Aerosol generating device

Abstract

An aerosol generating device is provided, comprising: a tubular heating chamber for heating an aerosol-generating material contained within the chamber; an insulated tube at least partially sleeved around the tubular heating element; and at least one annular support for supporting the heating chamber within the insulated tube, wherein at least a portion of the inner annular support is mounted within the insulated tube and the heating chamber is at least partially mounted within the annular support.

Description

[Background technology]

[0001] The popularity and use of risk reduction or risk modification devices (also known as vaporizers) has grown rapidly in recent years as an aid to assist habitual smokers wishing to quit smoking traditional tobacco products such as cigarettes, cigars, cigarillos and rolling cigarettes. A variety of devices and systems are available that heat or warm an aerosolizable substance, as opposed to burning tobacco in traditional tobacco products.

[0002] A commonly available risk reduction or risk modification device is the heated substrate aerosol generating device or heat-not-burn device. This type of device generates an aerosol or vapor by heating an aerosol substrate, which typically includes moist tobacco or other suitable aerosolizable material, to a temperature typically ranging from 150°C to 300°C. By heating, rather than burning or combusting, the aerosol substrate releases an aerosol that includes the ingredients desired by the user, but without the toxic and carcinogenic by-products of combustion and burning. Furthermore, aerosols generated by heating tobacco or other aerosolizable material typically do not include the burnt or bitter taste that can result from combustion and burning, which can be unpleasant to the user. Thus, the substrate does not require sugars and other additives that are typically added to such materials to make the smoke and / or vapor more palatable to the user.

[0003] In such aerosol generating devices, the aerosol substrate must be heated by a heater, and some heat leakage from the heater to the rest of the aerosol generating device is inevitable. This heat can damage other components, such as the heater's power supply or heat-sensitive electronics. In some cases, components that are not designed to be heated can become too hot and even dangerous, with the risk of fire or explosion. Furthermore, this heat leakage can result in the exterior of the device becoming too hot for a user to comfortably hold in their hand, and even pose a danger to the user's skin if left uncontrolled. Summary of the Invention [Problem to be solved by the invention]

[0004] It would therefore be desirable to maintain and improve upon the various advantages associated with such heat-non-combustion devices, while providing such devices with improved safety and / or reliability. [Means for solving the problem]

[0005] According to a first aspect, there is provided an aerosol generating device comprising a heater assembly and a frame configured to hold the heater assembly, the heater assembly comprising a tubular heating chamber for heating an aerosol generating material contained in the heating chamber, an insulating tube at least partially sleeved around the tubular heating chamber, and at least one annular support for supporting the heating chamber within the insulating tube, at least a portion of the annular support being mounted within the insulating tube, the heating chamber being at least partially mounted within the annular support, the annular support being positioned at one end of the insulating tube and configured to be attached to the frame.

[0006] With the annular support so attached, the aerosol generating device is able to provide effective heating to the aerosol generating material contained in the chamber while limiting heat leakage from the chamber. The annular support provides a reliable structure for both holding the heating chamber within the thermally insulated tube and the heater assembly to the frame, and for reducing the level of heat transferred from the heating chamber to the remainder of the device, particularly the surface of the device, to enhance the safety and reliability of the device.

[0007] In particular, the annular support may include one or more protrusions that extend into the thermal insulation tube to engage the exterior surface of the heating chamber. The protrusions may provide areas of reduced surface area to reduce connection points between the annular support and the heating chamber. By minimizing the required direct physical contact between the annular support and the heating chamber, the transfer of heat from the heating chamber to the support and ultimately to the remainder of the device may be further reduced.

[0008] The heating chamber is preferably at least partially mounted to the portion of the annular support that is mounted within the thermal insulation pipe, in such a case the annular support may be inserted between the thermal insulation pipe and the heating chamber to provide a single portion for supporting the heating chamber within the thermal insulation pipe, the same support portion contacting both the thermal insulation pipe and the heating chamber.

[0009] The heater assembly may preferably comprise annular supports at each end of the thermal insulation tube. More preferably, the heater assembly does not include any annular supports between the annular supports at each end of the thermal insulation tube. As a result, the possibility of heat transfer to the rest of the device, especially the outer housing, can be reduced. This creates a relatively free space between the thermal insulation tube and the outer housing, which can provide more efficient insulation against heat that may be transferred from the annular supports to the outer surface of the thermal insulation tube. Also, because the annular supports are located at the ends of the heater assembly, such zones are less heated than more central zones of the heating chamber, limiting heat transfer.

