Battery system and battery pack equalization method
By using a predefined equalization time based on discharge resistor values and voltage sensor errors, the battery system accurately terminates equalization control, addressing the challenge of reduced voltage detection accuracy when the battery is energized and preventing power wastage.
Patent Information
- Application Number
- JP2021048041
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-03-23
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2041-03-23
AI Technical Summary
Existing voltage equalization devices struggle to accurately determine when to terminate equalization control in battery packs, especially when the battery is energized, due to reduced voltage detection accuracy.
The battery system employs a control device that terminates equalization control based on a predefined equalization time rather than voltage, ensuring accurate termination regardless of battery energization status. Additionally, the equalization time is determined by resistance values of discharge resistors and voltage sensor detection errors to prevent unnecessary prolonged equalization.
This approach allows for high-accuracy determination of when to terminate equalization control, preventing power wastage and ensuring efficient battery pack operation while maintaining accurate voltage detection.
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Abstract
Description
[Technical field]
[0001] The present disclosure relates to a battery system and an equalization method for assembled batteries. [Background technology]
[0002] The voltage equalization device disclosed in JP 2015-177615 A (Patent Document 1) charges or discharges each battery in a battery pack in which multiple batteries are connected in series, thereby equalizing the voltages of the batteries. This voltage equalization device includes a correction value setting means. The correction value setting means sets a first correction value and a second correction value for an equalization target voltage at which the voltages of the batteries are equal. The first correction value is a voltage change caused by the internal resistance of the battery, which occurs due to a direct current when the battery is charged or discharged. The second correction value is a voltage change caused by polarization. The second correction value is a value equal to or less than an accuracy threshold value that defines a predetermined accuracy of the equalization target voltage, and is greater than 0. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2015-177615 A [Patent Document 2] JP 2015-41513 A Summary of the Invention [Problem to be solved by the invention]
[0004] For example, a voltage equalizer disclosed in Patent Document 1 executes equalization control while monitoring whether the battery voltage has reached a target voltage, and ends the equalization control when the battery voltage has reached the target voltage.
[0005] However, in general, the accuracy of voltage detection is lower when the battery is energized than when the battery is not energized, so when the battery is energized, it may not be possible to accurately determine whether or not to end the equalization control.
[0006] The present disclosure has been made to solve such problems, and an object of the present disclosure is to determine with high accuracy whether or not it is acceptable to end the equalization control. [Means for solving the problem]
[0007] (1) A battery system according to a first aspect of the present disclosure includes a battery pack, an equalization device, and a control device. The battery pack includes a plurality of blocks connected in series. The equalization device is configured to execute equalization control to equalize the voltages of the plurality of blocks. The control device acquires a set equalization time, and controls the equalization device to end the equalization control when the equalization time has elapsed since the start of the equalization control.
[0008] In the above configuration (1), the control device ends the equalization control based on time (equalization time) instead of voltage. This makes it possible to determine the timing to end the equalization control regardless of the effect that energization of the battery pack has on the voltage detection accuracy of each block. Therefore, according to the above configuration (1), it is possible to determine with high accuracy whether or not to end the equalization control.
[0009] (2) The battery system includes a voltage sensor that detects the voltage of each of the plurality of blocks. The equalization device includes a plurality of switching elements that are connected in parallel to the plurality of blocks, respectively, and a plurality of discharge resistors that are connected in series to the plurality of switching elements, respectively. The equalization time is determined based on the resistance values of the plurality of discharge resistors and a detection error of the voltage sensor.
[0010] If the target voltage difference is set too small, the equalization control may continue longer than necessary, resulting in unnecessary consumption of the power stored in the battery pack (details will be described later). In contrast, in the configuration of (2) above, the target voltage difference is determined based on the detection errors of multiple voltage sensors, so that the equalization control can be prevented from continuing unnecessarily long. Therefore, with the configuration of (2) above, the equalization control can be terminated before the power stored in the battery pack is wasted.
[0011] (3) The equalization time is a fixed value determined based on the upper limit of the voltage usage range of multiple blocks.
[0012] According to the above configuration (3), since the equalization time is set to a fixed value, the calculation process for calculating the equalization time is not required, and therefore the calculation load on the control device can be reduced.
