Molding device and molding method, pouch-type battery case manufactured thereby, and secondary battery including the same

Abstract

A forming device according to an embodiment of the present invention can form a cup portion in a pouch film. The forming device can include a die on which the pouch film is placed and on which a first space recessed from the upper surface is formed, a stripper that fixes the pouch film above the die and has a second space formed at a position corresponding to the first space, and a pressurizing unit that applies air pressure or oil pressure to the pouch film through the second space so that a portion of the pouch film is stretched into the first space.

Description

[Technical Field]

[0001] This application claims the benefit of priority based on Korean Patent Application No. 10-2021-0111974, filed on August 24, 2021, and all contents disclosed in the documents of that Korean patent application are incorporated herein by reference.

[0002] The present invention relates to a molding device and method for forming a cup portion in a pouch film, a pouch-type battery case manufactured thereby, and a secondary battery including the pouch-type battery case. [Background technology]

[0003] Common types of secondary batteries include nickel-cadmium batteries, nickel-metal hydride batteries, lithium-ion batteries, and lithium-ion polymer batteries. These secondary batteries are used not only in small products such as digital cameras, P-DVDs, MP3 players, mobile phones, PDAs, portable game devices, power tools, and E-bikes, but also in large products that require high output, such as electric vehicles and hybrid vehicles, as well as in power storage devices that store surplus generated power and renewable energy, and as backup power storage devices.

[0004] To manufacture such a secondary battery, first, an electrode active material slurry is applied to a positive electrode current collector and a negative electrode current collector to form a positive electrode and a negative electrode, which are then stacked on both sides of a separator to form an electrode assembly of a predetermined shape, which is then housed in a battery case, filled with an electrolyte, and sealed.

[0005] Secondary batteries are classified into pouch types and can types depending on the material of the case that houses the electrode assembly. Pouch types house the electrode assembly in a pouch made of a flexible polymer material, while can types house the electrode assembly in a case made of metal or plastic.

[0006] Generally, a pouch-type battery case is manufactured by pressing a flexible pouch film to form a cup portion, and then, after the cup portion is formed, an electrode assembly is placed inside the cup portion and the sides are sealed to manufacture a secondary battery.

[0007] In the press process, the drawing process is performed by inserting a pouch film into a forming device such as a press and applying pressure to the pouch film with a punch to stretch the pouch film, as will be described in more detail below.

[0008] FIG. 1 is a schematic diagram of a conventional molding device. A conventional forming device includes a die 2 on which a pouch film F is placed and which has a forming space 2a formed therein, a stripper 3 which fixes the pouch film F above the die 2 and has an opening 3a formed therein, and a punch 4 which stretches the pouch film F through the opening 3a. When the die 2 and the stripper 3 rise relative to the punch 4 or when the punch 4 descends relative to the die 2 and the stripper 3, the punch 4 applies pressure to the pouch film F, causing a portion of the pouch film F to stretch into the forming space 2a. This allows a cup portion 110 to be formed in the pouch film F.

[0009] However, in the conventional forming device, a certain clearance g is required between the outer periphery of the punch 4 and the inner periphery of the forming space 2a of the die 2 to prevent the pouch film F from being pressed or damaged by frictional force when the punch 4 and the die 2 move relative to each other. Therefore, the peripheral surface 112 of the cup portion 110 formed in the pouch film F is formed slightly inclined with respect to the bottom surface 111 of the cup portion 110. This results in empty space not occupied by the electrode assembly (not shown) within the cup portion 110, which causes a problem of reduced energy density of the secondary battery.

[0010] Furthermore, in the conventional molding device, stress is concentrated at the corners of the punch 4 when the punch 4 presses the pouch film F. Therefore, when the cup portion 110 is formed deep in the pouch film F, the corners of the cup portion 110 are excessively stretched, reducing the remaining thickness, which causes problems such as cracks and pinholes at the corners of the cup portion 110.

[0011] Furthermore, the peripheral surface 112 of the cup portion 110 formed by the conventional molding device is not sufficiently stretched, so that a compressive force acts on the peripheral surface 112, causing wrinkles due to buckling. Summary of the Invention [Problem to be solved by the invention]

[0012] One problem that the present invention aims to solve is to provide a molding device and a molding method that can mold a cup portion to a sufficiently deep depth while maintaining a large remaining thickness at the corners of the cup portion.

[0013] Another object of the present invention is to provide a pouch-type battery case manufactured by the molding apparatus and molding method, and a secondary battery including the same. [Means for solving the problem]

[0014] A forming device according to an embodiment of the present invention can form a cup portion in a pouch film. The forming device may include a die having an upper surface on which the pouch film is placed and a first space recessed from the upper surface, a stripper that fixes the pouch film above the die and has a second space formed at a position corresponding to the first space, and a pressure unit that applies air pressure or hydraulic pressure to the pouch film through the second space so that a portion of the pouch film is stretched into the first space.

[0015] The stripper is provided with a cover part that seals the second space from above, and a passage that connects the pressurizing part and the second space is formed in the stripper or the cover part, and the pressurizing part can control the internal pressure of the second space by allowing gas to enter and exit through the passage.

[0016] The forming device may further include a flexible bag disposed in the second space and in contact with the pouch film, and a bag body that seals the second space, to which the flexible bag is connected, and that has a passage formed therein that connects the pressurizing unit and the flexible bag. The pressurizing unit may control the internal pressure of the flexible bag by allowing a fluid to flow in and out through the passage.

[0017] The forming device may further include a first punch inserted into the first space and having a curved surface formed convexly toward the pouch film. The curved surface may be formed to be highest at a center portion and gradually decrease in height toward an inner periphery of the first space.

[0018] When the first punch is inserted into the first space, a central portion of the curved surface may be located at a height lower than an upper surface of the die. The first space may have a first width in a first direction and a second width in a second direction perpendicular to the first direction, and the curved surface may be a portion of an ellipsoid defined by the following mathematical formula:

[0019]

number

[0020] The forming device may further include a second punch inserted into the first space and having a flat surface facing the pouch film. The pressure applying section can apply a higher pressure when the second punch is inserted into the first space than when the first punch is inserted into the first space.

[0021] The difference in height between the flat surface and the upper surface of the die when the second punch is inserted into the first space may be greater than the difference in height between the curved surface and the upper surface of the die when the first punch is inserted into the first space.

[0022] The molding device may further include a lower body located below the die and having a third space formed therein that communicates with the first space; a flexible bag disposed in the third space and inflated into the first space to contact the pouch film; a bag body that seals the third space and is connected to the flexible bag; and a sub-pressurizing unit that controls the internal pressure of the flexible bag by allowing a fluid to flow in and out through a passage formed in the bag body.

