Dry and wet state functionalization and strengthening of cellulosic materials with oxidized polysaccharides
Oxidized polysaccharides like xyloglucan form hemiacetal bonds with cellulosic materials to enhance both dry and wet strength, addressing the limitations of toxic additives and providing a cost-effective, environmentally friendly solution for strengthening cellulosic materials.
Patent Information
- Application Number
- JP2021512748
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2018-09-07
- Filing Date
- 2019-09-05
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2039-09-05
AI Technical Summary
Existing cellulosic materials face challenges in achieving strength in both wet and dry states due to the use of toxic petrochemical-based additives, which are cumbersome and complex, and there is a need for environmentally friendly, low-cost solutions that can enhance both wet and dry strength without altering existing processes.
The use of oxidized polysaccharides, such as xyloglucan, which form hemiacetal bonds with cellulosic materials, enhancing both dry and wet strength through controlled oxidation and adsorption, utilizing natural compounds with limited toxic substances.
The oxidized polysaccharides effectively strengthen cellulosic materials in both dry and wet conditions, maintaining adsorption capacity and crosslink density, while being environmentally friendly and cost-effective, with no need for process modifications.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to compounds, particularly polysaccharide-based compounds, that are adsorbed onto cellulosic materials. In particular, the invention relates to the application of said compounds as strengthening agents for cellulosic materials in the wet and / or dry state. [Background technology]
[0002] One of the technical challenges is to develop reinforcing agents that are easy to use, especially at an industrial level, and preferably low-cost. Cellulosic materials, such as typically papermaking and textile fibers, are widely used in a variety of applications (e.g., packaging paper and board, graphic printing paper, specialty paper, composite reinforcement, etc.). In many applications, the water sensitivity of these materials is a major limitation to their use, but their biorenewable nature makes them attractive from a sustainable development perspective. To date, many additives have already been developed to impart wet strength (WS) to treated cellulosic materials.
[0003] The solutions that have been proposed in the art generally require specific, more or less complex processes that rely mainly on compounds of recognized toxic origin from the petrochemical industry (glyoxal, formaldehyde, epichlorohydrin, etc.).
[0004] In addition, additives or strengthening agents generally have the property of strengthening the strength of cellulosic materials in either a dry or wet state. However, it is difficult to identify an agent that strengthens the strength of cellulosic materials in both a wet and a dry state. In the technical field, different additives are generally used to perform these two technical functions. Therefore, it would be advantageous to develop a new strengthening agent to overcome this technical problem.
[0005] In addition, existing products derived from the petrochemical industry are generally toxic or suspected to be toxic, and to circumvent this problem, the proportion of these products is being reduced or their commercial use is being restricted.
[0006] In general, for applications where the reinforcing agent must be effective in wet conditions, currently proposed solutions are unsatisfactory, especially since the reinforcing process requires toxic products and cumbersome processes, or complex equipment and / or the use of aluminum foil or plastic, which is unfortunate since industrialists often prefer plastic materials.
[0007] A papermaking process is known from patent US 3,205,125 and involves adding 0.1 to 5% of oxidized polygalactomannan gum to the paper pulp before sheet formation. The oxidizing agent is periodic acid or its alkali metal salts, used in an amount of 0.01 to 0.4 moles per hexose anhydride unit.
[0008] Polysaccharide derivatives are also known from U.S. Patent No. 5,554,745, which contain galactose-containing cationic aldehydes obtained by oxidation with the enzyme galactose oxidase. The enzymatically oxidized product has an aldehyde functional group at a specific position in the polysaccharide, namely at the C6 position of the galactose unit. These cationic derivatives are used as paper strengthening additives. Summary of the Invention [Problem to be solved by the invention]
[0009] The compounds of the present invention have been found by the inventors to make it possible to solve at least one, and preferably all, of the technical problems posed by the present invention.
[0010] In particular, the object of the present invention is to solve the technical problem of providing novel compounds that can act as strengthening agents for cellulosic materials, in particular that can strengthen the strength of cellulosic materials in the dry and / or wet state.
[0011] The object of the present invention is to solve the technical problem of providing a cellulosic material that is resistant in particular in wet conditions, preferably in dry and wet conditions.
[0012] The object of the present invention is to solve the technical problem of providing a method which allows the controlled preparation of said compounds.
[0013] In particular, the object of the present invention is to solve the technical problem of providing said compounds and methods for their preparation that are environmentally friendly, in particular using compounds of natural origin with limited use of toxic substances.
[0014] The object of the present invention is to solve these technical problems industrially, reliably and preferably at low cost without modifying existing processes. [Means for solving the problem]
[0015] More particularly, the present invention relates to the preparation of polysaccharide compounds, their complexation with cellulosic materials, and their uses, particularly as agents for increasing the strength of cellulosic materials in the dry and / or wet state.
[0016] The present invention relates to a compound comprising an accordion of at least one polysaccharide adsorbed onto a cellulosic material, the polysaccharide comprising at least two different monosaccharide units forming a first monosaccharide unit and a second monosaccharide unit, the second monosaccharide unit being branched from a chain comprising at least the first monosaccharide, at least some of the second monosaccharide units being acyclic and having aldehyde functional groups capable of forming hemiacetal functional groups with hydroxy functional groups of the cellulosic material.
