Lithium-ion battery

The lithium-ion battery design addresses low conductivity and viscosity issues in ionic liquid electrolytes by optimizing electrode layer thicknesses and lithium salt distribution, enhancing high-rate charge-discharge performance.

JP7730530B2Active Publication Date: 2025-08-28ELIIY POWER
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Patent Information

Application Number
JP2021018274
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-02-08
Publication Date
2025-08-28
Estimated Expiration
2041-02-08

AI Technical Summary

Technical Problem

Lithium-ion batteries with ionic liquid electrolytes face low conductivity and high viscosity, leading to a bottleneck in lithium ion migration and deteriorated high-rate charge-discharge performance.

Method used

A lithium-ion battery design with specific thicknesses for negative and positive electrode active material layers, controlled lithium salt concentration in the electrolyte, and optimized lithium salt distribution in the pores of the negative electrode active material layer, using ionic liquids with lithium salts like LiFSI and MPP-FSI or EMI-FSI.

Benefits of technology

The design enhances high-rate charge-discharge characteristics by optimizing lithium ion migration and reducing concentration overpotential, improving battery performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a lithium ion battery having a superior charge / discharge characteristic.SOLUTION: A lithium ion battery according to the present invention comprises a cathode, an anode, a separator disposed between the cathode and anode, and an ionic liquid electrolyte containing a lithium salt. The anode has an anode collector sheet, and a porous anode active material layer provided on the anode collector sheet. The anode active material layer has a thickness of 1 μm or more and 90 μm or less. In the ionic liquid electrolyte, concentration of the lithium salt is 1.6 mol / L or more and 4.0 mol / L or less. A quantity of the lithium salt in the ionic liquid electrolyte in pores of the anode active material layer per specific surface area of the anode active material layer, measured by a method of mercury penetration is 31.0×10-5 mol / m2 or more and 78.0×10-5 mol / m2 or less.SELECTED DRAWING: Figure 2
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Description

[Technical Field]

[0001] The present invention relates to lithium-ion batteries. [Background technology]

[0002] Due to their high energy density, lithium-ion batteries are widely used in electronic and electrical devices such as smartphones and laptops. Lithium-ion batteries generally use a flammable non-aqueous electrolyte, in which lithium salts are dispersed in a non-aqueous solvent. Lithium-ion batteries can generate heat due to overcharging or short circuits between the positive and negative electrodes. Furthermore, the positive electrode active material can release oxygen from its crystals due to thermal decomposition or overcharging. This puts lithium-ion batteries at risk of abnormal heat generation and fire. In order to prevent accidents caused by abnormal heat generation and fire, it has been proposed to use ionic liquids as electrolyte solvents in lithium-ion batteries (see, for example, Patent Document 1). Ionic liquids are liquids composed of anions and cations, and generally have low vapor pressure and are non-flammable. Therefore, the use of ionic liquids as electrolyte solvents can improve the safety of lithium-ion batteries. On the other hand, batteries for electric vehicles and engine starters require a large discharge current, so lithium-ion batteries with excellent high-rate discharge characteristics are required. Furthermore, because they require fast charging, lithium-ion batteries with excellent high-rate charging characteristics are also required. Generally, a C-rate (the speed of charging and discharging; in the case of constant current charge / discharge measurements, 1 C is defined as the current that fully charges (or discharges) the theoretical capacity of a battery in one hour) of 5 C or higher is considered to be a high-rate battery. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2017-195129 Summary of the Invention [Problem to be solved by the invention]

[0004] The conductivity of lithium ions in ionic liquid electrolytes is relatively low. Furthermore, the viscosity of ionic liquid electrolytes is relatively high. This can cause a bottleneck in the rate of lithium ion migration between the positive and negative electrodes during charging and discharging, resulting in a deterioration in the high-rate charge-discharge performance of lithium-ion batteries. The present invention has been made in view of the above circumstances, and provides a lithium ion battery having excellent high-rate charge / discharge characteristics. [Means for solving the problem]

