Steering wheel
The integration of a rotating cam and coil spring mechanism in the steering wheel addresses rattling and enhances steering feel by ensuring grips return to a neutral position and adjust steering load based on rotation, allowing for improved design flexibility.
Patent Information
- Application Number
- JP2022179597
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-11-09
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2042-11-09
Smart Images

Figure 0007732439000001 
Figure 0007732439000002 
Figure 0007732439000003
Abstract
Description
[Technical Field]
[0001] The present invention relates to a steering wheel that is operated by a driver when steering a vehicle such as a car. [Background technology]
[0002] A vehicle such as a car is provided with a steering shaft, as part of its steering device, which has a first axis and rotates in both forward and reverse directions about the first axis. A steering handle that is gripped and operated by the driver of the vehicle is attached to the steering shaft. Patent Document 1 describes a steering handle that does not put much strain on the driver's wrists even when it is rotated significantly (for example, by 90 degrees or more) about the first axis from a neutral position, which is the position when the vehicle is traveling straight.
[0003] This steering handle comprises a boss portion, a pair of spoke portions, and a pair of grip portions. The boss portion is attached to the steering shaft so as to be rotatable integrally therewith. Both spoke portions have second axes that extend from the boss portion in opposite directions in the width direction of the vehicle when the vehicle is traveling straight. Both spoke portions are supported by the boss portion so as to be rotatable in both forward and reverse directions around the second axes. Both grip portions are fixed to the ends of both spoke portions farther from the boss portion.
[0004] In the above steering wheel, both grips can be rotated around the second axis. Therefore, the driver can maintain a natural wrist angle by rotating both grips around the second axis while rotating the steering wheel around the first axis of the steering shaft. This means that even when rotating the steering wheel more than 90 degrees around the first axis, there is no need to bend the wrists at an unnatural angle, and therefore, strain is less likely to be placed on the wrists. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Japanese Patent Application Laid-Open No. 2004-34849 Summary of the Invention [Problem to be solved by the invention]
[0006] In the steering wheel of the above-mentioned Patent Document 1, both grips are configured to rotate in both forward and reverse directions around the second axis. Therefore, when both grips are in the neutral position while the vehicle is traveling straight, both grips will rattle in both forward and reverse directions around the second axis. Therefore, there is room for improvement in suppressing rattle of both grips.
[0007] It should be noted that this problem can occur in any vehicle equipped with the above-described conventional steering wheel, and is not limited to automobiles. [Means for solving the problem]
[0008] The following describes aspects of a steering wheel that solves the above problems. [Aspect 1] A steering handle applicable to a vehicle equipped with a steering shaft having a first axis and rotatable in both forward and reverse directions about the first axis, the steering handle comprising: a boss portion attached to the steering shaft so as to be integrally rotatable; a pair of spoke portions fixed to the boss portion and having second axes extending from the boss portion in opposite directions in the width direction of the vehicle when the vehicle is traveling straight; and a pair of grip portions provided on the pair of spoke portions so as to be rotatable in both forward and reverse directions about the second axes, wherein, when the position of the grip portions around the second axis when traveling straight is set to a neutral position, the grip portions include a rotation control mechanism that returns the grip portions to the neutral position when traveling straight; the rotation control mechanism comprises a rotating cam attached to the spoke portion and having a cam surface on one side in a direction along the second axis, a pusher having a contact portion that contacts the cam surface, and a coil spring that urges one of the pusher and the rotating cam toward the other side, the cam surface having an inclined surface that is formed around the second axis and inclined with respect to a plane perpendicular to the second axis, and a raised surface that protrudes higher than the inclined surface, the inclined surface and the raised surface are adjacent to each other at a boundary portion via a step, the contact portion and the boundary portion come into contact when traveling straight, and the rotating cam or the pusher rotates about the second axis as the grip portion rotates.
[0009] According to the above configuration, when the vehicle is traveling straight, the pair of spokes and the pair of gripping portions are located on both sides of the boss in the width direction of the vehicle. The pair of gripping portions are located in a neutral position in the rotation direction around the second axis. In the rotation control mechanism, for example, the contact portion of the pusher is pressed against the boundary portion of the cam surface of the rotating cam by the biasing force of the coil spring.
[0010] From the above-described state, when the driver applies a force to the grip to rotate it in either the forward or reverse direction around the first axis, this force is transmitted to the steering shaft via the spokes and boss. As a result, the grip, spokes, boss, and steering shaft rotate around the first axis. In this manner, the vehicle is steered and the direction of travel of the vehicle is changed. The rotation of the grip around the first axis is accompanied by the rotation of the grip in either the forward or reverse direction around the second axis due to the structure of the driver's wrist holding the grip.
[0011] In one example of a rotation control mechanism, the grip rotates integrally with the rotating cam in either the forward or reverse direction. As the rotating cam rotates, the cam surface rotates around the second axis in either the forward or reverse direction. This causes a change in the contact position of the pusher's contact point on the cam surface. When this contact position shifts from the boundary to the inclined surface, a force is generated that attempts to move the pusher away from the rotating cam, elastically deforming the coil spring so as to compress it. This force increases as the contact position with the contact point on the inclined surface moves away from the boundary in the circumferential direction of the rotating cam as the rotating cam rotates. Additionally, this force is transmitted to the driver through the hand holding the grip as a steering load when the grip is rotated around the second axis.
