Charging infrastructure with hexapod charging stations for vehicles

Abstract

The present invention relates to a charging infrastructure including a charging station (1) for charging a vehicle having a vehicle-side charging interface (20), the charging station (1) including a robot (50) carrying a robot-side charging interface (100) for establishing a charging connection with the vehicle-side charging interface (20), the robot including a base frame (51), a movable carrier (60) carrying the robot-side charging interface, and at least three displacement assemblies (71-76) between the base frame and the movable carrier forming a mechanism for moving the movable carrier with at least three degrees of freedom relative to the base frame, the displacement assemblies including an actuator (80) and a compliance assembly (90) in series with the actuator and the robot-side charging interface for elastically absorbing or releasing displacement between the actuator and the robot-side charging interface over a compliance stroke or angle.

Description

[Technical Field]

[0001] The present invention relates to a charging station for charging vehicles, particularly electric vehicles such as passenger cars. [Background technology]

[0002] Electric vehicles need to be frequently charged by connecting to a battery charger, and in recent years, many attempts have been made to automate the establishment of the connection, for example by mounting a charging connector on the underside or roof of the vehicle that can be engaged by electrical contacts on a remote control arm.

[0003] A drawback of known solutions is that the specific charging connectors applied require specific infrastructure and approval under local legislation, making them incompatible with different vehicles and countries. Summary of the Invention [Problem to be solved by the invention]

[0004] An object of the present invention is to provide a charging station that can automatically establish a charging connection with a standardized vehicle-side charging interface. [Means for solving the problem]

[0005] According to a first aspect, the present invention provides a charging infrastructure including a charging station for charging a vehicle having a vehicle-side charging interface, the charging station including a robot carrying a robot-side charging interface for establishing a charging connection with the vehicle-side charging interface, the robot including a base frame, a movable carrier carrying the robot-side charging interface, and at least three displacement assemblies between the base frame and the movable carrier forming a mechanism for moving the movable carrier with at least three degrees of freedom relative to the base frame, the displacement assemblies including actuators configured to impose a displacement between the base frame and the movable carrier over a displacement stroke or to impose a rotation of the movable carrier relative to the base frame over a displacement angle, the robot including at least one compliance assembly in series with the actuators and the robot-side charging interface, the compliance assembly configured to elastically absorb or release the displacement between the actuator and the robot-side charging interface over the compliance stroke or to elastically absorb or release the rotation of the movable carrier relative to the base frame over the displacement angle, the compliance stroke length being at least 5 millimeters or the compliance rotation angle being at least 1 degree, i.e., + / - 0.5 degrees. [Effects of the Invention]

[0006] The charging infrastructure according to the present invention includes a charging station with a robot having a mechanism formed by a displacement assembly for moving the robot's charging interface to the vehicle-side charging interface with at least three degrees of freedom. One or more compliance assemblies allow for absorption of a portion of the actuator's displacement stroke, allowing the robot-side charging interface to move in a controlled but compliant manner, facilitating proper engagement of the charging interface even when not properly aligned. This allows the charging interface to be implemented as an existing legally approved connector.

[0007] In one embodiment, the robot includes six displacement assemblies that form a hexapod mechanism between the base frame and the movable carrier to move the movable carrier in six degrees of freedom.

[0008] In one embodiment, each displacement assembly includes a compliance assembly in series with the actuator, so that compliance can be provided in the same degrees of freedom as provided by the actuator.

[0009] In one embodiment, the robot includes a compliance assembly between the robot-side charging interface and the movable carrier.

[0010] In one embodiment, the charging station includes multiple compliance assemblies in series with the actuators and the robot-side charging interface, each having a different mechanical impedance that elastically absorbs or releases displacement between the actuators and the robot-side charging interface. The mechanical impedance may be, for example, a spring stiffness. The different mechanical impedances may be used, for example, to compensate for uneven weight distribution due to different individual weights of various components present on the robot.

[0011] In one embodiment, the displacement assembly is on one side connected to the base frame via a first coupling, the displacement assembly is on the other side connected to the movable carrier via a second coupling, and the actuator is a linear motion actuator in series with the compliance assembly. These displacement assemblies can form an elongated leg between the base frame and the movable carrier.

[0012] In one embodiment thereof, the first joint and / or the second joint is a universal joint.

[0013] In one embodiment, the compliance stroke length is at least 1% of the displacement stroke.