[0013] (4) The battery system further includes a relay configured to switch between electrical connection and disconnection between the assembled battery and the load. The equalization control is a process for discharging a first block by conducting a switching element connected in parallel to the first block, which has a higher voltage than the second block, among the multiple switching elements, when a voltage difference between the first block and the second block among the multiple blocks is greater than a threshold value. The control device sets the threshold value according to the elapsed time from when the assembled battery and the load are electrically disconnected to when they are connected.
[0014] In the above configuration (4), whether or not to start the equalization control is determined taking into consideration the time that has elapsed since the battery pack and the load were electrically disconnected and then reconnected. The longer this time that has elapsed, the more the polarization of the battery pack is alleviated, and therefore the voltage difference between the blocks can be detected with high accuracy. Therefore, according to the above configuration (4), by taking into consideration the length of the elapsed time (i.e., the degree to which the effect of the polarization of the battery pack has been reduced), it is possible to determine with high accuracy whether or not to start the equalization control.
[0015] (5) The battery system further includes a temperature sensor that detects a temperature of the assembled battery. The control device sets the threshold value according to the elapsed time and the temperature of the assembled battery.
[0016] According to the above configuration (5), the temperature dependency of polarization relaxation of the battery pack is further taken into consideration, so that it is possible to determine with even higher accuracy whether or not it is appropriate to start equalization control.
[0017] (6) The battery system further includes a relay configured to switch between electrical connection and disconnection between the assembled battery and the load, and the equalization time is a variable value determined based on a voltage difference between the multiple blocks obtained prior to electrically connecting the assembled battery and the load by the relay.
[0018] According to the above configuration (6), since the equalization time is a variable value, the calculation load on the control device may increase compared to when the equalization time is a fixed value; however, the equalization time can be set with high precision according to the voltage difference between multiple blocks.
[0019] (7) The equalization control is a process for discharging a first block by conducting a switching element connected in parallel to the first block, which has a higher voltage than the second block, among the multiple switching elements, when the voltage difference between the first block and the second block among the multiple blocks is larger than a threshold value. The control device sets the threshold value according to the elapsed time from when the battery pack and the load are electrically disconnected to when they are electrically connected.
[0020] According to the above configuration (7), like the above configuration (4), it is possible to determine with high accuracy whether or not it is appropriate to start equalization control.
[0021] (8) The battery system further includes a temperature sensor that detects a temperature of the assembled battery. The control device sets the threshold value according to the elapsed time and the temperature of the assembled battery.
[0022] According to the above configuration (8), like the above configuration (5), it is possible to determine with even higher accuracy whether or not it is appropriate to start the equalization control.
[0023] (9) In a method for equalizing a battery pack according to a second aspect of the present disclosure, the battery pack includes a plurality of blocks connected in series, and an equalization device is configured to execute equalization control. The equalization method includes a step of starting the equalization control, a step of acquiring a determined equalization time, and a step of terminating the equalization control when the equalization time has elapsed since the start of the equalization control.
[0024] According to the method of (9) above, like the configuration of (1) above, it is possible to determine with high accuracy whether or not it is acceptable to end the equalization control. Effect of the Invention
[0025] According to the present disclosure, it is possible to determine with high accuracy whether or not it is acceptable to end the equalization control. [Brief description of the drawings]
[0026] [Figure 1] 1 is a diagram showing a schematic overall configuration of a vehicle equipped with a battery system according to an embodiment of the present invention; [Diagram 2] FIG. 2 is a diagram for explaining the configuration of the battery system in more detail. [Diagram 3] 5 is a time chart showing a series of processes related to equalization control in the present embodiment. [Figure 4] 5 is a flowchart showing an example of a series of processes related to equalization control in the present embodiment. [Diagram 5] 10 is a flowchart showing another example of a series of processes related to the equalization control in the present embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] Hereinafter, embodiments of the present disclosure will be described in detail with reference to the drawings. In the drawings, the same or corresponding parts are denoted by the same reference characters, and the description thereof will not be repeated.
