Stroboscope and observation system for looms
The stroboscope design with a perpendicular light emitter axis and separate control unit addresses space and operational challenges by allowing remote control and visualization through an external device, enhancing usability in air jet looms.
Patent Information
- Application Number
- JP2022051670
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-03-28
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2042-03-28
AI Technical Summary
The installation of traditional stroboscopes with longitudinal light emitter axes in air jet looms is hindered by the presence of main nozzles and connecting pipes, limiting space availability, and operating units are often obstructed by loom components, making operation difficult.
A stroboscope design with a perpendicular light emitter axis and separate control communication unit allows operation via an external setting device, enabling space-efficient installation and remote control even in obstructed environments.
Enables operation and observation of the stroboscope in confined spaces by using an external device, facilitating easier control and visualization of loom processes despite spatial constraints.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a stroboscope and observation system for a loom. [Background technology]
[0002] Observations have traditionally been performed using stroboscopes. The stroboscope disclosed in Patent Document 1 includes a rectangular parallelepiped housing, a light emitter provided in the housing, and a video camera provided in the housing. The optical axis of the light emitter extends in the longitudinal direction of the housing. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Utility Model Application Publication No. 55-118121 Summary of the Invention [Problem to be solved by the invention]
[0004] A stroboscope is used to observe a loom. When the loom is an air jet loom, it has a main nozzle that sprays a weft yarn with air and a reed located downstream of the main nozzle in the weft insertion direction, which is the direction in which the weft yarn is sprayed. The weft yarn sprayed from the main nozzle travels through a weft passage provided within the reed. An operator may place a stroboscope upstream of the reed in the weft insertion direction to observe the weft yarn traveling at the entrance to the weft passage.
[0005] However, upstream of the reed in the weft insertion direction, not only the main nozzle but also pipes and valves connecting the main nozzle to the air tank are arranged. Therefore, it may not be possible to secure sufficient space to install the stroboscope. In particular, in the case of a stroboscope in which the optical axis of the light emitter extends in the longitudinal direction of the housing, as in Patent Document 1, the space required to install the stroboscope becomes large.
[0006] To solve this problem, it is conceivable to use a stroboscope in which the light emitter is mounted on the housing so that the optical axis extends in a direction perpendicular to the longitudinal direction of the housing, thereby making the housing relatively small in size in the direction of the optical axis. In this case, the space required to install the stroboscope is small. However, in a stroboscope, the operating unit for operating the stroboscope is mounted on the side of the housing opposite the side on which the light emitter is mounted. This makes it difficult for the operator to operate the operating unit because the operating unit is covered by parts of the loom. [Means for solving the problem]
[0007] A stroboscope for a loom that solves the above-mentioned problems comprises a strobe unit having a rectangular parallelepiped housing, a light emitter provided on a first surface of the housing so that its optical axis extends in a direction perpendicular to the longitudinal direction of the housing, a camera provided on the first surface of the housing so as to capture an image of an area illuminated by the light emitter, and an operation unit provided on a second surface of the housing opposite the first surface for operating the light emitter and the camera, and a control communication unit having: an equipment control unit that controls the light emitter and the camera, a scope communication unit that communicates with an external setting device to input setting information related to the light emitter and the camera, and an image data storage unit that stores image data captured by the camera, wherein the equipment control unit controls the light emitter and the camera based on the setting information related to the light emitter and the camera received from the external setting device via the scope communication unit, and the scope communication unit transmits the image data stored in the image data storage unit to the external setting device.
[0008] The loom stroboscope has a scope communication unit, allowing it to communicate with an external setting device. The device control unit controls the light emitter and camera based on setting information about the light emitter and camera received from the external setting device via the scope communication unit. This allows the worker to operate the light emitter and camera using the external setting device even in situations where it is difficult to operate them using the operating unit.
[0009] The scope communication unit also transmits the imaging data stored in the imaging data storage unit to the external setting device, so that the operator can make observations using the imaging data received by the external setting device even in situations where visual observation is difficult.
[0010] In the above-mentioned stroboscope for a loom, the strobe unit and the control communication unit may be separate entities. When the strobe unit and control communication unit are integrated, space is required to accommodate both the strobe unit and the control communication unit, whereas when the strobe unit and the control communication unit are separate, only space for the strobe unit is required, making it possible to perform observations in smaller spaces.
[0011] The above-mentioned stroboscope for a loom may further comprise a data generation unit that generates a data set including source code that forms the basis of an observation screen including a setting screen for inputting the setting information and an imaging data display screen that displays the imaging data, and the imaging data, and the scope communication unit may transmit the data set generated by the data generation unit to the external setting device.
