Robot hand, robot, and packing system

The robot hand with adjustable arms and support parts effectively grasps and packs flexible items like rice into boxes without causing deformation or damage, addressing the limitations of existing systems.

JP7622486B2Active Publication Date: 2025-01-28SANKI ENG CO LTD
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Patent Information

Application Number
JP2021043587
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-03-17
Publication Date
2025-01-28
Estimated Expiration
2041-03-17

AI Technical Summary

Technical Problem

Existing robot hands struggle to grasp and handle flexible or deformable objects like cream croquettes, tofu, or rice without causing deformation or damage, and existing systems fail to efficiently pack such items into boxes.

Method used

A robot hand with a pair of arms that can rotate around parallel axes, featuring a support part and side portions that adjust distance through parallel movement and rotation, allowing secure grasping and packing of flexible items without damage.

Benefits of technology

The robot hand ensures soft goods are handled without deformation or damage, enabling efficient packing and transport of items like rice or other flexible products into boxes.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide a robot hand that can surely grip a soft article without damaging the article, a robot and a boxing system.SOLUTION: A robot hand 3 comprises: a pair of arms 7 that can turn with a pair of arm rotating shafts 10 arranged in parallel to each other as centers; a pair of support parts 8, mounted on the pair of arms 7 respectively, which contact a lower surface of an article when the article is gripped; a pair of side surface parts 9 that face each other across the article when the article is gripped; a parallel moving part 11 that moves the pair of arm rotating shafts 10 and the pair of side surface parts 9 in parallel so that an inter-rotating shaft distance which is a distance between the pair of arm rotating shafts 10 and an inter-side surface part distance which is a distance between the pair of side surface parts 9 are changed; and a turning / driving part 12 that turns each of the pair of arms 7 so that an inter-support part distance which is a distance between the pair of support parts 8 is changed.SELECTED DRAWING: Figure 5
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Description

[Technical field]

[0001] The present disclosure relates to a robotic hand, a robot, and a packing system. [Background technology]

[0002] Robots that can grasp objects are used in tasks such as sorting, refilling, and dispensing. There are many different types of objects that robots can grasp. There are also many opportunities to grasp flexible objects. The posture of the transported object before grasping also varies, and the shape and flexibility may not be consistent from lot to lot.

[0003] The robot hand disclosed in Patent Document 1 below comprises multiple rod-shaped mounting sections on which objects to be grasped are placed, pressing sections that pair with the mounting sections and press the sides of the objects to be grasped, a spacing adjustment section that moves the mounting sections to adjust the spacing between the multiple mounting sections and moves the pressing sections to bring the pressing sections into contact with the objects to be grasped, and a detection section that detects the angle between the paired mounting sections and pressing sections and the mounting section pressing section angle, which is the angle at which the pressing sections are twisted relative to the mounting sections. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] Patent No. 5929271 Summary of the Invention [Problem to be solved by the invention]

[0005] When the robot hand of Patent Document 1 grasps a flexible object, the side of the object is pressed by the pressing part, and the object is deformed. Paragraph 0034 of Patent Document 1 states that "The object is a flexible object, for example, an object in the form of cream croquette, konjac, tofu, agar, etc. The object is an object that is easily deformed by pressing, and returns to its original shape when pressing is stopped." In contrast, an object such as a rice ball, once it is pressed and deformed, does not return to its original shape. The object of Patent Document 1 is placed with its bottom surface tightly on a flat mounting base, and a rod-shaped mounting part for grasping is inserted under the object by prying open the contact part between the mounting base and the bottom surface of the object to create a gap. When the robot hand of Patent Document 1 grasps an object such as the rice ball, it loses its shape.

[0006] The present disclosure has been made to solve the above-mentioned problems, and aims to provide a robot hand that can securely grip soft objects without damaging them, a robot that lifts objects from an alignment device, and a packing system equipped with the robot hand. [Means for solving the problem]

