cap

The cap for pouch products addresses the issue of finger pain by employing a two-step cylindrical design with alternating knurled protrusions and a chamfered R-shaped upper end on the small diameter portion, enhancing finger engagement and reducing discomfort during use.

JP7658145B2Active Publication Date: 2025-04-08TOPPAN HOLDINGS INC
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Patent Information

Application Number
JP2021065324
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-04-07
Publication Date
2025-04-08
Estimated Expiration
2041-04-07

AI Technical Summary

Technical Problem

Small caps for pouch products cause pain in the fingertips when opening and closing due to the fit strength between the cap and the spout, as well as the shape and height of the knurled protrusions on the cap's surface.

Method used

The cap features a cylindrical wall with two steps, a small diameter portion at the top and a large diameter portion below, with knurled protrusions arranged alternately on the large diameter portion and a specific type of knurled on the small diameter portion, which has a chamfered R-shaped upper end to reduce finger pain.

Benefits of technology

This design reduces finger pain when opening and closing the cap by minimizing the depth of knurled protrusions into the fingertips and improving finger engagement for easier turning, while maintaining a lightweight and efficient molding process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide a cap with less burden to a finger tip without increasing a weight by reducing a pain received by the finger tip as much as possible while arranging a knurl at an outer peripheral surface of a cylindrical wall part to be a finger hook in opening and closing at a small-sized cap.SOLUTION: In a cap 1 arranging a cylindrical wall part 3 to be upper and lower stages of a small diameter part 6 and a large diameter part 8 via a step part 7, a large knurl 11 and a small knurl 12 are arranged alternately in a circumferential direction on an outer peripheral surface 9 of the large diameter part 8, and a small knurl 15 with a height from the outer peripheral surface 9 of the small diameter part 6 equal to or less than a height of the step part 7 is arranged on the outer peripheral surface 9 of the small diameter part 6.SELECTED DRAWING: Figure 4
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Description

[Technical field]

[0001] The present invention relates to a cap that is screwed onto the mouth of a container. [Background technology]

[0002] In recent years, from the viewpoint of environmental protection, refillable pouch products using stand-up pouch containers have been increasing. In large-capacity pouch products, a spout, which is a pouring outlet device, is attached to the center or corner of the upper side of the container body, and a cap is attached to the spout to seal the spout. Since it is for refilling purposes, the cap can be opened and closed even after opening, and multiple refill operations are possible.

[0003] In general, in pouch products for refilling, the spout is welded and fixed to the container body made of a laminated flexible sheet. The cap is molded small, but it is known that the cap has vertical knurling (the cap's vertical direction along the cylindrical wall) that is an outwardly protruding ridge of the same shape and at equal intervals on the outer circumferential surface of the cylindrical wall.

[0004] In addition to small caps for pouch products, caps for PET bottles also have multiple vertical knurls on the outer circumferential surface of the cylindrical wall, providing a good grip with the fingers when opening or closing.

[0005] Specifically, a technology for improving the grip of the cap when opening and closing a beverage bottle cap is disclosed in Patent Document 1. Patent Document 1 shows that the outer peripheral surface of the cap is provided with multiple vertical knurls, and further shows that an elastomer is used in the knurled portion to prevent the fingers from slipping. [Prior art documents] [Patent documents]

[0006] [Patent Document 1] JP 2020-079106 A Summary of the Invention [Problem to be solved by the invention]

[0007] Incidentally, when opening and closing small caps used on pouch products, the user grasps the cylindrical wall portion, which has multiple vertical knurls arranged on its outer peripheral surface, with their fingertips and turns it while applying force in the opening or closing direction.

[0008] However, it has been reported that when applying force to the fingertips when opening or closing the cap, the fingertips may feel pain.

[0009] This depends on the fitting strength between the cap and the external threaded portion of the spout, etc., but is also related to the shape of the knurling on the outer circumferential surface of the cylindrical wall of the cap and the height of its outward protrusion.

[0010] In addition, the technology of Patent Document 1 uses elastomers to prevent slippage, which requires the preparation of multiple materials, resulting in problems such as increased weight and an additional molding process.

