Photomask blank, photomask, and method for manufacturing photomask

Abstract

To provide a photomask blank capable of forming a fine resist pattern on a resist film with high accuracy, a method for manufacturing a photomask and the photomask manufactured by the method.SOLUTION: There is provided a mask blank 100, according to the embodiment, which is used to fabricate a phase shift mask 200 to which exposure light having a wavelength of 200 nm or less is applied, and the mask blank comprises a translucent substrate 1, a phase shift film 2, a light shielding film 3 and a hard mask film 4 in this order, wherein the light shielding film 3 is formed of a material containing chromium, the hard mask film 4 includes a lower layer 41 located on the light shielding film 3 side and an upper layer 42 constituting the outermost surface layer of the hard mask film 4; the lower layer 41 contains at least one selected from tungsten, tellurium, ruthenium and compounds thereof; the upper layer 42 contains tantalum or a tantalum compound; and the compound contains at least one selected from oxygen, nitrogen, and carbon.SELECTED DRAWING: Figure 1

Description

[Technical Field]

[0001] The present invention relates to a photomask blank, a photomask, and a method for manufacturing a photomask. [Background technology]

[0002] A mask blank for a halftone phase shift mask has long been known, which has a structure in which a halftone phase shift film made of a metal silicide-based material, a light-shielding film made of a chromium-based material, and an etching mask film (hard mask film) made of an inorganic material are laminated on a light-transmitting substrate. When a phase shift mask is manufactured using this mask blank, first, the etching mask film is patterned by dry etching with a fluorine-based gas using a resist pattern formed on the surface of the mask blank as a mask, then the light-shielding film is patterned by dry etching with a mixed gas of chlorine and oxygen using the etching mask film as a mask, and finally the phase shift film is patterned by dry etching with a fluorine-based gas using the pattern of the light-shielding film as a mask.

[0003] Here, the above-mentioned resist pattern is often formed by forming a resist film on the surface of a mask blank and then drawing the resist film with an electron beam lithography machine. In this case, the electrons from the electron beam lithography machine may be irradiated onto unexpected locations due to the effect of charging the resist film (so-called charge-up of the resist film) due to electrons irradiated from the electron beam lithography machine, which may reduce the positional accuracy of the drawn pattern. Techniques for suppressing this charging phenomenon include, for example, a correction technique for an electron beam lithography machine (see Patent Document 1) and a technique for coating a conductive film (CDL: Charge Dissipation Layer) on a resist film. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] Japanese Patent Application Publication No. 2019-204857 Summary of the Invention [Problem to be solved by the invention]

[0005] The correction technology for electron beam lithography machines, which is one of the conventional technologies, is not effective in suppressing the effects of charging or in improving positional accuracy enough for the manufacture of cutting-edge photomasks (next-generation photomasks). Furthermore, with regard to the conventional and currently mainstream method of resist film charge suppression using CDL coating, if greater conductivity is required in the future, a CDL with improved conductivity will be required. However, imparting even higher conductivity to CDL requires increasing its acidity, which raises concerns about mixing with the resist film. This poses a major challenge when using advanced resist films (next-generation resist films). In other words, charge suppression technology using CDL requires consideration of the compatibility (affinity or combination) between the resist film and CDL, making it difficult to say that CDL-based technology is a versatile charge suppression technology.

[0006] The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a photomask blank that can improve the positional accuracy of electron beam irradiation by suppressing charging of a resist film during electron beam writing, i.e., can form a fine resist pattern with high accuracy on a resist film. The present invention also provides a method for manufacturing a photomask that uses this photomask blank to enable precise formation of a fine pattern on a thin film for pattern formation, and a photomask manufactured by the method. [Means for solving the problem]

[0007] A photomask blank according to one embodiment of the present invention is a photomask blank used for producing a photomask to which exposure light having a wavelength of 200 nm or less is applied, and is characterized in that it comprises, in this order, a transparent substrate, a thin film, and a hard mask film, the thin film being formed of a material containing chromium, the hard mask film including a lower layer located on the thin film side and an upper layer constituting the outermost surface layer of the hard mask film, the lower layer containing at least one element selected from tungsten, tellurium, ruthenium, and compounds thereof, the upper layer containing tantalum or a tantalum compound, and the compound containing at least one element selected from oxygen, nitrogen, and carbon.

[0008] Furthermore, the upper layer constituting the photomask blank according to one aspect of the present invention may have a thickness of 1 nm or more. Furthermore, the hard mask film constituting the photomask blank according to one aspect of the present invention may have a thickness in the range of 4 nm to 14 nm. Furthermore, the thin film constituting the photomask blank according to one aspect of the present invention may be a light-shielding film. The photomask blank according to one aspect of the present invention may further include a phase shift film made of a silicon-containing material between the transparent substrate and the light-shielding film.

[0009] A photomask according to one aspect of the present invention is a photomask to which exposure light having a wavelength of 200 nm or less is applied, comprising: a transparent substrate; a thin film formed and patterned on the transparent substrate; and a hard mask film formed on the thin film, wherein the thin film is formed of a material containing chromium, and the hard mask film includes a lower layer located on the thin film side and an upper layer constituting the outermost surface layer of the hard mask film, the lower layer containing at least one element selected from tungsten, tellurium, ruthenium, and compounds thereof, the upper layer containing tantalum or a tantalum compound, and the compound containing at least one element selected from oxygen, nitrogen, and carbon. Furthermore, the upper layer constituting the photomask according to one aspect of the present invention may have a thickness of 1 nm or more. Furthermore, the hard mask film constituting the photomask according to one aspect of the present invention may have a thickness in the range of 4 nm to 14 nm. Furthermore, the thin film constituting the photomask according to one aspect of the present invention may be a light-shielding film. The photomask according to an aspect of the present invention may further include a phase shift film made of a silicon-containing material between the transparent substrate and the light-shielding film.

[0010] A photomask manufacturing method according to one aspect of the present invention is a photomask manufacturing method using the above-described photomask blank, and is characterized by including the steps of: forming a resist pattern on the hard mask film of the photomask blank; dry-etching the hard mask film with a fluorine-based gas using the resist pattern as a mask to form a hard mask pattern; and dry-etching the thin film with a mixed gas of chlorine and oxygen using the hard mask pattern as a mask to form a thin film pattern. Furthermore, a photomask manufacturing method according to another aspect of the present invention is a photomask manufacturing method using the above-described photomask blank, comprising the steps of: forming a resist pattern on the hard mask film of the photomask blank; dry-etching the hard mask film with a fluorine-based gas using the resist pattern as a mask to form a hard mask pattern; dry-etching the light-shielding film with a mixed gas of chlorine and oxygen using the hard mask pattern as a mask to form a light-shielding film pattern; and dry-etching the phase shift film with a fluorine-based gas using the light-shielding film pattern as a mask to form a phase shift film pattern while removing the hard mask pattern. [Effects of the Invention]

[0011] According to the photomask blank according to one aspect of the present invention having the above-described configuration, charging of the resist film during electron beam writing can be suppressed, thereby improving the positional accuracy of electron beam irradiation, i.e., a fine resist pattern can be formed on the resist film with high accuracy. Furthermore, according to the method for manufacturing a photomask according to one aspect of the present invention having the above configuration, a fine pattern can be formed with high precision on a thin film for pattern formation. [Brief explanation of the drawings]

[0012] [Figure 1] 1 is a schematic cross-sectional view showing the structure of a photomask blank according to an embodiment of the present invention. [Figure 2] 1A to 1C are schematic cross-sectional views illustrating a manufacturing process of a photomask according to an embodiment of the present invention. [Figure 3] FIG. 10 is a schematic cross-sectional view showing the structure of a photomask according to a modified example of the embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0013] Hereinafter, the detailed configuration of each embodiment of the present invention will be described with reference to the drawings. Note that the same reference numerals will be used to denote the same components in each drawing.

