Electronic component inspection machine
The technical solution addresses the technical problem of inconvenient handling and transportation of components, leading to tilted placement, false inspections, and potential jamming during transportation by incorporating a tray transport device with fork sections, a receiving device with magnetic and elastic members, a visual inspection device with a rotating platform and image acquisition units, and an orientation sorting device with light-emitting and receiving components to ensure precise placement, accurate inspection, and posture sorting.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2026-03-26
AI Technical Summary
Conventional electronic component inspection machines face issues with inconvenient handling and transportation of components, leading to tilted placement, false inspections, and potential jamming during transport.
The electronic component inspection machine incorporates a tray transport device with fork sections, a receiving device with magnetic and elastic members, a visual inspection device with a rotating platform and image acquisition units, and an orientation sorting device with light-emitting and receiving components to ensure precise placement, accurate inspection, and posture sorting.
The electronic component inspection machine improves efficiency by facilitating the loading and unloading of electronic components and enhances inspection accuracy by accurately placing electronic components using a receiving device and accurately placing the electronic components using a receiving device and accurately placing the electronic components using a receiving device and accurately placing the electronic components using a receiving device and accurately placing the electronic components using a posture sorting.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to an electronic component inspection machine, and more particularly to an electronic component inspection machine that facilitates the loading and unloading of electronic components.
Background Art
[0002] Conventional electronic component inspection machines generally include a single turntable and a plurality of lenses arranged corresponding to the turntable. Electronic components are placed on the turntable one by one, driven by the turntable to rotate, and pass in front of each lens. Each lens acquires an image of the electronic component passing from a different direction, and inspects the appearance of each electronic component based on this.
Summary of the Invention
Problems to be Solved by the Invention
[0003] Conventional electronic component inspection machines have the problem that it is inconvenient when transporting electronic components. As a result, electronic components are often placed on the turntable in a tilted state. When an electronic component is placed on the turntable in a tilted state, false judgments may occur in the inspection based on the acquired image, or it may become impossible to accurately determine whether the appearance meets the standard.
[0004] Furthermore, if the electronic components that have passed the inspection are placed in an incorrect posture after being collected, they are likely to jam inside the rails when being transported on the transport rails.
[0005] Based on this, the inventor has intensively studied the above-mentioned drawbacks of the prior art, and by combining the application of theory, has tried to solve these problems. As a result, the improvement goal of the inventor has been established.
[0006] The object of the present invention is to provide an electronic component inspection machine that facilitates the loading and unloading of electronic components.
Means for Solving the Problems
[0007] To achieve the above objective, the electronic component inspection machine according to the present invention includes a tray transport device, a receiving device, an appearance inspection device, and a supply device, wherein the tray transport device comprises a trolley, a first platform, a second platform, a first fork section, and a second fork section, wherein the first fork section is provided to be able to move up and down relative to the first platform and to be able to move parallel between the first platform and the trolley, and the second fork section is driven to be able to move up and down relative to the second platform and to be able to move parallel between the second platform and the trolley, wherein the receiving device comprises a receiving chute, a push rail, and a push rod, wherein one end of the receiving chute is positioned corresponding to the trolley, and the push rod is pivotally attached to the push rail, and the push rail is used to The push rod is provided with a magnetic adsorption member and an elastic member, which are arranged on opposite sides of the push rod in the longitudinal direction of the receiving chute, the magnetic adsorption member adsorbs onto the push rail, and the elastic member is connected to the push rail in a pre-stretched state. The visual inspection device comprises a rotating platform and a plurality of image acquisition units, the other end of the receiving chute is connected to one location on the edge of the rotating platform, the plurality of image acquisition units are arranged so as to surround the center of the rotating platform and are each positioned close to the rotating platform, and the supply device comprises a supply chute, one end of which is positioned corresponding to another location on the edge of the rotating platform.
[0008] In one embodiment of the present invention, the electronic component inspection machine further includes a guide assembly disposed on the rotating platform corresponding to the other end of the receiving chute, the guide assembly comprising at least one guide block, the rotating platform having a predetermined rotation path, and each of the guide blocks being disposed on either side or one side of the predetermined rotation path.