[0011] In view of the above circumstances, the present invention relates to a small cap used for pouch products, etc., and aims to provide a cap that places less strain on the fingertips without increasing its weight, while providing a knurling on the outer peripheral surface of the cylindrical wall portion that provides a finger grip when opening and closing the cap, while minimizing pain on the fingertips. [Means for solving the problem]

[0012] The present invention has been made in consideration of the above problems, and provides a cap having a plurality of vertical knurls formed as outwardly protruding stripes on an outer peripheral surface of a cylindrical wall portion, the knurls being spaced apart in the circumferential direction of the cylindrical wall portion, The cylindrical wall portion is provided in two stages, that is, a small diameter portion on the top side and a large diameter portion located below the small diameter portion with a step portion interposed therebetween, The step portion has a slope portion, The knurling provided on the outer peripheral surface of the large diameter portion in the lower stage is made up of two types of knurling: a large knurling and a small knurling which is narrower than the large knurling and protrudes less outwardly from the outer peripheral surface of the large diameter portion, and the large knurling and the small knurling are alternately arranged in the circumferential direction of the large diameter portion, the knurling provided on the outer peripheral surface of the upper small diameter portion is made of one type of knurling, the protruding height from the outer peripheral surface of the small diameter portion being equal to or less than the height of a step portion between the small diameter portion and the large diameter portion; the knurling of the small diameter portion is disposed on an extension line of the large knurling of the large diameter portion on the outer circumferential surface of the small diameter portion, the knurling of the small diameter portion has the same width as the small knurling of the large diameter portion, and an outward protruding height dimension is greater than a protruding height dimension of the small knurling of the large diameter portion, The lower end portion of the knurling of the small diameter portion is continuous with the inclined portion. The present invention provides a cap characterized by the above-mentioned, thereby solving the above problems.

[0013] In the present invention, the upper end portion of the knurled portion of the small diameter portion is provided with a chamfered R-shaped portion in which the outer edge shape of the vertical cross section of the upper end portion is arc-shaped, It is preferable that the chamfered R-shaped portion is shaped so that the protruding height of the upper end portion gradually decreases toward zero as it approaches the apex.

[0014] In the present invention, it is also preferable that the knurling of the small diameter portion is disposed on the outer circumferential surface of the small diameter portion on an extension line of the knurling of the large diameter portion toward the apex side. Effect of the Invention

[0016] According to the present invention, the knurling provided on the outer peripheral surface of the upper small diameter portion consists of a single type of knurling whose height from the outer peripheral surface of this small diameter portion is equal to or less than the height of the step portion between the small diameter portion and the large diameter portion, so that the knurling located on the small diameter portion itself does not have a cross-sectional shape that protrudes significantly outward.

[0017] Therefore, even if you apply force with your fingertips while holding the cap to open or close it, there will be no part of the cap where the knurling will dig deeply into your fingertips, which has the excellent effect of reducing pain in your fingertips when opening or closing the cap.

[0018] In addition, for the knurling of the small diameter portion, a chamfered R-shaped portion is provided in which the outer edge shape of the vertical cross section of the upper end portion is arcuate, and the chamfered R-shaped portion is shaped so that the protruding height of the upper end portion gradually decreases toward zero as it approaches the apex, thereby achieving the effect of further reducing the occurrence of pain when opening and closing the lid.

[0019] In addition, since the knurling of the small diameter portion is positioned on an extension line of the knurling of the large diameter portion on the outer peripheral surface of the small diameter portion toward the top side, the effect of providing an even better finger grip when turning the cap is achieved.

[0020] In addition, since the lower end portion of the knurling on the small diameter portion is continuous with the step portion, it is possible to ensure a long length for the knurling on the small diameter portion to grip with the fingers when turning the cap. [Brief description of the drawings]