[0014] In one embodiment, the compliance stroke length is at least 5% of the displacement stroke.

[0015] In one embodiment, the compliance stroke length is at least 10% of the displacement stroke.

[0016] In one embodiment, the compliance stroke length is up to 50% of the displacement stroke.

[0017] In one embodiment, the compliance stroke length is up to 100% of the displacement stroke.

[0018] In one embodiment, the compliance assembly is biased to a defined position between the actuator and the robot-side charging interface.

[0019] In one embodiment, the compliance assemblies are configured to elastically absorb displacement over a compliance stroke after exceeding a threshold load between the actuators and the robot-side charging interface. These features allow the position of each displacement assembly's actuator to determine the distance between the base frame and the movable carrier, which in turn allows the spatial position of the robot-side charging interface to be determined.

[0020] In one embodiment, the robot-side charging interface and the vehicle-side charging interface include a locking provision for locking and unlocking the established charging connection as a safety provision.

[0021] In one embodiment, the charging station includes different types of robot-side charging interfaces for establishing charging connections with different types of vehicle-side charging interfaces, thereby allowing different vehicles with different vehicle-side charging interfaces to be charged at the same station.

[0022] In one embodiment, the charging station includes an electronic control system for controlling the operation of the charging station.

[0023] In one embodiment, the electronic control system includes an electronic controller connected to the actuator, the electronic controller configured to control the displacement by the actuator.

[0024] In one embodiment thereof, the electronic control system comprises a first sensor connected to the electronic controller for determining the position or movement of the actuator.

[0025] In one embodiment, a first sensor is attached to the actuator.

[0026] In one embodiment, the electronic control system includes an imaging detector connected to an electronic control device, the electronic control device configured to determine a spatial position of the vehicle-side charging interface within the charging station and control the displacement by the actuator accordingly to move the robot-side charging interface toward the vehicle-side charging interface to establish a charging connection.

[0027] In one embodiment, the electronic controller is configured to detect a compliance stroke of the compliance assembly and control a displacement by the actuator in response to the detected compliance stroke, such as by actuating the actuator to temporarily press the robot-side charging interface against the vehicle-side charging interface with a high force to establish a proper charging connection.

[0028] In one embodiment, the electronic control system is configured to determine a collision of the robot-side charging interface based on the displacement stroke and compliance stroke, which may be a collision with a human, and the electronic control system may respond by retracting all actuators.

[0029] In one embodiment, the electronic control device is configured to determine physical contact between the robot-side charging interface and the vehicle-side charging interface based on the displacement stroke and the compliance stroke.

[0030] In one embodiment, the electronic control device is configured to determine a misalignment between the robot-side charging interface and the vehicle-side charging interface based on the displacement stroke and the compliance stroke.

[0031] In one embodiment, the electronic controller is configured to control the displacement by the actuator to at least partially correct a misalignment between the robot-side charging interface and the vehicle-side charging interface.

[0032] In one embodiment, the electronic control system includes a second sensor connected to the electronic controller for determining the compliance stroke or for determining the force or load acting on the compliance assembly.

[0033] In one embodiment, the second sensor is attached to the compliance assembly.

[0034] In one embodiment, the electronic control system includes a third sensor connected to the electronic control device between the movable carrier and the robot-side charging interface to determine a force or load acting between the robot-side charging interface and the movable carrier.

[0035] In one embodiment, the charging infrastructure includes a computer server remote from the charging station connected to the electronic control system for configuration or remote control of the electronic control devices.

[0036] According to a second aspect, the present invention provides a method for charging a vehicle having a vehicle-side charging interface in a charging station of a charging infrastructure, the charging station including a robot carrying a robot-side charging interface for establishing a charging connection with the vehicle-side charging interface. The robot includes a base frame, a movable carrier carrying the robot-side charging interface, and at least three displacement assemblies between the base frame and the movable carrier, which form a mechanism for moving the movable carrier with at least three degrees of freedom relative to the base frame. The displacement assemblies include actuators configured to impose a displacement between the base frame and the movable carrier over a displacement stroke. The robot includes at least one compliance assembly in series with the actuator and the robot-side charging interface configured to elastically absorb or release the displacement between the actuator and the robot-side charging interface over the compliance stroke. In the method, one or more linear actuators impose a displacement between the base frame and the movable carrier over the displacement stroke to move the robot-side charging interface toward the vehicle-side charging interface. One or more of the compliance assemblies elastically absorb or release the displacement between the actuator and the robot-side charging interface over the compliance stroke.

