Beverage container and method for assembling the same
The beverage container design simplifies assembly by using a fitting with a sealing member and cylindrical body for easy attachment of a replacement part, addressing assembly complexity and environmental concerns.
Patent Information
- Application Number
- JP2021191542
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-11-25
- Publication Date
- 2026-02-19
- Estimated Expiration
- 2041-11-25
AI Technical Summary
Existing beverage containers with rigid outer and flexible inner components face challenges in efficient assembly, particularly with the integration of fittings and replacement parts such as pouches, leading to complexity and environmental burden.
A beverage container design featuring a fitting with an attachment portion, a beverage outlet tube, and a replacement part comprising a sealing member, cylindrical body, and bag, facilitated by a spacer member to prevent deformation, and a removal prevention mechanism, allowing easy assembly and replacement.
Facilitates easy assembly and reduces environmental impact by enabling simple attachment and frequent replacement of disposable parts, enhancing the assembly process and reducing material waste.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a beverage container and a method for assembling a beverage container. [Background technology]
[0002] Beverage containers are known that have a rigid outer container and a flexible inner container.
[0003] As a related technique, Patent Document 1 discloses a container containing a storage bag. The container described in Patent Document 1 includes an outer container (5) having an opening (22), a storage bag (1) contained in the outer container (5) and having a spout (4), and a lid (8) connected to both the storage bag and the outer container. Patent Document 1 describes that the hole of the spout (4) and the hole of the lid (8) are aligned, and that the spout (4) and the spout nozzle (6) are connected.
[0004] Patent Document 2 also discloses a flexible container made from a film material. The flexible container described in Patent Document 2 includes a lid (5) attached to the neck of a rigid outer container (2), a fixing lip (4) forming part of the lid (5), a bag (3) fixed to the fixing lip (4), a blocking valve (10) that can be pushed down, and a removal tube (8).
[0005] Furthermore, Patent Document 3 discloses a beverage dispenser. The beverage dispenser described in Patent Document 3 includes a container body (20) including a neck portion (22), a flexible bag body (90) placed inside the container body (20), a cap (30), and a cylinder body (50). [Prior art documents] [Patent documents]
[0006] [Patent Document 1] International Publication No. 2015 / 156085 [Patent Document 2] International Publication No. 01 / 000502 [Patent Document 3] Japanese Patent Application Publication No. 2018-30639 Summary of the Invention [Problem to be solved by the invention]
[0007] SUMMARY OF THE INVENTION It is an object of the present invention to provide a technique that facilitates the assembly of a beverage container having an outer container, a fitting, and a replacement part having a pouch. [Means for solving the problem]
[0008] The following describes the means for solving the problems using the numbers and symbols used in the description of the invention. These numbers and symbols are added in parentheses for reference purposes to show an example of the correspondence between the claims and the description of the invention. Therefore, the claims should not be interpreted as being limited by the parenthetical descriptions.
[0009] In some embodiments, the beverage container comprises an outer container (2) having a first mouth (27), a fitting (3) having a beverage outlet tube (45), and a replacement part (5) attached to the beverage outlet tube (45) and disposed in an interior space (SP1) of the outer container (2). The fitting (3) comprises an attachment portion (32) attached to the first mouth (27) of the outer container (2), a second mouth (34) connectable to a beverage filling nozzle or dispense head, an annular portion (36) projecting outward from the second mouth (34) and connecting the second mouth (34) to the attachment portion (32), and the beverage outlet tube (45) extending toward the bottom (23) of the outer container (2). The replacement part (5) comprises a sealing member (52) that is slidable along the longitudinal direction of the beverage extraction tube (45) and that is in annular contact with the outer surface (45u) of the beverage extraction tube (45) at the mounting position (P), a cylindrical body (55) that holds the sealing member (52) and is supported by the beverage extraction tube (45) via the sealing member (52) that is located at the mounting position (P), and a bag body (58) that is attached to the cylindrical body (55) and that contains a beverage.
[0010] The beverage container may further include a spacer member (63) disposed between the annular portion (36) and the cylindrical body (55) to prevent the bag (58) from excessively deforming toward the annular portion (36). The cylindrical body (55) may be movable relative to the spacer member (63).
[0011] In the beverage container, the spacer member (63) may have a lower surface (63d) facing the bag (58). The lower surface (63d) of the spacer member (63) may be an inclined surface whose height increases with increasing distance from the beverage outlet pipe (45).
[0012] In the beverage container, the fitting (3) may include a first valve seat (341) disposed in the second opening (34) and a first valve member (37) contactable with the first valve seat (341). The seal member (52) may be disposed vertically below the first valve member (37).
[0013] In the beverage container, the fitting (3) may include a first valve seat (341) disposed in the second opening (34), a first valve member (37) contactable with the first valve seat (341), an outer cylinder (40) disposed outside the beverage outlet pipe (45), a first spring (38) disposed between the beverage outlet pipe (45) and the outer cylinder (40) and biasing the first valve member (37) upward, and a first spring seat (39) supporting the first spring (38). Further, the cylindrical body (55) of the replacement part (5) may be disposed vertically below a structure (M3) including the outer cylinder (40), the first spring (38), and the first spring seat (39).
[0014] In the beverage container, the fitting (3) may include a removal prevention member (46) that prevents the fitting (3) from being removed from the outer container (2). The removal prevention member (46) may also include an engagement member (47) that can engage with the outer container (2). The engagement between the outer container (2) and the engagement member (47) may be released by pressing the first valve member (37) downward.
[0015] In the beverage container, the second mouth (34) of the fitting (3) may be located above the first mouth (27) of the outer container (2).
[0016] In the beverage container, the sealing member (52) may have a lower lip portion (522). The lower lip portion (522) may have a first outer peripheral surface (522u) that receives a first internal pressure in the bag body (58). The first outer peripheral surface (522u) may be exposed to a space (SP2) within the bag body (58).
[0017] In the beverage container, the sealing member (52) may have an upper lip portion (526). The upper lip portion (526) may have a second outer peripheral surface (526u) that receives a second internal pressure of the outer container (2). Furthermore, the second outer peripheral surface (526u) may be exposed to a space (SP3) within the outer container (2).
[0018] In the beverage container, the cylindrical body (55) may have a cylindrical portion (551) that holds the sealing member (52), a first flange portion (553) to which the bag body (58) is attached, and a second flange portion (555) that is disposed above the first flange portion (553). The outer diameter of the second flange portion (555) may be smaller than the outer diameter of the first flange portion (553).
[0019] The beverage container may further include a seal ring (65) disposed between the first mouth portion (27) and the annular portion (36). An upper surface (27e) of the first mouth portion (27) and a lower surface (36g) of the annular portion (36) may be in surface contact with each other when the seal ring (65) is compressed.
[0020] In some embodiments, a method for assembling a beverage container includes the steps of providing an outer container (2) having a first mouth (27); providing a fitting (3) having an attachment portion (32) attachable to the first mouth (27), a second mouth (34) connectable to a beverage filling nozzle or dispense head, an annular portion (36) projecting outward from the second mouth (34) and connecting the second mouth (34) to the attachment portion (32), and a beverage outlet tube (45); and providing a sealing member (52). The method includes the steps of preparing a replacement part (5) having a cylindrical body (55) for holding the sealing member (52), and a bag (58) attached to the cylindrical body (55) for containing a beverage, attaching the replacement part (5) to the beverage outlet tube (45), inserting the replacement part (5) and the beverage outlet tube (45) into the outer container (2), and attaching the attachment portion (32) of the fitting to the first opening (27) of the outer container (2). The step of attaching the replacement part (5) to the beverage outlet tube (45) includes sliding the sealing member (52) and the cylindrical body (55) along the longitudinal direction of the beverage outlet tube (45), and bringing the sealing member (52) into annular contact with the outer surface (45u) of the beverage outlet tube (45) at an attachment position (P). The step of inserting the replacement part (5) and the beverage outlet tube (45) into the outer container (2) includes inserting the entire beverage outlet tube (45), the sealing member (52), the cylindrical body (55) supported by the beverage outlet tube (45) via the sealing member (52), and the bag body (58) attached to the cylindrical body (55) into the outer container (2) via the first opening (27). [Effects of the Invention]
[0021] The present invention provides a technique for facilitating the assembly of a beverage container having an outer container, a fitting, and a replacement part having a pouch. [Brief explanation of the drawings]
[0022] [Figure 1]FIG. 1 is a schematic cross-sectional view showing a beverage container according to a first embodiment. [Figure 2] FIG. 2 is a schematic cross-sectional view showing a beverage container according to the first embodiment. [Figure 3] FIG. 3 is a schematic cross-sectional view showing how the replacement part is attached to the beverage outlet pipe. [Figure 4] FIG. 4 is a schematic cross-sectional view showing the state after the replacement part has been attached to the beverage extraction pipe. [Figure 5] FIG. 5 is a schematic two-sided view showing an example of a fitting. [Figure 6] FIG. 6 is a schematic cross-sectional view showing a beverage container according to a first modified example of the first embodiment. [Figure 7] FIG. 7 is a schematic cross-sectional view showing a beverage container according to the first embodiment. [Figure 8] FIG. 8 is a schematic cross-sectional view showing a part of the beverage container according to the first embodiment. [Figure 9] FIG. 9 is a schematic two-sided view showing an example of a spacer member. [Figure 10] FIG. 10 is a schematic cross-sectional view showing the state after the replacement part has been attached to the beverage extraction pipe. [Figure 11] FIG. 11 is a schematic cross-sectional view showing a part of the beverage container according to the first embodiment. [Figure 12] FIG. 12 is a schematic cross-sectional view showing a part of a beverage container according to a second modification of the first embodiment. [Figure 13] FIG. 13 is a diagram for explaining each element of the replacement part. [Figure 14] FIG. 14 is a schematic two-sided view showing an example of a replacement part. [Figure 15] FIG. 15 is a schematic cross-sectional view showing a beverage container according to the first embodiment. [Figure 16] FIG. 16 is a schematic cross-sectional view showing a beverage container according to the first embodiment. [Figure 17]FIG. 17 is a schematic cross-sectional view showing a first modified example of the removal prevention member. [Figure 18] FIG. 18 is a schematic cross-sectional view showing a second modified example of the removal prevention member. [Figure 19] FIG. 19 is a schematic cross-sectional view showing a beverage container according to the second embodiment. [Figure 20] FIG. 20 is a schematic cross-sectional view showing a part of a beverage container according to the second embodiment. [Figure 21] FIG. 21 is a schematic cross-sectional view showing a state in which the first mounting step is being performed. [Figure 22] FIG. 22 is a schematic cross-sectional view showing the state after the replacement part has been attached to the beverage extraction pipe. [Figure 23] FIG. 23 is a schematic cross-sectional view showing the state during the insertion step. [Figure 24] FIG. 24 is a schematic cross-sectional view showing a state in which the beverage filling process is being carried out. [Figure 25] FIG. 25 is a schematic cross-sectional view showing a state in which the beverage taking-out step is being performed. [Figure 26] FIG. 26 is a flowchart showing an example of a method for assembling a beverage container. [Figure 27] FIG. 27 is a flowchart showing an example of a method for handling a beverage container. DETAILED DESCRIPTION OF THE INVENTION
[0023] Hereinafter, with reference to the drawings, a description will be given of a beverage container 1 according to an embodiment, and a method for assembling the beverage container 1. In the following description of the embodiment, parts and members having the same functions are given the same reference numerals, and repeated description of parts and members given the same reference numerals will be omitted.
[0024] (Direction definition) In this specification, the direction from the bottom 23 of the outer container 2 toward the first opening 27 of the outer container 2 is defined as "upward," and the direction from the first opening 27 toward the bottom 23 is defined as "downward." Therefore, regardless of whether the outer container 2 is in an upright or inverted position, the direction from the bottom 23 toward the first opening 27 is "upward." Furthermore, with regard to the fitting 3 before being attached to the outer container 2, the direction from the lower end 45g of the beverage outlet tube 45 toward the upper end 45e of the beverage outlet tube 45 is defined as "upward," and the direction from the upper end 45e toward the lower end 45g is defined as "downward."
