Coating agents and medical materials using the same

Abstract

The purpose of the present invention is to provide: a coating agent that can be applied to various materials without using radiation; and a medical material using same. The present invention provides a coating agent containing a copolymer that includes a monomer unit (unit A) including a Si-O bond, a vinyl carboxylate monomer unit (unit B), and a monomer unit (unit C) having a hydrophilic group.

Description

Technical Field

[0001] The present invention relates to a coating agent and a medical material using the same.

Background Art

[0002] Medical materials that come into contact with blood (for example, separation membranes, tubes, metal members) and medical devices that contain or incorporate them (for example, artificial kidneys, artificial lungs, artificial blood vessels, artificial valves, stents, stent grafts, catheters, blood circuits, cannulas, blood bags, and syringes, etc.) may develop thrombus adhesion, blood coagulation, and associated functional deterioration. Therefore, it is required to impart high antithrombotic properties to the surface of medical materials. To address such problems, attempts have been made to improve antithrombotic properties by hydrophilizing the surface of medical materials, and various studies have been conducted.

[0003] For example, Patent Document 1 discloses a method of imparting hydrophilicity to a polysulfone-based resin porous membrane by containing an appropriate amount of polyvinylpyrrolidone, a hydrophilic polymer, thereby suppressing membrane fouling.

[0004] In addition, Patent Documents 2 to 5 disclose separation membranes of polysulfone-based polymers with vinylpyrrolidone / carboxylic acid vinyl copolymers fixed on the surface.

[0005] On the other hand, Patent Document 6 discloses a vinyl lactam / silyl group-containing monomer copolymer as a hair styling agent base.

Prior Art Documents

Patent Documents

[0006]

Patent Document 1

Patent Document ②

Patent Document ③

[0007] However, in the membrane described in Patent Document 1, the interaction between the hydrophilic polymer such as polyvinylpyrrolidone and the polysulfone resin porous membrane is not strong. Therefore, in order to introduce a sufficient amount of hydrophilic polymer into the polysulfone resin porous membrane to exhibit antithrombotic properties, a large amount of hydrophilic polymer is required, which presents challenges in terms of practicality.

[0008] On the other hand, Patent Documents 2 to 5 suggest that the vinyl carboxylate units constituting the vinylpyrrolidone / vinyl carboxylate copolymer interact with the separation membrane, which is a hydrophobic substrate, thereby increasing the rate at which the copolymer is introduced onto the separation membrane surface and enabling efficient hydrophilization.

[0009] However, in order to fix the vinylpyrrolidone / vinyl carboxylate copolymer described in Patent Documents 2-5 to the separation membrane of the substrate, radiation is required. Therefore, the materials of the substrate that can be used are limited to those that are resistant to radiation, and there is room for improvement in terms of versatility.

[0010] Furthermore, the copolymer described in Patent Document 6 is a water-soluble copolymer intended for hair styling products, and there is a concern that it may leach out when introduced onto the surface of medical materials, etc.

[0011] Therefore, the present invention aims to provide a coating agent that can be applied to various materials without using radiation, and a medical material using the same. [Means for solving the problem]

[0012] In order to solve the above problems, the present inventors conducted diligent research and found that by using a coating agent containing a copolymer comprising a monomer unit containing a Si-O bond, a vinyl carboxylate monomer unit, and a monomer unit having a hydrophilic group, it is possible to impart antifouling properties, particularly antithrombotic properties, to a substrate.

[0013] In other words, the present invention encompasses the following [1] to [9]. [1] A copolymer comprising a monomer unit containing a Si-O bond (unit A), a vinyl carboxylate monomer unit (unit B), and a monomer unit having a hydrophilic group which is an amide group (unit C), wherein unit A is a monomer unit comprising a group selected from the group consisting of alkylalkoxysilyl group, tris(trialkylsilyloxy)silyl group, dialkylsiloxane group, and polyhedral oligomeric silsesquioxane (PSS) group. Antithrombotic coating agent . [2] The coating agent according to [1], wherein unit B is a unit selected from the group consisting of vinyl acetate monomer unit, vinyl propionate monomer unit, vinyl butyrate monomer unit, vinyl pentanoate monomer unit, vinyl pivalate monomer unit and vinyl hexanoate monomer unit. [3] The coating agent according to [1] or [2], wherein the copolymer contains the units A, B, and C arranged randomly. [4] A medical material having a layer formed on the surface of a substrate by a coating agent described in any of [1] to [3]. [5] The material of the above-mentioned base material is the medical material described in [4], which includes an olefin polymer. [6] A copolymer containing a monomer unit containing a Si-O bond (unit A), a vinyl carboxylate monomer unit (unit B), and a monomer unit having a hydrophilic group which is an amide group (unit C). Antithrombotic coating agent A medical material in which a layer is formed on the surface of the base material. [7] A monomer unit comprising a Si-O bond (unit A), a vinyl carboxylate monomer unit (unit B), and a monomer unit having a cyclic amide structure (unit C), wherein unit A is a monomer unit comprising a group selected from the group consisting of alkylalkoxysilyl groups, dialkylsiloxane groups, and polyhedral oligomeric silsesquioxane (PSS) groups. copolymer . [8] The copolymer according to [7], wherein unit B is a unit selected from the group consisting of vinyl acetate monomer unit, vinyl propionate monomer unit, vinyl butyrate monomer unit, vinyl pentanoate monomer unit, vinyl pivalate monomer unit and vinyl hexanoate monomer unit, and unit C is a vinylpyrrolidone monomer unit. [9] The copolymer according to [7] or [8], wherein the above-mentioned unit A, the above-mentioned unit B, and the above-mentioned unit C are arranged randomly. [Effects of the Invention]

[0014] The coating agent of the present invention can impart antithrombotic properties to various medical materials. [Modes for carrying out the invention]

[0015] The present invention will be described in detail below.

[0016] The coating agent of the present invention is characterized by containing a copolymer comprising a monomer unit containing a Si-O bond (unit A), a vinyl carboxylate monomer unit (unit B), and a monomer unit having a hydrophilic group (unit C).

[0017] A "coating agent" refers to a substance applied to a material surface to impart desired properties. Examples of such properties include hydrophilicity, hydrophobicity, water repellency, oil repellency, slipperiness, durability, stain resistance, and antithrombotic properties, but in this invention, the primary property is antithrombotic. Antithrombotic properties refer to the ability to suppress the adhesion of biological components contained in blood and bodily fluids, such as proteins and platelets that trigger thrombus formation, to the material surface.

[0018] The copolymer contained in the coating agent of the present invention will be described below. The copolymer comprises a monomer unit containing a Si-O bond (unit A), a vinyl carboxylate monomer unit (unit B), and a monomer unit having a hydrophilic group (unit C).

[0019] In this specification, a monomer unit refers to a repeating unit in a polymer obtained by polymerizing the corresponding monomer.

[0020] The Si-O bond contained in the monomer unit containing the above-mentioned Si-O bond (Unit A) (hereinafter also referred to as "Unit A") represents a bond between a silicon atom and an oxygen atom. Unit A is expected to improve the adhesion of the copolymer to the substrate and also to suppress the activation of complement components in the blood. For this reason, the number of Si-O bonds contained in Unit A is at least 1, and preferably 2 or more. On the other hand, from the viewpoint of the handling of the above-mentioned coating agent, the number of Si-O bonds contained in Unit A is preferably an integer of 30 or less, and more preferably an integer of 25 or less.

[0021] Furthermore, in unit A, the group containing the Si-O bond may be included on the main chain side or the side chain side of unit A. However, considering the ease of copolymerization with units B and C, it is preferable that the group containing the Si-O bond be included on the side chain side of unit A.

[0022] In the above-mentioned unit A, examples of groups containing a Si-O bond include alkylalkoxysilyl groups, tris(trialkylsilyloxy)silyl groups, and dialkylsiloxane groups.

[0023] An alkylalkoxysilyl group refers to a group in which at least one alkyl group and at least one alkoxy group are bonded to a silicon atom. In preferred embodiments, the alkylalkoxysilyl group may be a group represented by the following general formula (I). [ka] [In the formula, R 1 , R 2 and R 3 Each of these independently represents an alkyl group with 1 to 20 carbon atoms or a cycloalkyl group with 3 to 20 carbon atoms, and the wavy line represents a bond point.

[0024] In order for the entire coating agent to have appropriate hydrophilicity, in the above general formula (I), R 1 , R 2 and R 3 Each of these is preferably an alkyl group having 1 to 10 carbon atoms or a cycloalkyl group having 3 to 10 carbon atoms, and each of these is more preferably an alkyl group having 1 to 4 carbon atoms.

[0025] A C1-C20 alkyl group refers to a linear or branched hydrocarbon group having 1 to 20 carbon atoms, such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, hexyl, 2-methylhexyl, decyl, tetradecyl, octadecyl, eicosyl, and cycloeicosyl groups.

[0026] A cycloalkyl group having 3 to 20 carbon atoms refers to a cyclic hydrocarbon group having 3 to 20 carbon atoms, such as the cyclopropyl group, methylcyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group, and cycloeicosyl group.

[0027] The alkyl group having 1 to 10 carbon atoms means a linear or branched hydrocarbon group having 1 to 10 carbon atoms. For example, methyl group, ethyl group, propyl group, isopropyl group, cyclopropyl group, butyl group, isobutyl group, tert-butyl group, methylcyclopropyl group, cyclobutyl group, hexyl group, 2-methylhexyl group, decyl group can be mentioned.

[0028] The cycloalkyl group having 3 to 10 carbon atoms means a cyclic hydrocarbon group having 3 to 10 carbon atoms. For example, cyclopropyl group, methylcyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group can be mentioned.

[0029] The alkyl group having 1 to 4 carbon atoms means methyl group, ethyl group, propyl group, isopropyl group, cyclopropyl group, butyl group, isobutyl group or tert-butyl group.

[0030] Examples of the alkylalkoxysilyl group include methyldimethoxysilyl group (R 1 , R 2 and R 3 are methyl groups), ethyldimethoxysilyl group (R 1 and R 2 are methyl groups, R 3 is an ethyl group), methyldipropoxysilyl group (R 1 and R 2 are propyl groups, R 3 is a methyl group), etc. From the viewpoint of availability, methyldimethoxysilyl group is preferred.