[0005] The present invention provides a battery comprising a positive electrode, a negative electrode, a separator disposed between the positive electrode and the negative electrode, and an ionic liquid electrolyte containing a lithium salt, wherein the negative electrode has a negative electrode current collector sheet and a porous negative electrode active material layer provided on the negative electrode current collector sheet, the thickness of the negative electrode active material layer is 1 μm or more and 90 μm or less, the concentration of the lithium salt in the ionic liquid electrolyte is 1.6 mol / L or more and 4.0 mol / L or less, and the amount of substance of the lithium salt in the ionic liquid electrolyte in pores of the negative electrode active material layer per specific surface area of ​​the negative electrode active material layer measured by mercury intrusion porosimetry is 31.0 × 10 -5 mol / m 2 Over 78.0 x 10 -5 mol / m 2 The present invention provides a lithium-ion battery characterized by the following: [Effects of the Invention]

[0006] The lithium ion battery of the present invention has the above-mentioned characteristics and therefore has excellent high-rate charge / discharge characteristics. This was made clear by experiments conducted by the present inventors. [Brief explanation of the drawings]

[0007] [Figure 1] 1 is a schematic cross-sectional view of a lithium-ion battery according to one embodiment of the present invention. [Figure 2]1 is a partial cross-sectional view of a negative electrode included in a lithium-ion battery according to one embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0008] The lithium ion battery of the present invention includes a positive electrode, a negative electrode, a separator disposed between the positive electrode and the negative electrode, and an ionic liquid electrolyte containing a lithium salt. The negative electrode has a negative electrode current collector sheet and a porous negative electrode active material layer provided on the negative electrode current collector sheet. The thickness of the negative electrode active material layer is 1 μm or more and 90 μm or less. The concentration of the lithium salt in the ionic liquid electrolyte is 1.6 mol / L or more and 4.0 mol / L or less. The amount of substance of the lithium salt in the ionic liquid electrolyte in the pores of the negative electrode active material layer per specific surface area of ​​the negative electrode active material layer measured by mercury intrusion porosimetry is 31.0 × 10 -5 mol / m 2 Over 78.0 x 10 -5 mol / m 2 The present invention is characterized by the following:

[0009] The ionic liquid contained in the ionic liquid electrolyte is preferably MPP-FSI or EMI-FSI. The lithium salt is preferably LiFSI. The negative electrode active material layer preferably contains carbon as the negative electrode active material. The positive electrode preferably contains lithium iron phosphate as a positive electrode active material.

[0010] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. The configurations shown in the drawings and the following description are merely examples, and the scope of the present invention is not limited to those shown in the drawings and the following description.

[0011] FIG. 1 is a schematic cross-sectional view of the lithium ion battery of this embodiment, and FIG. 2 is a partial cross-sectional view of the negative electrode. The lithium ion battery 20 of this embodiment includes a positive electrode 2, a negative electrode 3, a separator 4 disposed between the positive electrode 2 and the negative electrode 3, and an ionic liquid electrolyte 5 containing a lithium salt. The negative electrode 3 has a negative electrode current collector sheet 11 and a porous negative electrode active material layer 12 provided on the negative electrode current collector sheet 11. The thickness of the negative electrode active material layer 12 is 1 μm or more and 90 μm or less. The concentration of the lithium salt in the ionic liquid electrolyte 5 is 1.6 mol / L or more and 4.0 mol / L or less. The amount of substance of the lithium salt in the ionic liquid electrolyte 5 in the pores of the negative electrode active material layer 12 per specific surface area of ​​the negative electrode active material layer 12 measured by mercury intrusion porosimetry is 31.0 × 10 -5 mol / m 2 Over 78.0 x 10 -5 mol / m 2 The present invention is characterized by the following: The lithium ion battery 20 may be a primary battery or a secondary battery.

[0012] The positive electrode 2 has a positive electrode current collector sheet 6 and a porous positive electrode active material layer 7 provided on the positive electrode current collector sheet 6 . The positive electrode current collector sheet 6 is a sheet that serves as a base material for providing the positive electrode active material layer 7, and is a conductor that electrically connects the positive electrode battery terminal (for example, the positive electrode can 16) and the positive electrode active material layer 7. The positive electrode current collector sheet 6 is, for example, aluminum foil.

