Transmission mechanism and drive unit
The transmission mechanism device addresses inefficiencies in oil supply to bearings in electric vehicle drive devices by utilizing a catch tank with a supply section and notch-based flow path, ensuring effective lubrication and improved performance.
Patent Information
- Application Number
- JP2021036668
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-03-08
- Publication Date
- 2025-05-01
- Estimated Expiration
- 2041-03-08
AI Technical Summary
Existing drive devices for electric vehicles face inefficiencies in supplying oil from a catch tank to bearings, leading to suboptimal lubrication and potential mechanical issues.
The transmission mechanism device incorporates a catch tank with a supply section extending to a holding cylinder portion of the bearing holder, featuring a notch that connects the inside and outside of the holding cylinder, creating a flow path for efficient oil supply to the bearing.
This configuration enables efficient oil supply from the catch tank to the bearing, enhancing lubrication and reducing mechanical issues, thereby improving the overall performance and reliability of the drive device.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a transmission mechanism device and a drive device. [Background technology]
[0002] In recent years, there has been active development of drive units mounted on electric vehicles. Oil is stored inside such drive units, and the oil enhances the lubrication of the gears and bearings in the drive units. Patent Document 1 discloses a structure in which a catch tank is provided to catch the oil scooped up by the gears. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2019-129608 A Summary of the Invention [Problem to be solved by the invention]
[0004] A portion of the oil stored in the catch tank is supplied to, for example, a bearing. In this case, a structure is required that can efficiently supply the oil in the catch tank to the bearing.
[0005] An object of one aspect of the present invention is to provide a transmission mechanism device and a drive device that can efficiently supply oil from a catch tank to a bearing. [Means for solving the problem]
[0006] A transmission mechanism device according to one embodiment of the present invention includes a transmission mechanism having a plurality of gears, a first shaft, and a first bearing supporting the first shaft, a housing that accommodates the transmission mechanism and has a first bearing holder portion on its inner surface, oil that accumulates in a lower region of the housing, and a catch tank that is disposed in the housing and opens to the upper side. The first bearing holder portion has a retaining cylindrical portion that holds the first bearing from the radially outer side. The retaining cylindrical portion is provided with a notch that connects the inside and outside of the retaining cylindrical portion. A flow path including the notch is provided on the inner surface of the housing. The catch tank has a storage portion and a supply portion that extends from inside the storage portion to the retaining cylindrical portion. A tip portion of the supply portion is inserted into the flow path. A drive device according to one aspect of the present invention includes the above-described transmission mechanism device and a motor that transmits power to the transmission mechanism. Effect of the Invention
[0007] According to one aspect of the present invention, it is possible to provide a transmission mechanism device and a drive device that can efficiently supply oil from a catch tank to a bearing. [Brief description of the drawings]
[0008] [Figure 1] FIG. 1 is a conceptual diagram of a drive device according to an embodiment. [Diagram 2] FIG. 2 is a front view of a gear chamber of the drive device according to one embodiment. [Diagram 3] FIG. 3 is a rear view of a gear chamber of the drive device according to one embodiment. [Figure 4] FIG. 4 is a perspective view of a catch tank according to one embodiment. [Diagram 5] FIG. 5 is a partial cross-sectional view of a drive device according to one embodiment. [Figure 6] FIG. 6 is a partial cross-sectional view of a drive device according to one embodiment. [Figure 7] FIG. 7 is a front view of the first bearing holder part of the first modified example. [Figure 8] FIG. 8 is a front view of the first bearing holder part of the second modified example. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] Hereinafter, a drive device according to an embodiment of the present invention will be described with reference to the drawings. In the following description, the vertical direction will be defined based on the positional relationship when the drive device 1 of this embodiment is mounted on a vehicle (not shown) located on a horizontal road surface.
[0010] In the drawings, an XYZ coordinate system is appropriately shown as a three-dimensional orthogonal coordinate system. In the XYZ coordinate system, the Z axis direction is the vertical direction. The +Z side is the upper side in the vertical direction, and the -Z side is the lower side in the vertical direction. In this embodiment, the upper side in the vertical direction is simply called the "upper side", and the lower side in the vertical direction is simply called the "lower side". The X axis direction is a direction perpendicular to the Z axis direction, and is the front-rear direction of the vehicle on which the drive unit 1 is mounted. In this embodiment, the +X side is the front side of the vehicle, and the -X side is the rear side of the vehicle. The Y axis direction is a direction perpendicular to both the X axis direction and the Z axis direction, and is the left-right direction of the vehicle, that is, the vehicle width direction. The Y axis direction corresponds to the axial direction of the motor axis J1, the center axis J2, and the output axis J3 described later. The front-rear direction and the left-right direction are horizontal directions perpendicular to the vertical direction. In this embodiment, the -Y side corresponds to one axial side, and the +Y side corresponds to the other axial side. Note that the +X direction corresponds to the front of the vehicle on which the drive unit 1 is mounted, and the -X direction corresponds to the rear of the vehicle, but the +X direction may also correspond to the rear of the vehicle, and the -X direction may also correspond to the front of the vehicle. In other words, the front-rear direction of the drive unit 1 does not necessarily coincide with the front-rear direction of the vehicle.
[0011] The motor axis J1, the central axis J2, and the output axis J3, which are appropriately shown in each drawing, are parallel to each other and extend in the Y-axis direction (i.e., the left-right direction of the vehicle, along the horizontal plane). In this embodiment, unless otherwise specified, the direction parallel to the central axis J2 is simply called the "axial direction", the radial direction centered on the central axis J2 is simply called the "radial direction", and the circumferential direction centered on the central axis J2, i.e., around the axis of the central axis J2, is simply called the "circumferential direction". In this embodiment, the "parallel direction" includes a substantially parallel direction, and the "orthogonal direction" includes a substantially orthogonal direction.
[0012] In addition, in this specification, the "tip of a rib" means, when the rib protrudes from a wall surface, the tip in the direction of protrusion from the wall surface.
[0013] Fig. 1 is a conceptual diagram of the drive device 1. Fig. 2 is a front view of a gear chamber 6B of the drive device 1. Fig. 3 is a rear view of the gear chamber 6B of the drive device 1 as viewed from the opposite direction to that of Fig. 2.
[0014] The drive unit 1 of this embodiment is mounted on an electric vehicle (EV) and used as its power source. The drive unit 1 may also be mounted on a vehicle that uses a motor as a power source, such as a hybrid electric vehicle (HEV) or a plug-in hybrid electric vehicle (PHV).
[0015] 1, the drive device 1 has a motor 2 and a transmission mechanism device 7 connected to the motor 2. The transmission mechanism device 7 includes a transmission mechanism 3, a housing 6, oil O, a catch tank 70, an oil pump 8, an oil cooler 9, and an oil passage 90. That is, the drive device 1 includes the motor 2, the transmission mechanism 3, the housing 6, oil O, the catch tank 70, the oil pump 8, the oil cooler 9, and an oil passage 90. The drive device 1 may further include an inverter (not shown).
[0016] The housing 6 accommodates the motor 2, the transmission mechanism 3, oil O, and a catch tank 70. The internal space of the housing 6 is partitioned into a motor chamber 6A that accommodates the motor 2, and a gear chamber 6B that accommodates the transmission mechanism 3 and the catch tank 70. The oil O flows across the motor chamber 6A and the gear chamber 6B. The gear chamber 6B is located on the other axial side (+Y side) of the motor chamber 6A.
[0017] The housing 6 has a housing body 61, a motor cover 63 located on one axial side (-Y side) of the housing body 61, and a gear cover 62 located on the other axial side (+Y side) of the housing body 61. The housing body 61 and the motor cover 63 define a motor chamber 6A. of On the other hand, the housing body 61 and the gear cover 62 surround the gear chamber 6B.
[0018] The housing body 61 has a partition wall 61c that separates the motor chamber 6A and the gear chamber 6B. The partition wall 61c extends along a plane perpendicular to the central axis J2. A partition wall opening 61a is provided in the partition wall 61c. The partition wall opening 61a passes through the partition wall 61c to connect the motor chamber 6A and the gear chamber 6B.
[0019] Oil O is stored in the housing 6. The oil O passes through an oil passage 90 and circulates within the housing 6. , Mo The oil O serves as a refrigerant for cooling the motor 2 and as a lubricant for the transmission mechanism 3. As the oil O, it is preferable to use an oil equivalent to an automatic transmission lubricating oil (ATF: Automatic Transmission Fluid) having a relatively low viscosity in order to function as a lubricating oil and a cooling oil.
[0020] An oil sump P in which oil O accumulates is provided in the lower region of the gear chamber 6B. That is, the oil O accumulates in the lower region (oil sump P) in the housing 6. The oil O in the oil sump P passes through the oil passage 90 and is sent to the motor chamber 6A. The oil O sent to the motor chamber 6A drips into the lower region of the motor chamber 6A, then moves to the gear chamber 6B through the partition opening 61a, and returns to the oil sump P.
[0021] The motor 2 is located on one axial side (-Y side) of the transmission mechanism 3. The motor 2 includes a rotor 20 and a stator 25. In this embodiment, the motor 2 is an inner rotor type motor.
[0022] The rotor 20 rotates about a motor axis J1 extending in the horizontal direction. The rotor 20 has a hollow rotor shaft 21 and a rotor body 24. Although not shown, the rotor body 24 has a rotor core and a rotor magnet fixed to the rotor core. The torque of the rotor 20 is transmitted to the transmission mechanism 3. That is, the motor 2 transmits power to the transmission mechanism 3.
[0023] The rotor shaft 21 extends in the axial direction around the motor axis J1. The rotor shaft 21 rotates around the motor axis J1. The other axial end of the rotor shaft 21 is connected to a drive shaft 46. The rotor shaft 21 is a hollow shaft. The rotor shaft 21 is provided with a hole 23 that connects the hollow portion 21h and a rotor core arranged radially outward of the rotor shaft 21.
[0024] The rotor shaft 21 is rotatably supported by a fifth bearing (rotor shaft bearing) 89a and a sixth bearing 89b. The fifth bearing 89a and the sixth bearing 89b are held on an inner surface of the housing 6 that surrounds the motor chamber 6A.
[0025] The stator 25 surrounds the rotor 20. The stator 25 is located radially outside the rotor 20. The outer peripheral surface of the stator 25 faces the inner peripheral surface of the housing 6. The stator 25 has a stator core 27 and coils 26 attached to the stator core 27. The stator core 27 is fixed to the inner surface of the motor chamber 6A. The coils 26 are attached to each tooth portion of the stator core 27 via insulators (not shown).
[0026] The transmission mechanism 3 is accommodated in the gear chamber 6B of the housing 6. The transmission mechanism 3 is connected to the motor 2 and transmits the power of the motor 2. More specifically, the transmission mechanism 3 is connected to the other axial side of the rotor shaft 21. That is, the motor 2 transmits power to the transmission mechanism 3.
[0027] The transmission mechanism 3 reduces the rotation speed of the motor 2 and increases the torque output from the motor 2 according to the reduction ratio. The transmission mechanism 3 has a drive shaft (second shaft) 46, a first gear (pinion gear) 41, a counter shaft (first shaft) 45, a second gear (counter gear) 42, a third gear 43, a differential device 5, an output shaft 55, a first bearing 86, a second bearing 84, a third bearing 85, a fourth bearing 87, and an output shaft bearing 88. The drive shaft 46 and the counter shaft 45 are each a hollow shaft. The drive shaft 46, the counter shaft 45, and the output shaft 55 extend in parallel with each other.
