Cabling System
The wiring system improves assembly workability by using a standby connector for easy electrical connection during retrofitting, addressing the challenges of physical connections and damage in existing systems, and enhancing efficiency and cost-effectiveness.
Patent Information
- Application Number
- JP2022004235
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-01-14
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2042-01-14
AI Technical Summary
Existing vehicle wiring systems face challenges in improving assembly workability when retrofitting electrical devices due to the need for physical connections and potential damage during assembly, especially when expanding systems and functions post-manufacture.
A wiring system design that includes a standby connector attached to an expansion harness, allowing for electrical connection without initial physical attachment, enabling easy retrofitting by connecting to a pre-prepared connector, and maintaining independence from the standard harness to avoid physical connections.
Enhances assembly workability by simplifying the retrofitting process, reducing the risk of wire damage, and allowing flexible placement of connectors for easier installation, thereby improving efficiency and reducing costs.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present disclosure relates to wiring systems. [Background technology]
[0002] Conventionally, vehicles such as automobiles are equipped with many electrical devices. The power of a battery installed in the vehicle is distributed to each electrical device via an electrical connection box such as a fuse box, a junction box, or a relay box (for example, see Patent Document 1). [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2016-147558 A Summary of the Invention [Problem to be solved by the invention]
[0004] Incidentally, for example, after a vehicle is shipped to the market, electric devices may be retrofitted to add systems or functions. In addition, for example, electric devices may be retrofitted to accommodate the presence or absence of electric devices due to differences in vehicle specifications. There is a demand for improving the ease of assembly when retrofitting such electric devices.
[0005] An object of the present disclosure is to provide a wiring system that can improve assembly workability. [Means for solving the problem]
[0006] The wiring system of the present disclosure is a wiring system mounted on a vehicle, and includes an electrical junction box, a standard harness electrically connecting the electrical junction box and standard equipment, an extension harness electrically connected to the electrical junction box, and a standby connector attached to an end of the extension harness, wherein the extension harness is not physically connected to the standard harness and is provided independently of the standard harness, and the standby connector is not used initially and can be electrically connected to an expansion unit that is retrofitted to the vehicle via a connector connection. Effect of the Invention
[0007] The wiring system of the present disclosure has the effect of improving assembly workability. [Brief description of the drawings]
[0008] [Figure 1] FIG. 1 is a schematic configuration diagram showing a wiring system according to an embodiment. [Diagram 2] FIG. 2 is a schematic configuration diagram showing a wiring system according to an embodiment. [Diagram 3] FIG. 3 is a schematic configuration diagram showing a wiring system according to an embodiment. [Figure 4] FIG. 4 is a schematic configuration diagram showing a wiring system according to a modified example. [Diagram 5] FIG. 5 is a schematic configuration diagram showing a wiring system according to a modified example. [Figure 6] FIG. 6 is a schematic diagram showing a wiring system according to a modified example. [Figure 7] FIG. 7 is a schematic configuration diagram showing a wiring system according to a modified example. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] [Description of the embodiments of the present disclosure] First, embodiments of the present disclosure will be listed and described. [1] The wiring system disclosed herein is a wiring system mounted on a vehicle, comprising: an electrical junction box; a standard harness electrically connecting the electrical junction box and standard equipment; an extension harness electrically connected to the electrical junction box; and a standby connector attached to an end of the extension harness, wherein the extension harness is not physically connected to the standard harness and is provided independently of the standard harness, and the standby connector is not used initially and can be electrically connected to an extension unit that is retrofitted to the vehicle via a connector connection.
[0010] According to this configuration, a standby connector capable of connector-connecting with an expansion unit is attached to an end of an expansion harness electrically connected to the electric connection box. This standby connector is not used at the initial stage, and is in a state of being electrically connected to the electric connection box via the expansion harness, waiting for the expansion unit to be connected. Here, "initial stage" in this specification refers to a state before the expansion unit is retrofitted. In other words, the standby connector is prepared in advance for the electric connection box from a state before the expansion unit is retrofitted, that is, it is pre-designed. Therefore, when retrofitting an expansion unit, the expansion unit can be electrically connected to the electric connection box via the standby connector and the expansion harness by connecting the expansion unit to the standby connector prepared in advance. In other words, the expansion unit can be retrofitted simply by connecting the expansion unit to the standby connector. This improves the ease of assembly when retrofitting an expansion unit.
[0011] In addition, since the standby connector is attached to the end of the expansion harness, the standby connector can be provided at a position away from the electric connection box by routing the expansion harness. This allows the standby connector to be suitably arranged in an area where the expansion unit may be mounted, even if the area where the expansion unit may be mounted is far from the electric connection box. As a result, when the expansion unit is retrofitted, the standby connector is arranged near the expansion unit, so that the connection work between the expansion unit and the standby connector can be easily performed. Therefore, the assembly workability when retrofitting the expansion unit can be improved.
[0012] Furthermore, the expansion harness is not physically connected to the standard harness and is provided independently of the standard harness. That is, the expansion harness is not physically connected to the standard harness by crimping, welding, or the like. Therefore, when retrofitting the expansion unit, there is no need to physically connect the standard harness and the expansion harness by crimping or the like. Therefore, compared to a case where the expansion harness is connected to the standard harness by crimping or welding, and then the expansion unit is connected to the expansion harness, the assembly workability when retrofitting the expansion unit can be improved.
[0013] [2] It is preferable that the expansion unit is connected to the waiting connector by a connector, and the expansion unit has an expansion device having an expansion load that is retrofitted to the vehicle, a load harness electrically connected to the expansion load, and a load connector attached to an end of the load harness, and that the load connector is connector-connectable to the waiting connector.
[0014] According to this configuration, the load connector of the expansion device is formed to be connectable to the waiting connector. Therefore, by connecting the load connector to the waiting connector, the expansion load can be electrically connected to the electrical connection box via the load harness, the load connector, the waiting connector, and the expansion harness. In other words, by connecting the load connector to the waiting connector, the expansion device can be retrofitted.
[0015] [3] It is preferable that the expansion unit further has a joint connector electrically connected to the receiving connector, and the joint connector has a single joint side input connector connected to the receiving connector, a plurality of joint side output connectors connectable to the load connectors, and a joint side power distribution unit that distributes power input to the joint side input connector to the plurality of joint side output connectors.
[0016] According to this configuration, the joint connector is electrically connected to the waiting connector by connecting a single joint side input connector of the joint connector to the waiting connector. The joint connector is provided with a plurality of joint side output connectors that can be connected to load connectors. Therefore, for example, by connecting a load connector to each of the plurality of joint side output connectors, it is possible to electrically connect a plurality of extension devices to the single joint connector. Furthermore, the joint connector is provided with a joint side power distribution unit that distributes power input to the joint side input connector to the plurality of joint side output connectors. Therefore, it is possible to easily supply power to the plurality of extension devices connected to the joint connector. This allows a plurality of extension devices to be retrofitted to the single waiting connector.
[0017] [4] It is preferable that the expansion unit further has an auxiliary connector electrically connected to the joint side output connector, and the auxiliary connector has a control function unit that controls the operation of the expansion device, an auxiliary side input connector that is connector-connected to the joint side output connector, and an auxiliary side output connector that can be connector-connected to the load connector.