[0013] The positive electrode active material layer 7 is a porous layer containing a positive electrode active material. The positive electrode active material layer 7 may be provided on one side of the positive electrode current collector sheet 6, or on both sides of the positive electrode current collector sheet 6. The thickness of the positive electrode active material layer 7 (the length from the contact surface between the positive electrode current collector sheet 6 and the positive electrode active material layer 7 to the surface of the positive electrode active material layer 7) is 1 μm or more and 100 μm or less. By making the thickness of the positive electrode active material layer 7 1 μm or more, the amount of the positive electrode active material contained in the positive electrode 2 can be increased, thereby increasing the capacity of the lithium ion battery. In addition, the positive electrode active material layer 7 can be easily formed by coating. By setting the thickness of the positive electrode active material layer 7 to 100 μm or less, it is possible to shorten the migration distance (diffusion distance) of lithium ions between the vicinity of the interface between the positive electrode active material layer 7 and the positive electrode current collector sheet 6 and the vicinity of the surface of the positive electrode active material layer 7, thereby making it possible to prevent a shortage of lithium ions in the ionic liquid electrolyte in the pores near the interface during discharge and an excess of lithium ions in the ionic liquid electrolyte in the pores near the interface during charge.

[0014] The positive electrode active material is a material that is directly involved in the transfer of electrons accompanying charge transfer in the positive electrode. The positive electrode active material contained in the positive electrode active material layer 7 is, for example, an olivine-type LiFePO4, Li x Fe 1-y M y PO4 (where 0.05≦x≦1.2, 0≦y≦0.8, and M is at least one of Mn, Cr, Co, Cu, Ni, V, Mo, Ti, Zn, Al, Ga, Mg, B, and Nb), LiCoO2, LiNiO2, LiNi x Co 1-x O2(x=0.01~0.99), LiMnO2, LiMn2O4, LiCo x Mn y Ni z O2 (x+y+z=1). The positive electrode active material layer 7 can contain one or more of these positive electrode active materials. The positive electrode active material may also be metallic lithium. In this case, the positive electrode current collector sheet 6 can be omitted.

[0015] The positive electrode active material layer 7 can have a porous structure in which powder of the positive electrode active material is bonded with a binder. This allows the positive electrode active material layer 7 to have pores between the positive electrode active material particles. These pores are filled with the ionic liquid electrolyte 5, and an electrode reaction proceeds on the surface of the positive electrode active material particles. For example, when charging the lithium ion battery 20, the lithium atoms contained in the positive electrode active material particles become lithium ions (Li + ) into the ionic liquid electrolyte 5, and when the lithium ion battery 20 is discharged, the lithium ions of the ionic liquid electrolyte 5 are inserted into the positive electrode active material particles as lithium atoms.

[0016] The positive electrode active material particles contained in the positive electrode active material layer 7 may have a conductive coating on their surfaces. This can improve the conductivity of the particle surfaces where the electrode reaction proceeds, thereby reducing the internal resistance of the positive electrode 2. The conductive coating is, for example, a carbon coating.

[0017] The positive electrode active material layer 7 may contain a conductive additive. This can improve the conductivity of the positive electrode active material layer 7 and reduce the internal resistance of the positive electrode 2. The conductive additive is, for example, acetylene black. Alternatively, the conductive additive may be fine particles of coke-based soft carbon, which is easily graphitizable carbon. The positive electrode active material layer 7 may contain a binder, such as polyvinylidene fluoride (PVdF), polytetrafluoroethylene (PTFE), styrene-butadiene copolymer (SBR), sodium carboxymethyl cellulose (CMC), acrylonitrile rubber, or an acrylonitrile rubber-PTFE mixture.

[0018] For example, a paste is prepared by mixing a powder of a positive electrode active material, a conductive additive, and a binder, and this paste is applied to the positive electrode current collector sheet 6 (for example, by roll-to-roll coating). The applied layer is then dried and pressed to form the positive electrode active material layer 7. Examples of solvents used to prepare the paste include water, dimethylformamide, N-methylpyrrolidone, isopropanol, and toluene. Alternatively, a paste may be prepared by mixing a powder of positive electrode active material, a conductive additive, a binder, an ionic liquid electrolyte, and a solvent, and the paste may be applied to the positive electrode current collector sheet 6. The applied layer may then be dried and pressed to form the positive electrode active material layer 7. In this case, a gelled ionic liquid electrolyte may be used. This allows the positive electrode active material layer 7 to retain the ionic liquid electrolyte in the vicinity of the positive electrode active material.