[0012] When the scope communication unit transmits only the imaging data to the external setting device, in order for the external setting device to display the observation screen, it is necessary for the external setting device to generate the observation screen from the setting screen and the imaging data received from the scope communication unit. Furthermore, in order for the external setting device to generate the observation screen from the setting screen and the imaging data received from the scope communication unit, the external setting device must store the setting screen. Therefore, an application for generating the setting screen must be installed in the external setting device. In contrast, when the data generation unit generates a data set including source code and imaging data that are the basis for the observation screen, and the scope communication unit transmits the data set to the external setting device, the observation screen can be displayed based on the data set even if the application for generating the observation screen is not installed in the external setting device.
[0013] The observation system for solving the above problems includes a strobe unit having a rectangular parallelepiped housing, a light emitter provided on a first surface of the housing so that its optical axis extends in a direction perpendicular to the longitudinal direction of the housing, a camera provided on the first surface of the housing so as to capture an image of an area illuminated by the light emitter, and an operation unit provided on a second surface of the housing opposite the first surface for operating the light emitter and the camera, a stroboscope for a loom having a control communication unit having an equipment control unit for controlling the light emitter and the camera, a scope communication unit, and an image data storage unit for storing image data captured by the camera, and The loom stroboscope includes an external setting device having an input unit, a display unit, and an external communication unit that communicates with the scope communication unit, wherein the external setting device transmits setting information regarding the light emitter and the camera input by the input unit to the loom stroboscope via the external communication unit, the equipment control unit controls the light emitter and the camera based on the setting information received from the external setting device via the scope communication unit, the loom stroboscope transmits the imaging data stored in the imaging data storage unit to the external setting device via the scope communication unit, and the display unit displays the imaging data received from the loom stroboscope by the external communication unit.
[0014] The loom stroboscope has a scope communication unit. The external setting device has an external communication unit. Therefore, the loom stroboscope and the external setting device can communicate with each other. The equipment control unit controls the light emitter and the camera based on setting information about the light emitter and the camera received from the external setting device via the scope communication unit. Therefore, the worker can operate the light emitter and the camera using the external setting device even in situations where it is difficult to operate them using the operation unit.
[0015] The scope communication unit transmits the image data stored in the image data storage unit to an external setting device. The display unit displays the image data received from the loom stroboscope by the external communication unit. Therefore, even in situations where visual observation is difficult, the worker can make observations using the image data displayed on the display unit.
[0016] In the above observation system, the external setting device may be a function panel provided on the loom base of the loom. The image data is transmitted to a function panel mounted on the loom base, which makes it less likely for the image data to be leaked than when the external setting device is a portable device such as a smartphone or tablet. [Effects of the Invention]
[0017] According to the present invention, the light emitter and the camera can be operated even in a situation where it is difficult to operate the operation unit. [Brief explanation of the drawings]
[0018] [Figure 1] FIG. 1 is a block diagram showing the configuration of an observation system. [Figure 2] FIG. 2 is a schematic diagram showing the configuration of a weft insertion device. [Figure 3] FIG. [Figure 4] FIG. 2 is a perspective view of a strobe unit. [Figure 5] 4A and 4B are diagrams for explaining the relationship between an external input signal and a trigger signal. [Figure 6] FIG. 10 is a schematic diagram showing an observation screen displayed on a touch panel of the external setting terminal. DETAILED DESCRIPTION OF THE INVENTION
[0019] An embodiment of a loom stroboscope and observation system will be described below with reference to Figs. 1 to 6. The loom stroboscope is a stroboscope used to observe a loom. The observation system is a system used to observe a loom.
[0020] <Loom> As shown in Fig. 1, the loom 10 includes a base 11, a detection unit 12, and an output unit 13. The base 11 includes a weft insertion device 14 and a function panel 15. The loom 10 in this embodiment is an air jet loom that inserts a weft yarn using air.
[0021] As shown in FIG. 2, the weft insertion device 14 has a tandem nozzle 21, a main nozzle 22, a reed 23, and multiple sub-nozzles 24. The tandem nozzle 21 draws out a weft yarn from a storage drum (not shown). The main nozzle 22 sprays out the weft yarn drawn by the tandem nozzle 21. The direction in which the weft yarn is sprayed from the main nozzle 22 is defined as the weft insertion direction. The reed 23 is disposed downstream of the main nozzle 22 in the weft insertion direction. The weft yarn sprayed out from the main nozzle 22 travels through a weft yarn flying passage 23a provided within the reed 23. The multiple sub-nozzles 24 are arranged in the weft insertion direction. Each sub-nozzle 24 sprays air onto the weft yarn traveling through the weft yarn flying passage 23a.