[0021] [Figure 1] 1 is an explanatory diagram showing an embodiment of a cap according to the present invention, viewed obliquely from above. FIG. [Diagram 2] FIG. 2 is an explanatory diagram showing the embodiment as viewed from the side. [Diagram 3] FIG. 11 is an explanatory view showing a part of the embodiment as viewed from above. [Figure 4] 1 is an explanatory diagram showing half of the cap body at a vertical cross-sectional position passing through the large knurled portion. FIG. [Diagram 5] 1 is an explanatory diagram showing half of the cap body at a vertical cross-sectional position passing through the small knurled portion. FIG. [Figure 6] FIG. 11 is an explanatory diagram showing another embodiment. [Figure 7]FIG. 13 is an explanatory diagram showing the cap of the studied technology as viewed obliquely from above. [Figure 8] FIG. 13 is an explanatory diagram showing half of a cap body at a vertical cross-sectional position passing through a portion of the large knurling of the considered technology. [Figure 9] 13 is an explanatory diagram showing half of a cap body at a vertical cross section passing through a portion of the small knurling of the considered technology. FIG. [Figure 10] FIG. 13 is an explanatory diagram showing a cap that does not have a step portion among the four types of caps that were subjected to a sensory evaluation. [Figure 11] 11 is an explanatory view showing half of the cap body at a vertical cross section passing through the knurled portion in FIG. 10. FIG. [Figure 12] FIG. 11 is an explanatory diagram showing the results of the sensory evaluation in a table format. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0022] Next, the present invention will be described in detail based on the embodiment shown in the drawings. A spout is welded to the upper edge of a standing pouch type container as a pouring outlet, and in the drawing, 1 is a cap that is screwed onto the spout.

[0023] The cap 1 is molded from a synthetic resin molding material, and the material may be a thermoplastic resin such as polypropylene resin (PP), polyethylene resin (PE), etc. In this embodiment, the cap 1 is molded by injection molding, but the molding method of the cap 1 is not limited to injection molding.

[0024] The spout of the pouch product using the cap 1 is a narrow-mouthed type that can be inserted into the mouth of another container. Therefore, the cap 1 that is attached to the spout to seal the spout and open and close it is also small.

[0025] The cap 1 is composed of a cap body 4 having a cylindrical wall portion 3 that continues downward from the periphery of a flat top portion 2, and a ring-shaped bottom portion 5 that is connected to the lower end surface of the cap body 4 (the lower end surface of the cylindrical wall portion 3) via a bridge. The bottom portion 5 functions as a tamper-evident band. Note that the structure that performs this tamper-evident function is not shown in the figure.

[0026] (Cap body) 1 and 2, the cylindrical wall 3 of the cap body 4 is provided in two steps, an upper and lower part, with a small diameter part 6 on the apex 2 side and a large diameter part 8 located below the small diameter part 6 via a step part 7. The outer diameter of the entire cylindrical wall 3 becomes smaller as one moves from the lower end side toward the apex 2 side, and the wall part of the cylindrical wall 3 is slightly inclined toward the center of the cap in the direction of the vertical cross section, and the degree of inclination of the wall part of the small diameter part 6 and the wall part of the large diameter part 8 is the same.

[0027] (Knurling) The cap 1 of this embodiment has a plurality of vertical knurlings 10 that are convex outwardly on the outer surface 9 of the cylindrical wall portion 3 so as to provide a finger grip when rotating the cap 1 to open and close the spout outlet, and the knurlings 10 are arranged at intervals around the circumference of the cylindrical wall portion 3 so that the ridge positions of the knurlings 10 are equally spaced around the circumference.

[0028] (Large diameter part) The knurling 10 provided on the outer peripheral surface 9 of the lower large diameter portion 8 consists of two types of knurling 10: large knurling 11 and small knurling 12 which are narrower than the large knurling 11 and protrude less outwardly from the outer peripheral surface 9 of the large diameter portion 8. In the large diameter portion 8, the large knurling 11 and the small knurling 12 are alternately arranged in the circumferential direction on the annular outer peripheral surface 9.

[0029] FIG. 4 shows a half-section of the vertical section of the cap body 4 passing through the portion of the large knurl 11, and shows the protruding height 13 of the large knurl 11 which forms an outwardly protruding ridge. The protruding height 13 of this large knurl 11 is the dimension from the position of the outer peripheral surface 9 of the large diameter portion 8 to the position of the ridge line of the large knurl 11, and is the dimension from the position where it is assumed that the annular outer peripheral surface 9 passes circumferentially through the large knurl 11.