[0019] The negative electrode 3 is an electrode containing a negative electrode active material. The negative electrode active material is a material that is directly involved in the transfer of electrons accompanying charge transfer at the negative electrode. Examples of the negative electrode active material include carbon materials (soft carbon, hard carbon, graphite, etc.), metallic lithium, lithium titanate (LTO), and Sn alloys.

[0020] The negative electrode 3 can include a negative electrode current collector sheet 11 and a porous negative electrode active material layer 12 provided on the negative electrode current collector sheet 11. The negative electrode current collector sheet 11 is a sheet that serves as a base for providing the negative electrode active material layer 12, and is a conductor that electrically connects the negative electrode battery terminal (e.g., a negative electrode can 17) and the negative electrode active material layer 12. The negative electrode current collector sheet 11 is, for example, copper foil. The negative electrode active material layer 12 is a porous layer containing a negative electrode active material. The negative electrode active material layer 12 may be provided on one side of the negative electrode current collector sheet 11, or may be provided on both sides of the negative electrode current collector sheet 11. The negative electrode active material layer 12 may contain, for example, fine particles of the negative electrode active material. The negative electrode active material layer 12 may contain a binder, such as polyvinylidene fluoride (PVdF), polytetrafluoroethylene (PTFE), styrene-butadiene copolymer (SBR), acrylonitrile rubber, or an acrylonitrile rubber-PTFE mixture. The negative electrode active material layer 12 may contain a thickener, such as sodium carboxymethyl cellulose (CMC).

[0021] The thickness of the negative electrode active material layer 12 (the length from the contact surface between the negative electrode current collector sheet 11 and the negative electrode active material layer 12 to the surface of the negative electrode active material layer 12) is 1 μm or more and 90 μm or less. By making the thickness of the negative electrode active material layer 12 1 μm or more, the amount of the negative electrode active material contained in the negative electrode 3 can be increased, thereby increasing the capacity of the lithium ion battery. In addition, the negative electrode active material layer 12 can be easily formed by coating. By setting the thickness of the negative electrode active material layer 12 to 90 μm or less, it is possible to shorten the migration distance (diffusion distance) of lithium ions between the vicinity of the interface between the negative electrode active material layer 12 and the negative electrode current collector sheet 11 and the vicinity of the surface of the negative electrode active material layer 12, thereby preventing a shortage of lithium ions in the ionic liquid electrolyte 5 in the pores 13 near the interface during charging and an excess of lithium ions in the ionic liquid electrolyte 5 in the pores 13 near the interface during discharging.

[0022] The negative electrode active material layer 12 can have a porous structure in which negative electrode active material powder is bonded with a binder. This allows the negative electrode active material layer 12 to have pores between the negative electrode active material particles. These pores 13 are filled with the ionic liquid electrolyte 5, and an electrode reaction proceeds on the surface of the negative electrode active material particles. For example, when the lithium ion battery 20 is charged, the lithium ions of the ionic liquid electrolyte 5 are inserted into the negative electrode active material particles as lithium atoms, and when the lithium ion battery 20 is discharged, the lithium atoms contained in the negative electrode active material particles are converted into lithium ions (Li + ) into the ionic liquid electrolyte 5.

[0023] For example, as shown in FIG. 2 , when an electrode reaction progresses on the surface of the negative electrode active material 9 of the negative electrode active material layer 12 during charging, lithium ions in the ionic liquid electrolyte 5 filling the pores 13 are inserted into the negative electrode active material 9 as lithium atoms. This reduces the lithium ion concentration in the ionic liquid electrolyte 5 filling the pores 13, creating a difference in lithium ion concentration between the ionic liquid electrolyte 5 outside the negative electrode active material layer 12 and the ionic liquid electrolyte 5 filling the pores 13. Due to this concentration difference, the lithium ions contained in the ionic liquid electrolyte 5 outside the negative electrode active material layer 12 diffuse into the ionic liquid electrolyte 5 in the pores 13, and lithium ions are supplied to the ionic liquid electrolyte 5 in the pores 13 where the lithium ion concentration has decreased. However, if the thickness of the negative electrode active material layer 12 is thicker than 90 μm, the migration distance (diffusion distance) of the lithium ions becomes longer, and sufficient lithium ions are not supplied to the ionic liquid electrolyte 5 in the pores 13 near the interface between the negative electrode active material layer 12 and the negative electrode current collector sheet 11, which may slow down the rate of the electrode reaction. Therefore, by setting the thickness of the negative electrode active material layer 12 to 90 μm or less, it is possible to suppress such a decrease in the rate of the electrode reaction, and the high-rate charge / discharge characteristics of the lithium ion battery 20 can be improved.