[0037] In one embodiment, the compliance stroke length is at least 1 mm.

[0038] In one embodiment, the compliance stroke length is up to 100% of the displacement stroke.

[0039] In one embodiment, the compliance assembly is configured to elastically absorb displacement over a compliance stroke after a threshold load between the actuator and the robot-side charging interface is exceeded, in which case the movable carrier follows the displacement imposed by the actuator until the threshold load is exceeded, thereby performing a compliance stroke.

[0040] In one embodiment, the charging station includes an electronic control system for controlling operation of the charging station, the electronic control system including an electronic controller connected to the actuator, and in the method, the electronic controller controls displacement by the actuator.

[0041] In one embodiment, the electronic control system includes an imaging detector connected to the electronic control device, and the method includes the electronic control device determining a spatial position of the vehicle-side charging interface within the charging station using the imaging detector, and the electronic control device accordingly controlling the displacement of the linear actuator to move the robot-side charging interface toward the vehicle-side charging interface to establish a charging connection.

[0042] In one embodiment, the electronic controller detects a compliance stroke of the compliance assembly and controls displacement by the linear actuator in response to detecting the compliance stroke.

[0043] In one embodiment, the electronic control device determines a collision of the robot-side charging interface based on the displacement stroke and the compliance stroke.

[0044] In one embodiment, the electronic control device determines physical contact between the robot-side charging interface and the vehicle-side charging interface based on the displacement stroke and the compliance stroke.

[0045] In one embodiment, the electronic control device determines a misalignment between the robot-side charging interface and the vehicle-side charging interface based on the displacement stroke and the compliance stroke.

[0046] In one embodiment, the electronic controller controls the displacement of the linear actuator to at least partially correct misalignment between the robot-side charging interface and the vehicle-side charging interface.

[0047] According to a third aspect, the present invention provides a computer-readable medium having computer-executable instructions adapted to cause a charging infrastructure to perform a method according to the present invention.

[0048] The various aspects and features described and illustrated in the specification may, to the extent possible, be applied individually. These individual aspects, particularly those aspects and features described in the accompanying dependent claims, may be the subject of divisional patent applications.

[0049] The invention will now be explained on the basis of exemplary embodiments shown in the accompanying drawings. [Brief explanation of the drawings]

[0050] [Figure 1] 1 is an isometric side view of a charging station with a robot having a robot-side charging interface that has established a charging connection with a vehicle-side charging interface of an electric vehicle according to an embodiment of the present invention. FIG. [Figure 2A] FIG. 2 is an isometric side view and detail of the charging station of FIG. 1 with the robot in a position just before establishing a charging connection. [Figure 2B] FIG. 2 is an isometric side view and detail of the charging station of FIG. 1 with the robot in a position just before establishing a charging connection. [Figure 3] FIG. 2C is an isometric front view of the robot as shown in FIGS. 1, 2A, and 2B. [Figure 4] A cross-section of the robot on one leg. [Figure 5A]FIG. 10 is a partial cross-sectional view of the robot-side charging interface and the vehicle-side charging interface properly aligned immediately before establishing a charging connection. [Figure 5B] FIG. 10 is a partial cross-sectional view of the robot-side charging interface and the vehicle-side charging interface with the charging connection properly established. [Figure 5C] FIG. 10 is a partial cross-sectional view of the robot-side charging interface and the vehicle-side charging interface during correction of a misalignment allowed under the control of the robot. [Figure 5D] FIG. 10 is a partial cross-sectional view of the robot-side charging interface and the vehicle-side charging interface during correction of a misalignment allowed under the control of the robot. [Figure 6] The scheme of operation is shown. DETAILED DESCRIPTION OF THE INVENTION

[0051] 1, 2A, and 2B show a charging station 1 with a vehicle area 2 for charging an electric vehicle 10, in this example a passenger car. The vehicle 10 may be fully electrically powered or may have a hybrid drive in which electric drive is combined with fuel combustion. The vehicle 10 has a body 11 on wheels 12 and a vehicle-side charging interface 20 carried by the body 11, in this example on the right side of the body 11 above one of the rear wheels 12.

