Rotating electric machine and manufacturing method thereof

Abstract

To easily arrange a simple cooling structure to the existed rotary electric machine.SOLUTION: A rotary electric machine 10 includes: a coolant inlet member 52; and a coolant outlet member 54. The coolant inlet member 52 covers a first coil end part 40 with a first end surface 24 of a stator core 18. The coolant inlet member 52 includes a supply path 58a supplying a coolant S to the first coil end part 40. The coolant outlet member 54 covers a second coil end part 42 with a second end surface 26 of the stator core 18. The coolant outlet member 54 includes an exhaust passage 58b that receives the coolant S from the second coil end part 42. The supply path 58a and the exhaust passage 58b are communicated each other through a slot 20.SELECTED DRAWING: Figure 1

Description

[Technical Field]

[0001] The present invention relates to a rotating electric machine and a manufacturing method thereof. [Background technology]

[0002] Patent Document 1 discloses a rotating electric machine equipped with a cooling device capable of cooling a coil end portion. The rotating electric machine has a coil end portion in which a coil is wound around a stator. The coil end portion is covered with a mold made of a resin material. The coil end portion and the mold are covered with a case. A cooling fluid flow path is arranged between the mold and the case. Cooling oil can flow through the cooling fluid flow path. When the rotating electric machine is driven, the coil, which generates heat when current is applied, is cooled by the cooling oil via the coil end portion as the cooling oil flows through the cooling fluid flow path. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2012-85393 Summary of the Invention [Problem to be solved by the invention]

[0004] In the rotating electric machine of Patent Document 1, the cooling fluid flow path is configured from two parts, the case and the mold, which increases the number of parts in the rotating electric machine and makes the structure more complex, which increases the manufacturing cost.

[0005] The present invention aims to solve the above-mentioned problems. [Means for solving the problem]

[0006] An aspect of the present invention is a rotating electric machine comprising a rotor having a magnet, a cylindrical stator core with slots formed therethrough in the axial direction, and a stator surrounding the rotor, the stator core having coils arranged in the slots, wherein the coils have a first coil end portion protruding in the axial direction from one end face of the stator core and a second coil end portion protruding in the axial direction from the other end face of the stator core, the rotating electric machine having a refrigerant inlet member covering the first coil end portion and a refrigerant outlet member covering the second coil end portion, the interior of the refrigerant inlet member facing the first coil end portion and having a supply passage that supplies refrigerant to the first coil end portion, the supply passage communicating with the slot via the first coil end portion, and the interior of the refrigerant outlet member facing the second coil end portion and having a discharge passage that receives the refrigerant from the second coil end portion, the discharge passage communicating with the slot via the second coil end portion. [Effects of the Invention]

[0007] According to the present invention, in a rotating electric machine, by arranging a refrigerant inlet member with a supply passage at one end of the stator core and a refrigerant outlet member with a discharge passage at the other end of the stator core, it is possible to easily arrange a cooling structure with a simple configuration for an existing rotating electric machine. By simplifying the cooling structure, it is possible to prevent an increase in the number of parts of the rotating electric machine and reduce manufacturing costs. [Brief explanation of the drawings]

[0008] [Figure 1] FIG. 1 is an overall cross-sectional view of a rotating electrical machine according to a first embodiment of the present invention. [Figure 2] FIG. 2 is a cross-sectional view taken along line II-II in FIG. [Figure 3] FIG. 3 is a plan view of the rotating electrical machine as seen from the coolant inlet member side. [Figure 4] Fig. 4A is an enlarged cross-sectional view showing the vicinity of a supply port of a refrigerant inlet member of the rotating electric machine of Fig. 1. Fig. 4B is an enlarged cross-sectional view showing the vicinity of a discharge port of a refrigerant outlet member of the rotating electric machine of Fig. 1. [Figure 5] Fig. 5A is an explanatory diagram showing a state before a refrigerant inlet member (refrigerant outlet member) is molded for a rotating electric machine. Fig. 5B is an explanatory diagram showing a molding preparation state in which a first core member (second core member) is placed on the first coil end portion (second coil end portion) of Fig. 5A. [Figure 6] Fig. 6A is an explanatory diagram showing a molding process in which a first molding die (second molding die) is closed around the first coil end portion (second coil end portion) of Fig. 5B and a resin material is filled in. Fig. 6B is an explanatory diagram showing a process in which the first molding die (second molding die) of Fig. 6A is opened to obtain a refrigerant inlet member (refrigerant outlet member). [Figure 7] FIG. 7 is an overall cross-sectional view of a rotating electric machine according to the second embodiment. [Figure 8] Fig. 8A is an enlarged cross-sectional view showing the vicinity of a supply port of a refrigerant inlet member of the rotating electric machine of Fig. 7. Fig. 8B is an enlarged cross-sectional view showing the vicinity of a discharge port of a refrigerant outlet member of the rotating electric machine of Fig. 7. [Figure 9] Fig. 9A is an explanatory diagram showing a molding preparation state in which a first passage forming member (second passage forming member) is attached to the first coil end portion (second coil end portion) of Fig. 5A. Fig. 9B is an explanatory diagram showing a molding preparation state in which the first coil end portion (second coil end portion) of Fig. 9A is covered with a first seal member (second seal member). [Figure 10] Fig. 10A is an explanatory diagram showing a molding process in which a first molding die (second molding die) is closed around the first coil end portion (second coil end portion) of Fig. 9B and a resin material is filled in. Fig. 10B is an explanatory diagram showing a process in which the first molding die (second molding die) of Fig. 10A is opened and a supply port (discharge port) is machined in the refrigerant inlet member (refrigerant outlet member). DETAILED DESCRIPTION OF THE INVENTION

[0009] 1, a rotating electric machine 10 according to the first embodiment includes an annular housing 11, a stator 12, a rotor 14, and a cooling structure 16 attached to the stator 12. In the rotating electric machine 10, a coil 28 of the stator 12 is excited by power supplied from a power source (not shown), causing the rotor 14 to rotate. The rotating electric machine 10 may also be a generator.

[0010] The stator 12 is accommodated inside the housing 11. The stator 12 is a three-phase Y-connected stator that surrounds the rotor 14. The stator 12 includes a cylindrical stator core 18 and a plurality of slots 20.

[0011] The stator core 18 is formed by stacking a plurality of steel plates 22 in the axial direction. The plurality of steel plates 22 are axially crimped by crimping pins (not shown). The stator core 18 is formed in an annular shape and extends in the axial direction. One axial end of the stator core 18 has a first end face 24. The other axial end of the stator core 18 has a second end face 26. Each of the first and second end faces 24, 26 is a flat surface that is perpendicular to the axis of the stator core 18.

[0012] The stator core 18 is not limited to being formed by stacking annular steel plates 22 in the axial direction. The stator core 18 may be formed by assembling segments that are divided in the circumferential direction.