[0028] In the following, a configuration in which the battery system according to the present embodiment is mounted on an electric vehicle will be described as an example. However, the battery system according to the present embodiment is not limited to electric vehicles, but can be applied to any vehicle equipped with a battery pack for running (hybrid vehicles, plug-in hybrid vehicles, fuel cell vehicles, etc.). Furthermore, the use of the battery system according to the present embodiment is not limited to vehicles, and may be, for example, stationary.
[0029] [Embodiment Mode] <Overall vehicle configuration> FIG. 1 is a diagram showing a schematic overall configuration of a vehicle equipped with a battery system according to the present embodiment. With reference to FIG. 1, vehicle 1 is an electric vehicle, and includes a battery system 2. Battery system 2 includes a battery pack 10, a monitoring unit 20, an equalization unit 30, a system main relay (SMR) 40, and a battery ECU (Electronic Control Unit) 50. Vehicle 1 includes a power control unit (PCU: Power A control unit (ECU) 60, a motor generator 70, drive wheels 80, and an integrated ECU 90 The present invention further comprises:
[0030] The battery pack 10 includes a plurality of blocks 101-10M (see FIG. 2) connected in series. The battery pack 10 stores power for driving the motor generator 70 and supplies the power to the motor generator 70 via the PCU 60. The battery pack 10 is also charged by receiving the generated power via the PCU 60 when the motor generator 70 generates power.
[0031] The monitoring unit 20 includes a voltage sensor group 21 (plurality of voltage sensors 211-21M described below), a current sensor 22, and a temperature sensor 23. The voltage sensor group 21 detects the voltage of each block constituting the battery pack 10. The current sensor 22 detects a current IB input / output to / from the battery pack 10. The temperature sensor 23 detects the temperature of the battery pack 10. Each sensor outputs its detection result to the battery ECU 50.
[0032] The equalization unit (equalization device) 30 is provided to eliminate inequality in SOC (State Of Charge) among the blocks constituting the battery pack 10. More specifically, in the battery pack 10, the SOC may vary among the blocks over time due to variations in self-discharge current or variations in current consumption of the voltage sensor group 21. Voltage variations among the blocks may also occur due to variations in charging efficiency. The equalization unit 30 discharges any of the blocks (one or more blocks) in order to eliminate SOC inequality according to a control command from the battery ECU 50. Detailed configurations of the battery pack 10, the monitoring unit 20, and the equalization unit 30 will be described with reference to FIG. 2. Note that there is a correlation between the SOC and the open circuit voltage (OCV) such that the OCV increases monotonically as the SOC increases, and therefore the target of equalization may be the OCV.
[0033] The SMR 40 is electrically connected to a power line connecting the battery pack 10 and the PCU 60. The SMR 40 switches between supplying and cutting off power between the battery pack 10 and the PCU 60 in response to a control command from the battery ECU 50. The SMR 40 corresponds to a "relay" according to the present disclosure.
[0034] The battery ECU 50 includes a processor 51 such as a CPU (Central Processing Unit), a memory 52 such as a ROM (Read Only Memory) and a RAM (Random Access Memory), and an input / output port (not shown) for inputting and outputting various signals. The battery ECU 50 manages the battery pack 10 based on signals received from each sensor of the monitoring unit 20 and programs and maps (described later) stored in the memory 52. An example of the main control executed by the battery ECU 50 is "equalization control" of the battery pack 10. The equalization control will be described in detail later. The battery ECU 50 corresponds to the "control device" according to the present disclosure.
[0035] The PCU 60 performs bidirectional power conversion between the battery pack 10 and the motor generator 70 in accordance with a control command from the integrated ECU 90. The PCU 60 includes, for example, a converter that boosts the DC power of the battery pack 10, and an inverter (neither shown) that converts the DC power boosted by the converter into AC power and outputs it to the motor generator 70. The PCU 60 is an example of a "load" according to the present disclosure.
[0036] The motor generator 70 is an AC rotating electric machine, for example a three-phase AC synchronous motor with a permanent magnet embedded in the rotor. The motor generator 70 is driven using electric power from the battery pack 10. The driving force of the motor generator 70 is transmitted to drive wheels 80. On the other hand, when the vehicle 1 is braking or when the acceleration is decreasing on a downhill slope, the motor generator 70 performs regenerative power generation. The electric power generated by the motor generator 70 is transmitted to the battery pack 80 via the PCU 60. It is fed to pond 10.