[0023] A forming method according to an embodiment of the present invention can form a cup portion in a pouch film. The forming method can include a preparation step of inserting the pouch film between a die and a stripper, a fixing step of the stripper fixing the pouch film, and a pressurizing step of applying air pressure or hydraulic pressure to the pouch film using a pressurizing unit through a second space formed in the stripper so that a portion of the pouch film is stretched into a first space formed in the die.

[0024] The pressurizing step may include a primary forming process in which a first punch having a curved upper surface is inserted into the first space of the die, a portion of the pouch film is adhered to the curved surface, and the curved surface is formed convexly upward, and a secondary forming process in which a second punch having a flat upper surface is inserted into the first space, and a portion of the pouch film is adhered to the flat surface. The pressure acting on the pouch film during the secondary forming process may be higher than the pressure acting on the pouch film during the primary forming process.

[0025] A forming method according to an embodiment of the present invention can form a cup portion in a pouch film. The forming method can include a preparation step of inserting the pouch film between a die and a stripper, a fixing step of the stripper fixing the pouch film, and a pressurizing step of applying air or hydraulic pressure to the pouch film so that a portion of the pouch film is stretched into a first space formed in the die to form the cup portion. The pressurizing step can include a pre-forming step in which a first flexible bag disposed in a second space formed in the stripper stretches the pouch film into the first space, a primary forming step in which a second flexible bag expands into the first space and pressurizes a portion of the pouch film, forming a portion of the pouch film in an upwardly convex shape, and a secondary forming step in which the internal pressures of the first flexible bag and the second flexible bag are adjusted to be the same, forming a portion of the pouch film flat.

[0026] During the primary molding process, the internal pressure of the second flexible bag may be higher than the internal pressure of the first flexible bag. The internal pressure of the first flexible bag and the second flexible bag during the secondary molding process may be higher than the internal pressure of the second flexible bag during the primary molding process.

[0027] A pouch-type battery case according to an embodiment of the present invention may include a cup portion having a concave shape and a terrace located on at least a portion of the periphery of the cup portion. The cup portion may include a bottom surface, a plurality of peripheral surfaces connecting the bottom surface and the terrace, and a corner where a pair of adjacent peripheral surfaces among the plurality of peripheral surfaces intersect with the bottom surface. The thickness of the corner may be 0.75 to 0.85 times the thickness of the bottom surface.

[0028] The angle formed by the peripheral surface with respect to the bottom surface or the terrace may be 90 degrees to 95 degrees. The radius of curvature of the corner may be 0.75 mm to 1.25 mm.

[0029] The cup portion may further include a first edge formed in a rounded shape where the peripheral surface and the terrace intersect, and a second edge formed in a rounded shape where the bottom surface and the peripheral surface intersect, and a clearance between the first edge and the second edge may be 0.1 mm or less. The first edge and the second edge may have a radius of curvature of 0.1 mm or more and less than 0.5 mm.

[0030] The cup portion may further include a first edge formed in a rounded shape where the bottom surface and the peripheral surface intersect, and a second edge formed in a rounded shape where the peripheral surface and the terrace intersect, and a clearance between the first edge and the second edge may be equal to or less than a radius of curvature of the first edge and the second edge.

[0031] A secondary battery according to an embodiment of the present invention may include an electrode assembly and a pouch-type battery case having a concave shape, a cup portion accommodating the electrode assembly, and a terrace located on at least a portion of the periphery of the cup portion. The cup portion may include a bottom surface, a plurality of peripheral surfaces connecting the bottom surface and the terrace, and a corner where a pair of adjacent peripheral surfaces among the plurality of peripheral surfaces intersects with the bottom surface. The thickness of the corner may be 0.75 to 0.85 times the thickness of the center of the bottom surface. [Effects of the Invention]

[0032] According to a preferred embodiment of the present invention, the pouch film is stretched pneumatically or hydraulically to form the cup portion, thereby minimizing stress concentration at the corners of the cup portion. As a result, even if the cup portion is formed deep, the remaining thickness of the corners can be maintained large, preventing cracks, pinholes, etc. from occurring at the corners.

[0033] In addition, the peripheral surface of the cup can be sufficiently stretched during the process of forming the cup, thereby preventing wrinkles from occurring on the peripheral surface of the cup due to buckling.

[0034] In addition, the curvature radius of the edges and corners of the cup can be minimized, and the periphery of the cup can be formed nearly vertically, which improves the appearance of the secondary battery and increases its energy density. The effects of the present invention are not limited to the above-mentioned examples, and various other effects are included within the present specification. [Brief explanation of the drawings]

[0035] [Figure 1] FIG. 1 is a schematic diagram of a conventional molding device. [Figure 2] 1 is a schematic diagram of a molding device according to an embodiment of the present invention. [Figure 3]FIG. 2 is a bottom view of a die according to an embodiment of the present invention. [Figure 4] 3 is a flowchart of a molding method performed by a molding apparatus according to an embodiment of the present invention. [Figure 5a] 4A to 4C are diagrams for explaining the operation of a molding device according to an embodiment of the present invention. [Figure 5b] 4A to 4C are diagrams for explaining the operation of a molding device according to an embodiment of the present invention. [Figure 5c] 4A to 4C are diagrams for explaining the operation of a molding device according to an embodiment of the present invention. [Figure 6] 1 is an exploded perspective view of a secondary battery according to an embodiment of the present invention; [Figure 7] FIG. 7 is an enlarged view of "A" in FIG. [Figure 8] 1 is a cross-sectional view showing the inside of a secondary battery according to an embodiment of the present invention; [Figure 9] FIG. 9 is an enlarged view of "B" in FIG. 8. [Figure 10] FIG. 10 is a schematic view of a molding device according to another embodiment of the present invention. [Figure 11] FIG. 10 is a schematic view of a molding device according to still another embodiment of the present invention. [Figure 12] 10 is a flowchart of a molding method performed by a molding apparatus according to still another embodiment of the present invention. [Figure 13a] 10A and 10B are diagrams for explaining the operation of a molding device according to still another embodiment of the present invention. [Figure 13b] 10A and 10B are diagrams for explaining the operation of a molding device according to still another embodiment of the present invention. [Figure 13c] 10A and 10B are diagrams for explaining the operation of a molding device according to still another embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0036] The present invention will now be described in detail with reference to the accompanying drawings, in which preferred embodiments of the present invention can be easily implemented by those skilled in the art, although the present invention may be embodied in various different forms and should not be construed as being limited to the following embodiments.

[0037] In order to clearly explain the present invention, detailed descriptions of parts that are not relevant to the explanation or related known technologies that may unnecessarily obscure the gist of the present invention will be omitted, and in this specification, when assigning reference symbols to components in each drawing, the same or similar reference symbols will be assigned to the same or similar components throughout the specification.

[0038] Furthermore, the terms and words used in this specification and claims should not be interpreted in a limited way to their ordinary or dictionary meanings, but should be interpreted in a way that is consistent with the technical idea of ​​the present invention, based on the principle that inventors can appropriately define the concepts of terms in order to best explain their inventions.