[0007] A robot hand according to the present disclosure is a robot hand for gripping an article, comprising: a pair of arms rotatable about each of a pair of parallel arm rotation shafts; a pair of support parts attached to each of the pair of arms and contacting an underside of the article when the article is gripped; a pair of side surfaces that face each other with the article between them when the article is gripped; a translation unit that translates the pair of arm rotation shafts and the pair of side surfaces so that a rotation axis distance that is the distance between the pair of arm rotation shafts and a side surface distance that is the distance between the pair of side surfaces are changed; and a rotation drive unit that rotates each of the pair of arms so that a support surface distance that is the distance between the pair of support parts is changed, The two components that make up the arm The roller is a rotatable roller in the form of a long, thin rod, both ends of which are supported by a roller. A robot hand according to the present disclosure is a robot hand for gripping an article, comprising: a pair of arms rotatable about each of a pair of parallel arm rotation shafts; a pair of support parts attached to each of the pair of arms and contacting the underside of the article when the article is gripped; a pair of side parts that face each other with the article between them when the article is gripped; a translation unit that translates the pair of arm rotation shafts and the pair of side parts so that a rotation shaft distance that is the distance between the pair of arm rotation shafts and a side part distance that is the distance between the pair of side parts are changed; and a rotation drive unit that rotates each of the pair of arms so that a support part distance that is the distance between the pair of support parts is changed, and the robot hand according to the present disclosure is a robot hand for gripping an article, comprising: a pair of arms rotatable about each of a pair of parallel arm rotation shafts; a pair of support parts attached to each of the pair of arms and contacting the underside of the article when the article is gripped; and a released state in which the gripped article is released, and the released state is entered when the parallel movement unit reduces the distance between the rotation axes and the distance between the side portions from the standby state, and the gripped state is entered when the rotation drive unit reduces the distance between the support portions from the released state, the article being a pillow package whose contents are wrapped in a packaging bag, and the distance between the support portions and the distance between the side portions in the standby state are each greater than the dimensions of the pillow package in the direction of parallel movement, the distance between the support portions and the distance between the side portions in the released state are each equal to or less than the dimensions of the pillow package and greater than the dimensions of the contents in the direction of parallel movement, and the distance between the support portions in the gripped state is smaller than the dimensions of the contents. A robot according to the present disclosure is a robot including a robot arm having a robot hand for gripping an article, the robot hand being movable from a fixed base, the robot hand including a pair of arms rotatable about each of a pair of arm rotation shafts parallel to each other, a pair of support parts attached to each of the pair of arms and contacting the underside of the article when the article is gripped, a pair of side parts facing each other with the article between them when the article is gripped, a translation unit which translates the pair of arm rotation shafts and the pair of side parts in parallel so that a rotation axis distance that is the distance between the pair of arm rotation shafts and a side part distance that is the distance between the pair of side parts are changed, and a rotation drive unit which rotates each of the pair of arms so that a support part distance that is the distance between the pair of support parts is changed, The alignment device is switchable between a gripping state in which an item is gripped and a released state in which the gripped item is released. When the parallel movement unit reduces the distance between the rotation axes and the distance between the side portions from the standby state, the released state is reached, and when the rotation drive unit reduces the distance between the support portions from the released state, the gripping state is reached. By moving the robot arm, the central axis of the loading platform of the alignment device, which aligns multiple items in a row, is centered so that it coincides with the center of the distance between the rotation axes, the distance between the side portions, and the distance between the support portions, and the alignment device can be moved to a standby state in which a pair of support portions is positioned in the space above the items. After that, when the release state is reached, the pair of support portions can be moved in the space to a position below the multiple items and then moved to the gripping state, thereby lifting the items from the alignment device. A packing system according to the present disclosure includes the above-described robot hand, and packs items into boxes using the robot hand. A packing system according to the present disclosure includes the above-described robot and packs items into boxes using the robot hand. Effect of the Invention

[0008] According to the present disclosure, it is possible to provide a robot hand that can securely grip soft objects without damaging them, a robot that uses the robot hand to grip and scoop up objects and move the objects vertically from an object conveying line, and a packing system equipped with a robot having the robot hand at its tip. [Brief description of the drawings]

[0009] [Figure 1] FIG. 1 is an elevational view of a packing system according to a first embodiment. [Diagram 2] FIG. 1 is an elevational view of a packing system according to a first embodiment. [Diagram 3] 3 is a cross-sectional view of an aligning device provided in the packing system according to the first embodiment. FIG. [Figure 4] 3 is a cross-sectional view of an aligning device and a robot hand provided in the packing system according to the embodiment 1. FIG. [Diagram 5] FIG. 2 is a side view of a robot hand provided in the packing system according to the embodiment 1. [Figure 6] A cross-sectional view of the pillow package before the robot hand grasps it. [Figure 7] This is a cross-sectional view after the robot hand has grasped the pillow package. [Figure 8] This is a cross-sectional view of the robot hand releasing a pillow package inside a food container. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0010] Hereinafter, the embodiments will be described with reference to the drawings. The same reference numerals are used to denote common or corresponding elements in each drawing, and the description will be simplified or omitted. In addition, when an angle is mentioned in this disclosure, if there is a reflex angle and a minor angle whose sum is 360 degrees, it basically refers to the minor angle, and if there is an acute angle and an obtuse angle whose sum is 180 degrees, it basically refers to the acute angle.