[0014] <Photomask blank> Fig. 1 shows a schematic configuration of an embodiment of a photomask blank (hereinafter also simply referred to as a "mask blank"). The mask blank 100 shown in Fig. 1 has a configuration in which a phase shift film 2, a light-shielding film 3, and a hard mask film 4 are laminated in this order on one main surface of a light-transmitting substrate (transparent substrate) 1. The mask blank 100 may also have a configuration in which a resist film is laminated on the hard mask film 4 as needed. The main components of the mask blank 100 will be described in detail below.

[0015] [Transparent substrate] The light-transmitting substrate 1 is made of a material that has good transparency to the exposure light used in the exposure step of lithography. Examples of such materials that can be used include synthetic quartz glass, aluminosilicate glass, soda-lime glass, low-thermal expansion glass (SiO2-TiO2 glass, etc.), and various other glass substrates. In particular, a substrate made of synthetic quartz glass has high transparency to ArF excimer laser light (wavelength: approximately 193 nm), and is therefore suitable for use as the light-transmitting substrate 1 of the mask blank 100.

[0016] The exposure step in lithography referred to here refers to the exposure step in lithography using a phase shift mask fabricated using this mask blank 100, and hereinafter, exposure light refers to the exposure light used in this exposure step. While any of ArF excimer laser light (wavelength: 193 nm), KrF excimer laser light (wavelength: 248 nm), and i-line light (wavelength: 365 nm) can be used as this exposure light, from the perspective of miniaturizing the phase shift film pattern in the exposure step, it is preferable to use ArF excimer laser light as the exposure light. Therefore, the following describes an embodiment in which ArF excimer laser light is used as the exposure light.

[0017] [Phase shift film] The phase shift film 2 has a predetermined transmittance for the exposure light used in the exposure transfer process, and has optical properties such that there is a predetermined phase difference between the exposure light that has passed through the phase shift film 2 and the exposure light that has passed through the atmosphere a distance equal to the thickness of the phase shift film 2.

[0018] Such a phase shift film 2 is preferably formed of a material containing silicon (Si). More preferably, the phase shift film 2 is formed of a material containing nitrogen (N) in addition to silicon. Such a phase shift film 2 can be patterned by dry etching using a fluorine-based gas, and a material having sufficient etching selectivity with respect to the light-shielding film 3 containing chromium, which will be described later, is used.

[0019] Furthermore, phase shift film 2 may further contain one or more elements selected from semimetallic elements, nonmetallic elements, and metallic elements, as long as it can be patterned by dry etching using a fluorine-based gas. Among these, the metalloid element may be silicon or any other metalloid element. The nonmetallic element may be nitrogen or any other nonmetallic element, and it is preferable to include one or more elements selected from oxygen (O), carbon (C), fluorine (F), and hydrogen (H). Examples of metal elements include molybdenum (Mo), tungsten (W), titanium (Ti), tantalum (Ta), zirconium (Zr), hafnium (Hf), niobium (Nb), vanadium (V), cobalt (Co), chromium (Cr), nickel (Ni), ruthenium (Ru), tin (Sn), boron (B), and germanium (Ge).

[0020] Such a phase shift film 2 is made of, for example, MoSiON or MoSiN, and the refractive index n, extinction coefficient k, and film thickness of the phase shift film 2 are selected so as to achieve a predetermined phase difference (e.g., 150° to 210°) and a predetermined transmittance (e.g., 1% to 30%) relative to the exposure light (e.g., ArF excimer laser light), and the composition of the film material and the film deposition conditions are adjusted to achieve the refractive index n and extinction coefficient k.

[0021] [Light-shielding film] The mask blank 100 of this embodiment includes a light-shielding film 3 as a thin film for forming a transfer pattern. The light-shielding film 3 constitutes a light-shielding film pattern, including a light-shielding band pattern, formed on the mask blank 100 and has light-shielding properties against the exposure light used in the exposure process of lithography. The light-shielding film 3 has a laminated structure with the phase shift film 2, and is required to have an optical density (OD) of greater than 2.0, preferably 2.8 or greater, and more preferably 3.0 or greater, with respect to ArF excimer laser light having a wavelength of 193 nm. Furthermore, in the exposure process of lithography, the surface reflectance of the exposure light on both main surfaces is kept low to prevent problems with exposure transfer due to reflection of the exposure light. In particular, the reflectance of the front side of the light-shielding film 3 (the surface farthest from the light-transmitting substrate 1), which is hit by reflected exposure light from the reduction optical system of the exposure device, is desirably 40% or less (preferably 30% or less). This is to suppress stray light caused by multiple reflections between the surface of the light-shielding film 3 and the lenses of the reduction optical system.

[0022] Furthermore, the light-shielding film 3 must function as an etching mask during dry etching with a fluorine-based gas to form a transfer pattern (phase shift film pattern) in the phase shift film 2. Therefore, the light-shielding film 3 must be made of a material that has sufficient etching selectivity with respect to the phase shift film 2 during dry etching with a fluorine-based gas. The light-shielding film 3 must be capable of accurately forming the fine pattern to be formed in the phase shift film 2. The thickness of the light-shielding film 3 is preferably 70 nm or less, more preferably 65 nm or less, and particularly preferably 60 nm or less. If the thickness of the light-shielding film 3 is too thick, the fine pattern to be formed cannot be formed with high precision. On the other hand, the light-shielding film 3 must satisfy the optical density required as described above. Therefore, the thickness of the light-shielding film 3 must be greater than 15 nm, preferably 20 nm or more, and more preferably 25 nm or more.

[0023] The light-shielding film 3 is formed of a material containing chromium. The material containing chromium may be chromium alone or may contain chromium and an additive element. As such an additive element, oxygen and / or nitrogen are preferable in that they can increase the dry etching rate. The light-shielding film 3 may also contain other elements such as carbon, hydrogen, boron, indium, tin, and molybdenum.

[0024] The light-shielding film 3 can be formed on the phase shift film 2 by reactive sputtering using a target containing chromium. The sputtering method may be one using a direct current (DC) power supply (DC sputtering) or one using a radio frequency (RF) power supply (RF sputtering). It may also be magnetron sputtering or conventional. DC sputtering is preferred because of its simple mechanism. Magnetron sputtering is also preferred because it increases the film formation rate and improves productivity. The film formation apparatus may be either an in-line type or a single-wafer type.

[0025] The target material may be not only chromium alone but also chromium as the main component, and may be chromium containing either oxygen or carbon, or a target in which a combination of oxygen and carbon is added to chromium.

[0026] [Hard mask film] The hard mask film 4 is provided on the light-shielding film 3. The hard mask film 4 is a film formed from a material that has etching resistance against the etching gas used to etch the light-shielding film 3. This hard mask film 4 only needs to have a thickness that allows it to function as an etching mask until the dry etching for forming a pattern in the light-shielding film 3 is completed, and is not basically limited by its optical properties. Therefore, the thickness of the hard mask film 4 can be significantly thinner than the thickness of the light-shielding film 3.