[0024] The specific surface area of ​​the negative electrode active material layer 12 (measured by mercury porosimetry) is 1 m 2 / g or more 10m 2 / g, which allows the surface of the negative electrode active material 9 where the electrode reaction proceeds to be widened, and the charge / discharge characteristics of the lithium ion battery 20 to be improved. The pore volume of the negative electrode active material layer 12 (pore volume measured by mercury intrusion porosimetry) can be set to 0.05 ml / g or more and 0.8 ml / g or less. This allows a larger amount of the ionic liquid electrolyte 5 to fill the pores, improving the charge / discharge characteristics of the lithium ion battery 20. Furthermore, the negative electrode active material layer 12 can have sufficient physical strength.

[0025] For example, a paste is prepared by mixing a powder of the negative electrode active material, a binder, and a thickener, and this paste is applied to the negative electrode current collector sheet 11. The applied layer is then dried and pressed to form the negative electrode active material layer 12. Examples of solvents used to prepare the paste include dimethylformamide, N-methylpyrrolidone, isopropanol, and toluene. Alternatively, a paste may be prepared by mixing a powder of negative electrode active material, a binder, a thickener, an ionic liquid electrolyte, and a solvent, and the paste may be applied to the negative electrode current collector sheet 11. The applied layer may then be dried and pressed to form the negative electrode active material layer 12. In this case, a gelled ionic liquid electrolyte may be used. This allows the negative electrode active material layer 12 to retain the ionic liquid electrolyte in the vicinity of the negative electrode active material.

[0026] The negative electrode active material layer 12 may not have been subjected to a pressing process (unpressed negative electrode active material layer 12). This increases the pore volume within the negative electrode active material layer 12, and prevents the occurrence of a deficiency or excess of lithium ions in the ionic liquid electrolyte 5 within the pores. The negative electrode active material layer 12 may be pressed at a compression ratio of 2% to 24%, which increases the density of the negative electrode active material in the negative electrode active material layer 12 and increases the battery capacity of the lithium ion battery.

[0027] The separator 4 is in the form of a sheet and is disposed between the positive electrode 2 and the negative electrode 3. The separator 4, together with the positive electrode 2 and the negative electrode 3, can form an electrode laminate as shown in FIG. 1. By providing the separator 4, it is possible to prevent a short-circuit current from flowing between the positive electrode 2 and the negative electrode 3. The separator 4 is not particularly limited as long as it can prevent the flow of short-circuit current and is permeable to ions that conduct between the positive and negative electrodes. For example, it can be a polyolefin microporous film, a cellulose sheet, a glass filter, or a nonwoven or woven fabric made of fibers such as polyolefin or cellulose.

[0028] The ionic liquid electrolyte 5 is an ion-conducting medium between the positive electrode and the negative electrode, and contains an ionic liquid composed of anions and cations, and a lithium salt dissolved in the ionic liquid. Ionic liquids are liquids composed of anions and cations. Ionic liquids generally have low vapor pressure and are difficult to burn, so the use of ionic liquid electrolyte 5 can improve the safety of lithium-ion battery 20.

[0029] The ionic liquid contained in the ionic liquid electrolyte 5 is composed of, for example, a bis(fluorosulfonyl)imide ion (hereinafter referred to as FSI ion) as an anion and a pyrrolidinium ion as a cation. Specifically, the ionic liquid is composed of an FSI ion and a methylpropylpyrrolidinium ion (hereinafter referred to as MPP ion) (MPP-FSI or MPP-FSA). The ionic liquid contained in the ionic liquid electrolyte 5 is composed of, for example, FSI ions as anions and imidazolium ions as cations. Specifically, the ionic liquid is composed of FSI ions and ethylmethylimidazolium ions (hereinafter referred to as EMI ions) (EMI-FSI or EMI-FSA).