[0012] From the above-described state, when the driver reduces the force applied to the grip in the above direction or applies a force to the grip to return it to the straight-ahead position, the grip, spokes, boss, and steering shaft rotate in the opposite direction around the first axis, thereby returning the vehicle's direction of travel to a straight-ahead position. The rotation of the grip about the first axis occurs while the grip also rotates in the opposite direction around the second axis.
[0013] In the rotation control mechanism, the gripping portion rotates integrally with the rotating cam in the opposite direction to the above. As the rotating cam rotates, the cam surface rotates around the second axis in the opposite direction to the above. As a result, the contact position of the inclined surface of the cam surface with the contact portion of the pusher approaches the boundary portion. As a result, the force that elastically deforms the coil spring to compress it and moves the pusher away from the rotating cam decreases, thereby reducing the steering load transmitted to the driver. When the vehicle is traveling straight, the force and steering load are minimized when the boundary portion of the cam surface and the contact portion of the pusher come into contact. At this time, the gripping portion is in the neutral position.
[0014] In this way, the steering load applied when rotating the grip around the second axis changes depending on the amount of rotation of the grip from the neutral position, improving the steering feel compared to when the steering load is constant regardless of the amount of rotation of the grip.
[0015] Furthermore, because there is a step at the boundary between the inclined surface and the raised surface on the cam surface, the contact portion of the pusher cannot move from the inclined surface to the raised surface via the boundary. Therefore, the contact portion can move from the boundary of the cam surface to the inclined surface, but cannot move to the raised surface. Therefore, the gripping portion in the neutral position can only rotate in either the forward or reverse direction. Therefore, rattle of the gripping portion in the neutral position can be suppressed compared to a configuration in which the gripping portion can rotate in both forward and reverse directions.
[0016] Furthermore, because the spokes are fixed to the boss and the handle is rotatably attached to the spokes, rotating the handle does not rotate the spokes, making it possible to attach electrical components such as switches and sensors that require wiring to the spokes.
[0017] In addition, because the rotation control mechanism is located within the grip and not in the boss, it can be hidden from view and does not restrict the design freedom of the boss, thereby improving the design of steering wheels equipped with a rotation control mechanism. [Effects of the Invention]
[0018] The present invention has the effect of suppressing rattle of the grip portion in the neutral position. [Brief explanation of the drawings]
[0019] [Figure 1] FIG. 2 is a perspective view of a framework of the steering wheel of the embodiment; [Figure 2] FIG. 2 is a front view showing the main part of FIG. 1. [Figure 3] FIG. 2 is a cross-sectional view showing a main part of FIG. 1. [Figure 4] FIG. 2 is an exploded perspective view showing the main part of FIG. 1. [Figure 5] FIG. 2 is a perspective view of the rotating cam as seen from the pusher side. [Figure 6] FIG. 2 is a perspective view of the rotating cam as viewed from the rotating portion side. [Figure 7] FIG. 2 is a perspective view of the rotating portion as viewed from the rotating cam side. [Figure 8] FIG. 10 is a side view of the rotating cam as viewed from the pusher side. [Figure 9] FIG. [Figure 10] FIG. 10 is a front view of the grip portion when it is in a neutral position. [Figure 11] 1 is a front view showing the main parts of the steering wheel when the grip portion is rotated from the neutral position to the rearward direction by the maximum rotation angle. FIG. [Figure 12] 12 is a side view of the rotating cam in FIG. 11 as seen from the pusher side. FIG. [Figure 13] FIG. 12 is a side view of FIG. [Figure 14] FIG. 10 is a cross-sectional view showing a main part of a framework of a steering wheel according to a modified example. [Figure 15] FIG. 10 is a cross-sectional view showing a main part of a framework of a steering wheel according to another modified example. DETAILED DESCRIPTION OF THE INVENTION
[0020] Hereinafter, an embodiment embodied in a steering wheel used in a steering device of a vehicle to which a steer-by-wire system is applied will be described with reference to the drawings. A steer-by-wire system is a system that controls steering operations via an actuator using electrical signals rather than a mechanical connection. In vehicles equipped with this system, the steering wheel can be rotated around the steering shaft by a large amount, for example, up to 150 degrees.
[0021] In the following description, the forward direction of the vehicle is referred to as the front, and the backward direction is referred to as the rear. Furthermore, the up-down direction refers to the up-down direction of the vehicle, and the left-right direction refers to the width direction of the vehicle (the width direction of the vehicle), which coincides with the left-right direction when the vehicle is moving forward.
[0022] As shown in Fig. 1, a steering device 10 that is operated by a driver (not shown) when steering the vehicle is provided in front of the driver's seat inside a vehicle cabin, which is an example of a vehicle. The steering device 10 includes a steering shaft 11 having a first axis L1 and a steering handle 12. The steering shaft 11 is configured to be rotatable in both forward and reverse directions about the first axis L1. The steering shaft 11 is disposed at an angle relative to the fore-and-aft direction of the vehicle so that it is higher towards the rear.