[0039] FIG. 2 is a schematic diagram of a molding apparatus according to one embodiment of the present invention, and FIG. 3 is a bottom view of a die according to one embodiment of the present invention. A forming device according to one embodiment of the present invention includes a die 10 on whose upper surface a pouch film F is placed, a stripper 20 that fixes the pouch film F above the die 10, and a pressure unit 30 that applies air pressure or hydraulic pressure to the pouch film F. The forming device may further include a first punch 40 and a second punch 50 that are inserted into the first space S1.

[0040] The pouch film F can have a predetermined thickness t. The pouch film F may be a laminate sheet in which a pair of resin layers positioned on both outermost sides and a metal layer positioned between the pair of resin layers are laminated.

[0041] A pouch film F may be placed on the upper surface of the die 10. A first space S1 may be formed in the die 10, recessed downward from the upper surface. The first space S1 may be open to the top and bottom. When the pouch film F is placed on the upper surface of the die 10, the pouch film F may cover the first space S1 from above. A first punch 40 and a second punch 50, which will be described later, may be inserted into the first space S1 from the bottom of the die 10.

[0042] The cross section of the first space S1 of the die 10 may be substantially rectangular. More specifically, the first space S1 may have a first width W1 in a first direction and a second width W2 in a second direction perpendicular to the first direction. That is, the first direction may be parallel to the horizontal direction of the first space S1, and the second direction may be parallel to the vertical direction of the first space S1. The first width W1 may be the horizontal width of the first space S1, and the second width W2 may be the vertical width of the first space S1.

[0043] The stripper 20 can face the die 10 with the pouch film F therebetween. The stripper 20 can be configured to be able to move up and down relative to the die 10. The pouch film F can be inserted between the die 10 and the stripper 20 when the stripper 20 is raised, and then, when the stripper 20 is lowered, the pouch film F can be fixed between the die 10 and the stripper 20. A second space S2 may be formed in the stripper 20. The second space S2 may be formed at a position corresponding to the first space S1 of the die 10.

[0044] In this embodiment, the second space S2 may be sealed from above and open from below. More specifically, the stripper 20 may be provided with a cover 21 that seals the second space S2 from above. The cover 21 may be a separate component from the stripper 20 and fastened to the stripper 20, or may be formed integrally with the stripper 20.

[0045] A passage 21a that connects the pressurizing unit 30 (described later) and the second space S2 may be formed in the cover unit 21. However, the present invention is not limited to this, and it goes without saying that the passage 21a may also be formed in the stripper 20.

[0046] When the stripper 20 fixes the pouch film F, the pouch film F can cover the second space S2 from below. That is, when the pouch film F is fixed between the die 10 and the stripper 20, a portion of the pouch film F can be located between the first space S1 and the second space S2. Hereinafter, the portion of the pouch film F located between the first space S1 and the second space S2 will be referred to as the target area 110.

[0047] The pressurizing unit 30 can apply air pressure or hydraulic pressure to the pouch film F, more specifically, to the target area 110, through the second space S2. As a result, the target area 110 can be stretched into the first space S1, and the target area 110 can be formed as a cup portion. Therefore, the cup portion is indicated by the same reference numeral "110" as the target area 110.

[0048] Since the target area 110 of the pouch film F is stretched into the first space S1 and formed as the cup portion 110, the horizontal length of the cup portion 110 can be the same as or similar to the first width W1 of the first space S1, and the vertical length of the cup portion 110 can be the same as or similar to the second width W2 of the first space S1.

[0049] There is no limitation on the configuration of the pressure applying unit 30. In this embodiment, the pressure applying unit 30 can apply air pressure to the target region 110. For example, the pressure applying unit 30 can include an air pressure pump.

[0050] More specifically, the pressurizing unit 30 can control the internal pressure of the second space S2 by allowing gas to flow in and out of the second space S2 through the passage 21a. Therefore, when the internal pressure of the second space S2 becomes higher than the internal pressure of the first space S1 (e.g., atmospheric pressure), the target area 110 can be extended into the first space S1 due to the pressure difference between the first space S1 and the second space S2.

[0051] That is, since an isostatic pressure is applied to the target region 110, the thickness t of the target region 110 can be uniformly reduced throughout during the process of stretching the target region 110. This can minimize stress concentration in a local area on the target region 110.

[0052] Meanwhile, the first punch 40 and the second punch 50 can be inserted into the first space S1 from below the die 10. More specifically, the first punch 40 and the second punch 50 can be selectively inserted into the first space S1.

[0053] For example, the first punch 40 and the second punch 50 can move horizontally relative to the die 10, and the die 10 can move up and down relative to the first punch 40 and the second punch 50. In this case, when the die 10 is lowered with the first punch 40 aligned to be located below the first space S1, the first punch 40 can be inserted into the first space S1. Also, when the die 10 is lowered with the second punch 50 aligned to be located below the first space S1, the second punch 50 can be inserted into the first space S1.

[0054] However, it goes without saying that this is not limited to this, and the die 10 can also be configured to move horizontally relative to the first punch 40 and the second punch 50, or the first punch 40 and the second punch 50 can be configured to move up and down relative to the die 10.

[0055] The outer peripheral edges of each of the first punch 40 and the second punch 50 can contact or be adjacent to the inner peripheral edge of the first space S1 of the die 10. This is because the pouch film F does not get between the outer peripheral edges of the first punch 40 and the second punch 50 and the inner peripheral edge of the first space S1.

[0056] The first punch 40 may have a curved surface 41 formed in a convex shape toward the pouch film F, more specifically, the target area 110. That is, the curved surface 41 may form the upper surface of the first punch 40. The curved surface 41 may be formed so that its height is highest at the center and decreases toward the inner periphery of the first space S1. More specifically, the curved surface 41 may have a shape corresponding to a portion of an ellipsoid.

[0057] With the first punch 40 inserted into the first space S1, the target area 110 is pressed by the pressurizing unit 30, and can be brought into close contact with the curved surface 41 of the first punch 40.

[0058] The second punch 50 can be inserted into the first space S1 after the first punch 40 has been removed from the first space S1. The second punch 50 may have a flat surface 51 facing the pouch film F, more specifically, the target area 110. That is, the flat surface 51 may form the upper surface of the second punch 50.

[0059] With the second punch 50 inserted into the first space S1 of the die 10, the target area 110 is pressed by the pressing unit 30, and can be brought into close contact with the flat surface 51 of the second punch 50.

[0060] FIG. 4 is a flowchart of a molding method performed by a molding apparatus according to one embodiment of the present invention, and FIGS. 5a to 5c are diagrams for explaining the operation of a molding apparatus according to one embodiment of the present invention.

[0061] The molding method according to this embodiment can include a preparation step (S10) in which the pouch film F is inserted between the die 10 and the stripper 20, a fixing step (S20) in which the stripper 20 fixes the pouch film F, and a pressure step (S30) in which air pressure or hydraulic pressure is applied to the pouch film F.