[0025] In this specification, "outward" means a direction away from the central axis C1 of the second opening 34 of the fitting 3 (or a direction away from the central axis C2 of the beverage delivery pipe 45). Additionally, "inward" means a direction toward the central axis C1 of the second opening 34 of the fitting 3 (or a direction toward the central axis C2 of the beverage delivery pipe 45).
[0026] (First embodiment) A beverage container 1A according to a first embodiment will be described with reference to FIGS. 1 to 18. FIGS. 1 and 2 are schematic cross-sectional views showing the beverage container 1A according to the first embodiment. FIG. 1 shows the beverage container 1A before assembly, and FIG. 2 shows the beverage container 1A after assembly. FIG. 3 is a schematic cross-sectional view showing a state in which a replacement part 5 is attached to a beverage outlet tube 45. FIG. 4 is a schematic cross-sectional view showing a state in which the replacement part 5 is attached to the beverage outlet tube 45. FIG. 5 is a schematic two-sided view showing an example of a fitting 3. A schematic plan view is shown in the upper part of FIG. 5, and a schematic cross-sectional view is shown in the lower part of FIG. 5. FIG. 6 is a schematic cross-sectional view showing a beverage container 1A according to a first modified example of the first embodiment. FIG. 7 is a schematic cross-sectional view showing a beverage container 1A according to the first embodiment (an example in which the beverage container 1A includes a spacer member 63). FIG. 8 is a schematic cross-sectional view showing a portion of a beverage container 1A according to the first embodiment. FIG. 9 is a schematic two-sided view showing an example of a spacer member 63. The upper part of FIG. 9 shows a schematic plan view, and the lower part of FIG. 9 shows a schematic cross-sectional view. FIG. 10 is a schematic cross-sectional view showing a state after a replacement part 5 has been attached to a beverage extraction pipe 45. FIG. 11 is a schematic cross-sectional view showing a portion of a beverage container 1A according to the first embodiment. FIG. 12 is a schematic cross-sectional view showing a portion of a beverage container 1A according to a second modified example of the first embodiment. FIG. 13 is a diagram for explaining each element of the replacement part 5. FIG. 14 is a schematic two-sided view showing an example of a replacement part 5. The upper part of FIG. 14 shows a schematic plan view, and the lower part of FIG. 14 shows a schematic cross-sectional view. FIGS. 15 and 16 are schematic cross-sectional views showing a beverage container 1A according to the first embodiment (an example in which the beverage container 1A includes a removal prevention member 46). Fig. 17 is a schematic cross-sectional view showing a first modified example of the removal prevention member 46. Fig. 18 is a schematic cross-sectional view showing a second modified example of the removal prevention member 46.
[0027] As illustrated in FIG. 1, the beverage container 1A comprises an outer container 2, a fitting 3, and a replacement part 5 including a pouch 58.
[0028] The outer container 2 defines an internal space SP1 in which the replacement part 5 including the bag 58 is placed. The outer container 2 has a container body 22 and a first mouth 27. In the example shown in FIG. 1 , the first mouth 27 extends upward from the container body 22. The outer container 2 is made of, for example, metal (more specifically, stainless steel). Alternatively, the outer container 2 may be made of resin.
[0029] The fitting 3 is attached to the first opening 27. In the example shown in Fig. 1, the first opening 27 has a first screw portion 27s (more specifically, a male screw portion). The first opening 27 defines a first opening OP1 through which the replacement part 5 can pass.
[0030] The fitting 3 comprises an attachment portion 32, a second mouth portion 34, an annular portion 36, and a beverage outlet tube 45. In this specification, the term "fitting" refers to a member that is attached to the first mouth portion of the outer container and is used to fill the pouch with a beverage and / or to take the beverage out of the pouch.
[0031] The mounting portion 32 is attached to the first opening 27 of the outer container 2. In the example shown in FIG. 1, the mounting portion 32 has a second screw portion 32s (more specifically, a female screw portion) that screws into the first screw portion 27s of the first opening 27. The mounting portion 32 is made of, for example, metal (more specifically, stainless steel). Alternatively, the mounting portion 32 may be made of resin.
[0032] The second mouth portion 34 is connectable to a beverage filling nozzle or a dispenser head, and defines a second opening OP2 through which the tip of the beverage filling nozzle (or the tip of the plunger member of the dispenser head) can pass.
[0033] 1, the second mouth portion 34 has an engaging portion 345 that can engage with the dispense head. The second mouth portion 34 is made of, for example, metal (more specifically, stainless steel). Alternatively, the second mouth portion 34 may be made of resin.
[0034] The annular portion 36 protrudes outward from the second mouth 34 (in other words, the annular portion 36 protrudes from the second mouth 34 in a direction away from the central axis C1 of the second mouth 34). The annular portion 36 also connects the second mouth 34 and the attachment portion 32. In the example shown in FIG. 1 , the annular portion 36 has an inner portion 36n connected to the second mouth 34 and an outer portion 36u connected to the attachment portion 32. In the example shown in FIG. 1 , the inner peripheral edge of the annular portion 36 is connected to the second mouth 34, and the outer peripheral edge of the annular portion 36 is connected to the attachment portion 32. The upper surface of the annular portion 36 may be a surface parallel to a horizontal plane or may be a surface inclined relative to the horizontal plane.
[0035] Since the fitting 3 has the annular portion 36, the inner diameter of the first opening 27 of the outer container 2 can be made significantly larger than the inner diameter of the second opening 34 of the fitting 3. When the inner diameter of the first opening 27 is large, it is easy to insert the replacement part 5 having the bag body 58 into the inside of the outer container 2 through the first opening 27.
[0036] As illustrated in FIG. 2 , the beverage outlet pipe 45 extends toward the bottom 23 of the outer container 2. An upper end 45e of the beverage outlet pipe 45 is located near the second opening 34. The beverage outlet pipe 45 has an inner surface 45n that defines a beverage flow path F1. When a beverage is taken out of the beverage container 1A, the beverage D in the bag 58 is introduced into the beverage outlet pipe 45, and the beverage D introduced into the beverage outlet pipe 45 flows toward the upper end 45e of the beverage outlet pipe 45. The beverage outlet pipe 45 is made of, for example, metal (more specifically, stainless steel). Alternatively, the beverage outlet pipe 45 may be made of resin.
[0037] The replacement part 5 is attached to the beverage outlet pipe 45 and is arranged in the internal space SP1 of the outer container 2. In the example shown in FIG. 2, the entire replacement part 5 and the entire beverage outlet pipe 45 are arranged in the internal space SP1 of the outer container 2.
[0038] As illustrated in Fig. 3, the replacement part 5 includes a sealing member 52, a cylindrical body 55, and a bag body 58. The replacement frequency of the replacement part 5 is higher than the replacement frequency of the outer container 2 and the fitting 3. Repeated reuse of the outer container 2 and the fitting 3 reduces the burden on the environment. When one cycle is defined as the period from when the beverage container 1A is filled with a beverage to when the beverage container 1A is next filled with a beverage, the replacement part 5 may be replaced after each cycle. In other words, the replacement part 5 may be a disposable part that is used only once.
[0039] The sealing member 52 is slidable along the longitudinal direction of the beverage outlet pipe 45. In this case, it is easy to move the sealing member 52 toward the attachment position P on the beverage outlet pipe 45 (more specifically, the upper portion 452 of the beverage outlet pipe 45), and it is easy to position the sealing member 52 at the attachment position P on the beverage outlet pipe 45 (more specifically, the upper portion 452 of the beverage outlet pipe 45).
[0040] In the final stage when the sealing member 52 reaches the attachment position P, the sealing member 52 slides relative to the beverage outlet pipe 45 with the outer surface 45u of the beverage outlet pipe 45 in annular contact with the sealing member 52. In other words, in the final stage when the sealing member 52 reaches the attachment position P, a moderate frictional resistance is generated between the sealing member 52 and the beverage outlet pipe 45. If the frictional resistance is too small, the sealing member 52 may be determined to be defective.
[0041] 4, when the sealing member 52 is located at the mounting position P, it comes into annular contact with the outer surface 45u of the beverage outlet pipe 45. This contact prevents fluid (in other words, beverage or gas) from leaking from between the sealing member 52 and the beverage outlet pipe 45. The sealing member 52 is made of an elastic material such as rubber.
[0042] The cylindrical body 55 is disposed outside the sealing member 52 and holds the sealing member 52. When the sealing member 52 is located at the attachment position P on the beverage extraction pipe 45, the cylindrical body 55 prevents the outer diameter of the sealing member 52 from increasing. In this way, the sealing member 52 disposed between the cylindrical body 55 and the outer surface 45u of the beverage extraction pipe 45 is compressed, improving the sealing effect of the sealing member 52.
[0043] 4, the cylindrical body 55 is supported by the beverage outlet pipe 45 via a sealing member 52 located at an attachment position P. A bag 58 for containing a beverage is attached to the cylindrical body 55.
[0044] 4, when the sealing member 52 is located at the attachment position P, the cylindrical body 55 to which the bag body 58 is attached is supported by the beverage outlet pipe 45 via the sealing member 52. In other words, simply by moving the sealing member 52 to the attachment position P, the replacement part 5 including the bag body 58 is supported by the beverage outlet pipe 45. Therefore, the configuration for preventing the replacement part 5 from falling off the beverage outlet pipe 45 is simple.
[0045] In the first embodiment, the replacement part 5 having the seal member 52 is attached to the beverage outlet pipe 45 by sliding the seal member 52 toward the attachment position P on the beverage outlet pipe 45. This makes it easy to attach the replacement part 5 to the beverage outlet pipe 45 (see FIGS. 3 and 4).
[0046] In the first embodiment, the replacement part 5 having the bag body 58 is attached to the beverage outlet pipe 45. In this case, the bag body 58 can be compactly arranged around the beverage outlet pipe 45. Therefore, the replacement part 5 having the bag body 58 and the beverage outlet pipe 45 to which the replacement part 5 is attached can be easily inserted into the outer container 2 (see FIG. 1).
[0047] Furthermore, in the first embodiment, the fitting 3 has an annular portion 36. The presence of the annular portion 36 allows the inner diameter of the first opening 27 of the outer container 2 to be significantly larger than the inner diameter of the second opening 34 of the fitting 3. When the inner diameter of the first opening 27 is large, it is easy to insert the replacement part 5 having the bag body 58 into the inside of the outer container 2 through the first opening 27 (see FIG. 1 ).
[0048] As described above, the first embodiment provides a beverage container 1A that is easy to assemble.
[0049] Next, optional additional configurations that can be employed in the first embodiment will be described with reference to FIGS.
[0050] (Outer container 2) In the example shown in Fig. 1, the outer container 2 is a rigid container (in other words, a container whose shape does not change substantially). The container body 22 of the outer container 2 has a bottom 23 and a body 24. The container body 22 may have an upper plate 25 that connects the body 24 and a first opening 27. In the example shown in Fig. 1, the upper plate 25 and the first opening 27 are connected via a weld 26.
[0051] (Fitting 3) 5, the fitting 3 is an assembly M1 including an attachment portion 32, a second mouth portion 34, an annular portion 36, and a beverage outlet pipe 45. The assembly M1 may include a first valve member 37, a first spring 38, and a first spring retainer 39, which will be described later. The assembly M1 may also include a second valve member 41, a second spring 42, and a second spring retainer 454, which will be described later.
[0052] It is preferable that the entire fitting 3 be attached to the outer container 2 by attaching the fitting 3 assembled into the assembly M1 to the first opening 27 of the outer container 2. In this case, it is not necessary to arrange the components that make up the fitting 3 separately in the outer container 2.