[0022] The main nozzle 22 is connected to a main valve 26 via a first main pipe 25a. The main valve 26 is connected to an air tank 27 via a second main pipe 25b. The tandem nozzle 21 is connected to a tandem valve 29 via a first tandem pipe 28a. The tandem valve 29 is connected to the air tank 27 shared with the main valve 26 via a second tandem pipe 28b. The pipes 25a, 25b, 28a, 28b and the valves 26, 29 are arranged upstream of the reed 23 in the weft insertion direction.
[0023] The main nozzle 22, the reed 23, and the plurality of sub-nozzles 24 are arranged on a slay (not shown). The main nozzle 22, the reed 23, the plurality of sub-nozzles 24, and the slay are swung back and forth in the front-to-rear direction of the loom 10.
[0024] The timing at which the main nozzle 22 sprays the weft yarn corresponds to the rotation angle of a main shaft (not shown) of the machine 11. The main shaft is driven by a main motor (not shown). Specifically, the main nozzle 22 sprays the weft yarn when the rotation angle of the main shaft rotates a predetermined angle from a specific angle. In the following description, the specific rotation angle of the main shaft is referred to as the reference angle. Furthermore, the delay angle relative to the reference angle is referred to as the delay angle.
[0025] The detection unit 12 detects the rotation angle of the spindle. The detection unit 12 is, for example, a rotary encoder. The detection unit 12 is connected to the output unit 13. The detection unit 12 transmits the detection result to the output unit 13. The output unit 13 outputs a signal to the stroboscope every time the rotation angle of the spindle detected by the detection unit 12 reaches a preset reference angle. For example, if the reference angle is 0°, the output unit 13 outputs a signal every time the rotation angle of the spindle reaches 0°.
[0026] <Observation system> As shown in FIG. 1, the observation system 100 includes a loom stroboscope 101 and an external setting terminal 102.
[0027] <Stroboscope for looms> The loom stroboscope 101 includes a strobe unit 30 and a control communication unit 40. In this embodiment, the strobe unit 30 and the control communication unit 40 are separate entities. The strobe unit 30 and the control communication unit 40 are connected by wire or wirelessly. In this embodiment, the strobe unit 30 and the control communication unit 40 are connected by a connection cable 103.
[0028] 3 and 4, the strobe unit 30 has a housing 31, a light emitter 32, a camera 33, an operation unit 34, and a trigger control unit 35. Note that the trigger control unit 35 is built into the housing 31, and is therefore not shown in FIGS.
[0029] The housing 31 is substantially rectangular parallelepiped-shaped. The housing 31 has a first surface 31a and a second surface 31b. The first surface 31a and the second surface 31b are surfaces that are substantially perpendicular to the direction in which the optical axis of the light emitter 32 (described later) extends. The second surface 31b is a surface located opposite the first surface 31a. The direction in which the first surface 31a and the second surface 31b form a pair is the thickness direction of the housing 31. The connection cable 103 is connected to a first end of the housing 31 in the longitudinal direction. The housing 31 of this embodiment has a shape that is narrowed midway in the longitudinal direction to make it easier for an operator to grip the housing 31.
[0030] The light emitter 32 is, for example, a plurality of LED lights (not shown). The light emitter 32 is provided at a second end in the longitudinal direction of the housing 31. The second end in the longitudinal direction of the housing 31 is an end located opposite the first end in the longitudinal direction of the housing 31. The light emitter 32 is provided on the first surface 31a of the housing 31. The optical axis of the light emitter 32 extends in the thickness direction of the housing 31. In other words, the optical axis of the light emitter 32 extends in a direction substantially perpendicular to the longitudinal direction of the housing 31.
[0031] The camera 33 is an imaging device. The camera 33 has a lens and an imaging element. The camera 33 is provided in the housing 31 so as to capture an image of the area illuminated by the light emitter 32. The camera 33 is provided at the second longitudinal end of the housing 31. The camera 33 is provided on the first surface 31a of the housing 31. In this embodiment, the multiple LED lights constituting the light emitter 32 are arranged to surround the camera 33. Note that the multiple LED lights are not limited to those surrounding the camera 33, and may be arranged in any position.
[0032] The strobe unit 30 is disposed relative to the loom 10 so that the light emitter 32 illuminates the object to be observed and the camera 33 captures an image of the object to be observed. The operation unit 34 is a portion for operating the light emitter 32 and the camera 33. The operation unit 34 is provided at a second longitudinal end of the housing 31. The operation unit 34 is provided on the second surface 31b of the housing 31. In other words, the operation unit 34 is provided on the surface of the housing 31 opposite to the surface on which the light emitter 32 and the camera 33 are provided.