[0027] The thickness of the hard mask film 4 is preferably 14 nm or less, and more preferably 10 nm or less. If the hard mask film 4 is too thick, a thick resist film is required to serve as an etching mask in the dry etching process for forming a light-shielding film pattern in the hard mask film 4. The thickness of the hard mask film 4 is preferably 4 nm or more, and more preferably 5 nm or more. If the hard mask film 4 is too thin, depending on the conditions of the dry etching process using an oxygen-containing chlorine-based gas, the pattern of the hard mask film 4 may disappear before the dry etching process for forming the light-shielding film pattern in the light-shielding film 3 is completed.

[0028] The resist film made of an organic material used as an etching mask in dry etching with a fluorine-based gas to form a pattern on the hard mask film 4 is sufficient if it is thick enough to function as an etching mask until the dry etching of the hard mask film 4 is completed. Therefore, by providing the hard mask film 4, the thickness of the resist film can be made significantly thinner than in a conventional configuration in which the hard mask film 4 is not provided.

[0029] The hard mask film 4 includes a stacked structure of a lower layer 41 and an upper layer 42. Here, the lower layer 41 is a layer located on the light-shielding film 3 side of the hard mask film 4, which is made up of multiple layers. The upper layer 42 is, for example, a layer that forms the outermost layer of the hard mask film 4. The lower layer 41 is preferably made of a material containing at least one element selected from the group consisting of tungsten, tellurium, ruthenium, and compounds thereof. Examples of materials containing tungsten include WO X It is preferable to use materials such as TeO as a material containing tellurium. It is preferable to use simple Ru as a material containing ruthenium. Here, the above-mentioned "compound" refers to a compound containing at least one element selected from oxygen, nitrogen, and carbon. The lower layer 41 is preferably formed of a material containing at least one selected from tungsten, tellurium, ruthenium, and compounds thereof in a total content of 96 atomic % or more, thereby keeping the content of other elements below 4 atomic % and ensuring a good etching rate.

[0030] To ensure uniformity in the in-plane thickness distribution of the lower layer 41, the thickness of the lower layer 41 of the hard mask film 4 is preferably 1 nm or more and 13 nm or more, more preferably 4 nm or more and 12 nm or more, and even more preferably 5 nm or more and 8 nm or more. The ratio of the thickness (Dd) of the lower layer 41 to the thickness (Dt) of the entire hard mask film 4 (hereinafter, this may be referred to as the Du / Dd ratio) is preferably 0.3 or more, more preferably 0.5 or more, and even more preferably 0.7 or more. By configuring the hard mask film 4 in this way, high conductivity can be maintained throughout the hard mask film 4. In this embodiment, the lower limit of the thickness of the lower layer 41 is set to "1 nm" because this value is the film formation limit.

[0031] The upper layer 42 is preferably formed of a material containing tantalum (tantalum element) or a tantalum compound. Examples of materials containing tantalum include materials containing tantalum and one or more elements selected from oxygen, nitrogen, and carbon. Examples include TaO, TaN, TaC, TaON, TaCO, and TaCN. The upper layer 42 is preferably formed of a material containing 30 atomic % or more of oxygen, more preferably 40 atomic % or more, and even more preferably 50 atomic % or more of oxygen, in order to suppress changes in the degree of oxidation over time that occur after the formation of the upper layer 42. On the other hand, the upper layer 42 preferably contains 71.4% or less of oxygen. If the upper layer 42 contains more oxygen than the stoichiometrically stable Ta2O5, the surface roughness of the film may increase.

[0032] Moreover, the upper layer 42 is preferably formed from a material with a total content of tantalum or tantalum compounds of 90 atomic % or more, which allows the content of other elements to be kept below 10 atomic %, ensuring good adhesion with the resist film, good CD (Critical Dimension) in-plane uniformity, and CD linearity.

[0033] The thickness of the upper layer 42 of the hard mask film 4 is preferably 1 nm or more, and more preferably 2 nm or more, to ensure uniformity in the in-plane thickness distribution of the upper layer 42. The thickness of the upper layer 42 of the hard mask film 4 is preferably 10 nm or less, and more preferably 8 nm or less. The ratio of the thickness (Du) of the upper layer 42 to the thickness (Dt) of the entire hard mask film 4 (hereinafter, sometimes referred to as the Du / Dt ratio) is preferably 0.7 or less, more preferably 0.5 or less, and even more preferably 0.3 or less. By using a hard mask film 4 with this configuration, it is possible to suppress a decrease in the etching rate of the entire hard mask film 4 with respect to fluorine-based gases. The hard mask film 4 may have an intermediate layer made of a material that can be patterned by dry etching with a fluorine-based gas between the upper layer 42 and the lower layer 41. The hard mask film 4 may also have a bottom layer made of a material that can be patterned by dry etching with a fluorine-based gas between the lower layer 41 and the light-shielding film 3. Furthermore, at least one of the upper layer 42 and the lower layer 41 may have a structure with a composition gradient in the thickness direction.

[0034] As described above, by forming the lower layer 41 from a material containing at least one element selected from tungsten, tellurium, ruthenium, and compounds thereof (oxides, nitrides, and carbides), the conductivity of the hard mask film 4 as a whole can be increased compared to that of conventional hard mask films 4. As a result, the hard mask film 4 according to this embodiment suppresses charging of the resist film during electron beam lithography compared to conventional hard mask films 4 (e.g., single-layer hard mask films 4 composed only of tantalum). As a result, electrons from the electron beam lithography machine are irradiated to the intended locations, improving the positional accuracy of the lithography pattern. This allows the manufacture of a phase shift mask with excellent pattern accuracy for the light-shielding film pattern and the phase shift film pattern, which will be described later.

[0035] Furthermore, by forming the lower layer 41 from the above-described conductive material, the etching rate by a fluorine-based gas becomes higher (faster) than when a hard mask film 4 according to the conventional technology is used (for example, a single-layer hard mask film 4 composed only of tantalum), and the effect of reducing the resist film thickness can be obtained. In this way, the hard mask film 4 according to this embodiment, which can reduce the resist film thickness, is expected to further improve resolution.

[0036] Furthermore, by forming the upper layer 42 from a material containing tantalum or a tantalum compound that has good adhesion to the resist film, peeling of the resist film can be reduced, and further improvement in the resolution of the resist film can be expected.

[0037] As described above, in this embodiment, by forming the lower layer 41 using the highly conductive material described above, it is possible to suppress the occurrence of charging of the resist film during electron beam lithography, and the amount of improvement in positional accuracy can be made greater than with the correction technology of the electron beam lithography machine according to the conventional technology. Furthermore, in the charge suppression technology using the CDL described above, it was necessary to consider the compatibility (affinity or combination) between the resist film and the CDL. However, in this embodiment, the lower layer 41 is formed from the highly conductive material described above, and the upper layer 42 is formed from a tantalum-containing material that has high affinity with the resist film. Therefore, it is possible to suppress the occurrence of charging in the resist film without considering the compatibility (affinity or combination) between the lower layer 41 and the resist film, thereby increasing versatility.