[0028] The drive shaft 46 and the first gear 41 are disposed around the motor axis J1. The drive shaft 46 extends in the axial direction of the motor axis J1. The other axial end of the drive shaft 46 protrudes into the motor chamber 6A. The drive shaft 46 is connected to the rotor shaft 21 at its end on one axial side (-Y side). The hollow portion 46h of the drive shaft 46 is connected to the hollow portion 21h of the rotor shaft 21. The first gear 41 is provided on the outer circumferential surface of the drive shaft 46. The first gear 41 rotates together with the drive shaft 46 around the motor axis J1.
[0029] The countershaft 45, the second gear 42, and the third gear 43 are arranged around a central axis J2 that is parallel to the motor axis J1. The countershaft 45 extends along the axial direction of the central axis J2. That is, the countershaft 45 extends in parallel with the driveshaft 46. The second gear 42 and the third gear 43 are provided on the outer circumferential surface of the countershaft 45 with a gap between them in the axial direction. The second gear 42 and the third gear 43 rotate together with the countershaft 45 around the central axis J2. The second gear 42 meshes with the first gear 41. The third gear 43 meshes with a ring gear 51 of the differential device 5.
[0030] The differential device 5 has a ring gear (transmission gear) 51, a gear housing (not shown), a pair of pinion gears (not shown), a pinion shaft (not shown), and a pair of side gears (not shown). Since the differential device 5 has the ring gear 51, the multiple gears that the transmission mechanism 3 has include the ring gear 51.
[0031] The differential device 5 meshes with the third gear 43 at a ring gear 51. The ring gear 51 rotates around an output axis J3 parallel to the motor axis J1. The differential device 5 is connected to output shafts 55. The output shafts 55 extend along the output axis J3. The pair of output shafts 55 are each connected to a wheel W.
[0032] The torque output from the motor 2 is transmitted to the ring gear 51 of the differential 5 via the rotor shaft 21, the drive shaft 46, the first gear 41, the second gear 42, the countershaft 45 and the third gear 43, and is further transmitted to the wheels W via the differential 5 and the output shaft 55. When the vehicle turns, the differential 5 transmits torque to the output shafts 55 of both the left and right wheels while absorbing the speed difference between the left and right wheels W. In this way, in this embodiment, the transmission mechanism 3 transmits the torque of the motor 2 to the wheels W of the vehicle.
[0033] The first bearing 86 and the fourth bearing 87 are disposed about the central axis J2. The first bearing 86 and the fourth bearing 87 support the outer peripheral surface of the counter shaft 45. The first bearing 86 supports an end portion of the counter shaft 45 on the other axial side (+Y side). On the other hand, the fourth bearing 87 supports an end portion of the counter shaft 45 on one axial side (-Y side).
[0034] The second bearing 84 and the third bearing 85 are disposed around the motor axis J1. The second bearing 84 and the third bearing 85 support the outer circumferential surface of the drive shaft 46. The second bearing 84 supports the end of the drive shaft 46 on the other axial side (+Y side). On the other hand, the third bearing 85 supports the end of the drive shaft 46 on one axial side (-Y side).
[0035] Two output shaft bearings 88 are provided in the transmission mechanism 3. The two output shaft bearings 88 support the outer circumferential surfaces of different output shafts 55. Note that here, only one of the two output shaft bearings 88, which is located on the other axial side (+Y side), will be described. The output shaft bearing 88 is disposed around the output axis J3.
[0036] The first bearing 86, the second bearing 84, and the output shaft bearing 88 are held in the gear cover 62 of the housing 6. The gear cover 62 has a first bearing holder portion 66 that holds the first bearing 86, a second bearing holder portion 64 that holds the second bearing 84, and an output shaft bearing holder portion 68 that holds the output shaft bearing 88.
[0037] The first bearing holder part 66 and the second bearing holder part 64 are located on a surface (second inner side surface 62f) facing one axial direction side among the surfaces surrounding the gear chamber 6B of the housing 6. That is, the first bearing holder part 66, the second bearing holder part 64, and the output shaft bearing holder part 68 are provided on the second inner side surface 62f. The housing 6 holds the first bearing 86, the second bearing 84, and the output shaft bearing 88 on the second inner side surface 62f.
[0038] As shown in FIG. 3, the first bearing holder portion 66 has a first opposing surface 66a and a first retaining cylindrical portion 66b. The first opposing surface 66a extends along a plane perpendicular to the axial direction. The first opposing surface 66a is a surface facing the gear chamber 6B. The first opposing surface 66a faces an end face of the countershaft 45 on the other axial side (+Y side). The first retaining cylindrical portion 66b protrudes from the first opposing surface 66a to one axial side (-Y side). The first retaining cylindrical portion 66b is cylindrical and centered on the central axis J2. The first retaining cylindrical portion 66b retains the first bearing 86 from the radial outside of the central axis J2.
[0039] The second bearing holder portion 64 has a second opposing surface 64a and a second retaining cylindrical portion 64b. The second opposing surface 64a extends along a plane perpendicular to the axial direction. The second opposing surface 64a faces the gear chamber 6B. The second opposing surface 64a faces an end face of the drive shaft 46 on the other axial side (+Y side). The second retaining cylindrical portion 64b protrudes from the second opposing surface 64a to one axial side (-Y side). The second retaining cylindrical portion 64b is cylindrical and centered on the motor axis J1. The second retaining cylindrical portion 64b retains the second bearing 84 from the radial outside of the motor axis J1.
[0040] The output shaft bearing holder portion 68 has an output shaft holding tubular portion 68b. The output shaft holding tubular portion 68b is cylindrical and centered on the output axis J3. The output shaft holding tubular portion 68b holds the output shaft bearing 88 from the radial outside of the motor axis J1. A through hole 68h that penetrates the gear cover 62 is provided on the inside of the output shaft holding tubular portion 68b. The output shaft 55 is inserted into the through hole 68h.
[0041] 1, the third bearing 85 and the fourth bearing 87 are held by a partition wall 61c of the housing 6. The partition wall 61c has a third bearing holder portion 65 that holds the third bearing 85 and a fourth bearing holder portion 67 that holds the fourth bearing 87.
[0042] The third bearing holder part 65 and the fourth bearing holder part 67 are located on a surface (first inner side surface 61f) of the housing 6 that faces the other axial direction side among the surfaces surrounding the gear chamber 6B. That is, the third bearing holder part 65 and the fourth bearing holder part 67 are provided on the first inner side surface (inner surface) 61f. The housing 6 holds the third bearing 85 and the fourth bearing 87 on the first inner side surface 61f. The first inner side surface 61f also holds a bearing for the other output shaft (not shown).
[0043] 2, the third bearing holder portion 65 has a third retaining cylindrical portion 65b. The third retaining cylindrical portion 65b has a cylindrical shape centered on the motor axis J1. The third retaining cylindrical portion 65b retains the third bearing 85 from the radial outside. Although not described here, the fourth bearing holder portion 67 also has a retaining cylindrical portion that retains the fourth bearing 87 from the radially outer side.
[0044] 1, the oil passage 90 supplies oil O from the oil sump P to an upper region of the motor chamber 6A and an upper region of the gear chamber 6B. The oil O that passes through the oil passage 90 is supplied to the motor 2 and the transmission mechanism 3, respectively.
[0045] In this specification, the term "oil passage" refers to a path for the oil O. The term "oil passage" is a concept that includes not only a "flow path" that creates a steady flow of the oil O in one direction, but also a path for the oil O to be scooped up by the gears, a path for temporarily retaining the oil O, and a path for the oil O to drip down.
[0046] An oil pump 8, an oil cooler 9, and a supply pipe 97A are provided in the oil passage 90. The oil pump 8 and the oil cooler 9 are each disposed on the outer circumferential surface of the wall of the housing 6 surrounding the motor chamber 6A. The supply pipe 97A is Motor Room 6A It is disposed directly above motor 2 in.
[0047] The oil pump 8 is an electric pump that is driven by electricity. The oil pump 8 pumps the oil O from the oil passage 90. The oil pump 8 has one suction port 8c and two discharge ports (a first discharge port 8a and a second discharge port 8b). Therefore, the oil pump 8 branches the oil passage into two routes.
[0048] The oil cooler 9 cools the oil O in the oil passage 90. A refrigerant (not shown) flows inside the oil cooler 9. The oil cooler 9 is a heat exchanger that transfers heat of the oil O to the refrigerant.
[0049] The oil passage 90 has a suction passage 94, a first passage 91, a second passage 92, a third passage 93, an in-pipe passage 97, and a scoop-up passage 95. The suction passage 94, the first passage 91, the second passage 92, and the third passage 93 are holes provided in the housing 6. Therefore, the first passage 91, the second passage 92, and the third passage 93 are formed by drilling holes in the wall of the housing. On the other hand, the in-pipe passage 97 is an internal passage of the supply pipe 97A.
[0050] The suction passage 94 connects the oil sump P in the gear chamber 6B and the oil pump 8. The upstream end of the suction passage 94 opens into the oil sump P. On the other hand, the downstream end of the suction passage 94 connects to the suction port 8c of the oil pump 8.
[0051] The first path 91 connects the oil pump 8 and the catch tank 70. The first path 91 has a first end 91a located on the upstream side with respect to the flow direction of the oil O, and a second end 91b located on the downstream side. The first end 91a is connected to a first discharge port (discharge port) 8a of the oil pump 8. On the other hand, the second end 91b is connected to the catch tank 70.
[0052] According to this embodiment, the first passage 91 connecting the oil pump 8 and the catch tank 70 is configured by a hole provided in the wall of the housing 6. Therefore, there is no need to provide a separate piping member between the oil pump 8 and the catch tank 70, and an increase in the number of parts can be suppressed. The structure of the connection portion between the first passage 91 and the catch tank 70 will be described later.
[0053] As shown in FIG. 2, the first end 91a of the first path 91 and And No. The second end 91b is located above the output axis J3. The first path 91 is located above the output axis J3 over its entire length. In addition, the oil pump 8 and the first end 91a are disposed to overlap with the ring gear 51 when viewed in the axial direction.
[0054] As described later, the catch tank 70 is disposed above the output axis J3 in order to supply oil O to the gears and bearings in the gear chamber 6B. Therefore, the second end 91b connected to the catch tank 70 is disposed above the output axis J3. According to this embodiment, by disposing the first end 91a above the output axis J3, the vertical direction ( Z-axis In the forward direction (the forward direction of the housing 6), the first end 91a can be disposed closer to the catch tank 70. As a result, the overall length of the first path 91 can be shortened, and the pipeline resistance of the first path 91 can be reduced. Because the first path 91 is a hole provided in the housing 6, the wall of the housing 6 in which the first path 91 is provided needs to be thickened. According to the present embodiment, by shortening the overall length of the first path 91, the area in the wall of the housing 6 where the wall thickness is thickened can be shortened, and the weight of the housing 6 can be reduced overall.
[0055] As described later, the catch tank 70 is disposed directly above the ring gear 51 in order to efficiently receive the oil O scooped up by the ring gear 51. According to this embodiment, by arranging the first end 91a so as to overlap the ring gear 51 as viewed from the Y-axis direction, the first end 91a can be disposed closer to the catch tank 70 in a direction perpendicular to the up-down direction (the front-rear direction of the vehicle, the X-axis direction). This allows the overall length of the first path 91 to be shortened. Furthermore, according to this embodiment, by arranging a part of the oil pump 8 so as to overlap the ring gear 51 as viewed from the Y-axis direction, the axial projection area of the drive unit 1 can be reduced, and the drive unit 1 can be made more compact.