[0037] The integrated ECU 90 includes a processor, a memory, and an input / output port (none of which are shown), similar to the battery ECU 50. The integrated ECU 90 controls the entire vehicle 1 in cooperation with the battery ECU 50 based on signals received from various sensors and programs and maps stored in the memory. The integrated ECU 90 may be configured divided into functions, or may be configured integrally with the battery ECU 50.
[0038] <Battery system configuration> 2 is a diagram for explaining in more detail the configuration of the battery system 2. In the battery pack 10, a block (also called a stack or a module) is formed by connecting a plurality of cells in parallel. The battery pack 10 is then formed by connecting a plurality of blocks in series.
[0039] More specifically, the battery pack 10 includes M blocks 101 to 10M connected in series. Each of the blocks 101 to 10M includes N cells connected in parallel. M and N are natural numbers of 2 or more. However, in the present disclosure, it is not essential that the battery pack includes cells connected in parallel, and N may be 1.
[0040] Each cell is a lithium ion battery. Although not shown, adjacent cells are electrically connected and mechanically linked by a bus bar. A fuse (not shown) is connected in series to each cell. The fuse cuts off the current path of the cell when an excessive current flows. In addition, a current interrupt device (CID) (not shown) is provided inside each cell. The CID is configured to cut off the current path when the pressure inside the battery case reaches or exceeds a predetermined value.
[0041] The voltage sensor 211 detects the voltage VB1 of the block 101. That is, the voltage sensor 211 detects the voltages of the N cells that make up the block 101. The same is true for the voltage sensors 212-21M. The current sensor 22 detects the current IB flowing through each of the blocks 101-10M. The temperature sensor 23 detects the temperature TB of the battery pack 10 at a predetermined position.
[0042] The equalization unit 30 includes equalization circuits 301 to 30M. The equalization circuit 301 is connected in parallel to the block 101, and like a general equalization circuit, includes a discharge resistor Rb1 and a switching element (transistor or the like) SW1. The other equalization circuits 302 to 30M are similar.
[0043] When the battery ECU 50 acquires the voltages VB1-VBM of the blocks 101-10M from the voltage sensors 211-21M, it controls the equalization circuits 301-30M so that each block is discharged until the voltages VB1-VBM become approximately equal. This control is called "equalization control." In FIG. 2, control commands for the equalization control are indicated by S1-SM. By executing the equalization control, it is possible to eliminate SOC imbalances among the blocks 101-10M.
[0044] <Ending condition for equalization control> It is also conceivable to execute the equalization control while monitoring the voltages VB1-VBM of the blocks 101-10M, and terminate the equalization control when the voltage of the block subject to the equalization control reaches a target voltage. However, when the battery pack 10 is energized, voltage drop and polarization occur, and the voltage detection accuracy decreases compared to when the battery pack 10 is not energized. Therefore, when the battery pack 10 is energized, it may not be possible to accurately determine whether or not to terminate the equalization control.
[0045] Therefore, in this embodiment, a configuration is adopted in which the end condition of the equalization control is determined by the elapsed time from the start of execution of the equalization control, instead of the voltages VB1-VBM of the blocks 101-10M. More specifically, the battery ECU 50 ends the equalization control when an equalization time determined according to the resistance values of the discharge resistors Rb1-RbM and the detection errors of the voltage sensor group 21, etc., has elapsed from the start of execution of the equalization control. This control will be described in detail below.
[0046] Fig. 3 is a time chart showing a series of processes related to the equalization control in this embodiment. In Fig. 3, the horizontal axis represents elapsed time. The vertical axis represents a schematic representation of the polarization voltage of a representative block included in the battery pack 10. Fig. 3 shows the IG-ON (ignition on) / IG-OFF (ignition off) states of the vehicle 1, as well as the closed (ON) / open (OFF) states of the SMR 40.
[0047] For ease of understanding, it is assumed in FIG. 3 that the battery pack 10 includes two blocks (that is, the battery pack 10 includes only blocks 101 and 102).