[0009] In one embodiment of the present invention, the plurality of guide blocks form a pair of primary guide surfaces arranged on both sides of the predetermined rotation path, and between the pair of primary guide surfaces there is a tapered passage that narrows in the direction of rotation of the rotating platform.
[0010] In one embodiment of the present invention, the plurality of guide blocks are connected to the tapered passage and form a secondary guide surface located on one side of the predetermined rotation path.
[0011] In one embodiment of the present invention, the electronic component inspection machine further includes an appearance filter electrically connected to the appearance inspection device, the appearance filter comprising a first air nozzle, the first air nozzle being positioned corresponding to one end of the supply chute, and the first air nozzle being positioned toward the rotating platform.
[0012] The first air nozzle is set to be in an open state at all times, and the visual inspection device can be controlled to turn off the first air nozzle.
[0013] In one embodiment of the present invention, the electronic component inspection machine further includes an orientation sorting device comprising a light-emitting component and a light-receiving component, wherein the light-emitting component is positioned on one side of a supply chute and irradiates a light beam toward the supply chute, and the light-receiving component is positioned corresponding to the light beam and a predetermined state is defined according to the reception state of the light beam.
[0014] In one embodiment of the present invention, the attitude filter further includes a sorting air nozzle positioned to blow air toward the supply chute, wherein the attitude sorting device controls the sorting air nozzle to turn off when the light receiving component detects a predetermined state, and controls the sorting air nozzle to blow air when the light receiving component detects a change in the predetermined state.
[0015] In one embodiment of the present invention, the supply device includes a push wheel disposed on the rotating platform, the rotating platform has a predetermined rotation path, and the push wheel is positioned straddling the predetermined rotation path and the supply chute.
[0016] In one embodiment of the present invention, the supply device includes a push air nozzle positioned toward the supply chute. [Effects of the Invention]
[0017] The electronic component inspection machine of the present invention improves supply efficiency by assisting manual work with a tray transport device. Furthermore, it enhances inspection accuracy by precisely placing electronic components using a receiving device and guide assembly. In addition, it facilitates subsequent work by organizing the output electronic components using a posture sorting device. [Brief explanation of the drawing]
[0018] [Figure 1] This is a schematic perspective view of an electronic component inspection machine according to one embodiment of the present invention. [Figure 2] This is a top view of an electronic component inspection machine relating to one embodiment of the present invention. [Figure 3] This is a schematic perspective view of the tray transport device for an electronic component inspection machine according to one embodiment of the present invention. [Figure 4] This is a schematic diagram showing the usage status of the tray transport device of an electronic component inspection machine according to one embodiment of the present invention. [Figure 5] This is a schematic diagram showing the usage status of the tray transport device of an electronic component inspection machine according to one embodiment of the present invention. [Figure 6] This is a schematic diagram showing the usage status of the tray transport device of an electronic component inspection machine according to one embodiment of the present invention. [Figure 7] This is a schematic perspective view of the receiving device of an electronic component inspection machine according to one embodiment of the present invention. [Figure 8] This is a schematic diagram showing the usage status of the receiving device of an electronic component inspection machine according to one embodiment of the present invention. [Figure 9] It is a schematic diagram showing the usage state of a receiving device of an electronic component inspection machine according to an embodiment of the present invention. [Figure 10] It is a schematic diagram of a guide assembly of an electronic component inspection machine according to an embodiment of the present invention. [Figure 11] It is a schematic diagram of a guide assembly of an electronic component inspection machine according to an embodiment of the present invention. [Figure 12] It is a schematic perspective view of an appearance filter of an electronic component inspection machine according to an embodiment of the present invention. [Figure 13] It is a schematic perspective view of a supply device of an electronic component inspection machine according to an embodiment of the present invention. [Figure 14] It is a schematic perspective view of a supply device of an electronic component inspection machine according to an embodiment of the present invention. [Figure 15] It is a schematic perspective view of an orientation selection device of an electronic component inspection machine according to an embodiment of the present invention. [Figure 16] It is a schematic perspective view of an orientation selection device of an electronic component inspection machine according to an embodiment of the present invention. [Figure 17] It is a schematic diagram showing the usage state of an orientation selection device of an electronic component inspection machine according to an embodiment of the present invention. [Figure 18] It is a schematic diagram showing the usage state of an orientation selection device of an electronic component inspection machine according to an embodiment of the present invention. [Figure 19] It is a schematic diagram showing the usage state of an orientation selection device of an electronic component inspection machine according to an embodiment of the present invention.