[0018] According to this configuration, the auxiliary connector is electrically connected to the joint connector by connecting the auxiliary input connector of the auxiliary connector to the joint output connector. The auxiliary connector is provided with an auxiliary output connector that is connectable to the load connector. Therefore, by connecting the load connector to the auxiliary output connector, the extension device can be electrically connected to the auxiliary connector. In turn, the auxiliary connector and the extension device can be electrically connected to the joint output connector. Furthermore, the auxiliary connector is provided with a control function unit that controls the operation of the extension device. This control function unit makes it possible to suitably control the operation of the extension device. For example, by providing the control function unit, not only simple power on / off control of the extension device but also detailed temperature control and PWM (Pulse Width Modulation) control are possible.
[0019] [5] It is preferable that the expansion unit has a plurality of expansion devices electrically connected to the plurality of joint side output connectors, respectively, and that the load connector of each of the plurality of expansion devices is connector-connectable to the joint side output connector and also connector-connectable to the auxiliary side output connector.
[0020] According to this configuration, the load connector of each expansion device is formed so as to be connector-connectable with the joint-side output connector and also so as to be connector-connectable with the auxiliary-side output connector. Therefore, when the control function unit of the auxiliary connector is not required, the expansion device can be directly connected to the joint connector by connector-connecting the load connector to the joint-side output connector. Also, when the control function unit of the auxiliary connector is required, the expansion device can be indirectly connected to the joint connector via the auxiliary connector by connector-connecting the auxiliary-side input connector to the joint-side output connector and connector-connecting the load connector to the auxiliary-side output connector.
[0021] [6] It is preferable that the expansion unit further has an auxiliary connector electrically connected to the receiving connector, and the auxiliary connector has a control function unit that controls the operation of the expansion device, an auxiliary input connector that is connector-connected to the receiving connector, and an auxiliary output connector that is connector-connected to the load connector.
[0022] According to this configuration, the auxiliary connector is electrically connected to the waiting connector by connecting the auxiliary input connector of the auxiliary connector to the waiting connector. Also, the load connector is connected to the auxiliary output connector of the auxiliary connector, so that the expansion device is electrically connected to the auxiliary connector. This makes it possible to electrically connect a single auxiliary connector and a single expansion device to a single waiting connector. Furthermore, the auxiliary connector is provided with a control function unit that controls the operation of the expansion device. This control function unit makes it possible to suitably control the operation of the expansion device.
[0023] [7] It is preferable that the electrical connection box has a standard connector electrically connected to the standard harness and an expansion connector electrically connected to the expansion harness, and that a harness side connector is attached to the longitudinal end of the expansion harness opposite the receiving connector, and that the harness side connector is connector-connected to the expansion connector.
[0024] According to this configuration, an expansion connector is provided on the electrical junction box, and a harness-side connector attached to an end of the expansion harness is connected to the expansion connector. In this manner, the expansion harness is electrically connected to the electrical junction box by the connector connection between the harness-side connector and the expansion connector. Therefore, the expansion harness can be removed from the electrical junction box by releasing the connector connection between the harness-side connector and the expansion connector. Therefore, the type of expansion harness can be appropriately selected depending on, for example, the specifications of the vehicle.
[0025] [8] It is preferable that the electrical junction box has a power line, a ground line, and a signal line, and the extension harness has a power line electrically connected to the power line, a ground line electrically connected to the ground line, and a signal line electrically connected to the signal line.
[0026] According to this configuration, the power line, ground line, and signal line of the expansion harness are electrically connected to the power line, ground line, and signal line of the electrical junction box, respectively, so that when the expansion unit is electrically connected to the standby connector, it is possible to suitably supply power, control signals, etc. from the electrical junction box to the expansion unit.
[0027] [9] It is preferable that the vehicle has a plurality of extension harnesses individually connected to the electrical connection box and a plurality of waiting connectors respectively attached to the ends of the plurality of extension harnesses, and that the plurality of waiting connectors are provided in different installation areas of the vehicle.
[0028] According to this configuration, the multiple standby connectors can be distributed and arranged in multiple installation areas. Therefore, the multiple standby connectors can be provided in each of the multiple installation areas where the expansion units may be mounted. As a result, even if the expansion units are retrofitted in multiple installation areas, the standby connectors can be arranged near each expansion unit. Therefore, the connection work between the expansion unit and the standby connector can be easily performed. For example, since there is no need to route the wiring that connects the expansion device of the expansion unit and the standby connector across multiple installation areas, the connection work between the expansion unit and the standby connector can be easily performed.
[0029] [Details of the embodiment of the present disclosure] Specific examples of the wiring system of the present disclosure will be described below with reference to the drawings. In each drawing, for the convenience of explanation, some of the configuration may be exaggerated or simplified. Furthermore, the dimensional ratio of each part may differ from one drawing to another. Note that the present invention is not limited to these examples, but is indicated by the claims, and is intended to include all modifications within the meaning and scope equivalent to the claims.
[0030] (Overall configuration of wiring system 10) The wiring system 10 shown in FIG. 1 is mounted on a vehicle V such as an automobile. A plurality of installation areas in which electrical devices 20 are arranged are set in the vehicle V. The number and locations of the installation areas can be set arbitrarily according to the vehicle model, grade, destination, and class of the vehicle V. For example, two to a dozen installation areas are set in the vehicle V. In the vehicle V of this embodiment, three installation areas are set: an installation area A1, an installation area A2, and an installation area A3. The installation area A1 is set, for example, near the engine room on the front side of the vehicle V. The installation area A2 is set, for example, on the rear side of the vehicle V relative to the installation area A1. The installation area A3 is set, for example, near the seat of the vehicle V or near the door of the vehicle V. The installation area A3 in this embodiment is set near the seat of the vehicle V.
[0031] The wiring system 10 distributes the power of a battery B1 mounted on a vehicle V to a plurality of electric devices 20. That is, the wiring system 10 electrically connects the battery B1 and the plurality of electric devices 20. The plurality of electric devices 20 includes, for example, two standard devices 20A installed in an installation area A1 and two standard devices 20A installed in an installation area A2. The plurality of electric devices 20 includes, for example, one or more extension devices 20B installed in an installation area A3 by retrofitting. The standard device 20A is, for example, an electric device essential to the vehicle V. The standard device 20A is, for example, an electric device that is always installed in the vehicle V regardless of the model, grade, destination, etc. of the vehicle V. Examples of the standard device 20A include headlamps and wipers. The extension device 20B is an electric device that is retrofitted to the vehicle V. The extension device 20B is, for example, an electric device that is retrofitted to the vehicle V after mass production of the vehicle V in order to add or change a system or function. The extension device 20B is, for example, an electrical device that is not attached to the vehicle V when the vehicle V is manufactured in a factory, and is retrofitted to the vehicle V when a function is added. The extension device 20B is, for example, an electrical device that is selectively retrofitted to the vehicle V. The extension device 20B is, for example, an electrical device that can be installed as an option in the vehicle V. The extension device 20B may or may not be installed in the vehicle V, depending on, for example, the model, grade, or destination of the vehicle V. Examples of the extension device 20B include a seat heater and a security device.