[0038] [Resist film] In the mask blank 100, a resist film made of an organic material is preferably formed with a thickness of 100 nm or less on the surface of the hard mask film 4. In the case of fine patterns corresponding to the DRAM hp32 nm generation, the light-shielding film pattern to be formed in the light-shielding film 3 may be provided with a sub-resolution assist feature (SRAF) with a line width of 40 nm. However, even in this case, the provision of the hard mask film 4 as described above reduces the thickness of the resist film, thereby enabling the cross-sectional aspect ratio of the resist pattern formed with this resist film to be reduced to 1:2.5. This prevents the resist pattern from collapsing or detaching during development, rinsing, etc. The resist film preferably has a thickness of 80 nm or less. The resist film is preferably a resist for electron beam lithography exposure, and more preferably a chemically amplified resist.

[0039] [Mask blank manufacturing procedure] The mask blank 100 having the above configuration can be manufactured, for example, by the following procedure: First, a light-transmitting substrate 1 is prepared. The end faces and main surface of this light-transmitting substrate 1 are polished to a predetermined surface roughness (for example, a root-mean-square roughness Rq of 0.2 nm or less within an inner region of a square with sides of 1 μm), and then the substrate is subjected to a predetermined cleaning process and drying process.

[0040] Next, a phase shift film 2 is formed on this light-transmitting substrate 1 by sputtering. After the phase shift film 2 is formed, an annealing process is performed at a predetermined heating temperature. Next, the above-mentioned light-shielding film 3 is formed on the phase shift film 2 by sputtering. Then, a hard mask film 4 having the above-mentioned upper layer 42 and lower layer 41 is formed on the light-shielding film 3 by sputtering. In forming each layer by sputtering, a sputtering target and sputtering gas containing the materials constituting each layer in a predetermined composition ratio are used, and if necessary, a mixed gas of the above-mentioned noble gas and reactive gas is also used as the sputtering gas. Then, a resist film is formed on the surface of the hard mask film 4 by a coating method such as spin coating, thereby completing the mask blank 100.

[0041] <Method for manufacturing a phase shift mask> Next, a method for manufacturing a phase shift mask (photomask) according to this embodiment will be described using as an example a method for manufacturing a halftone phase shift mask using a mask blank 100 having the configuration shown in FIG.

[0042] First, a resist film is formed on the hard mask film 4 of the mask blank 100 by spin coating. Next, a first pattern (phase shift film pattern) to be formed in the phase shift film 2 is exposed to the resist film by electron beam exposure. Thereafter, the resist film is subjected to predetermined processes such as PEB treatment, development treatment, and post-bake treatment, thereby forming a resist pattern 5a on the hard mask film 4 of the mask blank 100 (see FIG. 2(a)).

[0043] Next, using the resist pattern 5a as a mask, the hard mask film 4 is dry-etched with a fluorine-based gas to form a hard mask pattern 4a including an upper layer pattern 42a and a lower layer pattern 41a (see FIG. 2(b)). Thereafter, the resist pattern 5a is removed. Note that, at this stage, the light-shielding film 3 may be dry-etched while the resist pattern 5a is left in place instead of being removed. In this case, the resist pattern 5a disappears when the light-shielding film 3 is dry-etched.

[0044] Next, using the hard mask pattern 4a as a mask, dry etching is performed with a mixed gas of chlorine and oxygen to form a light-shielding film pattern 3a, which is a thin film pattern, on the light-shielding film 3, which is a thin film for pattern formation (see FIG. 2(c)). Subsequently, using the light-shielding film pattern 3a as a mask, dry etching is performed using a fluorine-based gas to form a phase shift film pattern 2a in the phase shift film 2 while removing the hard mask pattern 4a (see FIG. 2(d)). Next, a resist film is formed on the light-shielding film pattern 3a by spin coating. The light-shielding film pattern to be formed on the light-shielding film 3 is exposed to the resist film by electron beam exposure. After that, predetermined processes such as development are performed to form a resist film having a resist pattern 6b (see FIG. 2(e)).

[0045] Next, using the resist pattern 6b as a mask, dry etching is performed using a mixed gas of chlorine-based gas and oxygen gas to form a light-shielding film pattern 3b on the light-shielding film 3 (see FIG. 2(f)). Further, the resist pattern 6b is removed, and after predetermined processes such as cleaning, a phase shift mask 200 is obtained (see FIG. 2(g)).

[0046] The chlorine-based gas used in the dry etching in the above manufacturing process is not particularly limited as long as it contains Cl. Examples of chlorine-based gases include Cl2, SiCl2, CHCl3, CH2Cl2, CCl4, and BCl3. The fluorine-based gas used in the dry etching in the above manufacturing process is not particularly limited as long as it contains F. Examples of fluorine-based gases include CHF3, CF4, C2F6, C4F8, and SF6. In particular, fluorine-based gases that do not contain C have a relatively low etching rate for glass substrates, and therefore can cause less damage to the glass substrate.

[0047] Phase shift mask 200 manufactured by the above steps has a structure in which phase shift film pattern 2a and light-shielding film pattern 3b are laminated on light-transmitting substrate 1 in this order from the light-transmitting substrate 1 side. In the phase shift mask 200 manufactured by the above steps, the hard mask film 4 laminated on the light-shielding film pattern 3a has been removed, but the hard mask film 4 laminated on the light-shielding film pattern 3a (light-shielding film pattern 3b) may remain as is, as shown in Fig. 3. That is, as shown in Fig. 3, the hard mask film 4 (hard mask pattern 4a) is formed only on the light-shielding film pattern 3b (only in the outer light-shielding frame portion), and is not formed in the so-called main pattern (transfer pattern) where only the phase shift film pattern 2a is formed.

[0048] In the method for manufacturing a phase shift mask described above, phase shift mask 200 is manufactured using mask blank 100 described with reference to FIG. 1. In mask blank 100 used in manufacturing such a phase shift mask, hard mask film 4 has a laminated structure of lower layer 41 and upper layer 42. Lower layer 41 is formed of a material containing at least one element selected from tungsten, tellurium, ruthenium, and compounds thereof (e.g., oxides, nitrides, and carbides), and upper layer 42 is formed of a material containing tantalum or a tantalum compound (e.g., oxides, nitrides, and carbides). This configuration makes it possible to manufacture phase shift mask 200 while suppressing charging of the resist film during electron beam lithography. The above-described effects enable the manufacture of phase shift mask 200 with excellent pattern accuracy. In this embodiment, a mask blank for producing a phase shift mask 200 as a transfer mask has been described, but the present invention is not limited to this and can also be applied to mask blanks for producing, for example, binary masks or recessed Levenson type phase shift masks.

[0049] [Example] Hereinafter, the embodiments of the present invention will be described more specifically with reference to examples.

[0050] Example 1 [Mask blank manufacturing] 1, a light-transmitting substrate 1 was prepared, made of synthetic quartz glass and having a main surface measuring approximately 152 mm x 152 mm and a thickness of approximately 6.35 mm. The end faces and main surface of this light-transmitting substrate 1 were polished to a predetermined surface roughness (Rq of 0.2 nm or less), and then subjected to a predetermined cleaning and drying process.

[0051] Next, a phase shift film 2 composed of silicon, molybdenum, oxygen, and nitrogen was deposited to a thickness of 75 nm on the transparent substrate 1 using a DC sputtering device with two targets. The targets used were molybdenum and silicon, and the sputtering gas was argon, oxygen, and nitrogen. The composition of this phase shift film was analyzed by ESCA and found to be Si:Mo:O:N = 42:7:5:46 (atomic percentage). The phase shift film 2 thus formed had a transmittance of 6% for the exposure light and a phase difference of 177 degrees. In Example 1 and each of the following Examples and Comparative Examples, the transmittance and phase difference were measured using a phase shift amount measuring device (MPM193, manufactured by Lasertec Corporation; measurement wavelength: 193 nm). The transmittance and phase difference in each of the following Examples and Comparative Examples were also measured in the same manner.

