Hat cooling pad

The cooling pad with an arc-shaped design and phase change material cells addresses discomfort and inefficiency in conventional hats by providing direct forehead cooling and stable fit, enhancing comfort and breathability.

JP7790796B1Active Publication Date: 2025-12-23株式会社キャップス
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Patent Information

Application Number
JP2025137635
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2025-08-21
Publication Date
2025-12-23
Estimated Expiration
2045-08-21

AI Technical Summary

Technical Problem

Conventional PCM cooling pads attached to the top of hats cause discomfort and fail to effectively transmit cooling to the forehead and temples, limiting their cooling efficacy and comfort.

Method used

A cooling pad with a lower end inserted into a hat body, containing phase change material in multiple cells that contact the forehead, and featuring ventilation holes and an arc-shaped design for stable fit and efficient cooling.

Benefits of technology

The cooling pad provides direct and efficient cooling to the forehead, maintains comfort by minimizing pressure, and enhances breathability, while being securely fixed inside the hat without altering its silhouette.

✦ Generated by Eureka AI based on patent content.

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Abstract

Although conventional cooling pads worn on the top of the head provide a cooling effect, their design means that the weight of the pad is concentrated on the top of the head when in use, making the pad feel uncomfortable to wear. In addition, the cooling effect is not easily transmitted to the forehead or temples, limiting the sensation of coolness. [Solution] The conventional problem was solved by forming an outer sheet from a lower end portion that is inserted into an insertion portion consisting of the hat body and a sliding portion provided on the inside of the lower end of the hat body, and a plurality of cells that are partitioned from the lower end upward by a partition portion and are sized to come into contact with the user's forehead and contain a phase change material as a coolant.
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Description

[Technical Field]

[0001] The present invention relates to a cooling pad for a hat that is worn inside the hat. [Background technology]

[0002] In recent years, as the impact of global warming increases the importance of preventing heatstroke in the summer, numerous products have been proposed that add cooling functionality to hats worn during outdoor activities. Cooling pads made with PCM (phase change material) have attracted particular attention because they can maintain a cooling effect by changing phases at a constant temperature, and PCM cooling pads that are attached to the top of a hat have been available for some time. However, while these cooling pads can provide a cooling effect, their construction, which is attached to the top of the head, can cause discomfort when worn. Furthermore, the cooling effect is not easily transmitted to the forehead or temples, limiting the sensation of cooling. Therefore, to further enhance the cooling effect, a structure is required in which the cooling pad directly contacts areas that are easily affected by cold, such as the forehead and temples. The forehead has thin skin and a lot of blood flow, making it an area where the cooling effect is easily transmitted, making it an effective cooling point for regulating body temperature and reducing fatigue. In addition, the forehead is prone to sweating and heat buildup, so efficiently cooling this area can be expected to reduce stuffiness and discomfort and lower the perceived temperature. To achieve both a higher cooling effect and a comfortable fit, it is desirable to have a structure in which the cooling pad directly contacts the forehead, but the reality is that conventional technology does not fully consider this point. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Patent No. 7652472 Summary of the Invention [Problem to be solved by the invention]

[0004] The present invention has been made to solve the above problems, and aims to provide a cooling pad for a hat that has a cooling effect that is easily transmitted to the forehead and sides of the head, has a good weight balance, and has an arc-shaped lower end that is stably held inside the hat and is less likely to slip while being worn. [Means for solving the problem]

[0005] In order to solve the above problems, the cooling pad for a hat of the present invention has a lower end inserted into an insertion part consisting of a hat body and a sliding part provided inside the lower end of the hat body, and a plurality of cells formed by partitions from the lower end upward, which are divided by partitions and contain a phase change material as a coolant inside, and are formed to a size that will come into contact with the user's forehead, and are formed from an exterior sheet. The cooling pad for a hat has a plurality of cells formed to a size that will come into contact with the user's forehead, and each cell has a central recessed arc-shaped portion at the top edge, and convex portions that protrude arc-shaped at the same radius as the recessed portion are connected to both sides of the recessed portion. It is characterized by: In the cooling pad for hats of the present invention, it is desirable that ventilation holes are formed in the partitions. In the cooling pad for hats of the present invention, the lower end along the sliding part of the hat body It is desirable that the shape be an arc. [Effects of the Invention]