[0033] The operation unit 34 has an input unit 34a and a display screen 34b. The input unit 34a is, for example, a dial or buttons for inputting setting information related to the light emitter 32 and the camera 33. The setting information related to the light emitter 32 and the camera 33 includes setting information related to the light emitter 32, setting information related to the camera 33, and setting information related to the trigger signal. Each piece of setting information will be described later. The display screen 34b displays the currently set setting information related to the light emitter 32 and the camera 33. The worker operates the input unit 34a while checking the display screen 34b, thereby operating the light emitter 32 and the camera 33.
[0034] The trigger control unit 35 includes a processor and a memory unit. The processor may be, for example, a central processing unit (CPU), a graphics processing unit (GPU), or a digital signal processor (DSP). The memory unit includes a random access memory (RAM) and a read-only memory (ROM). The memory unit stores program code or instructions configured to cause the processor to execute a process. The memory unit, i.e., a computer-readable medium, includes any available medium accessible by a general-purpose or special-purpose computer. The trigger control unit 35 may be configured with a hardware circuit such as an application-specific integrated circuit (ASIC) or a field-programmable gate array (FPGA). The trigger control unit 35, which is a processing circuit, may include one or more processors operating according to a computer program, one or more hardware circuits such as an ASIC or FPGA, or a combination thereof.
[0035] 1, the light emitter 32 is connected to the trigger control unit 35. The light emitter 32 emits light in response to a trigger signal input from the trigger control unit 35. The camera 33 is connected to the trigger control unit 35. The camera 33 captures an image in response to a trigger signal input from the trigger control unit 35. The trigger signal in this embodiment is a signal that causes the light emitter 32 to emit light and the camera 33 to capture an image.
[0036] The trigger control unit 35 controls the trigger signal. That is, the trigger control unit 35 controls the light emission timing of the light emitter 32 and the image capture timing of the camera 33. The trigger control unit 35 is connected to the output unit 13 of the loom 10. The signal output by the output unit 13 is input to the trigger control unit 35 as an external input signal. In addition, the trigger control unit 35 receives a delay angle from the operation unit 34 or the control communication unit 40. The trigger control unit 35 controls the trigger signal based on the external input signal input from the loom 10 and the delay angle input from the operation unit 34 or the control communication unit 40.
[0037] As shown in Fig. 5, the trigger control unit 35 determines the rotation period Tm of the spindle from the interval at which the external input signal is input. The trigger control unit 35 converts the delay angle into a delay time Td using the rotation period Tm of the spindle and the reference angle. The trigger control unit 35 outputs a trigger signal to the light emitter 32 and the camera 33 at time ts, which is the delay time Td after time tr when the external input signal is input. In other words, the trigger control unit 35 outputs a trigger signal to the light emitter 32 and the camera 33 when the rotation angle of the spindle has rotated by the delay angle from the reference angle.
[0038] As shown in FIG. 1, the control communication unit 40 includes a control device 41, an imaging data storage unit 42, a scope communication unit 43, and a data generation unit 44. The control device 41 has a processor and a storage unit. The processor may be, for example, a central processing unit (CPU), a graphics processing unit (GPU), or a digital signal processor (DSP). The storage unit includes a random access memory (RAM) and a read-only memory (ROM). The storage unit stores program code or instructions configured to cause the processor to execute processing. The storage unit, i.e., a computer-readable medium, includes any available medium accessible by a general-purpose or special-purpose computer. The control device 41 may be configured with a hardware circuit such as an application-specific integrated circuit (ASIC) or a field-programmable gate array (FPGA). The control device 41, which is a processing circuit, may include one or more processors operating according to a computer program, one or more hardware circuits such as an ASIC or an FPGA, or a combination thereof.
[0039] The control device 41 controls the strobe unit 30, the scope communication unit 43, and the data generation unit 44. The control device 41 has a light emitter control unit 41a, a camera control unit 41b, and a trigger information transmission unit 41c. The light emitter control unit 41a controls the camera 33 based on setting information related to the light emitter 32. Examples of the setting information related to the light emitter 32 include the light emission color and light emission time. The camera control unit 41b controls the camera 33 based on setting information related to the camera 33. Examples of the setting information related to the camera 33 include the exposure time, gain, gamma, and white balance. The trigger information transmission unit 41c transmits setting information related to the trigger signal to the trigger control unit 35. Examples of the setting information related to the trigger signal include the delay angle. The trigger control unit 35 controls the trigger signal based on the setting information related to the trigger signal transmitted from the trigger information transmission unit 41c.