[0031] In the above-mentioned unit A, examples of monomer units containing the alkylalkoxysilyl group include alkyl methacrylate monomer units, alkyl acrylate monomer units, alkylacrylamide monomer units, and alkylmethacrylamide monomer units, in which an alkylalkoxysilyl group is used to substitute one of the hydrogen atoms of the alkyl group in the alkyl ester or alkylamide. In addition, in the above-mentioned monomer unit, some of the hydrogen atoms of the alkyl group may be substituted with a functional group (e.g., a hydroxyl group), and some of the carbon atoms in the alkyl group may be substituted with a heteroatom (e.g., an oxygen atom). The number of carbon atoms in the alkyl group in the alkyl methacrylate monomer unit, alkyl acrylate monomer unit, alkylacrylamide monomer unit, and alkylmethacrylamide monomer unit is, for example, 1 to 6 carbon atoms. More specifically, examples include 3-(methyldimethoxysilyl)ethyl monomer unit of methacrylate, 3-(methyldimethoxysilyl)propyl monomer unit of methacrylate, 3-(methyldimethoxysilyl)butyl monomer unit of methacrylate, 3-(ethyldimethoxysilyl)ethyl monomer unit of methacrylate, 3-(ethyldimethoxysilyl)propyl monomer unit of methacrylate, 3-(ethyldimethoxysilyl)butyl monomer unit of methacrylate, 3-(methyldipropoxysilyl)ethyl monomer unit of acrylate, 3-(methyldipropoxysilyl)propyl monomer unit of acrylate, and 3-(methyldipropoxysilyl)butyl monomer unit of acrylate. However, from the viewpoint of availability, 3-(methyldimethoxysilyl)propyl monomer unit of methacrylate or 3-(methyldimethoxysilyl)propyl monomer unit of acrylate are preferred.

[0032] A tris(trialkylsilyloxy)silyl group refers to a group in which three trialkylsilyloxy groups are bonded to a silicon atom. The three trialkylsilyloxy groups may be the same or different, and the three alkyl groups may be the same or different. In a preferred embodiment, the tris(trialkylsilyloxy)silyl group may be a group represented by the following general formula (II). [ka] [In the formula, R 4 , R 5 and R 6 Each of these independently represents an alkyl group with 1 to 20 carbon atoms or a cycloalkyl group with 3 to 20 carbon atoms, and the wavy line represents a bond point.

[0033] In order for the entire coating agent to have appropriate hydrophilicity, in the above general formula (II), R 4 , R 5 and R 6 Each of these is preferably an alkyl group having 1 to 10 carbon atoms or a cycloalkyl group having 3 to 10 carbon atoms, and each of these is more preferably an alkyl group having 1 to 4 carbon atoms.

[0034] Examples of tris(trialkylsilyloxy)silyl groups include tris(trimethylsilyloxy)silyl groups (R 4 , R 5 and R 6 (methyl group), di(trimethylsilyloxy)(triethylsilyloxy)silyl group (R 4 and R 5 is a methyl group, R 6 Examples include ethyl groups, but from the standpoint of availability, R 4 , R 5 and R 6 It is preferable that all of them are the same alkyl group, and in particular, that they are tris(trimethylsilyloxy)silyl groups.

[0035] In the above-mentioned unit A, examples of monomer units containing the tris(trialkylsilyloxy)silyl group include alkyl methacrylate monomer units, alkyl acrylate monomer units, alkylacrylamide monomer units, and alkylmethacrylamide monomer units, in which any hydrogen atom of one of the alkyl groups in the alkyl ester or alkylamide is substituted with the tris(trialkylsilyloxy)silyl group. In the above-mentioned monomer unit, some of the hydrogen atoms of the alkyl group may be substituted with a functional group (e.g., a hydroxyl group), and some of the carbon atoms in the alkyl group may be substituted with a heteroatom (e.g., an oxygen atom). The number of carbon atoms in the alkyl group in the alkyl methacrylate monomer unit, alkyl acrylate monomer unit, alkylacrylamide monomer unit, and alkylmethacrylamide monomer unit is, for example, 1 to 6 carbon atoms.More specifically, for example, 3-[tris(trimethylsilyloxy)silyl]ethyl monomer unit of methacrylate, 3-[tris(trimethylsilyloxy)silyl]propyl monomer unit of methacrylate, 3-[tris(trimethylsilyloxy)silyl]butyl monomer unit of methacrylate, 3-[di(trimethylsilyloxy)(triethylsilyloxy)silyl]ethyl monomer unit of acrylic acid, 3-[di(trimethylsilyloxy)(triethylsilyloxy)silyl]propyl monomer unit of acrylic acid, 3-[di(trimethylsilyloxy)(triethylsilyloxy)silyl]butyl monomer unit of acrylic acid, 3-[tris(trimethylsilyloxy)silyl]ethyl monomer unit of acrylic acid Examples include nomer units, 3-[tris(trimethylsilyloxy)silyl]propyl monomer units of acrylate, 3-[tris(trimethylsilyloxy)silyl]butyl monomer units of acrylate, 3-[tris(trimethylsilyloxy)silyl]ethyl monomer units of acrylamide, 3-[tris(trimethylsilyloxy)silyl]propyl monomer units of acrylamide, and 3-[tris(trimethylsilyloxy)silyl]butyl monomer units of acrylamide. However, from the viewpoint of availability, 3-[tris(trimethylsilyloxy)silyl]propyl monomer units of methacrylate or 3-[tris(trimethylsilyloxy)silyl]propyl monomer units of acrylate are preferred.

[0036] A dialkylsiloxane group refers to a group consisting of a repeating siloxane bond in which two alkyl groups are bonded to a silicon atom. The two alkyl groups may be the same or different. In a preferred embodiment, the dialkylsiloxane group may be a group represented by the following general formula (III). [ka] [In the formula, R 7 and R 8 Each of these independently represents an alkyl group with 1 to 10 carbon atoms or a cycloalkyl group with 3 to 10 carbon atoms, m represents an integer of 1 or more, and the wavy line represents a bond point.

[0037] In order for the entire coating agent to have appropriate hydrophilicity, in general formula (III), R 7 and R 8 Each of these is preferably an alkyl group having 1 to 4 carbon atoms.

[0038] In order for the entire coating agent to have a moderate degree of hydrophilicity, m is preferably an integer between 1 and 100, more preferably an integer between 1 and 20, and even more preferably an integer between 1 and 10.

[0039] The above dialkylsiloxane group is a dimethylsiloxane group (R 7 and R 8 (methyl group), diethylsiloxane group (R 7 and R 8 (ethyl group), isopropylbutylsiloxane group (R 7 is an isopropyl group, R 8 Examples include butyl groups, but from the standpoint of availability, R 7 and R 8 It is preferable that the alkyl group is the same, and in particular, a dimethylsiloxane group or a diethylsiloxane group is preferred.

[0040] The above dialkylsiloxane group may be a group represented by the following general formula (IV). [ka] [In the formula, R 9 and R 10 Each of these independently represents an alkyl group having 1 to 10 carbon atoms or a cycloalkyl group having 3 to 10 carbon atoms, and R 11 [where n represents an alkyl group with 1 to 10 carbon atoms, n represents an integer from 1 to 10, and the wavy line represents a bond point.]

[0041] In general formula (IV), R 9 and R 10 Each of these is preferably an alkyl group having 1 to 4 carbon atoms.

[0042] In general formula (IV), R 11 It is preferable that it is an alkyl group having 1 to 4 carbon atoms.

[0043] From the viewpoint of controlling the overall hydrophobicity of the coating agent, n is preferably an integer between 1 and 4.

[0044] Examples of the above dialkylsiloxane group include the 5-methyl-1,1,3,3,5,5-hexaethyl-1-trisiloxanyl group (R 9 and R 10 is an ethyl group, R 11 (R) is a methyl group, n=2, 9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl group (R 9 and R 10 is a methyl group, R 11 Examples include butyl group, n=4), etc. From the standpoint of availability, R 9 and R 10 It is preferable that it be a methyl group.

[0045] In the above-mentioned unit A, examples of monomer units containing the dialkylsiloxane group include alkyl methacrylate monomer units, alkyl acrylate monomer units, alkylacrylamide monomer units, and alkylmethacrylamide monomer units, in which any hydrogen atom of one of the alkyl groups in the alkyl ester or alkylamide is substituted with the dialkylsiloxane group. In the above-mentioned monomer unit, some of the hydrogen atoms of the alkyl group may be substituted with a functional group (e.g., a hydroxyl group), and some of the carbon atoms in the alkyl group may be substituted with a heteroatom (e.g., an oxygen atom). The number of carbon atoms in the alkyl group in the alkyl methacrylate monomer unit, alkyl acrylate monomer unit, alkylacrylamide monomer unit, and alkylmethacrylamide monomer unit is, for example, 1 to 6 carbon atoms. More specifically, for example, 3-[3-(5-methyl-1,1,3,3,5,5-hexaethyl-1-trisiloxanyl)propoxyl]-2-hydroxylethyl monomer unit of acrylic acid, 3-[3-(5-methyl-1,1,3,3,5,5-hexaethyl-1-trisiloxanyl)propoxyl]-2-hydroxylpropyl monomer unit of acrylic acid, 3-[3-(5-methyl-1,1,3,3,5,5-hexaethyl-1-trisiloxanyl)propoxyl]-2-hydroxylbutyl monomer unit of acrylic acid, 3-[3-(5-methyl-1,1,3,3,5,5-hexaethyl-1-trisiloxanyl)propoxyl methacrylate ]-2-hydroxylethyl monomer unit, 3-[3-(5-methyl-1,1,3,3,5,5-hexaethyl-1-trisiloxanyl)propoxyl]-2-hydroxylpropyl monomer unit, 3-[3-(5-methyl-1,1,3,3,5,5-hexaethyl-1-trisiloxanyl)propoxyl]-2-hydroxylbutyl monomer unit, 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylethyl monomer unit, 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-Decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylpropyl monomer unit, 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylbutyl monomer unit, 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylethyl monomer unit, 3-[3-(9-butyl-1,1,3,3,5,5 Examples include the ,7,7,9,9-decamethyl-1-pentasiloxanil)propoxyl]-2-hydroxylpropyl monomer unit and the 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanil)propoxyl]-2-hydroxylbutyl monomer unit of methacrylate, but from the viewpoint of availability, the 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanil)propoxyl]-2-hydroxylpropyl monomer unit of methacrylate is preferred.