[0056] In this specification, "directly above" means disposed above and overlapping with the ring gear 51 when viewed from the up-down direction. Therefore, the catch tank 70 is disposed above the ring gear 51 and overlapping with the ring gear 51 when viewed from the up-down direction.
[0057] 1, the second path 92 supplies oil O from the oil pump 8 to the oil cooler 9. The upstream end of the second path 92 is connected to the second discharge port 8b of the oil pump 8. The downstream end of the second path 92 is connected to the oil cooler 9.
[0058] The third path 93 supplies oil O from the oil cooler 9 to the motor 2. The third path 93 has a main path 93c, a first branch path 93a, and a second branch path 93b. The third path 93 is connected to the oil cooler 9 at the upstream end of the main path 93c. The third path 93 branches into a first branch path 93a and a second branch path 93b at the downstream end of the main path 93c. The first branch path 93a supplies oil O to the hollow portion 21h of the rotor shaft 21 from one axial side (-Y side) of the rotor shaft 21. On the other hand, the second branch path 93b supplies oil O to an in-pipe path 97 inside a supply pipe 97A on the upper side of the motor 2.
[0059] The oil O supplied from the first branch passage 93a to the hollow portion 21h of the rotor shaft 21 is scattered by the centrifugal force of the rotor 20 from the hole 23 provided in the rotor shaft 21 through the rotor core to the outside of the rotor shaft 21 and is supplied to the stator 25.
[0060] Second fork 93b The oil O supplied from the supply pipe 97A to the internal passage 97 flows in the axial direction above the motor 2. The supply pipe 97A is provided with an injection hole that opens to the motor 2 side. The oil O in the internal passage 97 is injected to the stator 25 through the injection hole.
[0061] The oil O supplied to the stator 25 removes heat from the stator 25 as it flows along the surface of the stator 25, thereby cooling the stator 25. Furthermore, the oil O drips from the stator 25 and reaches the lower region of the motor chamber 6A. Furthermore, the oil O in the lower region of the motor chamber 6A returns to the oil pool P in the gear chamber 6B through the partition opening 61a.
[0062] According to this embodiment, a portion of the oil O pumped under pressure from the oil pump 8 is supplied into the gear chamber 6B via the first path 91. Also, a portion of the oil O pumped under pressure from the oil pump 8 is supplied to the motor chamber 6A via the second path 92, the oil cooler 9, and the third path 93. According to this embodiment, the oil O can be used to increase the lubrication of the transmission mechanism 3 in the gear chamber 6B, and can also be used to cool the motor 2 in the motor chamber 6A.
[0063] In this embodiment, it is preferable that the flow path cross-sectional area of the first path 91 is smaller than the flow path cross-sectional area of the second path 92. The oil O pumped from the oil pump 8 is branched and supplied to the first path 91 and the second path 92. Therefore, more oil O flows through one of the first path 91 and the second path 92, which has a smaller pipeline resistance. According to this embodiment, the flow path cross-sectional area of the first path 91 is smaller than the flow path cross-sectional area of the second path 92, so that the pipeline resistance of the second path 92 can be relatively reduced. As a result, the flow rate of the oil O flowing through the second path 92 can be made larger than the flow rate of the oil flowing through the first path 91, and the amount of oil supplied to the motor 2 can be secured, and the temperature of the motor 2 can be prevented from rising too high.
[0064] The scooping path 95 is a path that scoops up the oil O by the rotation of the ring gear 51 and guides it to the catch tank 70. The catch tank 70 is disposed within the housing 6 and opens to the upper side. The oil O scooped up by the ring gear 51 is diffused within the gear chamber 6B, and a portion of it is supplied to the catch tank 70. Note that, of the oil O diffused within the gear chamber 6B, the oil O that is not received by the catch tank 70 is supplied to each gear in the gear chamber 6B and is used to lubricate the gear tooth surfaces, etc.
[0065] The oil O in the catch tank 70 is supplied to the gears or bearings of the transmission mechanism 3. In addition, the oil O is supplied to the catch tank 70 from the oil reservoir P via two paths (a scoop-up path 95 and a first path 91).
[0066] According to this embodiment, the oil O is supplied to the catch tank 70 via the scooping path 95. The amount of oil O scooped up in the scooping path 95 increases according to the rotation speed of the ring gear 51. That is, the scooping path 95 is a path that increases the amount of oil O transferred according to an increase in the rotation speed of the ring gear 51. Since the ring gear 51 receives stirring resistance from the oil O in the oil pool P, the rotation efficiency of the ring gear 51 increases as the liquid level of the oil pool P decreases. According to this embodiment, since the oil passage 90 has the scooping path 95, when the rotation speed of the ring gear 51 increases, the liquid level of the oil pool P can be lowered to increase the rotation efficiency of the ring gear 51. This makes it possible to configure a transmission mechanism device 7 with excellent drive efficiency.
[0067] On the other hand, if the path of the oil O from the oil reservoir P to the catch tank 70 relies only on the scooping path 95, the amount of oil O supplied to the catch tank 70 will be insufficient when the rotation speed of the ring gear 51 is low. According to this embodiment, in addition to the scooping path 95, the first path 91 can supply the oil O to the catch tank 70. The first path 91 is a path that pumps the oil O by the oil pump 8. That is, the first path 91 is a path that can supply the oil O to the catch tank 70 as needed, regardless of the rotation of the ring gear 51. According to this embodiment, since the oil passage 90 is provided with not only the scooping path 95 but also the first path 91, it is possible to prevent the amount of oil in the catch tank 70 from being insufficient, and to stably supply oil to the transmission mechanism 3 via the catch tank 70.
[0068] In this embodiment, the oil pump 8 is an electric pump. Therefore, the oil pump 8 can supply the oil O to the catch tank 70 regardless of the driving state of the gears. However, the oil pump 8 may be a mechanical pump connected to any one of the shafts of the transmission mechanism 3. Even in this case, by supplying the oil O to the catch tank 70 through two paths (the scooping path 95 and the first path 91), the overall supply amount can be secured even if the supply amount of each path is reduced. As a result, it is possible to prevent the oil O in the catch tank 70 from becoming insufficient.
[0069] As shown in FIG. 2, in the transmission mechanism 3 of this embodiment, the central axis J2 is disposed above the motor axis J1. That is, the center of the countershaft 45 is located above the center of the drive shaft 46 when viewed from the axial direction. This allows the motor 2 to be disposed lower in the drive device 1, and the center of gravity of the drive device 1 can be disposed lower. As a result, it is easy to stabilize the weight balance of the vehicle on which the drive device 1 is mounted. Furthermore, when the drive device 1 includes an inverter, a part of the inverter can be disposed above the motor 2, and the entire drive device 1 can be made compact. In addition, by disposing the central axis J2 at a high position, the second gear 42 rotating around the central axis J2 can be separated from the liquid surface, and the stirring resistance applied to the second gear 42 can be suppressed.
[0070] On the other hand, when the shafts are arranged in this manner, the second gear 42 is positioned above the first gear 41 and away from the liquid surface of the oil reservoir P. For this reason, the second gear 42 cannot scoop up the oil O. For this reason, in the conventional structure, the second gear 42 is positioned below the first gear 41, and the oil O has to be scooped up by the ring gear 51 and the second gear 42.
[0071] In this embodiment, the oil O can be supplied from the oil reservoir P to the catch tank 70 through the first path 91 using the oil pump 8. Therefore, a structure can be adopted in which the second gear 42 is separated from the liquid surface of the oil reservoir P while resolving the oil shortage in the catch tank 70.
[0072] Fig. 4 is a perspective view of the catch tank 70. Fig. 5 is a partial cross-sectional view of the drive device 1 including the catch tank 70. 4, the catch tank 70 has a tank member 70A and a first protruding rib (rib) 6a of the housing 6. The first protruding rib 6a functions as the bottom of the secondary storage portion 78, as described below.
[0073] Tank member 70A has a storage portion 71, a supply portion 72, a pipe portion 74, a fixing pin portion 75, and a cover plate 76. That is, catch tank 70 has storage portion 71, a supply portion 72, a pipe portion 74, and a cover plate 76.
[0074] The storage section 71 is box-shaped and opens upward. The storage section 71 receives the oil O scooped up by the ring gear 51 and temporarily stores the oil O. The storage section 71 has a storage space S that stores the oil O. The storage section 71 also has a first wall portion (fixed wall portion) 71a, a second wall portion (side wall portion) 71b, a third wall portion 71c, a fourth wall portion 71d, a stepped wall portion 71e, a first bottom portion 71f, and a second bottom portion 71g that surround the storage space S. That is, the storage section 71 has a plurality of walls including the first wall portion 71a and the second wall portion 71b.
[0075] The first wall portion 71a and the third wall portion 71c face each other in the axial direction (Y-axis direction). The second wall portion 71b and the fourth wall portion 71d face each other in the front-rear direction (X-axis direction) of the vehicle. The second wall portion 71b is connected to the first wall portion 71a and the third wall portion 71c. Similarly, the fourth wall portion 71d is connected to the first wall portion 71a and the third wall portion 71c.
[0076] As shown in FIG. 5, the first wall portion 71a faces the second inner side surface 62f of the housing 6. The first wall portion 71a extends along the second inner side surface 62f. The first wall portion 71a is provided with a fixing pin portion 75. The fixing pin portion 75 protrudes from the outer side surface of the first wall portion 71a toward the second inner side surface 62f. The second inner side surface 62f is provided with a fitting hole 62h into which the fixing pin portion 75 is inserted. As a result, the first wall portion 71a is fixed to the second inner side surface 62f.
[0077] The third wall portion 71c faces the first inner side surface 61f of the housing 6. The third wall portion 71c extends along the first inner side surface 61f. A hollow pipe portion 74 is provided on the third wall portion 71c. The pipe portion 74 protrudes from the outer side surface of the third wall portion 71c toward the first inner side surface 61f. The pipe portion 74 has a hollow portion. One end of the hollow portion of the pipe portion 74 opens into the storage space S, and the other end opens to the outside of the storage space S. On the other hand, a recess 61h is provided on the first inner side surface 61f, into which the first path 91 of the oil passage 90 opens. The pipe portion 74 is inserted into the recess 61h. As a result, the third wall portion 71c is held by the second inner side surface 62f. The pipe portion 74 is also connected to the first path 91. The hollow portion of the pipe portion 74 guides the oil O from the first path 91 to the catch tank 70.
[0078] According to the present embodiment, by inserting the pipe portion 74 into the recess 61h, the catch tank 70 can be easily positioned with respect to the housing 6. Furthermore, since the pipe portion 74 is connected to the first path 91, the oil O in the first path 91 can be smoothly guided to the storage space S of the catch tank 70.
[0079] In the present embodiment, the case has been described in which the pipe portion 74 is provided in the catch tank 70 and the recess 61h is provided in the first inner side surface 61f of the housing 6. However, the pipe portion 74 may be provided in the first inner side surface 61f and the recess may be provided in the catch tank 70. That is, it is sufficient that the pipe portion 74 protruding to the other side is provided in either the first inner side surface 61f or the catch tank 70, and the recess 61h into which the pipe portion 74 fits is provided in the other. When the pipe portion 74 is provided in the first inner side surface 61f, the hollow portion of the pipe portion 74 is connected to the first path 91 inside the wall of the housing 6.
[0080] The first bottom 71f and the second bottom 71g are located below the storage space S. The oil O accumulates in the first bottom 71f and the second bottom 71g in the storage portion 71. The first bottom 71f and the second bottom 71g are arranged side by side in the axial direction (Y-axis direction) between the first wall portion 71a and the third wall portion 71c.
