PCB transport device
The substrate transport device enhances throughput by utilizing parallel transport areas and mechanisms with controlled rotation to prevent interference, addressing inefficiencies in standalone inspection devices.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- TOKYO ELECTRON LTD
- Filing Date
- 2024-07-02
- Publication Date
- 2026-04-10
AI Technical Summary
Existing standalone inspection devices for substrates, such as semiconductor wafers, have low throughput due to inefficient transport mechanisms.
A substrate transport device with parallel first and second transport areas and mechanisms, each equipped with extendable and retractable substrate holders, allowing simultaneous transport operations without interference, and controlled rotation timing to prevent collisions.
Improves throughput by enabling parallel transport operations and reduces device footprint while maintaining easy maintenance access.
Smart Images

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Abstract
Description
Technical Field
[0001] The present disclosure relates to a substrate transfer device.
Background Art
[0002] Patent Document 1 discloses an inspection method for a substrate in a substrate processing system including a plurality of processing devices that perform predetermined processing on the substrate. In this inspection method, the surface of the substrate before being processed by the processing device is imaged to obtain a first substrate image, a predetermined feature amount is extracted from the first substrate image, and a plurality of inspection recipes set corresponding to different ranges of feature amounts are stored. An inspection recipe corresponding to the feature amount extracted from the first substrate image is selected from a storage unit. Then, in this inspection method, the surface of the substrate after being processed by the processing device is imaged to obtain a second substrate image, and based on the selected inspection recipe and the second substrate image, the presence or absence of defects on the substrate is determined.
Prior Art Documents
Patent Documents
[0003]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0004] The technology according to the present disclosure improves the throughput when transferring a substrate.
Means for Solving the Problems
[0005] One aspect of the present disclosure is a substrate transport device comprising: a mounting section on which a container for containing substrates is placed; a buffer section on which substrates removed from the container are temporarily placed until they are returned to the container; a first transport area provided with a first transport mechanism that performs a first transport operation for transporting substrates between the container placed on the mounting section and the buffer section; and a second transport area provided with a second transport mechanism that performs a second transport operation for transporting substrates between the container placed on the mounting section and the buffer section, wherein the first transport area and the second transport area are arranged in parallel so that the first transport operation and the second transport operation can be performed in parallel. The first and second transport mechanisms are provided at different positions in a surface view and overlap in a plan view in the width direction of the device, and each has a rail member extending along the width direction of the device, a moving body that moves along the rail member, a rotating body that rotates on the moving body, and a substrate holding part provided on the rotating body, which is configured to be extendable and retractable and holds a substrate, and in one of the transport mechanisms of the first and second transport mechanisms, the timing of the start of rotation of the rotating body when transporting the substrate from the storage container on the other transport mechanism side of the first and second transport mechanisms is, The said transport mechanism The moving body in the direction of the device width The After moving a predetermined distance toward the transport mechanism, the predetermined distance is The prescribed After the move , the first transport mechanism This is the distance at which no interference occurs between the rotating bodies of the first and second transport mechanisms when the rotating bodies rotate. [Effects of the Invention]
[0006] According to this disclosure, it is possible to improve the throughput when transporting substrates. [Brief explanation of the drawing]
[0007] [Figure 1] This is a plan view showing a schematic configuration of the inspection device according to this embodiment. [Figure 2] This is a side view showing a schematic configuration of the inspection warehouse according to this embodiment. [Figure 3] This is a rear view showing a schematic configuration of the inspection device according to this embodiment. [Figure 4] This is a cross-sectional view showing the general layout of the first inspection department. [Figure 5] This is a longitudinal cross-sectional view showing the general layout of the first inspection department. [Modes for carrying out the invention]
[0008] In the manufacturing process of semiconductor devices, for example, a resist coating process is performed sequentially on a semiconductor wafer (hereinafter referred to as "wafer") to form a resist film by applying a resist solution, an exposure process is performed to expose the resist film, and a development process is performed to develop the exposed resist film, thereby forming a resist pattern on the wafer. The above-mentioned resist coating process and development process are performed in a coating and development system equipped with processing equipment for performing these processes and a transport mechanism for transporting wafers.
[0009] Furthermore, as mentioned above, when forming resist patterns, inspections may be performed on wafers before or after various processing steps. These inspections may check, for example, whether the resist pattern is properly formed or whether there is any foreign matter adhering to the wafer. Such inspections may utilize, for example, images taken of the surface of the wafer being inspected.
[0010] Conventionally, inspection units with imaging units for inspection purposes have been provided in coating and developing systems (see Patent Document 1). However, in recent years, there has been a consideration to mount this inspection unit in a standalone device that performs only inspection without resist coating or developing processes, thereby configuring it as a standalone inspection device. However, the standalone inspection devices currently being considered have room for improvement in terms of throughput.
[0011] Therefore, the technology described herein improves the throughput in inspection equipment for inspecting substrates.
[0012] The inspection apparatus and substrate transport method according to this embodiment will be described below with reference to the drawings. In this specification and the drawings, elements having substantially the same functional configuration are denoted by the same reference numerals, and redundant explanations will be omitted.