[0046] The above-mentioned unit A is not particularly limited as long as it is a monomer unit containing a Si-O bond, but it is preferably a monomer unit containing a group selected from the group consisting of alkylalkoxysilyl group, tris(trialkylsilyloxy)silyl group and dialkylsiloxane group, and is a monomer unit in which any hydrogen atom of one of the alkyl groups in the alkyl ester or alkylamide is substituted with a group selected from the group consisting of alkylalkoxysilyl group, tris(trialkylsilyloxy)silyl group and dialkylsiloxane group, such as alkyl methacrylate monomer units, alkyl acrylate monomer units, alkylacrylamide monomer units, or alkyl methacrylate amide It is more preferably a monomer unit, and even more preferably a 3-(methyldimethoxysilyl)propyl monomer unit of methacrylate, a 3-(methyldimethoxysilyl)propyl monomer unit of acrylic acid, a 3-[tris(trimethylsilyloxy)silyl]propyl monomer unit of methacrylate, a 3-[tris(trimethylsilyloxy)silyl]propyl monomer unit of acrylic acid, a 3-[tris(trimethylsilyloxy)silyl]propyl monomer unit of methacrylate, or a 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylpropyl monomer unit of methacrylate.

[0047] Other embodiments of Unit A include, for example, monomer units having a polyhedral oligomeric silsesquioxane (PSS) group, specifically, propyl methacrylate-heptamethyl-PSS monomer units, propyl methacrylate-heptisobutyl-PSS monomer units, and propyl methacrylate-heptisobutyl-PSS monomer units.

[0048] The vinyl carboxylate monomer unit (Unit B) (hereinafter also referred to as "Unit B") is a monomer unit having a structure derived from vinyl carboxylate (-CH(OCO-R)-CH2-) (where R is a hydrocarbon group in which any hydrogen atom may be substituted with another atom), and R is preferably a hydrocarbon group having 1 to 20 carbon atoms, more preferably a hydrocarbon group having 1 to 8 carbon atoms, and even more preferably a hydrocarbon group having 2 to 5 carbon atoms. Here, alkyl groups are preferred as the hydrocarbon group.

[0049] The above-mentioned unit B is preferably a unit selected from the group consisting of vinyl acetate monomer units, vinyl propionate monomer units, vinyl butyrate monomer units, vinyl pentanoate monomer units, vinyl pivalate monomer units, and vinyl hexanoate monomer units. This is thought to be because introducing a flexible vinyl carboxylate monomer unit gives the copolymer appropriate mobility and suppresses the adhesion of biological components. As the above-mentioned unit B, a vinyl propionate monomer unit, a vinyl butyrate monomer unit, or a vinyl pivalate unit is more preferable because it does not have excessively high hydrophobicity.

[0050] The monomer unit having a hydrophilic group (unit C) (hereinafter also referred to as "unit C") is not particularly limited as long as it is a monomer unit having the following hydrophilic group.

[0051] The hydrophilic group of Unit C refers to a group that can form hydrogen bonds with water molecules or with other functional groups, and it is preferable that the hydrophilic group is selected from the group consisting of amide groups, hydroxyl groups, carboxyl groups, alkylene glycol groups, amino groups, sulfonic acid groups, and betaine groups. The hydrophilic group may be in its free form, as a salt, or ionized form. Furthermore, a portion of the hydrophilic group may be used for bonding with another functional group. Since proteins and platelets in blood tend to adhere to highly hydrophobic substrate surfaces, Unit C plays a role in reducing the hydrophobicity of the substrate surface and improving its hydrophilicity. Unit C only needs to have one of at least one type of hydrophilic group, and may have multiple identical hydrophilic groups or multiple different types of hydrophilic groups. In particular, from the viewpoint of not having excessively high hydrophilicity and availability, it is preferable that the hydrophilic group of Unit C is selected from the group consisting of amide groups, hydroxyl groups, carboxyl groups, and alkylene glycol groups, with amide groups being more preferable. In other words, the above-mentioned unit C is preferably a monomer unit having a hydrophilic group selected from the group consisting of an amide group, a hydroxyl group, a carboxyl group, and an alkylene glycol group, and a monomer unit having an amide group is more preferable.

[0052] In the above-mentioned unit C, examples of monomer units having an amide group as a hydrophilic group include vinyl lactam monomer units, vinyl acetamide monomer units, vinyl acetamide derivative monomer units, acrylamide monomer units, acrylamide derivative monomer units, methacrylamide monomer units, or methacrylamide derivative monomer units. Here, a derivative means that any hydrogen atom is substituted with a hydrocarbon group (for example, an alkyl group). Any hydrogen atom in the hydrocarbon group may be substituted with another atom. The number of carbon atoms in the hydrocarbon group is preferably an integer from 1 to 5, and more preferably an integer from 1 to 3.

[0053] A vinyl lactam monomer unit refers to a monomer unit having a cyclic amide structure, such as a vinylpyrrolidone monomer unit or a vinylcaprolactam monomer unit.

[0054] A vinylacetamide monomer unit is a monomer unit that has a vinylacetamide structure (-CH2-CH(NH-CO-CH3)-).

[0055] A vinylacetamide derivative monomer unit is a structure derived from vinylacetamide (-CH2-CH(NR a -CO-CH3)-)(R a A is a monomer unit having a hydrocarbon group, in which any hydrogen atom of the hydrocarbon group may be substituted with another atom. Examples include N-alkyl-N-vinylacetamide monomer units such as N-methyl-N-vinylacetamide monomer units and N-ethyl-N-vinylacetamide monomer units.

[0056] An acrylamide monomer unit is a monomer unit that has the structure (-CH2-CH(CO-NH2)-) derived from acrylamide.

[0057] Acrylamide derivative monomer units are structures derived from acrylamide (-CH2-CH(CO-NR b R c )-)(R b and R c Each of these is independently a hydrogen atom or a hydrocarbon group, and any hydrogen atom of the hydrocarbon group may be substituted with another atom. However, R b and R cIt is a monomer unit having (which does not simultaneously represent a hydrogen atom), and examples include N-alkylacrylamide monomer units such as N-methylacrylamide monomer units, N-isopropylacrylamide monomer units, and N-tert-butylacrylamide monomer units, and N,N-dialkylacrylamide monomer units such as N,N-dimethylacrylamide monomer units and N,N-diethylacrylamide monomer units.

[0058] A methacrylamide monomer unit is a monomer unit having the structure (-CH2-C(CH3)(CO-NH2)-) derived from methacrylamide.

[0059] A methacrylamide derivative monomer unit is a structure derived from methacrylamide (-CH2-C(CH3)(CO-NR d R e )-)(R d and R e Each of these is independently a hydrocarbon group, and any hydrogen atom of the hydrocarbon group may be substituted with another atom. However, R d and R e It is a monomer unit having (where ) does not simultaneously represent a hydrogen atom, and examples include N-alkyl methacrylamide monomer units such as N-isopropyl methacrylamide monomer units.

[0060] Examples of monomer units having a hydroxyl group as a hydrophilic group in the above-mentioned unit C include vinyl alcohol monomer units and 2-hydroxyethyl methacrylate monomer units.

[0061] In the above-mentioned unit C, examples of monomer units having a carboxyl group as a hydrophilic group include acrylic acid monomer units and methacrylic acid monomer units.

[0062] Examples of monomer units having an alkylene glycol group as a hydrophilic group in the above-mentioned unit C include 2-methylethoxyethyl acrylate monomer units and 2-(2-ethoxyethoxy)ethyl acrylate monomer units.

[0063] In the above-mentioned unit C, examples of monomer units having an amino group as a hydrophilic group include allylamine hydrochloride monomer units and 4-aminostyrene monomer units.

[0064] In the above-mentioned unit C, examples of monomer units having sulfonic acid as a hydrophilic group include the 3-sulfopropyl potassium acrylate monomer unit.

[0065] In the above-mentioned unit C, examples of monomer units having a betaine group as a hydrophilic group include the 4-[(3-methacrylamidopropyl)dimethylammonio]butane-1-sulfonate monomer unit.

[0066] Because it readily copolymerizes with the monomers of Unit A and Unit B, Unit C is preferably a vinyl lactam monomer unit, a vinyl acetamide monomer unit, a vinyl acetamide derivative monomer unit, an acrylamide monomer unit, or an acrylamide derivative monomer unit. More preferably, Unit C is a vinylpyrrolidone monomer unit, a vinyl acetamide monomer unit, or an acrylamide monomer unit due to its excellent biocompatibility.

[0067] The copolymer described above contains at least one of each of Unit A, Unit B, and Unit C, but may also contain other monomer units as long as the effect is not impaired. Examples of other monomer units include monomer units of general-purpose polymers such as ethylene monomer units and styrene monomer units, monomer units having halogen atoms such as 1H,1H,2H,2H-heptadecafluorodecyl acrylic acid monomer units and vinylidene chloride monomer units, and monomer units of biodegradable polymers such as lactic acid monomer units and glycolic acid monomer units.

