products. In such various packaging-related devices, various sensors and the like are attached to check whether the device is operating normally, etc., but if the device is not detected as operating normally due to a failure of the various sensors or a malfunction of the drive unit, an alarm indicating an operation abnormality (hereinafter referred to as an "abnormality alarm") is issued, and the worker takes measures such as performing operations and tasks in accordance with the resolution method described in the device's manual, etc., so that the device operates normally and is detected normally by the sensors, etc. Various proposals have been made to enable an operator to deal with an abnormality alarm as quickly and appropriately as possible.
[0003] For example, Patent Document 1 (JP Patent Publication No. 9-2480) discloses a packaging device with a display means which includes a packaging device, an abnormality detection means for detecting abnormalities in the packaging device, and a database in which manual data required to recover from an abnormal state is stored in association with the abnormal state, and in which a control unit refers to the database based on output from the abnormality detection means when an abnormality occurs, and is capable of outputting the manual data required for recovery. However, in the packaging device of Patent Document 1, the contents of the manual required for recovery from the abnormal state are simply displayed on the display means, and the worker must perform various operations and tasks according to the contents of the displayed manual. For example, when an abnormality is detected from a sensor at a specific location, in order to confirm whether the abnormality is due to a sensor failure, it is necessary to display a screen for checking whether there is an input signal from the sensor and perform the confirmation, or to display a screen for testing whether the device operates normally after removing the cause of the abnormality and perform an operation test of the device. For this reason, the packaging device of Patent Document 1 has a problem in that the burden of operations and work required for recovery is not reduced for the worker.
[0004] In this regard, Patent Document 2 (JP Patent Publication No. 2001-219906) discloses a stretch wrapping machine equipped with a controller that monitors whether an abnormality has occurred in the equipment and, if an abnormality occurs, displays the location and details of the abnormality on the display of a touch panel input device. In the stretch wrapping machine of Patent Document 2, the controller 11 continuously monitors the operating status of the inverters 13, 15 of the table rotation motor 30 and the carriage lifting motor 50, and also continuously monitors the output signals of the limit switches 23, 24 that regulate the upper and lower limits of the lifting and lowering movement of the carriage 4, and the proximity sensor 25 below the turntable 3. If an abnormality is detected in any of these switches, information regarding the location and content of the abnormality is output to the touch panel input device 12 and displayed on the display 12a (paragraph
[0032] of Patent Document 2). Specifically, when there is an abnormality in the output signals from limit switches 23, 24, display screen E2 (carriage descent abnormality screen) or display screen E3 (carriage upper / lower limit sensor abnormality screen) is displayed, and on display screens E2 and E3, a button for selecting "Drawing" or "Photo" is displayed, and by pressing this button, the abnormality is displayed as a drawing or photo on the screen of display 12a, and a button for selecting device monitor is displayed, and by pressing this button, the status of the limit switches is displayed on the screen of display 12a, and by pressing the limit switch on the screen to check its operation, it is possible to check whether limit switch 24 is broken or not (paragraphs
[0033] to
[0035] of Patent Document 2). However, in the stretch wrapping machine of Patent Document 2, in order to see a drawing of the abnormal area, it is necessary to press a button such as "Drawing," and in order to check whether there is an abnormality in the limit switch, it is necessary to press a button to select the device monitor, select the limit switch to be checked from the limit switches displayed on the screen, and check its operation. This poses a problem in that the burden of operations and work required for recovery is not significantly reduced for workers. Furthermore, with the stretch wrapping machine of Patent Document 2, it is not possible to test whether the device operates normally after removing the cause of the abnormality. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Japanese Patent Application Publication No. 9-2480 [Patent Document 2] JP 2001-219906 A Summary of the Invention [Problem to be solved by the invention]
[0006] The problem that this invention aims to solve is to significantly reduce the operational and work burden on an operator to eliminate the cause of an abnormal alarm when the signal from various sensors attached to packaging-related equipment causes the abnormal alarm, and to enable the operator to more quickly perform test operation of the equipment after the cause of the abnormal alarm has been eliminated, thereby significantly shortening the time until recovery. [Means for solving the problem]
[0007] The invention of claim 1 is as follows: Pillow packaging machine The main body and the Pillow packaging machine It has a calculation control unit that controls the main body. Pillow packaging machine A control unit and the Pillow packaging machine Attached to the body The pillow packaging machine Equipped with an operation panel for operating the main unit Pillow packaging machine The above Pillow packaging machine Body Consists of a moving mechanism or an opening / closing mechanism Operating Part Move or open / close a motion detection sensor that detects motion; an abnormality alarm signal generating means that generates an abnormality alarm signal when a detection signal from the motion detection sensor is abnormal; and an abnormality alarm screen generating means that generates an abnormality alarm screen to be displayed on the operation panel based on the abnormality alarm signal output from the abnormality alarm signal generating means, the abnormality alarm screen including a sensor installation image that shows an installation location of the motion detection sensor that output the abnormality detection signal; The above An abnormality has occurred in the motion detection sensor. or not An input monitor display showing the operation of the operating part Check the movement or opening / closing action a test operation button for performing a test operation, and the abnormality warning screen generating means includes a sensor installation image generating means for generating the sensor installation image, an input monitor display generating means for generating the input monitor display, and a test operation button generating means for generating the test operation button. Pillow packaging machine The present invention provides a method for solving the above problems.
[0008] In the invention of claim 2, the abnormality warning screen further includes a control box image representing the operation detection sensor that outputs an abnormality signal and wiring and control of the operation unit, and the abnormality warning screen generating means further includes a control box image generating means for generating the control box image. Pillow packaging machine The present invention provides a method for solving the above problems.
[0009] In the invention of claim 3, the abnormality warning screen further indicates that the operating unit is normal. Move or open / close an output monitor display indicating whether the device is in operation or not, and the abnormality warning screen generating means further includes an output monitor display generating means for generating the output monitor display. Pillow packaging machine The present invention provides a method for solving the above problems.
[0010] In the invention of claim 4, the control box image further includes an image representing an output terminal of a command signal to be given to the operation unit. Pillow packaging machine The present invention provides a method for solving the above problems.