[0062] During the preparation step (S10), the stripper 20 can be raised to a predetermined height relative to the die 10, and the pouch film F can be inserted between the die 10 and the stripper 20. Therefore, the pouch film F can be placed on the upper surface of the die 10.

[0063] During the fixing step (S20), the stripper 20 may be lowered toward the die 10, and the pouch film F may be fixed between the die 10 and the stripper 20. At this time, the target area 110 of the pouch film F may be located between the first space S1 of the die 10 and the second space S2 of the stripper 20. During the pressurizing step (S30), the pressurizing unit 30 can apply air pressure or hydraulic pressure to the pouch film F through the second space S2 of the stripper 3.

[0064] In this embodiment, the pressurizing unit 30 can apply air pressure to the target area 110. The pressurizing unit 30 can increase the internal pressure of the second space S2 through the passage 21a and apply isotropic pressure to the pouch film F, more specifically, to the target area 110. As a result, the target area 110 can be stretched into the first space S1 and formed into the cup portion 110. More specifically, the pressurizing step (S30) may include a preforming process (S31), a primary forming process (S32), and a secondary forming process (S33).

[0065] 5a, during the pre-forming process (S31), the pressure unit 30 may apply pressure to the target area 110 while the first space S1 is open. At this time, the pressure applied to the target area 110 by the pressure unit 30 may be appropriately adjusted so that the remaining thickness of the target area 110 does not become excessively thin.

[0066] More specifically, the remaining thickness of the target area 110 stretched in the pre-forming process (S31) may be within 90% of the thickness t of the pouch film F. That is, the thickness of the target area 110 can be reduced by approximately 10%, and the area of ​​the target area 110 can be increased by approximately 10%.

[0067] As described above, since an isotropic pressure acts on the target area 110, the target area 110 can be uniformly extended in the first space S1 to form a predetermined curved surface. The curved surface of the target area 110 can be formed so that it is lowest at the center and becomes higher as it approaches the inner periphery of the first space S1.

[0068] More specifically, the curved surface of the target area 110 may be a part of an ellipsoid defined by the following mathematical formula 1.

[0069]

number

[0070] In the above mathematical formula 1, x is a coordinate in a first direction parallel to the horizontal direction of the first space S1, y is a coordinate in a second direction parallel to the vertical direction of the first space S1, z is a coordinate in a vertical direction, a is half of the first width W1, b is half of the second width W2, and c1 is a depth of the curved surface formed by the target area 110.

[0071] The value c1 may be proportional to the average value of a and b. For example, if the target region 110 is stretched so that its thickness is reduced by about 10%, the value c1 may be approximately 0.4 times the average value of a and b. Therefore, a person skilled in the art would easily understand that, under the conditions that the value obtained by multiplying a and b is constant and the remaining thickness of the target region 110 is constant, the value c1 increases as the ratio of a and b approaches 1.

[0072] 5b, during the primary forming process (S32), the first punch 40 may be inserted into the first space S1 of the die 10. At this time, the pressure unit 30 may continue to apply pressure to the target area 110.

[0073] When the first punch 40 is inserted into the first space S1, the center of the curved surface 41 of the first punch 40 may be located at a height lower than the upper surface of the die 10. More specifically, the first punch 40 may be inserted into the first space S1 at a height that does not interfere with the target region 110 stretched in the preforming process (S31).

[0074] The curved surface 41 of the first punch 40 may have a shape that is approximately symmetrical to the curved surface of the target region 110 stretched in the preforming step (S31). That is, the curved surface 41 of the first punch 40 may form a part of an ellipsoid defined by the following mathematical formula 2.

[0075]

number

[0076] In Equation 2, x is the coordinate in the first direction parallel to the horizontal direction of the first space S1, y is the coordinate in the second direction parallel to the vertical direction of the first space S1, z is the coordinate in the vertical direction, a is half of the first width W1, b is half of the second width W2, and c2 is the average value of a and b multiplied by a predetermined correction constant k.

[0077] As explained in Equation 1 above, if the target area 110 is stretched in the pre-forming process (S31) so that its thickness is reduced by about 10%, c1 may be approximately 0.4 times the average value of a and b.

[0078] Therefore, the correction constant k can be determined within a predetermined range with 0.4 as the center so that c2 corresponds to c1. More specifically, the correction constant k may be 0.2 to 0.6, and can be determined appropriately depending on the depth of the cup portion 110 to be formed.

[0079] Due to the shape of the curved surface 41 of the first punch 40, during the primary forming process (S32), a portion of the target area 110 is in close contact with the curved surface 41, and another portion of the target area 110 may be in contact with or adjacent to the inner periphery of the first space S1. Hereinafter, this portion of the target area 110 will be referred to as a first area 111, and the other portion of the target area 110 will be referred to as a second area 112.

[0080] The first region 111 may then be formed as the bottom surface of the cup portion 110, and the second region 112 may then be formed as the peripheral surface of the cup portion 110. Therefore, the bottom surface of the cup portion 110 is indicated by the same reference numeral "111" as the first region 111, and the peripheral surface of the cup portion 110 is indicated by the same reference numeral "112" as the second region 112.

[0081] Since the first and second regions 112 are preliminarily formed separately in the primary molding process (S32), the second region 112 can be easily stretched in the subsequent secondary molding process (S33). Therefore, there is an advantage that wrinkles due to buckling do not occur on the peripheral surface 112 of the cup portion 110, and the cup portion 110 can be molded deeply.

[0082] In addition, since the intersection of the first region 111 and the second region 112 forms an acute angle, the second region 112 can easily adhere to the inner peripheral edge of the first space S1 in the subsequent secondary forming process (S33). As a result, the peripheral surface 112 of the cup portion 110 can be formed perpendicular to the bottom surface 111, the curvature radius of the edges and corners of the cup portion 110 can be minimized, and stress concentration at the corners of the cup portion 110 can be prevented.

[0083] 5c, during the secondary forming process (S33), the second punch 50 may be inserted into the first space S1 of the die 10. More specifically, when the primary forming process (S32) is completed, the first punch 40 may be removed from the first space S1 of the die 10, and the second punch 50 may be inserted into the first space S1 of the die 10 to perform the secondary forming process (S33).

[0084] When the second punch 50 is inserted into the first space S1, the flat surface 51 of the second punch 50 can be positioned at a height lower than the upper surface of the die 10. More specifically, during the primary forming process (S32), the second punch 50 may be inserted into the first space S1 at a height lower than that of the first punch 40. That is, the height difference h2 between the flat surface 51 and the upper surface of the die 10 when the second punch 50 is inserted into the first space S1 may be greater than the height difference h1 between the curved surface 41 and the upper surface of the die 10 when the first punch 40 is inserted into the first space S1.