[0068] In the copolymer described above, units A, B, and C can be combined in any preferred manner. For example, a combination of a monomer unit containing a group selected from the group consisting of alkylalkoxysilyl groups, tris(trialkylsilyloxy)silyl groups, and dialkylsiloxane groups, a vinyl carboxylate monomer unit, and a monomer unit having an amide group is possible. Another example is a combination of a monomer unit containing a group selected from the group consisting of alkylalkoxysilyl groups, tris(trialkylsilyloxy)silyl groups, and dialkylsiloxane groups, a vinyl carboxylate monomer unit which is a unit selected from the group consisting of vinyl acetate monomer units, vinyl propionate monomer units, vinyl butyrate monomer units, vinyl pentanoate monomer units, vinyl pivalate monomer units, and vinyl hexanoate monomer units, and a vinylpyrrolidone monomer unit, vinylacetamide monomer unit, or acrylamide monomer unit.Specifically, examples include combinations of monomer units containing alkylalkoxysilyl groups, vinyl propionate monomer units, and vinylpyrrolidone monomer units; combinations of monomer units containing tris(trialkylsilyloxy)silyl groups, vinyl propionate monomer units, and vinylpyrrolidone monomer units; combinations of monomer units containing tris(trialkylsilyloxy)silyl groups, vinyl hexanoate monomer units, and vinylpyrrolidone monomer units; combinations of monomer units containing tris(trialkylsilyloxy)silyl groups, vinyl hexanoate monomer units, and vinylacetamide monomer units; combinations of monomer units containing dialkylsiloxane groups, vinyl propionate monomer units, and vinylpyrrolidone monomer units; combinations of monomer units containing dialkylsiloxane groups, vinyl acetate monomer units, and vinylpyrrolidone monomer units; combinations of monomer units containing alkylalkoxysilyl groups, vinyl butyrate monomer units, and vinylpyrrolidone monomer units; or combinations of monomer units containing tris(trialkylsilyloxy)silyl groups, vinyl pivalate monomer units, and acrylamide monomer units.More specifically, combinations of 3-(methyldimethoxysilyl)propyl methacrylate monomer unit, vinyl propionate monomer unit and vinylpyrrolidone monomer unit, combinations of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate monomer unit, vinyl propionate monomer unit and vinylpyrrolidone monomer unit, combinations of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate monomer unit, vinyl hexanoate monomer unit and vinylpyrrolidone monomer unit, combinations of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate monomer unit, vinyl hexanoate monomer unit and vinylacetamide monomer unit, and 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-Hydrogen methacrylate Examples include combinations of a droxylpropyl monomer unit, a vinyl propionate monomer unit, and a vinylpyrrolidone monomer unit; combinations of a dimethylsiloxane monomer unit, a vinyl propionate monomer unit, and a vinylpyrrolidone monomer unit; combinations of a 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylpropyl monomer unit, a vinyl acetate monomer unit, and a vinylpyrrolidone monomer unit; combinations of a 3-(methyldimethoxysilyl)propyl monomer unit, a vinyl butyrate monomer unit, and a vinylpyrrolidone monomer unit; or combinations of a 3-[tris(trimethylsilyloxy)silyl]propyl monomer unit, a vinyl pivalate monomer unit, and an acrylamide monomer unit.

[0069] In the copolymer described above, units A, B, and C are preferably arranged randomly or in blocks.

[0070] "Randomly arranged" refers to the fact that in the primary structure of a copolymer, units A, B, and C are bonded together in a disordered manner.

[0071] "Arranged in blocks" means that in the primary structure of the copolymer, at least one of units A, B, and C is bonded in a continuous chain of 10 or more units. An example of block arrangement is a graft copolymer consisting of a stem block made of unit A and branch blocks made of units B and C. There are no particular restrictions on the combination of units that make up the stem block and branch block, but for ease of synthesis, it is preferable that the stem block is made up of unit A, the branch block is made up of units B and C, and that units B and C are randomly arranged in the branch block.

[0072] From the viewpoint of preventing the aggregation of each component and inducing the adhesion of proteins and platelets, it is preferable that in the copolymer, unit A, unit B, and unit C are arranged randomly.

[0073] The above copolymer can be synthesized by known methods. For example, it can be synthesized by a chain polymerization method, such as a radical polymerization method using a radical polymerization initiator, using the monomers that make up Unit A, Unit B, and Unit C.

[0074] Each monomer that forms the basis of Unit A may be a commercially available product or may be synthesized by a known method.

[0075] If the above-mentioned unit A is a monomer unit containing the alkylalkoxysilyl group, the monomer from which it is derived can be synthesized, for example, by a hydrosilylation reaction between a hydrosilane compound containing a Si-H group and an unsaturated compound containing a polymerizable group such as a (meth)acrylic group.

[0076] If Unit A is a monomer unit containing the tris(trialkylsilyloxy)silyl group, the monomer can be synthesized, for example, by alkylating acrylic acid or methacrylic acid with an alkyl halide compound having a tris(trialkylsilyloxy)silyl group. The alkyl halide compound having a tris(trialkylsilyloxy)silyl group may be a commercially available product, or it may be synthesized by a hydrosilylation reaction between a hydrosilane compound containing a Si-H group and an unsaturated alkyl compound having a halogen atom.

[0077] If the above-mentioned unit A is a monomer unit containing the above-mentioned dialkylsiloxane group, the monomer from which it is derived can be synthesized, for example, by alkylating acrylic acid or methacrylic acid with an alkyl hydroxide compound having a dialkylsiloxane group.

[0078] On the other hand, commercially available monomers can be used as the basis for Unit B and Unit C.

[0079] A copolymer in which the above-mentioned units A, B, and C are randomly arranged can be produced, for example, by the following manufacturing method, but is not limited to this method.

[0080] Each monomer, polymerization solvent, and polymerization initiator are mixed and heated to a predetermined temperature under a nitrogen atmosphere. The mixture is then stirred and mixed for a predetermined time to allow the polymerization reaction to proceed. The reaction solution is cooled to room temperature to stop the polymerization reaction, and then added to a solvent such as water. The precipitated material is collected and dried to obtain the copolymer.

[0081] The reaction temperature for the polymerization reaction described above is preferably 30 to 100°C, more preferably 45 to 90°C, and even more preferably 60 to 80°C. Furthermore, the pressure for the polymerization reaction is preferably atmospheric pressure.

[0082] The reaction time for the polymerization reaction described above is appropriately selected depending on conditions such as the reaction temperature, but is preferably 1 hour or more, more preferably 2 hours or more, and even more preferably 3 hours or more. By not shortening the reaction time too much, it is possible to prevent the residue of monomers after the polymerization reaction. On the other hand, the reaction time is preferably 10 hours or less, and more preferably 8 hours or less. By not lengthening the reaction time too much, side reactions such as the formation of dimers are prevented, and molecular weight control becomes easier.

[0083] The polymerization solvent used in the above polymerization reaction is not particularly limited as long as it is a solvent that is compatible with the monomer. For example, ether solvents such as dioxane or tetrahydrofuran, amide solvents such as N,N-dimethylformamide, sulfoxide solvents such as dimethyl sulfoxide, aromatic hydrocarbon solvents such as benzene or toluene, and alcohol solvents such as methanol, ethanol, isopropyl alcohol, amyl alcohol, or hexanol can be used. However, it is preferable to use an ether solvent or an alcohol solvent because of their good monomer solubility.

[0084] For the polymerization initiator in the above polymerization reaction, a polymerization initiator that generates a radical, cation, or anion may be used, but a radical polymerization initiator is preferably used because it is less likely to cause side reactions. Examples of radical polymerization initiators include azo-based initiators such as azobisisobutyronitrile, azobisdimethylvaleronitrile, or azobis(isobutyrate)dimethyl, or peroxide initiators such as hydrogen peroxide, benzoyl peroxide, di-tert-butyl peroxide, or dicumyl peroxide.

[0085] After the polymerization reaction has stopped, the solvent to which the polymerization reaction solution is added is not particularly limited as long as it is a solvent that precipitates the copolymer. For example, hydrocarbon solvents such as pentane, hexane, heptane, octane, nonane, or decane, or ether solvents such as dimethyl ether, ethyl methyl ether, diethyl ether, or diphenyl ether, or water can be used. Since the coating agent and copolymer of the present invention are preferably water-insoluble or sparingly water-soluble, water is preferred as the solvent.

[0086] The total mole fraction of Unit A, Unit B, and Unit C relative to the entire copolymer is preferably 35 mol% or more, more preferably 60 mol% or more, even more preferably 80 mol% or more, even more preferably 90 mol% or more, and even more preferably 95 mol% or more. The upper limit is 100 mol%.

[0087] The mole fraction of unit A relative to the entire copolymer is preferably 5 mol% to 70 mol%, more preferably 7 mol% to 65 mol%, and even more preferably 9 mol% to 60 mol%. Within this range, higher adhesion of the copolymer to the substrate and higher antithrombotic properties can be expected. The upper and lower limits can be freely combined.

[0088] Similarly, the mole fraction of unit B relative to the entire copolymer is preferably 10 mol% to 70 mol%, more preferably 12 mol% to 55 mol%, and even more preferably 15 mol% to 45 mol%. The upper and lower limits can be freely combined.

[0089] Furthermore, the mole fraction of unit C relative to the entire copolymer is preferably 20 mol% to 80 mol%, more preferably 25 mol% to 75 mol%, and even more preferably 30 mol% to 70 mol%. Note that the upper and lower limits can be freely combined.

[0090] Preferred embodiments regarding the structure of each unit of the copolymer, preferred embodiments regarding the arrangement of each unit, and preferred embodiments regarding the mole fraction of each unit can be arbitrarily combined.

[0091] The above mole fraction can be calculated, for example, by performing nuclear magnetic resonance (NMR) measurements and determining the ratio of the peak area of ​​a monomer unit to the peak area of ​​all monomer units constituting the copolymer. If the above mole fraction cannot be calculated by NMR measurement due to reasons such as overlapping peaks, the above mole fraction may be calculated by elemental analysis.

[0092] On the other hand, a copolymer in which the above-mentioned units A, B, and C are arranged in a block can be synthesized, for example, by first synthesizing a block consisting of unit A, a block consisting of unit B, and a block consisting of unit C, and then joining these blocks together.

[0093] The coating agent and copolymer contained in the present invention are used in contact with blood and the like, so it is preferable that they be water-insoluble or sparingly water-soluble. Here, water-insoluble means that the solubility of the copolymer in 100g of water at 20°C is less than 0.1g. Sparingly water-soluble means that the solubility of the copolymer in 100g of water at 20°C is less than 5g, and preferably less than 1g.

[0094] The coating agent of the present invention contains the above copolymer, but may also contain other additives such as antibacterial agents, plasticizers, and crosslinking agents. The mass fraction of the above copolymer to the total coating agent is preferably 50% by mass or more, more preferably 60% by mass or more, and even more preferably 70% by mass or more. The upper limit is 100% by mass.

[0095] If the above coating agent contains only a copolymer, the coating agent (polymer) may be used as is, or the coating agent (polymer) may be dissolved in a suitable solvent to a predetermined concentration to prepare a coating solution. On the other hand, if the above coating agent contains additives in addition to the copolymer, the coating agent (polymer and additives) may be mixed and used as is, or the copolymer and additives may be mixed to prepare a coating agent, which may then be dissolved in a suitable solvent to prepare a coating solution.