[0030] The lithium salt contained in the ionic liquid electrolyte 5 (lithium salt dissolved in the ionic liquid) is lithium bis(fluorosulfonyl)imide (hereinafter referred to as LiFSI) or lithium bis(trifluoromethanesulfonyl)imide (hereinafter referred to as LiTFSI). By using such a lithium salt, the lithium salt can be dissolved in the ionic liquid at a relatively high concentration.

[0031] The concentration of the lithium salt in the ionic liquid electrolyte 5 can be 1.6 mol / L or more and 4.0 mol / L or less. By setting the lithium salt concentration to 1.6 mol / L or more, it is possible to prevent a shortage of lithium ions in the ionic liquid electrolyte 5 in the pores 13 of the negative electrode active material layer 12 during high-rate charging (increased concentration overvoltage), thereby improving the high-rate charge-discharge characteristics of the lithium-ion battery 20. Furthermore, by setting the lithium salt concentration to 4.0 mol / L or less, it is possible to prevent precipitation of the lithium salt. Furthermore, if the lithium salt concentration is higher than 4.0 mol / L, the lithium salt becomes less soluble in the ionic liquid, making it difficult to prepare the ionic liquid electrolyte 5.

[0032] The amount of lithium salt in the ionic liquid electrolyte 5 in the pores 13 of the negative electrode active material layer 12 per specific surface area of ​​the negative electrode active material layer 12 measured by mercury porosimetry is 31.0 × 10 -5 mol / m 2 Over 78.0 x 10 -5 mol / m 2 The following is the result. The electrode reaction proceeds on the surface of the negative electrode active material 9. In other words, the larger the specific surface area of ​​the negative electrode active material layer 12, the faster the consumption rate of lithium ions in the ionic liquid electrolyte 5 in the pores 13. In addition, the ionic liquid electrolyte 5 has a relatively high viscosity, and the supply rate of lithium ions from the ionic liquid electrolyte 5 outside the negative electrode active material layer 12 to the ionic liquid electrolyte 5 in the pores 13 is relatively slow. For this reason, the amount of lithium salt in the ionic liquid electrolyte 5 in the pores 13 per specific surface area of ​​the negative electrode active material layer 12 (i.e., the contact area between the negative electrode active material 9 and the ionic liquid electrolyte 5) is 31.0 × 10 -5 mol / m 2 By adjusting the amount of lithium salt to 78.0×10 or more, it is possible to prevent a shortage of lithium ions (increase in concentration overvoltage) in the ionic liquid electrolyte 5 in the pores 13 of the negative electrode active material layer 12 during high-rate charging, and to rapidly promote the electrode reaction accompanying high-rate charging. -5 mol / m 2 By setting the following, it is possible to suppress interference of lithium ions near the surface of the negative electrode active material 9, and to suppress an increase in the energy required for the electrode reaction (an increase in concentration overpotential). As a result, it is possible to improve the high-rate charge / discharge characteristics of the lithium ion battery 20. This was made clear by experiments conducted by the present inventors.

[0033] Constant current charge / discharge test Lithium-ion batteries of Samples 1 to 27 shown in Tables 1 to 6 were fabricated using CR2032 coin cells (diameter: 20 mm, height: 3.2 mm), and a constant current charge / discharge test was carried out. The charge / discharge rate was 10C. A negative electrode was fabricated by coating one side of a copper foil (negative electrode current collector sheet) with a paste of negative electrode active material and drying it to form a negative electrode active material layer. Soft carbon (SC) was used as the negative electrode active material in all batteries of Samples 1 to 27. The coating mass of the negative electrode active material and the thickness of the negative electrode active material layer for each sample are shown in Tables 1, 3, and 5. The negative electrode active material layers in the batteries of Samples 15, 16, 18 to 20, 22 to 24, 26, and 27 were also subjected to a press treatment. The compression ratio for each sample is shown in Table 5.