[0032] The wiring system 10 includes an electric junction box 30 and a standard harness 40 that electrically connects the electric junction box 30 and each standard device 20A. The wiring system 10 includes an extension harness 50 electrically connected to the electric junction box 30 and a standby connector 60 attached to an end of the extension harness 50. The wiring system 10 includes an electric wire B2 that electrically connects the battery B1 and the electric junction box 30. The standby connector 60 is not used at the initial stage and is formed so as to be electrically connectable to an extension unit 70 that is later attached to the vehicle V by a connector connection. The extension unit 70 includes one or more extension devices 20B. The electric junction box 30 has a function of distributing power supplied from the battery B1 to the multiple electric devices 20. The electric junction box 30 also functions as, for example, an electronic control unit (ECU) that electronically controls the multiple electric devices 20. The electric junction box 30 may also be called a junction box, a fuse box, a relay box, or a power supply box.
[0033] (Configuration of Electrical Junction Box 30) The electric connection box 30 has, for example, a power receiving terminal 31 electrically connected to the battery B1 via the electric wire B2, a plurality of standard connectors 32 electrically connected to the standard harness 40, and one or a plurality of extension connectors 33 electrically connected to the extension harness 50. The power receiving terminal 31 is a terminal that receives power supplied from the battery B1 via the electric wire B2. The plurality of standard connectors 32 are electrically connected to the plurality of standard devices 20A through the standard harness 40. The electric connection box 30 of this embodiment has four standard connectors 32 electrically connected to the four standard devices 20A, respectively. The extension connector 33 can be electrically connected to the extension unit 70 through the extension harness 50 and the standby connector 60. The electric connection box 30 of this embodiment has one extension connector 33.
[0034] The electric connection box 30 has, for example, a control unit 34 that generates a control signal for controlling the plurality of electric devices 20, a power distribution unit 35 for distributing the power supplied from the battery B1 to each of the standard connectors 32 and the extension connector 33, and a communication unit 36. For example, a central processing unit (CPU) can be used as the control unit 34. The power distribution unit 35 has an electric circuit formed by, for example, a bus bar connected to a fuse or a relay. The electric circuit of the power distribution unit 35 electrically connects the power receiving terminal 31 to each of the standard connectors 32 and the extension connector 33, and distributes the power input to the power receiving terminal 31 to a plurality of systems. A power supply voltage having the same voltage level as the power supply voltage input to the power receiving terminal 31 is supplied to each of the plurality of standard connectors 32 and the extension connector 33 through the power distribution unit 35. In addition, the current supplied to the plurality of standard connectors 32 and the extension connector 33 is individually set according to the electric devices 20 connected to the standard connectors 32 and the extension connector 33. The communication unit 36 communicates with, for example, a plurality of electrical devices 20. The communication unit 36 is, for example, a communication transceiver for transmitting and receiving wired or wireless communication.
[0035] 2, the electrical connection box 30 has, for example, a power supply line 37, a ground (GND) line 38, and a signal line 39. The power supply line 37 and the ground line 38 configure a power supply distribution unit 35. The power supply line 37, the ground line 38, and the signal line 39 are, for example, bus bars.
[0036] The power supply line 37 is electrically connected to, for example, the extension connector 33. The power supply line 37 is electrically connected to, for example, the fuse F1. The power supply line 37 is electrically connected to, for example, the power receiving terminal 31 shown in FIG. 1. The power supply line 37 is electrically connected to, for example, each of the standard connectors 32 shown in FIG. 1. The ground line 38 is electrically connected to, for example, the extension connector 33. The ground line 38 is connected to a grounding part G1 provided on the vehicle body or the like via, for example, the housing of the electrical connection box 30. As a result, the ground line 38 is earth-connected to the grounding part G1. The ground line 38 is electrically connected to, for example, each of the standard connectors 32 shown in FIG. 1.
[0037] The signal line 39 is electrically connected to, for example, the expansion connector 33. The signal line 39 is electrically connected to, for example, the communication unit 36. For example, the communication unit 36 outputs a control signal generated by the control unit 34 to the expansion unit 70 through the signal line 39.
[0038] Although not shown, the expansion connector 33 has, for example, a power connection terminal electrically connected to the power line 37, a ground connection terminal electrically connected to the ground line 38, and a signal connection terminal electrically connected to the signal line 39. The various connection terminals of the expansion connector 33 are, for example, male terminals. The expansion connector 33 is, for example, a male connector. Similarly, each standard connector shown in FIG. 1 has a power connection terminal, a ground connection terminal, and a signal connection terminal. The various connection terminals of each standard connector 32 are, for example, male terminals. Each standard connector 32 is, for example, a male connector.
[0039] (Configuration of extension harness 50) The expansion harness 50 is electrically connected to, for example, the expansion connector 33. The expansion harness 50 extends from, for example, the electrical connection box 30. The expansion harness 50 is routed, for example, to an area where the expansion unit 70 may be mounted. The expansion harness 50 of this embodiment is routed from the electrical connection box 30 to the installation area A3. Only a single expansion harness 50 is connected to a single expansion connector 33.
[0040] The extension harness 50 is not physically connected to the standard harness 40 and is provided independently of the standard harness 40. The extension harness 50 does not have a branch connection part, for example, in the middle of the length direction of the extension harness 50. Here, the "branch connection part" in this specification means a part where two or more harnesses of different systems are physically connected to each other and the path branches into two or more. The extension harness 50 is a single-system harness that is not physically connected to other harnesses such as the standard harness 40 by crimping, welding, or the like.
[0041] As shown in FIG. 2, the extension harness 50 has, for example, a single power line 51, a single ground line 52 (earth line), and a single signal line 53. The power line 51 is electrically connected to, for example, the power line 37. The power line 51 supplies, for example, the power distributed to the extension connector 33 to the extension unit 70 through the standby connector 60. The ground line 52 is electrically connected to, for example, the ground line 38. The signal line 53 is electrically connected to, for example, the signal line 39. Each of the power line 51, the ground line 52, and the signal line 53 is a coated electric wire in which the outer circumference of a conductive core wire is coated with an insulating coating having electrical insulation properties. For example, a twisted wire can be used as the signal line 53. The twisted wire is, for example, a plurality of coated electric wires twisted together.
[0042] A single waiting connector 60 is attached to one end of the extension harness 50 in the length direction, and a single harness-side connector 54 is attached to the other end of the extension harness 50 in the length direction. The harness-side connector 54 can be connected to the extension connector 33, for example. Although not shown, the harness-side connector 54 has a power connection terminal, a ground connection terminal, and a signal connection terminal. The various connection terminals of the harness-side connector 54 are, for example, female terminals. The harness-side connector 54 is, for example, a female connector. For example, the harness-side connector 54 is fitted into the extension connector 33, whereby the harness-side connector 54 and the extension connector 33 are electrically connected. When the harness-side connector 54 is connected to the extension connector 33, the power line 51 is electrically connected to the power line 37, the ground line 52 is electrically connected to the ground line 38, and the signal line 53 is electrically connected to the signal line 39.