[0010] In a possible mode, the inner annular support may have a cross section that is C-shaped. Having an annular cross section that does not define a complete or closed circumferential line may reduce material requirements, thus further reducing heat transfer and reducing manufacturing costs.

[0011] In particular, at least one annular support of the device defined above can be an outer annular support that engages the outer surface of the thermal insulation pipe. The at least one outer annular support can provide a structure that engages the outer surface of the thermal insulation pipe, and the outer annular support can generally support the thermal insulation pipe within the device. For example, the outer annular support can provide support to hold the thermal insulation pipe against a casing or frame within the device. In addition, the outer annular support can provide a form of direct or indirect connection between a component inside the thermal insulation pipe, such as a heating chamber, and the outer surface of the thermal insulation pipe.

[0012] The outer annular support may have the same or similar structure as the other annular supports. Optionally, the outer annular support may comprise a first support component and a second support component, the first support component engaging a portion of the outer surface of the thermal insulation pipe, the second support component engaging a portion of the outer surface of the heating chamber in the thermal insulation pipe, and the first support component and the second support component may engage with each other at one or more contact points. By forming the outer annular support from two or more separate components engaged at contact points, the transfer of heat from the heating chamber to the thermal insulation pipe may be reduced. The contact points may be designed to reduce or minimize the transfer of heat between the two components. The contact points may be either points, lines, arcs, or portions of annular form. That is, the first support component and the second support component may engage with each other along a contact line.

[0013] In particular, at least one annular support may be an inner annular support that only contacts the thermal insulation tube at its inner surface. The inner annular support may provide a structure that reduces the transfer of heat from the chamber to the outside of the tube by engaging the thermal insulation tube at the inner surface of the tube. This arrangement may also increase the potential air gap between the thermal insulation tube and the outer housing.

[0014] In particular, the device may include a first annular support at a first end of the thermal insulation pipe and a second annular support at a second end of the thermal insulation pipe. The device may include an inner annular support at a first end of the thermal insulation pipe and an outer annular support at a second end of the thermal insulation pipe. The device may include at least one outer annular support at each end of the thermal insulation pipe. The device may include at least one inner annular support at each end of the thermal insulation pipe. By including annular supports (inner, outer, etc.) at the ends of the thermal insulation pipe as described above, it is possible to provide even more reliable structural support for the heating chamber and the thermal insulation pipe while minimizing the transfer of heat to the remainder of the device.

[0015] At least one of the annular supports may preferably include a connecting member for securing the heater assembly to the frame. By having the connecting member attached to or formed as part of the annular support, other components of the heater assembly (such as the heating chamber or thermal insulation tube) may be avoided from directly contacting the frame.

[0016] The connecting member may take any suitable form, but preferably the connecting member may comprise an opening arranged to receive one or more pins provided on the frame. The opening or openings may connect the annular support to the frame via a slot connection, into which the pins provided on the frame may be inserted. The slot connection may itself be a permanent connection, or the connection may be made permanent with adhesive or the like after the pins are inserted into the openings. It is noted that the arrangement of openings and pins may be reversed, as openings may be present in the frame and the connecting member on the annular support may be openings arranged to receive pins. Alternatively, the annular support may comprise a mixture of openings and pins for engaging with pins and openings provided on the frame.

[0017] The heating chamber may provide heat to the aerosol-generating material contained therein by any suitable means. Generally, heat may be provided by resistive, inductive, or contact heating. Typically, the aerosol generating device may include a thin film heater wrapped around the exterior surface of the tubular heating chamber. The thin film heater may provide a flexible, yet effective heat source that may be applied to the tubular heating chamber in a safe and reliable manner.

[0018] The tubular heating chamber may have an open end for receiving the aerosol-generating material or a consumable containing the aerosol-generating material therein and a closed end forming a terminal base opposite the open end. In other words, the tubular heating chamber generally has the form of a hollow cylinder, open at one end to provide an opening through which a user can place the aerosol-generating material, but essentially sealed to provide a substantially enclosed volume in which heat provided to the heating chamber is contained. When the aerosol-generating material is inserted into the heating chamber, the open end of the heating chamber may be restricted or closed by the placement of the aerosol-generating material. In some examples, the consumable containing the aerosol-generating material may be provided in a substantially cylindrical form that matches the interior volume of the heating chamber.