[0030] Similarly, Figure 5 shows half of the position of a vertical cross section of the cap body 4 passing through the small knurling 12. Figure 5 shows the protruding height 14 of the small knurling 12 which is a protruding ridge. The protruding height 14 of the small knurling 12 is the dimension from the position of the outer peripheral surface 9 of the large diameter portion 8 to the position of the ridge of the small knurling 12, and as with the large knurling 11, it is the dimension from the position where it is assumed that the outer peripheral surface 9 passes through the small knurling 12 in the circumferential direction.

[0031] In this embodiment, as described above, the protruding height 13 of the large knurling 11 is greater than the protruding height 14 of the small knurling 12. As shown in the plan view of Fig. 3, the outer edge shape in the planar cross section direction at the portion where the ridge lines of the large knurling 11 and the small knurling 12 of the large diameter portion 8 pass is formed to have an arc shape. Furthermore, as shown in the plan view of Fig. 3, the width of the small knurling 12 (the raised width in the circumferential direction) is formed to be narrower than the width of the large knurling 11, as described above.

[0032] (Small diameter part) Knurling 10 is also arranged at intervals on the outer peripheral surface 9 of the upper small diameter portion 6 in the circumferential direction of this annular outer peripheral surface 9. The knurling 10 on the small diameter portion 6 has the same width as the small knurling 12 on the large diameter portion 8, and is provided with small knurling 15 whose outward protruding height is greater than the protruding height 14 of the small knurling 12 on the large diameter portion 8.

[0033] In the upper small diameter portion 6, unlike the large diameter portion 8, only one type of small knurling 15 is arranged at intervals in the circumferential direction of the small diameter portion 6. In the cap 1 shown in the embodiment of Figs. 1 to 3, the small knurling 15 of the small diameter portion 6 is arranged on an extension line of the large knurling 11 on the outer circumferential surface 9 of the small diameter portion 6 toward the top of the cap (toward the apex 2).

[0034] The small knurls 15 are formed so that the outer edge shape in the horizontal cross section direction at the portion where the ridgeline passes is arc-shaped, similar to the knurls 10 (large knurls 11, small knurls 12) in the large diameter portion 8.

[0035] As shown in FIG. 4, the small knurls 15 are provided to have the same height as the height 18 of the stepped portion 7, and the dimension of the outward protruding height 16 of the small knurls 15 is set to be larger than the dimension of the protruding height 14 of the small knurls 12 of the large diameter portion 8, as long as it does not exceed the height 18 of the stepped portion 7.

[0036] (The small knurled bottom part of the small diameter part) 4, the lower end portion of the small knurling 15 of the small diameter portion 6 is continuous with the step portion 7 and is integrated with the slope portion of the step portion 7. Therefore, as described above, the small knurling 15 of the small diameter portion 6 can ensure a long length for finger grip when turning the cap 1.

[0037] (Upper end of small knurl on small diameter part) The shape of the small knurling 15 on the small diameter portion 6 is designed so that the small knurling 15 does not protrude significantly outward on its own near the portion where the shape of the outer surface of the cap body changes significantly from the small diameter portion 6 to the apex 2, as shown in Figure 4. As a result, a chamfered R-shaped portion 17 is provided at the upper end of the small knurling 15.

[0038] (Beveled R-shape part) The chamfered R-shaped portion 17 is a surface shape that does not have sharp edges at the upper end portion of the small knurling 15. In order to achieve a surface shape that does not have sharp edges, the outer edge shape of the vertical cross section of the upper end portion of the small knurling 15 is made into an arc shape, and further, as shown in Fig. 4, the protruding height 16 at the upper end portion of the small knurling 15 is gradually reduced toward zero as it approaches the apex 2 side.

[0039] Since the chamfered R-shaped portion 17 is provided at the upper end portion of the small knurling 15 of the small diameter portion 6, the upper end portion of the small knurling 15 does not dig into the fingertips used to turn the cap 1 when opening and closing the cap, thereby reducing the occurrence of pain.