[0048] At initial time t0, the IG-ON of the vehicle 1 is turned on, and the SMR 40 is closed. When the user turns the IG-OFF of the vehicle 1 at time t1, the SMR 40 is opened (time t2). As a result, the blocks 101 and 102 are electrically disconnected from the PCU 60, and the blocks 101 and 102 are in an unloaded state (unpowered state). The time that elapses from when the IG-OFF of the vehicle 1 is turned on until the next time the IG-ON is turned on is referred to as "IG-OFF time T1." The IG-OFF time T1 can be considered as the time that the blocks 101 and 102 are left in an unloaded state.
[0049] After time t2, the polarization voltages of blocks 101 and 102 decrease over time. Generally, it takes several tens of minutes for the battery polarization to be alleviated to a certain extent. It usually takes several hours for the battery polarization to be fully alleviated (polarization to be eliminated).
[0050] At time t3, the user turns on the IG-ON of the vehicle 1. Then, the vehicle 1 transitions to a ReadyON state, and the SMR 40 is closed (time t4). This electrically connects the blocks 101 and 102 to the PCU 60, and the blocks 101 and 102 enter an energized state (a state in which charging and discharging are possible).
[0051] During a short period (the period between time t3 and time t4) from when the IG-ON operation is performed until the SMR 40 is closed, a voltage difference ΔV (=|VB1-VB2|) between the voltage VB1 of the block 101 and the voltage VB2 of the block 102 is acquired. If the acquired voltage difference ΔV is greater than the threshold value TH, it is determined that equalization control is to be performed.
[0052] The SOC of each of the blocks 101-10M is used when estimating the full charge capacity of the battery pack 10. The SOC of the blocks 101-10M has a predetermined usage range. All of the blocks 101-10M are charged and discharged so that the SOC falls within the usage range. When the SOC of any of the blocks 101-10M (i.e., the highest SOC) reaches the upper limit of the usage range, the battery pack 10 cannot be charged any further. Also, when the SOC of any of the blocks (i.e., the lowest SOC) reaches the lower limit of the usage range, the battery pack 10 cannot be discharged any further. Therefore, when there is an SOC inequality among the blocks 101-10M, the usage range of the SOC is substantially narrower than when the SOCs are uniform, and as a result, the EV driving distance of the vehicle 1 is shortened. Therefore, before the EV driving distance of the vehicle 1 is affected (in short, the EV driving distance becomes excessively short), it is necessary to uniformly charge the blocks 101-10M. It is desirable to execute equalization control. By setting the threshold value TH to an appropriate value, it becomes possible to detect the occurrence of SOC imbalance even when the influence of polarization is taken into account, and therefore it becomes possible to accurately determine whether or not equalization control is required. The threshold value TH may be a variable value calculated as described below, or may be a fixed value set based on the results of a preliminary experiment.
[0053] In the example shown in Fig. 3, since the voltage difference ΔV is larger than the threshold value TH, the equalization control is started at time t5. In this embodiment, the equalization control ends at time t6 when "equalization time T2" has elapsed from time t5 when the equalization control was started. The equalization time T2 can be determined as follows.
[0054] 2 again, an example will be described in which the target of the equalization control is block 101. When an equalization command S1 is output from the battery ECU 50 to the equalization unit 30, the switching element SW1 is turned on and a current flows through the discharge resistor Rb1. The magnitude of this current I is calculated by dividing the difference between the voltage difference ΔV and the target voltage difference ΔVtag by the resistance value of the discharge resistor Rb1 according to Ohm's law (see formula (1) below). I = (ΔV - ΔVtag) / Rb1 (1)
[0055] The target voltage difference ΔVtag is a value determined in advance as to how much the voltage difference between the voltage VB1 of the block 101 and the voltages of the other blocks is to be reduced by executing equalization control of the block 101. The target voltage difference ΔVtag will be described in more detail.
[0056] Each of the voltage sensors 211-21M constituting the voltage sensor group 21 has a detection error. The detection error of the voltage sensors 211-21M is, for example, about 5 mV. If the voltage difference ΔV is smaller than the detection error of the voltage sensors 211-21M, it is not possible to distinguish whether the voltage difference ΔV is actually occurring or whether the voltage difference ΔV is due to the detection error of the voltage sensors 211-21M. Therefore, it can be said that setting the target voltage difference ΔVtag to a value smaller than the detection error of the voltage sensors 211-21M is an excessive target setting. On the contrary, if the target voltage difference ΔVtag is set to a value smaller than the detection error of the voltage sensors 211-21M, the equalization control is executed for a longer time than necessary, and as a result, the power stored in the battery pack 10 is wasted, and the EV driving distance of the vehicle 1 may be shortened. Therefore, the target voltage difference ΔVtag can be set to a value equal to or greater than the detection error of the voltage sensors 211-21M, and preferably to a value equivalent to the detection error of the voltage sensors 211-21M (5 mV in this example).