[0043] (Configuration of listening connector 60) The standby connector 60 is provided, for example, in an area where the expansion unit 70 may be mounted. The standby connector 60 of this embodiment is provided in the installation area A3. That is, the standby connector 60 of this embodiment is provided near the seat of the vehicle V. The standby connector 60 can be electrically connected to the expansion unit 70 by a connector connection, for example. Here, the standby connector 60 is electrically connected to the electric connection box 30 from the initial state before the expansion unit 70 is retrofitted to the vehicle V, and waits for the expansion unit 70 to be connected. In other words, the standby connector 60 is prepared in advance for the electric connection box 30 from the state before the expansion unit 70 is retrofitted, that is, it is pre-designed. And, the standby connector 60 is provided, for example, in the installation area A3 from the state before the expansion unit 70 is retrofitted. Therefore, in the initial state before the expansion unit 70 is mounted on the vehicle V, the expansion unit 70 is not connected to the standby connector 60. Furthermore, the standby connector 60 in this case is not connected to any of the multiple electrical devices 20 mounted on the vehicle V. That is, the standby connector 60 at the initial stage before the expansion unit 70 is retrofitted to the vehicle V is not in use and is in a state of waiting for the expansion unit 70 to be connected.
[0044] Although not shown, the waiting connector 60 has, for example, a connection terminal electrically connected to the power line 51, a connection terminal electrically connected to the ground line 52, and a connection terminal electrically connected to the signal line 53. The various connection terminals of the waiting connector 60 are, for example, male terminals. The waiting connector 60 is, for example, a male connector.
[0045] (Configuration of Expansion Unit 70) The expansion unit 70 is retrofitted to the vehicle V. The expansion unit 70 is electrically connected to the electric connection box 30 by being connected to the standby connector 60. The expansion unit 70 is provided, for example, in the installation area A3. The expansion unit 70 is, for example, a seat heater unit provided near a seat of the vehicle V.
[0046] The expansion unit 70 has, for example, a single joint connector 80, one or more auxiliary connectors 90, and one or more expansion devices 20B. The expansion unit 70 of this embodiment has a single joint connector 80, two auxiliary connectors 90, and three expansion devices 20B.
[0047] (Configuration of joint connector 80) The joint connector 80 is formed so as to be electrically connectable to the standby connector 60. The joint connector 80 has, for example, a function of distributing power supplied from the standby connector 60 to multiple systems. The joint connector 80 is provided, for example, when multiple extension devices 20B are connected to a single standby connector 60. In other words, the extension unit 70 does not need to have the joint connector 80 when a single extension device 20B is connected to a single standby connector 60.
[0048] The joint connector 80 has a single joint side input connector 81, a plurality of joint side output connectors 82, and a joint side power distribution unit 83. The joint connector 80 of this embodiment has three joint side output connectors 82. The joint side power distribution unit 83 has a power line 84 and a ground line 85. The joint connector 80 has, for example, a signal line 86.
[0049] The joint side input connector 81 can be connected to the receiving connector 60. Although not shown in the figure, the joint side input connector 81 has, for example, a connection terminal electrically connected to a power line 84, a connection terminal electrically connected to a ground line 85, and a connection terminal electrically connected to a signal line 86. The various connection terminals of the joint side input connector 81 are, for example, female terminals. The joint side input connector 81 is, for example, a female connector. For example, by fitting the joint side input connector 81 into the receiving connector 60, the joint side input connector 81 and the receiving connector 60 are electrically connected.
[0050] Each joint side output connector 82 can be connected to, for example, the auxiliary connector 90 and can be connected to the extension device 20B. Although not shown, each joint side output connector 82 has, for example, a connection terminal electrically connected to a power supply line 84, a connection terminal electrically connected to a ground line 85, and a connection terminal electrically connected to a signal line 86. The various connection terminals of each joint side output connector 82 are, for example, male terminals. Each joint side output connector 82 is, for example, a male connector.
[0051] The joint side power distribution unit 83 distributes the power input from the waiting connector 60 to the joint side input connector 81 to the multiple joint side output connectors 82. That is, the joint side power distribution unit 83 distributes the power supplied from the battery B1 to the joint side input connector 81 through the electric junction box 30 and the waiting connector 60, etc., to the multiple joint side output connectors 82. A power supply voltage having the same voltage level as the power supply voltage input to the joint side input connector 81 is supplied to each of the multiple joint side output connectors 82 through the joint side power distribution unit 83. The current supplied to the multiple joint side output connectors 82 is set individually according to the extension device 20B connected to the joint side output connector 82.
[0052] The power supply line 84 electrically connects the single joint side input connector 81 and the multiple joint side output connectors 82. When the joint side input connector 81 is connected to the standby connector 60, the power supply line 84 is electrically connected to the power line 51 of the extension harness 50. The power supply line 84 has, for example, a trunk portion connected to the single joint side input connector 81 and multiple branch portions branching from the trunk portion and extending toward each joint side output connector 82. Each branch portion of the power supply line 84 is electrically connected to each joint side output connector 82. The voltage levels at the trunk portion and each branch portion of the power supply line 84 are the same voltage level. The power supply line 84 is, for example, a bus bar.
[0053] The ground line 85 electrically connects the single joint side input connector 81 and the multiple joint side output connectors 82. When the joint side input connector 81 is connected to the standby connector 60, the ground line 85 is electrically connected to the ground wire 52 of the extension harness 50. The ground line 85 has, for example, a trunk portion connected to the single joint side input connector 81 and multiple branch portions branching from the trunk portion and extending toward each joint side output connector 82. Each branch portion of the ground line 85 is electrically connected to each joint side output connector 82. The voltage levels at the trunk portion and each branch portion of the ground line 85 are the same voltage level. The ground line 85 is, for example, a bus bar.
[0054] The signal line 86 electrically connects the single joint side input connector 81 and the multiple joint side output connectors 82. When the joint side input connector 81 is connector-connected to the waiting connector 60, the signal line 86 is electrically connected to the signal line 53 of the extension harness 50. The signal line 86 has, for example, a trunk portion connected to the single joint side input connector 81, and multiple branch portions branching from the trunk portion and extending toward each joint side output connector 82. Each branch portion of the signal line 86 is electrically connected to each joint side output connector 82. The signal line 86 is, for example, a bus bar.
[0055] (Configuration of auxiliary connector 90) Each auxiliary connector 90 is provided to assist in the operational control of the extension device 20B, for example, when the extension device 20B cannot be driven in a desired manner by the control only of the control unit 34 of the electric connection box 30. That is, the auxiliary connector 90 does not need to be provided for all the extension devices 20B, and is provided only when necessary depending on, for example, the type or control method of the extension device 20B.
[0056] The auxiliary connector 90 has, for example, a single auxiliary input connector 91, a single auxiliary output connector 92, and a control function unit 93 that controls the operation of the extension device 20B. The auxiliary input connector 91 can be connected to the joint output connector 82. The auxiliary input connector 91 can be connected to, for example, the standby connector 60. Although not shown, the auxiliary input connector 91 has, for example, a connection terminal for an electric wire, a connection terminal for ground, and a connection terminal for a signal. The various connection terminals of the auxiliary input connector 91 are, for example, female terminals. The auxiliary input connector 91 is, for example, a female connector. For example, the auxiliary input connector 91 and the joint output connector 82 are electrically connected by fitting the auxiliary input connector 91 to the joint output connector 82.
[0057] The auxiliary output connector 92 can be connected to, for example, the extension device 20B. Although not shown, the auxiliary output connector 92 has, for example, a connection terminal for an electric wire, a connection terminal for a ground, and a connection terminal for a signal. The various connection terminals of the auxiliary output connector 92 are, for example, male terminals. The auxiliary output connector 92 is, for example, a male connector.