[0081] The first bottom 71f and the second bottom 71g are located at different positions in the up-down direction. The second bottom 71g is located lower than the first bottom 71f. A step wall 71e is disposed between the first bottom 71f and the second bottom 71g. The step wall 71e extends along a plane perpendicular to the axial direction and connects the first bottom 71f and the second bottom 71g.
[0082] The oil O stored in the storage section 71 is supplied to each bearing of the transmission mechanism 3. For this reason, it is preferable to arrange the storage section 71 close to the motor axis J1, the central axis J2, and the output axis J3. According to this embodiment, since the second bottom 71g is located below the upper end position 51t of the ring gear 51, the second bottom 71g can be arranged close to the motor axis J1, the central axis J2, and the output axis J3 in the vertical direction (Z-axis direction). This makes it possible to shorten the supply path for supplying the oil O stored in the storage section 71 to each bearing, and enables efficient supply of the oil O from the catch tank 70 to each bearing.
[0083] According to the present embodiment, the second bottom 71g is located on the other axial side of the ring gear 51 and is disposed so as to overlap with the ring gear 51 when viewed from the Y-axis direction. As a result, the second bottom 71g of the catch tank 70 is disposed below the upper end position 51t of the ring gear 51. As a result, the catch tank 70 can store a large volume of oil O without increasing the size of the housing 6 in the height direction.
[0084] The first bottom 71f is disposed above the upper end position 51t of the ring gear 51 and overlaps the ring gear 51 when viewed in the up-down direction. Therefore, the storage section 71 can efficiently receive the oil O scooped up by the ring gear 51. The second bottom 71g is disposed below the upper end position 51t of the ring gear 51. In other words, the second bottom 71g is disposed below the first bottom 71f. Therefore, the oil O that accumulates in the first bottom 71f flows into the second bottom 71g.
[0085] As shown in FIG. 4, the second wall portion 71b is disposed at the end of the first bottom portion 71f on the vehicle front side (+X side). On the other hand, no wall portion is connected to the end of the first bottom portion 71f on the vehicle rear side (-X side). Therefore, the storage space S on the upper side of the first bottom portion 71f is open on the vehicle rear side (-X side). The oil O scooped up by the ring gear 51 splashes to the vehicle front side (+X side) above the ring gear 51. According to this embodiment, the oil O scooped up by the ring gear 51 passes over the upper side of the first bottom portion 71f and hits the second wall portion 71b, so that it is smoothly stored in the storage space S.
[0086] The first bottom portion 71f is inclined upward toward the rear side of the vehicle (-X side). 71f This can prevent the oil O in the upper storage space S from flowing out from the end of the second bottom portion 71g on the vehicle rear side (-X side).
[0087] The first bottom 71f is provided with a second discharge hole 71h. The second discharge hole 71h opens directly above the ring gear 51. The second discharge hole 71h supplies the oil O in the storage space S to the ring gear 51. When the vehicle is stopped for a long period of time, the oil O on the tooth surface of the ring gear 51 is expected to be depleted. As described above, the oil O pumped to the oil pump 8 is supplied to the storage space S through the first path 91. According to this embodiment, by driving the oil pump 8, the oil O can be supplied to the tooth surface of the ring gear 51 through the second discharge hole 71h, and the lubrication of the tooth surface of the ring gear 51 can be ensured.
[0088] The second bottom 71g is provided with a groove 71j extending along the axial direction. The groove 71j extends over the entire axial direction of the second bottom 71g. The first bottom 71f is disposed on one axial side (-Y side) of the groove 71j. The end of the groove 71j on the other axial side (+Y side) is connected to the supply portion 72. According to this embodiment, by providing the groove 71j in the second bottom 71g, the oil O that flows into the second bottom 71g from the first bottom 71f side can be smoothly guided to the supply portion 72.
[0089] A first discharge hole (first discharge portion) 71k is provided in the second bottom 71g. That is, the catch tank 70 has the first discharge hole 71k that discharges the oil O from the storage space S. The first discharge hole 71k is disposed in the recessed groove 71j. That is, the first discharge hole 71k opens to the lowest region in the storage space S. Therefore, the first discharge hole 71k preferentially discharges the oil O from the storage space S.
[0090] The path (first supply path 98) of the oil O discharged from the first discharge hole 71k will be described. As shown in Fig. 3, a first guide rib 62s and a second guide rib 62q protruding to one axial side (-Y side) are provided on the second inner side surface 62f of the housing 6. The first guide rib 62s and the second guide rib 62q are located below the catch tank 70.
[0091] The first guide rib 62s extends upward from the outer circumferential surface of the output shaft holding cylinder portion 68b when viewed in the axial direction. The second guide rib 62q extends obliquely upward from a position slightly below the upper end of the first guide rib 62s toward just below the storage portion 71 when viewed in the axial direction. The end of the second guide rib 62q on the vehicle front side (+X side) is located just below the first discharge hole 71k. The protruding height of the second guide rib 62q is lower than the protruding height of the first guide rib 62s.
[0092] The output shaft holding cylinder portion 68b is provided with a notch 68n that connects the inside and outside of the output shaft holding cylinder portion 68b. The notch 68n is located above the output axis J3. The notch 68n is located on the side of the first guide rib 62s and below the first guide rib 62s.
[0093] The oil O discharged from the first discharge hole 71k of the reservoir 71 is received by the second guide rib 62q. The oil O received by the second guide rib 62q flows downward along the surface of the second guide rib 62q and reaches the first guide rib 62s. The oil O then overflows from the tip of the second guide rib 62q to one axial side and flows below the second guide rib 62q. The oil O flows downward along the surface of the first guide rib 62s and is guided to the notch 68n of the output shaft holding cylinder 68b. The oil O guided to the notch 68n flows into the inside of the output shaft holding cylinder 68b.
[0094] According to this embodiment, the oil O stored in the storage portion 71 can be efficiently guided to the output shaft bearing 88 disposed inside the output shaft holding cylinder portion 68b. , No. A path (first supply path 98) is provided to supply the oil O discharged from the first discharge hole 71k to the output shaft bearing 88. The first supply path connects the first discharge hole 71k and the output shaft bearing 88. The first supply path 98 is defined by the first guide rib 62s, the second guide rib 62q, and the cutout portion 68n.
[0095] In addition, the first supply path is not necessarily No. The first supply path does not have to be formed by the first guide rib 62s, the second guide rib 62q, and the notch 68n. For example, the first supply path may be formed by only the first guide rib 62s and the notch 68n. In this case, the oil O discharged from the first discharge hole 71k is supplied to the first guide rib 62s, and then flows along the surface of the first guide rib 62s and is guided to the notch 68n of the output shaft holding cylinder portion 68b.
[0096] As shown in Fig. 4, the supply part 72 of the catch tank 70 is in the shape of a gutter having a bottom plate 72a and a pair of side plates 72e, 72f. The oil O flows through the bucket-shaped supply part formed by the bottom plate 72a and the pair of side plates 72e, 72f. The supply part 72 supplies the oil O stored in the storage part 71 to the first bearing 86. The supply part 72 extends from the second wall part 71b of the storage part 71 to the +X side, bends to the +Y side, and further bends to the +X side in an S-shape.
[0097] As shown in FIG. 3, the first holding cylinder portion 66b of the first bearing holder portion 66 is provided with a notch portion 66n that connects the inside and outside of the first holding cylinder portion 66b. The vertical position of the notch portion 66n coincides with the vertical position of the central axis J2. In addition, the second inner side surface 62f of the housing 6 is provided with a recessed portion 66m that is recessed along the notch portion 66n. The recessed portion 66m is a groove extending from the notch portion 66n toward the outside in the radial direction of the central axis J2. The recessed portion 66m extends slightly upward as it moves away from the central axis J2. The recessed portion 66m and the notch portion 66n form a flow passage 66s that connects the inside and outside of the first holding cylinder portion 66b. That is, the inner surface of the housing 6 is provided with a flow passage 66s including the notch portion 66n. The flow passage 66s has the notch portion 66n and the recessed portion 66m.
[0098] The supply part 72 of the catch tank 70 extends from the storage part 71 to the first holding cylinder part 66b. The tip part 72c of the supply part 72 is inserted into the notch part 66n and the recessed part 66m of the first holding cylinder part 66b. That is, the tip part 72c is inserted into the flow path 66s. The oil O in the storage part 71 flows through the gutter-shaped supply part 72 and flows out from the tip part 72c. According to this embodiment, the tip part 72c of the supply part 72 is inserted into the notch part 66n, so that the oil O flowing out from the tip part 72c is efficiently supplied to the inside of the first holding cylinder part 66b through the notch part 66n. This allows the first bearing 86 arranged inside the first holding cylinder part 66b to be suitably lubricated.
[0099] In the present embodiment, the case where the tip portion 72c is inserted into both the notch portion 66n and the recessed portion 66m that configure the flow passage 66s has been described. However, the tip portion 72c may be inserted only into the recessed portion 66m. In this case, the oil O that flows out from the tip portion 72c flows along the inner surface of the recessed portion 66m and reaches the notch portion 66n. Also, the tip portion 72c may be inserted only into the notch portion 66n. In this case, the recessed portion 66m does not need to be provided on the second inner surface 62f of the housing 6.
[0100] The oil O guided to the inside of the first retaining cylinder portion 66b is supplied not only to the first bearing 86 but also to the hollow portion 45h of the countershaft 45. This configuration will be described later.
[0101] 4, the supply unit 72 has a tip portion 72c and a relay portion 72d. As described above, the tip portion 72c is disposed inside the notch portion 66n. In contrast, the relay portion 72d is disposed between the storage unit 71 and the tip portion 72c, and connects the storage unit 71 to the tip portion 72c.
[0102] The pair of side plates 72e, 72f constituting the supply part 72 have different heights at the relay part 72d and the tip part 72c. The side plates 72e, 72f have a smaller height at the tip part 72c than at the relay part 72d. According to this embodiment, the supply part 72 can suppress the oil O flowing through the supply part 72 between the storage part 71 and the notch part 66n from climbing over the side plates 72e, 72f by making the pair of side plates 72e, 72f of the relay part 72d relatively high. On the other hand, since the tip part 72c is disposed inside the notch part 66n, even if the oil O climbs over the side plates 72e, 72f of the tip part 72c, it is guided to the inside of the first holding tube part 66b and used for lubrication. In addition, by making the pair of side plates 72e, 72f of the tip part 72c relatively low, the width dimension of the notch part 66n provided in the first holding tube part 166b into which the tip part 72c is inserted can be reduced. This makes it possible to suppress a decrease in the rigidity of the first retaining cylindrical portion 66b caused by providing the cutout portion 66n, and makes it possible to increase the stability with which the first bearing 86 is retained by the first retaining cylindrical portion 66b.
[0103] In the supply unit 72 of this embodiment, the width dimension of the bottom plate 72a is uniform from the relay portion 72d to the tip end portion 72c. However, even if the width dimension of the bottom plate 72a at the tip end portion 72c is smaller than the width dimension of the bottom plate 72a at the relay portion 72d, the size of the notch 66n can be reduced. In other words, the above-mentioned effect can be obtained when the tip end portion 72c is smaller than the relay portion 72d in at least one of the width dimension of the bottom plate 72a and the height dimensions of the side plates 72e and 72f.