[0052] The specific pin configuration of the vehicle-side charging interface 20 can be any known type, such as the so-called Mennekes, Yazaki, Schuko, or Combo type. As shown in FIGS. 2B and 5A , the vehicle-side charging interface 20 is a Combo CCS-2 inlet that accepts both normal charging and fast charging. The vehicle-side charging interface 20 has a front surface 21 that merges inward into a circumferential inner surface 22. The inner surface 22 merges into a bottom surface 23 from which a first socket 24 and a second socket 31 protrude. The first socket 24 includes a socket body 25 made of an electrically insulating material with five first channels 26 through which five recessed normal charging connectors 27 extend and two second channels 28 through which two control connectors 29 extend. The second socket 31 includes a socket body 31 made of an electrically insulating material with two third channels 32 through which two fast charging connectors 33 extend. The inner surface 21 and the socket body 26 together define a slot 30 about the socket 24, 31. The slot 30, the first channel 26, the second channel 28, and the third channel 32 have a receiving direction R that is parallel to the first channel 26, the second channel 28, and the third channel 32.

[0053] As shown in FIG. 3 , the charging station 1 includes a robot 50 having a robot-side charging interface 100 for establishing a charging connection with the vehicle-side charging interface 20. The robot-side charging interface 100 is electrically connected to a battery charger (not shown). The robot 50 includes a schematic main base 51, which in this example is supported by a console 3 located on the side of the vehicle area 2 closest to the vehicle-side charging interface 20. The robot 50 can be positioned on any side of the vehicle 10, or on the front or rear, depending on the location of the vehicle-side charging interface 20. Alternatively, the robot 50 can be positioned on or under the floor to reach the vehicle-side charging interface 20 on the underside of the vehicle 10, or the robot 50 can be suspended above the vehicle 10 to reach the vehicle-side charging interface 20 on the top or roof of the vehicle 10.

[0054] The main base 51 comprises a main frame 52, two first leg supports 53, two second leg supports 54 and two third leg supports 55 on the main frame 52, which are in the same plane and form pairs in a triangular configuration.

[0055] 2B and 3, the robot 50 comprises a carrier frame 61, a movable carrier 60 having two first leg supports 62, two second leg supports 63, and two third leg supports 64 on the carrier frame 61, which are coplanar and form pairs in a triangular configuration. The distance between the pairs is less than the distance between the pairs of leg supports 53-55 on the main base 51. The carrier 60 mounts a robot-side charging interface 100.

[0056] As shown in FIGS. 2B, 3, and 5A, the robot-side charging interface 100 in this example is a so-called Mennekes type (a Type 2 connector based on IEC 62196) for normal charging. The robot-side charging interface includes a shield 101 that mates with and fits inside the slot 30 of the vehicle-side charging interface 20, and a plurality of first bushings 102 and second bushings 103 that mate with and fit inside the first channel 26 and second channel 28 of the vehicle-side charging interface 20, respectively. The robot-side charging interface 100 includes charging connectors embedded inside the bushings 102 and 103 and electrically connected to the connectors 27 and 29 of the vehicle-side charging interface 20. The shield 101, first bushings 102, and second bushings 103 have an insertion direction P that is parallel to them. By default, the insertion direction P is completely parallel to and aligned with the receiving direction R of the vehicle-side charging interface 20.

[0057] The vehicle-side charging interface 20 and the robot-side charging interface 100 typically have very precisely fitted geometries that allow only a slight misalignment across the receiving direction R of approximately 3 millimeters at initial contact, or a slight misalignment of up to 10 degrees when manually connected to each other. The self-seeking geometry of the charging interfaces 20, 100 automatically corrects such misalignment, thereby bringing the charging interfaces 20, 100 into proper inter-engagement. The connectors 27, 29, 33 of the vehicle-side charging interface 20 and the connectors of the robot-side charging interface may have different lengths or positions in the insertion direction P and the receiving direction R to impose a default contact order between the mating connectors, even in the event of a misalignment. This ensures, for example, that a ground or control connection is established before a power connection is made.

[0058] The robot 50 comprises a total of six displacement assemblies between the main base 51 and the movable carrier 60, embodied in this example as six legs 71-76, which extend between leg supports 53-55 of the main base 51 and leg supports 62-64 of the movable carrier 60, forming a hexapod mechanism 70 between the main base 51 and the movable carrier 60. The legs 71-76 are identical in structure and will be described in detail below with reference to the second leg 72, the details of which are also shown in FIG.