[0011] Embodiment 1 Fig. 1 and Fig. 2 are elevation views of the packing system 1 according to the embodiment 1. Fig. 2 is a view from a viewpoint perpendicular to the viewpoint of Fig. 1. Fig. 3 is a cross-sectional view of the alignment device 2 provided in the packing system 1 according to the embodiment 1. Fig. 4 is a cross-sectional view of the alignment device 2 and the robot hand 3 provided in the packing system 1 according to the embodiment 1. Fig. 5 is a side view of the robot hand 3 provided in the packing system 1 according to the embodiment 1.

[0012] The packing system 1 according to the first embodiment includes an alignment device 2, a robot hand 3, and a robot 6A having a robot arm 6 with the robot hand 3 at its tip. The alignment device 2 aligns the articles conveyed by the conveyor 4 along a first direction. In the packing system 1, the robot hand 3 holds the articles aligned by the alignment device 2, the robot arm 6 with the robot hand 3 at its tip scoops up the articles and moves them vertically, the robot 6A moves the articles through the air together with the robot arm 6, and finally the robot hand 3 holding the articles automatically packs the articles into a box. From an upstream device of the packing system 1, articles flow onto the conveyor 4 of the packing system 1 at a speed of, for example, about one article per second. In this embodiment, a pillow package 90 is used as an example of the article. However, the article in this disclosure is not limited to the pillow package 90. In this embodiment, a box is used as an example of a box. The box 95 is a shallow transport container without a lid.

[0013] As shown in Fig. 3, pillow packaging 90 in this embodiment has contents 91 and a packaging bag 92 that wraps contents 91. Contents 91 in the illustrated example is a rice ball. Contents 91 in the illustrated example is a triangular rice ball, but instead of this example, it may be a circular rice ball or a bale-shaped rice ball. Contents 91 in the present disclosure may be food other than rice balls, such as bread, sandwiches, sweets, vegetables, prepared foods, and processed foods, or may be something other than food.

[0014] As shown in FIG. 2, the packing system 1 includes a controller 5. The controller 5 controls the operation of the packing system 1. The controller 5 may include at least one memory and at least one processor. As shown in FIG. 1, the packing system 1 includes a robot 6A having a robot arm 6. A robot hand 3 is attached to the tip of the robot arm 6. The robot 6A has a base that supports the robot arm 6. However, in FIG. 1, the robot hand 3 is not illustrated. In FIG. 1, the base of the robot 6A is suspended from a stand, but this installation is not limited to this, and the robot may be suspended separately, or a base may be installed separately on the ground, and the robot arm 6 may extend upward and be bent downward halfway. Also, in FIG. 2, the robot arm 6 and the robot hand 3 are not illustrated.

[0015] Conveyor 4 moves pillow package 90 so that the wide surface of pillow package 90 is perpendicular to the horizontal plane and parallel to the direction of movement. In the illustrated example, the flat surface formed by the three sides of the triangle of the rice ball, which is content 91, forms the wide surface of pillow package 90. Side walls 29 extending along the longitudinal direction of conveyor 4 are provided on both sides of conveyor 4. Side walls 29 come into contact with pillow package 90, thereby maintaining pillow package 90 in an upright position on conveyor 4.

[0016] As shown in Fig. 2, alignment device 2 aligns a plurality of pillow packages 90 traveling on conveyor 4 in a row along a first direction. The first direction is perpendicular to the transport direction of conveyor 4. In Fig. 1, pillow packages 90 on conveyor 4 are transported from left to right. Alignment device 2 aligns pillow packages 90 so that the wide surfaces of adjacent pillow packages 90 face each other.

[0017] When the alignment device 2 has finished arranging the predetermined number of pillow packages 90, as shown in FIG. 4, a robot arm 6, which is a part of a robot 6A to which a base is fixed, moves a robot hand 3 in the air above the alignment device 2. The robot arm 6 then lowers the robot hand 3. The robot hand 3 grasps the predetermined number of pillow packages 90 that the alignment device 2 has arranged in a row at once. In the illustrated example, the alignment device 2 arranges ten pillow packages 90 in a row. The robot hand 3 grasps ten pillow packages 90 at once. The robot arm 6 scoops up the pillow packages 90 that the robot hand 3 has grasped in the vertical direction in space from the alignment device 2 and moves them, and then moves them in the air to a box 95 placed on the first table 20 in FIG. 1.

[0018] The packing system 1 of this embodiment includes two aligning devices 2. With the packing system 1 of this embodiment, while the robot 6A moves the pillow packages 90 aligned by one aligning device 2 to the box 95 on the first table 20 by the robot hand 3 through the movement of the robot arm 6, the other aligning device 2 can align the pillow packages 90. This improves the speed at which the pillow packages 90 are packed into the box 95.