[0013] A plurality of slots 20 are arranged inside the stator core 18. The plurality of slots 20 are arranged at equal intervals in the circumferential direction of the stator core 18 (see FIG. 2). The slots 20 extend in the axial direction of the stator core 18 and penetrate the stator core 18. The slots 20 open to first and second end faces 24, 26 of the stator core 18. A plurality of conductors 29 are inserted in the axial direction into each slot 20. A slot coil portion 30 is formed from the plurality of conductors 29 inserted into each slot 20. The slot coil portion 30 extends in the axial direction of the stator core 18. The coil 28 has a plurality of slot coil portions 30.

[0014] As shown in FIG. 2, the stator core 18 has a core outer periphery 31 and a plurality of teeth 32 protruding radially inward from the core outer periphery 31. The plurality of teeth 32 are arranged at equal intervals in the circumferential direction. A slot 20 is formed by the facing surfaces of adjacent teeth 32 and the inner circumferential surface of the core outer periphery 31. The inner end of each tooth 32 has a flange 32a protruding in the circumferential direction. A gap 34 is formed between one flange 32a and the other flange 32a of adjacent teeth 32.

[0015] A wedge 36 and insulating paper 38 are provided inside the slot 20. The wedge 36 and insulating paper 38 are each formed in a sheet shape from a non-conductive material. The wedge 36 and insulating paper 38 are each arranged along the inner surface 20a of the slot 20. The entire inner surface 20a of the slot 20 is covered by the wedge 36 and insulating paper 38. The wedge 36 is arranged radially inward of the slot 20. The wedge 36 faces the gap 34 and covers it. The insulating paper 38 covers the radially outward side of the slot 20 and the inner surface 20a in the circumferential direction of the slot 20, respectively. The wedge 36 and insulating paper 38 prevent contact between the inner surface 20a of the slot 20 and the coil 28 (slot coil portion 30).

[0016] 1, the ends of the wedges 36 and the ends of the insulating paper 38 protrude in the axial direction from the first end face 24 of the stator core 18. The ends of the wedges 36 and the ends of the insulating paper 38 protrude in the axial direction from the second end face 26 of the stator core 18.

[0017] The cross-sectional shape of the conductor 29 is circular. Multiple phases (U phase, V phase, W phase) are configured by multiple conductors 29. The multiple conductors 29 are inserted into each slot 20 of the stator core 18 and are adjacent to one another. The multiple phases (U phase, V phase, W phase) of the conductors 29 inserted into the slots 20 are wound around the stator core 18. The slot coil portions 30 each protrude in the axial direction from the axial end of the slot 20.

[0018] The coil 28 includes a first coil end portion 40 and a second coil end portion 42. The first and second coil end portions 40, 42 are made up of a plurality of conductor wires 29 extending in the circumferential direction. The first and second coil end portions 40, 42 are annular in shape, with the plurality of conductor wires 29 bundled together (see FIG. 3).

[0019] 4A, the first coil end portions 40 protrude in the axial direction (first axial direction A1) from the first end face 24 of the stator core 18. The first coil end portions 40 extend in an annular shape in the circumferential direction along the annular first end face 24 of the stator core 18. The outer periphery of the first coil end portions 40 has a protruding portion 41 that protrudes radially outward. The protruding portion 41 is spaced apart from the first end face 24 in the axial direction.

[0020] 4B, the second coil end portions 42 protrude in the axial direction (second axial direction A2) from the second end face 26 of the stator core 18. The second coil end portions 42 extend in an annular shape in the circumferential direction along the annular second end face 26 of the stator core 18. The outer periphery of the second coil end portions 42 has a protruding portion 43 that protrudes radially outward. The protruding portion 43 is spaced apart from the second end face 26 in the axial direction.

[0021] An end of each conductor 29 for each phase is taken out radially outward from the first coil end portion 40. The ends of the plurality of conductors 29 are bundled together by respective connection terminals (not shown).

[0022] As shown in FIG. 1, the rotor 14 is formed in a cylindrical shape and rotatably disposed in the center of the stator 12. The rotor 14 includes a shaft 44 and a rotor body 46. The shaft 44 is connected to the axial center of the rotor body 46. The rotor body 46 has a plurality of accommodating holes 48. The plurality of accommodating holes 48 are disposed at equal intervals along the circumferential direction of the rotor 14 (see FIG. 3). A magnet 50 is accommodated in each accommodating hole 48. That is, the rotor body 46 includes a plurality of magnets 50 along the circumferential direction. The magnets 50 are disposed on the outer periphery of the rotor body 46.

[0023] 1, the cooling structure 16 includes a refrigerant inlet member 52 and a refrigerant outlet member 54. The refrigerant inlet member 52 and the refrigerant outlet member 54 are formed from a resin material R. The refrigerant inlet member 52 is disposed on the first end surface 24 of the stator core 18. The refrigerant inlet member 52 covers the first coil end portion 40.

[0024] The refrigerant outlet member 54 is disposed on the second end surface 26 of the stator core 18. The refrigerant outlet member 54 covers the second coil end portion 42. The refrigerant inlet member 52 and the refrigerant outlet member 54 have the same shape. However, the refrigerant inlet member 52 and the refrigerant outlet member 54 may have different shapes.

[0025] 4A, the refrigerant inlet member 52 includes a first body 56a, a supply passage 58a, and a first seal member 60a. The first body 56a is a resin member formed into an annular shape by molding from resin material R. The first body 56a is disposed so as to protrude in the axial direction from the first end face 24 of the stator core 18. The first body 56a covers the first coil end portion 40. The first body 56a is molded to the first coil end portion 40. The refrigerant inlet member 52 including the first body 56a is fixed to the first coil end portion 40.

[0026] In the cross section shown in Figure 4A, the cross section of the first body 56a is substantially rectangular. The first body 56a has an inner circumferential portion 62, an outer circumferential portion 64, and a first passage forming portion 66a. The inner circumferential portion 62 is disposed on the inner periphery of the first coil end portion 40. The inner circumferential portion 62 covers the inner circumferential surface of the first coil end portion 40. The outer circumferential portion 64 is disposed on the outer periphery of the first coil end portion 40. The outer circumferential portion 64 covers the protruding portion 41 of the first coil end portion 40.

[0027] The inner peripheral portion 62 and the outer peripheral portion 64 abut against the first end face 24 of the stator core 18 .

[0028] The first passage component 66a extends in the axial direction from the inner peripheral portion 62 and the outer peripheral portion 64. The first passage component 66a protrudes in the axial direction from the axial end portion of the first coil end portion 40. The first passage component 66a includes a supply passage 58a and a supply port 68a.

[0029] The supply passage 58a is formed inside the first body 56a. The refrigerant S can flow inside the supply passage 58a. The supply passage 58a faces the axial end of the first coil end portion 40. The supply passage 58a extends in an annular shape along the first body 56a of the refrigerant inlet member 52. The supply passage 58a communicates with the slots 20 of the stator core 18 via the first coil end portion 40. The supply passage 58a can supply the refrigerant S to the first coil end portion 40.