[0059] The second leg 72 comprises a linear motion actuator 80 having an outer tube 81 at its lower end connected to the leg supports 53-55 of the main base 51 via a first coupling 88, which is embodied as a universal joint. In this example, the linear motion actuator 80 comprises an electric motor 83 attached to the outer tube 81. The linear motion actuator 80 comprises a drive rod 82 linearly guided inside the outer tube 81 and partially protruding therefrom. The drive rod 82 is operatively connected to the electric motor 83, for example via a spindle. Thus, the drive rod 82 is reciprocally linearly movable in direction A with respect to the first coupling 88 over a displacement stroke by powering the electric motor 83 accordingly. The linear motion actuator 80 comprises an internal first sensor, such as a rotation sensor or a rotation counter on the spindle, for measuring the position of the drive rod 82 relative to the outer tube 81. Accordingly, each leg 71-76 comprises such a first sensor.

[0060] The second leg 72 includes a compliance assembly 90 in series with the linear motion actuator 80. The compliance assembly 90, in this example, includes an outer tube 91 attached to the end of the drive rod 82 of the linear motion actuator 80 and a connecting rod 92 linearly guided inside the outer tube 91. In this example, a sliding bearing 93 is used. The connecting rod 92 partially protrudes from the outer tube 91, and the compliance assembly 90 includes an end stop 94 at the end of the connecting rod 92, which rests behind the sliding bearing 93 and determines a defined outermost position of the connecting rod 92 relative to the drive rod 82, and a reversible flexible element, in this example a spring, specifically a coil spring 95 between the end stop 94 and the drive rod 82, which is biased to maintain the end stop 94 adjacent the sliding bearing 93. The coil spring 95 allows the connecting rod 92 to resiliently slide back toward the drive rod 82 in direction B over the compliance stroke once a defined threshold force that overcomes the bias is exceeded. At its distal end, the connecting rod 92 is connected to its leg supports 61-63 of the movable carrier 60 via a second coupling 89 embodied as a universal joint.

[0061] The compliance stroke length is a minimum of 1 mm and a maximum of 100% of the maximum length of the displacement stroke of the drive rod 82.

[0062] In the described embodiment, compliance assembly 90 is biased toward and against end stop 94. Alternatively, coil spring 95 or any other resilient element may provide resilience in the opposite direction, with or without implementing a threshold force, thereby resiliently pushing connecting rod 92 toward and away from drive rod 82. The coil springs 95 of individual legs 71-76 may have different stiffness to ensure a default position of robot-side charging interface 100 without sagging due to different impedances, in this example, uneven weight distribution following, for example, the different individual weights of the various components present in robot 50.

[0063] In this example, six legs 71-76 form a hexapod mechanism 70 between the main base 51 and the movable carrier 60. Alternatively, six legs 71-76 could be created to form a Stewart platform. The linear motion actuator 80 imposes a displacement between the first link 88 and the second link 89, immediately followed by the movable carrier 60, as long as the threshold force applied to the compliance assembly 90 is not exceeded. This allows the movable carrier 60 to translate in three orthogonal directions, X, Y, and Z (lateral, longitudinal, and vertical), and rotate about these axes (pitch, roll, and yaw) with a total of six degrees of freedom (6-DOF). A portion of the imposed displacement between the first link 88 and the second link 89 can be reversibly absorbed by the compliance assembly 90 once the threshold force is exceeded.

[0064] The compliance assembly 90 includes an internal second sensor 96, such as a distance sensor or a pressure or force sensor for measuring the pressure the connecting rod 92 exerts on the drive rod 82, to measure the position of the connecting rod 92 relative to the drive rod 82. Each leg 71-76 includes such a second sensor 96, thereby providing compliance data related to the compliance between the movable carrier 60 and the drive rod 75 at the actual position of the movable carrier 60 as determined by the first sensor. This compliance consists of translation in three orthogonal directions, X, Y, and Z (lateral, longitudinal, and vertical), and rotation about these axes (pitch, roll, and yaw), for a total of six degrees of freedom (6 DOF). Alternatively, or in addition, the movable carrier 60 may include a third sensor 66, such as a pressure sensor matrix, between the carrier frame 61 and the robot-side charging interface 100 to acquire or derive the compliance data in six degrees of freedom.