[0058] The control function unit 93 generates, for example, a control signal for controlling the extension device 20B. The control function unit 93 is, for example, an electronic control unit that electronically controls the extension device 20B. The control function unit 93 has, for example, a microcomputer, a voltage regulator, an input / output circuit, a communication transceiver, and the like. The circuit unit of the control function unit 93 is appropriately set according to the type of the extension device 20B to be controlled, the control method, and the like. The control function unit 93 is, for example, electrically connected to the auxiliary input connector 91 and electrically connected to the auxiliary output connector 92. The control function unit 93 is, for example, mounted on a circuit board 94. In other words, the auxiliary connector 90 has a circuit board 94 having the control function unit 93.
[0059] (Configuration of extension device 20B) 3, some of the multiple extension devices 20B, here the top two extension devices 20B in the figure, are connected to the joint connector 80 via auxiliary connectors 90. Some of the multiple extension devices 20B, here the bottom extension device 20B in the figure, are directly connected to the joint connector 80.
[0060] Each extension device 20B has, for example, an extension load 21 that is retrofitted to the vehicle V, a load harness 22 electrically connected to the extension load 21, and a load connector 23 attached to the end of the load harness 22.
[0061] The expansion load 21 may be, for example, a sensor, a motor, a lamp, a relay, etc. When the expansion unit 70 is a seat heater unit, the expansion load 21 may be, for example, a temperature sensor.
[0062] The load harness 22 extends from, for example, the extension load 21. A single extension load 21 is connected to one end of the load harness 22 in the longitudinal direction, and a single load connector 23 is attached to the other end of the load harness 22 in the longitudinal direction. One end of the load harness 22 is, for example, integrally formed with the extension load 21. For example, one end of the load harness 22 is directly connected to an electric circuit of the extension load 21. The load harness 22 has, for example, a single load side power line 24, a single load side ground line 25, and a single load side signal line 26. The load side power line 24 is electrically connected to the power line 51 of the extension harness 50 through the load connector 23 or the like. The load side ground line 25 is electrically connected to the ground line 52 of the extension harness 50 through the load connector 23 or the like. The load side signal line 26 is electrically connected to the signal line 53 of the extension harness 50 through the load connector 23 or the like. The load side power line 24, the load side ground line 25, and the load side signal line 26 are each a coated electric wire in which the outer periphery of a conductive core wire is coated with an insulating coating having electrical insulation properties. The load side signal line 26 may be, for example, a twisted wire.
[0063] The load connector 23 can be connected to the waiting connector 60. The load connector 23 can be connected to, for example, the joint side output connector 82. The load connector 23 can be connected to, for example, the auxiliary side output connector 92. Although not shown, the load connector 23 has, for example, a connection terminal electrically connected to the load side power supply line 24, a connection terminal electrically connected to the load side ground line 25, and a connection terminal electrically connected to the load side signal line 26. The various connection terminals of the load connector 23 are, for example, female terminals. The load connector 23 is, for example, a female connector.
[0064] For example, by fitting the load connector 23 into the auxiliary output connector 92, the load connector 23 and the auxiliary output connector 92 are electrically connected. Then, the load harness 22 is electrically connected to the power line 37, the ground line 38, and the signal line 39 via the load connector 23, the auxiliary connector 90, the joint connector 80, the standby connector 60, the extension harness 50, and the like. As a result, the power distributed to the multiple systems by the electrical connection box 30 is supplied to the control function unit 93 of the auxiliary connector 90 and the extension load 21 of the extension device 20B. In addition, a control signal generated by the control unit 34 is supplied to the extension load 21, and a control signal generated by the control function unit 93 is supplied to the extension load 21. As a result, the extension device 20B retrofitted to the vehicle V, specifically, the extension device 20B electrically connected to the joint connector 80 via the auxiliary connector 90, can be driven in a desired operation.
[0065] For example, by fitting the load connector 23 into the joint-side output connector 82, the load connector 23 and the joint-side output connector 82 are electrically connected. Then, the load harness 22 is electrically connected to the power line 37, the ground line 38, and the signal line 39 via the load connector 23, the joint connector 80, the standby connector 60, the extension harness 50, etc. As a result, the power distributed by the electrical connection box 30 is supplied to the extension load 21, and a control signal generated by the control unit 34 is supplied to the extension load 21. As a result, the extension device 20B retrofitted to the vehicle V, specifically, the extension device 20B directly connected to the joint connector 80, can be driven in a desired operation.
[0066] Here, the standby connector 60 is formed so as to be connectable to, for example, any of the joint side input connector 81, the auxiliary side input connector 91, and the load connector 23. For this reason, the standby connector 60 can be connected to the expansion device 20B directly, or can be connected to the expansion device 20B via the auxiliary connector 90. Therefore, the configuration of the expansion unit 70 connected to the standby connector 60 may be changed as appropriate.
[0067] For example, as shown in Fig. 4, the expansion unit 70 may have only a single expansion device 20B. In this case, the load connector 23 of the expansion device 20B is connected to the standby connector 60. Then, the load harness 22 is electrically connected to the power line 37, the ground line 38, and the signal line 39 via the load connector 23, the standby connector 60, the expansion harness 50, etc. As a result, the power distributed by the electrical connection box 30 is supplied to the expansion load 21, and the control signal generated by the control unit 34 is supplied to the expansion load 21. As a result, the expansion device 20B retrofitted to the vehicle V, specifically the expansion device 20B directly connected to the standby connector 60, can be driven in a desired operation.
[0068] For example, as shown in FIG. 5, the expansion unit 70 may have a single auxiliary connector 90 and a single expansion device 20B. In this case, the auxiliary input connector 91 of the auxiliary connector 90 is connector-connected to the standby connector 60, and the load connector 23 is connector-connected to the auxiliary output connector 92. Then, the load harness 22 is electrically connected to the power line 37, the ground line 38, and the signal line 39 via the load connector 23, the auxiliary connector 90, the standby connector 60, the expansion harness 50, and the like. As a result, the power distributed by the electrical connection box 30 is supplied to the control function unit 93 of the auxiliary connector 90 and the expansion load 21 of the expansion device 20B. In addition, a control signal generated by the control unit 34 is supplied to the expansion load 21, and a control signal generated by the control function unit 93 is supplied to the expansion load 21. As a result, the expansion device 20B retrofitted to the vehicle V, specifically, the expansion device 20B electrically connected to the standby connector 60 via the auxiliary connector 90, can be driven in a desired operation.
[0069] In this way, it is possible to retrofit only the necessary number of extension devices 20B to a single standby connector 60. For example, when a single extension device 20B is to be retrofitted to a vehicle V, as shown in Figs. 4 and 5, the single extension device 20B is directly connected to the standby connector 60, or the single extension device 20B is connected to the standby connector 60 via an auxiliary connector 90. Also, when a plurality of extension devices 20B is to be retrofitted to a vehicle V, as shown in Figs. 2 and 3, for example, a joint connector 80 having a power distribution function is connected to a single standby connector 60. Then, a plurality of extension devices 20B are directly connected to the joint connector 80, or are connected to the joint connector 80 via an auxiliary connector 90. This allows a plurality of extension devices 20B to be electrically connected to a single standby connector 60. In this way, only the necessary number of extension devices 20B can be connected to the standby connector 60 when necessary, so that an increase in cost due to reservation design can be suppressed. In other words, since it is not necessary to increase the number of standby connectors 60 according to the number of extension devices 20B that may be retrofitted, an increase in cost due to the installation of the standby connectors 60 can be suppressed.