[0030] The supply port 68a opens at the axial end of the first body 56a. The supply passage 58a communicates with the outside through the supply port 68a. The supply port 68a is connected to a refrigerant supply source (not shown) via piping. Refrigerant S is supplied to the supply passage 58a of the refrigerant inlet member 52 from the supply port 68a. The refrigerant S is a liquid. The refrigerant S is, for example, an oil such as automatic transmission fluid.

[0031] The first seal member 60a is formed from a material that can block the permeation of the resin material R during molding. The first seal member 60a is formed in a sheet shape. The first seal member 60a is disposed between the first body 56a of the refrigerant inlet member 52 and the first coil end portion 40. The first seal member 60a covers the outer surface of the first coil end portion 40 except for the passage-facing portion 40a at the axial end facing the supply passage 58a. The outer surface covered by the first seal member 60a is the inner circumferential portion, outer circumferential portion, protruding portion 41, and part of the axial end of the first coil end portion 40.

[0032] The first seal member 60a covers the outside of the ends of the wedges 36 and the insulating paper 38. The ends of the wedges 36 and the insulating paper 38 are portions that protrude in the axial direction from the first end face 24 of the stator core 18. The first seal member 60a covers the outer surface of the first coil end portion 40 excluding the passage-facing portion 40a, the ends of the wedges 36 and the insulating paper 38.

[0033] 4B, the refrigerant outlet member 54 includes a second body 56b, a discharge passage 58b, and a second seal member 60b. The second body 56b is a resin member formed into an annular shape by molding from resin material R. The second body 56b is disposed so as to protrude in the axial direction from the second end face 26 of the stator core 18. The second body 56b covers the second coil end portion 42. The second body 56b is molded to the second coil end portion 42. The refrigerant outlet member 54 including the second body 56b is fixed to the second coil end portion 42.

[0034] The discharge passage 58b is formed inside the second body 56b. The refrigerant S can flow through the inside of the discharge passage 58b. The discharge passage 58b faces the axial end of the second coil end portion 42. The discharge passage 58b extends in an annular shape along the second body 56b of the refrigerant outlet member 54. The discharge passage 58b communicates with the slots 20 of the stator core 18 via the second coil end portion 42. The discharge passage 58b can receive the refrigerant S flowing out from the second coil end portion 42.

[0035] In the cross section shown in FIG. 4B , the cross section of the second body 56b is substantially rectangular. The second body 56b has an inner circumferential portion 62, an outer circumferential portion 64, and a second passage forming portion 66b. The inner circumferential portion 62 is disposed on the inner periphery of the second coil end portion 42. The inner circumferential portion 62 covers the inner circumferential surface of the second coil end portion 42. The outer circumferential portion 64 is disposed on the outer periphery of the second coil end portion 42. The outer circumferential portion 64 covers the protruding portion 43 of the second coil end portion 42. The inner circumferential portion 62 and the outer circumferential portion 64 of the second coil end portion 42 abut against the second end face 26 of the stator core 18.

[0036] The second passage component 66b extends in the axial direction from the inner peripheral portion 62 and the outer peripheral portion 64. The second passage component 66b protrudes in the axial direction from the axial end portion of the second coil end portion 42. The second passage component 66b includes a discharge passage 58b and a discharge port 68b.

[0037] The discharge port 68b opens to the axial end of the second body 56b. The discharge passage 58b communicates with the outside through the discharge port 68b. The discharge port 68b is connected to a refrigerant reservoir (not shown) via piping. After circulating within the stator core 18, the refrigerant S is discharged from the discharge passage 58b of the refrigerant outlet member 54 through the discharge port 68b and into the refrigerant reservoir.

[0038] The second seal member 60b is formed from a material that can block the permeation of the resin material R during molding. The second seal member 60b is formed in a sheet shape. The second seal member 60b is disposed between the second body 56b of the refrigerant outlet member 54 and the second coil end portion 42. The second seal member 60b covers the outer surface of the second coil end portion 42 except for the passage-facing portion 42a at the axial end portion facing the discharge passage 58b. The outer surface covered by the second seal member 60b is the inner circumferential portion, outer circumferential portion, protruding portion 43, and part of the axial end portion of the second coil end portion 42.

[0039] The second seal member 60b covers the outside of the ends of the wedges 36 and the insulating paper 38. The ends of the wedges 36 and the insulating paper 38 are portions that protrude from the second end face 26 of the stator core 18 in the axial direction.

[0040] Next, a case where the cooling structure 16 is formed for the rotating electrical machine 10 by molding will be described.

[0041] First, a first molding process is performed to mold the refrigerant inlet member 52 on the first end surface 24 of the stator core 18. In the first molding process, a molding preparation process is performed to attach a first core member 70a and a first seal member 60a to the first coil end portion 40 shown in FIG.

[0042] In the molding preparation step of the first molding process, as shown in FIG. 5B, a first core member 70a is placed at the axial end of the first coil end portion 40 exposed from the first end face 24 of the stator core 18. The first core member 70a is a first space forming portion 74a that forms the first space portion 72a (supply passage 58a) after molding. The first core member 70a is formed from a brazing material that can be melted by heating. The first core member 70a is formed in an annular shape and is placed along the first coil end portion 40. The cross-sectional shape of the first core member 70a is a rectangle that is elongated in the radial direction of the first coil end portion 40. The first core member 70a is brought into surface contact with the passage opposing portion 40a of the first coil end portion 40.

[0043] Next, the outer surface of the first coil end portion 40 is surrounded by a first seal member 60a. The first seal member 60a prevents the molten resin material R (see FIG. 6A) from penetrating into the first coil end portion 40 during molding. The outer surface of the first coil end portion 40 is covered by the first seal member 60a, except for the passage-facing portion 40a, which is covered by the first core member 70a. The outer surface covered by the first seal member 60a includes the inner circumferential portion 62, outer circumferential portion 64, protruding portion 41, and part of the axial end portion of the first coil end portion 40. The wedge 36 and the end portion of the insulating paper 38 are covered by the first seal member 60a.

[0044] After the molding preparation step is completed, a mold closing step is performed in which a first molding die 76a is closed against the first end face 24 of the stator core 18, as shown in FIG. 6A. The first molding die 76a will now be described. The first molding die 76a is annular, corresponding to the first end face 24 of the stator core 18. The first molding die 76a has a first molding portion 78a capable of molding the refrigerant inlet member 52. The first molding portion 78a opens toward the first end face 24 of the stator core 18. The first molding die 76a has the first molding portion 78a, a first port molding portion 80a, and a sprue 82. The cross-sectional shape of the first molding portion 78a is rectangular, corresponding to the outer shape of the refrigerant inlet member 52. The first port molding portion 80a is capable of molding the supply port 68a of the refrigerant inlet member 52. The first port molding portion 80a protrudes axially from the inner surface 20a of the first molding die 76a toward the first coil end portion 40. The gate 82 connects the first mold portion 78a of the first molding die 76a to the outside. Resin material R is supplied to the gate 82 from a resin material supply unit (not shown) through piping.