[0053] Alternatively, as illustrated in Fig. 6, the fitting 3 may be divided into multiple parts. In the example illustrated in Fig. 6, an assembly M2 of the fitting 3 excluding the mounting portion 32 and the outer portion 36u of the annular portion 36 is placed in the outer container 2, and then the mounting portion 32, which constitutes part of the fitting 3, is attached to the outer container 2. In the example illustrated in Fig. 6, the inner portion 36n of the annular portion 36 and the outer portion 36u of the annular portion 36 are separate. Furthermore, when the mounting portion 32 is attached to the first opening 27 of the outer container 2, the inner portion 36n of the annular portion 36 and the outer portion 36u of the annular portion 36 are connected by pressure welding.
[0054] (Spacer member 63) In the example shown in FIG. 7, the beverage container 1A includes a spacer member 63 disposed between the annular portion 36 and the tubular body 55. The spacer member 63 prevents the bag body 58 from being excessively deformed toward the annular portion 36. In the example shown in FIG. 7, the spacer member 63 is not attached to the tubular body 55. In other words, the tubular body 55 is movable relative to the spacer member 63. In this case, the spacer member 63 and the replacement part 5 having the tubular body 55 can be handled separately. For example, the replacement frequency of the spacer member 63 can be lower than the replacement frequency of the replacement part 5.
[0055] The spacer member 63 is preferably a non-flexible member (in other words, a member whose substantial deformation is suppressed). The spacer member 63 may be made of resin or metal such as stainless steel.
[0056] 2, when the internal pressure of the bag body 58 increases, a portion of the bag body 58 enters the annular region AR1 inside the first mouth 27, causing the bag body 58 to over-deform upward. Moreover, the excessive deformation of the bag body 58 may result in breakage of the bag body 58. In response to this, the spacer member 63 occupies a portion of the annular region AR1 inside the first mouth 27, thereby preventing the bag body 58 from over-deforming toward the annular portion 36.
[0057] 7, the spacer member 63 prevents the bag body 58 from contacting the outer tubular portion 40, which will be described later. In this case, damage to the bag body 58 caused by contact between the bag body 58 and the outer tubular portion 40 (more specifically, the through-hole portion 40h provided in the outer tubular portion 40) is prevented.
[0058] 7, the spacer member 63 has an upper end portion 63e located above the lower end 27g of the first mouth portion 27. The upper end portion 63e is disposed in the annular region AR1 between the first mouth portion 27 and the outer tubular portion 40. The upper end portion 63e of the spacer member 63 may be able to come into contact with the annular portion 36 of the fitting 3.
[0059] 7, the spacer member 63 is disposed so as to surround the outer tubular portion 40, and the lower end of the spacer member 63 is positioned lower than the lower end of the outer tubular portion 40. In this case, the spacer member 63 can effectively prevent the bag body 58 from contacting the outer tubular portion 40 (more specifically, the through-hole portion 40h).
[0060] 8, the spacer member 63 has a lower end 63g that extends inward toward the beverage extraction pipe 45. In the example shown in Fig. 8, the lower end 63g of the spacer member 63 is located lower than the lower end 27g of the first spout 27. It is preferable that the lower end 63g of the spacer member 63 be able to come into contact with the tubular body 55 of the replacement part 5 (more specifically, the first flange portion 553 of the tubular body 55).
[0061] In the example shown in Fig. 8, the spacer member 63 has a lower surface 63d disposed opposite the bag body 58. The lower surface 63d is preferably an inclined surface (more specifically, an inclined convex surface) whose height increases with increasing distance from the central axis C2 of the beverage extraction pipe 45. In this case, when the internal pressure of the bag body 58 increases, the bag body 58 deforms gently along the lower surface 63d of the spacer member 63. As a result, excessive deformation of the bag body 58 is prevented, and breakage of the bag body 58 is more effectively prevented.
[0062] 8, the spacer member 63 has a through-hole 63h into which the beverage extraction pipe 45 is inserted. The through-hole 63h may be capable of receiving the upper end of the cylindrical body 55 of the replacement part 5.
[0063] In the example shown in FIG. 8, the cylindrical body 55 is movable in the vertical direction relative to the spacer member 63. If the cylindrical body 55 moves upward beyond the through-hole portion 63h of the spacer member 63, the bag body 58 may be damaged by the inner edge of the through-hole portion 63h or the outer edge of the cylindrical body 55. Therefore, in the example shown in FIG. 8, the inner diameter D1 of the through-hole portion 63h of the spacer member 63 is set to a value smaller than the maximum outer diameter D2 of the cylindrical body 55 (more specifically, the outer diameter of the first flange portion 553). In the example shown in FIG. 8, the first flange portion 553 of the cylindrical body 55 cannot move upward beyond the through-hole portion 63h of the spacer member 63.
[0064] 8, the spacer member 63 is movable relative to the fitting 3. Alternatively, the spacer member 63 may be fixed to the fitting 3. For example, the spacer member 63 may be fixed to the annular portion 36 of the fitting 3 by engaging (e.g., threading) or welding.
[0065] 8, a recess 63f that allows gas to pass through is formed in the upper end 63e of the spacer member 63. In this case, gas supplied from outside the outer container 2 can enter the space SP3 between the container body 22 of the outer container 2 and the bag 58 through the recess 63f. In this way, the pressure of the gas entering the space SP3 can be used to push the beverage inside the bag 58 out of the bag 58. Alternatively, a through-hole that allows gas to pass through may be provided in the outer shell 633 of the spacer member 63, in addition to the above-mentioned through-hole 63h.
[0066] 9, the spacer member 63 may have an outer shell portion 633 and a reinforcing rib 635 disposed inside the outer shell portion 633. The reinforcing rib 635 reinforces the outer shell portion 633 and suppresses deformation of the outer shell portion 633.
[0067] (First valve seat portion 341 and first valve member 37) 10, the fitting 3 has a first valve seat portion 341 and a first valve member 37. The first valve seat portion 341 and the first valve member 37 form a gas valve V1. The gas valve V1 is a valve that can change its state between an open state that allows gas to pass and a closed state that prohibits gas from passing.
[0068] 10, the first valve seat portion 341 is disposed in the second mouth portion 34. More specifically, a part of the inner circumferential surface of the second mouth portion 34 functions as the first valve seat portion 341. The first valve seat portion 341 is configured, for example, by an inclined surface whose inner diameter increases downward.
[0069] The first valve member 37 is capable of coming into contact with the first valve seat 341 and being separable from the first valve seat 341. A state in which the first valve member 37 is in contact with the first valve seat 341 corresponds to the closed state of the gas valve V1, and a state in which the first valve member 37 is separated from the first valve seat 341 corresponds to the open state of the gas valve V1.
[0070] 10, the gas valve V1 is provided in the fitting 3. Alternatively, the gas valve may be provided in the container body portion 22 of the outer container 2, and only the beverage valve may be provided in the fitting 3. In this case, the first valve seat portion 341 arranged in the second mouth portion 34 may function as the valve seat of the beverage valve, and the first valve member 37 may function as the valve body of the beverage valve.
[0071] 10, the sealing member 52 is attached to the beverage extraction pipe 45 at a position below the first valve member 37. In this case, interference between the first valve member 37 and members disposed near the first valve member 37 and the replacement part 5 including the sealing member 52 is prevented or suppressed. In the example shown in FIG. 10, the sealing member 52 is disposed vertically below the first valve member 37.
[0072] 10 , both the first valve member 37 and the seal member 52 are attached to the beverage outlet pipe 45. More specifically, the first valve member 37 is attached to the upper end of the beverage outlet pipe 45, and the seal member 52 is attached to the outer surface 45u (in other words, the outer circumferential surface) of the beverage outlet pipe 45. In this case, when the first valve member 37 moves downward to move away from the first valve seat 341, the beverage outlet pipe 45 and the seal member 52 move downward together with the first valve member 37.
[0073] (First spring 38, first spring receiving portion 39, outer cylinder portion 40) 10, the fitting 3 includes a first spring 38 and a first spring receiving portion 39 in addition to the first valve member 37. The fitting 3 may include an outer tubular portion 40.
[0074] The first spring 38 is disposed below the first valve member 37 and biases the first valve member 37 upward. In this case, the gas valve V1 is maintained in a closed state by the biasing force of the first spring 38. On the other hand, the first valve member 37 is pressed downward against the biasing force of the first spring 38, thereby opening the gas valve V1. In the example shown in FIG. 10 , the first spring 38 is disposed outside the beverage outlet pipe 45 so as to surround the beverage outlet pipe 45.
[0075] The first spring receiving portion 39 is disposed below the first spring 38 and supports the first spring 38. In the example shown in Fig. 10, the first spring receiving portion 39 is disposed outside the beverage outlet pipe 45 so as to surround the beverage outlet pipe 45.
[0076] The outer tubular portion 40 is disposed on the outside of the beverage outlet pipe 45. The outer tubular portion 40 is preferably provided with a plurality of through holes 40h that allow gas to pass through. In the example shown in FIG. 10, a first spring 38 is disposed between the outer tubular portion 40 and the beverage outlet pipe 45. In this case, the first spring 38 is protected by the outer tubular portion 40. An upper end of the outer tubular portion 40 is fixed (more specifically, welded) to the second opening portion 34 or the annular portion 36.
[0077] 10, the lower end portion 40g of the outer tubular portion 40 supports the first spring receiving portion 39. Alternatively, the lower end portion 40g of the outer tubular portion 40 may function as the first spring receiving portion 39.
[0078] In the example shown in FIG. 10 , the cylindrical body 55 of the replacement part 5 is disposed vertically below the structure M3, which includes the first spring 38, the first spring receiving portion 39, and the outer cylindrical part 40 that protects the first spring 38. In this case, the cylindrical body 55 and the bag 58 before being filled with beverage can be compactly disposed around the beverage outlet tube 45 by utilizing the area vertically below the structure M3. Therefore, the replacement part 5 having the cylindrical body 55 and the bag 58 can be easily inserted into the outer container 2 through the first opening 27. This facilitates assembly of the beverage container 1A. In the example shown in FIG. 10 , the cylindrical part 551 of the cylindrical body 55 and the sealing member 52 are disposed in the space inside an imaginary cylinder (see the imaginary cylinder indicated by the dashed line A) formed by virtually extending the outer edge of the outer cylindrical part 40 downward.
[0079] (Second valve seat portion 371 and second valve member 41) The fitting 3 may have a second valve seat portion 371 and a second valve member 41. The second valve seat portion 371 and the second valve member 41 form a beverage valve V2. The beverage valve V2 is a valve that can change its state between an open state that allows the beverage to pass through and a closed state that prohibits the beverage from passing through.
[0080] 10, the second valve seat portion 371 is disposed on the first valve member 37. More specifically, the inner circumferential surface of the lower end portion of the first valve member 37 functions as the second valve seat portion 371. The second valve seat portion 371 is configured, for example, by an inclined surface whose inner diameter increases downward.
[0081] The second valve member 41 is capable of contacting the second valve seat 371 and of moving away from the second valve seat 371. The state in which the second valve member 41 is in contact with the second valve seat 371 corresponds to the closed state of the beverage valve V2, and the state in which the second valve member 41 is moved away from the second valve seat 371 corresponds to the open state of the beverage valve V2. In the example shown in FIG. 10 , the second valve member 41 is disposed inside the beverage outlet pipe 45. The second valve member 41 is also capable of moving up and down within the internal space of the beverage outlet pipe 45.
[0082] (Second spring 42, second spring receiving portion 454) In the example shown in FIG. 10, the fitting 3 includes a second valve member 41, a second spring 42, and a second spring receiving portion 454.
[0083] The second spring 42 is disposed below the second valve member 41 and biases the second valve member 41 upward. In this case, the beverage valve V2 is maintained in a closed state by the biasing force of the second spring 42. On the other hand, the beverage valve V2 is opened when the second valve member 41 is pressed downward against the biasing force of the second spring 42. In the example shown in FIG. 10, the second spring 42 is disposed inside the beverage outlet pipe 45.