[0034] [Table 1]

[0035] [Table 2]

[0036] [Table 3]

[0037] [Table 4]

[0038] [Table 5]

[0039] [Table 6]

[0040] The specific surface area A (pore area) and pore volume V within the negative electrode active material layer of a negative electrode active material layer formed in the same manner (without pressing) were measured using a mercury intrusion porosimeter. The negative electrode active material layers of Samples 1 to 27 were formed using negative electrode active material pastes prepared in the same manner, and therefore had the same specific surface area per unit mass, as shown in Tables 2, 4, and 6. The negative electrode active material layers of Samples 1 to 14, 17, 21, and 25 had a compression ratio of 0%, and therefore had the same pore volume V, as shown in Tables 2, 4, and 6. For Samples 15, 16, 18 to 20, 22 to 24, 26, and 27, the pore volume V was calculated based on the compression ratio, assuming that pressing did not change the specific surface area but only the pore volume.

[0041] Coin cells were fabricated using the fabricated negative electrode, separator (nonwoven fabric), lithium foil (positive electrode), and ionic liquid electrolyte. The ionic liquid electrolyte used was an ionic liquid containing a dissolved lithium salt. The ionic liquids used were MPP-FSI (methylpropylpyrrolidinium-bis(fluorosulfonyl)imide) or EMI-FSI (ethylmethylimidazolium-bis(fluorosulfonyl)imide). The lithium salt used was Li-FSI (lithium-bis(fluorosulfonyl)imide). The type of ionic liquid used and the lithium salt concentration (C) are listed in Tables 1, 3, and 5. Tables 2, 4, and 6 also list the a value calculated using the formula: (lithium salt concentration (C)) × (pore volume (V) in the negative electrode active material layer) / (specific surface area (A) of the negative electrode active material layer). This a value indicates the amount of lithium salt in the ionic liquid electrolyte in the pores of the negative electrode active material layer per specific surface area of ​​the negative electrode active material layer.

[0042] A constant current charge / discharge test was carried out using the lithium ion batteries of Samples 1 to 27 (charge: CCCV, discharge: CC). The charge / discharge rate was 10 C. The 10 C discharge capacities calculated from the measurement results are shown in Tables 2, 4, and 6.

[0043] The lithium ion batteries of samples 1 to 5 differ in the lithium salt concentration C of the ionic liquid electrolyte, as shown in Table 1. Sample 1, which had the lowest lithium salt concentration, had a 10C discharge capacity of 67.6 mAh / g, as shown in Table 2. In samples 2 and 3, the 10C discharge capacity increased as the lithium salt concentration increased. However, although samples 4 and 5 had higher lithium salt concentrations than sample 3, their 10C discharge capacities were smaller than that of sample 3. In particular, the 10C discharge capacity of sample 1 was lower than that of samples 2 to 5. It is believed that the concentration overvoltage increased due to a lack of lithium ions in Sample 1, resulting in a small 10 C discharge capacity. It is also believed that the concentration overvoltage increased in Samples 4 and 5 due to an excess of lithium ions compared to Sample 3. Furthermore, it was found that when the lithium salt concentration is between 1.6 mol / L and 4.0 mol / L, excess or deficiency of lithium ions during charge / discharge reactions is unlikely to occur, making high-rate charge / discharge possible.

[0044] The lithium-ion batteries of Samples 6 to 8 used EMI-FSI as the ionic liquid electrolyte, as shown in Table 1. Sample 6 had a lithium salt concentration of 0.8 mol / L, similar to Sample 1, and as shown in Table 2, the 10 C discharge capacity was also relatively small, similar to Sample 1. Sample 7 had a lithium salt concentration of 2.4 mol / L, similar to Sample 3, and the 10 C discharge capacity was also relatively large, similar to Sample 3. Sample 8 had a higher lithium salt concentration than Sample 7, but its 10 C discharge capacity was lower than Sample 7. Therefore, Samples 6 to 8, which used EMI-FSI as the ionic liquid, were found to exhibit the same lithium salt concentration dependence as Samples 1 to 5, which used MPP-FSI as the ionic liquid.