[0065] The charging station 1 includes an electronic control system for controlling the operation of the charging station 1. The control system includes one or more imaging detectors 130, such as a video camera or cameras, and distance sensors, such as a stereo camera or LIDAR, radar, or induction-based sensors, to detect the position of the vehicle-side charging interface 20 of a vehicle within the charging station 1. The imaging detectors 130 thus form part of a vision system. The imaging detectors 130 may be mounted on a base, such as the console 3 as shown, or carried by the robot 50, such as the carrier frame 61 as shown. The control system includes an electronic controller connected to the electric motors 83 to power their rotation. The electronic controller is connected to the detectors 130 and to the first sensor of the linear actuator 80 and the second sensor 96 of the compliance assembly 90, and / or the third sensor 66 between the carrier frame 61 and the robot-side charging interface 100.

[0066] The charging station forms part of a charging infrastructure with a remote computer server for communication with and configuration of the electronic control unit. The electronic control unit is loaded with software executed by the processor of the electronic control unit, which causes the charging station 1 to perform the following operations, as shown diagrammatically in Figure 6. The description begins with the drive rods 82 of the legs 71-76 fully retracted, thereby allowing the robot-side charging interface 100 to be retracted from the vehicle area 2 in a standby position, allowing the vehicle 10 to enter the charging station 1.

[0067] In a first step 310, the presence of a particular vehicle 10 in the vehicle area 2 is signaled by an imaging detector 130, or by any other suitable sensor, or by any type of data communication between the vehicle 10 and the charging station 1, or by any type of remote trigger system, or by registration by the driver of the vehicle 10, or by a human operator on-site at the charging station 1.

[0068] Once the presence of the vehicle 10 has been notified, in a second step 320 the spatial position and orientation of the vehicle-side charging interface 20 within the charging station 1 is determined by the imaging sensor 130. This consists of the position in three orthogonal directions X, Y, Z and the rotational directions around these axes.

[0069] In a third step 330, a corresponding specific initial spatial position and orientation of the robot-side charging interface 100 is determined so that the robot-side charging interface 100 can be correctly inserted into the vehicle-side charging interface 20 in direction R, as shown in FIG. 5A.

[0070] In a fourth step 340, the electric motors 83 are individually powered, with the first sensor controlling the individual positions of the drive rods 82 in direction A, to bring the robot-side charging interface 100 to a specific initial spatial position and orientation. In this fourth step 340, the individual positions of the connecting rods 92 relative to the drive rods 82, or any forces acting between the connecting rods 92 and the drive rods 82, are monitored by the second sensor 96. Alternatively, or in addition, this can be determined by the third sensor 66. Movement is monitored by a vision system formed by the imaging detector 130. When any of the connecting rods 92 are displaced toward the drive rod 75 of the same leg 71-76, it is assumed that unexpected physical contact has occurred, such as a collision with a foreign object, such as a human, vehicle, or other surroundings. Next, in a fifth step 350, the electric motors 83 are stopped or reversed, causing the robot-side charging interface 100 to retract.

[0071] If no collision has occurred, the fourth step 340 is followed by a sixth step 360 in which the first sensor controls the position of the drive rod 82 in direction A while powering the electric motor 83 to push the robot-side charging interface 100 into the vehicle-side charging interface 20. In the sixth step 360, the position of the connecting rod 92 relative to the drive rod 75 is monitored by the second sensor 96 or determined by the third sensor 66 to perform three functions.

[0072] The first function is determining the proper final engagement position of the robot-side charging interface 100 relative to the vehicle-side charging interface 20, as shown in FIG. 5B. Final engagement is achieved by applying a pushing force in the insertion direction P. This pushing force is transmitted from the main base 51 to the movable carrier 60 via biased coil springs 95. The coil springs 95 can be pushed when their defined threshold force is exceeded, which is monitored by the second sensor 96 or the third sensor 66. In the first function, this compliance in the legs 71-76 is at least partially compensated for by powering the electric motor 83 accordingly to enable the proper final engagement position of the robot-side charging interface 100 relative to the vehicle-side charging interface 20. Proper final engagement can be confirmed by a battery charger connected to the robot-side charging interface 100.

[0073] The second function is to determine unexpected physical contact between the robot-side charging interface 100 and the vehicle-side charging interface 20.