[0070] (Standard Harness 40 Configuration) 1, the wiring system 10 has, for example, a plurality of standard harnesses 40 electrically connected to a plurality of standard connectors 32, respectively. The number of standard harnesses 40 and standard connectors 32 is set according to the number of standard devices 20A connected to the electrical junction box 30. In the wiring system 10 of the present embodiment, four standard connectors 32 and four standard harnesses 40 are provided since four standard devices 20A are connected to the electrical junction box 30.
[0071] Each standard harness 40 is provided independently of the extension harness 50. Each standard harness 40 extends from, for example, the electrical connection box 30. Each standard harness 40 is routed, for example, to an installation area in which the standard device 20A to be connected is installed. The standard harness 40 of this embodiment is routed from the electrical connection box 30 to the installation area A1 or the installation area A2. A single standard device 20A is connected to one end of each standard harness 40 in the length direction, and a single standard harness side connector 41 is attached to the other end of each standard harness 40 in the length direction. One end of each standard harness 40 is formed integrally with, for example, the standard device 20A. For example, one end of each standard harness 40 is directly connected to an electric circuit of the standard device 20A. Although not shown, each standard harness 40 has a single power line, a single ground line, and a single signal line, for example, similar to the extension harness 50.
[0072] The standard harness side connector 41 can be connected to, for example, the standard connector 32. Although not shown, the standard harness side connector 41 has a power connection terminal, a ground connection terminal, and a signal connection terminal. The various connection terminals of the standard harness side connector 41 are, for example, female terminals. The standard harness side connector 41 is, for example, a female connector. For example, the standard harness side connector 41 and the standard connector 32 are electrically connected by fitting the standard harness side connector 41 to the standard connector 32. Then, the standard harness 40 is electrically connected to the power line 37, the ground line 38, and the signal line 39 shown in FIG. 2 through the standard harness side connector 41 and the standard connector 32. As a result, the power distributed by the electric connection box 30 is supplied to the standard device 20A, and the control signal generated by the control unit 34 is supplied to the standard device 20A. As a result, the standard device 20A can be driven in a desired operation.
[0073] Next, the effects of this embodiment will be described. (1) A standby connector 60 that can be connected to the expansion unit 70 is attached to the end of the expansion harness 50 that is electrically connected to the electric connection box 30. This standby connector 60 is not used at the initial stage, and is in a state of being electrically connected to the electric connection box 30 via the expansion harness 50, waiting for the expansion unit 70 to be connected. In other words, the standby connector 60 is prepared in advance in the electric connection box 30 before the expansion unit 70 is retrofitted, that is, it is designed for reservation. Therefore, when retrofitting the expansion unit 70, the expansion unit 70 can be connected to the electric connection box 30 via the standby connector 60 and the expansion harness 50 by connecting the expansion unit 70 to the standby connector 60 prepared in advance. In other words, the expansion unit 70 can be retrofitted simply by connecting the expansion unit 70 to the standby connector 60. This improves the ease of assembly when retrofitting the expansion unit 70.
[0074] (2) The standby connector 60 is attached to the end of the expansion harness 50. Therefore, by drawing the expansion harness 50, the standby connector 60 can be provided at a position away from the electric connection box 30. As a result, even if the area where the expansion unit 70 may be mounted is away from the electric connection box 30, the standby connector 60 can be suitably arranged in the area where the expansion unit 70 may be mounted, that is, in the installation area A3 in this embodiment, when the expansion unit 70 is retrofitted, the standby connector 60 is arranged near the expansion unit 70, so that the connection work between the expansion unit 70 and the standby connector 60 can be easily performed. For example, since the standby connector 60 is arranged near the expansion unit 70, the wiring length of the wiring (e.g., the load harness 22) connected from the standby connector 60 to the expansion device 20B of the expansion unit 70 can be shortened. Therefore, the wiring of the load harness 22 can be easily performed. Therefore, the assembly workability when the expansion unit 70 is retrofitted can be improved.
[0075] (3) The extension harness 50 is not physically connected to the standard harness 40 and is provided independently of the standard harness 40. That is, the extension harness 50 is not physically connected to the standard harness 40 by crimping, welding, or the like. Therefore, when the extension unit 70 is retrofitted, there is no need to physically connect the standard harness 40 and the extension harness 50 by crimping or the like. Therefore, compared to the case where the extension harness 50 is connected to the standard harness 40 by crimping or the like when the extension unit 70 is retrofitted, the assembly workability when retrofitting the extension unit 70 can be improved. Note that when the standard harness 40 and the extension harness 50 are physically and electrically connected to each other by crimping or the like, the insulation coating of the electric wires such as the power line 51 and the ground line 52 may be peeled off at the connection portion, which may damage the electric wires. In contrast, in the wiring system 10 of the present embodiment, the extension harness 50 is not physically connected to the standard harness 40, so that deterioration in the quality of the extension harness 50 and the standard harness 40 can be suppressed.
[0076] (4) The load connector 23 of the extension device 20B is formed so as to be connectable to the waiting connector 60. Therefore, by connecting the load connector 23 to the waiting connector 60, the extension load 21 can be electrically connected to the electrical connection box 30 via the load harness 22, the load connector 23, the waiting connector 60, and the extension harness 50. In other words, the extension device 20B can be retrofitted simply by connecting the load connector 23 to the waiting connector 60.
[0077] (5) When the expansion unit 70 has a joint connector 80, the joint connector 80 is electrically connected to the waiting connector 60 by connecting the joint side input connector 81 of the joint connector 80 to the waiting connector 60. The joint connector 80 is provided with a plurality of joint side output connectors 82 that can be connected to the load connector 23. For this reason, for example, by connecting the load connector 23 to each of the plurality of joint side output connectors 82, it is possible to electrically connect a plurality of expansion devices 20B to the single joint connector 80. Furthermore, the joint connector 80 is provided with a joint side power distribution unit 83 that distributes power input to the joint side input connector 81 to the plurality of joint side output connectors 82. For this reason, it is possible to easily supply power to the plurality of expansion devices 20B connected to the joint connector 80. As a result, it is possible to retrofit a plurality of expansion devices 20B to the single waiting connector 60.
[0078] (6) When the expansion unit 70 has the auxiliary connector 90, the auxiliary input connector 91 of the auxiliary connector 90 is connected to the joint output connector 82, whereby the auxiliary connector 90 is electrically connected to the joint connector 80. The auxiliary connector 90 is provided with an auxiliary output connector 92 that is connectable to the load connector 23. Therefore, by connecting the load connector 23 to the auxiliary output connector 92, the expansion device 20B can be electrically connected to the auxiliary connector 90. In turn, the auxiliary connector 90 and the expansion device 20B can be electrically connected to the joint output connector 82. Furthermore, the auxiliary connector 90 is provided with a control function unit 93 that controls the operation of the expansion device 20B. The control function unit 93 can suitably control the operation of the expansion device 20B. For example, by providing the control function unit 93, not only simple power on / off control of the expansion device 20B but also detailed temperature control and PWM control can be performed.