[0023] In this embodiment, when describing each part of the steering handle 12, the first axis L1 is used as a reference. The direction along this first axis L1 is simply referred to as the "front-rear direction." Furthermore, the front of the direction along the first axis L1 is simply referred to as the "front" or "front," and the rear of the direction along the first axis L1 is simply referred to as the "rear" or "rear."
[0024] 1 shows only the framework of the steering wheel 12. The steering wheel 12 includes a boss portion 13, a pair of spokes 14, and a pair of grip portions 15. <Boss Section 13> As shown in Fig. 1, the boss portion 13 includes a cylindrical portion 16 and a case portion 17. The cylindrical portion 16 is attached to the rear end portion of the steering shaft 11 so as to be rotatable together with the steering shaft 11. The case portion 17 includes a front wall 18, a lower wall 19, a right wall 20, and a left wall 21. The front wall 18 of the case portion 17 is fixed to the rear end portion of the cylindrical portion 16. An airbag device (not shown), for example, is housed inside the case portion 17.
[0025] <Spoke part 14> 1 and 2, each of the pair of spokes 14 is formed by a shaft having a second axis L2. The base ends of the spokes 14 are supported by the left wall 21 and the right wall 20 of the case 17, respectively. In this case, when the vehicle is traveling straight, the second axes L2 extend in opposite directions in the left-right direction from the boss 13. In other words, the second axes L2 extend radially from the boss 13 to both sides in the left-right direction.
[0026] Note that the "radially extending state" here includes a state of extending along a plane perpendicular to the first axis L1, as well as a state of extending along a plane that intersects the first axis L1 nearly perpendicularly. For example, the "radially extending state" includes a state of extending along a plane that intersects the first axis L1 nearly perpendicularly, so that the further away from the first axis L1 in the radial direction the closer to the driver.
[0027] The pair of spokes 14 are shaped to be plane-symmetrical with respect to each other across the first axis L1, so only the right spoke 14 will be described here. 1 and 4, a portion of the spoke portion 14 is formed by a cylindrical general portion 22. The portions of the spoke portion 14 that are farther from the first axis L1 than the general portion 22 are formed by a first shank portion 23 and a second shank portion 24, each of which has a cylindrical shape and an outer diameter smaller than that of the general portion 22.
[0028] The outer diameter of the first shaft portion 23 is larger than the outer diameter of the second shaft portion 24. A screw hole 24a is formed in the tip surface of the second shaft portion 24. A flat portion 23a is formed on part of the circumferential surface of the tip portion of the first shaft portion 23. In other words, the tip portion of the first shaft portion 23 has a D-shape in cross section.
[0029] A protrusion 25 having a D-shape in cross section is formed in the center of the end face of the general portion 22 on the first axis L1 side. The protrusion 25 constitutes the base end of the spoke 14. The protrusion 25 is formed in the right wall 20 of the case 17 and is fixed in a state where it is fitted into a D-shaped through-hole (not shown) that corresponds to the protrusion 25. Therefore, the spoke 14 is fixed to the right wall 20 of the case 17 in a state where it cannot rotate about the second axis L2 at the protrusion 25.
[0030] <Gripping part 15> 1 and 3, the pair of grip portions 15 are gripped by the rider's hands and are shaped to be plane-symmetrical with respect to each other across the first axis L1. Each grip portion 15 is provided to cover the first shaft portion 23 and the second shaft portion 24 with respect to the spoke portion 14. Each grip portion 15 is provided to be rotatable in both forward and reverse directions around the second axis L2 with respect to the spoke portion 14 as the center of rotation, which is not rotatable.
[0031] 2 and 10, the position of each grip portion 15 around the second axis L2 when the vehicle is traveling straight is referred to as the "neutral position." The direction in which the portion of each grip portion 15 above the second axis L2 in FIG. 2 rotates toward the driver is referred to as the "forward direction." The direction in which the portion of each grip portion 15 above the second axis L2 in FIG. 2 rotates away from the driver is referred to as the "rear direction."
[0032] As shown in Figures 2 and 3, a rotation control mechanism 26 is provided within each gripping portion 15. That is, each gripping portion 15 is provided with an accommodating recess 27 that accommodates the rotation control mechanism 26 attached to the first shaft portion 23 and the second shaft portion 24 of the spoke portion 14. The accommodating recess 27 extends along the second axis L2 and has a generally hexagonal shape when viewed from the case portion 17 side. The rotation control mechanisms 26 are symmetrical with respect to each other across the first axis L1 (see Figure 1). Therefore, only the right-hand rotation control mechanism 26 will be described here.
[0033] <Rotation control mechanism 26> The rotation control mechanism 26 has the following two functions (see FIGS. 8 and 12). The maximum rotation angle θ of the gripping portion 15 from the neutral position toward the rear is defined.
[0034] The rotation of the gripping portion 15 from the neutral position toward the front is restricted. When the vehicle is traveling straight, the gripping portion 15 is returned to the neutral position. As shown in FIGS. 2 to 4, the rotation control mechanism 26 includes the following multiple components arranged in order from the tip end (the side farther from the case portion 17) of the spoke portion 14 to the base end (the side closer to the case portion 17). That is, the rotation control mechanism 26 includes, as its main components, a rotating portion 28, a rotating cam 29, a pusher 30, a coil spring 31, and a support portion 32. Next, each of the components that make up the rotation control mechanism 26 will be described. Note that the base end and tip end sides of each of the components that make up the rotation control mechanism 26 coincide with the tip end and base end sides of the spoke portion 14.