[0006] The cooling pad for a hat of the present invention is formed of an outer sheet and includes a lower end inserted into an insertion part consisting of a hat body and a sliding part provided inside the lower end of the hat body, and a plurality of cells formed by partitions from the lower end upward, which are divided by partitions and contain a phase change material as a coolant inside, and are formed to a size that will come into contact with the user's forehead. The cooling pad for a hat has a plurality of cells formed to a size that will come into contact with the user's forehead, and each cell has a central recessed arc-shaped portion at the top edge, and convex portions that protrude arc-shaped at the same radius as the recessed portion are connected to both sides of the recessed portion. Because it is characterized by this, it has the effect of being easily and securely fixed to the inside of the hat without the use of any additional attachment. Furthermore, it can efficiently cool the forehead, which is a part of the head that is particularly sensitive to heat, and has the effect of providing a very high cooling effect that is felt by the body. Furthermore, the hat cooling pad has a structure divided and sealed into multiple compartments, which allows it to flexibly deform to fit the shape of the head, achieving an even cooling effect and a comfortable fit. Furthermore, because it is lightweight and thin, it has the effect of providing little pressure while wearing it and can be used without compromising the silhouette of the hat. Furthermore, it can be worn along the inside of the hat without compromising the hat's appearance or silhouette, and because it flexibly fits to the user's head shape, it has the effect of minimizing the feeling of pressure and enabling stable wearing. Furthermore, as in claim 2, the partitions have ventilation holes formed in them, which has the effect of increasing breathability and reducing discomfort caused by stuffiness and sweat. Also, as in claim 3, the lower end Along the sliding part of the hat body The arc-shaped one has the advantage that it can be accommodated in the insertion portion. [Brief explanation of the drawings]

[0007] [Figure 1] FIG. 1 is a front view of a cooling pad for a hat according to the present invention. [Figure 2] FIG. 2 is a cross-sectional view taken along line XX of the same. [Figure 3] FIG. 3 is an enlarged view of FIG. [Figure 4] FIG. 4 is a cross-sectional view showing the cooling pad for a hat attached to the hat. [Figure 5] FIG. 5 is a cross-sectional view showing the cap cooling pad inserted between the cap collar and the cap body. [Figure 6] FIG. 6 is a view showing a state in which the cooling pad for a hat is used, with a plurality of cells formed to a size that allows them to come into contact with the forehead of a user. [Figure 7] FIG. 7 is a diagram showing the state in which the cooling pad for the hat is used to cool the forehead area close to the brain. DETAILED DESCRIPTION OF THE INVENTION

[0008] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will now be described with reference to FIGS. [Example]

[0009] The hat cooling pad 1 comprises a lower end 2 inserted into an insertion section 23, which is comprised of a hat body 21 and a sliding section 22 provided inside the lower end of the hat body 21. The lower end 2 is partitioned upward from the lower end 2 by partitions 3, and multiple cells 5, each sized to contact the user's forehead and containing a phase-change material as a coolant 4, are formed by an exterior sheet 6. The hat cooling pad 1 has a curved, band-like shape approximately 25.0 cm wide and 8.9 cm high, and is formed by a flexible exterior sheet 6. The protrusion 11 protruding from the sliding section 22 of the hat cooling pad 1 is designed to be positioned in contact with the user's forehead, allowing the cooling effect generated by the multiple cells 5 containing the coolant 4 to be efficiently transmitted mainly to the forehead, providing a clear and direct sensation of coolness. The hat cooling pad 1 can be transformed into a flat shape or a curved shape that can be worn inside a hat.

[0010] The upper edges 7 of the cells 5 are each formed with a concave portion 8 recessed in an arc shape at the center, and convex portions 9 protruding in an arc shape on both sides of the concave portion 8, and the convex portions are connected to each other.

[0011] The partition 3 has a ventilation hole 10 formed therein.

[0012] The lower end 2 is arc-shaped with a radius of 25.0 cm, following the sliding portion 22 of the hat body 21, so as not to disrupt the hat's silhouette or cause discomfort to the forehead. The user can easily attach the hat cooling pad 1 to the hat body 21 by inserting their hand between the sliding portion 22 of the hat body 21 and the fabric of the hat body 21. It is preferable that the lower end 2 inserted into the sliding portion 22 does not have cells 5 containing coolant 4 for stable attachment of the hat cooling pad 1 to the hat body 21. However, it is also desirable to provide cells 5 at the lower end to cool the forehead over a wide area. In this embodiment, the lower end 2 is formed across the entire width of the hat cooling pad 1, but a portion may be removed as long as the hat cooling pad 1 is held in place by the sliding portion 22. The lower end 2 inserted into the sliding portion 22 may be a separate piece from the hat cooling pad 1, preferably made of a flexible synthetic resin, and attached by adhesive or welding. There is no limitation on the shape of the lower end portion 2. The width and height of the cooling pad 1 for hats do not have to be constant.

[0013] The compartment 3 has a narrow compartment 3a and a wide compartment 3b, and the wide compartment 3b has a ventilation hole 10. The compartment 3 has ten substantially rectangular cells 5 in the lower row, ten substantially rectangular cells 5 in the middle row, and four substantially triangular cells 5 in the upper row, and the compartment 3 spanning the lower and middle rows in the center and the compartment 3 spanning the lower and middle rows in the center are separated by three cells 5 from each other. The compartments 3 spanning the lower and middle rows on both sides are wide compartments 3b, and ventilation holes 10 are formed in the wide compartments 3b.