[0011] In the invention of claim 5, the operating portion includes an actuator, and the operation detection sensor is a proximity sensor that detects the operation of the actuator. Pillow packaging machine The present invention provides a method for solving the above problems. Effect of the Invention
[0012] The invention according to claim 1 Pillow packaging machine In the case where the detection signal from the motion detection sensor is abnormal, the abnormality alarm screen generating means generates an abnormality alarm screen having a sensor installation image, an input monitor display, and a test operation button based on the abnormality alarm signal generated by the abnormality alarm signal generating means, so that the abnormality alarm screen allows the operator to know the position of the motion detection sensor and whether or not an operational abnormality has occurred in the motion detection sensor, thereby achieving the effects of significantly reducing the operation / work burden on the operator for eliminating the cause of the abnormal alarm, allowing the test operation of the device to be performed more quickly after the cause of the abnormal alarm has been eliminated, and significantly shortening the time until recovery.
[0013] The invention according to claim 2 Pillow packaging machineIn the present invention, furthermore, a control box image is displayed on the abnormality alarm screen, enabling the worker to know the wiring positions inside the control box of the motion detection sensor and the operating unit, thereby achieving the effect of further reducing the operation and workload of the worker in eliminating the cause of the abnormality alarm.
[0014] The invention according to claim 3 Pillow packaging machine In the present invention, an output monitor display is further provided on the abnormality alarm screen, allowing the operator to know whether the operating unit is operating normally or not, thereby achieving the effect of further reducing the operation and workload of the operator in eliminating the cause of the abnormality alarm.
[0015] The invention according to claim 4 Pillow packaging machine Furthermore, in the present invention, the operator can know the output terminal position of the command signal to be given to the operating unit, which has the effect of further reducing the burden of operations and work on the operator to eliminate the cause of the abnormal alarm.
[0016] The invention according to claim 5 Pillow packaging machine In this case, the same effects as those of the inventions of claims 1 to 4 are achieved. [Brief description of the drawings]
[0017] [Figure 1] FIG. 2 is a diagram showing a configuration when the packaging-related device of the present invention is a vertical pillow packaging machine. [Diagram 2] 2 is a perspective view showing the overall configuration of the vertical pillow packaging machine body shown in FIG. 1. [Diagram 3] 1A is a front view, a bottom view, and an enlarged right side view of the movement mechanism 20 of the date printing device 13a. [Figure 4] 2 is a perspective view of an opening / closing mechanism 30 for vertical seal blocks 17a and 17b. FIG. [Diagram 5] FIG. [Figure 6] 4 is a block diagram showing the configuration of a vertical pillow packaging machine control unit 40 and an operation panel 50. FIG. [Figure 7]1 is an oblique view of a control box embodying the vertical pillow packaging machine control unit 40 with the door open. [Figure 8] 13 is a screen configuration diagram showing an example of an abnormality warning screen on which a sensor installation image is displayed, among the abnormality warning screens generated by an abnormality warning screen generating unit 51a. FIG. [Figure 9] 13 is a screen configuration diagram showing an example of an abnormality warning screen on which a control box image is displayed, among the abnormality warning screens generated by an abnormality warning screen generating unit 51a. FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] [Configuration of packaging-related equipment (vertical pillow packaging machine)] Figure 1 is a configuration diagram showing the configuration when the packaging-related apparatus of the present invention is a vertical pillow packaging machine, and is a diagram combining a schematic right side view of the vertical pillow packaging machine main body with a block of the control unit, and Figure 2 is an oblique view showing the overall configuration of the vertical pillow packaging machine main body shown in Figure 1. In the figure, 1 is a vertical pillow packaging machine, 10 is a vertical pillow packaging machine main body, 11 is a film (packaging material) supply section, 12 is a tension adjustment section, 12a is a rotating arm, 13 is a date printing section, 13a is a date printing device, 13b is a lifting roller, 14 is a packaged product supply section, 14a is a hopper, 14b is a filling tube, 15 is a tube making section, 15a is a tube making device (former), 15b is a pressing member, 15c is a slide roller, 16 is a film feed section, 16a is a pulley, 16b is a feed belt, 16M is a servo motor, 17 is a vertical sealing section, 17a, 17b are vertical sealing blocks, 18 is a horizontal sealing and cutting section, 18a, 18b are heater blocks, and 19 is a packaging body. The discharge section, 19a is a belt conveyor, 20 is a movement mechanism for the date printing device, 20M is a servo motor, 20S is a proximity sensor, 30 is an opening and closing mechanism for the vertical seal block, 30A is an air cylinder, 30S is a proximity sensor, 30V is a solenoid valve, 40 is a vertical pillow packaging machine control section, 50 is an operation panel, CL is a communication line, Fi is a film (packaging material), gr is a guide roller, MF is a rolled up film, Pc is a packaging body, TFi is a tubular film (tubular packaging material), ts is a vertical seal portion, ys is a horizontal seal portion, and in the figure, X is the front-to-back direction, Y is the up-down direction, and Z is the left-to-right direction, and in Figure 1, the film portion is represented by a two-dot chain line. The vertical pillow packaging machine 1 is composed of a vertical pillow packaging machine main body 10 that produces a package Pc by unwinding film Fi from a winding film MF and packaging the packaged product, a vertical pillow packaging machine control unit 40 that controls the operation of the vertical pillow packaging machine main body 10, and an operation panel 50 that operates the vertical pillow packaging machine main body 10.