[0045] In the mold closing step of FIG. 6A , the first molding die 76a is moved toward the first coil end portion 40 by a moving means (not shown), and the tip of the first molding die 76a is brought into contact with the first end face 24 of the stator core 18. The first coil end portion 40 and the first core member 70a are housed in the first molding portion 78a of the first molding die 76a. The first coil end portion 40 and the first core member 70a are covered by the first molding die 76a. The tip of the first port molding portion 80a abuts against the first core member 70a. The inner surface of the first molding portion 78a is spaced apart from the inner surface and outer surface of the first coil end portion 40, the protruding portion 41, and the first core member 70a. This forms a first cavity 84a surrounded by the first molding portion 78a of the first molding die 76a and the first end face 24 of the stator core 18.

[0046] Next, a molding step is carried out in which resin material R is supplied into the first cavity 84a to mold the refrigerant inlet member 52.

[0047] As shown in FIG. 6A, molten resin material R is supplied from a resin material supply device (not shown) to the gate 82 of the first molding die 76a. The resin material R flows from the gate 82 into the first mold section 78a, filling the first cavity 84a. Specifically, the resin material R flows between the outer periphery and the protruding portion 41 of the first coil end portion 40 and the first mold section 78a, and the resin material R flows between the inner periphery and the first mold section 78a of the first coil end portion 40. The resin material R flows between the axial end of the first coil end portion 40, the first core member 70a, and the first mold section 78a.

[0048] The resin material R filled in the first cavity 84a solidifies as it cools. The molded body made of the solidified resin material R becomes the refrigerant inlet member 52. At this time, the molded body, refrigerant inlet member 52, is fixed to the first end face 24 of the stator core 18. The outer surface of the first coil end portion 40 is covered by the refrigerant inlet member 52. The supply port 68a is molded by the first port molding portion 80a. A first core member 70a is molded integrally inside the refrigerant inlet member 52. The first seal member 60a prevents the resin material R from penetrating into the first coil end portion 40.

[0049] Finally, a step of forming supply passages 58a in refrigerant inlet member 52, which is a molded body, is carried out.

[0050] After the molding of the refrigerant inlet member 52 is completed, the molded body, refrigerant inlet member 52, is heated to a predetermined temperature by a heating device (not shown). The heating temperature of the refrigerant inlet member 52 is a temperature at which the resin material R of the refrigerant inlet member 52 does not melt, but the first core member 70a can melt. By heating the refrigerant inlet member 52 by the heating device, the first core member 70a melts inside the refrigerant inlet member 52. The first core member 70a melts and becomes a liquefied brazing material.

[0051] As shown in Fig. 6B, the first molding die 76a is removed in the axial direction from the first end face 24 of the stator core 18 by a moving means (not shown). The mold is opened by moving the first molding die 76a away from the first end face 24 of the stator core 18. This exposes the refrigerant inlet member 52 that covers the outside of the first coil end portion 40. The supply port 68a is opened by removing the first port molding portion 80a from the refrigerant inlet member 52. The supply port 68a communicates with the outside of the refrigerant inlet member 52.

[0052] The molten brazing material is discharged to the outside through the supply port 68a of the refrigerant inlet member 52. By melting and removing the first core member 70a, a first space 72a is formed inside the refrigerant inlet member 52. The first space 72a has a rectangular cross section and communicates with the supply port 68a. The first space 72a becomes the supply passage 58a. In other words, by melting the first core member 70a, the first core member 70a is removed from the inside of the refrigerant inlet member 52 to form the supply passage 58a.

[0053] This completes the molding of refrigerant inlet member 52, which has supply passages 58a therein. Refrigerant inlet member 52 is fixed to first end face 24 of stator core 18. First coil end portion 40 is covered by refrigerant inlet member 52. After first molding die 76a is opened, refrigerant inlet member 52 may be heated to melt first core member 70a and form supply passages 58a.

[0054] A second molding process is performed to form the refrigerant outlet member 54 on the second end surface 26 of the stator core 18. The second molding process may be performed at a different time from the first molding process, or the first and second molding processes may be performed simultaneously. The second molding process is the same as the first molding process.

[0055] In the second molding step, a molding preparation step is performed in which a second core member 70b and a second seal member 60b are attached to the second coil end portion 42. In the molding preparation step, the second core member 70b is placed at the axial end of the second coil end portion 42. The second core member 70b is a second space forming portion 74b that forms the second space portion 72b (discharge passage 58b) after molding. Like the first core member 70a, the second core member 70b is formed from a brazing material that can be melted by heating. The second core member 70b is brought into surface contact with the passage opposing portion 42a of the second coil end portion 42.

[0056] The outer surface of the second coil end portion 42 is surrounded by a second seal member 60b. The second seal member 60b is the same member as the first seal member 60a. Except for a portion of the passage-facing portion 42a that is covered by the second core member 70b, the outer surface of the second coil end portion 42 is covered by the second seal member 60b. The outer surface covered by the second seal member 60b includes the inner circumferential portion 62, the outer circumferential portion 64, the protruding portion 43, and a portion of the axial end portion of the second coil end portion 42.

[0057] After the molding preparation step is completed, a mold closing step is performed in which the second molding die 76b is closed against the second end face 26 of the stator core 18. The second molding die 76b has the same shape as the first molding die 76a. The tip of the second molding die 76b is brought into contact with the second end face 26 of the stator core 18. The second coil end portion 42 and the second core member 70b are covered by the second molding die 76b. This forms a second cavity 84b surrounded by the second mold portion 78b of the second molding die 76b and the second end face 26 of the stator core 18.

[0058] Next, a molding step is carried out in which the resin material R is supplied into the second cavity 84b to mold the refrigerant outlet member 54.

[0059] The molten resin material R is supplied to the gate 82 of the second molding die 76b. The resin material R fills the second cavity 84b. The resin material R cools and solidifies within the second cavity 84b. The solidified resin material R forms a molded body that becomes the refrigerant outlet member 54. The molded body, the refrigerant outlet member 54, is fixed to the second end face 26 of the stator core 18. The outer surface of the second coil end portion 42 is covered by the refrigerant outlet member 54. The discharge port 68b is molded by the second port molding portion 80b. At this time, the second core member 70b is molded integrally within the refrigerant outlet member 54. The second seal member 60b prevents the resin material R from penetrating into the second coil end portion 42.

[0060] Finally, a step of forming the discharge passages 58b in the refrigerant outlet member 54, which is a molded body, is carried out.