[0017] In one embodiment, the polysaccharide comprises chains with 1 to 4 glucan linkages, preferably β(1→4) glucan linkages.
[0018] In one embodiment, the branched monosaccharide is xylose, preferably an α(1→6) xylose branch.
[0019] In one embodiment, the acyclic branched monosaccharide having an aldehyde functional group is oxidized xylose.
[0020] In one embodiment, the adsorbed polysaccharide comprises glucan chains, mannan chains, and / or xylan chains.
[0021] In one embodiment, the adsorbed polysaccharide is selected from the group consisting of xyloglucan, glucomannan, mannan, and galactomannan.
[0022] In one embodiment, the adsorbed polysaccharide is selected from the group consisting of tamarind seed xyloglucan (TXG), pea xyloglucan, low galactose galactomannan, enzyme modified guar gum (emg), tara gum, cassia gum, locust bean gum, and mixtures of any thereof.
[0023] In one embodiment, the adsorbed polysaccharide is xyloglucan. [Brief explanation of the drawings]
[0024] [Figure 1] FIG. 1 shows the branched structure of the compounds of the invention, which have a backbone of D-glucopyranose units linked together by β1→4 bonds and are branched. [Figure 2] FIG. 2 shows the mass yield of the reaction of Example 2 for 1.42 g of xyloglucan in a 0.8% solution at various degrees of oxidation. [Figure 3] Figure 3 shows the adsorption trends of oxidized xyloglucan as a function of the degree of oxidation at specific mass ratios of xyloglucan to cellulose in a 0.2% solution [1 / 1 (●) and 1 / 3 (△)]. [Figure 4] Figure 4 shows the effect of the mass fractions of xyloglucan (white), XgOx11 (gray), and XgOx23 (hatched) on the ultimate tensile strength of NFC films. [Figure 5] Figure 5 shows the effect of the mass fractions of xyloglucan (white), XgOx11 (gray), and XgOx23 (hatched) on the ultimate tensile strength of wet NFC films. [Figure 6] Figure 6 shows the effect of the mass proportions of xyloglucan (white), XgOx12 (gray), and XgOx23 (hatched) on the ultimate tensile strength of NFC films post-treated in 0.3 wt% adipic hydrazide solution. [Figure 7] Figure 7 shows the ultimate tensile strength of NFC films at various compositions with xyloglucan (white, left column), XgOx12 (hatched, second column from the left), and XgOx23 without (gray, third column from the left) and with (hatched, right column) post-treatment with adipic acid dihydrazide. [Figure 8] FIG. 8 shows a schematic diagram of a method for making paper or paperboard. DETAILED DESCRIPTION OF THE INVENTION
[0025] In the present invention, preference is given to xyloglucan.
[0026] The present inventors have discovered that the present hemicellulose, such as xyloglucan extracted from tamarind (particularly seeds), retains its ability to adsorb to cellulosic materials, particularly cellulose, even after oxidation. After drying, it forms hemiacetal bonds with the cellulosic materials, thereby imparting interesting properties to the cellulosic materials. This water-soluble molecule has a branched structure, shown in Figure 1, with a backbone of D-glucopyranose units linked to each other via β1→4 bonds. On average, three out of four units are substituted at the O6 position with D-xylose chains. These may also be substituted at the O2 position to form side chains with galactose, fucose, and / or arabinose (Figure 1).
[0027] In the present invention, it is also possible to use as polysaccharides other oxidized hemicelluloses that adsorb to cellulosic materials, such as xylans, galactomannans, or glucogalactomannans, which also have oxidizable side chains.
[0028] The types and distribution of these side chains vary depending on the tissue and plant species. The xyloglucan derived from tamarind seeds and used in the present invention generally has a galactosylation rate of about 85% (generally 80 to 90%).
[0029] The method for preparing the compounds of the present invention comprises the oxidation of the polysaccharide, advantageously with periodate or any other reagent, which can result in the cleavage of the C2-C3 bond, generating up to two aldehydes per sugar.
[0030] The amount of aldehyde formed advantageously varies depending on the kinetics and / or the amount of oxidizing agent added, which is interpreted as the degree of oxidation, a measure that characterizes the progress of the reaction, the measurement of which is detailed in the present invention.
[0031] Preferably, the polysaccharide is oxidized by an oxidizing agent. Preferably, the polysaccharide is oxidized by a periodate, preferably sodium metaperiodate.
[0032] In the present invention, Xg represents xyloglucan and XgOx represents oxidized xyloglucan.
[0033] The polysaccharide is preferably solubilized before oxidation, but can also be oxidized in the form of a slurry, which is a mixture of polymer and water in a thick paste. Solubilization preferably occurs in the aqueous phase, more preferably in water as the only solvent.
[0034] The oxidation protocol is preferably as follows, for example for xyloglucan.