Embodiments for Carrying Out the Invention
[0019] In the description of the present invention, terms such as "front side", "rear side", "left side", "right side", "front end", "rear end", "terminal end", "vertical direction", "horizontal direction", "top", "bottom", etc. are based on the directions or positional relationships shown in the drawings, and for the sake of simplicity of explanation, they do not indicate or imply that the shown device or element must have a specific orientation, be configured in a specific orientation, and be operated. Therefore, it should be understood that it should not be construed as limiting the present invention.
[0020] As used herein, unless otherwise defined, the terms “substantial” and “approximately” are used to describe and explain small changes. When used with events or situations, these terms may include not only the exact occurrence of the event or situation, but also similar occurrences. For example, when used with numerical values, these terms may include changes of ±10% or less of the numerical value, specifically ±5%, ±4%, ±3%, ±2%, ±1%, ±0.5%, ±0.1%, or ±0.05% or less.
[0021] A detailed description and technical content of the present invention will be given below with reference to the drawings, but the drawings are for illustrative purposes only and are not intended to limit the present invention.
[0022] Figure 1 is a schematic perspective view of an electronic component inspection machine according to one embodiment of the present invention. Figure 2 is a top view of an electronic component inspection machine according to one embodiment of the present invention. Referring to Figures 1 and 2, one embodiment of the present invention provides an electronic component inspection machine that includes a tray transport device 100, a receiving device 200, an appearance inspection device 400, a supply device 500, and an orientation sorting device 600.
[0023] Figure 3 is a schematic perspective view of the tray transport device of an electronic component inspection machine according to one embodiment of the present invention. Figures 4 to 6 are schematic diagrams showing the usage state of the tray transport device of an electronic component inspection machine according to one embodiment of the present invention. Referring to Figures 1 to 6, the tray transport device 100 is for loading trays 10 on which multiple electronic components 20 are placed and loading empty trays 10. The receiving device 200 loads the electronic components 20 in the trays 10 into the visual inspection device 400 for visual inspection, the supply device 500 outputs the electronic components 20 that have passed the visual inspection from the visual inspection device 400 to the next station, and the orientation sorting device 600 detects whether the orientation of the output electronic components 20 is correct or not according to the request of the next station.
[0024] Referring to Figures 3 to 6, the tray transport device 100 includes a trolley 110, a first platform 121, a second platform 122, a first fork section 131, and a second fork section 132. The first fork section 131 is positioned to be vertically movable in accordance with the first platform 121, and the first fork section 131 is capable of translation between the first platform 121 and the trolley 110. Specifically, the first fork section 131 is positioned on a first lift mechanism 141, the first lift mechanism 141 is positioned on a first slide rail 151, the first slide rail 151 extends between the first platform 121 and the trolley 110, and the vertical movement of the first lift mechanism 141 and the translation on the first slide rail 151 can be driven by components such as a pneumatic cylinder or a linear actuator. The second fork section 132 is positioned to be vertically movable in accordance with the second platform 122, and is capable of translation between the second platform 122 and the trolley 110. Specifically, the second fork section 132 is positioned on the second lift mechanism 142, the second lift mechanism 142 is positioned on the second slide rail 152, the second slide rail 152 extends between the second platform 122 and the trolley 110, and the lifting and lowering operation of the second lift mechanism 142 and the translational movement on the first slide rail 151 can be driven by components such as a pneumatic cylinder or a linear actuator.