[0019] The vertical pillow packaging machine main body 10 is composed of a film (packaging material) supply section 11, a tension adjustment section 12, a printing section 13, a packaged product supply section 14, a tube making section 15, a packaging material feed section 16, a vertical sealing section 17, a horizontal sealing and cutting section 18, a package discharge section 19, etc. The film (packaging material) supply unit 11 includes a rolled-up packaging material supply device (not shown) that holds the rolled-up film MF, and pays out the film (packaging material) Fi from the rolled-up film MF. The tension adjustment unit 12 is composed of a pair of rotating arms 12a, a dancer roller rotatably held by the rotating arms 12a, a fixed roller 12b, a rotating rod, etc., and the rotating arms 12a rotate to adjust the film (packaging material) Fi. The date printing section 13 includes a date printing device 13a, a lifting roller 13b, etc., and prints the date on the film Fi. The date printing device 13a is moved in the left-right direction (Z direction) by a movement mechanism 20 equipped with a motor 20M, a proximity sensor 20S, etc., and the left-right position of the date print is adjusted (details will be described later). The moving mechanism 20 and the motor 20M are one of the operating unit and actuator of the present invention. The packaged product supply section 14 is equipped with a filling tube 14b with a hopper 14a at the top, a packaged product insertion device (not shown), etc., and packaged products such as snacks inserted from the packaged product insertion device are received by the hopper 14a and filled into the filling tube 14b. The tube making section 15 is equipped with a tube making device 15a, a pressing member 15b, a slide roller 15c, etc., and the film Fi that is fed from the film supply section 11 and has the date printed by the date printing section 13 is guided by the slide roller 15c, formed into a cylindrical shape by the tube making device 15a, and pressed against the outer peripheral surface of the filling tube 14b by the pressing member 15b. The film feed section 16 has a pair of film feed mechanisms equipped with a pulley 16a, a feed belt 16b, a servo motor 16M, etc., which are arranged on both sides of the filling tube 14b, and the pulley 16a is rotated by the servo motor 16M to move the feed belt 16b, thereby feeding the film Fi wrapping around the outer surface of the filling tube 14b downward by a certain length. The vertical seal unit 17 includes vertical seal blocks 17a, 17b and a heater (not shown), and vertically seals both ends of the film Fi overlapped and wrapped around the outer periphery of the stuffing tube 14b to form vertical seal portions ts. When forming the vertical seal portion ts, the vertical seal blocks 17a, 17b are opened and closed by a vertical seal block opening and closing mechanism 30 including an air cylinder 30A, a solenoid valve 30V, a proximity sensor 30S, etc. (details will be described later). The opening / closing mechanism 30 and the air cylinder 30A are one of the operating portion and actuator of the present invention. The horizontal sealing and cutting unit 18 is equipped with a pair of heater blocks 18a, 18b, and applies a horizontal seal to the vertically sealed tubular film TFi filled with the packaged goods to form a horizontally sealed portion ys, and cuts the center of the horizontally sealed portion ys to generate a packaged body Pc filled with the packaged goods. The package discharge section 19 includes a belt conveyor 19a and the like, and discharges the package Pc by the belt conveyor 19a.
[0020] [Moving mechanism 20] 3(a) is a front view of the movement mechanism 20 of the date printing device 13a, FIG. 3(b) is a bottom view of the movement mechanism 20, and FIG. 3(c) is an enlarged right side view of the movement mechanism 20. As shown in FIG. In the figure, 20SL is a lead wire, 21 is a mounting block for the date printing device 13a, 22a and 22b are guide axes (guide shafts), 23 is a feed screw (screw shaft), 24a is a drive pulley, 24b is a driven pulley, 25 is a V-belt, 26 is a notched disk, 26k is a notch, 27 is a rotating shaft, and KFa and KFb are machine frames. In the movement mechanism 20, the date printing device 13a is attached to the front side of the mounting block 21, and the mounting block 21 is held so as to be freely slidable by guide shafts 22a, 22b fixed to the machine frames KFa, KFb, and a feed screw 23 is screwed and inserted through the mounting block 21, which is held so as to be freely rotatable by the machine frames KFa, KFb. Meanwhile, a motor 20M is fixed inside the machine frame KFb, a drive pulley 24a is attached to the rotating shaft of the motor 20M, a driven pulley 24b is attached to the feed screw 23, and a V-belt 25 is stretched between the drive pulley 24a and the driven pulley 24b. As a result, when the motor 20M is rotated, the drive pulley 24a rotates, and the rotation is transmitted to the driven pulley 24b by the V-belt 25 to rotate the feed screw 23, and the date printing device 13a moves left and right together with the mounting block 21. A notched disk 26 is attached to the tip of a rotating shaft 27 attached to the drive pulley 24a, and a proximity sensor 20S having a lead wire 20SL is installed near the notched disk 26. The notched disk 26 rotates due to the rotation of the motor 20M, and the proximity sensor 20S detects the notched disk 26 and outputs a detection signal (pulse signal) every time a portion of the notched disk 26 other than the notch 26k passes near the proximity sensor 20S. In this manner, the proximity sensor 20S detects the rotation of the motor 20M (notched disk 26).
[0021] [Opening and closing mechanism 30] Figure 4 is an oblique view of the opening and closing mechanism 30 for the vertical seal blocks 17a, 17b, where (a) shows the vertical seal blocks 17a, 17b in an open state, (b) shows the vertical seal blocks 17a, 17b in a closed state, and Figure 5 is a plan view of the opening and closing mechanism 30. In the figure, 30SL and 30VL are lead wires, 31 is a piston rod, 32a and 32b are flow control valves, 33a and 33b are air pipes, and 34 is an air supply pipe. In the opening and closing mechanism 30, a vertical seal block 17b is attached to the tip of a piston rod 31 of an air cylinder 30A, flow control valves 32a, 32b of the air cylinder 30A and a solenoid valve 30V are connected by air pipes 33a, 33b, and a lead wire 30VL is attached to the solenoid valve 30V. A proximity sensor 30S for detecting the position of the piston rod 31 is provided in the air cylinder 30A, and a lead wire 30SL is attached to the proximity sensor 30S. When a signal (ON signal) that operates solenoid valve 30V supplies current to solenoid valve 30V from lead wire 30VL, the valve body of solenoid valve 30V moves, and compressed air supplied from air supply pipe 34 is supplied from air pipe 33a to flow control valve 32a, air is discharged from air pipe 33b, the piston rod 31 of air cylinder 30A protrudes, and as shown in Figure 4(b), vertical seal block 17b approaches vertical seal block 17a, vertical seal blocks 17a, 17b close to sandwich the film Fi, a vertical seal is applied to the film Fi, and a vertical seal portion ts is formed. At this time, the proximity sensor 30S detects the protrusion of the piston rod 31 of the air cylinder 30A and turns its signal OFF. In addition, when the supply of current from lead wire 30VL to solenoid valve 30V is stopped by a signal (OFF signal) to return solenoid valve 30V to its original position, the valve body of solenoid valve 30V moves and returns to its original position, the compressed air supplied from air supply pipe 34 is supplied to flow control valve 32b through air pipe 33b, the air in air cylinder 30A is exhausted from air pipe 33a, the piston rod 31 of air cylinder 30A retracts, and, as shown in Figure 4(a), vertical seal block 17b moves away from vertical seal block 17a, and vertical seal blocks 17a, 17b open. At this time, the proximity sensor 30S detects the retraction of the piston rod 31 of the air cylinder 30A and turns a signal ON. In this manner, the proximity sensor 30S detects the movement of the piston rod 31 of the air cylinder 30A which opens and closes the vertical seal blocks 17a, 17b.