[0104] Here, one of the pair of side plates 72e, 72f is referred to as the first side plate 72e, and the other is referred to as the second side plate 72f. The first side plate 72e and the second side plate 72f are arranged side by side along the axial direction at the tip portion 72c. The second side plate 72f is the first side plate 72e. To It is located on one axial side (-Y side).
[0105] 5, at the tip end 72c of the supply portion 72, the first side plate 72e faces the second inner side surface 62f of the housing 6. That is, of the pair of side plates 72e, 72f, one located on the second inner side surface 62f side is the first side plate 72e, and the other is the second side plate 72f.
[0106] In this embodiment, the height dimension of the first side plate 72e at the tip 72c is smaller than the height dimension of the second side plate 72f. The tip 72c is disposed within the notch 66n. Therefore, the first side plate 72e is disposed on the bottom side of the notch 66n. Therefore, by making the height dimension of the first side plate 72e at the tip 72c relatively low, the oil O can be supplied to the back side of the notch 66n and the oil O can be efficiently supplied to the inside of the first holding cylinder portion 66b through the notch 66n. Furthermore, by making the tip 72c smaller, the manufacturing cost of the catch tank 70 can be reduced. On the other hand, by making the height dimension of the second side plate 72f at the tip 72c relatively high, the oil O can be prevented from spilling out of the notch 66n to one axial side (-Y side), and the oil O can be efficiently guided into the notch 66n.
[0107] 5, the first wall portion 71a of the storage portion 71 extends along the second inner side surface 62f of the housing 6 and is fixed to the second inner side surface 62f via a fixing pin portion 75. The supply portion 72 extends from the second wall portion 71b of the storage portion 71. Therefore, compared to the case where the supply portion 72 extends from the first wall portion 71a, the first wall portion 71a can be disposed closer to the second inner side surface 62f, and the fixation of the storage portion 71 to the second inner side surface 62f can be stabilized.
[0108] As shown in FIG. 4, the second wall portion 71b is provided with a discharge notch portion (second discharge portion) 73. That is, the catch tank 70 has the discharge notch portion 73. The discharge notch portion 73 extends downward from the upper end edge of the second wall portion 71b. The discharge notch portion 73 is disposed in an area on one axial side (-Y side) of the second wall portion 71b. When the liquid level of the oil O stored in the storage portion 71 reaches the discharge notch portion 73, the oil O overflows from the discharge notch portion 73. That is, the discharge notch portion 73 discharges the oil O from the storage portion 71.
[0109] The path (second supply path 99) of the oil O discharged from the discharge cutout 73 will be described. As shown in FIG. 2, a second protruding rib 6b and a third protruding rib 6c that protrude toward the other axial side (+Y side) are provided on the first inner side 61f of the housing 6. A covering member 4 is disposed on the other axial side (+Y side) of the second protruding rib 6b and the third protruding rib 6c. That is, the transmission mechanism device 7 has a covering member 4 disposed in the internal space of the housing 6.
[0110] The second protruding rib 6b is located above the central axis J2. The second protruding rib 6b extends along the vehicle front-rear direction (X-axis direction). The second protruding rib 6b is curved like a bow so as to be convex upward along the circumferential direction of the central axis J2.
[0111] The second protruding rib 6b has a first end 6ba on the vehicle rear side (-X side) and a second end 6bb on the vehicle front side (+X side). The first end 6ba faces the catch tank 70 in the vehicle front-rear direction. The second protruding rib 6b is inclined upward as it approaches the catch tank 70 at the first end 6ba. The first end 6ba of the second protruding rib 6b is disposed directly below the discharge notch 73 of the catch tank 70. The second end 6bb faces the third protruding rib 6c in the vehicle front-rear direction (X-axis direction). The second protruding rib 6b is inclined upward as it approaches the third protruding rib 6c at the second end 6bb.
[0112] The covering member 4 has a main body plate portion 4a and a relay rib 4b. The main body plate portion 4a extends along a plane perpendicular to the axial direction. The main body plate portion 4a is located on the tip side of the second protruding rib 6b. The main body plate portion 4a covers the upper area of the second protruding rib 6b. This provides a flow path for the oil O that is surrounded by the second protruding rib 6b, the first inner surface 61f, and the main body plate portion 4a and extends along the vehicle front-rear direction.
[0113] The relay rib 4b protrudes from one axial side (-Y side) of the main body plate portion 4a. The tip of the relay rib 4b faces the first inner side surface 61f with a small gap therebetween. The tip of the relay rib 4b may contact the first inner side surface 61f.
[0114] The relay rib 4b extends along the vehicle front-rear direction (X-axis direction). The relay rib is disposed on the vehicle front side (+X side) of the second protruding rib 6b. The relay rib 4b is located below the second end 6bb of the second protruding rib 6b. The relay rib 4b also overlaps with the second end 6bb when viewed from the top-bottom direction. The oil O flowing out from the second end 6bb to the vehicle front side (+X side) is received by the relay rib 4b. The relay rib 4b is slightly inclined downward as it approaches the vehicle front side. This allows the relay rib 4b to smoothly flow the oil O to the vehicle front side.
[0115] The third protruding rib 6c has a first piece 6ca and a second piece 6cb. The first piece 6ca and the second piece 6cb are arranged in a V-shape when viewed from the axial direction. The first piece 6ca extends from the third inner side surface 61g facing the vehicle rear side (-X side) of the housing 6 toward the vehicle rear side. The first piece 6ca inclines downward as it approaches the vehicle rear side. The second piece 6cb extends upward from the end of the first piece 6ca on the vehicle rear side. The second piece 6cb inclines toward the vehicle front side (+X side) as it approaches the upper side. A gap is provided between the upper end of the second piece 6cb and the third inner side surface 61g of the housing 6. In this way, the third protruding rib 6c extends in a concave shape that opens upward.
[0116] As shown in Fig. 3, the second inner surface 62f is provided with a fourth protruding rib 6d that protrudes toward one axial side (-Y side). The fourth protruding rib 6d faces the third protruding rib 6c in the axial direction. The fourth protruding rib 6d has the same shape as the third protruding rib 6c. That is, the fourth protruding rib 6d extends in a concave shape that opens upward. The tip of the fourth protruding rib 6d contacts the third protruding rib 6c.
[0117] The third protruding rib 6c, the fourth protruding rib 6d, the first inner side surface 61f, and the second inner side surface 62f configure a sub-tank portion 6t that opens upward. That is, the sub-tank portion 6t has the third protruding rib 6c, the fourth protruding rib 6d, the first inner side surface 61f, and the second inner side surface 62f.
[0118] 2, the sub-tank portion 6t is provided in the internal space of the housing 6. The sub-tank portion 6t opens upward. The sub-tank portion 6t is located on the opposite side of the catch tank 70 across the countershaft 45. The sub-tank portion 6t is located on the vehicle front side (+X side) of the ring gear 51, and is therefore able to receive the oil O splashed by the ring gear 51.
[0119] The opening of the sub-tank portion 6t is located directly below the end of the relay rib 4b on the vehicle front side (+X side). The liquid flows above the relay rib 4b toward the vehicle front side (+X side) and is stored in the sub-tank portion 6t.
[0120] An oil supply hole 6h opens at the bottom of the sub-tank portion 6t. The oil supply hole 6h penetrates the partition wall 61c of the housing main body 61. The lower end of the oil supply hole 6h opens at the surface of the partition wall 61c facing the motor chamber 6A. The oil supply hole 6h on the motor chamber 6A side is located on the upper side of a cylindrical bearing holder (not shown) that holds the fifth bearing 89a. This bearing holder is provided with a notch. The notch supplies the oil O that flows into the motor chamber 6A side through the oil supply hole 6h to the fifth bearing 89a. As a result, the oil O stored in the sub-tank portion 6t passes through the oil supply hole 6h and is supplied to the fifth bearing 89a.
[0121] In this manner, a second supply path 99 that supplies the oil O discharged from the discharge notch 73 to the fifth bearing 89a is provided in the internal space of the housing 6. The second supply path 99 is configured by the second protruding rib 6b, the third protruding rib 6c, the covering member 4, and the oil supply hole 6h. The second supply path 99 can supply the oil O stored in the catch tank 70 to the fifth bearing 89a located inside the motor chamber.
[0122] The second supply path 99 also has a first sub-path 99a extending from the catch tank 70 to the sub-tank portion 6t, and a second sub-path 99b extending from the sub-tank portion 6t to the fifth bearing 89a.
[0123] The first sub-path 99a is a path for the oil O that is surrounded by the second protruding rib 6b, the third protruding rib 6c, and the covering member 4. In this embodiment, the countershaft 45 is disposed between the drive shaft 46 and the output shaft 55 in the X-axis direction. The first sub-path 99a passes above the countershaft 45. According to the first sub-path 99a of the present embodiment, the oil O can be transported from the catch tank 70 to the sub-tank portion 6t by passing above the countershaft 45.
[0124] The second sub-path 99b has an oil supply hole 6h. The second sub-path 99b supplies the oil O stored in the sub-tank portion 6t to the fifth bearing 89a. The second supply path 99 supplies the oil O from the sub-tank portion 6t to the fifth bearing 89a via the second sub-path 99b.
[0125] According to the present embodiment, the second sub-path 99b supplies the oil O temporarily stored in the sub-tank portion 6t to the fifth bearing 89a. from Even if the amount of the oil O discharged is unstable, this is compensated for by the oil O stored in the sub-tank portion 6t, and the oil O can be stably supplied to the fifth bearing 89a.
[0126] 4, the catch tank 70 has an auxiliary storage portion 78 disposed on the vehicle rear side (-X side) of the storage portion 71. The auxiliary storage portion 78 has a first protruding rib (rib) 6a extending from the housing 6 and a cover plate 76 of the tank member 70A.
[0127] A fourth wall 71d is provided at the boundary between the storage portion 71 and the auxiliary storage portion 78. That is, the fourth wall 71d separates the storage portion 71 from the auxiliary storage portion 78. The fourth wall 71d is provided with a transfer notch (outflow portion) 79 that allows the oil O to flow out from the storage portion 71 to the auxiliary storage portion 78. That is, the catch tank 70 has the transfer notch 79.
[0128] The transfer notch 79 extends downward from the upper edge of the fourth wall portion 71d. The transfer notch 79 is located above the bottom surface of the storage portion 71. When the liquid level of the oil O stored in the storage portion 71 reaches the lower end of the transfer notch 79, the oil O flows out into the sub storage portion 78 through the transfer notch 79.
[0129] The rotation efficiency of the ring gear 51 decreases due to the agitation resistance of the oil O when the liquid level in the oil reservoir P is high. Moreover, as the rotation speed of the ring gear 51 increases, the agitation resistance of the oil O increases. In addition, when the rotation speed of the ring gear 51 is high, the amount of oil O transferred through the scooping path 95 increases. In other words, a configuration is required that prevents the oil O from overflowing from the catch tank 70 even if the amount of oil O transferred through the scooping path 95 increases in response to an increase in the rotation speed of the ring gear 51.
[0130] In the present embodiment, when the level of the oil O in the storage section 71 exceeds a certain amount, the catch tank 70 transfers a portion of the oil O stored in the storage section 71 to the auxiliary storage section 78. According to this embodiment, when the rotation speed of the ring gear 51 increases, the oil O scooped up by the ring gear 51 can be stored not only in the storage section 71 but also in the auxiliary storage section 78. Therefore, even if the rotation speed of the ring gear 51 increases and the amount of oil O transferred in the scoop-up path 95 increases, it is possible to prevent a decrease in the rotation efficiency of the ring gear 51.