[0013] Figures 1 to 3 are a plan view, a side view, and a rear view, respectively, illustrating the schematic configuration of the inspection apparatus 1 according to this embodiment.
[0014] Inspection device 1 is a device for inspecting wafer W as a substrate. As shown in Figure 1, the inspection device 1 includes a cassette block 2 on which cassette C is loaded and unloaded, and an inspection block 3 equipped with an inspection unit that has an imaging unit for taking images for inspection. The inspection device 1 also includes a control unit 4 that controls the inspection device 1.
[0015] The cassette block 2 is divided into, for example, a cassette loading / unloading section 10 and a wafer transport section 11. For example, the cassette loading / unloading section 10 is located on the front side in the depth direction of the inspection device 1 (the negative Y direction side in Figure 1).
[0016] A cassette loading / unloading section 10 is provided with a cassette mounting platform 12. On one side of the cassette mounting platform 12 in the device width direction (positive X direction), for example, cassette mounting plates 131 and 132 are provided as first mounting sections, and on the other side in the device width direction (negative X direction in Figure 1), cassette mounting plates 133 and 134 are provided as second mounting sections. The cassette mounting plates 131, 132, 133, and 134 are positioned so as not to overlap each other in a plan view, and specifically, they are provided at equal intervals in the device width direction in this order, starting from one side in the mounting width direction (positive X direction in Figure 1) within the same plane. In the following, cassette mounting plates 131, 132, 133, and 134 may be collectively referred to as cassette mounting plate 13.
[0017] Cassette C, which serves as a storage container, is placed on the cassette mounting plate 13. Cassette C is capable of accommodating multiple wafers and is located outside the inspection device 1 via an OHT (Overhead Hoist). It is a portable container configured to be transportable by a cassette transport device (not shown) such as Transfer). The cassette C is provided with a plurality of slots (not shown) for storing wafers W.
[0018] The wafer transfer unit 11 is provided with a wafer transfer mechanism 141 as a first transfer mechanism and a wafer transfer mechanism 142 as a second transfer mechanism. In the inspection device 1, the transfer of the wafer W by the wafer transfer mechanism 141 and the transfer of the wafer W by the wafer transfer mechanism 142 are performed in parallel. Hereinafter, the wafer transfer mechanisms 141 and 142 may be collectively referred to as the wafer transfer mechanism 14. Details of the wafer transfer unit 11 will be described later.
[0019] The inspection block 3 is provided adjacent to the cassette block 2 on the back side (the positive Y direction in FIG. 1) of the cassette block 2, specifically, adjacent to the wafer transfer unit 11 of the cassette block 2. The inspection block 3 is provided with a first inspection unit 201 and a second inspection unit 202 each having an imaging unit for imaging the wafer W for inspection of the wafer W. The first inspection unit 201 and the second inspection unit 202 are provided at positions that do not overlap each other in a plan view, specifically, arranged side by side in the device width direction (the X direction in FIG. 1) in the same plane.
[0020] The first inspection unit 201 is used for inspecting the wafer W accommodated in the cassettes C on the cassette mounting plates 131 and 132, and is provided at a position facing the cassette mounting plates 131 and 132. The second inspection unit 202 is used for inspecting the wafer W accommodated in the cassettes C on the cassette mounting plates 133 and 134, and is provided at a position facing the cassette mounting plates 133 and 134. Hereinafter, the first inspection unit 201 and the second inspection unit 202 may be collectively referred to as the inspection unit 20.
[0021] The area occupied by the inspection unit 20 is rectangular in plan view. The inspection unit 20 is positioned such that the long axis of the area occupied by the inspection unit 20 is parallel to the width direction of the device (the X direction in Figure 1). The inspection unit 20 is also positioned at approximately the same height as the cassette C placed on the cassette mounting plate 13.
[0022] Furthermore, a space is provided between the first inspection section 201 and the second inspection section 202 in the width direction of the device (X direction in Figure 1) that allows an operator to enter.
[0023] Furthermore, as shown in Figures 2 and 3, the inspection block 3 is provided with a buffer section 21. The buffer section 21 is where wafers W, which have been unloaded from cassette C on the cassette mounting plate 13, are temporarily placed while passing through the inspection section 20 before being returned to cassette C. The buffer units 21 are provided in the same number as the cassette mounting plates 13, for example. Furthermore, the buffer units 21 are arranged, for example, above the inspection unit 20, in the direction of the device width (the X direction in Figure 3).
[0024] The control unit 4 is, for example, a computer equipped with a CPU, memory, etc., and has a program storage unit (not shown). The program storage unit stores a program that controls the operation of the drive system, such as the wafer transport mechanism 14, and controls the inspection process of wafer W by the inspection device 1. The program may have been recorded on a storage medium readable by the computer and installed from that storage medium to the control unit 4. Part or all of the program may be implemented on dedicated hardware (circuit board).