[0084] The second spring receiving portion 454 is disposed below the second spring 42 and supports the second spring 42. In the example shown in Fig. 10, the second spring receiving portion 454 is configured by a step portion (in other words, a portion where the inner diameter changes) of the beverage extraction pipe 45.
[0085] In the example shown in FIG. 10, the seal member 52 of the replacement part 5 is disposed below the second valve member 41 and above the second spring receiving portion 454.
[0086] (First mouth portion 27 and second mouth portion 34) As illustrated in Fig. 11, the second mouth 34 of the fitting 3 is preferably positioned higher than the first mouth 27 of the outer container 2. In the example shown in Fig. 11, the second mouth 34 of the fitting 3 is positioned so as to protrude upward from the annular portion 36, and the attachment portion 32 of the fitting 3 is positioned so as to protrude downward from the annular portion 36. In this way, the second mouth 34 is positioned higher than the first mouth 27 to which the attachment portion 32 is attached.
[0087] When the second mouth portion 34 is disposed at a higher position, the first valve member 37 that contacts the first valve seat portion 341 of the second mouth portion 34 can be disposed at a higher position. In the example shown in FIG. 11 , the upper end surface of the first valve member 37 is disposed at a higher position than the lower end 27g of the first mouth portion 27. In addition, the upper end surface of the first valve member 37 is disposed at a higher position than the upper surface 27e of the first mouth portion 27.
[0088] When the first valve member 37 is disposed at a high position, the sealing member 52 and the cylindrical body 55, which are disposed below the first valve member 37, can be disposed at a higher position. Furthermore, when the cylindrical body 55 is disposed at a high position, the height difference H1 between the lower end 27g of the first mouth portion 27 and the attachment position of the bag body 58 to the cylindrical body 55 is reduced. By reducing the height difference H1, the bag body 58 is prevented from being significantly deformed upward due to an increase in the internal pressure of the bag body 58.
[0089] In the example shown in FIG. 11 , the inner diameter D3 of the first opening 27 is significantly larger than the inner diameter D4 of the annular portion 36. When the inner diameter D3 of the first opening 27 is large, it is easy to insert the replacement part 5 having the bag 58 into the inside of the outer container 2 through the first opening 27. The inner diameter D3 of the first opening 27 is, for example, 6 cm or more and 12 cm or less, or 7 cm or more and 10 cm or less. The inner diameter D3 of the first opening 27 is preferably 1.5 times or more, or 1.8 times or more the inner diameter D4 of the annular portion 36. Furthermore, from the viewpoint of easily inserting the cylindrical body 55 and the bag 58 attached to the cylindrical body 55 into the inside of the outer container 2, it is preferable that the inner diameter D3 of the first opening 27 be sufficiently larger than the maximum outer diameter D2 of the cylindrical body 55 (more specifically, the outer diameter of the first flange portion 553). The difference between the inner diameter D3 of the first opening 27 and the maximum outer diameter D2 of the cylindrical body 55 (more specifically, the outer diameter of the first flange portion 553) is, for example, 15 mm or more, 20 mm or more, or 25 mm or more. In the example shown in FIG. 11 , the maximum outer diameter D2 of the cylindrical body 55 is larger than the inner diameter D4 of the annular portion 36 and smaller than the inner diameter D3 of the first opening 27.
[0090] In the example shown in Fig. 11, the first screw portion 27s of the first opening 27 of the outer container 2 is a male screw portion. Because the first screw portion 27s is a male screw portion (in other words, an external screw portion), the inner surface 27n of the first opening 27 can be made to be a smooth surface. If the inner surface 27n of the first opening 27 is a smooth surface, when the replacement part 5 having the bag body 58 is inserted into the outer container 2 through the first opening 27, the bag body 58 is less likely to get caught on the inner surface 27n of the first opening 27. This makes it easier to assemble the beverage container 1A.
[0091] Alternatively, as illustrated in FIG. 12, the first threaded portion 27s of the first opening portion 27 of the outer container 2 may be a female threaded portion, and the second threaded portion 32s of the mounting portion 32 of the fitting 3 may be a male threaded portion.
[0092] As illustrated in Fig. 11 , the lower end surface of the first mouth 27 may be an inclined surface 27t whose inner diameter decreases upward. The inclined surface 27t may be a tapered surface or a rounded surface (in other words, a convex arc surface). Since the lower end surface of the first mouth 27 is an inclined surface 27t whose inner diameter decreases upward, the diameter of the bag body 58 is smoothly reduced by the inclined surface 27t when the replacement part 5 is removed from the outer container 2. In this way, the bulky bag body 58 can be smoothly removed from the outer container 2 via the first mouth 27.
[0093] In the example shown in Figure 11, the second mouth portion 34 of the fitting 3 has a recess 347 that can receive the lower end of the body portion 80 of the dispense head (see Figure 25 if necessary). The second mouth portion 34 may have a shoulder portion 348 that positions the lower end of the body portion 80 of the dispense head. The second mouth portion 34 may also have an annular outward protrusion 349 at its upper end.
[0094] (Seal ring 65) 11, the beverage container 1A includes a sealing ring 65 disposed between the first mouth 27 and the annular portion 36. The sealing ring 65 prevents gas from leaking through a gap between the outer container 2 and the fitting 3.
[0095] 11, the upper surface 27e of the first mouth portion 27 and the lower surface 36g of the annular portion 36 are in surface contact with each other while the seal ring 65 is compressed. This surface contact maintains the amount of compression of the seal ring 65 at an appropriate value. In other words, damage to the seal ring 65 due to excessive compression is prevented, and a stable sealing effect by the seal ring 65 is maintained.
[0096] 11, the inner portion 36n of the annular portion 36 and the outer portion 36u of the annular portion 36 are connected via a weld 36w. When the inner portion 36n and the outer portion 36u are manufactured separately, it is easy to form a groove 36v (see FIG. 5) that receives the seal ring 65 in the lower surface 36g of the annular portion 36. The shape of the weld 36w may be any shape as long as it can suitably connect the inner portion 36n of the annular portion 36 and the outer portion 36u of the annular portion 36.
[0097] (Beverage removal pipe 45) As illustrated in FIG. 7 , the beverage outlet tube 45 extends toward the bottom 23 of the outer container 2. When the fitting 3 is attached to the outer container 2, a lower end 45g of the beverage outlet tube 45 is located close to the bottom 23 of the outer container 2. The distance between the lower end 45g of the beverage outlet tube 45 and the inner surface of the bottom 23 of the outer container 2 is, for example, 4 cm or less, 3 cm or less, 2 cm or less, or 1 cm or less. By locating the lower end 45g of the beverage outlet tube 45 close to the bottom 23 of the outer container 2, the amount of beverage that ultimately remains without being taken out of the bag 58 can be reduced. The length of the beverage outlet tube 45 is, for example, 5 cm or more, 10 cm or more, 15 cm or more, or 20 cm or more.
[0098] 7 , the entire beverage outlet pipe 45 and the entire replacement part 5 are disposed in the internal space of the outer container 2. In a state in which the entire beverage outlet pipe 45 and the entire replacement part 5 are disposed in the internal space of the outer container 2, the sealing member 52 of the replacement part 5 may be movable in the vertical direction relative to the beverage outlet pipe 45. For example, when the bag body 58 is filled with a beverage and expands, the sealing member 52 may move upward relative to the beverage outlet pipe 45.
[0099] 11, the beverage extraction pipe 45 has a small diameter pipe section 45a (first pipe section), a large diameter pipe section 45c (second pipe section) arranged above the small diameter pipe section 45a, and a shoulder section 45b (in other words, a section with a varying outer diameter) arranged between the small diameter pipe section 45a and the large diameter pipe section 45c. The small diameter pipe section 45a is a pipe section having a smaller outer diameter than the large diameter pipe section 45c, and the large diameter pipe section 45c is a pipe section having a larger outer diameter than the small diameter pipe section 45a.
[0100] In the example shown in Fig. 11, the seal member 52 of the replacement part 5 is attached to the large diameter pipe portion 45c of the beverage outlet pipe 45. In this case, the outer diameter of the large diameter pipe portion 45c is larger than the smallest inner diameter of the seal member 52 before being attached to the beverage outlet pipe 45. Due to the elastic properties of the seal member 52, the seal member 52 attempts to return to its original shape after being attached to the outer circumferential surface of the large diameter pipe portion 45c. In this way, the elastic properties of the seal member 52 allow the seal member 52 to be stably held by the large diameter pipe portion 45c.
[0101] The outer diameter of the small diameter pipe portion 45a is preferably smaller than the smallest inner diameter of the sealing member 52 before it is attached to the beverage extraction pipe 45. In this case, when the sealing member 52 is slid along the small diameter pipe portion 45a, no strong frictional force is generated between the sealing member 52 and the small diameter pipe portion 45a. Therefore, the replacement part 5 having the sealing member 52 can be moved more quickly toward the large diameter pipe portion 45c of the beverage extraction pipe 45.
[0102] (Sealing member 52 of replacement part 5) In the example shown in FIG. 13 , the seal member 52 of the replacement part 5 has a lower lip portion 522 (see the lower diagram in FIG. 13 ). The lower lip portion 522 is in annular contact with the outer surface 45u of the beverage outlet pipe 45. The lower lip portion 522 also has a first outer peripheral surface 522u that receives the internal pressure of the bag body 58 (hereinafter referred to as the “first internal pressure”). More specifically, the first outer peripheral surface 522u of the lower lip portion 522 is exposed to the space SP2 within the bag body 58. In this case, when the first internal pressure of the bag body 58 increases, the force pressing the lower lip portion 522 toward the beverage outlet pipe 45 increases. As a result, leakage of the fluid (gas or beverage) within the bag body 58 from between the seal member 52 and the beverage outlet pipe 45 is effectively prevented.
[0103] As shown in the upper drawing of FIG. 13, before the sealing member 52 is attached to the beverage outlet pipe 45, the lower lip portion 522 preferably has an inner surface 522n that slopes inward as it extends downward.
[0104] In the example shown in FIG. 13 , the seal member 52 of the replacement part 5 has an upper lip portion 526 (see the lower diagram in FIG. 13 ). The upper lip portion 526 is in annular contact with the outer surface 45u of the beverage outlet pipe 45. The upper lip portion 526 also has a second outer peripheral surface 526u that receives the internal pressure of the outer container 2 (hereinafter referred to as the "second internal pressure"). More specifically, the second outer peripheral surface 526u of the upper lip portion 526 is exposed to the space within the outer container 2 (more specifically, the space SP3 between the outer container 2 and the bag body 58). In this case, when the pressure within the space SP3 between the outer container 2 and the bag body 58 (in other words, the second internal pressure) increases, the force pressing the upper lip portion 526 toward the beverage outlet pipe 45 increases. As a result, gas in the space SP3 between the outer container 2 and the bag body 58 is effectively prevented from entering the bag body 58 through between the sealing member 52 and the beverage outlet pipe 45.
[0105] As shown in the upper drawing of FIG. 13, before the sealing member 52 is attached to the beverage outlet pipe 45, the upper lip portion 526 preferably has an inner surface 526n that slopes inward as it extends upward.
[0106] In the example shown in Fig. 13, an annular protrusion 524 is formed on the inner surface of the seal member 52 of the replacement part 5 (see the upper diagram in Fig. 13). The annular protrusion 524 is located between the beverage extraction tube 45 and the cylindrical body 55 when the seal member 52 is attached to the beverage extraction tube 45. The beverage extraction tube 45 stably supports the replacement part 5 via the annular protrusion 524, which is compressed between the beverage extraction tube 45 and the cylindrical body 55 (see the lower diagram in Fig. 13).