[0052] In this example, the term "transmittance of exposure light" refers to the transmittance of exposure light through non-openings relative to openings in the phase shift film 2. The term "phase difference" refers to the phase difference between non-openings and openings in the phase shift film 2. Next, a light-shielding film 3 made of chromium, oxygen, and nitrogen was deposited on the phase shift film 2 using a DC sputtering device to a thickness of 30 nm. Chromium was used as the target, and argon, oxygen, and nitrogen were used as the sputtering gas. The composition of the light-shielding film 3 was analyzed by ESCA and found to be Cr:O:N = 50:30:20 (atomic percentage ratio).

[0053] Next, the light-transmitting substrate 1 on which the light-shielding film 3 was formed was subjected to a heat treatment. Specifically, the heat treatment was performed using a hot plate in the atmosphere at a heating temperature of 280°C for 5 minutes. After the heat treatment, the optical density (OD) of the laminated structure of the phase shift film 2 and the light-shielding film 3 on the light-transmitting substrate 1 was measured using a spectrophotometer (Cary 4000 manufactured by Agilent Technologies) at the wavelength of light from an ArF excimer laser (approximately 193 nm), and it was confirmed to be 3.0.

[0054] Next, a DC sputtering device was used to deposit a lower layer 41 of a hard mask film 4 made of tungsten and oxygen to a thickness of 3 nm on the light-shielding film 3. Tungsten oxide (WOx) was used as the target, and argon and oxygen were used as the sputtering gas. Analysis of the composition of the lower layer 41 of this hard mask film 4 by ESCA revealed that the ratio was W:O = 25:75 (atomic percentage).

[0055] Next, a DC sputtering apparatus was used to deposit an upper layer 42 of the hard mask film 4 made of tantalum and oxygen to a thickness of 2 nm on the lower layer 41 of the hard mask film 4. The target used was tantalum oxide (TaO), and the sputtering gas used was argon and oxygen. Analysis of the composition of the upper layer 42 of the hard mask film 4 by ESCA revealed that the ratio of Ta:O was 35:65 (atomic percentage). In this way, a hard mask film 4 having a lower layer 41 and an upper layer 42 was formed on the light-shielding film 3 to a thickness of 5 nm. Finally, a predetermined cleaning process was carried out to produce the mask blank 100 of Example 1.

[0056] (Measurement of electrical resistivity) Next, the electrical resistivity (Ω·m) of the hard mask film 4 having the lower layer 41 and the upper layer 42 of this mask blank 100 was measured. -8 It was. The smaller the electrical resistivity, the higher the conductivity of the hard mask film 4. Therefore, if the hard mask film 4 has a small electrical resistivity, charging of the resist film during electron beam writing can be suppressed, improving the positional accuracy of electron beam irradiation, i.e., a fine resist pattern can be formed on the resist film with high accuracy.

[0057] The electrical resistivity (Ω m) of the hard mask film 4 is 1.00×10 -7 If the electrical resistivity (Ω·m) of the hard mask film 4 is less than 1.00×10, the electrical conductivity is extremely high, and the hard mask film 4 (mask blank 100) is hardly affected by charging during electron beam lithography. -5 If the electrical resistivity (Ω·m) of the hard mask film 4 is less than 1.00×10, the electrical conductivity of the hard mask film 4 (mask blank 100) is high, and the hard mask film 4 is extremely little affected by charging during electron beam writing. -3 If the electrical resistivity (Ω·m) of the hard mask film 4 is less than 1.00×10, the electrical conductivity is sufficient, and the hard mask film 4 (mask blank 100) is less affected by charging during electron beam lithography. -3 If it is greater than 100%, the conductivity is insufficient, and the hard mask film 4 (mask blank 100) is susceptible to the effects of charging of the hard mask film 4 during electron beam lithography.

[0058] From the above measurement results, in the case of the mask blank 100 of Example 1, the electrical resistivity (Ω·m) of the hard mask film 4 is 5.29×10 -8 Therefore, it was confirmed that the hard mask film 4 was hardly affected by charging during electron beam lithography. In Table 1 below, the electrical resistivity (Ω·m) of the hard mask film 4 is 1.00×10 -7 If it is below this, it will be evaluated as "◎" and 1.00 x 10 -5 If it is below this, it is evaluated as "Good" and 1.00 x 10 -3 If it is below this, it is evaluated as "△" and 1.00 x 10 -3If it was over 100%, it was evaluated as "X". In this example, "◎", "◯" and "△" were evaluated as passing. In this example, the electrical resistivity (Ω·m) was measured at 10 locations on the surface of the hard mask film 4 using a commercially available electrical resistivity measuring device, and the average value was defined as the "electrical resistivity (Ω·m)."

[0059] [Phase shift mask manufacturing] Next, using mask blank 100 of Example 1 described above, halftone phase shift mask 200 of Example 1 was manufactured in the following procedure. First, a resist film made of a chemically amplified resist for electron beam lithography was formed to a thickness of 129 nm on the surface of the hard mask film 4 by spin coating. Next, a first pattern, which is a phase shift film pattern to be formed in the phase shift film 2, was written onto the resist film using an electron beam, followed by predetermined development and cleaning processes to form a resist pattern 5a having the first pattern (see FIG. 2(a)). This first pattern included a line-and-space pattern with a line width of 200 nm and a pattern of a minute size (line width of 30 nm). More specifically, a negative chemically amplified electron beam resist was spin-coated onto the hard mask film 4 to a thickness of 129 nm, and the pattern was applied at a dose of 35 μC / cm. 2 The resist was subjected to electron beam writing at 100° C., heat treatment at 110° C. for 10 minutes, and development by puddle development for 90 seconds to form a resist pattern 5a.

[0060] Next, using the resist pattern 5a as a mask, dry etching was performed using a mixed gas of CF4 gas and oxygen gas (O2) to form a hard mask pattern 4a including an upper layer pattern 42a and a lower layer pattern 41a in the hard mask film 4 including the upper layer 42 and the lower layer 41 (see FIG. 2(b)). The gas pressure of the etching gas was set to 5 mTorr, the ICP power to 400 W, and the bias power to 40 W. After the hard mask pattern 4a was formed, the resist pattern 5a remained with a sufficient film thickness. Furthermore, it was confirmed by measurement (observation) using a CD-SEM (Critical Dimension-Scanning Electron Microscope) that all patterns, including the micro-sized patterns, that the resist pattern 5a had were formed with high precision on the hard mask film 4.

[0061] (Etching rate measurement) Regarding the etching processability of the hard mask film 4 of Example 1, the etching rate ratio of the hard mask film 4 of Example 1 (etching rate of the hard mask film 4 of Example 1 / etching rate of the hard mask film 4 of Comparative Example 1) was measured and found to be 2.1. The larger the etching rate ratio, the higher the etching processability is compared to the hard mask film 4 of Comparative Example 1 according to the conventional technology (i.e., a commonly used hard mask film 4). A hard mask film 4 with a high etching rate ratio has excellent etching processability, allowing the resist film to be made thinner, i.e., improving the resolution.