[0019] Typically, the at least one annular support may be formed from polyetheretherketone (PEEK). PEEK is a highly heat resistant material, making it ideal for use in components that are located near a heat source. When used in components that are in direct contact with a heated component (e.g., a heating chamber), PEEK reduces heat transfer to other components in the device.

[0020] An exemplary aerosol generating device will now be described, by way of example, with reference to the accompanying drawings, in which: [Brief description of the drawings]

[0021] [Figure 1A] 1 illustrates a schematic diagram of an exemplary aerosol generating device in an assembled configuration. [Figure 1B] 1 illustrates a schematic diagram of an exemplary aerosol generating device with internal components visible; [Figure 2A] FIG. 1 shows a first view of an exemplary heating assembly. [Figure 2B] FIG. 2 shows a second view of an exemplary heating assembly. [Figure 3A] 1 illustrates a schematic diagram of an exemplary configuration of a heating assembly. [Figure 3B] 13A-13C are schematic diagrams illustrating further exemplary configurations of the heating assembly; [Figure 3C] 13A-13C are schematic diagrams illustrating further exemplary configurations of the heating assembly; [Figure 4] 1 illustrates an exemplary heating assembly in conjunction with an exemplary frame; DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0022] 1A, an exemplary aerosol generating device 1 is generally shown in an assembled configuration. The device 1 comprises an outer housing 2 having a bottom portion and a top portion. The top portion of the housing 2 is provided with an opening 3 through which an aerosol-generating consumable can be inserted into the device 1.

[0023] Within the housing 2, the vapor generating device 1 includes a battery 4 and a heater assembly 10. FIG. 1B shows the exemplary device 1 without the outer housing 2. The battery 4 is operably connected to the heater assembly 10 such that the heater assembly 10 provides electrical heating using power provided by the battery 4. The device 1 generally includes a means for allowing a user to control the supply of power from the battery 4 to the heater assembly 10 and other components of the device. For example, in some examples, the device 1 includes a switch operable to manually adjust the level of power provided by the battery 4. In other examples, the device 1 includes a puff detector operable to detect when a user has taken a puff from the device 1 such that power is provided to the heater assembly 10 in response to when the user has taken a puff. The battery 4, heater assembly 10, and various other components of the device 1 are held in place within the housing 2 by a support structure 5.

[0024] In use, a user holds the device 1 by the housing 2 and places a smokable aerosol-generating consumable at or near the heater assembly of the device 1 through the opening 3. The device 1 is then operated to turn on power to the heater assembly 10 from the battery 4, either by a switch or by the user's puffing action, to heat the consumable at or near the heater assembly 10. The heat generated in the heating assembly 10 heats the consumable, releasing vapor that forms the aerosol. The user can then inhale the aerosol, either through the consumable itself or through the opening 3 of the device 1.

[0025] As discussed above, the heater assembly 10 may generate heat, often at high temperatures, to vaporize or aerosolize consumables within the device 1. The heater assembly 10 may typically reach temperatures of about 150° C. to about 300° C. The present invention reduces heat leakage from the heater assembly 10 to the housing 2 and other components of the device through careful design of the heater assembly 10 and its surrounding structural components.

[0026] 2A, an exemplary heating assembly 10 is generally shown in an assembled configuration. The heating assembly 10 includes an insulated tube 11, a heating chamber 12, and an annular support 20 that holds the heating chamber 12 within the insulated tube 11 and holds the heater assembly relative to a support structure 5.

[0027] The insulating tube 11 is elongated and surrounds the heating chamber 12. The insulating tube 11 has an opening at one end that aligns with the opening 3 of the device 1 when assembled within the housing of the device 1. In this example, the tube 11 is open at both ends, but in other examples, the tube 11 may have a closed end opposite the open end. The insulating tube 11 is positioned to insulate and contain heat generated in the heating chamber 12, thereby allowing the heat to be more efficiently delivered to the material contained in the heating chamber 12 and reducing exposure of other components of the device 1 to the heat generated in the heating chamber 12.

[0028] Heating chamber 12 is tubular and elongated and is arranged to receive a consumable that generates a smokable aerosol within its interior volume. Tubular heating chamber 12 has an open end 13 that aligns with both opening 3 and the open end of insulated tube 11 when assembled within the housing of device 1. Thus, when the device is fully assembled, the interior volume of heating chamber 12 is accessible through opening 3 and the open end of tube 11.