[0019] As shown in FIG. 2 and FIG. 3, the alignment device 2 of the present embodiment includes a slide table 13 corresponding to a mounting table, a stopper 14, a pusher 15, a table driving unit 16, a pair of side guides 17, and a side guide driving unit 18. The slide table 13 is slidable along a first direction. The upper surface of the slide table 13 has an elongated shape with the first direction as the longitudinal direction. FIG. 3 corresponds to a cross-sectional view perpendicular to the first direction. In the example shown in FIG. 2, the upper surface of the slide table 13 is inclined with respect to the horizontal plane so as to be a downward slope toward the direction away from the conveyor 4. That is, the first direction in the present embodiment is inclined with respect to the horizontal plane. However, in the present disclosure, the first direction and the upper surface of the slide table 13 may be parallel to the horizontal plane.

[0020] The stopper 14 stops the pillow package 90 by contacting the pillow package 90 moving on the conveyor 4. The pusher 15 pushes the pillow package 90 stopped by the stopper 14 onto the slide table 13. When the pusher 15 pushes out the pillow package 90, the table driving unit 16 moves the slide table 13 in the same direction as the pillow package 90 is pushed out. Each of the pair of side guides 17 has an elongated shape extending along the first direction. The pillow package 90 on the slide table 13 is positioned between the pair of side guides 17. The distance between the pair of side guides 17 is hereinafter referred to as the "guide distance". The side guide driving unit 18 moves the pair of side guides 17 so that the guide distance changes. That is, the side guide driving unit 18 moves the pair of side guides 17 so that the pair of side guides 17 move closer to each other or move away from each other. For example, the shortest distance between the surface of one side guide 17 and the surface of the other side guide 17 may be defined as the inter-guide distance.

[0021] Fig. 6 is a cross-sectional view before the robot hand 3 grasps the pillow package 90. Fig. 7 is a cross-sectional view after the robot hand 3 has grasped the pillow package 90. After the robot hand 3 grasps the pillow package 90, the robot arm 6 moves the robot hand 3 so that the grasped pillow package 90 enters a food box 95 on the first table 20, and the robot hand 3 releases the pillow package 90 within the food box 95. Fig. 8 is a cross-sectional view when the robot hand 3 has released the pillow package 90 within the food box 95.

[0022] As shown in Figs. 4 to 8, the robot hand 3 includes a pair of arms 7, a pair of support parts 8 attached to each of the pair of arms 7, and a pair of side parts 9. The pair of arms 7 are rotatable about each of a pair of arm rotation shafts 10 that are parallel to each other. The arms 7 protrude downward from the arm rotation shafts 10. As shown in Fig. 7, the pair of support parts 8 come into contact with the underside of the pillow package 90 when the pillow package 90 is grasped. The pair of side parts 9 face each other with the pillow package 90 between them when the pillow package 90 is grasped. The cross-sectional views of Figs. 4 and 6 to 8 are cross-sectional views perpendicular to the arm rotation shaft 10.

[0023] In the following description, the distance between the pair of arm rotation shafts 10 is referred to as the "rotation shaft distance". For example, the distance between the center lines of the pair of arm rotation shafts 10 may be the rotation shaft distance. Also, the distance between the pair of side surface portions 9 is referred to as the "side surface distance". For example, the shortest distance between the inner wall surface of one side surface portion 9 and the inner wall surface of the other side surface portion 9 may be the side surface distance. Also, the distance between the pair of support portions 8 is referred to as the "support surface distance". For example, the shortest distance between the surface of one support portion 8 and the surface of the other support portion 8 may be the support surface distance.

[0024] The robot hand 3 further includes a parallel movement unit 11 and a rotation drive unit 12. The parallel movement unit 11 translates the pair of arm rotation shafts 10 and the pair of side surfaces 9 so that the distance between the rotation shafts and the distance between the side surfaces are changed. That is, the parallel movement unit 11 moves the pair of arm rotation shafts 10 and the pair of side surfaces 9 so that they approach or move away from each other. At this time, one arm rotation shaft 10 and one side surface 9 move in parallel as one unit, and the other arm rotation shaft 10 and the other side surface 9 move in parallel as one unit. The rotation drive unit 12 rotates each of the pair of arms 7 so that the distance between the support parts is changed. That is, the rotation drive unit 12 rotates the pair of arms 7 in opposite directions so that the tips of the pair of arms 7 move toward or away from each other.