[0074] The third function is determining the allowable misalignment of the robot-side charging interface 100 relative to the vehicle-side charging interface 20, resulting from an expected or unexpected first physical contact 200, as shown in FIG. 5C . This first physical contact 200 causes the robot-side charging interface 100 to tilt or slide relative to the vehicle-side charging interface 20 while a compressive force is transmitted from the main base 51 to the movable carrier 60 via the biased coil springs 95. The coil springs 95 can compress when their defined threshold force is exceeded, which is monitored by the second sensor 96 or the third sensor 66. The compliance provided by the individual coil springs 95, due to their self-seeking shape characteristics, can induce a sliding movement of the robot-side charging interface 100 in direction V along the vehicle-side charging interface 20, and / or corrective activation of the electric motor 83 is determined based on the signal of the second sensor 96 or the third sensor 66. In FIG. 5C , the illustrated misalignment includes translation and rotation within the same plane. It will be apparent that any misalignment in all six degrees of freedom may occur and can be detected and corrected by corresponding corrective action of the electric motor 83. This is repeated until the proper final engagement position of the robot-side charging interface 100 with the vehicle-side charging interface 20 is reached. In this iteration, further physical contact 201 as shown in FIG. 5D may be detected and corrected by inducing a sliding motion in direction W. The electronic control system may monitor the electrical connection with the connectors of the robot-side charging interface, for example, via the battery charger, to determine the misalignment, for example, by determining the contact order or by detecting deviations from a default contact order.

[0075] In a seventh step 370, the engaged robot-side charging interface 100 and vehicle-side charging interface 20 are locked to prevent disconnection, and the vehicle 2 is charged via the properly engaged charging interfaces 20, 100.

[0076] After charging, the charging interfaces 20, 100 are unlocked, and the robot-side charging interface 100 is decoupled from the vehicle-side charging interface 20 in an eighth step 380 by retracting the drive rods 82 of the legs 71-76. The drive rods 82 are fully retracted, storing the robot-side charging interface 100 in the standby position.

[0077] The specific compliance provided by the parallel compliance assembly 90 has the following advantages:

[0078] First, compliance enables safe detection of expected or unexpected physical contact, such as a collision with a human, when the robot-side charging interface 100 is moved to its initial spatial position relative to the vehicle-side charging interface 20. Compliance provides softness or flexibility when struck by the robot-side charging interface 100.

[0079] Second, compliance enables detection of any misalignment between the robot-side charging interface 100 and the vehicle-side charging interface 20 after an initial spatial position and orientation is reached. The misalignment results from detected physical contact. Compliance facilitates using the self-seeking shape features of the robot-side charging interface 100 and the vehicle-side charging interface 20 to quickly obtain the appropriate final engagement position. Compliance makes the physical contact itself safer because damaging peak forces are prevented by the provided elasticity or compliance.

[0080] Third, compliance facilitates decoupling of the robot-side charging interface 100 from the vehicle-side charging interface 20, especially if the position of the vehicle 10 is changed during the charging process.

[0081] Fourth, compliance absorbs any rigid body motion, such as that imposed by linear motion actuator 80 or by small movements of vehicle 10. These small movements may be caused, for example, by passengers getting on or off vehicle 2, or by wind acting against vehicle 2.

[0082] Thus, compliance assembly 90 provides haptic feedback in six degrees of freedom of movement of movable carrier 60 and therefore from vehicle-side charging interface 100. This haptic feedback is derived from third sensor 66 or second sensor 96 and is used by the electronic controller in controlling linear motion actuator 80. A vision system provides visual feedback.

[0083] It should be understood that the above description is included to illustrate the operation of the preferred embodiment and is not meant to limit the scope of the invention. Many variations will be apparent to those skilled in the art from the above description which will still fall within the scope of the invention.

Claims

1. 1. A charging infrastructure comprising: a charging station for charging a vehicle having a vehicle-side charging interface; The charging station a robot equipped with a robot-side charging interface for establishing a charging connection with the vehicle-side charging interface; The robot A base frame; a movable carrier equipped with the robot-side charging interface; In the charging infrastructure, including at least three displacement assemblies disposed between the base frame and the movable carrier, forming a mechanism for moving the movable carrier with at least three degrees of freedom relative to the base frame; the displacement assembly includes an actuator configured to impose a stroke displacement between the base frame and the movable carrier over a displacement stroke; The robot and at least one compliance assembly in series with the actuator and the robot-side charging interface, the compliance assembly being capable of decoupling the robot-side charging interface from the vehicle-side charging interface when the position of the vehicle changes during the charging process, or when any rigid body imposed by the linear motion of the actuator or small motion of the vehicle. It is possible to absorb motion, the compliance assembly is configured to elastically absorb or release displacement between the actuator and the robot-side charging interface over a compliance stroke, the length of the compliance stroke being at least 5 millimeters; the compliance assembly is configured to elastically absorb the displacement over the compliance stroke after exceeding a threshold load between the actuator and the robot-side charging interface.