[0022] [Vertical pillow packaging machine control unit 40, operation panel 50] Figure 6 is a block diagram showing the configuration of the vertical pillow packaging machine control unit 40 and the operation panel 50, in which 41 is a calculation control unit, 41a is an abnormality alarm signal generating unit, 41b is a drive equipment control unit, 41c is a date printing device movement control unit, 41d is a vertical seal block opening and closing control unit, 42 is a memory unit, 43 is a transmission / reception unit, 51 is a computer, 51a is an abnormality alarm screen generating unit, 51a1 is a sensor installation image generating unit, 51a2 is a control box image generating unit, 51a3 is an input monitor display generating unit, 51a4 is an output monitor display generating unit, 51a5 is a test operation button generating unit, 53 is a transmission / reception unit, and 54 is an input display unit. The vertical pillow packaging machine control unit 40 comprises an arithmetic control unit 41, a memory unit 42 and a transmission / reception unit 43, and the arithmetic control unit 41 comprises an abnormality warning signal generating unit 41a, a drive equipment control unit 41b, a date printing device movement control unit 41c, and a vertical seal block opening / closing control unit 41d. Abnormality warning signal generating unit 41a generates an abnormality warning signal when a detection signal from a motion detection sensor that detects the motion of a motion part of vertical pillow packaging machine main body 10 is abnormal. For example, an abnormality warning signal is generated when the detection signal from the proximity sensor 20S that detects the operation (rotation) of the motor 20M that moves the date printing device 13a left and right is abnormal, and an abnormality warning signal is generated when the detection signal from the proximity sensor 30S that detects the operation (movement of the valve body) of the solenoid valve 30V that operates the air cylinder 30A that opens and closes the vertical seal blocks 17a, 17b is abnormal. The drive equipment control unit 41b controls the operation of the drive equipment of the vertical pillow packaging machine main body 10, such as the servo motor 16M of the film feed unit 16 and various heaters of the vertical sealing unit 17 and the horizontal sealing and cutting unit 18, based on parameters (numeric values representing the production capacity, bag length, heater temperature, etc. set for each product produced by the vertical pillow packaging machine main body 10) registered in the product parameter table of the memory unit 42 for the product set on the operation panel 50. The date printing device movement control unit 41c controls the rotation of the motor 20M, which moves the date printing device 13a left and right to adjust its position, in accordance with the left and right position of the date printing, which is one of the parameters registered in the product parameter table of the memory unit 42, or the left and right position of the date printing adjusted on the date position left and right adjustment screen (not shown) displayed on the input display unit 54 of the operation panel 50. The vertical seal block opening / closing control unit 41d controls the operation of the solenoid valve 30V, which actuates the air cylinder 30A that opens and closes the vertical seal blocks 17a, 17b, in accordance with the vertical seal start and end timing, which is one of the parameters registered in the product parameter table in the memory unit 42. The memory unit 42 stores a product parameter table, a production information table, etc., and in the product parameter table, information such as the No. (registration number), product name, production capacity, bag length, left / right position of date printing, vertical sealing start / end timing, heater temperature, etc., are registered for the products produced by the vertical pillow packaging machine 1. In the production information table, production results such as the output, empty bags, waste bags, operating rate, operating time, stop time, standby time, etc., for the products actually produced are registered. The transceiver unit 43 communicates with the transceiver unit 53 of the operation panel 50 via the communication line CL, and transmits abnormality warning signals and various data from the calculation control unit 41 to the transceiver unit 53 of the operation panel 50, and also receives various data transmitted from the transceiver unit 53 and sends it to the calculation control unit 41. The vertical pillow packaging machine control unit 40 is realized by various circuits, terminals, lamps, etc. housed in a control box (described later).
[0023] The operation panel 50 includes a computer 51, a transmitting / receiving unit 53, and an input / display unit . The computer 51 includes an arithmetic processing unit and a memory unit, and is loaded with a dedicated program corresponding to the vertical pillow packaging machine main body 10. The computer 51 performs various processes and controls the operation panel 50 in an integrated manner. The calculation processing unit of the computer 51 has an abnormality warning screen generating unit 51a, which has a sensor installation image generating unit 51a1, a control box image generating unit 51a2, an input monitor display generating unit 51a3, an output monitor display generating unit 51a4, and a test operation button generating unit 51a5. The abnormality warning screen generating unit 51a generates an abnormality warning screen to be displayed on the input display unit 54 of the operation panel 50 based on the abnormality warning signal output from the calculation control unit 41 (abnormality warning signal generating unit 41a) of the vertical pillow packaging machine control unit 40 and received by the receiving unit 53 via the communication line CL. The abnormality warning screen generated by this abnormality warning screen generating unit 51a includes a sensor installation image showing the installation location of the operation detection sensor that outputted the abnormality detection signal (hereinafter referred to as the "abnormal operation detection sensor"), a control box image showing the wiring and control of the abnormal operation detection sensor and the operation unit in which it is installed, an input monitor display showing an operation abnormality if one occurs in the abnormal operation detection sensor, an output monitor display showing whether the operation unit in which the abnormal operation detection sensor is installed is operating normally, and a test operation button for performing a test operation of the operation unit in which the abnormal operation detection sensor is installed. Then, the sensor installation image generation unit 51a1 generates the sensor installation image, the control box image generation unit 51a2 generates the control box image, the input monitor display generation unit 51a3 generates the input monitor display, the output monitor display generation unit 51a4 generates the output monitor display, and the test operation button generation unit 51a5 generates a test operation button section including the test operation button. The transceiver unit 53 transmits various data sent from the computer 51 to the transceiver unit 43 of the vertical pillow packaging machine control unit 40 via the communication line CL, and receives various data transmitted from the transceiver unit 43 of the vertical pillow packaging machine control unit 40 via the communication line CL and sends it to the computer 51. The input display unit 54 has a touch panel type display screen and displays various screens created by dedicated programs built into the computer 51, such as an abnormality warning screen generated by the abnormality warning screen generation unit 51a, a left / right adjustment screen for the date position printed by the date printing device 13a, and various operation screens for operating the vertical pillow packaging machine main body 10.