[0025] Specifically, in this embodiment, the first slide rail 151 and the second slide rail 152 are arranged on one side of the bogie 110 in the translational direction 111. Furthermore, the first slide rail 151 and the second slide rail 152 are arranged parallel to each other and perpendicular to the translational direction 111 of the bogie 110. However, the present invention is not limited to the above-described embodiment.
[0026] Referring to Figures 4 to 6, the worker first places a tray 10 on which multiple electronic components 20 are placed on the first platform 121, arranging the electronic components 20 in rows within the tray 10, and at least one tray 10 can be placed on the first platform 121. The first fork section 131 moves along the first slide rail 151 and rises to lift the tray 10 when it reaches below a predetermined tray 10. Next, the first fork section 131 moves along the first slide rail 151 to load the tray 10 onto the trolley 110. Next, the first fork section 131 lowers to release the tray 10. The trolley 110 moves the tray 10, aligning the electronic components 20 in the tray row by row for the receiving device 200, and loads them into the receiving device 200. Once all the electronic components 20 in tray 10 have been loaded into the receiving device 200 and tray 10 is empty, the trolley 110 moves tray 10 and aligns it with the second slide rail 152. The second fork section 132 moves along the second slide rail 152 and rises to lift tray 10 when it reaches below a predetermined tray 10. Next, the second fork section 132 moves along the second slide rail 152 to unload tray 10 onto the second platform 122. Then, the second fork section 132 lowers to release tray 10. The aforementioned tray transport device 100 facilitates the loading and unloading process of tray 10 via the first platform 121 and the second platform 122, and plays a role in smoothly connecting human work processes and automated work processes by machines.
[0027] Figure 7 is a schematic perspective view of the receiving device of an electronic component inspection machine according to one embodiment of the present invention. Figures 8 and 9 are schematic diagrams showing the usage state of the receiving device of an electronic component inspection machine according to one embodiment of the present invention. Referring to Figures 1 to 2 and Figures 7 to 9, the receiving device 200 includes a receiving chute 210, a push rail 220, and a push rod 230. The receiving chute 210 has an inlet end 211 and an outlet end 212 at both ends. The inlet end 211 of the receiving chute 210 is positioned corresponding to the other side of the translational direction 111 of the trolley 110. The push rod 230 is pivotally attached to the push rail 220 so as to be able to translate along the longitudinal direction of the receiving chute 210. Specifically, the push rail 220 comprises a rail 221 and a slider 222 positioned on the rail 221, the slider 222 is able to translate along the rail 221, and the push rod 230 is pivotally attached to the slider 222. In this embodiment, the receiving chute 210 and the rail 221 of the push rail 220 are parallel to each other in the longitudinal direction, and the push rod 230 is positioned corresponding to the entrance end 211 of the receiving chute 210. The push rod 230 is provided with a magnetic adsorption member 240 and an elastic member 250. The magnetic adsorption member 240 and the elastic member 250 are positioned on opposing sides of the push rod 230 in the longitudinal direction of the receiving chute 210, the magnetic adsorption member 240 adsorbs the slider 222, and the elastic member 250 is connected to the slider 222 in a pre-stretched state.
[0028] Referring to Figures 1, 7, and 8, the trolley 110 moves the tray 10 in a parallel manner, aligning the electronic components 20 in the tray 10 row by row onto the receiving chute 210 and push rod 230. Then, the push rod 230 is moved along the push rail 220 toward the receiving chute 210, and the push rod 230 pushes the electronic components 20 in the tray 10 row by row through the entrance end 211 into the receiving chute 210. The electronic components 20 pass through the receiving chute 210 and are transported one by one to the visual inspection device 400 from the exit end 212 of the receiving chute 210. A vibration motor can be selectively connected to the receiving chute 210, and vibrating the receiving chute 210 can accelerate the movement of the electronic components 20 inside.
[0029] Referring to Figures 8 and 9, if a jam occurs while the electronic component 20 is being pushed through the receiving chute 210 or tray 10, the resistance experienced by the push rod 230 increases instantaneously. As a result, the push rod 230 overcomes the magnetic attraction force of the magnetic adsorption member 240 and detaches, stopping the movement of pushing the electronic component 20. In addition, the elastic member 250 retracts the push rod 230 away from the electronic component 20, preventing the push rod 230 from pressing against or damaging the electronic component 20.