[0040] The trigger control unit 35, the light emitter control unit 41a, and the camera control unit 41b are device control units that control the light emitter 32 and the camera 33 based on setting information related to the light emitter 32 and the camera 33.
[0041] The imaging data storage unit 42 stores imaging data transmitted from the camera 33 via the connection cable 103. The imaging data is images and videos captured by the camera 33. The scope communication unit 43 communicates with the external setting terminal 102 under the control of the control device 41. The scope communication unit 43 of this embodiment is a wireless communication device. The scope communication unit 43 of this embodiment transmits and receives information to and from the external setting terminal 102 via Wi-Fi.
[0042] The data generation unit 44 generates a data set under the control of the control device 41. The data set includes data used when displaying an observation screen S (described later) on a browser screen. Specifically, the data set includes source code that is the basis of the observation screen S and imaging data. The source code is pre-stored in the data generation unit 44. The data generation unit 44 acquires the imaging data from the imaging data storage unit 42. The data generation unit 44 generates the data set using the stored source code and the imaging data acquired from the imaging data storage unit 42.
[0043] When the scope communication unit 43 receives a request for a data set from the external setting terminal 102, the control device 41 causes the data generation unit 44 to generate a data set. The control device 41 causes the scope communication unit 43 to transmit the data set generated by the data generation unit 44 to the external setting terminal 102.
[0044] <External setting terminal> The external setting terminal 102 is an external setting device for inputting setting information related to the light emitter 32 and the camera 33 of the loom stroboscope 101. The external setting terminal 102 in this embodiment is a communication terminal such as a smartphone or a tablet terminal.
[0045] As shown in FIG. 1, the external setting terminal 102 includes a touch panel 51, an external communication unit 52, and a terminal control unit 53. The touch panel 51 serves as both an input unit and a display unit. The external communication unit 52 is a wireless communication device. The terminal control unit 53 has a CPU and a memory (not shown). The terminal control unit 53 comprehensively controls the external setting terminal 102. The terminal control unit 53 controls the touch panel 51 and the external communication unit 52. A browser application is installed in the memory of the terminal control unit 53.
[0046] When the browser application is launched, the terminal control unit 53 displays a browser screen on the touch panel 51. When the external communication unit 52 receives a data set generated by the data generation unit 44 from the scope communication unit 43, the terminal control unit 53 displays an observation screen S on the browser screen based on the received data set. In other words, the terminal control unit 53 displays the observation screen S on the touch panel 51.
[0047] 6, the observation screen S displayed on the touch panel 51 includes a setting screen S1 and an imaging data display screen S2. The setting screen S1 is a screen for inputting setting information related to the light emitter 32 and the camera 33. Specifically, the setting screen S1 has a screen S1a for inputting setting information related to the light emitter 32, a screen S1b for inputting setting information related to the camera 33, and a screen S1c for inputting setting information related to the trigger signal. The imaging data display screen S2 displays imaging data included in a data set received by the external communication unit 52.
[0048] When setting information regarding the light emitter 32 and the camera 33 is input into the setting screen S1, the terminal control unit 53 causes the external communication unit 52 to transmit the input setting information regarding the light emitter 32 and the camera 33 to the scope communication unit 43.
[0049] [Operation of this embodiment] The operation of this embodiment will be described. In this embodiment, the operator observes the state of the weft yarn at the entrance of the weft yarn passage 23a. For this purpose, the strobe unit 30 is disposed upstream of the reed 23 in the weft insertion direction so that the light emitter 32 illuminates the entrance of the weft yarn passage 23a and the camera 33 captures an image of the entrance of the weft yarn passage 23a.
[0050] As described above, components of the weft insertion device 14, such as the main nozzle 22, the pipes 25a, 25b, 28a, 28b, and the valves 26, 29, are arranged upstream of the reed 23 in the weft insertion direction. The main nozzle 22 swings back and forth in the front-to-rear direction of the loom 10. Therefore, the strobe unit 30 is arranged so that the second longitudinal end of the housing 31 is inserted into a gap between the components of the weft insertion device 14 so as not to interfere with the main nozzle 22.
[0051] In this embodiment, the range illuminated by the light emitter 32 and the imaging range of the camera 33 include the tips of the two upstream sub-nozzles 24 among the multiple sub-nozzles 24 aligned in the weft insertion direction. The strobe unit 30 is fixed at a desired position relative to the loom 10 by a fixing device (not shown).
[0052] When the strobe unit 30 is disposed upstream of the reed 23 in the weft insertion direction in this manner, the operating section 34 may be covered by components of the weft insertion device 14. In this case, the operator operates the light emitter 32 and the camera 33 using the external setting terminal 102. The operation of the light emitter 32 and the camera 33 using the external setting terminal 102 will be described in detail below.