[0085] Furthermore, the pressure acting on the pouch film F, more specifically the target area 110, in the secondary forming step (S33) may be higher than that acting on the pouch film F in the primary forming step (S32). That is, the pressurizing unit 30 can apply a higher pressure when the second punch 50 is inserted into the first space S1 than when the first punch 40 is inserted into the first space S1.

[0086] Therefore, during the secondary forming step (S33), the first region 111 can be in close contact with the flat surface 51 of the second punch 50, and the second region 112 can be in close contact with the inner peripheral edge of the first space S1, thereby completing the formation of the cup portion 110.

[0087] More specifically, the first region 111 may be formed horizontally as the bottom surface 111 of the cup portion 110, and the second region 112 may be formed vertically as the peripheral surface 112 of the cup portion 110. In addition, since the second region 112 is extended downward during the secondary forming process (S33), the cup portion 110 may be formed sufficiently deep.

[0088] Meanwhile, the pressurizing step (S30) may not include the pre-forming process (S31) and may directly perform the primary forming process (S32). In this case, the pressurizing unit 30 may start applying pressure to the target area 110 while the first punch 40 is inserted into the first space S1 of the die 10.

[0089] FIG. 6 is an exploded perspective view of a secondary battery according to one embodiment of the present invention. The secondary battery 1 according to the present invention can include a pouch-type battery case 100 (hereinafter, referred to as “battery case”) and an electrode assembly 200 housed in the pouch-type battery case 100 .

[0090] The pouch-type battery case 100 can be formed using the molding device and molding method described above. The pouch-type battery case 100 can include a cup portion 110 having a concave shape and a terrace 120 located on at least a portion of the periphery of the cup portion 110. The terrace 120 may be an unformed portion of the cup portion 110 in the pouch film F.

[0091] More specifically, the pouch-type battery case 100 may be formed by sealing a pair of a first case 101 and a second case 102 connected to each other by a folding portion 130. However, without being limited thereto, it goes without saying that the pouch-type battery case 100 may also be formed by sealing the pair of the first case 101 and the second case 102 in a separated state.

[0092] In addition, at least one of the pair of first case 101 and second case 102 may be provided with a cup portion 110 having a recessed shape. The cup portion 110 may be recessed from the terrace 120 by a predetermined depth to form a space in which the electrode assembly 200 is accommodated. Hereinafter, an example will be described in which the pair of first case 101 and second case 102 includes a first case 101 having a cup portion 110 formed therein and a second case 102 having no cup portion 110 formed therein.

[0093] The first case 101 may include a terrace 120 located on at least a portion of the periphery of the cup portion 110. More specifically, the terrace 120 may be connected to an upper end of the periphery surface 112 of the cup portion 110.

[0094] With the electrode assembly 200 housed in the cup portion 110, the folding portion 130 can be folded so that the second case 102 covers the cup portion 110. The edges of the terrace 120 and the second case 102 are fused together to form a seal portion 140 (see FIG. 8), thereby forming the secondary battery 1.

[0095] Meanwhile, the electrode assembly 200 may include a plurality of alternately stacked electrodes 210 (see FIG. 8) and a plurality of separators 220. The plurality of electrodes 210 may include positive and negative electrodes having opposite polarities, stacked alternately with the separators 220 interposed therebetween.

[0096] The electrode assembly 200 may also include a plurality of electrode tabs 230 welded to each other. The plurality of electrode tabs 230 may be connected to the plurality of electrodes 210, protrude from the electrode assembly 200 to the outside, and act as a path through which electrons can move between the inside and outside of the electrode assembly 200. The plurality of electrode tabs 230 may be located inside the pouch-type battery case 100.

[0097] The electrode tab 230 connected to the positive electrode and the electrode tab 230 connected to the negative electrode may protrude in different directions from each other with respect to the electrode assembly 200. However, without being limited thereto, the electrode tab 230 connected to the positive electrode and the electrode tab 230 connected to the negative electrode may protrude in the same direction in parallel to each other.

[0098] A lead 240 for supplying electricity to the outside of the secondary battery may be connected to the plurality of electrode tabs 230 by spot welding, etc. One end of the lead 240 may be connected to the plurality of electrode tabs 230, and the other end may protrude outside the pouch-type battery case 100.

[0099] A portion of the lead 240 may be surrounded by the insulating portion 250. For example, the insulating portion 250 may include insulating tape. The insulating portion 250 may be positioned between the terrace 120 of the first case 101 and the second case 102, and in this state, the terrace 120 and the second case 102 may be heat-sealed to each other. In this case, portions of the terrace 120 and the second case 102 may be heat-sealed to the insulating portion 250. Therefore, the insulating portion 250 prevents electricity generated from the electrode assembly 200 from flowing to the pouch-type battery case 100 through the lead 240, thereby maintaining the seal of the pouch-type battery case 100.

[0100] FIG. 7 is an enlarged view of "A" in FIG. 6, FIG. 8 is a cross-sectional view showing the inside of a secondary battery according to one embodiment of the present invention, and FIG. 9 is an enlarged view of "B" in FIG. 8.

[0101] The configuration of the cup portion 110 of the pouch-type battery case 100 will be described in detail below. The cup portion 110 may include a bottom surface 111 and a peripheral surface 112. The peripheral surface 112 may connect the bottom surface 111 and the terrace 120. A plurality of, more specifically, four peripheral surfaces 112 may be provided. The bottom surface 111 may cover one side of the electrode assembly 200 , and the peripheral surface 112 may surround the periphery of the electrode assembly 200 .

[0102] The cup portion 110 may also include a first edge 113 where the peripheral surface 112 and the terrace 120 intersect, a second edge 114 where the bottom surface 111 and the peripheral surface 112 intersect, and a third edge 115 where a pair of adjacent peripheral surfaces 112 intersect among the plurality of peripheral surfaces 112. Each of the first edge 113, second edge 114, and third edge 115 may be formed in a rounded shape with a predetermined radius of curvature.

[0103] The cup portion 110 may also include a corner 116 where a pair of adjacent peripheral surfaces 112 among the plurality of peripheral surfaces 112 intersect with the bottom surface 111. That is, the corner 116 may be a portion where a pair of adjacent second edges 114 and third edges 115 overlap. The corner 116 may have a predetermined radius of curvature. Since the cup portion 110 has four peripheral surfaces 112, four first edges 113, four second edges 114, four third edges 115 and four corners 116 can also be formed.

[0104] The molding apparatus and molding method according to one embodiment of the present invention can minimize stress concentration on the first edge 113, second edge 114, third edge 115, and corners 116 of the cup portion 110. Therefore, the radius of curvature of the first edge 113, second edge 114, third edge 115, and corners 116 can be formed to be sufficiently small, and the remaining thickness of the corners 116 can be formed to be sufficiently thick.