[0025] The robot arm 6 having the robot hand 3 at its tip moves to a position where the center of the distance between the rotation axes when the two parallel moving parts 11 of the robot hand 3 move in parallel about the pair of arm rotation shafts 10 is aligned with the longitudinal central axis of the slide table 13 of the alignment device 2. This allows the pair of arm rotation shafts 10, the pair of side parts 9, and the pair of support parts 8 of the robot hand 3 to be aligned with the longitudinal central axis of the slide table 13 of the alignment device 2, and ultimately with the central axis of the row in which the multiple pillow packages 90 are lined up. In addition, the robot arm 6 having the robot hand 3 at its tip can position the pair of support parts 8 of the pair of arms 7 of the robot hand 3 at an upper level position in the air that does not contact the upper ends of the side guides 17 of the alignment device 2 as a standby position. Robot arm 6 having robot hand 3 at its tip positions the interval between a pair of support portions 8 of a pair of arms 7 of robot hand 3, i.e., the support portion distance, at the standby position to be greater than the dimension of pillow package 90 in the direction perpendicular to the longitudinal direction of slide table 13 of alignment device 2. Because the width dimension of slide table 13 in the direction perpendicular to the longitudinal direction is smaller than the dimension of pillow package 90 in the direction perpendicular to the longitudinal direction of slide table 13, support portions 8 that descend from the standby position to the gripping position while maintaining a support portion distance wider than the dimension of pillow package 90 can make the support member distance smaller in space than the dimension of pillow package 90 below the underside of pillow package 90.

[0026] With the robot hand 3 of this embodiment, the pair of support parts 8 can contact the underside of the pillow package 90 and scoop up the pillow package 90 to grip it, so that soft items such as the pillow package 90 can be gripped reliably without being damaged. In addition, even items such as the pillow package 90 that cannot be gripped by a robot hand that uses negative pressure to adsorb can be gripped reliably. In addition, the pair of side surface parts 9 can reliably prevent the pillow package 90 from dropping when the robot hand 3 gripping the pillow package 90 moves. In addition, when the pair of support parts 8 are brought close to each other to grip the pillow package 90, the distance between the support parts can be reduced by the rotation drive part 12 while keeping the distance between the side surface parts constant. Therefore, the pair of side surface parts 9 are not pressed against the contents 91, so that damage such as deformation of the contents 91 can be reliably prevented.

[0027] The packing system 1 moves the robot arm 6 of the robot 6A from above the alignment device 2 to a space above a box 95 placed on the first table 20, and moves the robot hand 3 to the space above the box 95. The moved robot hand 3 packs the pillow packages 90 into the box 95 so that the pillow packages 90 are arranged in multiple rows in parallel inside the box 95. At this time, since the support part 8 has a long and thin rod shape as described later, it can move to the release position through a small gap between adjacent pillow packages 90 that have already been packed in parallel, so that the rows of pillow packages 90 can be packed to the maximum in the box. The packing system 1 packs a total of 50 pillow packages 90 into one box 95 so that, for example, 10 pillow packages 90 per row are arranged in parallel in five rows.

[0028] In this embodiment, each of the pair of side portions 9 is substantially rigid. That is, each of the pair of side portions 9 can be considered not to be substantially deformed when the robot hand 3 grasps the pillow package 90. Therefore, the side portions 9 do not deteriorate over time due to repeated deformation, and maintenance such as replacement of the side portions 9 is not required. In addition, since there is no need to elastically deform the side portions 9, there is no need to change the spring constant of the side portions 9 depending on the softness or hardness of the object grasped by the robot hand 3. In addition, since the side portions 9 are substantially rigid, it is possible to reliably prevent the position of the side portions 9 from being significantly shifted due to the inertia during the movement of the robot hand 3. Therefore, it is possible to reliably prevent the side portions 9 from strongly hitting the pillow package 90 during the movement of the robot hand 3, causing damage to the pillow package 90.

[0029] In this embodiment, each of the pair of support parts 8 is configured as a roller that can rotate around an axis parallel to arm rotation shaft 10. When the distance between support parts 8 changes while support parts 8 are in contact with the underside of pillow packaging 90, support parts 8 rotate, thereby reliably preventing friction from occurring between pillow packaging 90 and support parts 8. Therefore, with this embodiment, it is possible to more reliably prevent pillow packaging 90 from being dragged by support parts 8 and moving when support parts 8 in contact with the underside of pillow packaging 90 move.