[0014] Coolant 4 is a PCM, a phase change material. PCM (Phase Change Material) is a general term for materials that absorb or release thermal energy when they change state from solid to liquid or from liquid to solid. While typical ice packs and ice can become too cold in certain areas, PCM can maintain a comfortable cool feeling of 27°C to 29°C, and by pre-cooling it with refrigeration or cold water, it can maintain a constant cool feeling.

[0015] Cell 5 is formed to a depth of approximately 5.0 mm.

[0016] The exterior sheet 6 is made of a transparent polyolefin resin and is durable and flexible, remaining flexible even when the plurality of cells 5 are filled with coolant 4. The exterior sheet 6 is approximately 0.3 mm thick, with the plurality of cells 5 formed in the upper layer 6a that contacts the forehead, and the lower layer 6b that contacts the inner surface of the hat body 21 being formed flat, and the upper layer 6a and the lower layer 6b are joined by thermal welding, for example, so that the coolant 4 does not move between the plurality of cells 5. Note that the lower layer 6b that contacts the inner surface of the hat body 21 does not have to be formed flat.

[0017] The recessed portion 8 is formed in the shape of an arc with a radius of 5.0 cm centered on the center line of the cooling pad 1 for hats, and is capable of adequately cooling the center of the forehead.

[0018] The convex portion 9 is formed so as to be connected to the concave portion 8, and is formed in an arc shape with a radius of 5.0 cm, so that the left and right sides of the forehead can be cooled appropriately.

[0019] The two vents 10 located in the center of the hat cooling pad 1 are 2.0 mm wide and 20.0 mm long, while the four vents located on the left and right are 2.0 mm wide and 19 mm long, and are formed to penetrate the thickness of the wide partition 3b. The reason why the vent in the center is larger than the vents on the left and right is that the center of the forehead is closer to the frontal lobe of the brain than the temporal lobes, and is therefore more susceptible to heat and therefore more susceptible to cooling effects.

[0020] The cooling pad 1 for hats is formed from a flexible exterior sheet 6, and inside it are multiple cells 5 separated by partitions 3. A phase change material (PCM) is sealed inside each cell 5 as a coolant 4, and by pre-cooling it, it can effectively cool the forehead when in use. The upper edge 7 of the cell 5 has a concave portion 8 recessed in an arc shape in the center, and convex portions 9 protruding in arc shapes on both sides. This shape conforms to the curved surface of the forehead, improving the fit and the efficiency of the cooling effect. Furthermore, the lower end 2 of the hat cooling pad 1 is formed in an arc shape, and is attached by being sandwiched between it and the sliding part 22 provided on the inside of the hat body 21. With this configuration, the hat cooling pad 1 is held stably, and the protruding part 11 can be securely brought into contact with the forehead, directly transmitting the cooling effect. Therefore, the cooling pad 1 for a hat in this embodiment can be worn naturally along the shape of the hat body 21, and exhibits an excellent cooling effect while achieving both good adhesion to the forehead and comfort.

[0021] The present embodiment is merely an example, and the configuration of the present invention is not limited to this. The number and shape of the cells, the material of the exterior sheet, the type of PCM, the dimensions of the hat cooling pad, etc. can be changed as appropriate depending on the purpose of use and the type of hat. [Industrial Applicability]

[0022] The cooling pad of the present invention can be attached to headwear to prevent heatstroke and improve comfort for the user when working outdoors, playing sports, engaging in leisure activities, commuting to work or school, etc., and can therefore be widely used in fields such as everyday items, work protective equipment, sports equipment, and outdoor equipment. Furthermore, the present invention can be realized using a relatively simple manufacturing method without using special processing or expensive materials, and mass production is possible by applying existing hat manufacturing processes and cooling material encapsulation techniques. In addition, because the design allows for repeated use, it has high marketability as an environmentally friendly product. Furthermore, by selecting the appropriate temperature range for the PCM used as a coolant, optimal cooling performance can be achieved according to the season and purpose, and products can be developed for different targets, such as children, the elderly, or workers. [Explanation of symbols]

[0023] Code Name 1 hat cooling pad 2 Bottom end 3 Compartment 4 Coolant 5 cells 6 Exterior sheet 7 Top edge of cell 8 Concave part 9 Convex part 10 ventilation holes 11 protrusions

Claims

1. A cooling pad for a hat, comprising an outer sheet and a lower end portion inserted into an insertion portion consisting of the hat body and a sliding portion provided on the inside of the lower end of the hat body, and a plurality of cells formed from a partition portion from the lower end upward, which are partitioned by partition portions and contain a phase change material as a coolant inside, and are sized to contact the user's forehead, wherein the upper edges of the plurality of cells, which are sized to contact the user's forehead, have a concave portion recessed in an arc shape in the center, and convex portions protruding in an arc shape with the same radius as the concave portion are connected to both sides of the concave portion.

2. 2. The cooling pad for a hat according to claim 1, wherein said partition is formed with a vent hole.

3. 2. The cooling pad for a hat according to claim 1, wherein said lower end portion is formed in an arc shape along the sliding portion of the hat body.

Citation Information

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