[0030] Referring to Figures 1 and 2, the visual inspection apparatus 400 includes a rotating platform 410 and a plurality of image acquisition units 430. The rotating platform 410 has a transparent disc or ring-shaped structure and is provided with a mounting surface 411. A predetermined rotation path 401 is formed along the mounting surface 411, surrounding the rotation center of the rotating platform 410. These image acquisition units 430 are arranged to surround the rotation center of the rotating platform 410, and each is located close to the rotating platform 410. In addition, the exit end 212 of the receiving chute 210 is located corresponding to one point on the edge of the rotating platform 410. Specifically, the exit end 212 of the receiving chute 210 is configured to correspond to the predetermined rotation path 401 so as to place the electronic components 20 on the predetermined rotation path 401. As a result, each electronic component 20 is moved along the predetermined rotation path 401 by the rotating platform 410 and can sequentially pass through each image acquisition unit 430. Each image acquisition unit 430 is positioned facing a predetermined rotation path 401 from a different direction, and acquires images of the electronic component 20 as it passes through the predetermined rotation path 401. These image acquisition units 430 can each acquire images of the electronic component 20 passing from different directions.
[0031] Figures 10 and 11 are schematic diagrams of a guide assembly for an electronic component inspection machine according to one embodiment of the present invention. Referring to Figures 1-2, 10 and 11, a guide assembly 300 can be selectively positioned between a receiving device 200 and a visual inspection device 400. This guide assembly 300 ensures that the electronic components 20 pushed out from the receiving device 200 are precisely positioned on a predetermined rotation path 401. The guide assembly 300 is suspended above a rotating platform 410 corresponding to the exit end 212 of the receiving chute 210. The guide assembly 300 includes at least one guide block 310a, 310b, each of which is selectively positioned on either one or both sides of the predetermined rotation path 401. Each guide block 310a, 310b has a guide surface, all of which are oriented toward the predetermined rotation path 401. In this embodiment, these guide surfaces include a pair of primary guide surfaces 311a and secondary guide surfaces 311b. A pair of primary guide surfaces 311a are positioned opposite each other on both sides of a predetermined rotation path 401, defining a tapered passage that narrows toward the direction of rotation of the rotating platform 410. This allows electronic components 20 that have fallen from the receiving chute 210 onto the mounting surface 411 to be guided toward the predetermined rotation path 401. A secondary guide surface 311b is positioned following the primary guide surfaces 311a in the direction of rotation of the rotating platform 410 and is located on one side of the predetermined rotation path 401. The secondary guide surface 311b guides the center of the electronic component 20 located on the predetermined rotation path 401 to align with the predetermined rotation path 401. This improves the accuracy of the inspection results by the visual inspection device 400. Specifically, the secondary guide surface 311b has a radius of curvature slightly smaller than the arc surface of the predetermined rotation path 401. Therefore, after the electronic component 20 temporarily contacts the secondary guide surface 311b, it is pushed toward the predetermined rotation path 401.
[0032] Figure 12 is a schematic perspective view of an appearance filter 710 of an electronic component inspection machine according to one embodiment of the present invention. Referring to Figures 1-2 and Figure 12, the electronic component inspection machine of the present invention may further include an appearance filter 710 that is linked to an appearance inspection device 400. The appearance filter 710 operates based on the detection results of the appearance inspection device 400. The appearance filter 710 includes a first air nozzle 711 and a first recovery box 712. The first air nozzle 711 is positioned toward the rotating platform 410 and is linked to the appearance inspection device 400. Based on the detection results of the appearance inspection device 400, the appearance inspection device 400 controls the first air nozzle 711 to blow air onto the rotating platform 410 or turn it off. The control of blowing air and turning it off here refers to the control of blowing air or turning it off at a specific time (i.e., when the electronic component 20 passes the first air nozzle 711) after the appearance inspection device 400 has detected an electronic component 20. Specifically, the first air nozzle 711 and the first recovery box 712 are arranged on both sides of a predetermined rotation path 401. Therefore, when an electronic component 20 that the visual inspection device 400 has determined to be unacceptable passes through the first air nozzle 711, the first air nozzle 711 can blow the electronic component 20 into the first recovery box 712.