[0107] 13, the annular protrusion 524 is disposed between the lower lip 522 and the upper lip 526. In this case, multiple seals are ensured between the beverage outlet pipe 45 and the seal member 52. For example, even if a seal failure occurs in at least one of the lower lip 522 and the upper lip 526, fluid will not leak from the gap between the beverage outlet pipe 45 and the seal member 52.
[0108] In the example shown in FIG. 13 , the sealing member 52 has an overall cylindrical shape. The length L1 of the sealing member 52 in a direction parallel to the longitudinal direction of the beverage outlet tube 45 is, for example, 8 mm or more. The length L1 of the sealing member 52 is, for example, 30 mm or less. When the length L1 of the sealing member 52 is long, the sealing member 52 is stably held by the beverage outlet tube 45. When the length L1 of the sealing member 52 is long, fluid is less likely to leak from the gap between the beverage outlet tube 45 and the sealing member 52. The length L2 of the contact surface between the sealing member 52 and the cylindrical body 55 in a direction parallel to the longitudinal direction of the beverage outlet tube 45 is, for example, 6 mm or more. The length L2 of the contact surface is, for example, 28 mm or less. The long length L2 of the contact surface effectively prevents the sealing member 52 from separating from the cylindrical body 55. It is preferable that the sealing member 52 be firmly fixed to the cylindrical body 55.
[0109] (Cylindrical body 55) The cylindrical body 55 is disposed outside the sealing member 52 and holds the sealing member. The elastic modulus of the cylindrical body 55 is higher than that of the sealing member 52. The cylindrical body 55 is preferably made of a non-flexible member (in other words, a member that is substantially prevented from deforming). The cylindrical body 55 is made of a synthetic resin such as polyethylene or polypropylene. The cylindrical body 55 and the sealing member 52 are integrally molded, for example, in a molding die. Alternatively, the cylindrical body 55 and the sealing member 52 may be molded separately, and then the sealing member 52 may be attached to the cylindrical body 55.
[0110] 13, when the sealing member 52 is attached to the beverage outlet pipe 45, the cylindrical body 55 is maintained in a non-contact state with the beverage outlet pipe 45 (see the lower drawing in FIG. 13). In other words, of the cylindrical body 55 and the sealing member 52, only the sealing member 52 comes into contact with the beverage outlet pipe 45. In this case, the sealing effect of the sealing member 52 is maximized.
[0111] 13 , the lower end 55g of the cylindrical body 55 may cover part of or the entire lower lip portion 522 via a gap G1. In this case, part of or the entire lower lip portion 522 is protected by the lower end 55g of the cylindrical body 55, preventing or suppressing unintended damage to the lower lip portion 522. The upper end 55e of the cylindrical body 55 may cover part of or the entire upper lip portion 526 via a gap G2. In this case, part of or the entire upper lip portion 526 is protected by the upper end 55e of the cylindrical body 55, preventing or suppressing unintended damage to the upper lip portion 526.
[0112] 13, the cylindrical body 55 has a cylindrical portion 551 and a first flange portion 553. Additionally, the cylindrical body 55 may have a second flange portion 555 and an annular groove portion 557.
[0113] The cylindrical portion 551 is a portion that holds the sealing member 52. The cylindrical portion 551 holds the sealing member 52 and prevents excessive deformation of the sealing member 52. The cylindrical portion 551 extends in a direction parallel to the longitudinal direction of the beverage extraction pipe 45. The length of the cylindrical portion 551 in the direction parallel to the longitudinal direction of the beverage extraction pipe 45 may be longer than the length L1 of the sealing member 52, shorter than the length L1 of the sealing member 52, or approximately the same as the length L1 of the sealing member 52.
[0114] The first flange portion 553 functions as a mounting portion (more specifically, a welded portion) to which the bag body 58 is mounted. The first flange portion 553 and the bag body 58 are welded together by, for example, high-frequency welding. Alternatively, the first flange portion 553 and the bag body 58 may be welded together by heat welding or ultrasonic welding. In the example shown in FIG. 13 , the bag body 58 is welded to the upper surface of the first flange portion 553. Alternatively, the bag body 58 may be welded to the lower surface of the first flange portion 553. The first flange portion 553 has an inner edge connected to the tubular portion 551 and an outer edge which is a free edge.
[0115] Second flange portion 555 is disposed higher than first flange portion 553. In the example shown in FIG. 13, the outer diameter of second flange portion 555 is smaller than the outer diameter of first flange portion 553. In this case, second flange portion 555 is less likely to get in the way when attaching bag body 58 to first flange portion 553. Second flange portion 555 has an inner edge connected to tubular portion 551 and an outer edge which is a free edge.
[0116] The annular groove 557 is disposed between the first flange 553 and the second flange 555 .
[0117] The second flange portion 555 and / or the annular groove portion 557 are portions that are held or gripped by a machine or a jig. The presence of the second flange portion 555 (or the annular groove portion 557) makes it easier to manufacture the replacement part 5 and / or transport the replacement part 5.
[0118] (Bag body 58) The bag body 58 is attached to the cylindrical body 55. In the example shown in FIG. 14 , a mouth portion 58c (the portion indicated by hatching) of the bag body 58 is attached to a first flange portion 553 of the cylindrical body 55. The bag body 58 is placed in the internal space of the outer container 2 while attached to the cylindrical body 55. A beverage is contained in the bag body 58. The bag body 58 can be filled with a beverage, and the beverage can be taken out from the bag body 58.
[0119] The bag body 58 is made of a synthetic resin such as polyethylene or polypropylene. The bag body 58 may be made of any one of a high-density polyethylene layer, a low-density polyethylene layer, a polyethylene terephthalate layer, and a nylon layer, or may be made of a laminate of these layers. To ensure light-blocking and / or oxygen-barrier properties, the bag body 58 may be made of a laminate film in which a light-blocking layer or an oxygen-barrier layer, such as an aluminum foil or an aluminum-deposited layer, is disposed between multiple synthetic resin layers. The bag body 58 may be made of a laminate film in which an oxygen-barrier layer, such as an ethylene-vinyl alcohol copolymer, is disposed between multiple synthetic resin layers. The bag body 58 may be made of a laminate film including a nylon layer, a polyethylene layer, and an aluminum layer. The material of the bag body 58 is not limited to the above examples.
[0120] (Removal prevention member 46) 15, the fitting 3 includes a removal prevention member 46 that prevents the fitting 3 from being removed from the outer container 2. The removal prevention member 46 has an engagement member 47 that can engage with the outer container 2 (more specifically, the inner surface of the first opening 27 of the outer container 2).
[0121] The position of the engaging member 47 can be changed between an engaging position Q1 where it engages with the outer container 2 (more specifically, the engaging portion 28 of the outer container 2), and a retracted position Q2 (see FIG. 16 ) where it is retracted from the outer container 2 (more specifically, the engaging portion 28 of the outer container 2). When the engaging member 47 is in the engaging position Q1, the fitting 3 cannot be removed from the outer container 2. On the other hand, when the engaging member 47 is in the retracted position Q2, the fitting 3 can be removed from the outer container 2.
[0122] 15 and 16, the engagement between the outer container 2 and the engaging member 47 is released when the first valve member 37 is pressed downward. More specifically, when the first valve member 37 is pressed downward, the engaging member 47 moves from the engaging position Q1 to the retracted position Q2. Furthermore, when the downward pressure on the first valve member 37 is released, the engaging member 47 moves from the retracted position Q2 to the engaging position Q1. In this case, the fitting 3 cannot be removed from the outer container 2 unless the first valve member 37 is pressed downward. Therefore, the fitting 3 is prevented from being removed from the outer container 2 without using a dedicated removal tool (more specifically, a tool that can rotate the fitting 3 around the central axis C1 while the first valve member 37 is pressed downward).
[0123] The removal prevention member 46 preferably has a conversion mechanism (for example, a link arm 49a or a cam surface such as an inclined surface) that converts the downward movement of the first valve member 37 into movement of the engaging member 47. The fitting 3 also preferably has a biasing member that biases the engaging member 47 in the direction from the retracted position Q2 toward the engaging position Q1. In the example shown in FIG. 15, the first spring 38 that biases the first valve member 37 upward functions as a biasing member that biases the engaging member 47 in the direction from the retracted position Q2 toward the engaging position Q1.
[0124] 15, the removal prevention member 46 has a first movable member 48 that is movable downward together with the first valve member 37, and a second movable member 49 that converts the downward movement of the first movable member 48 into movement of the engaging member 47. More specifically, the second movable member 49 converts the downward movement of the first movable member 48 into movement of the engaging member 47 in a direction away from the engaging portion 28 of the outer container 2 (or movement of the engaging member 47 in a direction toward the central axis C2 of the beverage extraction pipe 45). In the example shown in FIG. 15, the second movable member 49 is a link arm 49a.
[0125] 15, one end of the first movable member 48 is connected to the beverage extraction pipe 45, and the other end of the first movable member 48 is connected to the second movable member 49. The first movable member 48 is movable relative to the outer cylinder portion 40 in the up and down directions.
[0126] In the example shown in FIG. 15, one end of the second movable member 49 is connected to the first movable member 48 so as to be able to swing, and the other end of the second movable member 49 is connected to the engagement member 47 so as to be able to swing.
[0127] In the example shown in FIG. 15, the tip of the engaging member 47 can engage with an engaging portion 28 (for example, an engaging recess) provided in the first opening 27 of the outer container 2.
[0128] 15 , the spacer member 63 is arranged to prevent the bag body 58 from directly contacting the detachment preventing member 46. A part of the detachment preventing member 46 (for example, the engaging member 47) may be arranged to cross the spacer member 63. In addition, a part of the detachment preventing member 46 (for example, the first movable member 48) may be arranged to cross the through-hole 40h of the outer tubular portion 40 of the fitting 3.
[0129] (First modified example of removal prevention member 46) 17 , the removal prevention member 46 has a first movable member 48 that is movable downward together with the first valve member 37, and a second movable member 49 that converts the downward movement of the first movable member 48 into movement of the engaging member 47. More specifically, the second movable member 49 converts the downward movement of the first movable member 48 into movement of the engaging member 47 in a direction away from the engaging portion 28 of the outer container 2.
[0130] 17, one end of the first movable member 48 is connected to the beverage extraction pipe 45, and the other end of the first movable member 48 is connected to the second movable member 49. The first movable member 48 is movable relative to the outer cylinder portion 40 in the up and down directions.
[0131] 17, the second movable member 49 is movable in the up and down direction together with the first movable member 48. The second movable member 49 has a first cam surface 49c (more specifically, a first inclined surface).
[0132] 17, the engaging member 47 has a second cam surface 47c (more specifically, a second inclined surface) that contacts the first cam surface 49c. The tip of the engaging member 47 can engage with an engaging portion 28 (for example, an engaging recess) provided in the first opening 27 of the outer container 2.
[0133] 17, the fitting 3 has a biasing member (38) that biases the engaging member 47 in a direction from the retracted position Q2 toward the engaging position Q1. Also, in the example shown in Fig. 17, the fitting 3 has a second biasing member 44 that biases the engaging member 47 in a direction from the engaging position Q1 toward the retracted position Q2. The biasing force of the biasing member (38) is greater than the biasing force of the second biasing member 44.
[0134] (Second modified example of removal prevention member 46) In a first modified example of the removal prevention member 46 illustrated in Fig. 17, the second biasing member 44 is a leaf spring. Alternatively, as illustrated in Fig. 18, the second biasing member 44 that biases the engaging member 47 in the direction from the engaging position Q1 toward the retracted position Q2 may be a coil spring.
[0135] (Second embodiment) A beverage container 1B according to a second embodiment will be described with reference to Figures 19 and 20. Figure 19 is a schematic cross-sectional view showing a beverage container 1B according to the second embodiment. Figure 20 is a schematic cross-sectional view showing a portion of the beverage container 1B according to the second embodiment.