[0105] More specifically, the radius of curvature of at least some of the first edge 113, the second edge 114, and the third edge 115 may be equal to or greater than 0.1 mm and less than 0.5 mm. The radius of curvature R1 of the first edge 113 may be the radius of curvature relative to the outer surface of the first edge 113. The radius of curvature R2 of the second edge 114 may be the radius of curvature relative to the inner surface of the second edge 114.

[0106] The radius of curvature of the corner 116 may be 0.75 mm to 1.25 mm. The radius of curvature of the corner 116 may be the radius of curvature of the inner surface of the corner 116.

[0107] In contrast, because a conventional cup portion is formed by direct pressure from a punch, stretching is concentrated at each edge and corner of the cup portion. Therefore, to prevent cracks from occurring at each edge and corner of the cup portion, the radius of curvature of each edge is formed to be 0.5 mm to 1 mm, and the radius of curvature of the corner is formed to be 1.5 mm to 3 mm. This is well known to those skilled in the art. Therefore, it can be seen that the radius of curvature of each of the first edge 113, second edge 114, third edge 115, and corner 116 of the cup portion 110 according to one embodiment of the present invention is formed to be smaller than that of a conventional cup portion.

[0108] The curvature radius of each of the first edge 113, the second edge 114, the third edge 115, and the corners 116 is formed to be sufficiently small, thereby enabling the cup portion 110 to have a sharp appearance. In addition, even if the electrode 210 of the electrode assembly 200 is positioned very close to the peripheral surface 112 of the cup portion 110, interference between the electrode 210 and the cup portion 110 can be prevented.

[0109] That is, by disposing the electrode 210 of the electrode assembly 200 very close to the peripheral surface 112 of the cup portion 110, the free space within the cup portion 110 is reduced, thereby increasing the energy density of the secondary battery and preventing the electrode assembly 200 from moving within the cup portion 110. In this case, the edge 220a of the separator 220 protruding outward from the electrode 210 may be folded to contact the inner side of the peripheral surface 112 of the cup portion 110. The edge 220a of the separator 220 may be folded randomly or in a specific direction. For example, the edge 220a of the separator 220 may be folded in the direction opposite to the bottom surface 111.

[0110] Furthermore, the thickness of the corners 116 may be 0.75 to 0.85 times the thickness of the bottom surface 111. That is, the thickness of the corners 116 may be 15% to 25% thinner than the thickness of the bottom surface 111. In this case, the thickness of the bottom surface 111 may be the thickness measured at the center of the bottom surface 111, and the thickness of the corners 116 may be the thickness measured at the center of the corners 116.

[0111] In contrast, since a conventional cup portion is formed by direct pressure from a punch, elongation is concentrated at the corners of the cup portion, resulting in the corners of the cup portion being 30% to 40% thinner than the bottom thickness of the cup portion. This is a well-known fact to those skilled in the art. Therefore, it can be seen that the remaining thickness of the corners 116 of the cup portion 110 according to one embodiment of the present invention is thicker than that of the conventional cup portion.

[0112] Since the remaining thickness of the corner 116 is sufficiently thick, cracks, pinholes, etc. do not occur in the corner 116. In addition, the cup portion 110 can be formed even deeper.

[0113] Meanwhile, by using the molding apparatus and molding method according to one embodiment of the present invention, the peripheral surface 112 of the cup portion 110 can be formed nearly perpendicular to the bottom surface 111. More specifically, the angle formed by the peripheral surface 112 of the cup portion 110 with respect to the bottom surface 111 or the terrace 120 of the cup portion 110 may be 90 to 95 degrees.

[0114] Therefore, it is possible to minimize the clearance CL between the first edge 113 and the second edge 114. In this case, the clearance CL may refer to the distance between an imaginary first vertical line V1 that passes perpendicularly through a boundary point P1 between the first edge 113 and the peripheral surface 112, and an imaginary second vertical line V2 that passes perpendicularly through a boundary point P2 between the second edge 114 and the peripheral surface 112.

[0115] More specifically, the clearance CL between the first edge 113 and the second edge 114 may be 0.1 mm or less. When the peripheral surface 112 of the cup portion 110 is completely vertical, the clearance CL may be 0.

[0116] Furthermore, the clearance CL between the first edge 113 and the second edge 114 may be equal to or less than the radius of curvature R1 of the first edge 113 and the radius of curvature R2 of the second edge 114. As a result, the empty space in the cup part 110 is further reduced, which improves the energy density of the secondary battery and the appearance of the secondary battery.

[0117] FIG. 10 is a schematic diagram of a molding apparatus according to another embodiment of the present invention. The following description will be focused on the differences from the molding device according to the above-described embodiment, with the same content as used in the molding device according to the above-described embodiment being used.

[0118] The molding device according to this embodiment may further include a first flexible bag 23 and a first bag body 24. The first flexible bag 23 can be placed in the second space S2 (see FIG. 2) of the stripper 20. The first flexible bag 23 can contact the pouch film F, more specifically, the target area 110. The first flexible bag 23 can be expanded by the pressure unit 30 to apply pressure to the target area 110, and the target area 110 can be stretched into the first space S1.

[0119] The first bag body 24 may be connected to the first flexible bag 23. The first bag body 24 may seal the internal space of the first flexible bag 23. That is, the internal space of the first flexible bag 23 may be defined by the first flexible bag 23 and the first bag body 24.

[0120] In addition, the first bag body 24 can seal the second space S2 of the stripper 20. More specifically, the second space S2 of the stripper 20 according to this embodiment can be open to the upper side. The first bag body 24 can cover the second space S2 from above when the first flexible bag 23 is inserted into the second space S2. That is, the first bag body 24 can function as the cover 21 (see FIG. 2) described in the above embodiment. In addition, the first bag body 24 may be formed with a passage 24a that connects the pressurizing portion 30 and the internal space of the first flexible bag 23.

[0121] The pressurizing unit 30 according to the present embodiment can control the internal pressure of the first flexible bag 23 by allowing fluid to flow in and out through the passage 24a. The term "fluid" encompasses both liquid and gas. That is, the pressurizing unit 30 can apply pneumatic or hydraulic pressure to the target area 110. For example, the pressurizing unit 30 can include a pneumatic pump or a hydraulic pump.

[0122] Therefore, when the internal pressure of the first flexible bag 23 becomes higher than the internal pressure of the first space S1 (e.g., atmospheric pressure), the target area 110 can be extended into the first space S1 due to the pressure difference between the first space S1 and the internal space of the first flexible bag 23.

[0123] That is, since an isostatic pressure is applied to the target region 110, the thickness t of the target region 110 can be uniformly reduced throughout during the process of stretching the target region 110. This can minimize stress concentration in a local area on the target region 110.

[0124] In particular, when the pressure unit 30 applies hydraulic pressure to the pouch film F using a liquid, the first flexible bag 23 prevents the liquid from coming into contact with the stripper 20 and the pouch film F. This eliminates the risk of the liquid causing the molding device to break down or malfunction.