[0079] (7) The load connector 23 is formed so as to be connector-connectable to the joint-side output connector 82, and is also formed so as to be connector-connectable to the auxiliary-side output connector 92. For this reason, when the control function unit 93 of the auxiliary connector 90 is not required, the expansion device 20B can be directly connected to the joint connector 80 by connector-connecting the load connector 23 to the joint-side output connector 82. When the control function unit 93 of the auxiliary connector 90 is required, the auxiliary-side input connector 91 is connector-connected to the joint-side output connector 82, and the load connector 23 is connector-connected to the auxiliary-side output connector 92. This allows the expansion device 20B to be indirectly connected to the joint connector 80 via the auxiliary connector 90.
[0080] (8) The standby connector 60 is formed so as to be connectable to any of the load connector 23, the joint side input connector 81, and the auxiliary side input connector 91. Therefore, only the required number of extension devices 20B can be connected to a single standby connector 60 when necessary. This eliminates the need to increase the number of standby connectors 60 in accordance with the number of extension devices 20B that may be added later, thereby suppressing the increase in costs due to the installation of the standby connectors 60.
[0081] (9) The electric junction box 30 is provided with an expansion connector 33, and a harness-side connector 54 attached to an end of the expansion harness 50 is connector-connected to the expansion connector 33. In this manner, the extension harness 50 is electrically connected to the electric junction box 30 by the connector connection between the harness-side connector 54 and the expansion connector 33. Therefore, by releasing the connector connection between the harness-side connector 54 and the expansion connector 33, it is possible to remove the extension harness 50 from the electric junction box 30. Therefore, the type of extension harness 50 (e.g., type of wiring length) can be appropriately selected depending on, for example, the specifications of the vehicle V.
[0082] (Other embodiments) The above embodiment can be modified as follows: The above embodiment and the following modifications can be combined with each other to the extent that no technical contradiction occurs.
[0083] In the above embodiment, the extension harness 50 is electrically connected to the electrical junction box 30 by connector-connecting the harness-side connector 54 of the extension harness 50 to the extension connector 33 provided on the electrical junction box 30, but this is not limited to this. For example, as long as the extension harness 50 can be electrically connected to the electrical junction box 30, the connection structure between the extension harness 50 and the electrical junction box 30 is not particularly limited.
[0084] For example, as shown in FIG. 6, one end of the extension harness 50 in the length direction may be formed integrally with the electric connection box 30. For example, one end of the extension harness 50 in the length direction may be physically connected to the power line 37, the ground line 38, and the signal line 39 by ultrasonic welding or the like. In this modification, for example, one end of the power line 51 in the length direction is physically connected to the power line 37, one end of the ground line 52 in the length direction is physically connected to the ground line 38, and one end of the signal line 53 in the length direction is physically connected to the signal line 39. In this case, the extension harness 50 cannot be removed from the electric connection box 30. Note that the extension harness 50 is physically connected to the electric connection box 30 from the initial state before the extension device 20B is retrofitted. In the wiring system 10 of this modification, the extension connector 33 and the harness side connector 54 shown in FIG. 2 are omitted.
[0085] In the above embodiment, one end in the longitudinal direction of the load harness 22 is formed integrally with the extension load 21, but this is not limited thereto. For example, as long as the load harness 22 can be electrically connected to the extension load 21, the connection structure between the load harness 22 and the extension load 21 is not particularly limited.
[0086] 6, for example, a connector 27 may be provided on the extension load 21, and a connector 28 connectable to the connector 27 may be attached to one end of the load harness 22 in the longitudinal direction. The connector 28 is provided at the end of the load harness 22 opposite the load connector 23 in the longitudinal direction. In this case, the load harness 22 and the extension load 21 are electrically connected by connecting the connector 27 to the connector 28.
[0087] In the above embodiment, two of the three extension devices 20B are connected to the joint connector 80 via the auxiliary connector 90, and the remaining extension device 20B is connected directly to the joint connector 80, but this is not limiting. For example, all of the three extension devices 20B may be connected to the joint connector 80 via the auxiliary connector 90. For example, all of the three extension devices 20B may be connected directly to the joint connector 80 without using the auxiliary connector 90.
[0088] Although the joint connector 80 in the above embodiment has three joint-side output connectors 82, the number of the joint-side output connectors 82 is not particularly limited. The number of the joint-side output connectors 82 can be changed appropriately according to the number of the extension devices 20B directly or indirectly connected to the joint connector 80. The number of the joint-side output connectors 82 may be two, or may be four or more.
[0089] The configuration of the joint connector 80 in the above embodiment can be modified as appropriate. For example, the joint connector 80 may be configured to have a circuit unit other than the joint-side power distribution unit 83. For example, the joint connector 80 may be configured to have a fuse or a control function unit similar to the control function unit 93.
[0090] Although the wiring system 10 in the above embodiment has one waiting connector 60, the number of waiting connectors 60 is not particularly limited. For example, as shown in FIG. 7, the wiring system 10 may have a plurality of (three in this modified example) waiting connectors 60. The wiring system 10 of this modified example has a plurality of extension harnesses 50 individually connected to the electric connection box 30, and a plurality of waiting connectors 60 attached to the ends of the plurality of extension harnesses 50, respectively. The plurality of waiting connectors 60 are individually attached to the ends of the different extension harnesses 50. That is, a single waiting connector 60 is attached to the end in the length direction of each extension harness 50. The plurality of waiting connectors 60 are provided, for example, in different installation areas of the vehicle V. The three waiting connectors 60 of this modified example are provided in three installation areas A1, A2, and A3, respectively. That is, the plurality of waiting connectors 60 are distributed and arranged in the plurality of installation areas A1, A2, and A3. The waiting connector 60 provided in the installation area A1 is electrically connected, for example, to an extension unit 70 that is retrofitted to the installation area A1 by a connector connection. The waiting connector 60 provided in the installation area A2 is electrically connected, for example, to an expansion unit 70 that is later installed in the installation area A2 via a connector connection. The waiting connector 60 provided in the installation area A3 is electrically connected, for example, to an expansion unit 70 that is later installed in the installation area A3 via a connector connection.
[0091] The electrical connection box 30 of this modified example has a plurality of (three in this modified example) expansion connectors 33. A plurality of expansion harnesses 50 are individually connected to the plurality of expansion connectors 33. That is, a single expansion harness 50 is connected to each expansion connector 33. Specifically, a harness side connector 54 of each expansion harness 50 is connector-connected to each expansion connector 33.
[0092] According to this configuration, the plurality of standby connectors 60 can be distributed and arranged in the plurality of different installation areas A1, A2, and A3. Therefore, the plurality of standby connectors 60 can be provided in each of the plurality of installation areas A1, A2, and A3 in which the expansion unit 70 may be mounted. As a result, even if the expansion unit 70 is later installed in each of the plurality of installation areas A1, A2, and A3, the standby connectors 60 can be arranged near each of the expansion units 70. Therefore, the connection work between each expansion unit 70 and each standby connector 60 can be easily performed. For example, when the expansion unit 70 is later installed, the expansion unit 70 is connected to the standby connector 60 arranged closest thereto, thereby shortening the wiring length of the wiring connected from the standby connector 60 to the expansion device 20B of the expansion unit 70. In addition, it is not necessary to route the wiring (for example, the load harness 22 shown in FIG. 2) connecting the expansion device 20B and the standby connector 60 across the plurality of installation areas A1 to A3. Therefore, the load harness 22 (see FIG. 2) can be easily routed, and the connection work between each expansion unit 70 and each standby connector 60 can be easily performed.