[0136] The beverage container 1B of the second embodiment differs from the beverage container 1A of the first embodiment in the shape of the top of the fitting 3. More specifically, the beverage container 1A of the first embodiment is provided with a well-type fitting in which the top of the fitting 3 is concave, whereas the beverage container 1B of the second embodiment is provided with a flat-type fitting in which the top of the fitting 3 is flat.
[0137] A further explanation of the flat-type fitting 3 is provided. In the example shown in FIG. 19, an annular second opening OP2 is formed between the top of the second mouth portion 34 and the top wall 45w of the beverage outlet pipe 45, and the annular second opening OP2 is opened and closed by the first valve member 37. When the first valve member 37 is in the upper position (in other words, when the first valve member 37 closes the annular second opening OP2), the top shape of the fitting 3 is substantially flat. More specifically, the top surfaces of the second mouth portion 34, the first valve member 37, and the beverage outlet pipe 45 are all positioned at approximately the same height. Therefore, the fitting 3 shown in FIG. 19 can be said to be a flat-type fitting.
[0138] In the second embodiment, differences from the first embodiment will be mainly described, and a repetitive description of matters already described in the first embodiment will be omitted. Therefore, it goes without saying that matters already described in the first embodiment can be adopted in the second embodiment even if they are not explicitly described in the second embodiment.
[0139] 20 , the beverage container 1B in the second embodiment includes (1) an outer container 2 having a first mouth 27, (2) a fitting 3 having a beverage outlet tube 45, and (3) a replacement part 5 attached to the beverage outlet tube 45 and disposed in the interior space of the outer container 2. The fitting 3 includes (2a) an attachment portion 32 attached to the first mouth 27 of the outer container 2, (2b) a second mouth 34 connectable to a beverage filling nozzle or dispense head, (2c) an annular portion 36 protruding outward from the second mouth 34 and connecting the second mouth 34 and the attachment portion 32, and (2d) the beverage outlet tube 45 extending toward the bottom of the outer container 2. The replacement part 5 also includes (3a) a sealing member 52 that is slidable along the longitudinal direction of the beverage extraction tube 45 and that is in annular contact with the outer surface 45u of the beverage extraction tube 45 at the mounting position P, (3b) a cylindrical body 55 that holds the sealing member 52 and is supported by the beverage extraction tube 45 via the sealing member 52 located at the mounting position P, and (3c) a bag body 58 that is attached to the cylindrical body 55 and that is used to contain a beverage.
[0140] Therefore, the second embodiment has the same effects as the first embodiment.
[0141] (Outer container 2) The outer container 2 has a container body 22 and a first opening 27. The container body 22 and the first opening 27 have already been described in the first embodiment, so repeated description of these parts will be omitted.
[0142] (Fitting 3) The fitting 3 includes an attachment portion 32, a second mouth portion 34, an annular portion 36, and a beverage outlet pipe 45. The attachment portion 32, the second mouth portion 34, the annular portion 36, and the beverage outlet pipe 45 have already been described in the first embodiment, so repeated description of these parts or members will be omitted.
[0143] (Replacement Part 5) The replacement part 5 includes a sealing member 52, a cylindrical body 55, and a bag body 58. The sealing member 52, the cylindrical body 55, and the bag body 58 have already been described in the first embodiment, so repeated description of these parts or members will be omitted.
[0144] (Gas valve V1 and beverage valve V2) In the example shown in Figure 20, the fitting 3 has a gas valve V1 that can be changed between an open state that allows gas to pass through and a closed state that prohibits gas from passing through, and a beverage valve V2 that can be changed between an open state that allows a beverage to pass through and a closed state that prohibits the beverage from passing through.
[0145] The fitting 3 has a first valve member 37. The first valve member 37 functions as a valve body for the gas valve V1 and also functions as a valve body for the beverage valve V2. The first valve member 37 is movable relative to both the second opening 34 and the beverage outlet pipe 45.
[0146] 20, the gas valve V1 includes a first valve member 37 and a first valve seat 341 provided in the second opening 34. A state in which the first valve member 37 is in contact with the first valve seat 341 corresponds to the closed state of the gas valve V1, and a state in which the first valve member 37 is separated from the first valve seat 341 corresponds to the open state of the gas valve V1. The beverage valve V2 includes the first valve member 37 and a second valve seat 451 provided in the beverage extraction pipe 45. A state in which the first valve member 37 is in contact with the second valve seat 451 corresponds to the closed state of the beverage valve V2, and a state in which the first valve member 37 is separated from the second valve seat 451 corresponds to the open state of the beverage valve V2.
[0147] In the example shown in FIG. 20, the first valve member 37 functions as the valve body of the gas valve V1 and the valve body of the beverage valve V2, so that the second valve member 41 (see FIG. 10, if necessary) is omitted.
[0148] Next, optional additional configurations that can be employed in the second embodiment will be described with reference to FIGS.
[0149] (Spacer member 63) 19, the beverage container 1B includes a spacer member 63 disposed between the annular portion 36 and the cylindrical body 55. The spacer member 63 has already been described in the first embodiment, and therefore a repeated description of the spacer member 63 will be omitted.
[0150] (First valve member 37, first spring 38, first spring receiving portion 39, outer cylinder portion 40) 20, the fitting 3 includes a first spring 38 and a first spring receiving portion 39 in addition to a first valve member 37. The fitting 3 may include an outer cylindrical portion 40.
[0151] The first spring 38 is disposed below the first valve member 37 and biases the first valve member 37 upward. In this case, the gas valve V1 and the beverage valve V2 are maintained in a closed state by the biasing force of the first spring 38. On the other hand, the first valve member 37 is pressed downward against the biasing force of the first spring 38, thereby opening the gas valve V1 and the beverage valve V2. In the example shown in FIG. 20 , the first spring 38 is disposed outside the beverage outlet pipe 45 so as to surround the beverage outlet pipe 45.
[0152] The first spring receiving portion 39 is disposed below the first spring 38 and supports the first spring 38. In the example shown in Fig. 20, the first spring receiving portion 39 is attached to the outer surface of the beverage outlet pipe 45 so as to surround the beverage outlet pipe 45.
[0153] The outer tubular portion 40 is disposed outside the beverage outlet pipe 45. The outer tubular portion 40 is preferably provided with a plurality of through holes 40h that allow gas to pass through. In the example shown in FIG. 20, a first spring 38 is disposed between the outer tubular portion 40 and the beverage outlet pipe 45. In this case, the first spring 38 is protected by the outer tubular portion 40. In the example shown in FIG. 20, the upper end of the outer tubular portion 40 is fixed (more specifically, welded) to the second opening portion 34 or the annular portion 36.
[0154] 20, the cylindrical body 55 of the replacement part 5 is disposed vertically below the structure M3 including the first spring 38, the first spring receiving portion 39, and the outer cylinder portion 40 that protects the first spring 38. In this case, the cylindrical body 55 and the bag body 58 before being filled with beverage can be compactly disposed around the beverage extraction pipe 45 by utilizing the area vertically below the structure M3.
[0155] (Removal prevention member 46) 20, the beverage container 1B includes a detachment prevention member 46 that prevents the fitting 3 from being removed from the outer container 2. The detachment prevention member 46 has already been described in the first embodiment, and therefore a repeated description of the detachment prevention member 46 will be omitted.
[0156] (Method of assembling and handling beverage containers) 1 to 27, a method for assembling a beverage container 1 in an embodiment and a method for handling the beverage container 1 will be described. FIG. 21 is a schematic cross-sectional view showing a state during a first attachment step. FIG. 22 is a schematic cross-sectional view showing a state after a replacement part 5 has been attached to a beverage extraction pipe 45. FIG. 23 is a schematic cross-sectional view showing a state during an insertion step. FIG. 24 is a schematic cross-sectional view showing a state during a beverage filling step. FIG. 25 is a schematic cross-sectional view showing a state during a beverage extraction step. FIG. 26 is a flowchart showing an example of a method for assembling a beverage container. FIG. 27 is a flowchart showing an example of a method for handling a beverage container.
[0157] The beverage container assembly method in the embodiment constitutes part of the beverage container handling method in the embodiment. The beverage container 1 assembled by the beverage container assembly method in the embodiment may be the beverage container 1A in the first embodiment, the beverage container 1B in the second embodiment, or another beverage container. Each component of the beverage container 1 has already been described in the first or second embodiment, so repeated description of each component of the beverage container 1 will be omitted.
[0158] In a first step ST1, an outer container 2 having a container body 22 and a first opening 27 is prepared. The first step ST1 is a first preparation step. The outer container 2 prepared in the first preparation step is preferably a rigid container (e.g., a stainless steel container). The outer container 2 may be a new container, or may be a reusable container prepared by disassembling a beverage container collected from a user.
[0159] In a second step ST2, a fitting 3 is prepared. The second step ST2 is a second preparation step. The fitting 3 prepared in the second preparation step may be a new fitting, or may be a reusable fitting prepared by disassembling a beverage container collected from a user.
[0160] As illustrated in Figure 5, the fitting 3 prepared in the second preparation step has (1) an attachment portion 32 that can be attached to the first mouth portion 27 of the outer container 2, (2) a second mouth portion 34 that can be connected to a beverage filling nozzle or dispense head, (3) an annular portion 36 that protrudes outward from the second mouth portion 34 and connects the second mouth portion 34 and the attachment portion 32, and (4) a beverage extraction tube 45.
[0161] The fitting 3 prepared in the second preparation step may have a first valve seat portion 341 and a first valve member 37. The fitting 3 prepared in the second preparation step may also have a structure M3 including a first spring 38 that urges the first valve member 37 upward, a first spring receiving portion 39 that supports the first spring 38, and an outer cylinder portion 40 that is disposed on the outside of the beverage outlet pipe 45 and protects the first spring 38. The fitting 3 prepared in the second preparation step may also have a second valve member 41 that is disposed on the inside of the beverage outlet pipe 45, a second spring 42 that urges the second valve member 41 upward, and a second spring receiving portion 454 that supports the second spring 42. The fitting 3 prepared in the second preparation step may also have a removal prevention member 46 (see FIG. 15 ).
[0162] In a third step ST3, a replacement part 5 is prepared. The third step ST3 is a third preparation step. The replacement part 5 prepared in the third preparation step is a brand new replacement part.
[0163] As illustrated in FIG. 14, the replacement part 5 includes (1) a sealing member 52, (2) a cylindrical body 55 that holds the sealing member 52, and (3) a bag body 58 that is attached to the cylindrical body 55 and that is used to contain a beverage.
[0164] The first step ST1 (first preparation step), the second step ST2 (second preparation step), and the third step ST3 (third preparation step) may be performed in any order.
[0165] In a fourth step ST4, the replacement part 5 is attached to the beverage outlet tube 45. The fourth step ST4 is a first attachment step. As illustrated in FIG. 3 and other figures, in the first attachment step, the seal member 52 is attached to the upper portion 452 of the beverage outlet tube 45 by sliding the seal member 52 relative to the beverage outlet tube 45. The first attachment step also includes attaching the seal member 52 to the upper portion 452 of the beverage outlet tube 45 by utilizing the frictional force acting between the seal member 52 and the outer surface 45u of the beverage outlet tube 45. Because the replacement part 5 and the beverage outlet tube 45 are not bonded or welded to each other, it is easy to remove the replacement part 5 from the beverage outlet tube 45 after the beverage container has been collected.
[0166] The first attachment step (fourth step ST4) preferably includes inserting the entire lower portion 455 of the beverage outlet pipe 45 and a part of the upper portion 452 of the beverage outlet pipe into the bag body 58.
[0167] Each sub-step of the first attachment step will be described below. As illustrated in Fig. 21, in sub-step ST4-1, the lower end 45g of the beverage extraction pipe 45 is inserted into the inside of the seal member 52 of the replacement part 5.