[0024] Figure 7 is an oblique view of the control box that embodies the vertical pillow packaging machine control unit 40 with the door open, in which 60 is the control box, 61 is the housing, 61a is the door, 62 is the front panel, 63 is the monitor lamp unit, 63a is the input unit monitor lamp, 63b is the output unit monitor lamp, 64 is the lamp unit, 65 is the input terminal block, 66 is the motor lamp unit, 67 is the output terminal block, 68 is the drive equipment monitor unit, and 69 is the button unit. As shown in Figure 7, the control box 60 comprises a housing 61 that opens and closes with a door 61a, and a front panel 62. On the front side of the front panel 62, there are provided, in order from top to bottom, a monitor lamp unit 63, a lamp unit 64, an input terminal block 65, a motor lamp unit 66, an output terminal block 67, a drive equipment monitor unit 68, and a button unit 69, and on the rear side of the front panel 62, various circuit boards (not shown) are attached. The monitor lamp unit 63 has an input unit monitor lamp 63a and an output unit monitor lamp 63b, etc., and the input unit monitor lamp 63a consists of a group of monitor lamps that indicate whether signals are being input to the vertical pillow packaging machine control unit 40 from various input devices including various sensors, and when a signal is being input, the corresponding lamp lights up. In addition, the output unit monitor lamp 63b is made up of a group of monitor lamps that indicate whether each driving device is operating in response to a command from the vertical pillow packaging machine control unit 40, and when an operation is occurring, the corresponding lamp is turned on. Lamp unit 64 is made up of a group of lamps that indicate whether power is being supplied to each part of vertical pillow packaging machine body 10, and the corresponding lamp is turned on when power is being supplied. The input terminal block 65 is made up of a group of terminals to which lead wires of various input devices such as various sensors are connected, and the lead wires of the various input devices are fastened to each terminal by a screw. The motor lamp unit 66 consists of a group of monitor lamps that indicate the operation of the control pack that controls the rotation direction, rotation speed, etc. of various motors, and the corresponding monitor lamp lights up when current is being normally supplied from the control pack to the motor. The output terminal block 67 is made up of a group of terminals to which cables of the respective driving devices etc. are connected, and the cables of the respective driving devices etc. are fastened to the respective terminals by screws. The drive equipment monitor unit 68 consists of a group of monitor lamps which indicate whether the drive equipment (excluding the servo motor) of the vertical pillow packaging machine main body 10, for example, the solenoid valve 30V of the opening and closing mechanism 30 of the vertical seal blocks 17a, 17b, is operating normally, and when the drive equipment is operating normally, the corresponding monitor lamp is lit. The button unit 69 is made up of various operation buttons for operating the vertical pillow packaging machine main body 10, such as starting and stopping the same.
[0025] [Abnormal alarm screen] FIG. 8 is a screen configuration diagram showing an example of an abnormality warning screen generated by the abnormality warning screen generating unit 51a, in which a sensor installation image is displayed, and FIG. 9 is a screen configuration diagram showing an example of an abnormality warning screen generated by the abnormality warning screen generating unit 51a, in which a control box image is displayed. In the figure, 100A and 100B are abnormality warning screens, 101 is a sensor installation image, 101a is an image of the vertical pillow packaging machine main body, 101b is a speech bubble image, 102 is a control box image, 102a is an image of the control box front panel, 102b to 102f are speech bubble images, 103 is an input monitor display, 103a is an indicator lamp, 104 is an output monitor display, 104a and 104b are indicator lamps, 105 is a test operation button section, 105a and 105b are test operation buttons, 106 and 107 are display image switching buttons, and 108 is a confirmation button. An abnormality warning screen 100A shown in FIG. 8 is an abnormality warning screen that is generated by the abnormality warning screen generating unit 51a and displayed on the input display unit 54 of the operation panel 50 when the detection signal from the proximity sensor 20S is abnormal. In this abnormality warning screen 100A, the type of abnormality warning is displayed at the top, a sensor installation image 101 is displayed below that, an input monitor display 103 is displayed on the left below that, an output monitor display 104 is displayed below that, a test operation button section 105 is displayed in the center below the sensor installation image 101, a display image switching button 106 is displayed at the right end below the type of abnormality warning, and a confirmation button 108 is displayed in the bottom right corner of the screen. The type of abnormal alarm is indicated by the characters "Alarm No. 005" which indicates the abnormal alarm number, and "Date left / right movement Pulse abnormality" which indicates the content of the abnormal alarm. This display of the type of abnormality alarm notifies the operator that the detection signal (pulse signal) from the proximity sensor 20S that detects the operation (rotation) of the motor 20M that moves the date printing device 13a in the left-right direction is abnormal. The sensor installation image 101 consists of a vertical pillow packaging machine main body image 101a and a speech bubble image 101b, and the vertical pillow packaging machine main body image 101a consists of an image representing a box-shaped cover covering the vertical pillow packaging machine main body 10 and a rectangular frame representing the position of the date printing device 13a where the abnormal alarm occurred. Also, balloon image 101b is composed of a balloon frame from vertical pillow packaging machine main body image 101a and a moving mechanism image showing moving mechanism 20 (see FIG. 3) of date printing device 13a displayed within the balloon frame. This sensor installation image 101 enables the operator to know where the abnormal date printing device 13a is located in the vertical pillow packaging machine main body 10, what the structure of the moving mechanism 20 is, and where the proximity sensor 20S that emits a detection signal (pulse signal) is installed.
[0026] The input monitor display 103 includes the words "Input Monitor", a display lamp 103a, and the words "Date Left / Right Movement Pulse Sensor AA05". In this case, when a signal is input from the proximity sensor 20S (sensor AA05) to the vertical pillow packaging machine control unit 40, the indicator lamp 103a lights up, and when no signal is input, the indicator lamp 103a does not light up. From this, the operator can know that if the indicator lamp 103a is lit, there is no operational abnormality in the proximity sensor 20S (sensor AA05), and that if the indicator lamp 103a is not lit, there is an operational abnormality in the proximity sensor 20S (sensor AA05). The output monitor display 104 consists of the words "Output Monitor", an indicator lamp 104a and the words "Date Rightward Move Command 101" to the right of it, and an indicator lamp 104b and the words "Date Leftward Move Command 102" to the right of it. The test operation button section 105 is composed of the characters "MANUAL OUTPUT SW" and test operation buttons 105a and 105b. Then, when the test operation button 105a is touched, the motor 20M rotates and the date printing device 13a moves to the right, and the proximity sensor 20S (sensor AA05) detects the rotation of the notched disc 26, the indicator lamp 104a lights up, and when the test operation button 105b is touched, the motor 20M rotates and the date printing device 13a moves to the left, and the proximity sensor 20S (sensor AA05) detects the rotation of the notched disc 26, the indicator lamp 104b lights up. This enables the operator to know whether the date printing device 13a moves in the left-right direction or not, that is, whether the movement mechanism 20 of the date printing device 13a is broken or not. After removing the cause of the abnormal alarm, the operator can touch the test operation buttons 105a and 105b to perform a test operation of the date printing device 13a (to check whether it moves normally in the left and right directions). The display image switching button 106 is a button for switching the display of the sensor installation image 101 to the display of the control box image 102, and has the words "To control box image" written on it. The confirmation button 108 is a button for returning the display of the abnormality warning screen to the original screen (the screen that was displayed on the input display unit 54 of the operation panel 50 before the abnormality warning screen was displayed).