[0035] <Rotating part 28> As shown in Figures 3, 4, and 7, the rotating part 28 is cylindrical with a circular hole 33 in the center. When viewed from the direction of the second axis L2, the outline of the rotating part 28 is a generally hexagonal shape corresponding to the installation recess 27 of the grip part 15. An annular protrusion 34 surrounding the hole 33 is provided on the end face on the base end side of the rotating part 28. The peripheral wall constituting the protrusion 34 has flat portions 34a formed on the outer surface of the peripheral wall at two opposing locations across the center. Therefore, the outline of the protrusion 34 when viewed from the direction of the second axis L2 is non-circular.
[0036] A first bearing 35 and a second bearing 36 are fitted into both ends of the hole 33 of the rotating part 28. The base end side end face of the first bearing 35 located on the base end side is flush with the end face of the protrusion 34. The tip end side end face of the second bearing 36 located on the tip end side is flush with the tip end face of the rotating part 28 and the end face of the second shaft part 24 inserted through the hole 33.
[0037] The first bearing 35 and the second bearing 36 have the same configuration. Each of the bearings 35, 36 includes an annular outer ring 37, an annular inner ring 38, and a plurality of rolling elements 39 arranged between the outer ring 37 and the inner ring 38. The rolling elements 39 are formed of balls or rollers. A bolt 41 is threaded into the threaded hole 24a of the second shaft portion 24 via a washer 40.
[0038] The outer diameter of the washer 40 is approximately the same as the outer diameter of the inner ring 38 of the second bearing 36. Therefore, the inner ring 38 of the second bearing 36 is pressed by the washer 40, so that it does not come out of the hole 33 of the rotating part 28. The hole 33 of the rotating part 28 is formed with a first stepped surface 42 against which the tip end of the outer ring 37 of the first bearing 35 abuts, and a second stepped surface 43 against which the base end of the outer ring 37 of the second bearing 36 abuts.
[0039] The first step surface 42 and the second step surface 43 respectively position the first bearing 35 and the second bearing 36 in the direction of the second axis L2. The inner ring 38 of each bearing 35, 36 is fitted into the second shaft portion 24 of the spoke portion 14. The outer ring 37 of each bearing 35, 36 is fitted into the hole 33 of the rotating portion 28.
[0040] A stepped screw hole 44 that penetrates the gripping portion 15 from the inside to the outside is formed in a position on the gripping portion 15 corresponding to the rotating portion 28. The stepped screw hole 44 extends so as to be approximately perpendicular to the second axis L2. A bolt 45 is screwed into the stepped screw hole 44 from the outside of the gripping portion 15. When the bolt 45 is tightened, the rotating portion 28 is pressed by the bolt 45 in a direction approximately perpendicular to the second axis L2 and is pressed against the side surface of the installation recess 27.
[0041] As a result, the rotating part 28 is clamped between the inner surface of the accommodating recess 27 and the bolt 45, preventing the rotating part 28 from slipping out of the accommodating recess 27. Therefore, the rotating part 28 rotates integrally with the grip part 15 about the second axis L2.
[0042] After the bolt 45 is tightened, the bolt 45 is hidden from view by fitting a blind member 46 into the stepped screw hole 44 from above the bolt 45. If it is desired to allow the rotating part 28 to be removed from the accommodating recess 27, the blind member 46 can be removed from the stepped screw hole 44 and then the bolt 45 can be loosened. The blind member 46 is made of, for example, an elastomer.
[0043] <Rotating Cam 29> 3 to 6, the rotating cam 29 has a circular insertion hole 47 extending in a direction along the second axis L2 and has an overall annular shape. The second shaft portion 24 is inserted into the insertion hole 47. With this insertion, the rotating cam 29 is rotatably supported by the second shaft portion 24. A recess 48 having a shape corresponding to the outline of the protrusion 34 of the rotating portion 28 is formed on the surface of the tip side of the rotating cam 29.
[0044] Two flat surfaces 48a corresponding to the two flat surfaces 34a of the protrusion 34 are formed on the circumferential surface of the recess 48. The protrusion 34 is inserted into the recess 48 so that the two flat surfaces 48a face the two flat surfaces 34a of the protrusion 34 of the rotating part 28, respectively. This type of insertion connects the rotating part 28 and the rotating cam 29 so that they can rotate together. Therefore, the rotating cam 29 rotates together with the rotating part 28 about the second axis L2 as the grip part 15 rotates.
[0045] 5, 8, and 9, the rotating cam 29 has a cam surface 49 on a base end surface (the surface closer to the case portion 17), which is an example of one of both surfaces in the direction along the second axis L2. The cam surface 49 is formed over the entire circumference of the rotating cam 29. The cam surface 49 has two combinations of raised surfaces 50 and inclined surfaces 51.
[0046] The raised surface 50 and inclined surface 51 in each set are formed in an area of half an angle (180°) around the second axis L2. The raised surface 50 and inclined surface 51 each have an arc shape that bulges outward in the radial direction of the rotating cam 29. The raised surface 50 is a surface that protrudes higher on the second axis L2 than the inclined surface 51. The raised surface 50 is a surface parallel to a plane P1 that is perpendicular to the second axis L2.