[0035] Xyloglucan is solubilized in deionized water under dispersive mechanical stirring. The concentration is fixed at 0.1-2% by weight depending on the test. Metaperiodate is added in concentrated solution and left overnight for the reaction to occur. The reaction medium is then purified by dialysis.
[0036] The reaction can be advantageously characterized, for example, by the degree of oxidation. In the present invention, an oxime formation test is used:
[0037] The amount of aldehyde formed is determined by an oxime formation test. An amount of oxidized Xg corresponding to 0.1 g of dry mass is weighed and placed in a 100 mL beaker. 25 mL of a 0.25 M NH2OH, HCl solution, the pH of which has been previously measured, is added. The reaction is allowed to proceed for 2 hours under vigorous stirring and at room temperature. A white precipitate is observed (oxime formation). The solution is titrated with 0.02 M sodium hydroxide. The equivalent of sodium hydroxide obtained corresponds to a return of the NH2OH, HCl solution to the initial pH.
[0038] Using the volume of sodium hydroxide, the degree of oxidation (%Ox) is calculated using the following formula 1:
number
[0039] where MXg = 1350 g / mol (molar mass in g of 1X), VNaOH = equivalent volume of sodium hydroxide, CNaOH = exact concentration of sodium hydroxide solution, mXgoxs = dry mass of XgOx added.
[0040] In one embodiment, preference is given to polysaccharides having a degree of oxidation greater than 0% and less than or equal to 50%, preferably less than or equal to 40%, more preferably less than or equal to 30%, expressed as the number of oxidized sugar units out of the total number of sugar units.
[0041] The following designation system will be adopted in the remainder of this document: for oxidized polysaccharides of the type "Ox (% oxidized)", 20% oxidized xyloglucan will be designated as XgOx20, 30% oxidized guar gum will be designated as GOx30, and 63% oxidized locust bean gum will be designated as LOx63.
[0042] Preferably, the degree of oxidation is greater than 0 and less than 40%, more preferably less than 20%, where percentage (%) is expressed as the number of oxidized sugar units out of the total number of sugar units. For tamarind xyloglucan, the aforementioned degree of oxidation corresponds, for example, to 0-0.5 moles of aldehyde / 100 g of polysaccharide.
[0043] Advantageously, the degree of oxidation affects both the adsorption capacity and the crosslink density.
[0044] In one variation, the polysaccharide is covalently attached to the cellulosic material via a hemiacetal functionality between an aldehyde functionality of the branched monosaccharide and a hydroxy functionality of the cellulosic material.
[0045] In one variation, the polysaccharide is also covalently bound by one or more reactive molecules that react with the aldehyde functional groups of the polysaccharide, the reactive molecules being selected from the group including, for example, amines, polyamines, hydroxylamines, imines, hydrazides, and any combination thereof.
[0046] Advantageously, the polysaccharide is also covalently bound by at least two reactive molecules that react with the aldehyde functional groups of the polysaccharide, said reactive molecules being selected from the group comprising, for example, amines, polyamines, hydroxylamines, imines, hydrazides, and any combination thereof.
[0047] The present invention also relates to a method for maintaining an oxidized reactive polysaccharide adsorbed to a cellulosic material (or vice versa). The method comprises the controlled oxidation of a polysaccharide comprising at least two different monosaccharide units, forming a first monosaccharide unit and a second monosaccharide unit, the second monosaccharide unit being branched from a chain comprising at least the first monosaccharide unit, at least some of the second monosaccharide units being acyclic and having an aldehyde functional group capable of forming a hemiacetal function with a hydroxy function of the cellulosic material. The oxidized polysaccharide is contacted with the cellulosic material to form the compound of the invention, advantageously forming a complex between the cellulosic material and the oxidized polysaccharide.
[0048] The present invention also relates to a method for covalently bonding a cellulosic material with a polysaccharide, which method comprises adsorption of the polysaccharide onto the cellulosic material to form a compound of the present invention, and reaction of aldehyde functional groups of the polysaccharide with hydroxy functional groups of the cellulosic material to form hemiacetal functional groups.
[0049] In one variant, the oxidation step is carried out in an aqueous medium in solution or in a slurry in the form of a thickened paste.
[0050] In one embodiment, prior to adsorption of the polysaccharide to the cellulosic material, the method includes the step of oxidizing a polysaccharide that is a precursor to the polysaccharide that is adsorbable to the cellulosic material.
[0051] In one embodiment, the oxidation process is controlled to oxidize only the branches of the polysaccharide.
[0052] Advantageously, the method of the present invention is carried out under conditions that maintain the adsorption properties of the cellulosic material and the oxidized polysaccharides.
[0053] Advantageously, the method of the invention is carried out under conditions that best preserve the molecular weight of the polysaccharide.
[0054] In one variant, the weight average molar mass of the polysaccharide is in the range of 20 to 700 kDa (Mw).
[0055] In one variant, the weight average molar mass of the polysaccharide is in the range of 70 to 700 kDa (Mw).
[0056] In one variant, the weight average molar mass of the polysaccharide is in the range of 100 to 500 kDa (Mw), such as in the range of 100 to 400 kDa (Mw).