[0027] An abnormality warning screen 100B shown in FIG. 9 is an abnormality warning screen displayed on the input display section 54 of the operation panel 50 when the display image switching button 106 is touched on the abnormality warning screen 100A. On the abnormality warning screen 100B, a control box image 102 is displayed in place of the sensor installation image 101 on the abnormality warning screen 100A, and a display image switching button 107 is displayed in place of the display image switching button 106. The control box image 102 is made up of a control box front panel image 102a and balloon images 102b to 102f, and the control box front panel image 102a represents the front panel 62 (see FIG. 7) of the control box 60 with the door 61a open. The speech bubble image 102b consists of a speech bubble frame from a rectangular frame representing the input unit monitor lamp 63a on the control box front panel image 102a, an image representing the input unit monitor lamp 63a, etc., and the image portion showing the lamp of the proximity sensor 20S (sensor AA05) of the date printing device 13a where an abnormality has occurred is surrounded by a circular frame, with a leader line and the words "AA05 monitor lamp" added. This speech bubble image 102b enables the operator to know where on the front panel 62 of the control box 60 the input unit monitor lamp 63a is located, and where the monitor lamp indicating that a signal is being input from the proximity sensor 20S (sensor AA05) is located. Speech bubble image 102c consists of a speech bubble frame from a rectangular frame representing the output unit monitor lamp 63b of control box front panel image 102a and an image representing the output unit monitor lamp 63b, with the portion of the image showing the lamp that turns on when the date printing device 13a moves to the right surrounded by a circular frame with a leader line and the words "Right movement output monitor lamp" added, and the portion of the image showing the lamp that turns on when the date printing device 13a moves to the left surrounded by a circular frame with a leader line and the words "Left movement output monitor lamp" added. This speech bubble image 102c allows the operator to know where on the front panel 62 of the control box 60 the output unit monitor lamp 63b is located, and where the monitor lamp that lights up when the date printing device 13a moves left or right is located.
[0028] Speech bubble image 102d consists of a speech bubble frame from the lattice image representing input terminal block 65 in control box front panel image 102a and the words "Input terminal block AA05." In control box front panel image 102a, the portion of the lattice image representing the terminal to which the lead wire of proximity sensor 20S (sensor AA05) is connected is surrounded by a circular frame. This balloon image 102d allows the worker to know where on the front panel 62 of the control box 60 the input terminal block 65 is located, and where on the front panel 62 of the control box 60 the terminal to which the lead wire of the proximity sensor 20S (sensor AA05) is connected is located. Speech bubble image 102e is composed of a speech bubble frame from a rectangular frame representing motor 20M (motor of date printing device 13a) out of the image representing motor lamp unit 66 in control box front panel image 102a, and an image representing the motor lamp unit of motor 20M, with the words "right movement lamp," "left movement lamp," "power lamp," and "error lamp" written to the right of the images representing each monitor lamp. This balloon image 102e allows the operator to know where on the front panel 62 of the control box 60 the monitor lamps of the control pack of the servo motor 20M are located and what each monitor lamp means. Speech bubble image 102f consists of a speech bubble frame from a lattice image representing output terminal block 67 of control box front panel image 102a and a lattice image representing a part of output terminal block 67, with a leader line and the characters "line number 101 move right" added to the lower left frame of this lattice image, and a leader line and the characters "line number 102 move left" added to the lower right frame of the lattice image, and the part of the lattice image representing the terminal to which the cable of motor 20M is connected is surrounded by a circular frame. This balloon image 102f allows the worker to know where on the front panel 62 of the control box 60 the output terminal block 67 is located, and where on the front panel 62 of the control box 60 the terminal to which the cable of the motor 20M is connected is located. Further, the display image switching button 107 is a button for switching the display of the control box image 102 to the display of the sensor installation image 101, and has the words "To machine diagram" written thereon.
[0029] As described above, if the detection signal from the proximity sensor 20S is abnormal, the abnormality warning screen generating unit 51a generates an abnormality warning screen 100A shown in Figure 8 and an abnormality warning screen 100B shown in Figure 9. However, if the detection signal from the proximity sensor 30S installed in the vicinity of the air cylinder 30A of the opening and closing mechanism 30 of the vertical seal blocks 17a, 17b is abnormal, the abnormality warning screen generating unit 51a generates a different abnormality warning screen instead of the abnormality warning screens 100A, 100B. On this different abnormality alarm screen, instead of "Alarm No. 005" and "Date left / right movement pulse abnormality" as the display of the type of abnormality alarm, "Alarm No. 006" and "Vertical seal block opening / closing abnormality" are displayed. As the sensor installation image, instead of the sensor installation image 101, an image representing the opening / closing mechanism 30 as shown in FIG. 4 is displayed, and as the control box image, instead of the control box image 102, a control box front panel image and a speech bubble image corresponding to the solenoid valve 30V and the proximity sensor 30S are displayed. As the input monitor display, instead of the indicator lamp 103a and the text "Date left / right movement pulse sensor AA05", an indicator lamp indicating a signal input from the proximity sensor 30S and text representing the proximity sensor 30S, for example, "Vertical seal block opening / closing sensor AA06", are displayed. As the output monitor display, instead of the indicator lamps 104a, 104b and the characters "Date rightward movement command 101" and "Date leftward movement command 102", an indicator lamp indicating the operation of the solenoid valve 30V and characters indicating the operation of the solenoid valve 30V, for example, "Vertical seal block open command 103" and "Vertical seal block close command 104" are displayed. As the test operation button section, a button for operating the solenoid valve 30V is displayed in place of the test operation buttons 105a and 105b.