[0030] As shown in FIG. 5, the support part 8 has a long and thin rod shape parallel to the arm rotation shaft 10. The arms 7 support both ends of the support part 8. The support part 8 is connected to the tip of the arm 7. The arm 7 is configured as a set of two members connected to both ends of the support part 8. The two members constituting the set of arms 7 are fixed to both ends of the arm rotation shaft 10, respectively. The longitudinal axes of the members are substantially perpendicular to the arm rotation shaft 10. The longitudinal axis of the members is also substantially perpendicular to the longitudinal axis of the support part 8. In the side view of FIG. 5, the side part 9 is located between the two members constituting the set of arms 7.

[0031] In this embodiment, each of the pair of side portions 9 has a flat plate shape. The pair of side portions 9 are arranged parallel to each other. The side portions 9 are perpendicular to the horizontal plane. With such side portions 9, as shown in FIG. 8, when the robot hand 3 releases the pillow packages 90 in the food box 95, the pillow packages 90 can be brought as close as possible to the pillow packages 90 in the adjacent row that are already in the food box 95. Therefore, the gap between the rows of pillow packages 90 in the food box 95 can be made as narrow as possible, which is advantageous in increasing the number of pillow packages 90 stored in one food box 95.

[0032] The shortest distance from the center of the arm rotation shaft 10 to the surface of the support part 8 is slightly longer than the distance from the center of the arm rotation shaft 10 to the lower end of the side part 9. The support part 8 can pass horizontally directly below the side part 9 without coming into contact with the lower end of the side part 9.

[0033] The side surface portion 9 may be transparent. If the side surface portion 9 is transparent, the pillow package 90 being held by the robot hand 3 can be easily viewed by factory staff from the outside of the side surface portion 9.

[0034] The robot hand 3 of this embodiment can be switched between a standby state shown in FIG. 4, a gripping state shown in FIG. 7, and a released state shown in FIGS. 6 and 8. The standby state is a state when the robot hand 3 is standby. The gripping state is a state when the pillow package 90 is gripped by the robot hand 3. The released state is a state before the robot hand 3 grips the pillow package 90, or a state when the robot hand 3 releases the gripped pillow package 90. The released state is reached when the translation unit 11 reduces the distance between the rotation axes and the distance between the side portions from the standby state. The gripping state is reached when the rotation drive unit 12 reduces the distance between the support portions from the released state.

[0035] In this embodiment, the released state can be changed to the gripped state by reducing the distance between the support parts while keeping the distance between the side parts constant. Therefore, when pillow packaging 90 is gripped, pair of side parts 9 are not pressed against contents 91, so that damage such as deformation of contents 91 can be reliably prevented.

[0036] As shown in Fig. 7, in the gripped state, the distance between the support parts is smaller than the distance between the side parts. As shown in Fig. 6 and Fig. 8, in the released state, the distance between the support parts is equal to or greater than the distance between the side parts. This more reliably prevents the support parts 8 from getting caught on the released pillow package 90 when the robot hand 3 rises after entering the released state inside the box weight 95.

[0037] 3, the dimension of pillow packaging 90 in the direction in which side portion 9 moves parallel to the wall is defined as width W1, and the dimension of contents 91 is defined as width W2. Width W3 of slide table 13 is the dimension of the upper surface of slide table 13 in the horizontal direction perpendicular to the first direction. Width W1 of pillow packaging 90 is the dimension when packaging bag 92 is not being pressed laterally. Width W1, width W2, width W3, the distance between the guides, the distance between the supports, and the distance between the side portions are all lengths in the same direction.

[0038] In this embodiment, width W3 of slide table 13 is smaller than width W1 of pillow package 90. This allows support part 8 of robot hand 3 to fit under pillow package 90 on slide table 13. Furthermore, width W3 of slide table 13 is smaller than width W2 of contents 91. This allows support part 8 of robot hand 3 to fit under contents 91 of pillow package 90 on slide table 13, allowing robot hand 3 to more reliably grip pillow package 90.

[0039] As shown in FIG. 4, the robot arm 6 moves the robot hand 3 in a standby state so that the robot hand 3 descends from above toward the pillow packages 90 arranged by the alignment device 2. At this time, the robot hand 3 descends until the position of the support parts 8 is at a height position between the upper and lower ends of the pillow packages 90. In the standby state, the distance between the support parts and the distance between the side parts are each greater than the width W1 of the pillow packages 90. This can reliably prevent the support parts 8 and the side parts 9 from coming into contact with the pillow packages 90 when the robot hand 3 descends. This can reliably prevent damage, such as breakage of the packaging bags 92, from occurring.