[0057] In one embodiment, the adsorption is obtained on a cellulosic material in an aqueous medium.
[0058] The present invention also relates to methods by which the compounds of the present invention may be formed into paper, fibers, nonwovens, or other forms and dried (drying allows stable crosslinking via hemiacetal bonds).
[0059] The adsorption of polysaccharides is a key characteristic for the application of strengthening additives. The present invention focuses on the relationship between oxidation and adsorption to cellulosic materials, particularly cellulose. If the oxidation is too high, adsorption will not occur. Advantageously, the monosaccharide sequence of the polysaccharide backbone must be maintained during the oxidation process to ensure sufficient interaction with the cellulosic material for adsorption. This polysaccharide adsorption then advantageously allows for the immobilization of the polysaccharide via hemiacetal bonds formed on the cellulosic material upon drying, between the cellulosic material and the aldehydes resulting from the oxidation.
[0060] In one embodiment, the polysaccharide is covalently attached to the cellulosic substrate and reacted with one or more reactive molecules that react with the aldehyde functional groups of the polysaccharide, where the reactive molecules are selected from, for example, amines, polyamines, hydroxylamines, imines, hydrazides, and any combination thereof.
[0061] Among the cellulosic materials, mention may be made in particular of cellulose fibres, in particular textile fibres such as flax, hemp, hessian or kenaf fibres, paper pulp, in particular kraft pulp, sulphite pulp or cotton linters, nanocelluloses such as nanofibrillated cellulose (NFC) or cellulose nanocrystals (CNC). In one variant, the oxidized polysaccharide of the invention is added in a mass concentration of 0.001% to 1%, preferably 0.001% to 0.5%, more preferably 0.001% to 0.2%, to a fibrous suspension comprising the fibres to be treated, i.e. typically to be reinforced.
[0062] In one variation, the oxidized polysaccharide is added by spraying or depositing onto an already formed product before drying or onto an already dried product, followed by an additional drying step.
[0063] In another variation, reactive products having chemical functional groups capable of reacting with aldehydes can be added to increase wet or dry strength or to impart functionality to the cellulosic material, such as preservative, antioxidant properties, or specific coloring properties. The reactive products can be selected from the group of amines, polyamines, hydroxylamines, imines, hydrazides, or any other compound capable of reacting with remaining aldehyde functional groups.
[0064] Advantageously, the compounds of the present invention can be added at various stages of the papermaking process. Schematically, as shown in Figure 8, a papermaking process can include the addition of the compounds of the present invention in step 10, refining or beating the pulp using a refiner or beater, step 20, mixing the refined pulp if there are multiple paper feeds, step 30, adding chemical products to obtain the desired paper or paperboard product, step 40, transferring the prepared paper or paperboard pulp to the papermaking machine, and step 5, preparing stock for paper production in the wet end.
[0065] For example, the compounds of the present invention can be added at one or more of these steps, particularly steps 10, 20, 30 or 40, or at step 50, where stock for wet-end paper production is prepared.
[0066] Thus, according to one variant, the compounds of the invention are added to a stock preparation.
[0067] In another variation, the compounds of the present invention are added to the wet end.
[0068] Advantageously, no changes to existing processes are required to add the compounds of the present invention, hence the term iso-procedure addition.
[0069] The present invention further relates to the use of a polysaccharide as a reinforcing additive for cellulosic materials containing hydroxy functional groups, the polysaccharide comprising acyclic branched monosaccharide units having aldehyde functional groups, some of which can form semiacetal functional groups with some of the hydroxy functional groups of the cellulosic material, and the polysaccharide being capable of adsorbing onto the cellulosic material and preferably forming a compound as defined in the present invention.
[0070] In one variation, polysaccharides are used as additives to enhance the wet strength of cellulosic materials containing hydroxy functional groups.
[0071] In one variation, polysaccharides are used as additives to enhance the dry, preferably dry and wet, strength of cellulosic materials containing hydroxyl functional groups.
[0072] The present invention also relates to the use of one or more reactive molecules, such as those defined in the present invention, which react with the aldehyde functional groups of a compound in order to impart new functionalities to said compound, such as antiseptic properties, coloring properties, and / or to enhance the mechanical properties of the material formed, said reactive molecules being selected, for example, from the group comprising amines, polyamines, hydroxylamines, imines, hydrazides, and any combination thereof.
[0073] Other objects, features and advantages of the present invention will become apparent to those skilled in the art upon reading the detailed description of the invention with reference to the examples which are given by way of illustration only and which in no way should be construed as limiting the scope of the invention.
[0074] The examples are an integral part of the present invention, and any feature that is apparent from the description taken as a whole, including the examples, as being novel compared to any prior art, forms an integral part of the present invention in terms of function and its generality.
[0075] Therefore, the scope of each example is general.
[0076] Also in the examples, all percentages are by weight unless otherwise specified, temperatures are in degrees Celsius unless otherwise specified, and pressures are atmospheric unless otherwise specified.