[0030] [Operation of the vertical pillow packaging machine control unit 40 and the operation panel 50] Next, we will explain the operation of the vertical pillow packaging machine control unit 40 and the operation panel 50 when the detection signal from the operation detection sensor that detects the operation of the operating part of the vertical pillow packaging machine main body 10 is abnormal, for example, when the detection signal from the proximity sensor 20S is abnormal. Now, when an operator displays a date position left / right adjustment screen (not shown) on the input display unit 54 of the operation panel 50 in order to change, adjust, etc. the position of the date printing device 13a, and touches a button (switch) to move the date printing device 13a left / right, if the detection signal from the proximity sensor 20S that detects the operation (rotation) of the motor 20M is abnormal, the abnormality alarm signal generating unit 41a of the vertical pillow packaging machine control unit 40 generates an abnormality alarm signal, and this abnormality alarm signal is transmitted from the transceiver unit 43 via the communication line CL to the transceiver unit 53 of the operation panel 50, and then sent from the transceiver unit 53 to the calculation processing unit of the computer 51. In the calculation processing section of the computer 51, the abnormality warning screen generating section 51a generates the abnormality warning screens 100A and 100B. The abnormality warning screen 100A consists of an indication of the type of abnormality warning, a sensor installation image 101 generated by the sensor installation image generation unit 51a1, an input monitor display 103 generated by the input monitor display generation unit 51a3, an output monitor display 104 generated by the output monitor display generation unit 51a4, a test operation button section 105 generated by the test operation button generation unit 51a5, a display image switching button 106, and a confirmation button 108. In addition, the abnormality warning screen 100B comprises an indication of the type of abnormality warning, a control box image 102 generated by the control box image generation unit 51a2, an input monitor display 103 generated by the input monitor display generation unit 51a3, an output monitor display 104 generated by the output monitor display generation unit 51a4, a test operation button section 105 generated by the test operation button generation unit 51a5, a display image switching button 106, and a confirmation button 108.
[0031] An abnormality alarm screen 100A is displayed on the input display section 54 of the operation panel 50. This abnormality alarm screen 100A displays the type of abnormality alarm ("Alarm No. 005" and "Date left / right movement pulse abnormality") and displays a sensor installation image 101, so that the operator can know that the detection signal (pulse signal) from the proximity sensor 20S (sensor AA05) that detects the operation of the date printing device 13a (motor 20) is abnormal, where the date printing device 13a is located, what the structure of the movement mechanism 20 is, and where the proximity sensor 20S (sensor AA05) is installed. In this case, the worker investigates the cause of the abnormality in the detection signal (pulse signal) from the proximity sensor 20S (sensor AA05) and performs work to eliminate the abnormality. First, the operator checks whether the indicator lamp 103a of the input monitor display 103 is on or not. If the indicator lamp 103a is not on, the operator knows that there is an operational abnormality in the proximity sensor 20S (sensor AA05), and if the indicator lamp 103a is on, the operator knows that there is no operational abnormality in the proximity sensor 20S (sensor AA05). If the indicator lamp 103a is not lit and there is an operational abnormality in the proximity sensor 20S (sensor AA05), the worker performs an operation to eliminate the operational abnormality. Specifically, the worker touches the display image switching button 106 on the abnormality warning screen 100A to display the abnormality warning screen 100B. The worker then checks the position of the monitor lamp indicating that a signal is being input from the proximity sensor 20S (sensor AA05) in the control box 60 using the speech bubble image 102b of the control box image 102 displayed on the abnormality warning screen 100B, and checks whether the monitor lamp of the proximity sensor 20S (sensor AA05) in the control box 60 is actually lit. If it is not lit, the worker performs the prescribed work defined in the manual. The worker also checks the position of the terminal in the control box 60 to which the lead wire of the proximity sensor 20S (sensor AA05) is connected by looking at the speech bubble image 102d of the control box image 102 displayed on the abnormality warning screen 100B, and actually checks inside the control box 60 to see if the lead wire of the proximity sensor 20S (sensor AA05) has come loose from the terminal, and if the lead wire has come loose from the terminal or the screw has loosened, performs the prescribed work defined in the manual.
[0032] Next, if the indicator lamp 103a of the input monitor display 103 is lit and there is no operational abnormality in the proximity sensor 20S (sensor AA05), the operator touches the test operation button 105a of the test operation button section 105 on the abnormality warning screen 100A to check whether the indicator lamp 104a of the output monitor display 104 is lit, and touches the test operation button 105b to check whether the indicator lamp 104b is lit. If either or both of the indicator lamps 104a and 104b do not light up, the worker knows that the date printing device 13a is not moving normally left and right and that there is an abnormality (malfunction) somewhere in the movement mechanism 20 of the date printing device 13a, and performs work to correct the abnormality (malfunction). Specifically, the worker touches the display image switching button 106 on the abnormality warning screen 100A to display the abnormality warning screen 100B. The worker then checks the position of the monitor lamp that lights up when the date printing device 13a moves left or right in the control box 60 using the speech bubble image 102c of the control box image 102 displayed on the abnormality warning screen 100B, and checks whether the monitor lamp on the control box 60 is actually on.If it is not on, the worker performs the specified work defined in the manual. In addition, the worker checks the position of the monitor lamp of the control pack of motor 20M (motor of date printing device 13a) in control box 60 using the speech bubble image 102e of the control box image 102 displayed on the abnormality warning screen 100B, and actually checks the lighting state of the monitor lamp inside control box 60, and performs the specified work defined in the manual. Furthermore, the worker checks the position of the terminal in the control box 60 to which the cable of the motor 20M is connected by using the speech bubble image 102f of the control box image 102 displayed on the abnormality warning screen 100B, and actually checks inside the control box 60 to see if the cable of the motor 20M has come loose from the terminal, etc., and if the cable has come loose from the terminal or the screws have loosened, performs the prescribed work defined in the manual. In this way, after the worker has performed the work to resolve the abnormality in the detection signal (pulse signal) from the proximity sensor 20S (sensor AA05), he or she touches the test operation buttons 105a, 105b of the test operation button section 105 on the abnormality warning screen 100A or abnormality warning screen 100B, and checks whether the indicator lamps 104a and 104b of the output monitor display 104 are lit, that is, performs a test operation to check whether the date printing device 13a moves normally in the left and right directions, and confirms whether the abnormality has actually been resolved and the position of the date printing device 13a can be changed and adjusted normally.