[0040] The small knurling 15 of the small diameter portion 6 has a chamfered R-shaped portion 17 at the upper end portion so that it does not bite deeply into the fingers when rotating the cap, and the small knurling 15 does not bite deeply into the fingers over the entire length direction. Therefore, the protruding height 16 of the small knurling 15 does not need to be the same as the height 18 of the step portion 7, and it is sufficient if it is equal to or less than the height 18 of the step portion 7.

[0041] In addition, in the above embodiment, the small knurling 15 of the small diameter portion 6 is arranged on an extension line of the large knurling 11 toward the top of the cap (toward the apex 2), but the arrangement of the small knurling 15 on the small diameter portion 6 is not limited to the above embodiment.

[0042] FIG. 6 shows another example. Small knurls 15 are arranged on the extension lines of the large knurls 11 and small knurls 12 in the large diameter portion 8, respectively, in the small diameter portion 6, and it is also possible to narrow the spacing between the small knurls 15.

[0043] Furthermore, it is also possible to arrange the small knurls 15 in the small diameter portion 6 in a portion that is shifted from the position of the extension line of the knurls 10 in the large diameter portion 8. The other embodiment shown in Fig. 6 is the same as the above embodiment except that the arrangement interval of the small knurls 15 is narrowed.

[0044] (Comparative-reviewed technology) In arriving at the present invention, the applicant considered providing a knurled outer circumferential surface of the cap to improve the grip of the fingers when rotating the cap. Figure 7 shows the cap 1a that represents this considered technology.

[0045] The cap 1a of this investigated technology is composed of a cap body 4, which is connected to a cylindrical wall portion 3 from the periphery of a top portion 2, and a bottom portion 5, as in the above-described embodiment. The wall portion of the cylindrical wall portion 3 is slightly inclined toward the central axis of the cap, and has a small diameter portion 6, a step portion 7, and a large diameter portion 8, and the outer circumferential surface of the cylindrical wall portion 3 has a plurality of vertical knurls 10 spaced apart in the circumferential direction.

[0046] In the cap 1a of the examined technology, large knurling 11a and small knurling 12a are alternately arranged at intervals on the outer peripheral surface 9 of the large diameter portion 8 in the lower stage. The large knurling 11a is arranged without interruption of the ridge line from the large diameter portion 8 to the small diameter portion 6 in the upper stage. Therefore, in the examined technology, as shown in FIG. 8, the large knurling 11a has a protruding height 20 at the small diameter portion 6 larger than a protruding height 19 at the large diameter portion 8. Note that FIG. 9 shows a vertical cross section (half surface) passing through the small knurling 12a in the examined technology, and the small knurling 12a is formed only on the outer peripheral surface 9 of the large diameter portion 8.

[0047] According to the cap 1a of this examined technology, the protruding height 20 of the large knurling 11a at the small diameter portion 6 is increased, which has the effect of providing a good finger grip when opening and closing the cap 1a.

[0048] However, when opening an unopened cap 1a, when one holds the cap 1a tightly between one's fingertips and applies force to cut the bridge portion (not shown) connected to the hem portion 5, the large knurling 11a digs deeply into one's fingers, which can cause pain. Therefore, the present invention has been designed to ensure that the large knurling does not dig too deeply into the fingers when opening the cap while still providing a comfortable grip for the fingers.

[0049] (Sensory evaluation) Four types of caps (A), (B), (C), and (D) were prepared, and the results of the sensory evaluation using these four types of caps are shown in table form in Figure 11. The four types of caps are shown below. 1A shows the above-mentioned embodiment, in which the small knurling 15 is disposed on the small diameter portion 6 and is located on the extension line of the large knurling 11 on the large diameter portion 8. FIG. The protruding height 16 of the small knurling 15 of the small diameter portion 6 is 0.35 mm. The protruding height 13 of the large knurl 11 of the large diameter portion 8 is 0.4 mm. The protruding height 14 of the small knurling 12 on the large diameter portion 8 is 0.2 mm.

[0050] 6B is the same embodiment, but showing the cap 1 (the embodiment shown in FIG. 6) in which the interval between the small knurls 15 is narrowed. The protruding height 16 of the small knurling 15 of the small diameter portion 6 is 0.35 mm. The protruding height 13 of the large knurl 11 of the large diameter portion 8 is 0.4 mm. The protruding height 14 of the small knurling 12 on the large diameter portion 8 is 0.2 mm.