[0047] The inclined surfaces 51 are inclined at a single angle with respect to the plane P1. The raised surfaces 50 and the inclined surfaces 51 in each set are adjacent to each other around the second axis L2. Each inclined surface 51 is adjacent to the raised surface 50 at the end on the tip side (the side farther from the case portion 17) via a boundary portion 52. In other words, the raised surface 50 and the inclined surface 51 are adjacent to each other at the boundary portion 52 via a step 70.
[0048] Each boundary portion 52 is located at a position on the cam surface 49 that is farthest from the case portion 17 in the direction along the second axis L2. As the inclined surfaces 51 move away from the boundary portions 52 around the second axis L2, they also move away from the rotating portion 28 in the direction along the second axis L2. The inclined surfaces 51 in one set and the raised surfaces 50 in the other set are adjacent to each other around the second axis L2.
[0049] The boundary portion 52 is a portion that comes into contact with a contact portion 56 of the pusher body 53 (described later) when the gripping portion 15 is in the neutral position. The step 70 has a relief portion 70a that allows the contact portion 56 to escape when it comes into contact with the boundary portion 52. The step 70 restricts the movement of the contact portion 56 toward the raised surface 50 around the second axis L2 when the gripping portion 15 is rotated toward the front. In other words, the step 70 prevents the gripping portion 15 in the neutral position from rotating toward the front. The inclined surface 51 in each pair is a surface that the contact portion 56 comes into contact with when the gripping portion 15 in the neutral position is rotated toward the rear.
[0050] <Pusher 30> As shown in Figures 3, 4, and 9, the pusher 30 includes a pusher body 53 and a holding portion 54. The pusher body 53 has an insertion hole 55 extending in a direction along the second axis L2 and is generally annular. The pusher body 53 is made of a synthetic resin such as polyacetal (POM). Most of the insertion hole 55 is curved in an arc shape centered on the second axis L2. A portion of the insertion hole 55 has a flat portion 55a. In other words, the insertion hole 55 is D-shaped.
[0051] The first shaft portion 23 is inserted into the insertion hole 55 so that its flat surface portion 23a faces the flat surface portion 55a of the insertion hole 55 of the pusher body 53. By inserting in this manner, the pusher body 53 is attached to the first shaft portion 23 (spoke portions 14) so as to be non-rotatable. In this case, the pusher body 53 is attached to the first shaft portion 23 so as to be slidable in a direction along the second axis L2 while its rotation is restricted.
[0052] The pusher body 53 has a pair of contact portions 56. The pair of contact portions 56 are located at positions on the pusher body 53 facing each other across the second axis L2. Each contact portion 56 protrudes toward the rotating cam 29 along the second axis L2. The tip surface of each contact portion 56 is spherical. Each contact portion 56 contacts the cam surface 49 of the rotating cam 29 at its spherical tip surface. Each contact portion 56 contacts the boundary portion 52 of the cam surface 49 of the rotating cam 29 when the vehicle is traveling straight.
[0053] <Holding part 54> 3 and 4, the holding portion 54 is made of a synthetic resin such as polyacetal (POM). The holding portion 54 includes a cylindrical main body 57 and an annular flange 58 provided at the tip of the main body 57 and having an outer diameter larger than that of the main body 57. The first shaft 23 is inserted into the holding portion 54.
[0054] That is, the holding portion 54 is attached to the first shaft portion 23 so as to be slidable in the direction along the second axis L2 while being allowed to rotate. The outer diameter of the flange portion 58 is the same as the outer diameter of the pusher body 53. The flange portion 58 is in contact with the surface of the pusher body 53 on the base end side.
[0055] <Coil spring 31> 3 and 4, the coil spring 31 is made of metal. The first shaft portion 23 and the main body portion 57 of the holding portion 54 are inserted into the coil spring 31. The coil spring 31 is disposed outside the pusher 30. That is, the coil spring 31 is disposed outside the pusher main body 53 and radially outward from the main body portion 57 of the holding portion 54. In this case, the main body portion 57 of the holding portion 54 holds the position of the coil spring 31 so that the central axis of the coil spring 31 coincides with the second axis L2.
[0056] As a result, the center line of the spirally wound wire material forming the coil spring 31 and the center line of the pair of contact portions 56 of the pusher body 53 are perpendicular to each other. In other words, the spirally wound wire material forming the coil spring 31 and the pair of contact portions 56 face each other in the direction in which the second axis L2 extends.
[0057] An annular inclusion 59 is interposed between the tip of the coil spring 31 and the flange 58 of the retaining part 54. The inclusion 59 is made of a non-metallic material such as rubber or synthetic resin. The main body 57 of the retaining part 54 is inserted into the inclusion 59. The entire surface of the inclusion 59 is textured.
[0058] The tip end of the coil spring 31 is in contact with the intermediate member 59. The coil spring 31 is configured to be able to urge the pusher 30 toward the rotating cam 29 via the intermediate member 59. In other words, the coil spring 31 is configured to be able to urge the pusher body 53 toward the rotating cam 29 via the intermediate member 59 and the flange portion 58 of the holding portion 54.