[0168] In sub-step ST4-2, the sealing member 52 and the cylindrical body 55 are slid along the longitudinal direction of the beverage outlet tube 45. In this specification, the term "slide" refers to a relative slide with respect to the beverage outlet tube 45. Therefore, "slide" encompasses both linear movement of the sealing member 52 with respect to the beverage outlet tube 45 and linear movement of the beverage outlet tube 45 with respect to the sealing member 52.
[0169] 21, the lower portion 455 of the beverage outlet pipe 45 includes the small diameter pipe portion 45a, and the upper portion 452 of the beverage outlet pipe 45 includes the large diameter pipe portion 45c. In this case, when the seal member 52 slides along the small diameter pipe portion 45a, there is no frictional resistance or the frictional resistance is reduced. Furthermore, when the seal member 52 slides along the large diameter pipe portion 45c, there is an appropriate frictional resistance to the sliding of the seal member 52.
[0170] As illustrated in FIG. 22 , in sub-step ST4-3, the sealing member 52 is brought into annular contact with the outer surface 45u of the beverage outlet tube 45 at the attachment position P. Thus, the sealing member 52 is disposed at the attachment position P defined by the upper portion 452 of the beverage outlet tube 45. In the example illustrated in FIG. 22 , the sealing member 52 can be slid relative to the outer surface 45u of the beverage outlet tube 45 while being held by the outer surface 45u of the beverage outlet tube 45. In this case, the attachment position P of the sealing member 52 relative to the beverage outlet tube 45 has a high degree of freedom. For example, in FIG. 22 , the sealing member 52 can be attached to the beverage outlet tube 45 at any position between position P1 and position P2. When the attachment position P has a high degree of freedom, the sealing member 52 can be attached to the beverage outlet tube 45 quickly and easily.
[0171] When the fitting 3 has a structure M3 including a first spring 38, a first spring receiving portion 39, and an outer tube portion 40, in the first installation step, the sealing member 52 is attached to the upper portion 452 of the beverage extraction pipe 45 at a position below the lower end of the structure M3.
[0172] In the first attaching step, the sealing member 52 may be attached to the upper portion 452 of the beverage outlet pipe 45 at a position below the spacer member 63. More specifically, the beverage outlet pipe 45 of the fitting 3 may be inserted into the through-hole portion 63h of the spacer member 63, and then the sealing member 52 may be attached to the upper portion 452 of the beverage outlet pipe 45 at a position below the spacer member 63. Alternatively, in the second preparation step (second step ST2), the fitting 3 with the spacer member 63 may be prepared, and in the first attaching step (fourth step ST4), the sealing member 52 may be attached to the upper portion 452 of the beverage outlet pipe 45 at a position below the spacer member 63.
[0173] 23 , in a fifth step ST5, the replacement part 5 and the beverage outlet tube 45 are inserted into the outer container 2. The fifth step ST5 is an insertion step. More specifically, the insertion step includes inserting the entire beverage outlet tube 45, the sealing member 52, the cylindrical body 55 supported by the beverage outlet tube 45 via the sealing member 52, and the bag body 58 attached to the cylindrical body 55 into the outer container 2 via the first opening 27.
[0174] The beverage outlet pipe 45 is a long and thin member, and its outer diameter is relatively small. This allows the outer diameter of the replacement part 5 attached to the beverage outlet pipe 45 to be reduced. More specifically, the outer diameter of the replacement part 5 can be reduced by folding the bag body 58, which constitutes a part of the replacement part 5, around the beverage outlet pipe 45. In the example shown in FIG. 23 , the sealing member 52 is attached to the beverage outlet pipe 45 at a position lower than the structure M3 or the spacer member 63. In this case, the bag body 58 can be compactly arranged around the beverage outlet pipe 45 by utilizing the area vertically below the structure M3 or the area vertically below the spacer member 63.
[0175] 23, due to the presence of the annular portion 36, the size of the first opening 27 is set to be larger than the size of the second opening 34. Therefore, because the bag body 58 of the replacement part 5 is compactly arranged around the beverage extraction pipe 45 and the first opening 27 is large in size, the entire replacement part 5 can be smoothly inserted into the inside of the outer container 2 via the first opening 27.
[0176] In a sixth step ST6, the attachment portion 32 of the fitting 3 is attached to the first opening 27 of the outer container 2. The sixth step ST6 is a second attachment step. More specifically, in the second attachment step, the attachment portion 32 of the fitting 3 is screwed into the first opening 27 of the outer container 2.
[0177] (Beverage filling method) Next, a process of filling beverage container 1 with a beverage (in other words, a beverage filling method for filling beverage container 1 with a beverage) will be described. The process of filling beverage container 1 with a beverage constitutes part of a method of handling beverage container 1. In other words, the method of handling beverage container 1 includes a process of filling beverage container 1 with a beverage.
[0178] After the sixth step ST6 is performed, in a seventh step ST7, the beverage container 1 is filled with a beverage. The seventh step ST7 is a beverage filling step. In the beverage filling step, the bag body 58 placed in the outer container 2 is filled with a beverage. Figure 24 shows the beverage filling step being performed.
[0179] When filling the bag body 58 with a beverage, first, in sub-step ST7-1, the beverage filling nozzle 7 is inserted into the second opening 34 of the fitting 3. In the example shown in Figure 24, when the beverage filling nozzle 7 is inserted into the second opening 34 of the fitting 3, the gas valve V1 and the beverage valve V2 are opened.
[0180] Secondly, in sub-step ST7-2, as shown by arrow E1 in Fig. 24, beverage is supplied from the beverage filling nozzle 7 into the bag 58, and at the same time, as shown by arrow E2 in Fig. 24, gas (more specifically, air) present in the space SP3 between the outer container 2 and the bag 58 is discharged to the outside of the outer container 2. In this way, the bag 58 is filled with beverage. In the example shown in Fig. 24, the supply of beverage into the bag 58 is performed via beverage valve V2, and the discharge of gas to the outside of the beverage container 1 is performed via gas valve V1.
[0181] 24, a spacer member 63 is disposed between the annular portion 36 and the tubular body 55. The spacer member 63 prevents the bag body 58 from being excessively deformed toward the annular portion 36 when the bag body 58 expands due to being filled with beverage. In this way, damage to the bag body 58 is prevented.
[0182] 24, the spacer member 63 prevents the bag body 58 from contacting the outer tubular portion 40 (for example, the through-hole portion 40h of the outer tubular portion 40) when the bag body 58 is inflated. Also, in the example shown in FIG. 24, the spacer member 63 prevents the bag body 58 from contacting the removal prevention member 46 when the bag body 58 is inflated. In this way, damage to the bag body 58 is prevented.
[0183] (How to take out beverages) Next, a step of removing a beverage from the beverage container 1 (in other words, a method of removing a beverage from the beverage container 1) will be described. The step of removing a beverage from the beverage container 1 constitutes part of a method of handling the beverage container 1. In other words, the method of handling the beverage container 1 includes a step of removing a beverage from the beverage container 1.
[0184] After the seventh step ST7 is performed, in the eighth step ST8, the beverage is removed from the beverage container 1. The eighth step ST8 is a beverage removal step. In the beverage removal step, the beverage is removed from the bag 58 placed in the outer container 2. Figure 25 shows the beverage removal step being performed. The beverage is removed from the bag 58 via the dispense head 8, for example.
[0185] In the beverage extraction process, first, in sub-step ST8-1, the dispense head 8 is attached to the second opening portion 34 of the fitting 3. This attachment is performed, for example, by engaging the engagement portion 81 provided on the main body portion 80 of the dispense head 8 with the engagement portion 345 of the fitting 3.
[0186] Secondly, in the beverage extraction process, in sub-step ST8-2, the plunger member 85 of the dispense head 8 is moved downward relative to the main body 80 of the dispense head 8. The downward movement of the plunger member 85 opens the gas valve V1 and the beverage valve V2. In the example shown in Fig. 25, the first valve member 37 and the second valve member 41 are pressed by the plunger member 85, thereby opening the gas valve V1 and the beverage valve V2.
[0187] Thirdly, in the beverage take-out step, in sub-step ST8-3, gas (e.g., air) is supplied to the space SP3 between the outer container 2 and the bag body 58. The gas is supplied via the dispense head 8. Sub-step ST8-3 is a gas supplying step.
[0188] More specifically, in substep ST8-3, gas supplied from a gas supply source (e.g., an air pump) is introduced into the gas inlet hole 80h (see arrow E3 in FIG. 25). The gas introduced into the gas inlet hole 80h is supplied to the space SP3 between the outer container 2 and the bag body 58 via the gas flow path F2 and the gas valve V1 (see arrow E4 in FIG. 25). The gas supplied to the space SP3 presses against the bag body 58 so that the bag body 58 contracts.
[0189] In the beverage dispensing step, fourthly, in sub-step ST8-4, the beverage is dispensed from the bag 58. Dispensing of the beverage is performed via the beverage valve V2 and the dispense head 8.
[0190] Sub-step ST8-4 will be described in more detail. By performing the above-mentioned sub-step ST8-3 (gas supply step), the bag body 58 is pressed downward or inward. Therefore, the beverage in the bag body 58 flows toward the beverage valve V2 through the internal space of the beverage outlet pipe 45. In the above-mentioned sub-step ST8-2 (more specifically, the beverage valve opening step), the beverage valve V2 is opened, so the beverage in the internal space of the beverage outlet pipe 45 is taken out of the dispense head 8 through the beverage valve V2 and the beverage flow path F3 of the plunger member 85 (see arrow E5 in FIG. 25).
[0191] In the beverage dispensing method of the embodiment, a beverage is dispensed from the bag 58 by supplying gas to the space SP3 between the outer container 2 and the bag 58. Therefore, the beverage in the bag 58 does not come into contact with the supply gas (e.g., air) supplied via the dispense head 8. This prevents the taste, texture, etc. of the beverage from being deteriorated due to contact with the supply gas. Furthermore, if the beverage is a sparkling beverage such as beer, the feel of the foam is not deteriorated.
[0192] Furthermore, in the beverage dispensing method of the embodiment, air can be used as the gas supplied to the space SP3 between the outer container 2 and the bag 58. Therefore, unlike conventional beverage dispensing methods, there is no need to prepare a carbon dioxide gas cylinder. Note that using air as the gas supplied to the space SP3 is an optional configuration. In other words, in the embodiment, it is not excluded to use a gas other than air (for example, carbon dioxide gas) as the gas supplied to the space SP3 between the outer container 2 and the bag 58.
[0193] When the outer container 2 is made of stainless steel, the outer container 2 has extremely high durability and corrosion resistance, and also has excellent light-blocking properties. Therefore, the outer container 2 with the bag body 58 disposed therein may be stored outdoors.
[0194] (Method of disassembling beverage container 1) Next, a description will be given of the step of disassembling the beverage container 1 (in other words, a method of disassembling the beverage container 1). The step of disassembling the beverage container 1 constitutes a part of a method of handling the beverage container 1. In other words, the method of handling the beverage container 1 includes the step of disassembling the beverage container 1.
[0195] After the eighth step ST8 is performed, the beverage container 1 is disassembled in a ninth step ST9. The ninth step ST9 is a disassembly step. It goes without saying that the dispense head 8 is removed from the fitting 3 before the disassembly step is performed.
[0196] The disassembly step (ninth step ST9) includes removing the beverage outlet pipe 45 and the replacement part 5 from the outer container 2, and removing the replacement part 5 from the fitting 3.
[0197] When the beverage container 1 is equipped with a removal prevention member 46, the beverage extraction pipe 45 and the replacement part 5 can be removed from the outer container 2 with the engagement member 47 of the removal prevention member 46 retracted from the engagement portion 28 of the outer container 2 (see Figure 16).
[0198] Removing the replacement part 5 from the fitting 3 involves sliding the sealing member 52 and the tubular body 55 of the replacement part 5 along the beverage outlet tube 45 in a direction toward the lower end 45g of the beverage outlet tube 45. In the disassembly process, the replacement part 5 can be removed from the beverage outlet tube 45 simply by sliding the sealing member 52 and the tubular body 55 along the beverage outlet tube 45. Therefore, the task of removing the replacement part 5 from the beverage outlet tube 45 can be performed quickly and easily.