[0131] 3, a discharge port 78a is provided at the bottom of the secondary storage portion 78. The oil O stored in the secondary storage portion 78 is discharged from the discharge port 78a.
[0132] The bottom of the auxiliary reservoir 78 is defined by the first protruding rib 6a. The first protruding rib 6a protruding to one axial side (-Y side) is provided on the second inner surface 62f of the housing 6. The first protruding rib 6a protrudes in the vehicle front-rear direction (X-axis direction). ) and a side end portion 6aa extending upward from an end portion of the rib main body 6ab on the vehicle rear side (-X side). That is, the first protruding rib 6a protrudes from the second inner side surface 62f of the housing 6 to one axial side (-Y side).
[0133] The covering plate 76 extends along a plane perpendicular to the axial direction. That is, the covering plate 76 extends along the second inner side surface 62f of the housing 6. The covering plate 76 is disposed opposite the second inner side surface 62f. The covering plate 76 contacts the tip of the first protruding rib 6a. The covering plate 76 covers the upper region of the first protruding rib 6a. As a result, the auxiliary reservoir 78 stores the oil O in a space surrounded by the covering plate 76, the second inner side surface 62f, the first protruding rib 6a, and the fourth wall portion 71d.
[0134] 2, at least a portion of the auxiliary storage portion 78 in this embodiment overlaps with the ring gear 51 when viewed from the Y-axis direction. According to this embodiment, it is possible to prevent the gear chamber 6B from becoming larger due to the provision of the auxiliary storage portion 78, and as a result, it is possible to reduce the size of the drive unit 1. More specifically, by providing the auxiliary storage portion 78 below the upper end of the ring gear 51, it is possible to achieve a low profile of the drive unit 1.
[0135] When at least a part of the auxiliary storage 78 is to be overlapped with the ring gear 51 as viewed from the Y-axis direction, it is difficult in manufacturing to form the tub-shaped auxiliary storage 78 only by the ribs protruding from the housing 6. In addition, if the entire auxiliary storage 78 is a separate member from the housing 6, it is necessary to make the auxiliary storage 78 small in size to avoid impact with the housing 6, and the amount of oil that can be stored in the auxiliary storage 78 is reduced. According to this embodiment, at least a part of the auxiliary storage 78 is the inner surface of the housing 6, and at least a part of the auxiliary storage 78 is the covering plate 76 arranged opposite the inner surface of the housing. More specifically, the bottom of the auxiliary storage 78 is formed by the first protruding rib 6a protruding from the housing 6. Therefore, the second inner side surface 62f of the housing 6 serves as one of the walls surrounding the storage space of the auxiliary storage 78, and the limited space of the gear chamber 6B can be effectively utilized to ensure the storage amount of oil O in the auxiliary storage 78.
[0136] The catch tank 70 of the present embodiment is disposed in the supply portion 72 so as to overlap gears such as the second gear 42. This allows the tip end 72c of the supply portion 72 to be brought closer to the central axis J2 of the second gear 42, thereby increasing the reliability of the supply of oil by the supply portion 72 to the first bearing 86 around the central axis J2.
[0137] According to this embodiment, the catch tank 70 has a tank member 70A in which the storage section 71 and the supply section 72 are provided. The tank member 70A, which is a part of the catch tank 70, and the housing 6 are separate members. The tank member 70A, which is a part of the catch tank 70, is fixed to the inner surface of the housing 6. According to this embodiment, the degree of freedom in the configuration of the supply section 72 is increased compared to the case where the catch tank 70 is configured only with ribs protruding from the housing 6. More specifically, when the catch tank is configured only with ribs protruding from the housing 6, even if the storage section can be configured, it is difficult in manufacturing to configure the supply section as in this embodiment, which extends toward the bearing holder section. By fixing the tank member 70A, which is a separate member, to the inner surface of the housing 6 as in this embodiment, not only can the catch tank 70 be made into a complex shape, but the degree of freedom in the arrangement of the catch tank 70 can be increased.
[0138] Next, the path through which the oil O supplied from the supply portion 72 to the inside of the first bearing holder part 66 passes will be described mainly with reference to Fig. 3. As described above, the first retaining cylinder part 66b of the first bearing holder part 66 is provided with the notch part 66n. Furthermore, the notch part 66n is connected to the oil passage 90 (Fig. 1) via the catch tank 70. That is, the oil O is supplied from the oil passage 90 to the notch part 66n.
[0139] As shown in FIG. 3, the first bearing holder portion 66 has a first rib 66c, a second rib 66d, and a third rib 66e that are located inside the first retaining cylinder portion 66b and protrude from the first opposing surface 66a to one axial side (-Y side).
[0140] The first rib 66c extends in a concave shape that opens upward. The first rib 66c has a first end 66ca on the vehicle front side (+X side) and a second end 66cb on the vehicle rear side (-X side).
[0141] The first rib 66c curves in an arc shape around the central axis J2 from directly below the central axis J2 toward the first end 66ca. The first end 66ca of the first rib 66c is located slightly above the central axis J2. The first end 66ca is located at the uppermost end in the entire length of the first rib 66c. That is, when viewed from the Y-axis direction, the first end 66ca is located at the upper end of the first rib 66c. In addition, the first end 66ca is disposed radially inward from the inner peripheral surface of the first holding tube portion 66b. That is, the upper end (first end 66ca) of the first rib 66c faces the inner peripheral surface of the first holding tube portion 66b via a gap G.
[0142] The first rib 66c extends linearly from directly below the central axis J2 toward the second end 66cb. The first rib 66c is inclined slightly upward as it extends from directly below the central axis J2 toward the second end 66cb. The second end 66cb is disposed radially inward from the inner circumferential surface of the first retaining cylindrical portion 66b.
[0143] When viewed from the Y-axis direction, a lower end 66cp of the inner peripheral surface of the first rib 66c is located below an upper end 45p of the inner peripheral surface 45a of the countershaft 45. Here, the inner peripheral surface of the first rib 66c means a surface of the first rib 66c extending in a concave shape that faces the opening side (upper side). In this embodiment, the lower end 66cp of the inner peripheral surface of the first rib 66c is located directly below the central axis J2.
[0144] Oil O is supplied from an oil passage 90 to the opening of the first rib 66c extending in a concave shape. Therefore, the oil O accumulates in the opening of the first rib 66c. According to this embodiment, the lower end 66cp of the inner peripheral surface of the first rib 66c is disposed below the upper end 45p of the inner peripheral surface 45a of the countershaft 45, so that the oil O accumulated in the opening of the first rib 66c can be smoothly guided into the countershaft 45. The oil O introduced into the inner peripheral surface 45a of the countershaft 45 passes through the hollow portion 45h of the countershaft 45, reaches one end of the countershaft 45 in the axial direction, and is used to lubricate the fourth bearing 87 (see FIG. 1).
[0145] According to this embodiment, a gap G is provided between the first end 66ca of the first rib 66c and the inner peripheral surface of the first holding cylinder portion 66b. Therefore, a part of the oil O flowing into the opening of the first rib 66c can be supplied below the first rib 66c through the gap G between the first end 66ca and the first holding cylinder portion 66b. The oil O flowing below the first rib 66c accumulates in a lower region inside the first holding cylinder portion 66b and is supplied to the first bearing 86. That is, according to this embodiment, the oil O flowing from the oil passage 90 into the inside of the first holding cylinder portion 66b can be used to lubricate each part in a well-balanced manner. Note that this effect can be obtained if at least one of the one end (first end 66ca) in the extension direction of the first rib 66c or the other end (second end 66cb) in the extension direction faces the inner peripheral surface of the first holding cylinder portion 66b via the gap G when viewed from the axial direction. For example, one end (first end 66ca) of the first rib may face the inner circumferential surface of the first retaining cylindrical portion 66b via the gap G, and the other end (second end 66cb) may be connected to the inner circumferential surface of the first retaining cylindrical portion 66b. In this case, part of the oil O that accumulates in the opening of the first rib 66c accumulates in the inner lower region of the first retaining cylindrical portion 66b via the gap G and is supplied to the first bearing 86.
[0146] The second rib 66d connects the second end 66cb of the first rib 66c and the inner peripheral surface of the first holding tube portion 66b. The second rib 66d extends linearly. The second rib 66d is disposed on an extension line of the first rib 66c on the second end 66cb side. The second rib 66d is located below the notch 66n. That is, the second rib 66d reaches the first rib 66c from below the notch 66n on the inner peripheral surface of the first holding tube portion 66b. The second rib 66d has a lower protruding height than the first rib 66c.
[0147] In this embodiment, the second rib 66d connects the inner peripheral surface of the first retaining cylinder portion 66b and the first rib 66c, and therefore the oil O that flows into the inside of the first retaining cylinder portion 66b from the notch portion 66n can be efficiently guided into the opening of the first rib 66c. As a result, a sufficient amount of oil O can be introduced into the inside of the countershaft 45 from the first rib 66c.
[0148] According to this embodiment, the second rib 66d has a lower protruding height than the first rib 66c. Therefore, as the oil O flows along the upper side of the second rib 66d and reaches the opening of the first rib 66c, a portion of the oil O drips from the second rib 66d and accumulates at the bottom of the first retaining tube portion 66b. This allows the oil O to be used to lubricate the first bearing 86.
[0149] The third rib 66e is disposed on the opening side of the first rib 66c. That is, the third rib 66e is located directly above the first rib 66c. The third rib 66e is also located directly above the central axis J2. The third rib 66e extends in an arc shape centered on the central axis J2. The protruding height of the third rib 66e is equal to the protruding height of the first rib 66c.
[0150] FIG. 6 is a partial cross-sectional view of the drive device 1 in the vicinity of the end portion of the countershaft 45 on the other axial side (+Y). The inner peripheral surface of the first holding cylinder portion 66b has a step surface 66k facing one axial side (-Y side), a large diameter portion 66p located on one axial side of the step surface 66k, and a small diameter portion 66q located on the other axial side of the step surface 66k. The large diameter portion 66p surrounds and holds the first bearing 86 from the radial outside. A disk-shaped shim 86s is disposed between the first bearing 86 and the step surface 66k.
[0151] The diameter of the small diameter portion 66q is smaller than the outer diameter of the first bearing 86. An oil guide 47 is disposed radially inside the small diameter portion 66q. That is, the transmission mechanism device 7 includes the oil guide 47 disposed inside the first holding cylinder portion 66b.
[0152] The oil guide 47 has a cylindrical portion 47a, a flange portion 47b, and an outer annular cylindrical portion 47c. The cylindrical portion 47a is cylindrical and centered on the central axis J2. The cylindrical portion 47a extends along the axial direction. An end portion on one axial side (-Y side) of the cylindrical portion 47a is disposed inside the countershaft 45 (hollow portion 45h). An end portion on the other axial side (+Y side) of the cylindrical portion 47a is provided with a tapered portion 47j whose diameter increases toward the other axial side.
[0153] The flange portion 47b extends radially outward from an end portion on the other axial side (+Y side) of the cylindrical portion 47a. The flange portion 47b is disk-shaped and centered on the central axis J2. At least a portion of the flange portion 47b overlaps with the first bearing 86 when viewed from the direction of the central axis J2.
[0154] The flange portion 47b has a first surface 47f facing the other axial side (+Y side). The first surface 47f faces the first opposing surface 66a. The first surface 47f contacts the tip surfaces of the first rib 66c and the third rib 66e or faces them with a small gap therebetween. This provides a gap between the first surface 47f and the first opposing surface 66a through which the oil O can pass.