[0029] A thin film heater 14 is wrapped around the heating chamber 12 and positioned to provide heat in the heating chamber 12. Specifically, the heater 14 is wrapped around at least a portion of the circumference of the sheath of the tubular chamber 12 and positioned to provide heat to the interior volume of the chamber 12. FIG. 2B shows an exemplary heating assembly 10 with the heater 14 visible on the exterior surface of the chamber 12. In this example, the thin film heater 14 comprises a thin film circuit having a resistive heating element 15. The circuit including the heating element 15 is positioned to increase the surface area coverage of the heating element 15 over the surface of the chamber 12. As mentioned above, the heating chamber 12 and heater 14 are connected to a power source 4, among other things, when assembled into the device 1.

[0030] The heating chamber 12 includes a thermally conductive material, such as a metal, to conduct heat from the heater 14 to the chamber 12 .

[0031] The thin film heater 14 may be wrapped around and held against the exterior of the heat chamber by a polyimide shrink wrap, or alternatively, the thin film heater 14 may be attached to the exterior of the heat chamber by other means, such as using a temperature resistant adhesive.

[0032] The tubular heating chamber 12 is held within the insulated pipe 11 by annular supports 20, in this example at each end of the pipe 11. By annular, it is meant that the support 20 has a generally annular cross-section and a generally circular cross-sectional profile with a central opening. The cross-sectional profile generally matches the cross-sectional shape of the insulated pipe and / or the cross-sectional shape of the heating chamber. The cross-sectional profile of the support 20 may be a perfect circle or ellipse, or it may be C-shaped, meaning that the cross-sectional profile has a break at one or more points along the circumference.

[0033] In this exemplary heating assembly 10, there are two annular supports 20, one at each end of the insulated tube 11. Each annular support 20 includes a number of projections 21 that extend into the insulated tube 11 and engage the exterior surface of the heating chamber 12. In this example, the heating chamber 12 is held within the tube 11 by the projections 21 that engage the heating chamber 12 at the exterior surface of both ends of the chamber 12. The projections 21 can be annular or partially annular. While the example of Figures 2A and 2B shows the annular supports 20 at the ends of the tube 11, in other examples the heater assembly 10 includes annular supports 20 positioned along the central length of the insulated tube 11 such that the supports 20 are completely surrounded by the insulated tube 11.

[0034] The use of annular support 20 to hold heating chamber 12 within thermal insulation tube 11 creates an annular gap between the exterior surface of heating chamber 12 and the interior surface of thermal insulation tube 11. Thus, in addition to the insulating properties of tube 11, the gap provides an additional layer of insulation to reduce the amount of heat transferred from chamber 12 to the remainder of device 1. Thus, annular support 20 provides structural support to securely hold heating chamber 12 within thermal insulation tube 11 and also provides additional insulating properties. Additionally, the location of annular support 20 allows for a very small coverage of the exterior surface of heater assembly 10, which allows the larger exterior surface of the thermal insulation tube to be surrounded by the void of outer housing 2.

[0035] 2A and 2B is positioned to engage the inner surface of the thermally insulated tube 11 and to engage the outer surface of the heating chamber 12. In other examples, the annular supports 20 may be provided to engage different portions of the components of the heater assembly 10. Figures 3A-3C show various different arrangements and configurations of the annular supports 20.

[0036] 3A, an exemplary heating assembly 10 is provided with annular supports 20 at each end of the thermal insulation pipe 11. In this example, one of the annular supports 20 is an outer annular support 23 that engages the outer surface of the thermal insulation pipe 11. In this particular example, a portion of the outer annular support 23 is disposed outside the thermal insulation pipe 11. As shown, the outer annular support 23 is disposed at the upper end of the thermal insulation pipe 11. By "upper end" we mean the end of the thermal insulation pipe 11 where the open end of the heating chamber 12 is located. In use, the aerosol-generating consumable is inserted at least partially into the chamber 12 through the upper end of the thermal insulation pipe 11. The annular support 20 at the lower end of the pipe 11, i.e., the end of the thermal insulation pipe opposite the upper end, is an inner annular support 24 that only contacts the thermal insulation pipe 11 with its inner surface.