[0033] To accommodate different rejection conditions and detection errors, multiple appearance filters (710, 710a, 710b) are arranged along a predetermined rotating path 401 to classify and recover rejected electronic components 20. Each appearance filter (710, 710a, 710b) includes a first air nozzle (711, 711a, 711b) and a first recovery box (712, 712a, 712b). The first air nozzles (711, 711a, 711b) are positioned toward the rotating platform 410 and are linked to the appearance inspection device 400. Furthermore, the first air nozzle 711b of the last appearance filter 710b can be set to a permanently open state. The appearance inspection device 400 controls the first air nozzle 711b to turn off only when it detects that a passing electronic component 20 has passed through the first air nozzle 711b. This prevents defective electronic components 20 from passing through the appearance filter 710 due to operational errors in the appearance filter (710, 710a, 710b).
[0034] Figures 13 and 14 are schematic perspective views of a supply device for an electronic component inspection machine according to one embodiment of the present invention. Referring to Figures 1 and 13 to 15, the supply device 500 includes a supply chute 510 and a push wheel 520. The supply chute 510 passes below the receiving chute 210. This allows the receiving chute 210 and the supply chute 510 of the electronic component inspection machine to be closely stacked vertically, thereby reducing the overall volume of the electronic component inspection machine. One end of the supply chute 510 is positioned corresponding to another part of the edge of the rotating platform 410, and the aforementioned appearance filter 710 is positioned corresponding to this end. Specifically, the appearance filter 710 is arranged sequentially from the last image acquisition unit 430 to the supply chute 510. The push wheel 520 is suspended above the mounting surface 411 and is positioned across a predetermined rotation path 401 and the supply chute 510. This allows the electronic component 20 on a predetermined rotation path 401 to be pushed along the outer edge of the push wheel 520 and moved to the supply chute 510. In this embodiment, the supply device 500 may optionally further include a push air nozzle 530. The push air nozzle 530 is positioned toward the supply chute 510 and assists in pushing the electronic component 20 on the predetermined rotation path 401 into the supply chute 510.
[0035] Figures 15 and 16 are schematic perspective views of the orientation sorting device for an electronic component inspection machine according to one embodiment of the present invention. Figures 17 to 19 are schematic diagrams showing the orientation sorting device for an electronic component inspection machine according to one embodiment of the present invention in use. Referring to Figures 1 to 2 and Figures 15 to 16, the orientation sorting device 600 includes at least one orientation filter (610a, 610b, 610c). Each orientation filter (610a, 610b, 610c) includes a sorting air nozzle (611a, 611b, 611c) and a corresponding at least one second recovery box 722. In this embodiment, all of these sorting air nozzles correspond to the same second recovery box 722.
[0036] Referring to Figures 16 to 18, in the orientation filters (610a, 610b) of the first embodiment, each sorting air nozzle (611a, 611b) is positioned at a predetermined location corresponding to a boundary 21 in a specific direction on the contour of the electronic component 20. The sorting air nozzles (611a, 611b) are set to be open at all times. Specifically, one sorting air nozzle 611a of the first embodiment is positioned at a predetermined location corresponding to one horizontal boundary 21 on the contour of the electronic component 20, as shown in Figure 17. The other sorting air nozzle 611b of the first embodiment is positioned at a predetermined location corresponding to the upper boundary 21 on the contour of the electronic component 20, as shown in Figure 18. As shown in Figures 17 and 18, in the case of an electronic component 20a with an incorrect orientation, some non-corresponding contours 21a protrude from the predetermined location on the boundary 21 in a specific direction. When this electronic component 20a passes through the sorting air nozzles (611a, 611b) corresponding to the direction, air is blown out through the sorting air nozzles (611a, 611b) and blown into the second collection box 722.