[0062] If the etching rate ratio of the hard mask film 4 is 1.5 or more, the etching processability is extremely high, and it can be said that the hard mask film 4 (mask blank 100) is capable of sufficiently thinning the resist film. Also, if the etching rate ratio of the hard mask film 4 is 1.3 or more, the etching processability is high, and it can be said that the hard mask film 4 (mask blank 100) is capable of thinning the resist film. Furthermore, if the etching rate ratio of the hard mask film 4 is more than 1.0, it can be said that the etching processability is sufficient, and it can be said that the hard mask film 4 (mask blank 100) is capable of thinning the resist film. On the other hand, if the etching rate ratio of the hard mask film 4 is 1.0 or less, it can be said that the etching processability is insufficient, and it can be said that the hard mask film 4 (mask blank 100) is difficult to thin the resist film.

[0063] From the above measurement results, it was confirmed that in the case of the mask blank 100 of Example 1, the etching rate ratio of the hard mask film 4 was 2.1, and therefore the etching processability of the hard mask film 4 was extremely high, and the resist film could be made sufficiently thin. In Table 1 below, the etching rate ratio of the hard mask film 4 was evaluated as "◎" if it was 1.5 or more, "◯" if it was 1.3 or more, "△" if it was over 1.0, and "×" if it was 1.0 or less. In this example, "◎", "◯", and "△" were considered to be acceptable. In this example, ten samples of the mask blank 100 were prepared using the same process, and the etching depth versus etching time was measured. The average value of the etching rates of the ten samples thus obtained was taken as the "etching rate." The etching rate of the hard mask film 4 of Example 1 relative to the etching rate of the hard mask film 4 of Comparative Example 1 was calculated to obtain the etching rate ratio of the hard mask film 4 of Example 1.

[0064] Next, the resist pattern 5a was stripped and removed by washing with sulfuric acid and water. Next, using the hard mask pattern 4a as a mask, dry etching was performed using a mixed gas of chlorine gas (Cl2), oxygen gas (O2), and helium (He) to form a light-shielding film pattern 3a in the light-shielding film 3 (see Figure 2(c)). The gas pressure of the etching gas was set to 5 mTorr, the ICP power to 400 W, and the bias power to 40 W. Over-etching was performed to 100%.

[0065] Next, using the light-shielding film pattern 3a as a mask, dry etching was performed using a mixture of CF4 gas and oxygen (O2) gas to form a first pattern, a phase shift film pattern 2a, in the phase shift film 2, and simultaneously remove the hard mask pattern 4a (see Figure 2(d)). The gas pressure of the etching gas was set to 5 mTorr, the ICP power to 400 W, and the bias power to 40 W. The dry etching was stopped when the quartz substrate had been dug to an average depth of 3 nm.

[0066] Next, a resist film made of a chemically amplified resist for electron beam lithography was formed on the light-shielding film pattern 3a by spin coating to a thickness of 150 nm. Next, a second pattern, which is a pattern to be formed in the light-shielding film (a pattern including a light-shielding band pattern), was exposed and written onto the resist film, and then predetermined processes such as development were performed to form a resist pattern 6b having a light-shielding film pattern (see Figure 2(e)). Next, using the resist pattern 6b as a mask, dry etching was performed using a mixed gas of chlorine gas (Cl2), oxygen gas (O2), and helium (He), forming a light-shielding film pattern 3b in the light-shielding film 3 (see Figure 2(f)). The gas pressure of the etching gas was set to 10 mTorr, the ICP power to 500 W, and the bias power to 10 W. Overetching was performed by 200%. During this process, no damage occurred to the underlying phase shift film 2 (phase shift film pattern 2a) and the transparent substrate 1. Furthermore, the resist pattern 6b was stripped and removed by washing with sulfuric acid and water. Finally, after predetermined treatments such as cleaning, a phase shift mask 200 was obtained (see FIG. 2(g)).

[0067] In phase shift mask 200 of Example 1 fabricated according to the above procedure, it was confirmed by measurement (observation) using a CD-SEM that all patterns, including the micro-sized patterns of resist pattern 5a, were formed with high precision in phase shift film 2. Furthermore, a simulation of the transferred image when phase shift mask 200 of Example 1 was exposed to exposure light of 193 nm wavelength and transferred onto a resist film on a semiconductor device using AIMS193 (manufactured by Carl Zeiss) was performed. When the exposure-transferred image of this simulation was verified, it fully satisfied the design specifications.

[0068] Example 2 [Mask blank manufacturing] The mask blank of Example 2 was manufactured in the same manner as Example 1, except for the hard mask film 4. Therefore, only the manufacturing process of the hard mask film 4 in Example 2 will be described here. A lower layer 41 of a hard mask film 4 made of tellurium and oxygen was formed to a thickness of 3 nm on a light-shielding film 3 manufactured using the same procedure as in Example 1 using a DC sputtering apparatus. Tellurium oxide (TeO) was used as the target, and argon and oxygen were used as the sputtering gas. Analysis of the composition of the lower layer 41 of this hard mask film 4 by ESCA revealed that Te:O = 35:65 (atomic % ratio).

[0069] Next, a DC sputtering apparatus was used to deposit an upper layer 42 of the hard mask film 4 made of tantalum and nitrogen to a thickness of 2 nm on the lower layer 41 of the hard mask film 4. The target used was tantalum nitride (TaN), and the sputtering gas used was argon and oxygen. Analysis of the composition of the upper layer 42 of the hard mask film 4 by ESCA revealed that Ta:N = 20:80 (atomic % ratio). In this way, a hard mask film 4 having a lower layer 41 and an upper layer 42 was formed on the light-shielding film 3 to a thickness of 5 nm. Finally, a predetermined cleaning process was carried out in the same manner as in Example 1, and a mask blank 100 of Example 2 was produced.

[0070] (Measurement of electrical resistivity) Next, the electrical resistivity (Ω·m) of the hard mask film 4 having the lower layer 41 and the upper layer 42 of this mask blank 100 was measured. -4 It was. From the above measurement results, in the case of the mask blank 100 of Example 2, the electrical resistivity (Ω·m) of the hard mask film 4 is 1.00×10 -4 Therefore, it was confirmed that the influence of charging of the hard mask film 4 during electron beam lithography is extremely small.

[0071] The phase shift film 2 of Example 2 had a transmittance of 6% for exposure light and a phase difference of 177 degrees. The optical density (OD) of the light-transmitting substrate 1 on which the phase shift film 2 and the light-shielding film 3 were laminated in Example 2 was 3.0.

[0072] [Phase shift mask manufacturing] Next, using mask blank 100 of Example 2, a phase shift mask 200 of Example 2 was manufactured using the same procedure as in Example 1. The resist film made of a chemically amplified resist for electron beam lithography had a thickness of 135 nm. Furthermore, after hard mask pattern 4a was formed, resist pattern 5a remained with a sufficient thickness. Furthermore, measurement (observation) using CD-SEM confirmed that all patterns, including the micro-sized patterns, that were present in resist pattern 5a were formed with high precision in hard mask film 4.