[0051] 5C is the cap 1a (FIGS. 7 to 9) of the above-mentioned examined technique in which a large knurling 11a is arranged from the large diameter portion 8 to the small diameter portion 6. FIG. The protruding height 20 of the large knurl 11a on the small diameter portion 6 is 0.75 mm. The protruding height 19 of the large knurl 11a on the large diameter portion 8 is 0.35 mm. The protruding height 21 of the small knurling 12a over the large diameter portion 8 is 0.2 mm.

[0052] 10. (D) is a current cap 1b in which one type of knurling 10 is arranged at intervals on the outer circumferential surface 9 of the cylindrical wall portion 3 that does not have the step portion shown in FIG. FIG. 11 shows half of the cap body at a vertical cross section passing through the portion of the knurling 10 of the cap 1b, and the protruding height 22 of this knurling 10 is 0.4 mm.

[0053] Using these caps, subjects were asked to open the caps by turning the caps to cut the bridge, and to judge the degree of pain felt by the knurling during the opening operation as a sensory evaluation. The degree of pain was rated on a scale of 3 for no pain, 2 for slight pain, and 0 for pain.

[0054] (Evaluation results) Based on the results of the sensory evaluation in Figure 11, and comparing cap 1 in (A) and (B) with caps 1a and 1b in (C) and (D), it was confirmed that the smaller the difference between the position of the ridge of the knurling located on the outer peripheral surface of the cap (the protruding height of the knurling), the smaller the pain in the fingers.

[0055] In addition, because both caps (A) and (B) were favorably evaluated, it was found that if the difference in the position of the ridge of the knurl located on the outer periphery is small, the pain can be reduced and the opening operation can be performed reliably even if the spacing of the small knurls is narrowed by making the upper end part of the small diameter part a chamfered R-shaped part. It was also found that the amount of resin can be reduced by lowering the protruding height of the small knurls on the small diameter part, which has the effect of reducing the weight. [Explanation of symbols]

[0056] 1. Cap 3...Cylinder wall part 4…Cap body 6…Small diameter part 7…Step 8…Large diameter section 9...Outer surface 10…Knurling 11...Large knurling 12...Small knurling (large diameter section) 13…Protruding height (large diameter section, large knurling) 14…Protruding height (small knurling on large diameter part) 15...Small knurling (small diameter section) 16...Protruding height (small diameter part small knurling) 17…Beveled R-shaped section 18…Height of step

Claims

1. A cap having a plurality of outwardly protruding vertical knurls on the outer peripheral surface of a cylindrical wall portion, the knurls being spaced apart in the circumferential direction of the cylindrical wall portion, The cylindrical wall portion is provided in two stages, that is, a small diameter portion on the top side and a large diameter portion located below the small diameter portion with a step portion interposed therebetween, The step portion has a slope portion, The knurling provided on the outer peripheral surface of the large diameter portion in the lower stage is made up of two types of knurling: a large knurling and a small knurling which is narrower than the large knurling and protrudes less outwardly from the outer peripheral surface of the large diameter portion, and the large knurling and the small knurling are alternately arranged in the circumferential direction of the large diameter portion, the knurling provided on the outer peripheral surface of the upper small diameter portion is made of one type of knurling, the protruding height from the outer peripheral surface of the small diameter portion being equal to or less than the height of a step portion between the small diameter portion and the large diameter portion; the knurling of the small diameter portion is disposed on an extension line of the large knurling of the large diameter portion on the outer circumferential surface of the small diameter portion, the knurling of the small diameter portion has the same width as the small knurling of the large diameter portion, and an outward protruding height dimension is greater than a protruding height dimension of the small knurling of the large diameter portion, A cap characterized in that a lower end portion of the knurling on the small diameter portion is continuous with the inclined portion.

2. The upper end portion of the knurled portion of the small diameter portion is provided with a chamfered R-shaped portion having an outer edge shape in a vertical cross section of the upper end portion in an arc shape, 2. The cap according to claim 1, wherein the chamfered R-shaped portion is shaped so that the protruding height of the upper end portion gradually decreases toward zero as it approaches the apex side.

Citation Information

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