[0053] The worker starts the browser application by operating the touch panel 51 of the external setting terminal 102. In the browser application, the worker accesses an observation webpage, which is a webpage created for observing the loom 10. The worker logs in by entering a user ID and password on the observation webpage displayed on the browser screen. The external setting terminal 102 then transmits a request for a data set to the loom stroboscope 101 via the external communication unit 52.
[0054] When the scope communication unit 43 receives a request for a data set from the external setting terminal 102, the data generation unit 44 generates a data set. The loom stroboscope 101 transmits the data set generated by the data generation unit 44 to the external setting terminal 102 via the scope communication unit 43. As described above, the data set includes the imaging data stored in the imaging data storage unit 42. Therefore, it can be said that the scope communication unit 43 transmits the imaging data stored in the imaging data storage unit 42 to the external setting terminal 102.
[0055] As a result, the observation screen S is displayed on the browser screen displayed on the touch panel 51. The worker can observe the flying state of the weft yarn from the image data displayed on the image data display screen S2 of the observation screen S. In addition, the worker can input setting information regarding the light emitter 32 and the camera 33 into the setting screen S1 of the observation screen S by operating the touch panel 51. The external communication unit 52 transmits the setting information regarding the light emitter 32 and the camera 33 input via the touch panel 51 to the loom stroboscope 101.
[0056] The device control unit controls the light emitter 32 and the camera 33 based on setting information input from the external setting terminal 102 via the scope communication unit 43. Specifically, when setting information related to the light emitter 32 is input from the external setting terminal 102, the light emitter control unit 41a controls the light emitter 32 based on the input setting information. When setting information related to the camera 33 is input from the external setting terminal 102, the camera control unit 41b controls the camera 33 based on the input setting information. When setting information related to a trigger signal is input from the external setting terminal 102, the trigger information transmission unit 41c transmits the input setting information related to the trigger signal to the trigger control unit 35. The trigger control unit 35 controls the trigger signal based on the setting information related to the trigger signal transmitted from the trigger information transmission unit 41c.
[0057] [Effects of this embodiment] The effects of this embodiment will be described. (1) The loom stroboscope 101 has a scope communication unit 43. The external setting terminal 102 has an external communication unit 52. Therefore, the loom stroboscope 101 and the external setting terminal 102 can communicate with each other. The device control unit controls the light emitter 32 and the camera 33 based on setting information about the light emitter 32 and the camera 33 received from the external setting terminal 102 via the scope communication unit 43. Therefore, the worker can operate the light emitter 32 and the camera 33 using the external setting terminal 102 even in a situation where it is difficult to operate the operation unit 34.
[0058] Furthermore, the scope communication unit 43 transmits the imaging data stored in the imaging data storage unit 42 to the external setting terminal 102. The touch panel 51 of the external setting terminal 102 displays the imaging data received by the external communication unit 52 from the loom stroboscope 101. Therefore, even in a situation where visual observation is difficult, the worker can make observations using the imaging data displayed on the touch panel 51. Note that examples of situations where visual observation is difficult include a case where the worker cannot visually observe the object from a desired position, or a case where visual observation is possible but the worker's observation posture is awkward.
[0059] (2) When the strobe unit 30 and the control communication unit 40 are integrated, space is required to place both the strobe unit 30 and the control communication unit 40. In contrast, in this embodiment, the strobe unit 30 and the control communication unit 40 are separate. In this case, all that is required is space to place the strobe unit 30, making it possible to observe in a smaller space.
[0060] (3) When the scope communication unit 43 transmits only the imaging data to the external setting terminal 102, in order for the external setting terminal 102 to display the observation screen S, it is necessary to generate the observation screen S from the setting screen S1 and the imaging data received from the scope communication unit 43. Also, in order for the external setting terminal 102 to generate the observation screen S from the setting screen S1 and the imaging data received from the scope communication unit 43, it is necessary for the external setting terminal 102 to store the setting screen S1. Therefore, an application for generating the observation screen S must be installed in the external setting terminal 102. In contrast, in this embodiment, the data generation unit 44 generates a data set including source code and imaging data that are the basis of the observation screen S, and the scope communication unit 43 transmits the data set to the external setting terminal 102. Therefore, even if an application for generating the observation screen S is not installed in the external setting terminal 102, the external setting terminal 102 can display the observation screen S based on the data set.
[0061] [Example of change] The above-described embodiments can be modified as follows: The above-described embodiments and the following modifications can be combined with each other within the scope of technical compatibility.