[0057] In formula (1), the resistance value of the discharge resistor Rb1 is the specification value of the discharge resistor Rb1. The target voltage difference ΔVtag is a value determined in advance according to the detection error of the voltage sensors 211 to 21M. In this way, both the resistance value of the discharge resistor Rb1 and the target voltage difference ΔVtag are known fixed values. Therefore, if the voltage difference ΔV is determined, the magnitude of the current I is also determined. The time required to equalize the blocks 101 depends on the magnitude of the current I. The larger the current I is, the shorter the time required to equalize the blocks 101 is. Therefore, by experimentally obtaining in advance the relationship between the time required to equalize the blocks 101 (equalization time T2) and the magnitude of the current I, the equalization time T2 according to the voltage difference ΔV can be calculated. In this case, the greater the voltage difference ΔV is, the longer the equalization time T2 is set.
[0058] However, it is not essential to set the equalization time T2 to be variable according to the voltage difference ΔV. The equalization time T2 may be a fixed value. As described above, if the equalization control is continued even after the voltage difference ΔV is eliminated, the power stored in the battery pack 10 may be wasted, so it is desirable not to execute the equalization control for an excessively long time. Here, the larger the current I, the shorter the time required for equalization. Therefore, by assuming a case where the current I is at the upper limit of the normally used current range, the equalization time T2 can be set so that it is not excessively long. In this embodiment, since each cell is a lithium ion battery, it is preferable that the voltage of the block 101 is not lithium ion. The equalization time T2 can be set by estimating the current I that flows when the voltage is at the upper limit (about 4V) of the voltage range of the U-ion battery.
[0059] <Control flow> Fig. 4 is a flowchart showing an example of a series of processes related to the equalization control in this embodiment. The flowchart shown in Fig. 4 (and Fig. 5 below) is executed when a predetermined condition is met (specifically, when IG-ON is operated). Each step is realized by software processing by the battery ECU 50, but may also be realized by hardware (electrical circuitry) created within the battery ECU 50. Hereinafter, steps are abbreviated as S.
[0060] In S101, the battery ECU 50 acquires the voltages VB1-VBM of the blocks 101-10M constituting the battery pack 10 from the voltage sensor group 21. Then, the battery ECU 50 calculates a voltage difference ΔV between the voltages VB1-VBM (S102). More specifically, this voltage difference ΔV is the voltage difference between the highest and lowest voltages among the voltages VB1-VBM.
[0061] In S103, the battery ECU 50 acquires the temperature TB of the battery pack 10 from the temperature sensor 23. Furthermore, the battery ECU 50 acquires the IG-OFF time T1 in the vehicle 1 using a timer (not shown) (S104).
[0062] In S105, the battery ECU 50 calculates the threshold value TH based on the temperature TB acquired in S103 and the IG-OFF time T1 acquired in S104. A map (not shown) that defines the relationship between the temperature TB, the IG-OFF time T1, and the threshold value TH is created by performing a preliminary experiment and stored in the memory 52. By referring to this map, the battery ECU 50 can calculate the threshold value TH from the temperature TB and the IG-OFF time T1.
[0063] The higher the temperature TB of the battery pack 10, the easier it is to alleviate the polarization of the battery pack 10. Also, the longer the IG-OFF time T1, the easier it is to alleviate the polarization of the battery pack 10. Therefore, the higher the temperature TB of the battery pack 10 and the longer the IG-OFF time T1, the smaller the effect of polarization. This allows the voltage of each block to be detected with high accuracy, and the error in the voltage difference ΔV becomes smaller. Therefore, in the above map, the higher the temperature TB of the battery pack 10 and the longer the IG-OFF time T1, the smaller the threshold value TH can be set.