[0061] After the molding of the refrigerant outlet member 54 is completed, the refrigerant outlet member 54 is heated by a heating device (not shown), thereby melting the second core member 70b inside the refrigerant outlet member 54. The second core member 70b melts and becomes a liquefied brazing material. The heating temperature of the refrigerant outlet member 54 is the same as the heating temperature of the refrigerant inlet member 52. In other words, it is a temperature at which the second core member 70b can melt.

[0062] 6B, the second molding die 76b is axially removed from the second end face 26 of the stator core 18 to open the mold. This exposes the refrigerant outlet member 54 that covers the exterior of the second coil end portion 42. The second port molding portion 80b is removed from the refrigerant outlet member 54, opening the exhaust port 68b. The exhaust port 68b communicates with the exterior of the refrigerant outlet member 54.

[0063] The molten brazing material is discharged to the outside through the discharge port 68b of the refrigerant outlet member 54. By melting and removing the second core member 70b, a second space 72b is formed inside the refrigerant outlet member 54. The second space 72b has a rectangular cross section and communicates with the discharge port 68b. The second space 72b becomes the discharge passage 58b. In other words, by melting the second core member 70b, the second core member 70b is removed from the inside of the refrigerant outlet member 54 to form the discharge passage 58b.

[0064] This completes the molding of the refrigerant outlet member 54, which has discharge passages 58b therein. The refrigerant outlet member 54 is fixed to the second end face 26 of the stator core 18. The second coil end portion 42 is covered by the refrigerant outlet member 54. After the second molding die 76b is opened, the refrigerant outlet member 54 may be heated to melt the second core member 70b, thereby forming the discharge passages 58b.

[0065] Next, the operation of the rotating electrical machine 10 having the cooling structure 16 will be described.

[0066] Electric power is supplied from a power source (not shown) to the connection terminals of the rotating electric machine 10. When electric power is supplied from the connection terminals to each coil 28 of the stator 12, the coils 28 of the stator 12 are excited, generating a rotating magnetic field. The rotating magnetic field generated in the stator 12 causes the rotor 14, on which magnets 50 serving as magnetic poles are mounted, to rotate around the center of the stator 12.

[0067] 4A, refrigerant S is supplied from a refrigerant supply source to supply port 68a of refrigerant inlet member 52. Refrigerant S is supplied from supply port 68a to supply passage 58a of refrigerant inlet member 52. The refrigerant S flows along the annular supply passage 58a and flows from supply passage 58a into gaps 86 between the conducting wires 29 that constitute first coil end portion 40. The refrigerant S flows from first coil end portion 40 into the interiors of the multiple slots 20.

[0068] In each slot 20, the refrigerant S flows axially toward the refrigerant outlet member 54 through the gaps 86 between the conductive wires 29 that constitute the slot coil portion 30. The refrigerant S flowing through the slots 20 effectively cools the coils 28 that have been heated by the passage of current. After the refrigerant S reaches the second end face 26 of the stator core 18 through each slot 20, it flows out of the discharge passages 58b of the refrigerant outlet member 54 through the second coil end portion 42, as shown in FIG. 4B . The refrigerant S that has flowed through each slot 20 is collected in the discharge passages 58b of the refrigerant outlet member 54. As shown in FIG. 1 , the refrigerant S is discharged from the discharge passages 58b through the discharge port 68b to the outside of the rotating electric machine 10. The refrigerant S is discharged from the discharge port 68b through piping to a refrigerant reservoir (not shown). The refrigerant S stored in the refrigerant reservoir is cooled again and then supplied to the supply port 68a of the refrigerant inlet member 52 for reuse.

[0069] Next, a rotating electric machine 100 according to a second embodiment will be described with reference to Figures 7 to 8B. Note that the same components as those in the rotating electric machine 10 according to the first embodiment described above will be given the same reference numerals, and detailed description thereof will be omitted.

[0070] 7 has a cooling structure 102. The cooling structure 102 includes a refrigerant inlet member 104 and a refrigerant outlet member 106. The refrigerant inlet member 104 and the refrigerant outlet member 106 have the same shape.

[0071] 8A, refrigerant inlet member 104 includes first body 108a, supply passage 110a, first seal member 112a, and first space forming portion 114a. After molding, first space forming portion 114a forms first space 122a inside refrigerant inlet member 104. First space forming portion 114a has first passage forming member 116a.

[0072] The first passage forming member 116a is formed from a resin material R. The first passage forming member 116a is disposed at the axial end of the first coil end portion 40. The cross-sectional shape of the first passage forming member 116a is rectangular. The first passage forming member 116a is hollow. The first passage forming member 116a is annular and disposed along the first coil end portion 40. The first passage forming member 116a has an open end portion 117. With the open end portion 117 of the first passage forming member 116a in contact with the axial end portion of the first coil end portion 40, the open end portion 117 and the first coil end portion 40 are fixed together. The first passage forming member 116a and the first coil end portion 40 are fixed together with an adhesive. The open end portion 117 of the first passage forming member 116a is closed by the first coil end portion 40. A closed supply passage 110a is formed inside the first passage forming member 116a.

[0073] The first passage forming member 116a has a first communication port 118a. The first communication port 118a axially penetrates a wall portion 120a of the first passage forming member 116a facing the first coil end portion 40. The first communication port 118a and the supply port 68a of the refrigerant inlet member 104 are arranged coaxially. The first communication port 118a and the supply port 68a are in communication with each other. The first communication port 118a and the supply port 68a connect the supply passage 110a of the first passage forming member 116a to the outside. When refrigerant S is supplied to the supply port 68a, the refrigerant S is supplied from the supply port 68a through the first communication port 118a to the supply passage 110a.

[0074] 8B, the refrigerant outlet member 106 includes a second body 108b, a discharge passage 110b, a second seal member 112b, and a second space forming portion 114b. After molding, the second space forming portion 114b forms a second space 122b inside the refrigerant outlet member 106. The second space forming portion 114b includes a second passage forming member 116b.

[0075] The second passageway forming member 116b is formed from a resin material R. The second passageway forming member 116b is disposed at the axial end of the second coil end portion 42. The cross-sectional shape of the second passageway forming member 116b is rectangular. The second passageway forming member 116b is hollow. The second passageway forming member 116b is annular and disposed along the second coil end portion 42. The second passageway forming member 116b has an open end portion 117. With the open end portion 117 of the second passageway forming member 116b in contact with the axial end portion of the second coil end portion 42, the open end portion 117 and the second coil end portion 42 are fixed together. The second passageway forming member 116b and the second coil end portion 42 are fixed together with an adhesive. The open end portion 117 of the second passageway forming member 116b is closed by the second coil end portion 42. A closed exhaust passage 110b is formed inside the second passageway forming member 116b.