[0096] The coating agent of the present invention is not particularly limited in its applications and can be used for purposes such as polishing, filling scratches, and stain prevention. However, it is preferably used for stain prevention, and in particular, it is preferably used as a coating agent for medical materials for antithrombotic purposes, as it inhibits the adhesion of proteins and platelets.

[0097] "Medical materials" refer to components used in contact with biological components, and are particularly suitable for components used for the storage, separation, detection, passage of bodily fluids, and implantation in the body of biological components. Examples of such medical materials include films, tubes, separation membranes, bags, housings (containers), wires, needles, etc., which are incorporated into or constitute part of medical devices. Here, the medical device is preferably a device used for the treatment (including procedures or separation of biological components within the body) and diagnosis of living organisms (e.g., mammals such as humans).

[0098] "Bio-components" refers to biologically derived substances such as sugars, proteins, platelets, DNA, RNA, cells, and viruses, and also includes bodily fluids and aqueous solutions containing them. Since the above medical materials are often used in contact with the bodily fluids of living organisms, substances contained in bodily fluids such as blood, tears, and cerebrospinal fluid are preferred as bio-components. When the coating agent exhibits antithrombotic properties, proteins and platelets contained in blood are preferred as the target.

[0099] In the medical material of the present invention, the properties of the copolymer contained in the coating agent (e.g., antithrombotic properties) are imparted to the substrate by forming a layer on the surface of the substrate with the above-mentioned coating agent.

[0100] The layer formed by the above coating agent is present on at least the surface of the medical material, and may be present on the entire substrate or localized on the surface of the substrate. However, for the sake of ease of manufacturing the medical material, it is preferable that the layer is localized on the surface of the substrate. In other words, it is preferable that the above coating agent forms a coating layer on the surface of the substrate. Furthermore, the layer formed by the coating agent may be present on the entire surface or localized on a part of the surface. However, since it imparts properties (e.g., antithrombotic properties) to the entire surface of the medical material, it is preferable that the layer is formed on at least the surface that comes into contact with the biological components, and more preferably that the layer is formed on the entire surface. In other words, it is preferable that the above coating agent forms a coating layer on at least the surface that comes into contact with the biological components, and more preferably that the coating layer is formed on the entire surface of the substrate.

[0101] "Base material" refers to the components of a medical material other than the coating agent. In other words, it is the part of the medical material that exists before the layer of the coating agent is formed. Examples of base materials include those used in medical applications, such as films, tubes, separation membranes, bags, housings (containers), wires, and needles, which are embedded in or constitute part of medical devices. Commercially available base materials can be used.

[0102] The presence of a layer formed from the coating agent on the substrate surface can be confirmed by time-of-flight secondary ion mass spectrometry (TOF-SIMS) and X-ray photoelectron spectroscopy (XPS). When the surface composition of the medical material is analyzed by TOF-SIMS, carboxylate ions originating from unit B are detected. When XPS is performed, a peak of silicon atoms originating from unit A is detected. In addition, a peak of carbon atoms of the ester group originating from unit B is detected in the C1s peak, which indicates the presence of carbon atoms. If unit C has an amide group as a hydrophilic group, a peak of carbon atoms of the amide group originating from unit C is detected in the C1s peak. The surface refers to the area up to a depth of approximately 10 nm as measured by TOF-SIMS and XPS. If a signal originating from the coating agent is observed using the above analytical methods, it is determined that a layer has been formed on the surface of the substrate.

[0103] The medical material of the present invention can be obtained, for example, by contacting a substrate with a solution in which the above-mentioned coating agent is dissolved. That is, when introducing the solution in which the above-mentioned coating agent is dissolved into a substrate of the medical material and applying it to the surface, methods include immersing the substrate in the solution in which the coating agent is dissolved, or spraying the solution in which the coating agent is dissolved onto the substrate. From the viewpoint of process simplicity, the method of immersing the substrate in the solution in which the coating agent is dissolved is preferred.

[0104] When using a coating agent, it can be used as is or dissolved in a solvent. After coating the substrate, a layer can be formed on the substrate surface by washing and drying as needed.

[0105] If the concentration of the coating agent in the above solution is too low, a sufficient amount of the coating agent will not be introduced onto the substrate surface. Therefore, the concentration of the coating agent in the above solution is preferably 1% by mass or more, more preferably 3% by mass or more, and even more preferably 5% by mass or more. On the other hand, the concentration of the coating agent in the above solution is preferably 20% by mass or less, and more preferably 10% by mass or less.

[0106] Furthermore, the temperature at which the solution containing the dissolved coating agent is brought into contact with the substrate is preferably 80°C or lower, and more preferably 50°C or lower, because excessively high temperatures may lead to deterioration of the medical material. If the temperature is higher than the above, the hydrophobicity of the copolymer contained in the coating agent may be relatively stronger, and the introduction efficiency may increase. For this reason, the temperature of the solution containing the dissolved copolymer is preferably 10°C or higher, more preferably 15°C or higher, and even more preferably 20°C or higher.

[0107] The time for which the solution containing the coating agent is in contact with the substrate is preferably 10 seconds or more, more preferably 30 seconds or more, and even more preferably 1 minute or more, from the viewpoint of introducing a sufficient amount of coating agent. On the other hand, from the viewpoint of minimizing the risk of degrading the substrate, it is preferably 5 hours or less, more preferably 1 hour or less, and even more preferably 10 minutes or less.

[0108] Furthermore, since the coating agent of the present invention is preferably insoluble or sparingly soluble in water, it is preferable to dissolve the coating agent in an organic solvent that does not degrade the substrate of the medical material, or in a mixed solvent of an organic solvent and water. Examples of the above organic solvents include, but are not limited to, alcohol-based solvents such as methanol, ethanol, or propanol, and ether-based solvents such as tetrahydrofuran.

[0109] The substrate (medical material) that has been in contact with the solution containing the coating agent is preferably dried to remove any remaining solvent. While the drying conditions are not particularly limited, drying under vacuum is preferable from the viewpoint of quickly removing the solvent. Furthermore, drying at a temperature in the range of 10 to 60°C is preferable because there is less concern about deterioration of the medical material. The drying time is preferably 1 hour or more, more preferably 6 hours or more, and even more preferably 12 hours or more. There is no particular upper limit, but from the viewpoint of suppressing manufacturing costs, it is preferable to dry within 5 days, and more preferably within 2 days.

[0110] Furthermore, a washing step with water or an organic solvent may be included before drying to remove excess coating agent. Alternatively, a crosslinking agent may be included in the coating agent, and a step may be added to thermally crosslink it at a predetermined temperature before drying to firmly fix it to the substrate.

[0111] The material of the base material in this invention is not particularly limited, but metal or polymer materials are preferred in order to provide sufficient strength to the medical material.

[0112] As polymer materials used for the above-mentioned substrate, highly hydrophobic polymer materials are used, and examples include olefin polymers such as polyethylene, polypropylene, and polymethylpentene, as well as polycarbonate, polyvinyl chloride, and silicone (rubber).

[0113] In particular, the coating agent of the present invention is useful because it can be applied to coatings containing olefin polymers as a base material, which are generally considered difficult to apply to surfaces due to their high hydrophobicity.

[0114] Olefin polymers refer to polymers composed of carbon atoms and hydrogen atoms, and examples include polyethylene, polypropylene, polymethylpentene, polyisoprene, polybutadiene, polycyclopentadiene, and polynorbornene. However, the ends of the polymer or copolymer components may contain atoms other than carbon and hydrogen atoms.

[0115] Examples of medical materials containing olefin polymers as base materials include hollow fiber separation membranes containing polypropylene or polymethylpentene, and protective films containing polyethylene or polypropylene.

[0116] The base material for the above-mentioned medical material can be a base material (separation membrane or film) incorporated into a commercially available medical device, and the medical material can be manufactured by applying the above-mentioned coating agent to the base material.

[0117] Furthermore, the present invention provides a medical device that incorporates the above-mentioned medical material.

[0118] Examples of medical devices incorporating the above-mentioned medical materials include artificial kidney modules or plasma separators, blood purifiers such as artificial lungs, blood circuits, blood bags, artificial joints, catheters, lead wires for pacemakers, stents, stent grafts, or contact lenses, and biosensors, all of which incorporate the above-mentioned separation membrane. Further examples of medical devices using the medical materials include separation membrane modules for food and beverages used in contact with glycoproteins, and separation membrane modules used for the purification of biopharmaceuticals.

[0119] One embodiment of the above medical device is an artificial lung or an artificial heart-lung system incorporating a hollow fiber-like separation membrane on which a layer has been formed on its surface by the above coating agent.

[0120] Furthermore, the present invention provides a method for coating the surface of the substrate with the above-mentioned coating agent. The coating method is as described above.

[0121] Furthermore, the present invention provides a method for producing a medical material having antithrombotic properties, which includes a step of coating the surface of the substrate with the above-mentioned coating agent. The specific details of the above-mentioned coating step are as described above.

[0122] In this invention, the antithrombotic properties of a medical material can be evaluated as follows: The medical material is placed in a test container and immersed in human blood, then shaken. The medical material is recovered, washed with physiological saline, and the ratio of the thrombus-attached area to the entire surface of the recovered medical material is calculated. Image processing is used to calculate the ratio of the thrombus-attached area, as described later.

[0123] The higher the antithrombotic properties of the above medical material, the smaller the proportion of the thrombus-affected area. When evaluating antithrombotic properties using the above evaluation method, the proportion of the thrombus-affected area to the surface of the medical material that comes into contact with human blood is preferably 60% or less, more preferably 50% or less, and even more preferably 30% or less. Most preferably it is 0%.

[0124] If the medical material is flat, the proportion of the thrombus-attached area is evaluated on the surface of the medical material that came into contact with human blood. Similarly, if the medical material is not flat, the proportion of the thrombus-attached area relative to the entire surface of the recovered medical material is calculated. However, if direct image processing analysis is difficult due to the shape being significantly curved or for other reasons, the attached thrombus is removed, placed on a flat surface, and then image processing is performed to calculate the proportion of the thrombus-attached area.

[0125] When medical materials are films or separation membranes, their antithrombotic properties can also be evaluated by a platelet adhesion test. Specifically, the medical material is fixed to a sample stage and immersed in human blood, then shaken. After washing with physiological saline, the surface of the medical material is observed using a scanning electron microscope, and the number of platelets attached per unit area is counted. The above procedure is performed in 20 different fields of view, and the antithrombotic properties are evaluated based on the average value.