[0033] As described above, in the vertical pillow packaging machine 1, when the detection signal from the proximity sensor 20S that detects the operation of the date printing device 13a (motor 20M) is abnormal, the abnormality warning screen generating unit 51a generates an abnormality warning screen 100A including a sensor installation image 101, an input monitor display 103, and a test operation button unit 105, and an abnormality warning screen 100B including a control box image 102 instead of the sensor installation image 101, based on the abnormality warning signal generated by the abnormality warning signal generating unit 41a. From the sensor installation image 101, the worker can know where the date printing device 13a is located, what kind of structure the moving mechanism 20 has, and where the proximity sensor 20s is installed, and from the control box image 102, the worker can know where the control box is located, and from the control box image 102. The operator can know the position of the monitor lamp which indicates that a signal is being input from the proximity sensor 20S within the sensor 60, the position of the monitor lamp which lights up when the date printing device 13a moves left or right, the position of the terminal to which the lead wire of the proximity sensor 20S is connected, the position of the monitor lamp of the control pack of the motor 20M, and the position of the terminal to which the cable of the motor 20M is connected.Furthermore, the operator can know from the input monitor display 103 whether or not there is an operational abnormality in the proximity sensor 20S, and from the output monitor display 104 and the test operation button section 105 whether or not there is an abnormality (fault) somewhere in the movement mechanism 20.After correcting the abnormality, a test operation can be performed to check whether the date printing device 13a moves normally left or right. [Industrial Applicability]
[0034] When an abnormal alarm is issued due to signals from various sensors, the packaging-related device of the present invention significantly reduces the operational and work burden on the operator to eliminate the cause of the abnormal alarm, and enables the test operation of the device to be performed more quickly after the cause of the abnormal alarm has been eliminated, significantly shortening the time until recovery, and can be used in vertical pillow packaging machines, horizontal pillow packaging machines, wrapping packaging machines, overwrap packaging machines, boxing equipment, etc. [Explanation of symbols]
[0035] 1 Vertical pillow packaging machine 10 Vertical pillow packaging machine body 11 Film (packaging material) supply section 12 Tension adjustment section 12a Rotating arm 13 Date printing section 13a Date Printing Device 13b Lifting roller 14 Packaged product supply section 14a Hopper 14b Filling cylinder 15 Cylinder manufacturing section 15a Tube maker (former) 15b Holding member 15c Slide roller 16 Film feed section 16a Pulley 16b Feed belt 16M servo motor 17 Vertical seal part 17a, 17b Vertical seal block 18 Horizontal seal and cutting section 18a, 18b Heater block 19 Package discharge section 19a Conveyor belt 20 Moving mechanism 20M motor 20S Proximity Sensor 20SL Lead Wire 21 Mounting block 22a, 22b Guide shaft 23 Lead screw 24a Drive pulley 24b Driven pulley 25 V-belt 26 Notched disc 26k notch 27 Rotational Axis 30 Vertical seal block opening and closing mechanism 30A Air Cylinder 30S Proximity Sensor 30V solenoid valve, 30SL, 30VL lead wire 31 Piston rod 32a, 32b Flow control valve 33a, 33b Air pipe 34 Air supply pipe 40 Vertical pillow packaging machine control section 41 Calculation control unit 41a Abnormal alarm signal generation section 41b Drive device control section 41c Date printing device movement control section 41d Vertical seal block opening / closing control section 42 Storage section 43 Transmitter / receiver 50 Operation Panel 51 Computer 51a Abnormal alarm screen generation section 51a1 Sensor installation image generation unit 51a2 Control box image generator 51a3 Input monitor display generation unit 51a4 Output monitor display generation unit 51a5 Test operation button generation section 53 Transmitter / receiver 54 Input display section 60 Control Box 61 Case 61a Door 62 Front Panel 63 Monitor lamp unit 63a Input unit monitor lamp 63b Output unit monitor lamp 64 Lamp unit 65 Input terminal block 66 Motor lamp unit 67 Output terminal block 68 Drive equipment monitor unit 69 Button Unit 100A, 100B abnormal alarm screen 101 Sensor installation image 101a Vertical Pillow Packaging Machine Main Unit Image 101b Speech bubble image 102 Control Box Image 102a Control box front panel image 102b~102f Speech bubble images 103 Input monitor display 103a Indicator lamp 104 Output monitor display 104a, 104b Indicator lamp 105 Test operation button part 105a, 105b Test operation button 106, 107 Display image switching button 108 Confirmation button CL communication line Fi film (packaging material) gr Guide roller KFa, KFb machine frame MF Winding Film PC packaging TFi cylindrical film (cylindrical packaging material) ts Vertical seal part ys Horizontal seal part
Claims
1. A pillow packaging machine comprising: a pillow packaging machine main body; a pillow packaging machine control unit having an arithmetic control unit that controls the pillow packaging machine main body; and an operation panel attached to the pillow packaging machine main body for operating the pillow packaging machine main body, an operation detection sensor that detects the movement or opening / closing operation of an operating unit that is a movement mechanism or an opening / closing mechanism of the pillow packaging machine body; an abnormality warning signal generating means for generating an abnormality warning signal when the detection signal from the motion detection sensor is abnormal; an abnormality warning screen generating means for generating an abnormality warning screen to be displayed on the operation panel based on the abnormality warning signal output from the abnormality warning signal generating means; Equipped with the abnormality warning screen includes a sensor installation image showing the installation location of the motion detection sensor that has output the abnormality detection signal, an input monitor display showing whether or not an operational abnormality has occurred in the motion detection sensor, and a test operation button for performing a test operation to check the movement or opening / closing operation of the operating unit, The abnormality warning screen generating means of the pillow packaging machine is characterized in that it includes a sensor installation image generating means for generating the sensor installation image, an input monitor display generating means for generating the input monitor display, and a test operation button generating means for generating the test operation button.
2. The abnormality warning screen further includes a control box image representing the operation detection sensor that has output an abnormality signal and wiring and control of the operation unit, 2. The pillow packaging machine according to claim 1, wherein the abnormality warning screen generating means further comprises a control box image generating means for generating the control box image.
3. The abnormality warning screen further includes an output monitor display showing whether the operation unit moves or opens and closes normally, 3. The pillow packaging machine according to claim 2, wherein the abnormality warning screen generating means further comprises an output monitor display generating means for generating the output monitor display.
4. 4. The pillow packaging machine according to claim 3, wherein the control box image further includes an image representing an output terminal for a command signal to be given to the operating section.
5. 5. The pillow packaging machine according to claim 1, wherein the operating section includes an actuator, and the operation detection sensor is a proximity sensor that detects the operation of the actuator.
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