[0125] Those skilled in the art will easily understand that the molding method according to the above-described embodiment can also be performed using a molding device according to another embodiment of the present invention, and that the cup portion 110 of the pouch-type battery case 100 can be molded.

[0126] FIG. 11 is a schematic view of a molding apparatus according to still another embodiment of the present invention. A forming device according to still another embodiment of the present invention does not include the first punch 40 and the second punch 50, and can form the cup portion 110 on both sides of the pouch film F using air pressure or hydraulic pressure.

[0127] Hereinafter, the pressure unit 30 will be described taking as an example a case where hydraulic pressure is applied to the pouch film F as in the other embodiment described above. For ease of explanation, the first flexible bag 23 will be referred to as the "first flexible bag" and the first bag body 24 will be referred to as the "first bag body." However, this is not limited to this, and it goes without saying that the pressure unit 30 can also apply air pressure to the pouch film F as in the embodiment described above.

[0128] A molding apparatus according to still another embodiment of the present invention may further include a lower body 60, a second flexible bag 63, a second bag body 64, and a sub-pressurizing unit .

[0129] The lower body 60 may be disposed below the die 10. The lower body 60 may have a third space S3 formed therein, which is in communication with the first space S1 of the die 10. The lower body 60 may be manufactured separately from the die 10. However, the present invention is not limited thereto, and the lower body 60 and the die 10 may be integrally formed.

[0130] The second flexible bag 63 is disposed in the third space S3 and can expand into the first space S1 to come into contact with the pouch film F. The second bag body 64 can be connected to the second flexible bag 63. The second bag body 64 can seal the internal space of the second flexible bag 63. That is, the internal space of the second flexible bag 63 can be defined by the second flexible bag 63 and the second bag body 64.

[0131] In addition, the second bag body 64 can seal the third space S3 of the lower body 60. More specifically, the third space S3 can be open downward, and the second bag body 64 can cover the third space S3 from below when the second flexible bag 63 is inserted into the third space S3. In addition, the second bag body 64 can be formed with a passage 64a that connects the sub-pressurizing unit 70 and the internal space of the second flexible bag 63.

[0132] The sub-pressurizing unit 70 can control the internal pressure of the second flexible bag 63 by allowing fluid to flow in and out through the passage 64a. The term "fluid" encompasses both liquid and gas. That is, the sub-pressurizing unit 70 can apply pneumatic or hydraulic pressure to the target area 110. For example, the sub-pressurizing unit 70 can include a pneumatic pump or a hydraulic pump.

[0133] Meanwhile, the distance d1 between the pouch film F and the first bag body 24 may be shorter than the distance d2 between the pouch film F and the second bag body 64. Therefore, the first flexible bag 23 uniformly pressurizes the entire target area 110, whereas the second flexible bag 63 may pressurize only a portion of the target area 110 or the entire target area 110 depending on the degree of expansion. This will be described in more detail later.

[0134] FIG. 12 is a flowchart of a molding method performed by a molding apparatus according to yet another embodiment of the present invention, and FIGS. 13a to 13c are diagrams for explaining the operation of a molding apparatus according to yet another embodiment of the present invention.

[0135] The molding method according to this embodiment can include a preparation step (S10) in which the pouch film F is inserted between the die 10 and the stripper 20, a fixing step (S20) in which the stripper 20 fixes the pouch film F, and a pressure step (S30') in which air pressure or hydraulic pressure is applied to the pouch film F. The preparation step (S10) and the fixing step (S20) are the same as those described above.

[0136] During the pressurizing step (S30'), the pressurizing unit 30 adjusts the internal pressure of the first flexible bag 23, and the sub-pressurizing unit 70 adjusts the internal pressure of the second flexible bag 63, and can apply air pressure or hydraulic pressure to the pouch film F. Therefore, an isotropic pressure can act on the pouch film F, more specifically, on the target area 110, and the target area 110 can be stretched into the first space S1 and formed into the cup portion 110.

[0137] More specifically, the pressurizing step (S30') may include a pre-forming process (S31'), a primary forming process (S32'), and a secondary forming process (S33').

[0138] 13a, during the pre-forming process (S31′), the first flexible bag 23 may pressurize the pouch film F, more specifically, the target area 110. At this time, the pressure applied to the target area 110 may be appropriately adjusted so that the remaining thickness of the target area 110 is not excessively thin.

[0139] More specifically, the first flexible bag 23 can be inflated by the pressurizing unit 30 to apply isotropic pressure to the target area 110. Therefore, the target area 110 can be uniformly stretched in the first space S1 to form a predetermined curved surface. The curved surface of the target area 110 can be formed so that it is lowest at the center and becomes higher as it approaches the inner periphery of the first space S1.

[0140] 13b, during the primary forming process (S32'), the second flexible bag 63 expands into the first space S1 and applies pressure to the pouch film F, more specifically, the target area 110. At this time, the first flexible bag 23 can continue to maintain the pressure it was applying to the target area 110.

[0141] Since the second bag body 64 is positioned farther from the pouch film F than the first bag body 24, the second flexible bag 63 can contact a central portion of the target area 110 during the primary molding process (S32'). At this time, the internal pressure of the second flexible bag 63 may be higher than the internal pressure of the first flexible bag 23.

[0142] Therefore, a portion of the target area 110 may be compressed between the first flexible bag 23 and the second flexible bag 63 to form an upwardly convex shape, and another portion of the target area 110 may be spaced apart from the second flexible bag 63 and may contact or be adjacent to the inner peripheral edge of the first space S1. Hereinafter, the portion of the target area 110 will be referred to as a first area 111, and the other portion of the target area 110 will be referred to as a second area 112.

[0143] Since the first and second regions 112 are preliminarily formed separately in the primary molding process (S32'), the second region 112 can be easily stretched in the subsequent secondary molding process (S33'). Therefore, there is an advantage that wrinkles due to buckling do not occur on the peripheral surface 112 of the cup portion 110, and the cup portion 110 can be molded deeply.

[0144] In addition, since the intersection of the first region 111 and the second region 112 forms an acute angle, the second region 112 can easily adhere to the inner peripheral edge of the first space S1 in the subsequent secondary forming process (S33'). As a result, the peripheral surface 112 of the cup portion 110 can be formed perpendicular to the bottom surface 111, the curvature radius of the edges and corners of the cup portion 110 can be minimized, and stress concentration at the corners of the cup portion 110 can be prevented.

[0145] 13c, during the secondary molding process (S33'), the internal pressures of the first flexible bag 23 and the second flexible bag 63 may be adjusted to be the same. Also, the internal pressures of the first flexible bag 23 and the second flexible bag 63 may be higher than the internal pressure of the second flexible bag 63 during the primary molding process (S32').