[0126] The higher the antithrombotic properties of the above medical material, the lower the platelet attachment count. When antithrombotic properties were evaluated using the above evaluation method, the platelet attachment count was 25 plates / 4.3 × 10⁻⁶ 3 μm 2 The following is preferable: 20 pieces / 4.3 × 10 3 μm 2 The following is more preferable: 10 pieces / 4.3 × 10 3 μm 2 The following are even more preferable. Most preferably 0 pieces / 4.3 × 10 3 μm 2 That is the case.

[0127] Furthermore, when evaluating the antithrombotic properties of the inner surface of a hollow fiber membrane, the inner surface of the hollow fiber membrane is exposed by slicing it, and then evaluated by immersing it in human blood. [Examples]

[0128] The present invention will be described below with reference to examples, but the present invention is not limited to these examples.

[0129] <Evaluation Method> (1)NMR measurement The copolymer was added to chloroform-D, 99.7% (Wako Pure Chemical Industries, Ltd., 0.05 V / V% with TMS) to a concentration of 0.1 mass%, and dissolved. The solution was placed in an NMR sample tube, and NMR measurements were performed (JEOL Corporation, superconducting FTNMR EX-270). The temperature was kept at room temperature, and the number of integration cycles was 32.

[0130] (2) Antithrombotic test A polypropylene container (manufactured by AS ONE Corporation) with an inner diameter of 1.5 cm and a height of 1 cm was used as the test container. A 1 cm square medical material was placed in the test container, then 1 mL of human blood without anticoagulant was added, and the container was shaken at 100 rpm for 40 minutes. The medical material was collected, washed with physiological saline for 20 seconds, and the ratio of the thrombus-attached area to the total surface area of ​​the collected medical material was calculated. The ratio of the thrombus-attached area was calculated by analyzing images of the surface of the collected medical material that was not in contact with the test container using a digital camera (PSD30, manufactured by Canon Corporation) with the analysis software ImageJ (ImageJ bundled with 64-bit Java 1.8.0_112, manufactured by NIH). The total area A of the medical material and the area B of the medical material where thrombi were attached were determined, and the ratio of the thrombus-attached area (B / A) was calculated by rounding to the nearest whole number.

[0131] (3) Platelet adhesion test A hollow fiber membrane was fixed to an 18mm diameter polystyrene circular plate using double-sided tape. The attached hollow fiber membrane was then cut into a semi-cylindrical shape using a single blade, exposing its inner surface. Since dirt, scratches, or creases on the inner surface of the hollow fiber membrane can cause platelets to adhere to those areas, preventing accurate evaluation, a hollow fiber membrane free of dirt, scratches, or creases was used. The circular plate was attached to a cylindrical Falcon® tube (18mm diameter, No. 2051) so that the side with the attached hollow fiber membrane faced the inside of the cylinder, and the gap was filled with Parafilm. After washing the inside of this cylindrical tube with physiological saline, it was filled with physiological saline. Heparin was added to human blood to a concentration of 50 U / ml. After discarding the physiological saline in the cylindrical tube, 1 mL of the blood was added to the cylindrical tube and shaken at 37°C for 1 hour. Subsequently, the hollow fiber membrane was washed with 10 ml of physiological saline, the blood components were fixed with 2.5% glutaraldehyde physiological saline, and then washed with 20 ml of distilled water. The washed hollow fiber membrane was dried under reduced pressure at 20°C and 0.5 Torr for 10 hours. This hollow fiber membrane was attached to the sample stage of a scanning electron microscope with double-sided tape. Then, a thin film of Pt-Pd was formed on the surface of the hollow fiber membrane by sputtering, and this was used as the sample. The inner surface of this hollow fiber membrane was observed at a magnification of 1500x using a field emission scanning electron microscope (Hitachi, Ltd., S800), and one field of view (4.3 × 10⁻¹⁴) was obtained. 3 μm 2 The number of platelets attached within the specified range was counted. If more than 50 platelets were attached, it was assumed that there was no platelet adhesion inhibitory effect, and the number of attached platelets was set to 50. The average number of attached platelets in 20 different fields of view near the center in the longitudinal direction of the hollow fiber membrane was used to determine the human platelet attachment number (platelets / 4.3 × 10⁻⁶). 3 μm 2 )

[0132] (Example 1) 9.3 g of 3-(methyldimethoxysilyl)propyl methacrylate monomer (manufactured by Tokyo Chemical Industry Co., Ltd.), 8.0 g of vinyl propionate monomer (manufactured by Tokyo Chemical Industry Co., Ltd.), 8.1 g of vinylpyrrolidone monomer (manufactured by Wako Pure Chemical Industries, Ltd.), 41 g of amyl alcohol (TAA) (manufactured by Wako Pure Chemical Industries, Ltd.) as a polymerization solvent, and 0.10 g of azobisdimethylbutyronitrile (ADVN) (manufactured by Wako Pure Chemical Industries, Ltd.) as a polymerization initiator were mixed and stirred at 65°C for 6 hours under a nitrogen atmosphere. After the reaction mixture was cooled to room temperature, it was added to hexane (manufactured by Wako Pure Chemical Industries, Ltd.). The precipitated white precipitate was collected and dried under reduced pressure at 40°C for 12 hours to obtain a random copolymer of 3-(methyldimethoxysilyl)propyl methacrylate / vinyl propionate / vinylpyrrolidone (hereinafter also referred to as copolymer a). 1 From the 1H-NMR measurement results, the mole fraction of the 3-(methyldimethoxysilyl)propyl methacrylate monomer unit (hereinafter also referred to as unit A-1) relative to the entire copolymer was 36 mol%. In addition, the mole fractions of the vinyl propionate monomer unit (corresponding to unit B) and the vinylpyrrolidone monomer unit (corresponding to unit C) relative to the entire copolymer were 24 mol% and 40 mol%, respectively. The sum of the mole fractions of unit A-1, vinyl propionate monomer unit and vinylpyrrolidone monomer unit relative to the entire copolymer was 100 mol%.

[0133] An antithrombotic test was conducted using the above copolymer a as a coating agent. A coating solution was prepared by dissolving the above copolymer a in tetrahydrofuran (THF) (manufactured by Wako Pure Chemical Industries, Ltd.) to a concentration of 5% by mass. A PP film (manufactured by ALDRICH) cut into 1 cm squares was immersed in the above coating solution at 20°C for 2 minutes, then recovered and vacuum-dried at 20°C for 12 hours to produce a medical material.

[0134] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 2%, as shown in Table 1.

[0135] (Example 2) 8.1 g of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate monomer (manufactured by Wako Pure Chemical Industries, Ltd.), 1.9 g of 2-hydroxyethyl methacrylate monomer (manufactured by Wako Pure Chemical Industries, Ltd.), 25 g of THF, and 0.31 g of ADVN were mixed and stirred at 60°C for 4 hours under a nitrogen atmosphere to obtain a solution of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate / 2-hydroxyethyl methacrylate random copolymer. On the other hand, 9.0 g of vinyl propionate monomer, 9.0 g of vinylpyrrolidone monomer, 0.18 g of acrylic acid monomer, 50 g of THF, and 0.10 g of ADVN were mixed and stirred at 60°C for 2.5 hours under a nitrogen atmosphere to obtain a solution of vinyl propionate / vinylpyrrolidone / acrylic acid random copolymer. The two solutions were mixed, and 0.85 g of N,N'-dicyclohexylcarbodiimide (DCC) (manufactured by Wako Pure Chemical Industries, Ltd.), 0.25 g of 4,4-dimethylaminopyridinium p-toluenesulfonic acid (DPTS) (manufactured by FLUOROCHEM), and 0.10 g of 4,4-dimethylaminopyridine (DMAP) (manufactured by Wako Pure Chemical Industries, Ltd.) were added. The mixture was stirred at 60°C for 4 hours to condense the hydroxyl group of 2-hydroxyethyl methacrylate with the carboxyl group of acrylic acid. After the reaction mixture was cooled to room temperature, it was added to water. The precipitated white precipitate was collected and dried under reduced pressure at 30°C for 24 hours to obtain 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate / 2-hydroxyethyl methacrylate / vinyl propionate / vinylpyrrolidone / acrylic acid graft copolymer (hereinafter also referred to as copolymer b). 1From the 1H-NMR measurement results, the mole fraction of the 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate monomer unit (hereinafter also referred to as unit A-2) relative to the entire copolymer was 37 mol%. In addition, the mole fraction of the vinyl propionate monomer unit (corresponding to unit B) relative to the entire copolymer was 19 mol%, and the sum of the mole fractions of the 2-hydroxyethyl methacrylate monomer unit, vinylpyrrolidone monomer unit, and acrylic acid monomer unit (corresponding to unit C) relative to the entire copolymer was 44 mol%. The sum of the mole fractions of unit A-2, vinyl propionate monomer unit, 2-hydroxyethyl methacrylate monomer unit, vinylpyrrolidone monomer unit, and acrylic acid monomer unit relative to the entire copolymer was 100 mol%.

[0136] Using copolymer b as a coating agent, a medical material was prepared in the same manner as in Example 1.

[0137] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 45%, as shown in Table 1.

[0138] (Example 3) 1.8 g of vinyl propionate monomer, 1.8 g of vinylpyrrolidone monomer, 0.07 g of acrylic acid monomer, 15 g of dimethyl sulfoxide (DMSO) (manufactured by Wako Pure Chemical Industries, Ltd.), and 0.05 g of ADVN were mixed and stirred at 65°C for 2 hours under a nitrogen atmosphere to obtain a vinyl propionate / vinylpyrrolidone / acrylic acid random copolymer solution. To this solution, 1.3 g of propyl methacrylate-heptisobutyl-polyhedral oligomeric silsesquioxane (PSS) / 2-hydroxymethyl methacrylate copolymer (manufactured by Sigma-Aldrich), 45 g of DMSO, 0.23 g of DCC, 0.09 g of DPTS, and 0.05 g of DMAP were added and mixed, and stirred at 60°C for 4 hours to condense the hydroxyl group of the 2-hydroxymethyl methacrylate monomer unit with the carboxyl group of acrylic acid. After the reaction solution was cooled to room temperature, it was added to water. The precipitated white material was collected and dried under reduced pressure at 30°C for 24 hours to obtain a propyl methacrylate-heptisobutyl-PSS / 2-hydroxymethyl methacrylate-vinyl propionate / vinylpyrrolidone / acrylic acid graft copolymer (hereinafter also referred to as copolymer c). 1 From the 1H-NMR measurement results, the mole fraction of the propyl methacrylate-heptisobutyl-PSS monomer unit (hereinafter also referred to as unit A-3) relative to the entire copolymer was 53 mol%.