[0093] In the above embodiment, the load connector 23 is configured to be connectable to any of the waiting connector 60, the joint side output connector 82, and the auxiliary side output connector 92, but is not limited to this. For example, the load connector 23 may be configured to be incapable of being connectable to the waiting connector 60, but to be connectable to the joint side output connector 82 and the auxiliary side output connector 92. In this case, the extension device 20B is not directly connected to the waiting connector 60, for example, but is always connected to the waiting connector 60 via the joint connector 80 or the auxiliary connector 90.
[0094] In the above embodiment, the auxiliary input connector 91 is configured to be connectable to both the waiting connector 60 and the joint output connector 82, but is not limited to this. For example, the auxiliary input connector 91 may be configured to be incapable of being connectable to the waiting connector 60, but connectable to the joint output connector 82. In this case, the auxiliary connector 90 is not directly connected to the waiting connector 60, for example, but is always connected to the waiting connector 60 via the joint connector 80.
[0095] In the above embodiment, the waiting connector 60 is configured to be connectable to any of the joint side input connector 81, the auxiliary side input connector 91, and the load connector 23, but is not limited to this. For example, the waiting connector 60 may be configured to be incapable of being connectable to the joint side input connector 81, but to be connectable to the auxiliary side input connector 91 and the load connector 23. In this case, the waiting connector 60 cannot be connected to multiple extension devices 20B.
[0096] In the above embodiment, the extension harness 50 has the power line 51, the ground line 52, and the signal line 53, but is not limited to this. For example, the extension harness 50 may have further electric wires other than the power line 51, the ground line 52, and the signal line 53. For example, the extension harness 50 may have only the power line 51 and the ground line 52. For example, the extension harness 50 may have only the signal line 53.
[0097] In the above embodiment, the receiving connector 60 is a male connector, and the joint side input connector 81, the auxiliary side input connector 91, and the load connector 23 are female connectors, but this is not limited to this. For example, the receiving connector 60 may be a female connector, and the joint side input connector 81, the auxiliary side input connector 91, and the load connector 23 may be male connectors.
[0098] The configuration of the electrical junction box 30 in the above embodiment can be modified as appropriate. For example, the electrical junction box 30 may be configured to have a circuit section other than the control section 34, the power distribution section 35, and the communication section 36. For example, the ground line 38 may be omitted. In this case, for example, the ground line 52 may be connected to the ground part G1.
[0099] In the wiring system 10 of the above embodiment, the number of electric devices 20 connected to the electric junction box 30 is not particularly limited. In the above embodiment, the electric junction box 30 is embodied as an electric junction box that directly receives power from the battery B1, but is not limited to this. For example, the electric junction box 30 may be embodied as an electric junction box that receives power from an electric junction box other than the electric junction box 30. For example, the electric junction box 30 may be embodied as a zone ECU provided in each installation area of the vehicle V.
[0100] The embodiments disclosed herein should be considered to be illustrative and not restrictive in all respects. The scope of the present invention is defined by the claims, not by the above meaning, and is intended to include all modifications within the meaning and scope of the claims. [Explanation of symbols]
[0101] 10 Wiring System 20 Electrical Equipment 20A standard equipment 20B Expansion Equipment 21 Extended Load 22 Load harness 23 Load connector 24 Load side power line 25 Load side ground wire 26 Load side signal line 27,28 Connectors 30 Electrical junction box 31 Power receiving terminal 32 Standard Connector 33 Expansion Connector 34 Control section 35 Power distribution section 36 Communications Department 37 Power Line 38 Grand Line 39 Signal Line 40 Standard Harness 41 Standard harness side connector 50 Extension Harness 51 Power line 52 Ground Line 53 Signal Line 54 Harness side connector 60 Waiting Connector 70 Expansion Unit 80 Joint Connector 81 Joint side input connector 82 Joint side output connector 83 Joint side power distribution section 84 Power Line 85 Grand Line 86 Signal Line 90 Auxiliary Connector 91 Auxiliary input connector 92 Auxiliary output connector 93 Control Function Section 94 Circuit Board A1, A2, A3 installation area B1 Battery B2 electric wire F1 Fuse G1 Grounding part V Vehicle
Claims
1. A wiring system mounted on a vehicle, An electrical junction box; a standard harness that electrically connects the electrical junction box and a standard device; an extension harness electrically connected to the electrical junction box; a single receiving connector for connecting to a single connector attached to an end of the extension harness; The extension harness does not have a branch connection part in the middle of the length direction, is not physically connected to the standard harness, and is provided independently of the standard harness; The standby connector is not used at the initial stage, and is electrically connectable to an expansion unit that is to be retrofitted to the vehicle by a connector connection; The expansion unit has one or more expansion devices, When the expansion unit has a single expansion device, the expansion device can be connected to the standby connector by a connector; When the expansion unit has a plurality of the expansion devices, the expansion unit further has a joint connector electrically connected to the waiting connector by a connector connection, and each of the plurality of the expansion devices is capable of being connector-connected to the joint connector.
2. The expansion device includes an expansion load that is retrofitted to the vehicle, a load harness electrically connected to the expansion load, and a load connector attached to an end of the load harness; The wiring system according to claim 1 , wherein the load connector is connectable to the destination connector.
3. The wiring system described in claim 2, wherein the joint connector has a single joint side input connector connected to the receiving connector, a plurality of joint side output connectors connectable to the load connectors, and a joint side power distribution unit that distributes power input to the joint side input connector to the plurality of joint side output connectors.
4. the extension unit further includes an auxiliary connector electrically connected to the joint-side output connector, 4. The wiring system according to claim 3, wherein the auxiliary connector has a control function unit that controls the operation of the expansion device, an auxiliary input connector that is connector-connected to the joint output connector, and an auxiliary output connector that is connector-connectable to the load connector.
5. When the extension unit has a plurality of the extension devices electrically connected to the plurality of joint-side output connectors, 5. The wiring system according to claim 4, wherein the load connector of each of the plurality of extension devices is connectable to the joint-side output connector and is connectable to the auxiliary-side output connector.
6. The expansion unit further includes an auxiliary connector electrically connected to the standby connector, 3. The wiring system according to claim 2, wherein the auxiliary connector has a control function unit that controls the operation of the expansion device, an auxiliary input connector that is connector-connected to the waiting connector, and an auxiliary output connector that is connector-connected to the load connector.
7. The electrical connection box includes: a standard connector electrically connected to the standard harness; an expansion connector electrically connected to the expansion harness, a harness-side connector is attached to an end of the extension harness in the longitudinal direction opposite to the standby connector; The wiring system according to claim 1 , wherein the harness-side connector is connected to the extension connector.
8. the electrical junction box has a power line, a ground line, and a signal line; 8. The wiring system according to claim 1, wherein the extension harness includes a power supply line electrically connected to the power supply line, a ground line electrically connected to the ground line, and a signal line electrically connected to the signal line.
9. a plurality of the extension harnesses individually connected to the electrical connection box; a plurality of the waiting connectors attached to the ends of the plurality of extension harnesses, 9. The wiring system according to claim 1, wherein the plurality of waiting connectors are provided in different installation areas of the vehicle.
Citation Information
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