[0037] The outer annular support 23 may be modular and may comprise two components: a first support component 23a and a second support component 23b. As shown in FIG. 3A, the first support component 23a contacts the outer surface of the heating chamber 12 to secure the chamber in place. In this example, the chamber 12 is held by the first support component 23a at the upper edge of the heating chamber 12. In other examples, the first support component 23a may be positioned to hold the chamber 12 in a different manner, such as by holding the chamber at an inner surface of the chamber 12 or by holding the chamber 12 at a defined distance from the upper edge of the chamber 12.

[0038] The second support component 23b engages the first support component 23a and engages the outer surface of the thermally insulated tube 11. The second component 23b is provided with an annular flange 27 that aids in insertion of the consumable into the chamber 12 during use. The flange 27 may also be utilized to provide a connection to a support structure or other components of the device 1. The annular flange 27 may extend essentially axially to form a tubular extension aligned with the tubular heating chamber 12.

[0039] The first and second support components 23a and 23b engage with each other at one or more contact points so as to be fixed relative to each other. The outer annular support 23 thereby holds the heating chamber 12 against the thermal insulation tube 11. The total surface area of ​​the contact points is minimized to minimize direct physical contact between the first and second components 23a and 23b, and thus to minimize heat conduction. In this way, the conduction of heat from the heating chamber 12 to the thermal insulation tube 11 can be reduced to further increase the thermal insulation. From the cross-sectional view of the example shown in FIG. 3A, it can be seen that the first and second components 23a and 23b are preferably in contact only over a reduced surface and only at small contact points. The contact points can be arranged around the circumference of the tube as discrete contact points or as one or more arc-shaped or continuous lines.

[0040] As shown in this example, the inner annular support 24 is provided at the lower end of the thermal insulation pipe and includes an annular projection 21 that extends into the thermal insulation pipe. The projection 21 of the inner annular support 24 holds the heating chamber 12 in place within the thermal insulation pipe 11.

[0041] The inner annular support 24 includes an outer collar 28 that extends outwardly from the projection 21 and projects axially beyond the thermal insulation tube to allow the heater assembly to be mounted to a frame 26. The inner support 24 is preferably provided with a connecting member 25 for mounting the heater assembly 10 to a frame 26 in the device 1. Such a connecting member may extend from the collar 28, such as radially in this example. The frame 26 may be part of or attached to a support structure 5 that holds several components (e.g., battery, control circuit board, sensors, etc.) in the device 1. The mounting of the heater assembly 10 in the frame 26 is shown in FIG. 4 and will be described in more detail below. In this example, the inner annular support 24 is provided with a connecting member 25, but in other examples, the outer annular support 23 is provided with a connecting member 25 instead of or in combination with the connecting member 25 on the inner annular support 24.

[0042] As described above, the example shown in FIG. 3A includes an outer annular support 23 at the upper end of the heating chamber 12 and the thermal insulation pipe 11, and an inner annular support 24 at the lower end of the heating chamber 12 and the thermal insulation pipe 11. Other examples with alternative arrangements and configurations of the inner and outer annular supports are possible. For example, FIG. 3B shows an exemplary heating assembly 10 with two outer annular supports 23. Each of the annular supports arranged at both ends of the thermal insulation pipe 11 holds the heating chamber 12 from the outside of the thermal insulation pipe 11. Similarly, the example shown in FIG. 3C includes two inner annular supports 24. The inner annular support 24 extends into the thermal insulation pipe 11 and holds the heating assembly 12 from the inside of the thermal insulation pipe 11. In this example, the inner annular support 24 provided at the upper end of the thermal insulation pipe 11 is composed of two components, similar to the outer annular support 23 in FIG. 3A. The first component 24a of the inner annular support 24 is engaged with the heating chamber, and the second component 24b of the inner annular support is not in contact with other components of the heater assembly 10. The first and second components engage along contact points, similar to those of the outer annular support 23 of FIG. 3A, to minimize heat transfer.