[0146] Therefore, the first region 111 can be squeezed flat between the first flexible bag 23 and the second flexible bag 63, and the second region 112 can be tightly attached to the inner peripheral edge of the first space S1, thereby completing the formation of the cup portion 110.

[0147] In the case of this embodiment, there is an advantage that a separate punch is not required and the cup portion 110 can be formed without raising and lowering or moving the die 10 and the stripper 20.

[0148] The above description is merely an illustrative example of the technical concept of the present invention, and various modifications and variations can be made by a person having ordinary knowledge in the technical field to which the present invention pertains without departing from the essential characteristics of the present invention.

[0149] Therefore, the embodiments disclosed in the present invention are intended to illustrate, not to limit, the technical idea of ​​the present invention, and the scope of the technical idea of ​​the present invention is not limited by such embodiments.

[0150] The scope of protection of the present invention should be interpreted by the following claims, and all technical ideas within the equivalent range thereof should be interpreted as being included in the scope of the present invention. [Explanation of symbols]

[0151] Code Name 1 Secondary battery 2 Die 3 Stripper 3a aperture 4 Punch 10 Die 20 Stripper 21 Cover 21a aisle 23 First Flexible Bag 24 First bag body 24a aisle 30 Pressure section 40 First Punch 41 Curved surface 50 Second Punch 51 plane 60 Lower Body 63 Second Flexible Bag 64 Second bag body Passage 64a 70 Sub-pressure section 100 Pouch-type battery case 101 Case 1 102 Case 2 110 Target Area 110 Cup section 111 1st area (bottom) 112 Second Area (Peripheral Surface) 113 First Edge 114 Second Edge 115 Third Edge 116 Corner 120 Terrace 130 Folding section 140 Seal part 200 electrode assembly 210 electrode 220 Separator 220a Edge 230 Electrode Tab 240 leads 250 Insulation

Claims

1. A molding device for forming a cup portion in a pouch film, a die on whose upper surface the pouch film is placed and which has a first space recessed from the upper surface; a stripper that fixes the pouch film above the die and has a second space formed at a position corresponding to the first space; a pressure applying unit that applies air pressure or hydraulic pressure to the pouch film through the second space so that a portion of the pouch film is stretched into the first space; a first punch inserted into the first space and having a curved surface formed convexly toward the pouch film; A molding device comprising:

2. the stripper is provided with a cover portion that seals the second space from above, a passage that connects the pressurizing unit and the second space is formed in the stripper or cover unit; The molding apparatus according to claim 1 , wherein the pressurizing unit controls the internal pressure of the second space by allowing gas to flow in and out through the passage.

3. The molding device a flexible bag disposed in the second space and in contact with the pouch film; a bag body that seals the second space, to which the flexible bag is connected, and that has a passage that connects the pressurizing unit and the flexible bag; further comprising The molding apparatus according to claim 1 , wherein the pressure unit controls the internal pressure of the flexible bag by causing a fluid to flow in and out through the passage.

4. The curved surface is The molding device according to claim 1 , wherein the curved surface is highest at a center portion thereof and gradually decreases in height toward an inner periphery of the first space.

5. The molding device according to claim 4 , wherein a central portion of the curved surface is located at a height lower than an upper surface of the die when the first punch is inserted into the first space.

6. the first space has a first width in a first direction and a second width in a second direction perpendicular to the first direction; 2. The molding apparatus of claim 1, wherein the curved surface is a portion of an ellipsoid defined by the mathematical formula: [Equation 1] (x is a coordinate in the first direction, y is a coordinate in the second direction, z is a coordinate in the vertical direction, a is half of the first width, b is half of the second width, and c is a value obtained by multiplying the average value of a and b by a correction constant between 0.2 and 0.6.)

7. The molding device according to claim 1 , further comprising a second punch inserted into the first space and having a flat surface facing the pouch film.

8. The pressure applying unit is The molding device according to claim 7 , wherein a higher pressure is applied when the second punch is inserted into the first space than when the first punch is inserted into the first space.

9. 8. The molding apparatus according to claim 7, wherein a difference in height between the flat surface and the upper surface of the die when the second punch is inserted into the first space is greater than a difference in height between the curved surface and the upper surface of the die when the first punch is inserted into the first space.

10. A molding device for forming a cup portion in a pouch film, a die on whose upper surface the pouch film is placed and which has a first space recessed from the upper surface; a stripper that fixes the pouch film above the die and has a second space formed at a position corresponding to the first space; a pressure applying unit that applies air pressure or hydraulic pressure to the pouch film through the second space so that a portion of the pouch film is stretched into the first space; a lower body located below the die and having a third space formed therein and communicating with the first space; a flexible bag disposed in the third space and inflated into the first space to contact the pouch film; a bag body that seals the third space and to which the flexible bag is connected; a sub-pressurizing unit that controls the internal pressure of the flexible bag by allowing a fluid to flow in and out through a passage formed in the bag body; A molding device comprising:

11. A molding method for forming a cup portion in a pouch film, comprising: a preparation step in which the pouch film is inserted between a die and a stripper; a fixing step in which the stripper fixes the pouch film; a pressurizing step in which a pressurizing unit applies air pressure or hydraulic pressure to the pouch film through a second space formed in the stripper so that a portion of the pouch film is stretched into a first space formed in the die; Including, The pressurizing step includes: a primary molding step in which a first punch having a curved upper surface is inserted into the first space of the die, and a portion of the pouch film is brought into close contact with the curved surface, forming the curved surface into a convex shape facing upward; a secondary forming process in which a second punch having a flat upper surface is inserted into the first space and a portion of the pouch film adheres to the flat surface.

12. The molding method according to claim 11, wherein the pressure acting on the pouch film during the secondary molding process is higher than the pressure acting on the pouch film during the primary molding process.

13. A molding method for forming a cup portion in a pouch film, comprising: a preparation step in which the pouch film is inserted between a die and a stripper; a fixing step in which the stripper fixes the pouch film; a pressurizing step of applying air pressure or hydraulic pressure to the pouch film so that a portion of the pouch film is stretched into a first space formed in the die and formed as the cup portion; In the molding method comprising: The pressurizing step includes: a preforming step in which a first flexible bag disposed in a second space formed in the stripper stretches the pouch film into the first space; a primary forming step in which a second flexible bag expands into the first space and pressurizes a portion of the pouch film, causing the portion of the pouch film to be formed in a convex shape upward; a secondary forming process in which the internal pressures of the first flexible bag and the second flexible bag are adjusted to be equal to each other and a portion of the pouch film is formed flat; A molding method comprising:

14. The molding method according to claim 13 , wherein the internal pressure of the second flexible bag is higher than the internal pressure of the first flexible bag during the primary molding process.

15. The molding method according to claim 13 or 14, wherein the internal pressures of the first flexible bag and the second flexible bag during the secondary molding process are higher than the internal pressure of the second flexible bag during the primary molding process.

Images