[0037] Referring to Figure 19, in the attitude filter 610c of the second aspect of this embodiment, the sorting air nozzle 611c is positioned toward the path in which air is blown onto the electronic components (20, 20a) in the supply chute 510, and includes a light-emitting component 621c and a light-receiving component 622c. The light-emitting component 621c and the light-receiving component 622c are positioned at predetermined locations on the boundary 21 corresponding to a specific direction in the contour of the electronic components 20 / 20a. The light-emitting component 621c emits a light beam toward the supply chute 510, and this light beam is positioned to pass just outside the corresponding boundary 21. In the normal state, the corresponding light-receiving component 622c is set to a state in which it can receive the light beam or a state in which it cannot receive it, and this state is defined as the "predetermined state". In the case of an electronic component 20a with an incorrect orientation, if some non-matching contours 21a protrude from the boundary 21, the irradiation path of the light beam changes, and the light-receiving component 622c detects a change in a predetermined state, thereby revealing that the orientation of the electronic component 20a is incorrect. Based on the detection result of the light-receiving component 622c, the orientation filter 610c controls its sorting air nozzle 611c to blow air onto the supply chute 510 or turn it off. Specifically, when the electronic component 20 / 20a passes through the orientation filter 610c, if the light-receiving component 622c detects a light beam, the orientation filter 610c controls the sorting air nozzle 611c to turn it off. On the other hand, if the light-receiving component 622c does not detect a light beam, the orientation filter 610c controls the sorting air nozzle 611c to blow air onto it. The control of blowing air and turning it off, as referred to here, refers to the operation of blowing air or turning it off at a specific time after the electronic component 20 / 20a has passed through the attitude filter 610c (i.e., when the electronic component 20 / 20a in question passes through the sorting air nozzle 611c). The sorting air nozzle 611c and the second recovery box 722 are located on both sides of the supply chute 510, respectively. Therefore, when an electronic component 20a detected by the attitude filter 610c as having a poor attitude passes through the sorting air nozzle 611c, the sorting air nozzle 611c can blow this electronic component 20a into the second recovery box 722.
[0038] Furthermore, the orientation sorting device 600 may also include a pair of light-emitting components 621d and light-receiving components 622d to detect jams in the transport of electronic components 20. The light beam of the light-emitting component 621d is positioned within a boundary 21 corresponding to the contour of the electronic component 20, and each electronic component 20 output through the supply chute 510 intermittently blocks the light beam. On the other hand, if the light-receiving component 622d detects that the blocking of the light beam continues, it can be confirmed that the transport of the electronic components 20 is jammed. If a transport jam of the electronic components 20 is detected, further corresponding elimination measures (e.g., stopping the machine) can be implemented.
[0039] The electronic component inspection machine of the present invention assists manual work with a tray transport device 100 and improves supply efficiency. Furthermore, inspection accuracy can be improved by accurately placing the electronic components 20 using a receiving device 200 and a guide assembly 300. In addition, subsequent work is facilitated by organizing the electronic components 20 output by the orientation sorting device 600.