[0062] The strobe unit 30 and the control communication unit 40 may be integrated. In this case, the control communication unit 40 may be built into the housing 31 of the strobe unit 30. The strobe unit 30 and the control communication unit 40 may communicate wirelessly. In this case, the strobe unit 30 has a wireless communication device.
[0063] The control communication unit 40 does not need to have the data generation unit 44. In this case, an observation application is installed in the terminal control unit 53. The observation application includes a program that causes the CPU of the terminal control unit 53 to perform screen generation processing and display processing. As the screen generation processing, the terminal control unit 53 generates an observation screen S using a setting screen S1 stored in the memory of the terminal control unit 53 and image data received by the external communication unit 52 from the loom stroboscope 101. As the display processing, the terminal control unit 53 displays the generated observation screen S on the touch panel 51.
[0064] The observation system 100 may have a plurality of loom stroboscopes 101 and one external setting terminal 102. The external setting terminal 102 is connected to each of the plurality of loom stroboscopes 101. In this case, when one operator operates or observes a plurality of looms 10, he or she can do so without having to travel around to each of the plurality of looms 10.
[0065] The external setting terminal 102 may simultaneously display image data captured by a plurality of loom stroboscopes 101. In this case, the operator can simultaneously observe a plurality of looms 10.
[0066] The observation system 100 may have one loom stroboscope 101 and multiple external setting terminals 102. In this case, multiple workers each carry their own external setting terminal 102, allowing them to share setting information and imaging data related to the light emitter 32 and camera 33. Therefore, for example, a worker can operate and observe the light emitter 32 and camera 33 while communicating with other workers via voice calls or the like.
[0067] The external setting device may be, for example, a touch panel that serves as both an input unit and a display unit. In this case, the touch panel and the control communication unit 40 communicate via a communication cable. The touch panel has a connection port serving as the external communication unit 52 to which one end of the communication cable is connected. The control communication unit 40 also has a connection port serving as the scope communication unit 43 to which the other end of the communication cable is connected. The touch panel and the control communication unit 40 can send and receive information more stably than when communicating wirelessly.
[0068] The external setting device may have an input unit and a display unit, each of which may be, for example, a mouse or a keyboard, and a display screen. When the external setting device and the control communication unit 40 communicate via a communication cable, the input unit and the display unit each have a connection port to which one end of the communication cable is connected as the external communication unit 52. The control communication unit 40 also has a connection port to which the other end of the communication cable is connected as the scope communication unit 43. In this case, the external setting device and the control communication unit 40 can send and receive information more stably than when communicating wirelessly.
[0069] When the external setting device and the control communication unit 40 communicate wirelessly, the input section and the display section each have a wireless communication device as the external communication section 52 . The external setting device may be, for example, a function panel 15 provided on the loom base 11 of the loom 10. The function panel 15 has, for example, buttons as an input unit and a display screen as a display unit. The function panel 15 may be a touch panel that serves as both an input unit and a display unit.
[0070] When the function panel 15 and the control communication unit 40 communicate via a communication cable, the function panel 15 has a connection port to which one end of the communication cable is connected as the external communication unit 52. The control communication unit 40 has a connection port to which the other end of the communication cable is connected as the scope communication unit 43. In this case, the function panel 15 and the control communication unit 40 can send and receive information more stably than when communicating wirelessly.
[0071] When the function panel 15 and the control communication unit 40 communicate wirelessly, the function panel 15 has a wireless communication device as the external communication section 52. In this way, when the external setting device is the function panel 15, the imaging data is transmitted to the function panel 15 of the machine base 11. Therefore, compared to when the external setting device is portable, such as the external setting terminal 102, leakage of the imaging data is less likely to occur.
[0072] The loom 11 may have a loom control unit that controls the loom 11. In this case, the loom control unit may automatically input setting information for the light emitter 32 depending on the arrangement of the loom stroboscope 101 relative to the loom 10 and the operating conditions of the loom 11.
[0073] The machine base 11 may also have a data processing unit that processes the captured image data. The machine base control unit may control the machine base 11 according to the processing results of the data processing unit. The setting information regarding the trigger signal is not limited to the delay angle.
[0074] The setting information related to the trigger signal may be, for example, a change range of the delay angle or a change width within the change range. In this case, the trigger information transmitter 41c sets the delay angle. Specifically, the trigger information transmitter 41c sets multiple delay angles by changing the delay angle by a set change width within the set change range. The trigger information transmitter 41c transmits the set delay angles to the trigger control unit 35 as setting information related to the trigger signal.
[0075] The setting information regarding the trigger signal may be, for example, the number of times the trigger signal is output relative to the number of rotations of the spindle. Specifically, in the above embodiment, the trigger signal is output once every rotation of the spindle, i.e., once every input of the external input signal. However, the trigger signal may be set to be output once every two rotations of the spindle, i.e., once every two inputs of the external input signal.