[0040] From the standby state of Fig. 4, the parallel moving unit 11 operates to reduce the distance between the support parts and the distance between the side parts, and the robot hand 3 switches to the released state (before gripping) of Fig. 6. This parallel moving unit 11 operates to change the distance between the support parts and the distance between the side parts, and therefore it is possible to easily accommodate changes in the width W1 of the pillow package 90 due to changes in the type of pillow package 90 depending on the lot. Thereafter, the robot arm 6 further lowers the robot hand 3 to a position where the support part 8 can be placed under the pillow package 90. Thereafter, when the rotation drive unit 12 reduces the distance between the support parts, the support part 8 enters under the pillow package 90 as shown in Fig. 7, and the robot hand 3 enters the gripping state.

[0041] As shown in FIG. 6, the distance between the support parts and the distance between the side parts in the released state are each equal to or less than the width W1 of the pillow package 90 and greater than the width W2 of the contents 91. This provides the following effects. When the robot hand 3 descends from the position in FIG. 6 to the position in FIG. 7, the packaging bag 92 of the pillow package 90 contacts the inner walls of the pair of side parts 9, so that the pillow package 90 can be more reliably prevented from falling over on the slide table 13. Even in the gripped state of FIG. 7, the pair of side parts 9 do not press the contents 91, so that damage such as deformation of the contents 91 can be more reliably prevented. Note that, although the packaging bag 92 is depicted as protruding outward from the pair of side parts 9 in FIG. 6 and FIG. 7, in reality, the packaging bag 92 contacts the inner walls of the pair of side parts 9.

[0042] As shown in FIG. 3, when the alignment device 2 is arranging the pillow packages 90, the distance between the guides is greater than the width W2 of the contents 91 and smaller than the width W1 of the pillow packages 90. This provides the following advantages. Since the pair of side guides 17 contact both sides of the packaging bag 92 of the pillow packages 90 on the slide table 13, the pillow packages 90 can be more reliably prevented from falling over on the slide table 13. Since the pair of side guides 17 do not press the contents 91, damage such as deformation of the contents 91 can be more reliably prevented. Furthermore, the pair of side guides 17 move the same distance around the slide table 13 to shorten or extend the distance between the guides, so that the side guides 17 contact the row of the packaging bags 92 of the pillow packages 90 from both sides in the same manner, allowing the row of the pillow packages to be centered. In FIG. 3, the packaging bag 92 is depicted as protruding outward from the pair of side guides 17, but in reality, the packaging bag 92 contacts the inner side of the pair of side guides 17.

[0043] When alignment device 2 has finished aligning pillow packages 90, side guide driver 18 increases the inter-guide distance, as shown in Fig. 6. The inter-guide distance after alignment device 2 has finished aligning pillow packages 90 and side guide driver 18 has increased the inter-guide distance is greater than width W1 of pillow packages 90. This makes it possible for the pair of support portions 8 and the pair of side surface portions 9 of robot hand 3 in a released state to be inserted between the pair of side guides 17.

[0044] As shown in FIG. 8, in the released state, when viewed from a direction parallel to the arm rotation axis 10, the pair of arms 7 are positioned so as to overlap the pair of side surface portions 9, respectively. This provides the following effects. When the robot hand 3 releases the pillow packages 90 in the food container 95, the amount by which the arms 7 and the support portions 8 protrude outward from the side surface portions 9 can be minimized. This allows the pillow packages 90 to be arranged in the food container 95 so that the gap between the rows of the pillow packages 90 is as narrow as possible. In addition, this more reliably prevents the robot hand 3 from colliding with the pillow packages 90 in the adjacent rows that are already in the food container 95, so that damage to the pillow packages 90 in the food container 95 can be more reliably prevented. Before the robot hand 3 releases the pillow packages 90 in the food container 95, the robot arm 6 lowers the robot hand 3 so that the support portions 8 approach the bottom surface of the food container 95.

[0045] In this embodiment, the parallel movement unit 11 and the rotation drive unit 12 are configured using air cylinders. This allows the robot hand 3 to perform the gripping and releasing operations by air drive, which has the advantage that complex control such as current value control is not required. [Explanation of symbols]

[0046] 1 box packing system, 2 alignment device, 3 robot hand, 4 conveyor, 5 controller, 6 robot arm, 6A robot, 7 arm, 8 support portion, 9 side portion, 10 arm rotation axis, 11 parallel movement portion, 12 rotation drive portion, 13 slide table, 13a tongue portion, 14 stopper, 15 pusher, 16 table drive portion, 17 side guide, 18 side guide drive portion, 19 pusher drive portion, 20 first table, 21 stopper drive portion, 29 side wall, 90 pillow package, 91 contents, 92 packaging bag, 95 number container

Claims

1. A robot hand that grasps an object, A pair of arms rotatable about a pair of arm rotation shafts parallel to each other; a pair of support portions attached to each of the pair of arms and contacting a lower surface of the article when the article is gripped; a pair of side surfaces that face each other with the article therebetween when the article is gripped; a translation unit that translates the pair of arm rotation shafts and the pair of side surface portions so that a rotation shaft-to-rotation shaft distance that is a distance between the pair of arm rotation shafts and a side surface-to-side surface distance that is a distance between the pair of side surface portions are changed; a rotation drive unit that rotates each of the pair of arms so that a support-to-support distance, which is a distance between the pair of support portions, changes; Equipped with Each of the pair of support parts is a rotatable roller in the shape of a long, thin rod, both ends of which are supported by two members constituting the arm.