[0059] <Support part 32> 3 and 4, the support portion 32 is configured by a metal flanged washer. That is, the support portion 32 includes a cylindrical washer portion 60 and an annular flange portion 61 provided at the base end of the washer portion 60 and having an outer diameter larger than that of the washer portion 60. The first shaft portion 23 is inserted into the support portion 32. The outer diameter of the washer portion 60 is the same as the outer diameter of the main body portion 57 of the holding portion 54.
[0060] An annular inclusion 62 is interposed between the base end of the coil spring 31 and the flange portion 61 of the support portion 32. This inclusion 62 has exactly the same configuration as the inclusion 59 described above. The washer portion 60 of the support portion 32 is inserted into the inclusion 62. The step between the washer portion 60 and the flange portion 61 is the same as the thickness of the inclusion 62. Therefore, the end face on the tip side of the washer portion 60 and the surface on the tip side of the inclusion 62 are flush with each other.
[0061] The base end of the coil spring 31 contacts the inclusion 62. A gap is formed between the washer portion 60 of the support portion 32 and the main body portion 57 of the retaining portion 54. The base end surface of the support portion 32 contacts the tip end surface of the general portion 22 of the spoke portion 14. The support portion 32 supports the coil spring 31 from the side opposite the pusher 30 via the inclusion 62.
[0062] The rotation control mechanism 26 further includes a restriction portion 63 that defines the maximum rotation angle θ of the grip portion 15 in the depth direction when the grip portion 15 is in the neutral position. <Regulatory Department 63> 3 and 11 to 13, the restricting portion 63 has a function of defining the maximum rotation angle θ when the gripping portion 15 is rotated backward from the neutral position. The restricting portion 63 realizes this function by restricting the sliding of the holding portion 54.
[0063] The restricting portion 63 is composed of the main body 57 of the holding portion 54 and the washer portion 60 of the support portion 32. As the holding portion 54 slides toward the support portion 32, the main body 57 comes into contact with the washer portion 60, thereby restricting the sliding of the holding portion 54 in that direction. By restricting the sliding of the holding portion 54, the restricting portion 63 restricts the gripping portion 15 from rotating in the depth direction beyond the maximum rotation angle θ. In this case, there is no gap between the washer portion 60 of the support portion 32 and the main body 57 of the holding portion 54. The maximum rotation angle θ is set to, for example, approximately 100° to 130°.
[0064] 1 and 4, of the rotation control mechanism 26 having the above-described configuration, the support part 32, coil spring 31, pusher 30, and rotating cam 29 constitute a rotational torque generating mechanism part 66. The rotational torque generating mechanism part 66 has the function of generating a rotational torque to act on the gripping part 15 when the gripping part 15 is rotated around the second axis L2.
[0065] 8, rotational torque generating mechanism 66 minimizes the rotational torque when gripping portion 15 is located in the neutral position, i.e., when contact portion 56 contacts boundary portion 52. When gripping portion 15 is rotated toward the rear, rotational torque generating mechanism 66 gradually increases the rotational torque as the rotation angle from the neutral position increases, i.e., as the contact position of inclined surface 51 with contact portion 56 moves away from boundary portion 52.
[0066] As shown in Figures 11 to 13, the rotational torque generating mechanism 66 maximizes the rotational torque when the gripping portion 15 is rotated in the rearward direction up to the maximum rotation angle θ, i.e., when the rotation is restricted by the restricting portion 63.
[0067] The rotation torque is preferably set to increase in the range of 0.1 [N·m] to 1.5 [N·m] as the rotation angle increases. When the rotation torque is in this range, grip portion 15 is less likely to rotate with a small amount of force, allowing grip portion 15 to rotate stably. In addition, when the rotation torque is in this range, excessive force does not need to be applied to rotate grip portion 15, preventing excessive strain on the wrist.
[0068] <Action of the steering handle 12> As shown in Figures 1 and 2, when the vehicle is traveling straight, the spoke portions 14 and the grip portions 15 are located on both the left and right sides of the case portion 17 of the boss portion 13. Also, as shown in Figures 2, 3, and 10, each grip portion 15 is located in a neutral position in the direction of rotation about the second axis L2. In each rotation control mechanism 26, each contact portion 56 of the pusher body 53 is biased toward the rotating cam 29 by the coil spring 31 and is pressed against the corresponding boundary portion 52 of the cam surface 49 (see the two-dot chain lines in Figure 8). At this time, a portion of each contact portion 56 is accommodated within the relief portion 70a of the step 70.
[0069] Furthermore, at this time, the rotational torque acting on each grip portion 15 is minimized. This rotational torque is transmitted to the driver through the hands holding each grip portion 15 as a steering load when rotating each grip portion 15 around the second axis L2. The steering load felt by the driver is minimized.
[0070] From the above state, when the driver applies a force to each grip portion 15 to rotate it in either the forward or reverse direction around the first axis L1 against the rotational torque, i.e., a force in the clockwise or counterclockwise direction, each rotation control mechanism 26 acts as follows.