[0073] Furthermore, in the phase shift mask 200 of Example 2 produced, it was confirmed by measurement (observation) using CD-SEM that all patterns, including the above-mentioned micro-sized patterns that were contained in the resist pattern 5a, were formed with high precision in the phase shift film 2. Furthermore, a simulation was performed on the phase shift mask 200 of Example 2 when it was exposed to an exposure light having a wavelength of 193 nm and transferred onto a resist film on a semiconductor device using AIMS193 (manufactured by Carl Zeiss). The simulated exposure transferred image was verified and found to fully satisfy the design specifications.

[0074] (Etching rate measurement) Regarding the etching processability of the hard mask film 4 of Example 2, the etching rate ratio of the hard mask film 4 of Example 2 (etching rate of the hard mask film 4 of Example 2 / etching rate of the hard mask film 4 of Comparative Example 1) was measured and found to be 1.7. From the above measurement results, it was confirmed that in the case of the mask blank 100 of Example 2, the etching rate ratio of the hard mask film 4 was 1.7, and therefore the etching processability of the hard mask film 4 was extremely high, and the resist film could be made sufficiently thin.

[0075] Example 3 [Mask blank manufacturing] The mask blank of Example 3 was manufactured in the same manner as Example 1, except for the hard mask film 4. Therefore, only the manufacturing process of the hard mask film 4 in Example 3 will be described here. A lower layer 41 of a hard mask film 4 made of ruthenium was formed to a thickness of 3 nm using a DC sputtering apparatus on a light-shielding film 3 manufactured using the same procedure as in Example 1. Ruthenium (Ru) was used as the target, and argon, oxygen, and nitrogen were used as the sputtering gas. The composition of the lower layer 41 of this hard mask film 4 was analyzed by ESCA, and it was found that Ru = 100 (atomic %).

[0076] Next, a DC sputtering apparatus was used to deposit an upper layer 42 of the hard mask film 4 made of tantalum to a thickness of 2 nm on the lower layer 41 of the hard mask film 4. Tantalum (Ta) was used as the target, and argon and oxygen were used as the sputtering gas. Analysis of the composition of the upper layer 42 of the hard mask film 4 by ESCA revealed that Ta=100 (atomic %). In this way, a hard mask film 4 having a lower layer 41 and an upper layer 42 was formed on the light-shielding film 3 to a thickness of 5 nm. Finally, a predetermined cleaning process was carried out in the same manner as in Example 1, and a mask blank 100 of Example 3 was produced.

[0077] (Measurement of electrical resistivity) Next, the electrical resistivity (Ω·m) of the hard mask film 4 having the lower layer 41 and the upper layer 42 of this mask blank 100 was measured. -8 It was. From the above measurement results, in the case of the mask blank 100 of Example 3, the electrical resistivity (Ω·m) of the hard mask film 4 is 7.10×10 -8 Therefore, it was confirmed that the hard mask film 4 was hardly affected by charging during electron beam lithography.

[0078] The phase shift film 2 of Example 3 had a transmittance of 6% for exposure light and a phase difference of 177 degrees. The optical density (OD) of the light-transmitting substrate 1 on which the phase shift film 2 and the light-shielding film 3 were laminated in Example 3 was 3.0.

[0079] [Phase shift mask manufacturing] Next, using mask blank 100 of Example 3, a phase shift mask 200 of Example 3 was manufactured using the same procedure as in Example 1. The resist film made of a chemically amplified resist for electron beam lithography had a thickness of 146 nm. Furthermore, after hard mask pattern 4a was formed, resist pattern 5a remained with a sufficient film thickness. Furthermore, measurement (observation) using CD-SEM confirmed that all patterns, including the micro-sized patterns, that were present in resist pattern 5a were formed with high precision in hard mask film 4.

[0080] Furthermore, in the phase shift mask 200 of Example 3 produced, it was confirmed by measurement (observation) using CD-SEM that all patterns, including the above-mentioned micro-sized patterns that were contained in the resist pattern 5a, were formed with high precision in the phase shift film 2. Furthermore, a simulation was performed on the phase shift mask 200 of Example 3 when it was exposed to an exposure light having a wavelength of 193 nm and transferred onto a resist film on a semiconductor device using AIMS193 (manufactured by Carl Zeiss). The simulated exposure transferred image was verified and found to fully satisfy the design specifications.

[0081] (Etching rate measurement) Regarding the etching processability of the hard mask film 4 of Example 3, the etching rate ratio of the hard mask film 4 of Example 3 (etching rate of the hard mask film 4 of Example 3 / etching rate of the hard mask film 4 of Comparative Example 1) was measured and found to be 1.3. From the above measurement results, it was confirmed that in the case of the mask blank 100 of Example 3, the etching rate ratio of the hard mask film 4 was 1.3, and therefore the etching processability of the hard mask film 4 was high and the resist film could be made thinner.

[0082] Comparative Example 1 [Mask blank manufacturing] The mask blank of Comparative Example 1 was manufactured using the same procedures as in Example 1, except for the hard mask film 4. Therefore, only the manufacturing process of the hard mask film 4 in Comparative Example 1 will be described here. A hard mask film 4 made of tantalum and oxygen was formed to a thickness of 5 nm on a light-shielding film 3 manufactured using the same procedure as in Example 1 using a DC sputtering apparatus. The target used was tantalum oxide (TaO), and the sputtering gas used was argon and oxygen. The composition of this hard mask film 4 was analyzed by ESCA and found to be Ta:O = 35:65 (atomic % ratio). That is, the hard mask film 4 provided on the mask blank of Comparative Example 1 is a single-layer hard mask film 4 made of tantalum oxide (TaO). Finally, a predetermined cleaning process was carried out in the same manner as in Example 1, and a mask blank 100 of Comparative Example 1 was produced.

[0083] (Measurement of electrical resistivity) Next, the electrical resistivity (Ω·m) of the hard mask film 4 of this mask blank 100 was measured, and it was found to be 1.50×10 -7 It was. From the above measurement results, in the case of the mask blank 100 of Comparative Example 1, the electrical resistivity (Ω·m) of the hard mask film 4 is 1.50×10 -7 Therefore, it was confirmed that the influence of charging of the hard mask film 4 during electron beam lithography is extremely small.

[0084] The phase shift film 2 of Comparative Example 1 had a transmittance of 6% for exposure light and a phase difference of 177 degrees. The optical density (OD) of the light-transmitting substrate 1 on which the phase shift film 2 and the light-shielding film 3 were laminated in Comparative Example 1 was 3.0.

[0085] [Phase shift mask manufacturing] Next, using this mask blank of Comparative Example 1, a phase shift mask of Comparative Example 1 was manufactured using the same procedure as in Example 1. The resist film made of a chemically amplified resist for electron beam lithography had a thickness of 160 nm. Furthermore, after forming the hard mask pattern 4a, the resist pattern 5a remained with a sufficient thickness. However, the micropatterns contained in the resist pattern 5a could not be formed within the hard mask pattern 4a.

[0086] Furthermore, in phase shift film pattern 2a of phase shift mask 200 of Comparative Example 1, the above-mentioned minute size pattern could not be formed within phase shift film pattern 2a. Furthermore, a simulation of the transferred image was performed on the phase shift mask of Comparative Example 1 when it was exposed to and transferred onto a resist film on a semiconductor device using an AIMS193 (manufactured by Carl Zeiss) with exposure light of 193 nm wavelength, as in Example 1. When the exposure transferred image of this simulation was examined, a transfer failure was confirmed. It is presumed that the cause of the transfer failure was that the above-mentioned minute size pattern could not be formed.