[0155] The flange portion 47b of the oil guide 47 is provided with a plurality of through holes 47h penetrating in the axial direction. The through holes 47h are arranged at equal intervals along the circumferential direction. The through holes 47h allow a portion of the oil O between the first surface 47f and the first opposing surface 66a to pass to one axial side (-Y side). This allows a portion of the oil O that accumulates in the first retaining cylinder portion 66b to be suitably supplied to the first bearing 86.
[0156] The outer annular cylinder portion 47c extends from the outer edge of the flange portion 47b toward one axial side (-Y side). The outer annular cylinder portion 47c is cylindrical and centered on the central axis J2. The outer diameter of the outer annular cylinder portion 47c is slightly smaller than the inner diameter of the small diameter portion 66q. The tip of the outer annular cylinder portion 47c on one axial side contacts the shim 86s or faces it with a slight gap therebetween. As a result, the oil guide 47 is disposed between the first opposing surface 66a and the first bearing 86 with a slight backlash in the axial direction.
[0157] According to this embodiment, the flange portion 47b of the oil guide 47 covers the tip side of the first rib 66c, so that the oil O can be collected in the opening of the concavely extending first rib 66c, and the oil O can be efficiently introduced into the hollow portion 45h of the countershaft 45.
[0158] According to this embodiment, the oil guide 47 has the cylindrical portion 47a extending into the hollow portion 45h of the countershaft 45, so that the oil O between the flange portion 47b and the first opposing surface 66a can be efficiently guided into the hollow portion 45h. Note that, according to this embodiment, the oil O and the end of the cylindrical portion 47a on the flange portion 47b side are provided with the tapered portion 47j, so that the oil O filled on the other axial side (+Y side) of the flange portion 47b can be smoothly guided into the cylindrical portion 47a.
[0159] According to this embodiment, the flange portion 47b of the oil guide 47 is disposed between the tip of the first rib 66c on one axial side (-Y side) and the first bearing 86 in the axial direction. This makes it possible to suppress the oil guide 47 from tilting between the first opposing surface 66a and the first bearing 86, and to reliably control the flow of the oil O. Furthermore, according to this embodiment, a third rib 66e having a protruding height equal to that of the first rib 66c is provided on the opening side of the first rib 66c on the opposite side across the central axis J2. The flange portion 47b is disposed between the end of the first rib 66c and the third rib 66e on one axial side and the first bearing 86 in the axial direction. This makes it possible to more reliably suppress the oil guide 47 from tilting.
[0160] 3, the second retaining cylinder portion 64b of the second bearing holder portion 64 is disposed below the first retaining cylinder portion 66b of the first bearing holder portion 66. The housing 6 is provided with a communication hole (communication passage) 62p that connects the inside of the first retaining cylinder portion 66b and the inside of the second retaining cylinder portion 64b. The communication hole 62p opens into a region of the inner circumferential surface of the first retaining cylinder portion 66b that is below the central axis J2. On the other hand, the communication hole 62p opens into a region of the inner circumferential surface of the second retaining cylinder portion 64b that is above the motor axis J1.
[0161] According to this embodiment, since the first retaining cylinder portion 66b and the second retaining cylinder portion 64b are connected to each other via the communication hole 62p, a part of the oil O introduced into the inside of the first retaining cylinder portion 66b can be guided to the inside of the second retaining cylinder portion 64b. This makes it possible to suitably lubricate not only the first bearing 86 but also the second bearing 84. According to this embodiment, by supplying the oil O to the first bearing holder portion 66, the oil O can be supplied not only to the first bearing 86 but also to the second bearing 84.
[0162] The communication hole 62p has a recess 62d, a first through hole 62j, and a second through hole 62k. The recess 62d is provided on the surface of the gear cover 62 (i.e., the wall of the housing 6) on the other axial side (+Y side). The recess 62d is covered by a cover member 62c from the other axial side of the gear cover 62 (see FIG. 1). The first through hole 62j and the second through hole 62k each penetrate the gear cover 62. The first through hole 62j connects the recess 62d to the inside of the first holding cylinder portion 66b. On the other hand, the second through hole 62k connects the recess 62d to the inside of the second holding cylinder portion 64b.
[0163] According to this embodiment, the communication path for the oil O connecting the first holding cylinder portion 66b and the second holding cylinder portion 64b is a hole-shaped communication hole 62p that is surrounded on all sides. That is, the communication path for the oil O is not a path that is not surrounded by a wall surface such as a notch or a recessed groove. Therefore, the communication hole 62p can reliably transfer the oil O inside the first holding cylinder portion 66b to the inside of the second holding cylinder portion 64b.
[0164] As shown in FIG. 1, the first through hole 62j and the second through hole 62k of this embodiment penetrate the gear cover 62 in the Y-axis direction. The recess 62d is recessed toward one axial side (-Y side) on the surface of the gear cover 62 on the other axial side (+Y side). When attempting to form the communication hole 62p from one axial side of the gear cover 62, it is necessary to insert a processing jig (drill, etc.) into the first holding cylinder portion 66b or the second holding cylinder portion 64b, which causes a problem that the manufacturing process becomes complicated. According to this embodiment, the communication hole 62p can be formed from the other axial side of the gear cover 62, which allows for a sufficient working space, and therefore the manufacturing process can be simplified.
[0165] Next, the path taken by the oil O supplied from the communication hole 62p to the inside of the second bearing holder part 64 will be described mainly with reference to Fig. 3. The second bearing holder part 64 has a fourth rib 64c, a fifth rib 64d, and a sixth rib 64e that are located inside the second retaining cylinder part 64b and protrude from the second opposing surface 64a to one side in the axial direction.
[0166] The fourth rib 64c extends in a concave shape that opens upward. The fourth rib 64c has a first end 64ca on the vehicle front side (+X side) and a second end 64cb on the vehicle rear side (-X side). The fourth rib 64c curves in an arc shape around the central axis J2 below the central axis J2. The first end 64ca and the second end 64cb are disposed radially inward from the inner peripheral surface of the second holding tube portion 64b. The first end 64ca and the second end 64cb of the fourth rib 64c face the inner peripheral surface of the second holding tube portion 64b via a gap. The second end 64cb is connected to the fifth rib 64d.
[0167] When viewed from the axial direction, the lower end 64cp of the inner peripheral surface of the fourth rib 64c is located below the upper end 46p of the inner peripheral surface 46a of the drive shaft 46. According to this embodiment, the lower end 64cp of the inner peripheral surface of the fourth rib 64c is located below the upper end 46p of the inner peripheral surface 46a of the drive shaft 46, so that the oil O accumulated in the opening of the fourth rib 64c can be smoothly introduced into the inside of the drive shaft 46. The oil O introduced into the inner peripheral surface 46a of the drive shaft 46 passes through the hollow portion 46h of the drive shaft 46, reaches one end of the rotor shaft 21 in the axial direction, and is used to lubricate the sixth bearing 89b (see FIG. 1).
[0168] According to this embodiment, a gap is provided between the first end 64ca of the fourth rib 64c and the inner circumferential surface of the second retaining cylinder portion 64b. Therefore, a part of the oil O flowing into the opening of the fourth rib 64c can be supplied below the fourth rib 64c through the gap between the first end 64ca and the second retaining cylinder portion 64b. The oil O flowing below the fourth rib 64c accumulates in the lower region inside the second retaining cylinder portion 64b and enhances the lubricity of the second bearing 84. That is, according to this embodiment, the lubricity of each part can be enhanced in a balanced manner by using the oil O flowing from the oil passage 90 into the inside of the second retaining cylinder portion 64b.
[0169] The fifth rib 64d connects the second end 64cb of the fourth rib 64c and the inner circumferential surface of the second holding tube portion 64b. The fifth rib 64d extends linearly. The fifth rib 64d is disposed on an extension line of the fourth rib 64c on the second end 64cb side. The fifth rib 64d is located below the opening of the communication hole 62p. That is, the fifth rib 64d reaches the fourth rib 64c from below the opening of the communication hole 62p on the inner circumferential surface of the second holding tube portion 64b. The fifth rib 64d has a lower protruding height than the fourth rib 64c.
[0170] The fifth rib 64d of the present embodiment connects the inner peripheral surface of the second retaining cylinder portion 64b and the fourth rib 64c, and therefore the oil O that flows into the inside of the second retaining cylinder portion 64b from the communication hole 62p can be efficiently guided into the opening of the fourth rib 64c. As a result, a sufficient amount of oil O can be introduced from the fourth rib 64c into the inside of the drive shaft 46. In addition, the fifth rib 64d protrudes lower than the fourth rib 64c, and therefore a portion of the oil O can be used to lubricate the second bearing 84.
[0171] The sixth rib 64e is disposed on the opening side of the fourth rib 64c. That is, the sixth rib 64e is located directly above the fourth rib 64c. The sixth rib 64e is also located directly above the central axis J2. The sixth rib 64e extends in an arc shape centered on the central axis J2. The protruding height of the sixth rib 64e is equal to the protruding height of the fourth rib 64c.
[0172] Although not shown, an oil guide 47 similar to that provided in the first bearing holder part 66 is disposed between the second opposing surface 64a of the second bearing holder part 64 and the second bearing 84 in the axial direction. The tips of the fourth rib 64c and the sixth rib 64e contact the oil guide 47. This prevents the oil guide 47 from tilting. The oil guide 47 disposed inside the second bearing holder part 64 guides the oil O into the inside of the drive shaft 46.
[0173] 1, according to this embodiment, the end of the drive shaft 46 on one axial side (-Y side) is connected to the rotor shaft 21. For this reason, a part of the oil O introduced into the drive shaft 46 reaches an opening on one axial side (-Y side) of the rotor shaft 21. This oil O is used to lubricate the sixth bearing 89b that holds the end of the rotor shaft 21 on one axial side.
[0174] In the present embodiment, the case has been described in which the shaft connected to the rotor shaft 21 is the shaft (drive shaft 46) held in the second bearing holder part 64. However, the shaft connected to the rotor shaft 21 may be the shaft (counter shaft 45) held in the first bearing holder part 66 to which oil O is directly supplied from the catch tank 70.
[0175] (Variation 1) Next, the configuration of the first bearing holder part 166 of the modified example 1 that can be adopted in the above-mentioned embodiment will be described with reference to Fig. 7. Note that the same components as those in the above-mentioned embodiment are given the same reference numerals and the description thereof will be omitted. Similar to the above-described embodiment, the first bearing holder part 166 of this modification has a first opposing surface 166a, a first retaining cylindrical part 166b protruding from the first opposing surface 166a to one axial side (-Y side), and a first rib 166c and a second rib 166d located inside the first retaining cylindrical part 166b and protruding from the first opposing surface 166a to one axial side. Also, similar to the above-described embodiment, a notch 166n is provided in the first retaining cylindrical part 166b of the first bearing holder part 166.
[0176] The first rib 166c extends in a concave shape that opens upward. The first rib 166c curves in an arc shape centered on the central axis J2 below the central axis J2. Both ends of the first rib 166c are disposed radially inward from the inner circumferential surface of the first holding cylinder portion 166b. Both ends of the first rib 166c face the inner circumferential surface of the first holding cylinder portion 166b with a gap therebetween.
[0177] One end 166da of the second rib 166d is connected to the inner peripheral surface of the first holding tube portion 166b below the notch portion 166n. The second rib 166d extends linearly from the inner peripheral surface of the first holding tube portion 166b toward the inside. The second rib 166d inclines downward as it moves away from the inner peripheral surface of the first holding tube portion 166b. The other end 166db of the second rib 166d is located directly above the opening of the first rib 166c. In this embodiment, the protruding height of the second rib 166d is equal to the protruding height of the first rib 166c. The protruding height of the second rib 166d may be lower than the protruding height of the first rib 166c.