[0071] 1, the force applied by the driver to each grip portion 15 is transmitted to the steering shaft 11 via each spoke portion 14 and boss portion 13. This transmission causes each grip portion 15, each spoke portion 14, boss portion 13, and steering shaft 11 to rotate around the first axis L1. This operates the steering device 10 to steer the vehicle and change the direction of travel of the vehicle.
[0072] Rotation of each grip portion 15 about the first axis L1 is accompanied by rotation of each grip portion 15 about the second axis L2 due to the structure of the wrist of the driver holding the grip portion 15. Because each grip portion 15 rotates about the second axis L2 in this way, the driver can rotate the steering wheel 12 a large amount (90° or more) about the first axis L1 while holding each grip portion 15, compared to a grip portion that does not rotate.
[0073] For example, when the right grip portion 15 is rotated counterclockwise around the first axis L1, the right grip portion 15 is positioned higher than the case portion 17. In this case, even if the right grip portion 15 is in the neutral position, the wrist of the hand holding the right grip portion 15 does not need to be bent at an unnatural angle, and therefore, the wrist is less likely to be subjected to stress. Therefore, the right grip portion 15 does not rotate around the second axis L2.
[0074] On the other hand, when the right grip portion 15 is rotated clockwise around the first axis L1, the right grip portion 15 is positioned lower than the case portion 17. In this case, if the right grip portion 15 is in the neutral position, the wrist of the hand holding the right grip portion 15 must be bent at an unnatural angle, which tends to place a strain on the wrist. For this reason, the right grip portion 15 is rotated backward around the second axis L2 against the rotational torque, as shown in FIGS. 11 to 13. This reduces the strain on the wrist.
[0075] At this time, in the rotation control mechanism 26, the rotating cam 29 rotates in the rearward direction, which is the same direction as the gripping portion 15, in response to the rotation of the gripping portion 15. The rotation of the rotating cam 29 causes the cam surface 49 to rotate in the rearward direction around the second axis L2. As a result, the positions at which the cam surface 49 contacts the contact portions 56 of the pusher body 53 change.
[0076] When the contact position of each contact portion 56 on cam surface 49 moves from boundary portion 52 to inclined surface 51, a force is generated that pushes pusher body 53 back toward support portion 32 while elastically compressing and deforming coil spring 31. This force causes pusher body 53 and holding portion 54, i.e., pusher 30, to slide toward support portion 32 along second axis L2.
[0077] The force increases as the contact position between each inclined surface 51 and the contact portion 56 moves away from the boundary portion 52 in the circumferential direction with the rotation of the rotating cam 29. Furthermore, as the amount of compression of the coil spring 31 increases with the rotation of the rotating cam 29, the rotation torque increases. Therefore, the rotation torque has a characteristic that changes according to the rotation angle of the grip portion 15. The steering load increases as the rotation angle of the grip portion 15 from the neutral position toward the rear increases.
[0078] When the rotating cam 29 rotates in conjunction with the rotation of the grip portion 15 in the rearward direction, the pusher body 53 and the holding portion 54, i.e., the pusher 30, are pushed by the rotating cam 29 and approach the support portion 32. When the grip portion 15 rotates to the maximum rotation angle θ together with the rotating cam 29, the main body portion 57 of the holding portion 54 comes into contact with the washer portion 60 of the support portion 32. This contact restricts the rotating cam 29 from rotating further in the rearward direction. This restricts the grip portion 15 from rotating beyond the maximum rotation angle θ. At this time, the compression amount of the coil spring 31 is maximized, and therefore the rotational torque and steering load are maximized.
[0079] In this way, since there is no need to rotate the grip portion 15 forward from the neutral position, it is configured to rotate backward from the neutral position but not forward from the neutral position. Therefore, rattling of the grip portion 15 in the neutral position is suppressed compared to a configuration in which the grip portion 15 can rotate in both the backward and forward directions.
[0080] <Effects of the embodiment> According to the embodiment described above in detail, the following effects are achieved. (1) The steering handle 12 is equipped with a rotation control mechanism 26. The rotation control mechanism 26 includes a rotating cam 29 attached to the spoke portion 14 and having a cam surface 49 on one surface along the second axis L2, a pusher 30 having a contact portion 56 that contacts the cam surface 49, and a coil spring 31 that biases the pusher 30 toward the rotating cam 29. The cam surface 49 is formed around the second axis L2 and has an inclined surface 51 that is inclined with respect to a plane P1 perpendicular to the second axis L2, and a raised surface 50 that protrudes higher than the inclined surface 51. The inclined surface 51 and the raised surface 50 are adjacent to each other at a boundary portion 52 with a step 70 interposed therebetween, and the contact portion 56 and the boundary portion 52 come into contact when traveling straight. The rotating cam 29 rotates about the second axis L2 as the grip portion 15 rotates.
[0081] According to the above configuration, because there is a step 70 at the boundary 52 between the inclined surface 51 and the raised surface 50 on the cam surface 49, the contact portion 56 of the pusher 30 cannot move from the inclined surface 51 to the raised surface 50 via the boundary 52. Therefore, the contact portion 56 can move from the boundary 52 on the cam surface 49 to the inclined surface 51, but cannot move to the raised surface 50. Therefore, the gripping portion 15 in the neutral position can only rotate in the rearward direction out of the forward and rearward directions. Therefore, rattling of the gripping portion 15 in the neutral position can be suppressed compared to a configuration in which the gripping portion 15 can rotate in both the rearward and forward directions.