2. the actuator is configured to impose an angular displacement between the base frame and the movable carrier; 2. The charging infrastructure of claim 1, wherein the compliance assembly is configured to elastically absorb or release angular displacement between the actuator and the robot-side charging interface through a compliance angle.

3. The charging infrastructure of claim 2 , wherein the compliance angle is at least 1 degree.

4. 4. The charging infrastructure of claim 1, wherein the robot includes six displacement assemblies that form a hexapod mechanism between the base frame and the movable carrier to move the movable carrier with six degrees of freedom.

5. The charging infrastructure of claim 1 , wherein each displacement assembly includes a compliance assembly in series with an actuator between the robot-side charging interface and the moveable carrier.

6. 6. The charging infrastructure of claim 1, wherein the charging station includes a plurality of compliance assemblies in series with an actuator and the robot-side charging interface, the compliance assemblies having mutually different mechanical impedances that elastically absorb or release displacement between the actuator and the robot-side charging interface.

7. 7. The charging infrastructure of claim 1, wherein the displacement assembly is on one side connected to the base frame via a first coupling, the displacement assembly is on an opposite side connected to the moveable carrier via a second coupling, and the actuator is a linear motion actuator in series with the compliance assembly.

8. The charging infrastructure of claim 7 , wherein the first coupling and / or the second coupling is a universal joint.

9. 9. The charging infrastructure of claim 1, wherein the compliance stroke length is at least 50% of the displacement stroke.

10. The charging infrastructure of claim 1 , wherein the compliance assembly is biased to a defined position between the actuator and the robot-side charging interface.

11. 11. The charging infrastructure of claim 1, wherein the robot-side charging interface and the vehicle-side charging interface comprise a locking mechanism for locking and unlocking an established charging connection.

12. 12. The charging infrastructure of claim 1, wherein the charging station includes an electronic control system for controlling operation of the charging station, the electronic control system including an electronic control device connected to the actuator, the electronic control device configured to control the displacement by the actuator, and the electronic control system including a sensor connected to the electronic control device for determining the position or movement of the actuator, and / or a sensor connected to the electronic control device for determining a compliance stroke or a force or load acting on a compliance assembly, and / or a sensor between the movable carrier and the robot-side charging interface connected to the electronic control device for determining a force or load acting between the robot-side charging interface and the movable carrier.

13. 13. The charging infrastructure of claim 12, wherein the electronic control unit is configured to detect a compliance stroke of a compliance assembly and to control the displacement by the actuator in response to the detection of the compliance stroke; and / or the electronic control unit is configured to determine a collision of the robot-side charging interface based on a displacement stroke and a compliance stroke; and / or the electronic control unit is configured to determine physical contact between the robot-side charging interface and the vehicle-side charging interface based on a displacement stroke and a compliance stroke; and / or the electronic control unit is configured to determine a misalignment between the robot-side charging interface and the vehicle-side charging interface based on a displacement stroke and a compliance stroke; and / or the electronic control unit is configured to control the displacement by the actuator to at least partially correct the misalignment between the robot-side charging interface and the vehicle-side charging interface.

14. 13. The charging infrastructure of claim 12, wherein the electronic control system includes an imaging detector connected to the electronic control unit, the electronic control unit configured to determine a spatial position of the vehicle-side charging interface within the charging station and to control the displacement by the actuator accordingly, move the robot-side charging interface to the vehicle-side charging interface to establish the charging connection, and / or the electronic control unit configured to determine a spatial position of the robot-side charging interface within the charging station and to control the displacement by the actuator accordingly, move the robot-side charging interface to the vehicle-side charging interface to establish the charging connection.

15. 13. The charging infrastructure of claim 12, including a computer server remote from the charging station connected to the electronic control system for configuration or remote control of the electronic control device.

16. A method for charging a vehicle having a vehicle-side charging interface in a charging station of a charging infrastructure, the method comprising the use of a charging infrastructure according to any one of claims 1 to 14.

17. 17. A computer-readable medium having computer-executable instructions adapted to cause a charging station to perform the method of claim 16.

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