[0064] In S106, the battery ECU 50 determines whether the voltage difference ΔV calculated in S102 is greater than the threshold value TH. If the voltage difference ΔV is equal to or less than the threshold value TH (NO in S106), the SOC imbalance between the blocks 101 to 10M is small, and therefore the equalization control does not need to be executed. Therefore, the battery ECU 50 ends the series of processes without executing the subsequent processes. If the voltage difference ΔV is greater than the threshold value TH (YES in S106), the battery ECU 50 decides to execute the equalization control (S107).
[0065] In S108, the battery ECU 50 reads out a predetermined equalization time T2 (fixed value) from the memory. The equalization time T2 is a value that is determined so as not to be excessively long, assuming that the voltage of each of the blocks 101 to 10M is at the upper limit of the normal voltage range (approximately 4V for lithium ion batteries).
[0066] In S109, the battery ECU 50 starts the equalization control. The equalization control is continued from the start of execution of the equalization control until an equalization time T2 has elapsed (NO in S110). When the equalization time T2 has elapsed (YES in S110), the battery ECU 50 ends the equalization control (S111). This ends the series of processes. Note that similar control can be performed on two or more blocks so that the voltage difference between any two blocks among the blocks 101 to 10M becomes smaller than the threshold value TH.
[0067] Fig. 5 is a flowchart showing another example of a series of processes related to the equalization control in the present embodiment. The processes in S201 to S207 are the same as the processes in S101 to S107 in Fig. 4, and therefore description thereof will not be repeated.
[0068] When it is determined that the equalization control is to be performed because the voltage difference ΔV is greater than the threshold value TH, the battery ECU 50 calculates the equalization time T2 according to the voltage difference ΔV calculated in S202 (S208). As described above, the resistance value of the discharge resistor Rb1 and the target voltage difference ΔVtag determined in advance according to the detection error of the voltage sensors 211-21M are fixed values. Therefore, once the voltage difference ΔV is determined, the magnitude of the current I that flows during the equalization control is also determined. Therefore, by experimentally determining the correspondence between the equalization time T2 and the magnitude of the current I, the equalization time T2 can be calculated from the voltage difference ΔV.
[0069] The subsequent processes of S209 to S211 are equivalent to the processes of S109 to S111 in FIG. 4, and therefore will not be described repeatedly.
[0070] During execution of the equalization control, the SMR 40 is closed, and the battery pack 10 can be charged and discharged between the SMR 40 and the PCU 60. During charging and discharging of the battery pack 10, it is difficult to detect the voltages of the blocks 101-10M with high accuracy, and therefore it may not be possible to accurately determine whether or not the equalization control should be terminated. In contrast, in the present embodiment, the battery ECU 50 terminates the equalization control on the condition that an equalization time T2 has elapsed since the start of the equalization control. By using the equalization time T2, it is possible to determine the timing of the end of the equalization control regardless of the effect that the charging and discharging of the battery pack 10 has on the accuracy of voltage detection of the blocks 101-10M by the voltage sensors 211-21M. Therefore, according to the present embodiment, it is possible to accurately determine whether or not the equalization control should be terminated.
[0071] Furthermore, the equalization time T2 is determined based on parameters related to the current flowing through the blocks 101-10M due to the equalization control, more specifically, the resistance values of the discharge resistors Rb1-RbM and the target voltage difference ΔVtag. The target voltage difference ΔVtag is a value equal to or greater than the detection error of each sensor constituting the voltage sensor group 21, and is not an excessively small value. Therefore, it is possible to prevent the equalization control from continuing for an unnecessarily long time. Therefore, according to this embodiment, the equalization control can be ended before the power stored in the battery pack 10 is wasted. This makes it possible to ensure the EV driving distance of the vehicle 1 as long as possible.
[0072] The embodiments disclosed herein should be considered to be illustrative and not restrictive in all respects. The scope of the present disclosure is defined by the claims, not by the description of the embodiments described above, and is intended to include all modifications within the meaning and scope of the claims. [Explanation of symbols]
[0073] 1 vehicle, 2 battery system, 10 battery pack, 101-10M block, 20 monitoring unit, 21 voltage sensor group, 211-21M voltage sensor, 22 current sensor, 23 Temperature sensor, 30 equalization unit, 301 to 30M equalization circuit, 50 battery ECU, 51 processor, 52 memory, 60 PCU, 70 motor generator, 80 drive wheel, 90 integrated ECU, SW1 to SWM switching element, Rb1 to RbM discharge resistor.