[0040] Although preferred embodiments of the present invention have been described in detail above, this does not limit the scope of the invention, and all other equivalent modifications and applications based on the spirit of the invention are also included within the scope of the invention. [Explanation of Symbols]
[0041] 10 trays 20, 20a Electronic components 21 Boundary 21a Incompatible contour 100 Tray Transfer Device 110 bogies 111 Translation direction 121 Platform 1 122 Platform 2 131 First Fork Section 132 Second Fork Section 141 First Lift Mechanism 142 Second Lift Mechanism 151 First slide rail 152 Second slide rail 200 Receiving device 210 Receiving Shot 211 Entrance end 212 Outlet end 220 Push Rail 221 Rail 222 Slider 230 Pushrod 240 Magnetic adsorption member 250 Elastic members 300 Guide Assembly 310a, 310b guide blocks 311a Primary guide surface 311b Secondary guide surface 400 Visual Inspection Device 401 Predetermined rotation path 410 Rotating Platform 411 Mounting surface 430 Image acquisition unit 500 Feeding device 510 Supply Chute 520 Push Wheel 530 Push Air Nozzle 600 Posture sorting device 610a, 610b, 610c attitude filters 611a, 611b, 611c Sorting air nozzles 621c, 621d Light-emitting components 622c, 622d light receiving components 710, 710a, 710b Exterior Filter 711, 711a, 711b First air nozzle 712, 712a, 712b First collection box 722 Second Collection Box
Claims
1. An electronic component inspection machine including a tray transport device, a receiving device, a visual inspection device, and a supply device, The tray transport device comprises a trolley, a first platform, a second platform, a first fork section, and a second fork section, wherein the first fork section is provided to be able to move up and down relative to the first platform and to move translationally between the first platform and the trolley, and the second fork section is driven to be able to move up and down relative to the second platform and to move translationally between the second platform and the trolley. The receiving device comprises a receiving chute, a push rail, and a push rod, one end of the receiving chute being positioned corresponding to the trolley, the push rod being pivotally attached to the push rail and provided to be able to move along the longitudinal direction of the receiving chute by the push rail, the push rod being provided with a magnetic adsorption member and an elastic member, the magnetic adsorption member and the elastic member being positioned on opposing sides of the push rod in the longitudinal direction of the receiving chute, the magnetic adsorption member adsorbing the push rail, and the elastic member being connected to the push rail in a pre-stretched state. The visual inspection apparatus comprises a rotating platform and a plurality of image acquisition units, the other end of the receiving chute being connected to one point on the edge of the rotating platform, and the plurality of image acquisition units being arranged so as to surround the center of the rotating platform and each being positioned close to the rotating platform. The supply device comprises a supply chute, one end of which is positioned corresponding to another location on the edge of the rotating platform, in an electronic component inspection machine.
2. The system further includes a guide assembly positioned on the rotating platform corresponding to the other end of the receiving chute, The electronic component inspection machine according to claim 1, wherein the guide assembly comprises at least one guide block, the rotating platform has a predetermined rotation path, and each of the guide blocks is arranged on either side or one side of the predetermined rotation path.
3. The electronic component inspection machine according to claim 2, wherein the plurality of guide blocks form a pair of primary guide surfaces arranged on both sides of the predetermined rotation path, and between the pair of primary guide surfaces there is a tapered passage that narrows toward the direction of rotation of the rotating platform.
4. The electronic component inspection machine according to claim 3, wherein the plurality of guide blocks are connected to the tapered passage and form a secondary guide surface positioned on one side of the predetermined rotation path.
5. The appearance inspection device further includes an appearance filter electrically connected to the appearance inspection device, The electronic component inspection machine according to claim 1, wherein the exterior filter comprises a first air nozzle, the first air nozzle is positioned corresponding to one end of the supply chute, and the first air nozzle is positioned toward the rotating platform.
6. The electronic component inspection machine according to claim 5, wherein the first air nozzle is set to be in an open state at all times, and the visual inspection device can be controlled to turn off the first air nozzle.
7. The attitude sorting device further includes a light-emitting component and a light-receiving component, The electronic component inspection machine according to claim 1, wherein the light-emitting component is arranged on one side of the supply chute and irradiates a light beam toward the supply chute, and the light-receiving component is arranged in correspondence with the light beam and a predetermined state is defined according to the reception state of the light beam.
8. The attitude filter further includes a sorting air nozzle positioned to blow air toward the supply chute, The orientation sorting device controls the sorting air nozzle to turn off when the light-receiving component detects a predetermined state, and controls the sorting air nozzle to blow air when the light-receiving component detects a change in the predetermined state, as described in claim 7, for the electronic component inspection machine.
9. The supply device comprises a push wheel positioned on the rotating platform, The electronic component inspection machine according to claim 1, wherein the rotating platform has a predetermined rotation path, and the push wheel is positioned across the predetermined rotation path and the supply chute.
10. The electronic component inspection machine according to claim 1, wherein the supply device comprises a push air nozzle positioned toward the supply chute.
Citation Information
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