[0045] The lithium-ion batteries of Samples 9 to 13 differed in the thickness of the negative electrode active material layer (the mass of the negative electrode active material applied), as shown in Table 3. Sample 9, which had the thickest negative electrode active material layer, had a 10C discharge capacity of 27.5 mAh / g, as shown in Table 4. For Samples 10 to 13, the 10C discharge capacity increased as the thickness of the negative electrode active material layer became thinner (as the mass of the negative electrode active material applied decreased). In particular, the 10C discharge capacities of Samples 9 and 10 were lower than those of the other samples. In Samples 9 and 10, the negative electrode active material layer was thick, which made it difficult for lithium ions from outside the negative electrode active material layer to reach the deep part of the negative electrode active material layer, and it is thought that this resulted in an increase in concentration overpotential due to a lack of lithium ions in this deep part, resulting in a low 10C discharge capacity. Furthermore, by making the sample thickness 90 μm or less, it was found that excess or deficiency of lithium ions due to the distance traveled by lithium ions during charge / discharge reactions is less likely to occur, making high-rate charge / discharge of lithium-ion batteries possible.

[0046] As shown in Table 5, the lithium-ion batteries of samples 14 to 16 had a negative electrode active material coating mass of 1.17 g / □, the lithium-ion batteries of samples 17 to 20 had a negative electrode active material coating mass of 0.83 g / □, the lithium-ion batteries of samples 21 to 24 had a negative electrode active material coating mass of 0.62 g / □, and the lithium-ion batteries of samples 25 to 27 had a negative electrode active material coating mass of 0.38 g / □. In addition, the compressibility of the negative electrode active material layer was changed in these samples as shown in Table 5.

[0047] In these samples, the 10 C discharge capacity increased as the amount of negative electrode active material applied decreased, which is the same tendency as in samples 9 to 13. Furthermore, among samples with the same amount of negative electrode active material applied, the greater the compression ratio, the smaller the 10 C discharge capacity. This is thought to be because the pressing process reduces the pore volume V in the negative electrode active material layer, reducing the amount of ionic liquid electrolyte in the negative electrode active material layer, resulting in an increase in concentration overpotential due to a lack of lithium ions. The amount of lithium salt in the ionic liquid electrolyte in the pores of the negative electrode active material layer per specific surface area A of the negative electrode active material layer shown in Tables 2, 4, and 6 (value a = C × V / A) was 31.0 × 10 -5 mol / m 2 Over 78.0 x 10 -5 mol / m 2 It has been found that when the following conditions are met, excess or deficiency of lithium ions is unlikely to occur during charge / discharge reactions, and high-rate charge / discharge is possible. Furthermore, it was found that for the same a value, a thinner negative electrode active material layer is better. This is thought to be because the distance that lithium ions travel during charge / discharge reactions is shorter, making it less likely for the lithium ions to become unevenly distributed. [Explanation of symbols]

[0048] 2: Positive electrode 3: Negative electrode 4: Separator 5: Ionic liquid electrolyte 6: Positive electrode current collector sheet 7: Positive electrode active material layer 8: Lithium ion 9: Negative electrode active material 11: Negative electrode current collector sheet 12: Negative electrode active material layer 13: Pore 16: Positive electrode can 17: Negative electrode can 18: Gasket 20: Lithium ion battery

Claims

1. a positive electrode, a negative electrode, a separator disposed between the positive electrode and the negative electrode, and an ionic liquid electrolyte containing a lithium salt; the negative electrode has a negative electrode current collector sheet and a porous negative electrode active material layer provided on the negative electrode current collector sheet, the thickness of the negative electrode active material layer is 1 μm or more and 90 μm or less, the concentration of the lithium salt in the ionic liquid electrolyte is 1.6 mol / L or more and 4.0 mol / L or less; The amount of the lithium salt in the ionic liquid electrolyte in the pores of the negative electrode active material layer per specific surface area of ​​the negative electrode active material layer measured by mercury porosimetry is 31.0 × 10 -5 mol / m 2 Above 78.0 x 10 -5 mol / m 2 A lithium-ion battery characterized by:

2. 2. The lithium ion battery according to claim 1, wherein the ionic liquid contained in the ionic liquid electrolyte is MPP-FSI or EMI-FSI.

3. 3. The lithium ion battery according to claim 1, wherein the lithium salt is LiFSI.

4. 4. The lithium ion battery according to claim 1, wherein the negative electrode active material layer contains carbon as a negative electrode active material.

5. The lithium ion battery according to any one of claims 1 to 4, wherein the positive electrode contains lithium iron phosphate as a positive electrode active material.

Citation Information

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