[0077] The degree of oxidation of the xyloglucans shown in the examples is assessed by an oxime formation test. [Example]
[0078] Example 1: Preparation of XgOx 1.1. Oxidation of xyloglucan Device: - Two 1L beakers - Balance - 2 magnetic stirrers - Magnetic Plate Raw materials: - 10g tamarind xyloglucan - Moderate amount of NaIO4 - Approximately 650mL of distilled water How to operate: - Weigh out approximately 10g of tamarind xyloglucan into one 1L beaker. - Into one 1 L beaker, weigh out the desired equivalent amount of sodium periodate dissolved in approximately 650 mL of distilled water under stirring. - Pour the dissolved periodate solution into the beaker containing the xyloglucan. - The beaker is placed under stirring (approximately 70 rpm) until the mixture is not too viscous to stir and the stirrer no longer rotates. - Cover the beaker with parafilm and let it sit overnight.
[0079] 1.2. Solution purification principle: To purify the solution, dialysis is performed, allowing salts and small molecules to pass through a membrane and enter the water bath. Therefore, the water must be changed frequently, because once equilibrium between the ions in the solution and the pure water is reached, no further purification can occur. Dialysis is complete when the conductivity of the water is less than 10 μS / cm.
[0080] The purified, oxidized xyloglucan is recovered.
[0081] Example 2: Effect of oxidation on oxidized xyloglucan yield The mass yield of the reaction was investigated for 1.42 g of xyloglucan in a 0.8% solution at various degrees of oxidation. The final mass after dialysis was calculated by mass measurement, and the results are shown in Figure 2. This reaction yields a good yield of approximately 95% at moderate oxidation rates up to approximately 30%. The low material loss in this case is the result of various operational steps. On the other hand, the yield decreases at higher oxidation rates, dropping to 82% at 49% oxidation and 77.5% at 62% oxidation. The material loss here is due to purification by dialysis. The cutoff threshold of the equipment used is 14,000 g / mol. Therefore, after chain rupture, a large amount of low-molecular-weight material can be released. These phenomena are discussed in the following paragraphs.
[0082] molecular weight Oxidation of polysaccharides is accompanied by a systematic decrease in molecular weight. Oxidation was performed on 1 g of xyloglucan in a 0.4% solution. Various degrees of oxidation were performed to control the molecular weight of the resulting product. The results are shown in Table 1.
[0083] [Table 1]
[0084] Oxidation can have a significant effect on the molecular weight of polysaccharides.
[0085] For example, under the preparation conditions of Example 1, 10% oxidation significantly altered the molecular weight, dividing it by two. 20% oxidation further reduced it by a factor of two, and it appeared to stabilize at approximately 50%. However, 60% oxidation reduced it to 23 kDa, i.e., only twice the 14 kDa cutoff threshold of the membrane used for purification. This final reduction occurred at a level of oxidation that necessarily involved oxidation of the glucose that forms the backbone of the molecule, and such degradation could explain the aforementioned decrease in molecular weight.
[0086] Effect on adsorption The effect of the oxidation reaction on the molecular weight and structure of the polymer can alter its physicochemical properties. Therefore, the adsorption properties of XgOx can be controlled. The XgOx solution and NFC suspension were left stirring for 1 h. The dry mass equivalents added for the study were 0.3 g of XgOx and 0.3 g or 0.9 g of NFC. Various concentrations were investigated. After centrifugation at 11,200 rpm and 10 °C for 30 min, the supernatant was removed, and the residue was redispersed in deionized water. After a second centrifugation under the same conditions, the residue was placed in an oven and weighed. The difference between the resulting mass and the initial dry mass of NFC determined the amount of adsorbed XgOx.
[0087] Figure 3 shows the trend of the amount of Xg adsorbed in a 0.2% by weight solution as a function of the degree of oxidation for two mass ratios of nanofibrillated cellulose (circles: 1 / 1, triangles: 1 / 3). The Xg adsorption capacity is unaffected up to 30% oxidation. A significant decrease in adsorption properties is then observed, becoming virtually zero after 50% oxidation. At this oxidation level, the glucose backbone of the chains involved in Xg adsorption begins to oxidize, thereby changing the adsorption behavior of the chains. The presence of aldehydes and the breaking of carbon-carbon bonds gradually increase the flexibility of the chains, altering their hydrophobic interactions and hydrogen bond formation ability. Therefore, it is preferable to use XgOx at an oxidation level of approximately 0 to 25% to ensure the product maintains its adsorption capacity.
[0088] Example 4: Use as a strengthening additive Oxidized xyloglucan was used as a paper strengthening additive in both dry and wet conditions.
[0089] Different formulations were tested with different degrees of oxidation DO, different concentrations, different paper pulp sources, and different molar masses.
[0090] 1. Various cellulose sources i.NFC Film NFC and XgOx films were prepared by tape casting. After adding a 2.23% by weight NFC suspension to obtain the desired volume, xyloglucan in solution was added and the total volume was adjusted to 50 ml with deionized water. The final dry mass of the film was 0.5 g, and the Xg / XgOx mass ratios were 0, 1, 5, 10, and 25% by weight of the dry film. The mixture was stirred at room temperature for 2 hours and then poured into a Petri dish. Tape casting was performed at room temperature under a hood and allowed to dry completely. The films were then subjected to tensile testing.