[0076] The second passageway forming member 116b has a second communication port 118b. The second communication port 118b axially penetrates a wall portion 120b of the second passageway forming member 116b that faces the second coil end portion 42. The second communication port 118b and the discharge port 68b of the refrigerant outlet member 106 are arranged coaxially. The second communication port 118b and the discharge port 68b are in communication with each other. The second communication port 118b and the discharge port 68b connect the discharge passage 110b of the second passageway forming member 116b to the outside. The refrigerant S is discharged from the discharge passage 110b through the second communication port 118b and the discharge port 68b to the outside.

[0077] Next, a case where the coolant inlet member 104 is formed by molding in the rotating electrical machine 100 will be described with reference to FIGS. 9A to 10B.

[0078] First, a first molding process is performed to mold the refrigerant inlet member 104 on the first end surface 24 of the stator core 18. In the first molding process, a molding preparation process is performed to attach a first passage forming member 116a and a first seal member 112a to the first coil end portion 40 shown in FIG.

[0079] In the molding preparation step, as shown in FIG. 9A , a first passageway forming member 116a is placed at the axial end of the first coil end portion 40 exposed from the first end surface 24. An open end 117 of the first passageway forming member 116a is fixed to the first coil end portion 40 with an adhesive. Note that the open end 117 of the first passageway forming member 116a is not limited to being fixed with an adhesive. This allows the first passageway forming member 116a to protrude in the axial direction from the axial end of the first coil end portion 40. The open end 117 of the first passageway forming member 116a and the axial end of the first coil end portion 40 are sealed with an adhesive. The first passageway forming member 116a has a first space 122a sealed therein.

[0080] Next, as shown in Fig. 9B, the outer surface of the first coil end portion 40 is surrounded by the first seal member 112a. Except for a portion of the axial end portion to which the first passage forming member 116a is fixed, the outer surface of the first coil end portion 40 is covered by the first seal member 112a. At this time, the adhesive portion of the open end portion 117 of the first passage forming member 116a is also covered by the first seal member 112a.

[0081] In the molding process shown in FIG. 10A, a first molding die 76c having a first mold portion 78c is used for mold closing. The first molding die 76c differs from the first molding die 76a in that it does not have a first port-molding portion 80a. After the first molding die 76c is closed, molten resin material R is supplied through the gate 82. The resin material R is supplied through the gate 82 and fills the first cavity 84c. The resin material R cools and solidifies within the first cavity 84c, resulting in the refrigerant inlet member 104, which is a molded body. The refrigerant inlet member 104 covers the first passage-forming member 116a along with the first coil end portion 40. In other words, the first passage-forming member 116a is molded integrally within the refrigerant inlet member 104. The resin material R does not flow into the first passage-forming member 116a, leaving a first space 122a. This first space 122a becomes the supply passage 110a.

[0082] After the molding of the refrigerant inlet member 104 is completed, the first molding die 76c is axially removed from the stator core 18 by a moving means (not shown) to open the mold, thereby exposing the refrigerant inlet member 104 to the outside (see FIG. 10B).

[0083] Finally, as shown in FIG. 10B, a processing step is performed to form the supply port 68a in the refrigerant inlet member 104 and the first passage-forming member 116a.

[0084] A machining tool 124 is brought axially close to the refrigerant inlet member 104. The machining tool 124 is, for example, a drill capable of drilling holes. The machining tool 124 drills holes by cutting the first body 108a and the first passage-forming member 116a of the refrigerant inlet member 104 toward the first coil end portion 40. As a result, a supply port 68a is formed in the first body 108a and a first communication port 118a is formed in the first passage-forming member 116a. The supply port 68a and the first communication port 118a are coaxial. The supply port 68a and the first communication port 118a extend in the axial direction of the rotating electric machine 100. The supply passage 110a in the first passage-forming member 116a is connected to the outside of the refrigerant inlet member 104 via the supply port 68a and the first communication port 118a. Completion of the machining process completes the formation of the refrigerant inlet member 104, which has the supply passage 110a therein.

[0085] The second molding process for molding refrigerant outlet member 106 on second end surface 26 of stator core 18 is the same as the first molding process, so a detailed description will be omitted. The first molding process for molding refrigerant inlet member 104 by the first molding process and the second molding process for molding refrigerant outlet member 106 may be performed simultaneously, or the first molding process and the second molding process may be performed at different times.

[0086] As described above, in the embodiments of the present invention, by arranging the refrigerant inlet members 52, 104 on the first end face 24 of the stator core 18 in the rotating electric machines 10, 100 and arranging the refrigerant outlet members 54, 106 on the second end face 26 of the stator core 18, it is possible to easily configure the cooling structures 16, 102 with a simple configuration for existing rotating electric machines. As a result, by realizing the cooling structures 16, 102 of the rotating electric machines 10, 100 with a simple configuration, it is possible to suppress an increase in the number of parts of the rotating electric machines 10, 100 and reduce manufacturing costs.

[0087] A first seal member 60a, 112a is provided between the first coil end portion 40 and the refrigerant inlet member 52, 104, covering the entire surface except for the passage-facing portion 40a that faces the supply passages 58a, 110a. A second seal member 60b, 112b is provided between the second coil end portion 42 and the refrigerant outlet member 54, 106, covering the entire surface except for the passage-facing portion 42a that faces the discharge passages 58b, 110b. As a result, when the refrigerant inlet member 52, 104 and the refrigerant outlet member 54, 106 are molded with the resin material R, the first seal member 60a, 112a and the second seal member 60b, 112b prevent the resin material R from penetrating into the first and second coil end portions 40, 42.

[0088] The supply passages 58a, 110a and the discharge passages 58b, 110b extend annularly along the circumferential direction of the refrigerant inlet members 52, 104 and the refrigerant outlet members 54, 106, respectively, and the annular supply passages 58a, 110a and the annular discharge passages 58b, 110b allow the refrigerant S to flow to all of the slots 20 of the stator 12. As a result, the coils 28 housed in the slots 20 can be efficiently cooled by the refrigerant S.

[0089] In a first molding process, refrigerant inlet member 52 is molded to cover first coil end portion 40 on first end face 24 of stator 12. In a second molding process, refrigerant outlet member 54 is molded to cover second coil end portion 42 on second end face 26 of stator 12. This makes it possible to easily and reliably fix refrigerant inlet member 52 and refrigerant outlet member 54 to first and second end faces 24, 26 of stator 12. Supply passages 58a and discharge passages 58b can be easily formed by removing first and second core members 70a, 70b from molded refrigerant inlet member 52 and refrigerant outlet member 54, respectively.

[0090] After the refrigerant inlet member 52 is molded, the first molding die 76a is opened, allowing the first port molding portion 80a to easily form the supply port 68a for supplying the refrigerant S to the supply passage 58a. After the refrigerant outlet member 54 is molded, the second molding die 76b is opened, allowing the second port molding portion 80b to easily form the discharge port 68b for discharging the refrigerant S from the discharge passage 58b.