[0139] Using copolymer c as a coating agent, a medical material was prepared in the same manner as in Example 1.

[0140] When the above medical material was subjected to antithrombotic testing, the percentage of thrombus adhesion area was 34%, as shown in Table 1.

[0141] (Example 4) A solution of 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanil)propoxyl]-2-hydroxylpropyl monomer (manufactured by Toray Industries, Inc.), 1.9 g of 2-hydroxyethyl monomer (manufactured by Wako Pure Chemical Industries, Ltd.), 19 g of THF, and 0.09 g of ADVN was mixed and stirred at 60°C for 2 hours under a nitrogen atmosphere to obtain a solution of 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanil)propoxyl]-2-hydroxylpropyl / 2-hydroxyethyl methacrylate random copolymer. On the other hand, 9.0 g of vinyl propionate monomer, 9.0 g of vinylpyrrolidone monomer, 0.18 g of acrylic acid monomer, 50 g of THF, and 0.10 g of ADVN were mixed and stirred at 60°C for 2.5 hours under a nitrogen atmosphere to obtain a vinyl propionate / vinylpyrrolidone / acrylic acid random copolymer solution. The two solutions were mixed, and 0.85 g of DCC, 0.25 g of DPTS, and 0.10 g of DMAP were added and stirred at 60°C for 4 hours to condense the hydroxyl group of 2-hydroxyethyl methacrylate with the carboxyl group of acrylic acid. After the reaction solution was cooled to room temperature, it was added to water. The precipitated white material was collected and dried under reduced pressure at 30°C for 24 hours to obtain a copolymer of 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylpropyl methacrylate / 2-hydroxyethyl methacrylate / vinyl propionate / vinylpyrrolidone / acrylic acid graft copolymer (hereinafter also referred to as copolymer d). 1 From the 1H-NMR measurement results, the mole fraction of the 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylpropyl monomer unit (hereinafter also referred to as unit A-4) relative to the entire copolymer was 13 mol%.

[0142] Using the copolymer d described above as a coating agent, a medical material was prepared in the same manner as in Example 1.

[0143] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 37%, as shown in Table 1.

[0144] (Example 5) 1.0 g of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate monomer, 1.0 g of vinyl hexanoate monomer, 5.0 g of vinyl acetamide monomer, 25 g of TAA, and 0.05 g of ADVN were mixed and stirred at 65°C for 4 hours under a nitrogen atmosphere. After the reaction mixture was cooled to room temperature, it was added to water. The precipitated white precipitate was collected and dried under reduced pressure at 30°C for 24 hours to obtain a random copolymer of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate / vinyl hexanoate / vinyl acetamide (hereinafter also referred to as copolymer e). 1 Based on 1H-NMR measurements, the mole fraction of unit A-2 relative to the entire copolymer was 9 mol%.

[0145] Using the copolymer e described above as a coating agent, a medical material was prepared in the same manner as in Example 1.

[0146] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 16%, as shown in Table 1.

[0147] (Example 6) 1.0 g of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate monomer, 3.0 g of vinyl hexanoate monomer, 5.0 g of vinylpyrrolidone monomer, 25 g of TAA, and 0.08 g of ADVN were mixed and stirred at 65°C for 4 hours under a nitrogen atmosphere. After the reaction mixture was cooled to room temperature, it was added to water. The precipitated white precipitate was collected and dried under reduced pressure at 30°C for 24 hours to obtain a random copolymer of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate / vinyl hexanoate / vinylpyrrolidone (hereinafter also referred to as copolymer f). 1From the 1H-NMR measurement results, the mole fraction of unit A-2 relative to the entire copolymer was 15 mol%. The mole fractions of the vinyl hexanoate monomer unit (corresponding to unit B) and the vinylpyrrolidone monomer unit (corresponding to unit C) relative to the entire copolymer were 24 mol% and 61 mol%, respectively. The sum of the mole fractions of unit A-2, vinyl hexanoate monomer unit, and vinylpyrrolidone monomer unit relative to the entire copolymer was 100 mol%.

[0148] Using the copolymer f described above as a coating agent, a medical material was prepared in the same manner as in Example 1.

[0149] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 31%, as shown in Table 1.

[0150] (Example 7) 4.0 g of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate monomer, 5.0 g of vinyl propionate monomer, 5.5 g of vinylpyrrolidone monomer, 25 g of TAA, and 0.05 g of ADVN were mixed and stirred at 65°C for 4 hours under a nitrogen atmosphere. After the reaction mixture was cooled to room temperature, it was added to water. The precipitated white precipitate was collected and dried under reduced pressure at 30°C for 24 hours to obtain a random copolymer of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate / vinyl propionate / vinylpyrrolidone (hereinafter also referred to as copolymer g). 1 From the 1H-NMR measurement results, the mole fraction of unit A-2 relative to the entire copolymer was 27 mol%. The mole fractions of the vinyl propionate monomer unit (corresponding to unit B) and the vinylpyrrolidone monomer unit (corresponding to unit C) relative to the entire copolymer were 22 mol% and 51 mol%, respectively. The sum of the mole fractions of unit A-2, vinyl propionate monomer unit, and vinylpyrrolidone monomer unit relative to the entire copolymer was 100 mol%.

[0151] Using the copolymer g described above as a coating agent, a medical material was prepared in the same manner as in Example 1.

[0152] As a result of subjecting the above medical material to an antithrombotic test, as shown in Table 1, the ratio of the thrombus adhesion area was 2%.

[0153] (Example 8) A vinyl propionate / vinylpyrrolidone / acrylic acid random copolymer solution was obtained by the same procedure as in Example 3. 5.0 g of the above solution was collected, and 0.30 g of poly[dimethylsiloxane / [3-(2-(2-hydroxyethoxy)ethoxy)propyl]methylsiloxane] copolymer (manufactured by ALDRICH), 0.10 g of DCC, 0.02 g of DPTS, and 0.01 g of DMAP were mixed and stirred at 30°C for 4 hours. The reaction solution was poured into water, and the precipitated white precipitate was collected and dried under reduced pressure at 30°C for 24 hours to obtain a dimethylsiloxane-vinyl propionate / vinylpyrrolidone / acrylic acid graft copolymer (hereinafter, also referred to as copolymer h). 1 From the measurement results of 1H-NMR, the molar fraction of the dimethylsiloxane monomer unit (hereinafter, also referred to as unit A-5) with respect to the whole copolymer was 35 mol%.

[0154] Using the above copolymer h as a coating agent, a medical material was produced in the same manner as in Example 1.

[0155] As a result of subjecting the above medical material to an antithrombotic test, as shown in Table 1, the ratio of the thrombus adhesion area was 48%. <s

[0156] (Comparative Example 1) A PP film (manufactured by ALDRICH) cut into a 1 cm square was directly subjected to an antithrombotic test as a medical material. As a result, as shown in Table 2, the ratio of the thrombus adhesion area was 100%.

[0157] (Comparative Example 2) 17.5 g of vinyl propionate monomer, 19.5 g of vinylpyrrolidone monomer, 56 g of THF, and 0.175 g of ADVN were mixed and stirred at 70°C for 5 hours under a nitrogen atmosphere. The reaction mixture was cooled to room temperature to stop the reaction and added to hexane. The precipitated white precipitate was collected and dried under reduced pressure to obtain a vinyl propionate / vinylpyrrolidone random copolymer (hereinafter also referred to as copolymer i).

[0158] A medical material was prepared in the same manner as in Example 1, except that copolymer i was used instead of copolymer a as a coating agent, and water was used instead of THF.

[0159] When the above medical material was subjected to antithrombotic testing, the percentage of thrombus adhesion area was 73%, as shown in Table 2.

[0160] (Comparative Example 3) The solution of the 3-[tris(trimethylsilyloxy)silyl]propyl / 2-hydroxyethyl methacrylate random copolymer prepared in Example 2 was added to water, the resulting white precipitate was collected, and the precipitate was dried under reduced pressure at 30°C for 24 hours to obtain the poly3-[tris(trimethylsilyloxy)silyl]propyl / 2-hydroxyethyl methacrylate random copolymer. (Hereinafter referred to as copolymer j.)

[0161] A medical material was prepared in the same manner as in Example 1, except that copolymer j was used instead of copolymer a as the coating agent, and the copolymer concentration of the solution was set to 1% by mass.

[0162] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 100%, as shown in Table 2.

[0163] (Comparative Example 4) The solution of the 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylpropyl / 2-hydroxyethyl methacrylate random copolymer prepared in Example 4 was added to water, the precipitated white precipitate was collected, and dried under reduced pressure at 30°C for 24 hours to obtain the 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylpropyl / 2-hydroxyethyl methacrylate random copolymer. (Hereafter referred to as copolymer k.)

[0164] A medical material was prepared in the same manner as in Example 1, except that copolymer k was used instead of copolymer a as a coating agent, and the copolymer concentration of the solution was set to 1% by mass.

[0165] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 100%, as shown in Table 2.

[0166] (Example 9) A medical material was fabricated using copolymer a, synthesized in Example 1, as the coating agent, and polycarbonate (PC) sheet (manufactured by ALDRICH) instead of PP film.

[0167] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 13%, as shown in Table 1.

[0168] (Comparative Example 5) PC boards cut into 1cm squares were used as medical materials for antithrombotic testing. As shown in Table 2, the percentage of thrombus attachment area was 100%.

[0169] (Example 10) A medical material was prepared using copolymer a, synthesized in Example 1, as the coating agent, and polymethylpentene (PMP) sheet (manufactured by Kartell) instead of PP film.

[0170] When the above medical material was subjected to antithrombotic testing, the percentage of thrombus adhesion area was 1%, as shown in Table 1.

[0171] (Example 11) A medical material was prepared using copolymer g synthesized in Example 7 as the coating agent, and a PMP plate instead of a PP film.