[0091] Figure 4 shows the trend of the properties of the dried films at different oxidation degrees as a function of the mass fraction of XgOx.
[0092] Xyloglucan and oxidized xyloglucan behaved similarly to strengthen dry NFC films, improving yield strength by approximately 50%, without significantly affecting the rate and extent of oxidation.
[0093] The same test was repeated on a wet film after immersion in water for 1 hour, and the results are shown in Figure 5.
[0094] The strengthening effect is significant at two different oxidation degrees, but is zero for unoxidized Xg.
[0095] ii. Flax fiber The role of additives was also tested on flax fibers. Technical bundles were immersed in a 1% by weight concentrated solution of approximately 20% oxidized XgOx (XgOx22 indicates 22% oxidized xyloglucan; this designation system will be used in other examples as well). After rinsing and drying, these fibers were initially subjected to tensile tests in the dry state (Table 2).
[0096] [Table 2]
[0097] No significant differences in properties were observed between treated and untreated fibers, while Table 3 shows the results obtained with wet fibers.
[0098] [Table 3]
[0099] Despite the large standard deviation, a significant increase in the yield strength of the fibers is observed.
[0100] ii. Paper pulp Handsheet-type paper samples were prepared from various pulps, including kraft pulp, sulfite pulp, and cotton linter. A suspension containing 2 g / l cellulose and 0.01% XGOX20 (XgOx20) was prepared, filtered, and dried in handsheet form to a weight of approximately 60 g / m. 2 These samples were subjected to tensile tests before and after immersion in water for 48 hours. The results are detailed in Table 4.
[0101] [Table 4]
[0102] XGOX20 provides significant dry strength, up to approximately 100% of initial strength. Depending on the pulp, strength can also be achieved under these conditions at 10-30% wet.
[0103] 2. Effect of concentration XGOX20 was added directly to the papermaking stock before molding. Thus, XgOx was immobilized on the fibers by adsorption. Various additive concentrations in the stock were tested. The properties of the papers prepared as follows are shown in Table 5.
[0104] One liter of the fiber suspension (2 g / L fiber + 1 L water) was added to a Buchner flask containing three paper filters stacked on top of a nylon filter cloth with a porosity of 215 μm and a diameter of 18.5 cm. Filtration was performed under water pump vacuum, and the resulting paper was dried at room temperature (25 °C) for 24 hours and then in an oven at 60 °C overnight. Control solution: 100% kraft pulp in tap water. 0.001 XGOX20: 0.001% XgOx20 solution in kraft pulp suspension. 0.01 XGOX20: 0.01% XgOx20 solution in kraft pulp suspension. 0.5 XGOX20: 0.5% XgOx20 solution in kraft pulp suspension.
[0105] [Table 5]
[0106] For concentrations of 0.001% by weight and above XGOX20 in the initial fiber-laden suspension (2 g / l), a very clear improvement in yield strength was observed in both the dry and wet states, but the effect appears to increase with concentration.
[0107] 3. Effect of degree of oxidation (DO) Xyloglucan was used as an additive with various degrees of oxidation. One liter of the fiber suspension (2 g / L fiber containing 0.1% by weight of XgOx + 1 L of water) was added to a Buchner flask containing three paper filters stacked on top of a nylon filter cloth with a porosity of 215 μm and a diameter of 18.5 cm. Filtration was performed under water pump vacuum, and the resulting paper was dried at room temperature for 24 hours and then in an oven at 60 °C overnight.
[0108] The degree of oxidation affects both the adsorption capacity and the crosslink density.
[0109] [Table 6]
[0110] It should be noted that at very low %Ox (1%), the product is adsorbed and strengthens dry paper through the hydrogen-bond network formed by the presence of xyloglucan. However, no strengthening is observed in wet paper due to the loss of hydrogen bonds and the lack of hemiacetal-type covalent bonds. At average oxidation levels (10<%Ox<25), the equilibrium between product adsorption and crosslink density is optimized. Above 25%, the glucose backbone is oxidized, resulting in a decrease in adsorption capacity. This translates into a decrease in mechanical properties in both dry and wet states. However, a certain degree of strengthening is observed, which can be explained by the adsorption of a portion of the chains that maintains a structure compatible with adsorption and the bulk deposition of the product during the preparation process by filtration. In this case, the presence of a high proportion of aldehyde functional groups in the chains allows significant crosslinking, which translates into mechanical strength.
[0111] 4. Conclusion The synthesis of the product was controlled, especially by controlling the degree of oxidation. The physicochemical characteristics of the adsorption indicate the formation of XgOx-cellulose complexes. The effectiveness of the product was demonstrated on a variety of cellulosic substrates in a variety of applications.
[0112] [Example 5]: Over-crosslinking i. Mechanical properties of NFC film NFC films containing various mass fractions of XgOx were post-treated in aqueous solutions of adipic dihydrazide. After drying, the films were subjected to tensile tests. The results, shown in Figure 6, demonstrate the effect of the mass fractions of xyloglucan, XgO12, and XgO23 on the ultimate tensile strength of the post-treated NFC films.