[0091] After the refrigerant inlet member 52 and the refrigerant outlet member 54 are molded using the first and second molding dies 76a and 76b, the first and second core members 70a and 70b are heated and melted, thereby easily forming the supply passages 58a and the discharge passages 58b inside the refrigerant outlet member 54 and the refrigerant outlet member 54, respectively.

[0092] In the first molding step, resin material R is supplied while first passageway forming member 116a is fixed, thereby forming supply passages 110a in first passageway forming member 116a, and in the second molding step, resin material R is supplied while second passageway forming member 116b is fixed, thereby forming discharge passages 110b in second passageway forming member 116b. This makes it possible to easily form supply passages 110a and discharge passages 110b inside refrigerant inlet member 52 and refrigerant outlet member 54, respectively.

[0093] The above embodiment can be summarized as follows.

[0094] The above embodiment includes a rotor (14) having a magnet (50); a stator (12) surrounding the rotor, the stator (12) having a cylindrical stator core (18) with slots (20) penetrating therethrough in the axial direction and coils (28) disposed in the slots of the stator core; A rotating electric machine (10, 100) comprising: The coil has a first coil end portion (40) that protrudes in the axial direction from one end surface of the stator core, and a second coil end portion (42) that protrudes in the axial direction from the other end surface of the stator core, the rotating electric machine has a refrigerant inlet member (52, 104) that covers the first coil end portion and a refrigerant outlet member (54, 106) that covers the second coil end portion, the interior of the refrigerant inlet member has a supply passage (58a, 110a) facing the first coil end portion and supplying a refrigerant (S) to the first coil end portion, the supply passage communicating with the slot via the first coil end portion, The interior of the refrigerant outlet member has a discharge passage (58b, 110b) that faces the second coil end portion and receives the refrigerant from the second coil end portion, and the discharge passage communicates with the slot via the second coil end portion.

[0095] The refrigerant inlet member and the refrigerant outlet member are each a molded resin member.

[0096] a first seal member (60a, 112a) is disposed between the first coil end portion and the refrigerant inlet member, except for a portion of the first coil end portion facing the supply passage; A second seal member (60b, 112b) is disposed between the second coil end portion and the refrigerant outlet member, except for the portion of the second coil end portion facing the discharge passage.

[0097] The slots are arranged in a plurality along the circumferential direction of the stator, The supply passage and the discharge passage each extend annularly along the circumferential direction.

[0098] The above embodiment includes a rotor having a magnet; a stator having a cylindrical stator core with slots formed therethrough in the axial direction and coils disposed in the slots of the stator core, the stator surrounding the rotor; A manufacturing method of a rotating electric machine comprising: The coil has a first coil end portion that protrudes in the axial direction from a first end face that is one end face of the stator core, and a second coil end portion that protrudes in the axial direction from a second end face that is the other end face of the stator core, the rotating electric machine has a resin refrigerant inlet member that covers the first coil end portion, and a resin refrigerant outlet member that covers the second coil end portion, an interior of the refrigerant inlet member having a supply passage facing the first coil end portion and supplying refrigerant to the first coil end portion, the supply passage communicating with the slot via the first coil end portion; an interior of the refrigerant outlet member having a discharge passage facing the second coil end portion and receiving the refrigerant from the second coil end portion, the discharge passage communicating with the slot via the second coil end portion; The manufacturing method includes: a first molding step of forming the refrigerant inlet member by molding; a second molding step of forming the refrigerant outlet member by molding; It has.

[0099] The first molding step includes: a step of arranging a first space forming portion (74a) for forming the supply passage at an axial end of the first coil end portion and surrounding an outer surface of the first coil end portion with a first seal member (60a); a step of closing a first molding die (76a) having a first molding portion (78a) against the first end surface of the stator, and covering the first coil end portion with the first molding die; a step of supplying a resin material (R) into a first cavity (84a) surrounded by the first mold portion of the first mold and the first end surface of the stator, and solidifying the resin material in the first cavity to obtain the refrigerant inlet member, which is a molded body; a step of removing the first molding die from the first end surface of the stator to open the die, and then removing at least a part of the first space forming portion to obtain the supply passage; and The second molding step includes: a step of arranging a second space forming portion (74b) for forming the exhaust passage at an axial end of the second coil end portion and surrounding an outer surface of the second coil end portion with a second seal member (60b); a step of closing a second molding die (76b) having a second molding portion (78b) against the second end surface of the stator to cover the second coil end portion with the second molding die; supplying a resin material into a second cavity (84b) surrounded by the second mold portion of the second mold and the second end surface of the stator, and solidifying the resin material in the second cavity to obtain the refrigerant outlet member, which is a molded body; a step of removing the second molding die from the second end surface of the stator to open the die, and then removing at least a part of the second space forming portion to obtain the discharge passage; It has.

[0100] the first molding step includes a step of connecting the inside and the outside of the refrigerant inlet member after the refrigerant inlet member is molded, The second molding step includes a step of connecting the inside and outside of the refrigerant outlet member after the refrigerant outlet member is molded.

[0101] the first space forming portion is a first core member (70a) formed in an annular shape from a brazing material that melts when heated, the second space forming portion is a second core member (70b) formed in an annular shape from a brazing material that melts when heated, the first molding step includes a step of supplying the resin material into the first cavity with the first core member disposed at the axial end of the first coil end portion, and a step of melting the first core member and removing the first core member from inside the refrigerant inlet member after molding the refrigerant inlet member, The second molding process includes a step of supplying the resin material into the second cavity with the second core member placed at the axial end of the second coil end portion, and a step of melting the second core member and removing the second core member from the inside of the refrigerant outlet member after molding the refrigerant outlet member.

[0102] The first space forming portion is a first passage forming member (116a) that is annular and hollow and made of a resin material, The second space forming portion is a second passage forming member (116b) that is annular and hollow and made of a resin material, the first molding step includes a step of supplying the resin material into the first cavity in a state in which the first passage forming member is fixed to the axial end of the first coil end portion, and the supply passage is formed in the first passage forming member; The second molding process includes a step of supplying the resin material into the second cavity while the second passage forming member is fixed to the axial end of the second coil end portion, and the discharge passage is formed within the second passage forming member.