[0082] <Example of change> The above embodiment can be modified as follows: Furthermore, the above embodiment and the following modifications can be combined with each other within the scope of technical compatibility.
[0083] 14, the positions of the pusher body 53 and the rotating cam 29 may be interchanged in the rotation control mechanism 26. In this case, the pusher body 53 rotates together with the rotating part 28 relative to the spoke part 14 in response to the rotation of the grip part 15, but the rotating cam 29 is configured to slide without rotating relative to the spoke part 14.
[0084] 15, the orientation of the rotation control mechanism 26 may be reversed. That is, the order of the components constituting the rotation control mechanism 26 may be reversed. In this case, the rotating cam 29 rotates together with the rotating part 28 relative to the spoke parts 14 as the grip part 15 rotates, but the pusher body 53 is configured to slide without rotating relative to the spoke parts 14.
[0085] The shape of the rotating cam 29 may be changed so that the gripping portion 15 in the neutral position can only rotate in the forward direction out of the backward and forward directions. The relief portion 70a in the step 70 may be omitted.
[0086] The support portion 32 may be omitted. In this case, it is preferable that the outer diameter of the general portion 22 of the spoke portion 14 be larger than the outer diameter of the coil spring 31. The inclusions 59 and 62 may be omitted.
[0087] The surfaces of the inclusions 59 and 62 do not necessarily need to be textured. The holding portion 54 may be omitted. The coil spring 31 does not necessarily have to be disposed outside the pusher 30. In other words, the structure of the pusher 30 may be modified to one that can accommodate the coil spring 31, and the coil spring 31 may be disposed inside the pusher 30.
[0088] The pusher 30 does not necessarily have to be made of synthetic resin. That is, the pusher 30 may be made of, for example, metal. The pusher 30 may have a configuration in which the pusher body 53 and the holding portion 54 are integrally formed.
[0089] The step between the washer portion 60 and the flange portion 61 in the support portion 32 may be made larger than the thickness of the inclusion 62. In this way, the tip end of the washer portion 60 is inserted into the base end of the coil spring 31, so that the washer portion 60 can prevent the coil spring 31 from shifting out of position.
[0090] The steering wheel 12 may be applied to a steering wheel of a steering device in a vehicle other than a car, such as an aircraft or a ship. [Explanation of symbols]
[0091] 10...Steering device 11...Steering shaft 12...Steering wheel 13...Boss section 14...Spoke section 15...Gripping part 16...Cylindrical part 17...Case part 18...Front wall 19...Lower wall 20…Right wall 21...Left wall 22…General section 23...First shaft 23a, 34a, 48a, 55a...Plane part 24...Second shaft 24a...Screw hole 25...Protrusion 26...Rotation control mechanism 27... Storage recess 28...Rotating part 29...Rotating cam 30...Pusher 31...Coil spring 32...Support part 33…hole 34...Protrusion 35...First bearing 36...Second bearing 37...Outer ring 38...Inner circle 39...Rolling element 40...Washer 41,45...volts 42…1st step surface 43...2nd step surface 44...Stepped screw hole 46...Blinding material 47, 55...Through holes 48...recess 49...Cam surface 50...Raised surface 51…Slope surface 52...Boundary 53...Pusher body 54...Holding part 56...Contact part 57...Main body 58,61...Flange section 59,62...Inclusions 60...Washer part 63...Regulatory Department 66...Rotational torque generating mechanism 70...Step 70a...Relief θ: Maximum rotation angle L1…1st axis L2…Second axis P1: Plane perpendicular to the second axis L2
Claims
[Claim 1] A steering handle applicable to a vehicle having a steering shaft which has a first axis and rotates in both forward and reverse directions about the first axis, the steering handle comprising: a boss portion attached to the steering shaft so as to be integrally rotatable; a pair of spoke portions fixed to the boss portion and having second axes which extend from the boss portion in opposite directions in the width direction of the vehicle when the vehicle is traveling straight; and a pair of grip portions respectively provided on the pair of spoke portions so as to be rotatable in both forward and reverse directions about the second axis, a rotation control mechanism provided in the gripping portion that returns the gripping portion to the neutral position when the gripping portion is moving straight ahead, when the position of the gripping portion around the second axis when the gripping portion is moving straight ahead is set to a neutral position; the rotation control mechanism includes a rotating cam attached to the spoke portion and having a cam surface on one side in a direction along the second axis, a pusher having a contact portion that contacts the cam surface, and a coil spring that biases one of the pusher and the rotating cam toward the other side, the cam surface has an inclined surface formed around the second axis and inclined with respect to a plane perpendicular to the second axis, and a raised surface having a protruding height higher than that of the inclined surface, the inclined surface and the raised surface are adjacent to each other at a boundary portion via a step, and the contact portion and the boundary portion come into contact with each other during the straight movement, The steering handle is characterized in that the rotating cam or the pusher rotates about the second axis in accordance with the rotation of the grip portion.
Citation Information
Patent Citations
Steering wheel for driving a motor vehicle
DE102016115466A1
Steering device
JP2004034849A
Steering handle
JP2022154638A
Steering system
US20110272930A1