[0043] As mentioned above, some or all of the annular support 20 of the heater assembly 10 may be provided with connecting members 25 for fixing the assembly 10 to the frame 26. The connecting members 25 typically comprise one or more openings each arranged to receive a fixing pin from the frame 26. The connecting members 25 are thus arranged to fix the heater assembly 10 to the frame 5 by a slot-and-hole connection. As shown in FIG. 4, when assembling the device 1, the heater assembly 10 is arranged to align with the geometry of the frame 26, and the two parts are connected by inserting the pins of the frame 26 into the openings 25 provided in the support 20. The intended plugging action is shown by the dotted lines in FIG. 4. Once plugged in place, the connection between the pins of the frame 5 and the openings 25 of the heater assembly 10 is sufficiently firm and rigid to hold the assembly 10 against the frame 5. The frame 5 may be assembled together with other components of the device 1 to achieve, for example, the device shown in FIG. 1A. In the present invention, the frame 26 is preferably a separate element from the outer housing to reduce thermal and mechanical constraints on the housing, however, in a less optimal mode, the frame can be an integral internal part of the outer housing.

[0044] As can be seen from the above, the present invention can significantly improve heating performance by providing the heater assembly feature with an annular support that can provide improved thermal insulation between the heating chamber and the rest of the device. The ability to confine most of the generated heat within the heating chamber and / or the thermal insulation tube contributes to significantly improving the heating efficiency and also contributes to increasing the safety of the entire device. A device with such a heating assembly has significantly reduced heat leakage through the device due to the improved thermal insulation capability, which means that the components inside the device are safer and less likely to be damaged, and the outer casing of the device can be maintained at a lower temperature that is comfortable for the user to hold. The present invention provides an aerosol generating device with improved heating performance and the above advantages, while still providing the excellent heating and vapor delivery functions of such a device.

[0045] Definitions and Alternative Embodiments It will be appreciated from the above description that many of the features of the above embodiments perform independent functions having independent advantages, and thus each of these independent features may be independently selected for inclusion or omission in the embodiments of the invention defined in the claims.

[0046] The term "heater" should be understood to mean any device for outputting sufficient thermal energy to form an aerosol from an aerosol substrate. The transfer of thermal energy from the heater 14 to the aerosol substrate can be conductive, convective, radiative, or any combination of these means. As a non-limiting example, a conductive heater may directly contact and press against the aerosol substrate, or may contact a separate component, such as a heating chamber, that itself causes heating of the aerosol substrate by conduction, convection, and / or radiation.

[0047] The heater may be electrically powered, combustion powered, or powered by any other suitable means. Electrically powered heaters may include resistive track elements (optionally including insulating packaging), inductive heating systems (including, for example, electromagnets and high frequency oscillators), and the like. The heater 14 may be disposed around the outside of the aerosol substrate, may penetrate partway or completely into the aerosol substrate, or any combination thereof. For example, instead of the heaters of the above-described embodiments, the aerosol generating device may include a blade-type heater that extends into the aerosol substrate in the heating chamber.

[0048] The aerosol substrate includes tobacco, e.g., in dried or cured form, and optionally has additional ingredients for flavor or to provide a smoother or otherwise more satisfying effect. In some examples, the aerosol substrate, such as tobacco, may be treated with a vaporizer. The vaporizer may improve the generation of vapor from the aerosol substrate. The vaporizer may include, for example, a polyol, such as glycerol, or a glycol, such as propylene glycol. In some cases, the aerosol substrate may not even include tobacco or nicotine, but may instead include natural or artificially derived ingredients for flavoring, volatility, improved smoothness, and / or other satisfying effects. The aerosol substrate may be provided as a solid or paste-type material in shredded, pelleted, powdered, granular, strip or sheet form, optionally a combination thereof. Similarly, the aerosol substrate may be liquid or gel. Indeed, in some examples, it may include both solid and liquid / gel portions.

[0049] Thus, the aerosol generating device 1 may equally be referred to as a "heated tobacco device," a "heated non-combustion tobacco device," a "device for vaporizing tobacco products," etc., and is to be construed as a device suitable for achieving these effects. The features disclosed herein are equally applicable to devices designed to vaporize any aerosol substrate.

[0050] The aerosol generating device 1 may be configured to house the aerosol substrate in a pre-packaged substrate carrier. The substrate carrier may be generally similar to a cigarette with a tubular region having the aerosol substrate configured in a suitable form. Some designs may also include filters, vapor collection regions, cooling regions, and other structures. An outer layer of paper or other flexible planar material such as foil may also be provided, for example, to hold the aerosol substrate in place, further enhancing the similarity to a cigarette or the like. The substrate carrier may fit within or be longer than the heating chamber 12. In such an example, the aerosol may be provided directly from the substrate carrier, which functions as the mouthpiece of the aerosol generating device.