[0087] (Etching rate measurement) The etching rate of the hard mask film 4 of Comparative Example 1 was measured, and the measured value was used as the reference value for each etching rate ratio.

[0088] Comparative Example 2 [Mask blank manufacturing] The mask blank of Comparative Example 2 was manufactured using the same procedures as in Example 1, except for the hard mask film 4. Therefore, only the manufacturing process of the hard mask film 4 in Comparative Example 2 will be described here. A lower layer 41 of a hard mask film 4 made of silicon was formed to a thickness of 3 nm on a light-shielding film 3 manufactured by the same procedure as in Example 1 using a DC sputtering apparatus. Silicon (Si) was used as the target, and argon and oxygen were used as the sputtering gas. The composition of the lower layer 41 of this hard mask film 4 was analyzed by ESCA, and it was found that Si = 100 (atomic %).

[0089] Next, a DC sputtering apparatus was used to deposit an upper layer 42 of the hard mask film 4 made of tantalum and oxygen to a thickness of 2 nm on the lower layer 41 of the hard mask film 4. The target used was tantalum oxide (TaO), and the sputtering gas used was argon and oxygen. Analysis of the composition of the upper layer 42 of the hard mask film 4 by ESCA revealed that the ratio of Ta:O was 35:65 (atomic percentage). In this way, a hard mask film 4 having a lower layer 41 and an upper layer 42 was formed on the light-shielding film 3 to a thickness of 5 nm. Finally, a predetermined cleaning process was carried out in the same manner as in Example 1, and a mask blank 100 of Comparative Example 2 was produced.

[0090] (Measurement of electrical resistivity) Next, the electrical resistivity (Ω·m) of the hard mask film 4 of this mask blank 100 was measured, and it was found to be 3.97×10 3 It was. From the above measurement results, in the case of the mask blank 100 of Comparative Example 2, the electrical resistivity (Ω·m) of the hard mask film 4 is 3.97×10 3 Therefore, it was confirmed that the hard mask film 4 is easily affected by charging during electron beam lithography.

[0091] The phase shift film 2 of Comparative Example 2 had a transmittance of 6% for exposure light and a phase difference of 177 degrees. The optical density (OD) of the light-transmitting substrate 1 on which the phase shift film 2 and the light-shielding film 3 were laminated in Comparative Example 2 was 3.0.

[0092] [Phase shift mask manufacturing] Next, using this mask blank of Comparative Example 2, a phase shift mask of Comparative Example 2 was manufactured using the same procedure as in Example 1. The resist film made of a chemically amplified resist for electron beam lithography had a thickness of 126 nm. Furthermore, after forming the hard mask pattern 4a, the resist pattern 5a remained with a sufficient thickness. However, the micro-sized pattern that the resist pattern 5a had could not be formed within the hard mask pattern 4a.

[0093] Furthermore, in phase shift film pattern 2a of phase shift mask 200 of Comparative Example 2, the above-mentioned minute size pattern could not be formed within phase shift film pattern 2a. Furthermore, a simulation of the transferred image was performed on the phase shift mask of Comparative Example 2 when it was exposed to and transferred onto a resist film on a semiconductor device using an AIMS193 (manufactured by Carl Zeiss) with exposure light of 193 nm wavelength, as in Example 1. When the exposure transferred image of this simulation was examined, a transfer failure was confirmed. It is presumed that the transfer failure occurred because the above-mentioned minute size pattern could not be formed.

[0094] (Etching rate measurement) Regarding the etching processability of the hard mask film 4 of Comparative Example 2, the etching rate ratio of the hard mask film 4 of Comparative Example 2 (etching rate of the hard mask film 4 of Comparative Example 2 / etching rate of the hard mask film 4 of Comparative Example 1) was measured and found to be 2.3. From the above measurement results, it was confirmed that in the case of the mask blank 100 of Comparative Example 2, the etching rate ratio of the hard mask film 4 was 2.3, and therefore the etching processability of the hard mask film 4 was high and the resist film could be made thinner.

[0095] The above results are shown in Table 1.

[0096] [Table 1] [Explanation of symbols]

[0097] 1 Transparent substrate 2 Phase shift film 2a Phase shift film pattern 3. Light-shielding film 3a, 3b Light-shielding film pattern 4 Hard mask film 41 Lower layer 42 Upper layer 4a Hard mask pattern 41a Lower Pattern 42a Upper layer pattern 5a Resist pattern 6b Resist pattern 100 mask blanks 200 Phase Shift Mask

Claims

1. A photomask blank used to prepare a photomask to which exposure light having a wavelength of 200 nm or less is applied, A transparent substrate, a thin film, and a hard mask film are provided in this order; the thin film is formed of a material containing chromium, the hard mask film includes a lower layer located on the thin film side and an upper layer constituting an outermost layer of the hard mask film, the lower layer contains at least one element selected from tungsten, tellurium, ruthenium, and compounds thereof; the upper layer contains tantalum or a tantalum compound; The compound contains at least one element selected from the group consisting of oxygen, nitrogen, and carbon.

2. 2. The photomask blank according to claim 1, wherein the upper layer has a thickness of 1 nm or more.

3. 3. The photomask blank according to claim 1, wherein the hard mask film has a thickness in the range of 4 nm to 14 nm.

4. 4. The photomask blank according to claim 1, wherein the thin film is a light-shielding film.

5. 5. The photomask blank according to claim 4, further comprising a phase shift film made of a silicon-containing material between the transparent substrate and the light-shielding film.

6. A photomask to which exposure light with a wavelength of 200 nm or less is applied, A method for manufacturing a semiconductor device comprising: a transparent substrate; a thin film formed and patterned on the transparent substrate; and a hard mask film formed on the thin film; the thin film is formed of a material containing chromium, the hard mask film includes a lower layer located on the thin film side and an upper layer constituting an outermost layer of the hard mask film, the lower layer contains at least one element selected from tungsten, tellurium, ruthenium, and compounds thereof; the upper layer contains tantalum or a tantalum compound; The compound contains at least one element selected from the group consisting of oxygen, nitrogen, and carbon.

7. 7. The photomask according to claim 6, wherein the upper layer has a thickness of 1 nm or more.

8. 8. The photomask according to claim 6, wherein the hard mask film has a thickness in the range of 4 nm to 14 nm.

9. 9. The photomask according to claim 6, wherein the thin film is a light-shielding film.

10. 10. The photomask according to claim 9, further comprising a phase shift film made of a material containing silicon between the transparent substrate and the light-shielding film.

11. A method for manufacturing a photomask using the photomask blank according to any one of claims 1 to 4, comprising the steps of: forming a resist pattern on the hard mask film of the photomask blank; dry etching the hard mask film with a fluorine-based gas using the resist pattern as a mask to form a hard mask pattern; and dry etching the thin film with a mixed gas of chlorine and oxygen using the hard mask pattern as a mask to form a thin film pattern.

12. A method for manufacturing a photomask using the photomask blank according to claim 5, comprising the steps of: forming a resist pattern on the hard mask film of the photomask blank; dry etching the hard mask film with a fluorine-based gas using the resist pattern as a mask to form a hard mask pattern; dry etching the light-shielding film with a mixed gas of chlorine and oxygen using the hard mask pattern as a mask to form a light-shielding film pattern; and dry-etching the phase shift film with a fluorine-based gas using the light-shielding film pattern as a mask, thereby forming a phase shift film pattern and removing the hard mask pattern.

Images