2. A robot hand that grasps an object, A pair of arms rotatable about a pair of arm rotation shafts parallel to each other; a pair of support portions attached to each of the pair of arms and contacting a lower surface of the article when the article is gripped; a pair of side surfaces that face each other with the article therebetween when the article is gripped; a translation unit that translates the pair of arm rotation shafts and the pair of side surface portions so that a rotation shaft-to-rotation shaft distance that is a distance between the pair of arm rotation shafts and a side surface-to-side surface distance that is a distance between the pair of side surface portions are changed; a rotation drive unit that rotates each of the pair of arms so that a support-to-support distance, which is a distance between the pair of support portions, changes; Equipped with The robot is switchable between a standby state, a gripping state in which the object is gripped, and a release state in which the gripped object is released, When the translation unit reduces the distance between the rotation axes and the distance between the side surfaces from the standby state, the release state is achieved, When the rotation drive unit reduces the distance between the support units from the released state, the gripping state is achieved, The article is a pillow package in which the contents are wrapped in a packaging bag, each of the distance between the support portions and the distance between the side portions in the standby state is greater than a dimension of the pillow package in the direction of the translation; In the released state, the distance between the support portions and the distance between the side portions are each equal to or smaller than the dimension of the pillow package and larger than the dimension of the contents in the direction of the translation; A robot hand in which the distance between the support parts in the gripping state is smaller than the dimension of the content.

3. The robot hand according to claim 1 or 2, wherein each of the pair of side portions is substantially rigid.

4. The robot hand according to claim 2 , wherein each of the pair of support parts is formed by a roller that is rotatable about an axis parallel to the arm rotation axis.

5. In the gripped state, the distance between the support portions is smaller than the distance between the side portions, The robot hand according to claim 2 or 4, wherein in the released state, the distance between the support portions is equal to or greater than the distance between the side portions.

6. 6. The robot hand according to claim 2, 4 or 5, wherein in the released state, each of the pair of arms overlaps each of the pair of side portions when viewed from a direction parallel to the arm rotation axis.

7. Each of the pair of side portions has a flat plate shape, The robot hand according to claim 1 , wherein the pair of side portions are parallel to each other.

8. A robot having a robot arm having a robot hand for gripping an object, the robot arm being movable from a fixed base, The robot hand includes: A pair of arms rotatable about a pair of arm rotation shafts parallel to each other; a pair of support portions attached to each of the pair of arms and contacting a lower surface of the article when the article is gripped; a pair of side surfaces that face each other with the article therebetween when the article is gripped; a translation unit that translates the pair of arm rotation shafts and the pair of side surface portions so that a rotation shaft-to-rotation shaft distance that is a distance between the pair of arm rotation shafts and a side surface-to-side surface distance that is a distance between the pair of side surface portions are changed; a rotation drive unit that rotates each of the pair of arms so that a support-to-support distance, which is a distance between the pair of support portions, changes; Equipped with The robot is switchable between a standby state, a gripping state in which the object is gripped, and a release state in which the gripped object is released, When the translation unit reduces the distance between the rotation axes and the distance between the side surfaces from the standby state, the release state is achieved, When the rotation drive unit reduces the distance between the support units from the released state, the gripping state is achieved, By moving the robot arm, The alignment device aligns a plurality of the articles in a line, and is capable of centering the central axis of a loading table of the alignment device so as to coincide with the center of the distance between the rotation axes, the distance between the side portions, and the distance between the support portions, and is capable of moving to a standby state in which the pair of support portions are positioned in a space above the articles, Then, after the release state is reached, the pair of support parts are moved in space to positions below the plurality of articles, and then are made movable to the gripping state, thereby lifting the articles from the alignment device. A robot characterized by:

9. The robot arm having the robot hand is moved to move the plurality of articles lifted from the alignment device through the air toward a box located away from the alignment device, and the plurality of articles are packed into the box. The robot according to claim 8.

10. The robot hand according to any one of claims 1 to 7, A packing system that packs the item into a box using the robot hand.

11. The robot according to claim 8 or 9, A packing system that packs the item into a box using the robot hand.

Citation Information

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