[0051] As used herein, the term "volatile" refers to a substance that can be easily changed from a solid or liquid state to a gaseous state. As a non-limiting example, a volatile substance may have a boiling or sublimation temperature near room temperature at ambient pressure. Thus, "volatilize" or "volatilise" shall be interpreted to mean to cause (a material) to volatilize and / or to evaporate or disperse into a vapor.

[0052] As used herein, the term "vapour" (or "vapor") means: (i) the form into which a liquid is transformed spontaneously by the action of a sufficient degree of heat; or (ii) liquid / moisture particles suspended in the atmosphere and visible as a cloud of steam / smoke; or (iii) a fluid that fills space like a gas, but can be liquefied by pressure alone when below a critical temperature.

[0053] Consistent with this definition, the term "vaporize" (or "vaporize") means: (i) to change into or cause to change into a vapor, and (ii) when a particle changes physical state (i.e., from a liquid or solid to a gaseous state).

[0054] As used herein, the term "aerosol" shall mean a system of particles dispersed in air or gas, such as mist, fog, or smoke. Accordingly, the term "aerosolize" (or "aerosolize") means to make into an aerosol and / or to disperse as an aerosol. It is noted that the meaning of aerosol / aerosolize is consistent with each of volatilization, atomization, and vaporization defined above. For the avoidance of doubt, aerosol is used to consistently describe mist or droplets that include atomized, volatilized, or vaporized particles. Aerosol also includes mist or droplets that include any combination of atomized, volatilized, or vaporized particles.

Claims

1. 1. An aerosol generating device comprising a heater assembly and a frame configured to hold the heater assembly, the heater assembly comprising: a tubular heating chamber for heating an aerosol-generating material contained within the chamber; a thermal insulation tube sleeved at least partially around the tubular heating chamber; at least one annular support for supporting the tubular heating chamber within the thermal insulation pipe, at least a portion of the annular support being mounted within the thermal insulation pipe, the tubular heating chamber being at least partially mounted within the annular support, the annular support being disposed at one end of the thermal insulation pipe and configured to be attached to the frame; An aerosol generating device comprising:

2. 2. The aerosol generating device of claim 1, wherein the annular support comprises one or more protrusions extending into the thermal insulation tube for engaging an outer surface of the tubular heating chamber.

3. 3. The aerosol generating device of claim 1, wherein the heater assembly comprises an annular support at each end of the thermally insulated tube.

4. 4. The aerosol generating device of claim 3, wherein the heater assembly does not include any annular supports between the annular supports at each end of the thermally insulated tube.

5. 5. The aerosol generating device according to claim 1, wherein at least one annular support is an outer annular support that engages with the outer surface of the thermal insulation tube.

6. the outer annular support comprises a first support component and a second support component; the first support component engages a portion of the exterior surface of the thermally insulated pipe; the second support component engages a portion of the exterior surface of the tubular heating chamber within the thermal insulation tube; 6. An aerosol generating device as described in claim 5, which relies on claim 2, wherein the first support component and the second support component engage with each other at one or more contact points.

7. The aerosol generating device of claim 6 , wherein the first support component and the second support component engage with each other along a line of contact.

8. 3. The aerosol generating device according to claim 1, wherein at least one annular support is an inner annular support that contacts the thermal insulation tube only on the inner surface of the thermal insulation tube.

9. 9. The aerosol generating device according to claim 1, comprising a first annular support at a first end of the thermally insulated pipe and a second annular support at a second end of the thermally insulated pipe.

10. The aerosol generating device according to any one of claims 5 to 8, comprising an inner annular support at a first end of the thermally insulated pipe, the inner support contacting the thermally insulated pipe only on the inner surface of the thermally insulated pipe, and an outer annular support at a second end of the thermally insulated pipe, engaging with the outer surface of the thermally insulated pipe.

11. 8. An aerosol generating device according to claim 5, comprising at least one outer annular support at each end of the thermally insulated tube.

12. 9. The aerosol generating device of claim 8, comprising at least one inner annular support at each end of the thermally insulated tube.

13. 13. An aerosol generating device according to any one of claims 1 to 12, wherein at least one annular support is provided with a connecting member for fixing the heater assembly to the frame.

14. The aerosol generating device of claim 13 , wherein the connecting member has an opening arranged to receive one or more pins provided on the frame.

15. 15. An aerosol generating device according to any one of claims 1 to 14, further comprising a thin film heater wrapped around the outer surface of the tubular heating chamber.

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