[0076] The setting information for the camera 33 is not limited to the exposure time, gain, gamma, and white balance. For example, the camera 33 may have a motor that adjusts the position of the lens. In this case, the setting information about the camera 33 may include focus.
[0077] For example, the loom stroboscope 101 may have a connection port to which an external memory such as a USB or SD card can be connected. In this case, the setting information for the camera 33 may include whether or not the captured image data is to be saved in the external memory.
[0078] If the camera 33 is configured to capture an image in synchronization with the light emitted by the light emitter 32 , the trigger control unit 35 does not necessarily need to send a trigger signal to the camera 33 . The camera 33 may capture images continuously. In this case, the captured image data is a video.
[0079] The object observed by the loom stroboscope 101 and the observation system 100 is not limited to the weft yarn. For example, the object observed may be the loom 10 itself. [Explanation of symbols]
[0080] 10...loom, 11...machine base, 15...function panel as external setting device, 30...strobe unit, 31...housing, 31a...first surface, 31b...second surface, 32...light emitter, 33...camera, 34...operation unit, 40...control communication unit, 41a...light emitter control unit as equipment control unit, 41b...camera control unit as equipment control unit, 42...image data storage unit, 43...scope communication unit, 44...data generation unit, 51...touch panel as input unit and display unit, 52...external communication unit, 100...observation system, 101...stroboscope for loom, 102...external setting terminal as external setting device, S...observation screen, S1...setting screen, S2...image data display screen.
Claims
1. A rectangular parallelepiped housing; a light emitter provided on a first surface of the housing so that an optical axis thereof extends in a direction perpendicular to a longitudinal direction of the housing; a camera provided on the first surface of the housing so as to capture an image of an area illuminated by the light emitter; a flash unit having an operation unit provided on a second surface of the housing opposite to the first surface, the operation unit being used to input setting information related to the light emitter and the camera; a device control unit that controls the light emitter and the camera based on setting information related to the light emitter and the camera; an imaging data storage unit for storing imaging data captured by the camera; a control and communication unit having Equipped with In a stroboscope for a loom, when setting information related to the light-emitting device and the camera is input via the operation unit, the device control unit controls the light-emitting device and the camera based on the input setting information related to the light-emitting device and the camera, the control communication unit further includes a scope communication unit that communicates with an external setting device for inputting setting information related to the light emitter and the camera; when the device control unit receives setting information related to the light emitter and the camera from the external setting device via the scope communication unit, the device control unit controls the light emitter and the camera based on the received setting information related to the light emitter and the camera; The stroboscope for a loom, wherein the scope communication unit transmits the imaging data stored in the imaging data storage unit to the external setting device.
2. 2. The stroboscope for a loom according to claim 1, wherein the strobe unit and the control communication unit are separate entities.
3. a data generating unit that generates a data set including source code that is the basis of an observation screen including a setting screen for inputting the setting information and an imaging data display screen that displays the imaging data, and the imaging data; The stroboscope for a loom according to claim 1 or 2, wherein the scope communication unit transmits the data set generated by the data generation unit to the external setting device.
4. A rectangular parallelepiped housing; a light emitter provided on a first surface of the housing so that an optical axis thereof extends in a direction perpendicular to a longitudinal direction of the housing; a camera provided on the first surface of the housing so as to capture an image of an area illuminated by the light emitter; a flash unit having an operation unit provided on a second surface of the housing opposite to the first surface, the operation unit being used to input setting information related to the light emitter and the camera; a device control unit that controls the light emitter and the camera based on setting information related to the light emitter and the camera; a scope communication unit; an imaging data storage unit for storing imaging data captured by the camera; a control and communication unit having wherein the device control unit controls the light emitter and the camera based on setting information about the light emitter and the camera input via the operation unit; and an external setting device having an input unit for inputting setting information related to the light emitter and the camera, a display unit, and an external communication unit for communicating with the scope communication unit; the external setting device transmits the setting information regarding the light emitter and the camera input by the input unit to the loom stroboscope via the external communication unit; when receiving setting information related to the light emitter and the camera from the external setting device via the scope communication unit, the device control unit controls the light emitter and the camera based on the received setting information related to the light emitter and the camera; the loom stroboscope transmits the imaging data stored in the imaging data storage unit to the external setting device via the scope communication unit; The observation system is characterized in that the display unit displays the imaging data received by the external communication unit from the loom stroboscope.
5. 5. The observation system according to claim 4, wherein the external setting device is a function panel provided on the loom bed.
Citation Information
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