[0172] When the above medical material was subjected to antithrombotic testing, the percentage of thrombus adhesion area was 1%, as shown in Table 1.

[0173] (Example 12) A medical material was prepared using copolymer d synthesized in Example 4 as the coating agent, and a PMP plate instead of a PP film.

[0174] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 37%, as shown in Table 1.

[0175] (Comparative Example 6) PMP plates cut into 1 cm squares were used as medical materials for antithrombotic testing. As shown in Table 2, the percentage of thrombus adhesion area was 100%.

[0176] (Example 13) Medical materials were fabricated using copolymer a, synthesized in Example 1, as the coating agent, and polyvinyl chloride (PVC) sheets made by cutting a chamber from a blood circuit (manufactured by Hanako Medical Co., Ltd.) into 1 cm squares, instead of PP film.

[0177] When the above medical material was subjected to antithrombotic testing, the percentage of thrombus adhesion area was 26%, as shown in Table 1.

[0178] (Comparative Example 7) PVC boards cut into 1cm squares were used as medical materials for antithrombotic testing. As shown in Table 2, the percentage of thrombus adhesion area was 87%.

[0179] (Example 14) A medical material was prepared using copolymer a, synthesized in Example 1, as the coating agent, and a silicone (Si) plate (manufactured by AS ONE Corporation) instead of PP film.

[0180] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 18%, as shown in Table 1.

[0181] (Comparative Example 8) Si plates cut into 1 cm squares were used as medical materials for antithrombotic testing. As shown in Table 2, the percentage of thrombus adhesion area was 100%.

[0182] (Example 15) 1.0 g of 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylpropyl monomer, 1.0 g of vinyl acetate monomer (manufactured by Wako Pure Chemical Industries, Ltd.), 5.0 g of vinylpyrrolidone monomer, 25 g of TAA, and 0.05 g of ADVN were mixed and stirred at 65°C for 4 hours under a nitrogen atmosphere. After the reaction solution was cooled to room temperature, it was added to water. The precipitated white precipitate was collected and dried under reduced pressure at 30°C for 24 hours to obtain a random copolymer of 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylpropyl / vinyl acetate / vinylpyrrolidone (hereinafter also referred to as copolymer l). 1 From the 1H-NMR measurement results, the mole fraction of unit A-4 relative to the entire copolymer was 25 mol%. The mole fractions of the vinyl acetate monomer unit (corresponding to unit B) and the vinylpyrrolidone monomer unit (corresponding to unit C) relative to the entire copolymer were 30 mol% and 45 mol%, respectively. The sum of the mole fractions of unit A-4, vinyl acetate monomer unit, and vinylpyrrolidone monomer unit relative to the entire copolymer was 100 mol%. Furthermore, the solubility of copolymer l in 100 g of water at 20°C was less than 5 g, indicating poor water solubility.

[0183] Using the above copolymer l as a coating agent, a medical material was prepared in the same manner as in Example 1.

[0184] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 22%, as shown in Table 1.

[0185] (Example 16) A solution of 3-(methyldimethoxysilyl)propyl methacrylate / 2-hydroxyethyl methacrylate random copolymer was obtained by mixing 7.1 g of 3-(methyldimethoxysilyl)propyl methacrylate monomer, 1.9 g of 2-hydroxyethyl methacrylate monomer, 19 g of THF, and 0.09 g of ADVN, and stirring under a nitrogen atmosphere at 60°C for 2 hours. On the other hand, a solution of vinyl butyrate / vinylpyrrolidone / acrylic acid random copolymer was obtained by mixing 9.0 g of vinyl butyrate monomer (manufactured by Tokyo Chemical Industry Co., Ltd.), 9.0 g of vinylpyrrolidone monomer, 0.18 g of acrylic acid monomer, 50 g of THF, and 0.10 g of ADVN, and stirring under a nitrogen atmosphere at 60°C for 2.5 hours. The two solutions were mixed, and 0.85 g of DCC, 0.25 g of DPTS, and 0.10 g of DMAP were added. The mixture was stirred at 60°C for 4 hours to condense the hydroxyl group of 2-hydroxyethyl methacrylate with the carboxyl group of acrylic acid. After the reaction mixture was cooled to room temperature, it was added to water. The precipitated white precipitate was collected and dried under reduced pressure at 30°C for 24 hours to obtain a 3-(methyldimethoxysilyl)propyl methacrylate / 2-hydroxyethyl methacrylate-vinyl butyrate / vinylpyrrolidone / acrylic acid graft copolymer (hereinafter also referred to as copolymer m). 1 Based on the 1H-NMR measurement results, the mole fraction of unit A-1 was 16 mol%.

[0186] Using the copolymer m described above as a coating agent, a medical material was prepared in the same manner as in Example 1.

[0187] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 44%, as shown in Table 1.

[0188] (Example 17) 1.0 g of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate monomer, 1.0 g of vinyl pivalate (manufactured by Tokyo Chemical Industry Co., Ltd.), 5.0 g of acrylamide monomer (manufactured by Wako Pure Chemical Industries, Ltd.), 25 g of TAA, and 0.05 g of ADVN were mixed and stirred at 65°C for 4 hours under a nitrogen atmosphere. After the reaction mixture was cooled to room temperature, it was added to water. The precipitated white precipitate was collected and dried under reduced pressure at 30°C for 24 hours to obtain a random copolymer of 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate / vinyl pivalate / acrylamide (hereinafter also referred to as copolymer n). 1 Based on 1H-NMR measurements, the mole fraction of unit A-2 relative to the entire copolymer was 10 mol%.

[0189] Using the copolymer n described above as a coating agent, a medical material was prepared in the same manner as in Example 1.

[0190] As a result of subjecting the above medical material to antithrombotic testing, the percentage of thrombus adhesion area was 14%, as shown in Table 1.

[0191] [Table 1]

[0192] [Table 2]

[0193] In Tables 1 and 2, Unit A-1 represents the 3-(methyldimethoxysilyl)propyl methacrylate monomer unit, Unit A-2 represents the 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate monomer unit, Unit A-3 represents the propyl methacrylate-heptisobutyl-PSS monomer unit, Unit A-4 represents the 3-[3-(9-butyl-1,1,3,3,5,5,7,7,9,9-decamethyl-1-pentasiloxanyl)propoxyl]-2-hydroxylpropyl methacrylate monomer unit, and Unit A-5 represents the dimethylsiloxane monomer unit. Also, PP represents polypropylene, PC represents polycarbonate, PMP represents polymethylpentene, PVC represents polyvinyl chloride, and Si represents silicone.

[0194] (Example 18) A coating solution was prepared by dissolving copolymer g in THF to a concentration of 1% by mass. A 2 cm length of PP hollow fiber membrane (manufactured by 3M) was immersed in the coating solution at 20°C for 2 minutes, then recovered and vacuum-dried at 20°C for 12 hours to produce a medical material. Care was taken to ensure that the coating solution penetrated to the inside of the hollow fiber membrane during immersion.

[0195] When the above medical material was subjected to a platelet adhesion test, the number of platelet attachments was 1, as shown in Table 3.

[0196] (Example 19) A medical material was prepared in the same manner as in Example 18, except that copolymer b was used instead of copolymer g.

[0197] As a result of subjecting the above medical material to a platelet adhesion test, the number of platelets to which the material adhered was 19, as shown in Table 3.

[0198] (Comparative Example 9) The PP hollow fiber membrane was subjected to a platelet adhesion test as a medical material. As shown in Table 3, the number of attached platelets was 46.

[0199] [Table 3]

[0200] In Table 3, Unit A-2 represents the 3-[tris(trimethylsilyloxy)silyl]propyl methacrylate monomer unit, and PP represents polypropylene.

[0201] Based on the results above, it is possible to easily impart antifouling properties, particularly antithrombotic properties, to medical materials by using the coating agent of the present invention. Furthermore, the random arrangement of the units constituting the copolymer contained in the coating agent makes it possible to impart particularly high antithrombotic properties. [Industrial applicability]

[0202] The coating agent of the present invention can impart high antithrombotic properties to a wide range of medical materials and the like.

Claims

1. The copolymer contains a monomer unit containing an Si-O bond (unit A), a vinyl carboxylate monomer unit (unit B), and a monomer unit having a hydrophilic group which is an amide group (unit C). The unit A is a monomer unit comprising a group selected from the group consisting of alkylalkoxysilyl groups, tris(trialkylsilyloxy)silyl groups, dialkylsiloxane groups, and polyhedral oligomeric silsesquioxane (PSS) groups, and is an antithrombotic coating agent.

2. The coating agent according to claim 1, wherein unit B is a unit selected from the group consisting of vinyl acetate monomer unit, vinyl propionate monomer unit, vinyl butyrate monomer unit, vinyl pentanoate monomer unit, vinyl pivalate monomer unit, and vinyl hexanoate monomer unit.

3. The coating agent according to claim 1 or 2, wherein in the copolymer, unit A, unit B, and unit C are arranged randomly.

4. A medical material in which a layer is formed on the surface of a substrate by a coating agent according to any one of claims 1 to 3.

5. The medical material according to claim 4, wherein the material of the base material includes an olefin polymer.

6. A medical material in which a layer is formed on the surface of a substrate by an antithrombotic coating agent containing a copolymer comprising a monomer unit containing an Si-O bond (unit A), a vinyl carboxylate monomer unit (unit B), and a monomer unit having a hydrophilic group which is an amide group (unit C).

7. It comprises a monomer unit containing an Si-O bond (unit A), a vinyl carboxylate monomer unit (unit B), and a monomer unit having a cyclic amide structure (unit C), The copolymer is a monomer unit in which unit A contains a group selected from the group consisting of alkylalkoxysilyl groups, dialkylsiloxane groups, and polyhedral oligomeric silsesquioxane (PSS) groups.

8. The unit B is a unit selected from the group consisting of vinyl acetate monomer units, vinyl propionate monomer units, vinyl butyrate monomer units, vinyl pentanoate monomer units, vinyl pivalate monomer units, and vinyl hexanoate monomer units. The copolymer according to claim 7, wherein unit C is a vinylpyrrolidone monomer unit.

9. The copolymer according to claim 7 or 8, wherein unit A, unit B, and unit C are arranged randomly.

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