Claims
1. a battery pack including a plurality of blocks connected in series; an equalization device configured to execute equalization control for equalizing voltages of the plurality of blocks; a control device that acquires a determined equalization time and controls the equalization device so as to terminate the equalization control when the equalization time has elapsed since the start of the equalization control; a voltage sensor for detecting a voltage of each of the plurality of blocks; a relay configured to switch between electrical connection and interruption between the battery pack and a load, The equalization device is A plurality of switching elements connected in parallel to each of the plurality of blocks; a plurality of discharge resistors connected in series to the plurality of switching elements, The equalization time is determined based on the resistance values of the plurality of discharge resistors and the detection error of the voltage sensor. Based on this, the equalization control is a process of discharging the first block by conducting a switching element connected in parallel to the first block, the switching element having a higher voltage than the second block, among the plurality of switching elements, when a voltage difference between a first block and a second block among the plurality of blocks is larger than a threshold value; The control device calculates the threshold value according to an elapsed time from when the battery pack and the load are electrically disconnected to when they are electrically connected to each other.
2. The battery system according to claim 1 , wherein the equalization time is a fixed value that is determined further based on an upper limit value of a voltage usage range of the plurality of blocks.
3. a temperature sensor for detecting a temperature of the battery pack; The battery system according to claim 1 , wherein the control device calculates the threshold value in accordance with the elapsed time and a temperature of the battery pack.
4. The battery system described in claim 1, wherein the equalization time is a variable value determined further based on the voltage difference between the multiple blocks obtained prior to electrically connecting the battery pack and the load by the relay.
5. A battery pack including a plurality of blocks connected in series; an equalization device configured to execute equalization control for equalizing voltages of the plurality of blocks; a control device that acquires a determined equalization time and controls the equalization device so as to terminate the equalization control when the equalization time has elapsed since the start of the equalization control; a voltage sensor for detecting a voltage of each of the plurality of blocks; a relay configured to switch between electrical connection and interruption between the battery pack and a load, The equalization device is A plurality of switching elements connected in parallel to each of the plurality of blocks; a plurality of discharge resistors connected in series to the plurality of switching elements, the equalization time is a variable value determined based on resistance values of the plurality of discharge resistors, a detection error of the voltage sensor, and a voltage difference between the plurality of blocks obtained prior to electrically connecting the assembled battery and the load by the relay, the equalization control is a process of discharging the first block by conducting a switching element connected in parallel to the first block, the switching element having a higher voltage than the second block, among the plurality of switching elements, when a voltage difference between a first block and a second block among the plurality of blocks is larger than a threshold value; The control device sets the threshold value according to an elapsed time from when the battery pack and the load are electrically disconnected to when they are electrically connected.
6. a temperature sensor for detecting a temperature of the battery pack; The battery system according to claim 5 , wherein the control device sets the threshold value in accordance with the elapsed time and a temperature of the battery pack.
7. A method for equalizing a battery pack, comprising the steps of: the assembled battery includes a plurality of blocks connected in series, and is configured such that an equalization device executes equalization control; The equalization device is A plurality of switching elements connected in parallel to each of the plurality of blocks; a plurality of discharge resistors connected in series to the plurality of switching elements, a voltage sensor detects a voltage of each of the plurality of blocks; the equalization control is a process of discharging the first block by conducting a switching element connected in parallel to the first block, the switching element having a higher voltage than the second block, among the plurality of switching elements, when a voltage difference between a first block and a second block among the plurality of blocks is larger than a threshold value; The equalization method includes: calculating the threshold value according to an elapsed time from when the battery pack and the load are electrically disconnected to when they are electrically connected; starting the equalization control; Obtaining a defined equalization time; terminating the equalization control when the equalization time has elapsed since the start of the equalization control; The equalization method for an assembled battery, wherein the equalization time is determined based on resistance values of the plurality of discharge resistors and a detection error of the voltage sensor.
Citation Information
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