[0113] The films were post-treated after immersion in water and then tested. The yield strength of the wet post-treated films is compared to that of the NFC-XgOx film in Figure 7.
[0114] In a humid medium, XgOx allows the film to maintain cohesion through the formation of hemiacetals. The addition of dihydrazides further enhances the mechanical properties, which are further enhanced at higher mass proportions of DO and XgOx. For example, with 25% XgOx23, the average film strength is 0.4 MPa, which increases after post-treatment to a maximum of 17 MPa, or 40% of the value of the dry NFC film.
[0115] ii. Mechanical properties of paper The effect of external crosslinking was tested on paper. Chitosan, a biosourced amino polymer, was used to obtain a 100% biosourced additive system.
[0116] - Uncompressed paper The first test phase was conducted with a paper designed as follows: One liter of a 2% by weight kraft fiber suspension was prepared using the XgOx20 concentration specified in the table below. Immediately prior to filtration, the volume was increased to 2 liters under vigorous stirring, and the suspension was then vacuum filtered. After the water was extracted, the vacuum was maintained and a 0.01% by weight solution of chitosan was sprayed onto the cake. The resulting paper was allowed to dry at room temperature.
[0117] The mechanical properties shown in Table 7 were obtained.
[0118] [Table 7]
[0119] Similarly, the paper treated with XgOx35 was externally crosslinked after drying. The same protocol was followed: the paper was dried after filtration, soaked in a 0.01% by weight solution of chitosan, and then further dried. The mechanical properties are shown in Table 8.
[0120] [Table 8]
[0121] - Paper made with Frank Handsheet mold Additive-containing paper was prepared in the form of a frank handsheet from 1 L of a fiber suspension (2 g / L concentration and 0.01% by weight XgOx20). After filtration, a 0.01% by weight solution of chitosan was sprayed onto the filter cake, which was then vacuum dried at 90°C for 7 minutes. The results are shown in Table 9.
[0122] [Table 9]
[0123] External cross-linking with chitosan systematically significantly improved wet-state properties, regardless of the initial XgOx content or processing method.
[0124] Example 6: Use of other oxidized polysaccharides Synthesis: 10 g of polymer was dissolved in 1 L of water under vigorous stirring. Periodate was added and the reaction was carried out at room temperature for 12 hours, away from light. A solution of 1% by weight of oxidized polysaccharide was obtained. Table 10 shows the stoichiometry.
[0125] [Table 10]
[0126] The cellulose was purified to prevent the parallel effect of residual periodate and to allow analysis of the product obtained. Therefore, dialysis was carried out until a conductivity equal to that of laboratory deionized water was obtained.
[0127] After dialysis, the concentration was measured as dry matter content. The additives were then used in the same way.
[0128] Paper characterization: The oxidized polysaccharide was added to a kraft pulp fiber suspension (2 g / l) to reach an additive concentration of 0.01% by weight. After 1 hour of vigorous stirring, handsheets were prepared by filtration.
[0129] The resulting papers were immersed in deionized water for 48 hours and then tensile tested in the dry state. The various polysaccharides were compared to XGOX20 and to a control paper containing no additives in Table 11 (below).
[0130] Conclusion: Under the conditions tested, the performance of the oxidized polysaccharides derived from guar gum and locust bean gum is far removed from that of oxidized xyloglucan, with the differences being significant in both the dry and wet states.
[0131] [Table 11]
[0132] [Example 7]: Functionalization test using coloring agent To demonstrate the reactivity of the remaining available aldehyde functional groups, additive-free kraft paper was prepared as follows: 1 L of a suspension containing kraft fibers (2 g / l concentration) was vacuum filtered and dried at room temperature.
[0133] Papers containing XgOx20, XgOx44, oxidized guar (GOx44), or oxidized locust bean gum (Cox44) were prepared according to the protocol described above as follows: 1 L of a kraft fiber suspension (2 g / L concentration, containing 0.1% or 0.01% by weight of XgOx20, XgOx44, GOx44, or Cox44) was vacuum filtered and dried at room temperature.
[0134] 1 cm of each paper with or without additives 2 A sample of 1 / 2 mol / L was taken and immersed in 2,4-dinitrophenylhydrazine (DNPH) prepared as follows: 0.19813 g of DNPH was weighed and dissolved in a 100 ml volumetric flask in a mixture of 3 ml of 37% HCl, 20 ml of ethanol, and 20 ml of water. After filling up to the marking with ethanol, a 0.01 mol / L DNPH solution was obtained.
[0135] The samples were placed in the DNPH solution for 48 hours. After thorough rinsing, the additive-free paper showed a pale yellow color, while the additive-containing papers (especially those containing 0.1% Cox44, 0.1% and 0.01% XgOx44) showed a very pronounced orange color. This indicates that DNPH grafts onto the aldehydes of the oxidized polysaccharides in the paper, depending on the mass fraction and type of additive, according to the following reaction: [ka]
[0136] Photographs (not shown) show that the additive-containing and additive-free papers exhibit different colors after contact with the DNPH solution and rinsing, with the additive-free paper being a light yellow color and the additive-containing paper being orange-colored.