[0178] The second rib 166d of this modification can guide the oil O that has flowed into the first holding cylinder portion 166b from the cutout portion 166n to directly above the first rib 166c. This allows the oil O to be sufficiently stored in the opening of the first rib 166c, and the oil O can be efficiently guided into the countershaft 45, similar to the above embodiment.
[0179] In addition, the first bearing holder portion 166 of this modified example may also be provided with an oil guide 47, similar to the above-described embodiment. , No. The tip of the first rib 166 c comes into contact with the oil guide 47 .
[0180] (Variation 2) Next, the configuration of the first bearing holder part 266 according to the second modified example that can be used in the above-described embodiment will be described with reference to Fig. 8. Note that the same components as those in the above-described embodiment are denoted by the same reference numerals, and the description thereof will be omitted. Similar to the above-described embodiment, the first bearing holder part 266 of this modification has a first opposing surface 266a, a first retaining cylindrical part 266b protruding from the first opposing surface 266a to one axial side (-Y side), and a first rib 266c and a seventh rib 266d located inside the first retaining cylindrical part 266b and protruding from the first opposing surface 266a to one axial side. Also, similar to the above-described embodiment, a notch 266n is provided in the first retaining cylindrical part 266b of the first bearing holder part 266.
[0181] The first rib 266c extends in a concave shape that opens upward. The first rib 266c curves in an arc shape around the central axis J2 below the central axis J2. One end 266ca in the extension direction of the first rib 266c faces the inner circumferential surface of the first holding tube portion 266b via a gap. Meanwhile, the other end of the first rib 266c in the extension direction is connected to the inner circumferential surface of the first holding tube portion 266b below the notch portion 266n.
[0182] The seventh rib 266d extends linearly. On the side of one end 266ca of the first rib 266c, the seventh rib 266d is disposed on an extension line of the first rib 266c in the extension direction. One end 266da of the seventh rib 266d in the extension direction faces one end 266ca of the first rib 266c via a gap. Meanwhile, the other end of the seventh rib 266d in the extension direction is connected to the inner circumferential surface of the first holding tube portion 266b.
[0183] According to this modification, a part of the oil O that flows into the opening of the first rib 266c from the notch 266n can be supplied below the first rib 266c through a gap between one end 266ca of the first rib 266c and one end 266da of the seventh rib 266d. The oil O that flows below the first rib 266c accumulates in a lower region inside the first retaining cylindrical portion 266b and is supplied to the first bearing 86. This effect is obtained by having at least one of the one end 266ca in the extension direction of the first rib 266c and the other end in the extension direction face each other through a gap without being connected to the inner circumferential surface of the first retaining cylindrical portion 266b.
[0184] Although various embodiments of the present invention have been described above, the configurations and combinations thereof in each embodiment are merely examples, and additions, omissions, substitutions, and other modifications of the configurations are possible without departing from the spirit of the present invention. Furthermore, the present invention is not limited to the embodiments. [Explanation of symbols]
[0185] 1... drive device, 2... motor, 3... transmission mechanism, 5... differential device, 6... housing, 6a... first protruding rib (rib), 6t... sub-tank portion, 7... transmission mechanism device, 8... oil pump, 8a... first discharge port (discharge port), 9... oil cooler, 20... rotor, 21... rotor shaft, 23... hole, 25... stator, 41... first gear (pinion gear, gear), 42... second gear (counter gear, gear), 43... third gear (gear), 45... countershaft (first shaft, shaft), 45a, 46a... inner circumferential surface, 45p, 46p... upper end, 46... drive shaft (second shaft, shaft) shaft), 47...oil guide, 47a...tubular portion, 47b...flange portion, 47h...through hole, 51...ring gear (transmission gear, gear), 51t...upper end position, 55...output shaft (shaft), 61f...first inner surface (inner surface), 61h, 62d, 66m...recess, 62c...cover member, 62f...second inner surface (inner surface), 62j...first through hole, 62k...second through hole, 62p...communication hole (communication passage), 64...second bearing holder portion, 64b...second retaining cylindrical portion, 64cp...lower end, 65...third bearing holder portion, 66, 166...first bearing holder portion, 66b, 166b...first retaining Cylinder portion, 66c, 166c...first rib, 66cp...lower end, 66d, 166d...second rib, 66e...third rib, 66n, 68n, 166n...notch portion, 66s...flow path, 68...output shaft bearing holder portion, 70...catch tank, 71...storage portion, 71a...first wall portion (fixed wall portion), 71b...second wall portion (side wall portion), 71f...first bottom portion, 71g...second bottom portion, 71k...first discharge hole (first discharge portion), 72...supply portion, 72a...bottom plate, 72c...tip portion, 72d...relay portion, 72e...side plate, 73...discharge notch portion (second discharge portion), 74...pipe portion, 76...covering plate, 78...secondary storage portion, 79...Transfer notch (outflow portion), 84...Second bearing, 85...Third bearing, 86...First bearing, 88...Bearing for output shaft, 89a...Fifth bearing (bearing for rotor shaft), 90...Oil passage, 91...First path, 91a...First end, 91b...Second end, 92...Second path, 93...Third path, 95...Scooping path, 98...First supply path, 99...Second supply path, 99a...First sub-path, 99b...Second sub-path, 166da...One end, 166db...Other end, G...Gap, J1...Motor axis, J2...Center axis, J3...Output axis, O...Oil, W...Wheel
Claims
1. a transmission mechanism including a plurality of gears, a first shaft, and a first bearing supporting the first shaft; a housing that accommodates the transmission mechanism and has a first bearing holder portion on an inner surface thereof; oil accumulating in a lower region within the housing; A catch tank is disposed in the housing and opens upward, the first bearing holder portion has a retaining cylindrical portion that retains the first bearing from a radially outer side, The holding tube portion is provided with a notch portion connecting the inside and outside of the holding tube portion, a flow passage including the notch is provided on an inner surface of the housing, The catch tank is A reservoir portion; A supply portion extending from within the storage portion to the holding tube portion, The tip of the supply unit is inserted into the flow path, The supply unit has the tip portion and a relay portion connecting the storage portion to the tip portion, The supply section is in the shape of a gutter having a bottom plate and a pair of side plates, The tip portion is smaller than the relay portion in at least one of the width dimension of the bottom plate and the height dimension of the side plate, One of the pair of side plates of the tip portion, which faces the inner surface of the housing, has a height dimension smaller than that of the other side plate. Transmission mechanism device.
2. a transmission mechanism including a plurality of gears, a first shaft, and a first bearing supporting the first shaft; a housing that accommodates the transmission mechanism and has a first bearing holder portion on an inner surface thereof; oil accumulating in a lower region within the housing; A catch tank is disposed in the housing and opens upward, the first bearing holder portion has a retaining cylindrical portion that retains the first bearing from a radially outer side, The holding tube portion is provided with a notch portion connecting the inside and outside of the holding tube portion, a flow passage including the notch is provided on an inner surface of the housing, The catch tank is A reservoir portion; A supply portion extending from within the storage portion to the holding tube portion, The tip of the supply unit is inserted into the flow path, The storage section includes: a first bottom portion disposed above an upper end position of a transmission gear included in the plurality of gears and overlapping the transmission gear when viewed in a vertical direction; and a second bottom portion located below the upper end position of the transmission gear. Transmission mechanism device.
3. The catch tank is an outflow portion located above a bottom surface of the storage portion and allowing the oil to flow out of the storage portion; and a sub-reservoir located downstream of the outlet portion and configured to retain the oil. The transmission mechanism device according to claim 1 or 2.
4. a transmission mechanism including a plurality of gears, a first shaft, and a first bearing supporting the first shaft; a housing that accommodates the transmission mechanism and has a first bearing holder portion on an inner surface thereof; oil accumulating in a lower region within the housing; A catch tank is disposed in the housing and opens upward, the first bearing holder portion has a retaining cylindrical portion that retains the first bearing from a radially outer side, The holding tube portion is provided with a notch portion connecting the inside and outside of the holding tube portion, a flow passage including the notch is provided on an inner surface of the housing, The catch tank is A reservoir portion; A supply portion extending from within the storage portion to the holding tube portion, The tip of the supply unit is inserted into the flow path, The catch tank is an outflow portion located above a bottom surface of the storage portion and allowing the oil to flow out of the storage portion; and a sub-reservoir located downstream of the outlet portion and configured to retain the oil. Transmission mechanism device.
5. at least a portion of the secondary reservoir is an interior surface of the housing; At least a portion of the secondary storage portion is a cover plate disposed opposite the inner surface of the housing, The transmission mechanism device according to claim 3 or 4, wherein at least a portion of the secondary storage portion is positioned so as to overlap the gear when viewed in the axial direction.
6. The storage portion has a plurality of walls including a fixed wall portion extending along an inner surface of the housing and fixed to the inner surface, and a side wall portion connected to the fixed wall portion, The supply portion extends from the side wall portion. The transmission mechanism device according to any one of claims 1 to 5.
7. a transmission mechanism including a plurality of gears, a first shaft, and a first bearing supporting the first shaft; a housing that accommodates the transmission mechanism and has a first bearing holder portion on an inner surface thereof; oil accumulating in a lower region within the housing; A catch tank is disposed in the housing and opens upward, the first bearing holder portion has a retaining cylindrical portion that retains the first bearing from a radially outer side, The holding tube portion is provided with a notch portion connecting the inside and outside of the holding tube portion, a flow passage including the notch is provided on an inner surface of the housing, The catch tank is A reservoir portion; A supply portion extending from within the storage portion to the holding tube portion, The tip of the supply unit is inserted into the flow path, The storage portion has a plurality of walls including a fixed wall portion extending along an inner surface of the housing and fixed to the inner surface, and a side wall portion connected to the fixed wall portion, The supply portion extends from the side wall portion. Transmission mechanism device.
8. A part of the catch tank and the housing are separate members, A portion of the catch tank is fixed to the inner surface of the housing. The transmission mechanism device according to any one of claims 1 to 7.
9. the transmission mechanism includes an output shaft extending parallel to the first shaft, and an output shaft bearing supporting an outer circumferential surface of the output shaft, an output shaft bearing holder portion that holds the output shaft bearing is provided on an inner surface of the housing, The storage portion has a first discharge portion, A first supply path connecting the first discharge portion and the output shaft bearing is provided in an internal space of the housing. The transmission mechanism device according to any one of claims 1 to 8.
10. A transmission mechanism device connected to a motor, The motor has a rotor shaft that rotates about a motor axis; the housing rotatably supports the rotor shaft via a rotor shaft bearing; the catch tank has a second discharge portion that discharges the oil from the storage portion, a second supply path that supplies the oil discharged from the second discharge portion to the rotor shaft bearing is provided in an internal space of the housing; The transmission mechanism device according to any one of claims 1 to 9.
11. the transmission mechanism includes a second shaft extending parallel to the first shaft and an output shaft; When viewed in the axial direction, the first shaft is disposed between the second shaft and the output shaft in a direction perpendicular to a gravity direction, a sub-tank portion that is open upward is provided on the opposite side of the catch tank across the first shaft in the internal space of the housing, The second supply path is a first sub-path extending from the catch tank to the sub-tank portion; a second sub-path extending from the sub-tank portion to the rotor shaft bearing; The transmission mechanism device according to claim 10.
12. A transmission mechanism device according to any one of claims 1 to 11; A motor that transmits power to the transmission mechanism. Drive unit.
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