[0103] The present invention is not limited to the above disclosure, and various configurations can be adopted without departing from the gist of the present invention. [Explanation of symbols]

[0104] 10, 100... Rotating electric machine 12... Stator 14... rotor 16, 102... cooling structure 18... Stator core 20... Slot 28... Coil 40... First coil end portion 42... Second coil end portion 50... Magnet 52, 104...refrigerant inlet members 54, 106...refrigerant outlet members 58a, 110a…supply pathways; 58b, 110b…discharge pathways

Claims

1. a rotor having a magnet; a stator having a cylindrical stator core with slots formed therethrough in the axial direction and coils disposed in the slots of the stator core, the stator surrounding the rotor; A rotating electric machine comprising: The coil has a first coil end portion that protrudes in the axial direction from one end surface of the stator core and a second coil end portion that protrudes in the axial direction from the other end surface of the stator core, the rotating electric machine has a refrigerant inlet member that covers the first coil end portion and a refrigerant outlet member that covers the second coil end portion, an interior of the refrigerant inlet member having a supply passage facing the first coil end portion and supplying refrigerant to the first coil end portion, the supply passage communicating with the slot via the first coil end portion; an interior of the refrigerant outlet member having a discharge passage facing the second coil end portion and receiving the refrigerant from the second coil end portion, the discharge passage communicating with the slot via the second coil end portion; the first coil end portion has a first protruding portion that protrudes radially outward, the second coil end portion has a second protruding portion that protrudes radially outward, each of the refrigerant inlet member and the refrigerant outlet member is a molded resin member, a portion of the refrigerant inlet member protruding radially inward beyond an outer circumferential surface of the first protrusion portion between the first coil end portion and the stator core; a portion of the refrigerant outlet member protruding radially inward beyond an outer peripheral surface of the second protrusion portion between the second coil end portion and the stator core;

2. 2. The rotating electric machine according to claim 1, a first seal member is disposed between the first coil end portion and the refrigerant inlet member, except for a portion of the first coil end portion facing the supply passage; a second seal member disposed between the second coil end portion and the refrigerant outlet member, excluding a portion of the second coil end portion facing the discharge passage;

3. 3. The rotating electric machine according to claim 1, The slots are arranged in a plurality along the circumferential direction of the stator, The supply passage and the discharge passage each extend annularly along the circumferential direction.

4. a rotor having a magnet; a stator having a cylindrical stator core with slots formed therethrough in the axial direction and coils disposed in the slots of the stator core, the stator surrounding the rotor; A manufacturing method of a rotating electric machine comprising: The coil has a first coil end portion that protrudes in the axial direction from a first end face that is one end face of the stator core, and a second coil end portion that protrudes in the axial direction from a second end face that is the other end face of the stator core, the rotating electric machine includes a resin refrigerant inlet member that covers the first coil end portion, and a resin refrigerant outlet member that covers the second coil end portion, an interior of the refrigerant inlet member having a supply passage facing the first coil end portion and supplying refrigerant to the first coil end portion, the supply passage communicating with the slot via the first coil end portion; an interior of the refrigerant outlet member having a discharge passage facing the second coil end portion and receiving the refrigerant from the second coil end portion, the discharge passage communicating with the slot via the second coil end portion; the first coil end portion has a first protruding portion that protrudes radially outward, the second coil end portion has a second protruding portion that protrudes radially outward, The manufacturing method includes: a first molding step of forming the refrigerant inlet member by molding; a second molding step of forming the refrigerant outlet member by molding; and In the first molding step, the refrigerant inlet member is formed between the stator core and the first protruding portion, the refrigerant inlet member having a portion that protrudes radially inward beyond an outer circumferential surface of the first protruding portion, In the second molding process, the refrigerant outlet member is formed between the stator core and the second protrusion portion, and has a portion that protrudes radially inward beyond the outer peripheral surface of the second protrusion portion.

5. A rotor having a magnet; a stator having a cylindrical stator core with slots formed therethrough in the axial direction and coils disposed in the slots of the stator core, the stator surrounding the rotor; A manufacturing method of a rotating electric machine comprising: The coil has a first coil end portion that protrudes in the axial direction from a first end face that is one end face of the stator core, and a second coil end portion that protrudes in the axial direction from a second end face that is the other end face of the stator core, the rotating electric machine includes a resin refrigerant inlet member that covers the first coil end portion, and a resin refrigerant outlet member that covers the second coil end portion, an interior of the refrigerant inlet member having a supply passage facing the first coil end portion and supplying refrigerant to the first coil end portion, the supply passage communicating with the slot via the first coil end portion; an interior of the refrigerant outlet member having a discharge passage facing the second coil end portion and receiving the refrigerant from the second coil end portion, the discharge passage communicating with the slot via the second coil end portion; The manufacturing method includes: a first molding step of forming the refrigerant inlet member by molding; a second molding step of forming the refrigerant outlet member by molding; and The first molding step includes: a step of disposing a first space forming portion for forming the supply passage at an axial end of the first coil end portion and surrounding an outer surface of the first coil end portion with a first seal member; a step of closing a first molding die having a first mold portion against the first end surface of the stator to cover the first coil end portion with the first molding die; supplying a resin material into a first cavity defined by the first mold portion of the first mold and the first end surface of the stator, and solidifying the resin material in the first cavity to obtain the refrigerant inlet member as a molded body; a step of removing the first molding die from the first end surface of the stator to open the die, and then removing at least a part of the first space forming portion to obtain the supply passage; and The second molding step includes: a step of disposing a second space forming portion for forming the exhaust passage at an axial end of the second coil end portion and surrounding an outer surface of the second coil end portion with a second seal member; a step of closing a second molding die having a second mold portion against the second end surface of the stator to cover the second coil end portion with the second molding die; supplying a resin material into a second cavity defined by the second mold portion of the second mold and the second end surface of the stator, and solidifying the resin material in the second cavity to obtain the refrigerant outlet member as a molded body; a step of removing the second molding die from the second end surface of the stator to open the die, and then removing at least a part of the second space forming portion to obtain the discharge passage; A method for manufacturing a rotating electric machine comprising the steps of:

6. 6. The method for manufacturing a rotating electric machine according to claim 4 or 5, the first molding step includes a step of connecting the inside and the outside of the refrigerant inlet member after the refrigerant inlet member is molded, The method for manufacturing a rotating electric machine, wherein the second molding step includes a step of connecting the inside and outside of the coolant outlet member after the coolant outlet member is molded.

7. 6. The method for manufacturing a rotating electric machine according to claim 5, the first space forming portion is a first core member formed in an annular shape from a brazing material that melts when heated, the second space forming portion is a second core member formed in an annular shape from a brazing material that melts when heated, the first molding step includes a step of supplying the resin material into the first cavity with the first core member disposed at the axial end of the first coil end portion, and a step of melting the first core member and removing the first core member from inside the refrigerant inlet member after molding the refrigerant inlet member, the second molding process includes a step of supplying the resin material into the second cavity with the second core member positioned at the axial end of the second coil end portion, and a step of melting the second core member and removing the second core member from the inside of the refrigerant outlet member after molding the refrigerant outlet member.

8. 6. The method for manufacturing a rotating electric machine according to claim 5, the first space forming portion is a first passage forming member that is annular and hollow and made of a resin material, the second space forming portion is a second passage forming member that is annular and hollow and made of a resin material, the first molding step includes a step of supplying the resin material into the first cavity in a state in which the first passage forming member is fixed to the axial end of the first coil end portion, and the supply passage is formed in the first passage forming member; The second molding process includes a process of supplying the resin material into the second cavity while the second passage forming member is fixed to the axial end of the second coil end portion, and the discharge passage is formed within the second passage forming member.

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