Claims
1. 1. A polysaccharide-based compound comprising an association of at least one polysaccharide adsorbed onto a cellulosic material, the polysaccharide is an oxidized xyloglucan comprising at least two different monosaccharide units forming a first monosaccharide unit and a second monosaccharide unit; the second monosaccharide unit is branched from a chain comprising at least the first monosaccharide unit; at least some of the second monosaccharide units are acyclic and have an aldehyde functional group; The polysaccharide-based compound, wherein the aldehyde functional groups may form hemiacetal functional groups with hydroxy functional groups of the cellulosic material.
2. 2. The polysaccharide-based compound of claim 1, wherein the polysaccharide comprising acyclic branched monosaccharides with aldehyde functional groups is oxidized xylose.
3. 3. The polysaccharide-based compound according to claim 1 or 2, characterized in that the adsorbed polysaccharide is selected from the group consisting of tamarind seed xyloglucan (TXG), pea xyloglucan, and any mixture thereof.
4. A polysaccharide-based compound according to any one of claims 1 to 3, characterized in that the polysaccharide is oxidized by periodate.
5. 5. The polysaccharide-based compound of claim 4, wherein the polysaccharide is oxidized with sodium metaperiodate.
6. 6. A polysaccharide-based compound according to any one of claims 1 to 5, characterized in that the polysaccharide has a degree of oxidation, expressed as the number of oxidized saccharide units out of the total number of saccharide units, of greater than 0% and up to 50%.
7. 7. The polysaccharide-based compound according to claim 6, characterized in that the polysaccharide has a degree of oxidation, expressed as the number of oxidized sugar units out of the total number of sugar units, of less than or equal to 40%.
8. 7. The polysaccharide-based compound according to claim 6, characterized in that the polysaccharide has a degree of oxidation, expressed as the number of oxidized sugar units out of the total number of sugar units, of less than or equal to 30%.
9. 9. A polysaccharide-based compound according to any one of claims 1 to 8, characterized in that the polysaccharide is covalently bound to the cellulosic material by a hemiacetal functional group between an aldehyde functional group of the branched monosaccharide and a hydroxy functional group of the cellulosic material.
10. 10. The polysaccharide-based compound according to any one of claims 1 to 9, characterized in that the polysaccharide is also covalently bound by one or more reactive molecules that react with the aldehyde functional groups of the polysaccharide, said reactive molecules being selected from the group comprising amines, polyamines, hydroxylamines, imines, hydrazides, and any combination thereof.
11. 11. The polysaccharide-based compound of claim 10, wherein the polysaccharide is also covalently bound by at least two reactive molecules that react with the aldehyde functional groups of the polysaccharide.
12. 1. A method for covalently bonding a cellulosic material to a polysaccharide, comprising: adsorbing a polysaccharide onto a cellulosic material to form a polysaccharide-based compound according to any one of claims 1 to 11; reacting the aldehyde functional groups of the polysaccharide with the hydroxy groups of the cellulosic material to form hemiacetal functional groups; A method comprising:
13. 13. The method of claim 12, wherein the adsorbing step is carried out with a cellulosic material in an aqueous medium.
14. 14. A method according to claim 12 or 13, characterized in that the polysaccharide-based compound according to any one of claims 1 to 11 is formed into paper, fibre, nonwoven fabric or other form and dried.
15. 15. The method according to any one of claims 12 to 14, wherein the polysaccharide is covalently attached to the cellulosic substrate and the polysaccharide is reacted with one or more reactive molecules that react with aldehyde functional groups of the polysaccharide, said reactive molecules being selected from the group comprising amines, polyamines, hydroxylamines, imines, hydrazides, and any combination thereof.
16. Use of a polysaccharide to form a polysaccharide-based compound according to any one of claims 1 to 11, comprising: The polysaccharide is an oxidized xyloglucan comprising at least two different monosaccharide units forming a first monosaccharide unit and a second monosaccharide unit, the second monosaccharide unit being branched from a chain comprising at least the first monosaccharide unit, and at least some of the second monosaccharide units being acyclic and having an aldehyde functional group.
17. 17. Use according to claim 16, characterized in that the polysaccharide is used as an additive to increase the wet strength of cellulosic materials containing hydroxyl functional groups.
18. 17. Use according to claim 16, characterized in that the polysaccharide is used as an additive to increase the dry strength of cellulosic materials containing hydroxyl functional groups.
19. 17. Use according to claim 16, characterized in that the polysaccharide is used as an additive to increase the dry and wet strength of cellulosic materials containing hydroxyl functional groups.
20. 12. Use of one or more reactive molecules that react with aldehyde functional groups of a polysaccharide-based compound as defined in any one of claims 1 to 11, said one or more reactive molecules imparting new functionality to said polysaccharide-based compound and / or enhancing the mechanical properties of the material thus formed, said new functionality being colorability and said mechanical property being ultimate tensile strength, said reactive molecules being selected from the group comprising amines, polyamines, hydroxylamines, imines, hydrazides and any combination thereof.
Citation Information
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