[0199] The fitting 3 and outer container 2 from which the replacement part 5 has been removed are preferably reused the next time a beverage is filled. On the other hand, it is preferable that a replacement part 5 that has been used once is replaced with a new replacement part (more specifically, a brand new replacement part). Note that, since the structure of the replacement part 5 in the embodiment is simple, the manufacturing cost of the replacement part 5 is low.
[0200] In the embodiment, the bag body 58 is filled with the beverage, and the beverage does not come into direct contact with the reusable outer container 2. This reliably ensures the safety of the beverage. Furthermore, since the beverage does not come into direct contact with the reused outer container 2, the adhesion of organic matter (dirt) or odors to the inside of the outer container 2 is suppressed. As a result, the outer container 2 can be easily managed when it is collected and reused. Furthermore, the process of cleaning the outer container 2 can be simplified.
[0201] The present invention is not limited to the above-described embodiments or modifications, and it is clear that each embodiment or modification can be appropriately modified or changed within the scope of the technical concept of the present invention. Furthermore, various techniques used in each embodiment or modification can be applied to other embodiments or modifications as long as no technical contradiction occurs. Furthermore, optional additional configurations in each embodiment or modification can be omitted as appropriate. [Explanation of symbols]
[0202] 1, 1A, 1B: Beverage container 2:Outer container 3: Fitting 5: Replacement parts 7: Beverage filling nozzle 8: Dispense head 22: Container body 23: Bottom 24: Torso 25: Upper plate 26: Welded section 27: 1st mouth part 27e:Top surface 27g: Bottom end 27n: inner surface 27s: First screw part 27t: Inclined surface 28: Engagement part 32: Mounting part 32s: Second screw part 34:Second mouth 36: Ring section 36g: bottom surface 36n:Inner part 36u:Outer part 36v:Groove 36w: Welded section 37: First valve member 38: First spring 39: First spring support 40: Outer cylinder 40g: Bottom end 40h: Through hole part 41: Second valve member 42: Second spring 44: Second biasing member 45: Beverage removal pipe 45a: Small diameter pipe section 45b: Shoulder 45c: Large diameter pipe section 45e :Top edge 45g: Bottom end 45n: inner surface 45u: External surface 45w:Top wall 46: Removal prevention member 47: Engagement member 47c: Second cam surface 48: First movable member 49: Second movable member 49a: Link arm 49c: First cam surface 52: Sealing material 55: Cylindrical body 55e: Upper end 55g: Bottom end 58: Bag body 58c: Mouth 63: Spacer member 63d: Bottom surface 63e: Upper end 63f: recess 63g: Bottom end 63h: Through hole part 65: Seal ring 80: Dispense head body 80h: Gas inlet 81: Engagement part 85: Plunger member 341: First valve seat 345: Engagement part 347: Recess 348:Shoulder 349: Outward protrusion 371: Second valve seat 451: Second valve seat 452: Upper part 454: Second spring support 455: Lower part 522: Lower lip 522n: inner surface 522u: 1st outer surface 524: Annular protrusion 526: Upper lip 526n: inner surface 526u: 2nd outer surface 551:Cylinder part 553: First flange 555: Second flange 557: Annular groove 633: Outer shell 635: Reinforcement rib AR1: Annular region C1: Central axis C2: Central axis D: Beverage F1: Beverage flow path F2: Gas flow path F3: Beverage flow path G1: Gap G2: Gap M1: Assembly M2: Assembly M3: Structure OP1: 1st opening OP2: Second opening P: Mounting position Q1: Engagement position Q2: Evacuation position SP1: Internal space of the outer container SP2: Space inside the bag SP3: Space between the outer container and the bag V1: Gas valve V2: Drinking valve
Claims
1. an outer container having a first opening; a fitting having a beverage outlet tube; a replacement part attached to the beverage outlet pipe and disposed in the interior space of the outer container; Equipped with The fitting is an attachment portion attached to the first opening portion of the outer container; a second mouth portion connectable to a beverage filling nozzle or dispense head; an annular portion that protrudes outward from the second mouth portion and connects the second mouth portion and the mounting portion; the beverage outlet pipe extending toward the bottom of the outer container; Equipped with The replacement part is a seal member that is slidable along the longitudinal direction of the beverage outlet pipe and that annularly contacts the outer surface of the beverage outlet pipe at an attachment position; a cylindrical body that holds the sealing member and is supported by the beverage outlet pipe via the sealing member located at the mounting position; a bag attached to the cylindrical body for containing a beverage; Equipped with a spacer member disposed between the annular portion and the tubular body to prevent the bag body from excessively deforming toward the annular portion; the spacer member has a lower surface disposed opposite the bag body, The lower surface of the spacer member is an inclined surface whose height increases with increasing distance from the beverage outlet pipe. beverage container.
2. An outer container having a first opening; a fitting having a beverage outlet tube; a replacement part attached to the beverage outlet pipe and disposed in the interior space of the outer container; Equipped with The fitting is an attachment portion attached to the first opening portion of the outer container; a second mouth portion connectable to a beverage filling nozzle or dispense head; an annular portion that protrudes outward from the second mouth portion and connects the second mouth portion and the mounting portion; the beverage outlet pipe extending toward the bottom of the outer container; Equipped with The replacement part is a seal member that is slidable along the longitudinal direction of the beverage outlet pipe and that annularly contacts the outer surface of the beverage outlet pipe at an attachment position; a cylindrical body that holds the sealing member and is supported by the beverage outlet pipe via the sealing member located at the mounting position; a bag attached to the cylindrical body for containing a beverage; Equipped with The fitting is a first valve seat disposed in the second port; a first valve member contactable with the first valve seat portion; Equipped with The seal member is disposed vertically below the first valve member. beverage container.
3. An outer container having a first opening; a fitting having a beverage outlet tube; a replacement part attached to the beverage outlet pipe and disposed in the interior space of the outer container; Equipped with The fitting is an attachment portion attached to the first opening portion of the outer container; a second mouth portion connectable to a beverage filling nozzle or dispense head; an annular portion that protrudes outward from the second mouth portion and connects the second mouth portion and the mounting portion; the beverage outlet pipe extending toward the bottom of the outer container; Equipped with The replacement part is a seal member that is slidable along the longitudinal direction of the beverage outlet pipe and that annularly contacts the outer surface of the beverage outlet pipe at an attachment position; a cylindrical body that holds the sealing member and is supported by the beverage outlet pipe via the sealing member located at the mounting position; a bag attached to the cylindrical body for containing a beverage; Equipped with The fitting is a first valve seat disposed in the second port; a first valve member contactable with the first valve seat; an outer cylinder portion disposed on the outside of the beverage outlet pipe; a first spring disposed between the beverage outlet pipe and the outer cylinder portion and biasing the first valve member upward; a first spring receiving portion that supports the first spring; Equipped with The cylindrical body of the replacement part is disposed vertically below a structure including the outer cylindrical portion, the first spring, and the first spring receiving portion. beverage container.
4. the fitting includes a removal prevention member that prevents the fitting from being removed from the outer container; the removal prevention member has an engaging member that can be engaged with the outer container, The engagement between the outer container and the engagement member is released by pressing the first valve member downward.
4. A beverage container according to claim 2 or 3.
5. An outer container having a first opening; a fitting having a beverage outlet tube; a replacement part attached to the beverage outlet pipe and disposed in the interior space of the outer container; Equipped with The fitting is an attachment portion attached to the first opening portion of the outer container; a second mouth portion connectable to a beverage filling nozzle or dispense head; an annular portion that protrudes outward from the second mouth portion and connects the second mouth portion and the mounting portion; the beverage outlet pipe extending toward the bottom of the outer container; Equipped with The replacement part is a seal member that is slidable along the longitudinal direction of the beverage outlet pipe and that annularly contacts the outer surface of the beverage outlet pipe at an attachment position; a cylindrical body that holds the sealing member and is supported by the beverage outlet pipe via the sealing member located at the mounting position; a bag attached to the cylindrical body for containing a beverage; Equipped with The seal member has a lower lip portion, the lower lip portion has a first outer circumferential surface that receives a first internal pressure within the bag body, The first outer circumferential surface is exposed to the space within the bag body. beverage container.
6. An outer container having a first opening; a fitting having a beverage outlet tube; a replacement part attached to the beverage outlet pipe and disposed in the interior space of the outer container; Equipped with The fitting is an attachment portion attached to the first opening portion of the outer container; a second mouth portion connectable to a beverage filling nozzle or dispense head; an annular portion that protrudes outward from the second mouth portion and connects the second mouth portion and the mounting portion; the beverage outlet pipe extending toward the bottom of the outer container; Equipped with The replacement part is a seal member that is slidable along the longitudinal direction of the beverage outlet pipe and that annularly contacts the outer surface of the beverage outlet pipe at an attachment position; a cylindrical body that holds the sealing member and is supported by the beverage outlet pipe via the sealing member located at the mounting position; a bag attached to the cylindrical body for containing a beverage; Equipped with The seal member has an upper lip portion, the upper lip portion has a second outer circumferential surface that receives a second internal pressure of the outer container; The second outer circumferential surface is exposed to the space within the outer container. beverage container.
7. An outer container having a first opening; a fitting having a beverage outlet tube; a replacement part attached to the beverage outlet pipe and disposed in the interior space of the outer container; Equipped with The fitting is an attachment portion attached to the first opening portion of the outer container; a second mouth portion connectable to a beverage filling nozzle or dispense head; an annular portion that protrudes outward from the second mouth portion and connects the second mouth portion and the mounting portion; the beverage outlet pipe extending toward the bottom of the outer container; Equipped with The replacement part is a seal member that is slidable along the longitudinal direction of the beverage outlet pipe and that annularly contacts the outer surface of the beverage outlet pipe at an attachment position; a cylindrical body that holds the sealing member and is supported by the beverage outlet pipe via the sealing member located at the mounting position; a bag attached to the cylindrical body for containing a beverage; Equipped with The cylindrical body is a cylindrical portion that holds the seal member; a first flange portion to which the bag body is attached; a second flange portion disposed above the first flange portion; and The outer diameter of the second flange portion is smaller than the outer diameter of the first flange portion. beverage container.
8. a seal ring disposed between the first mouth portion and the annular portion; An upper surface of the first opening and a lower surface of the annular portion are in surface contact with each other when the seal ring is compressed.
3. A beverage container according to claim 1 or 2.
9. providing an outer container having a first opening; providing a fitting having an attachment portion attachable to the first mouth portion, a second mouth portion connectable to a beverage filling nozzle or dispense head, an annular portion projecting outward from the second mouth portion and connecting the second mouth portion and the attachment portion, and a beverage outlet tube; preparing a replacement part including a sealing member, a cylindrical body for holding the sealing member, and a bag for containing a beverage attached to the cylindrical body; attaching the replacement part to the beverage outlet pipe; inserting the replacement part and the beverage outlet tube into the outer container; attaching the attachment portion of the fitting to the first opening of the outer container; Equipped with The step of attaching the replacement part to the beverage outlet pipe includes: sliding the sealing member and the cylindrical body along the longitudinal direction of the beverage extraction pipe; the sealing member is brought into annular contact with the outer surface of the beverage outlet pipe at an installation position; Including, The step of inserting the replacement part and the beverage outlet tube into the outer container includes: the entire beverage outlet pipe, the sealing member, the cylindrical body supported by the beverage outlet pipe via the sealing member, and the bag body attached to the cylindrical body are inserted into the outer container via the first opening, The fitting is a first valve seat disposed in the second port; a first valve member contactable with the first valve seat portion; Equipped with The seal member is disposed vertically below the first valve member. A method for assembling a beverage container.
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