[0025] Next, we will explain the wafer transport unit 11. As shown in Figure 1, the wafer transport unit 11 has a first transport area R1 where a wafer transport mechanism 141 is provided, and a second transport area R2 where a wafer transport mechanism 142 is provided. The wafer transport mechanism 141 in the first transport area R1 performs a first transport operation to transport the wafer W between the cassette C placed on the cassette mounting plates 131 and 132 and the first inspection unit 201. The wafer transport mechanism 142 in the second transport area R2 performs a second transport operation to transport the wafer W between the cassette C placed on the cassette mounting plates 133 and 134 and the second inspection unit 202.
[0026] The wafer transport mechanism 14 includes, for example, a guide frame 14a, a rail member 14b, a moving body 14c, a rotating body 14d, and a transport arm 14e as a substrate holder. The guide frame 14a guides the rail member 14b in the vertical direction. The rail member 14b is provided to extend along the width direction of the device (X direction in Figure 1) and moves up and down along the guide frame 11a. The movable body 14c moves along the rail member 14b, that is, along the width direction of the device (X direction in Figure 1). The rotating body 14d rotates on the movable body 14c. The transport arm 14e holds the wafer W and is provided on the rotating body 14d via a member (not shown) that is configured to be extendable and retractable. With the above configuration, the transport arm 14e is movable in the width direction (X direction in Figure 1), depth direction (Y direction in Figure 1), θ direction and vertical direction.
[0027] The first transport area R1 and the second transport area R2 are located at different positions in a plan view so that the first transport operation by the wafer transport mechanism 141 and the second transport operation by the wafer transport mechanism 142 can be performed in parallel. The positions that are different in a plan view so that the first transport area R1 and the second transport area R2 can be performed in parallel are positions in a plan view where they do not overlap at all. Alternatively, the positions that are different in a plan view so that the first transport operation and the second transport operation can be performed in parallel may be the following positions. That is, for example, the positions in a plan view where the first transport area R1 and the second transport area R2 partially overlap each other so that interference between the transport arms 14e can be avoided by adjusting the movement of the transport arms 14e during the first transport operation or the second transport operation. In this embodiment, the first transport area R1 and the second transport area R2 are located at positions where they partially overlap each other in a plan view. The first transport region R1 consists of a region where non-movable parts of the wafer transport mechanism 141, such as the guide frame 14a, are located, and a region through which movable parts of the wafer transport mechanism 141, such as the transport arm 14e, and the wafer W held by the transport arm 14e of the wafer transport mechanism 141 can pass. The second transport region R2 consists of a region where non-movable parts of the wafer transport mechanism 142 are located, and a region through which movable parts of the wafer transport mechanism 142 and the transport arm 14e of the wafer transport mechanism 142 can pass.
[0028] The first transport area R1 and the second transport area R2 are arranged in the width direction of the device (X direction in the figure) between the cassette mounting plates 131, 132, 133, and 134 and the first inspection unit 201 and the second inspection unit 202. The first transport area R1 is provided between the cassette mounting plates 131, 132 and the first inspection unit 201, and the second transport area R2 is provided between the cassette mounting plates 133, 134 and the second inspection unit 202. In this embodiment, in a plan view, a portion of the other side of the width direction of the device (negative side in the X direction in the figure) of the first transport area R1 and a portion of the one side of the width direction of the device (positive side in the X direction in the figure) of the second transport area R2 overlap.
[0029] Furthermore, the first transport area R1 and the second transport area R2 are rectangular in plan view, and their long axis direction is parallel to the device width direction (X direction in Figure 1).
[0030] In other words, the inspection apparatus 1 configured as described above consists of a combination of a cassette mounting plate 13, a wafer transport mechanism 14, and an inspection unit 20 arranged horizontally.
[0031] Next, the configuration of the first inspection unit 201 described above will be explained. Figures 4 and 5 are a cross-sectional view and a longitudinal cross-sectional view, respectively, showing an overview of the configuration of the first inspection unit 201. The first inspection unit 201 has a casing 100 as shown in Figure 4. On the other side in the width direction of the device (negative X direction in Figure 4) of the side wall on the front side (negative Y direction in Figure 4) of the casing 100, an inlet / outlet 100a is formed for loading and unloading wafers W into and out of the casing 100. The inlet / outlet 100a is located further from the second transport area R2 than the cassette mounting plate 132. Therefore, when transporting wafers W between the cassette C on the cassette mounting plate 132 and the first inspection unit 201, it is not necessary to move the transport arm 14e toward the second transport area R2, thus preventing interference between the transport arms 14e between the first inspection unit 201 and the second inspection unit 202.
[0032] Furthermore, as shown in Figure 5, a wafer chuck 101 for holding the wafer W is provided inside the casing 100. A guide rail 102 is provided on the bottom surface of the casing 100, extending from one end (the negative X-direction side in Figure 4) to the other end (the positive X-direction side in Figure 4) inside the casing 100. A drive unit 103 is provided on the guide rail 102, which rotates the wafer chuck 101 and is movable along the guide rail 102. The drive unit 103 corresponds to the "rotation mechanism" of the technology of this disclosure. With this configuration, the wafer W held in the wafer chuck 101 is movable.
[0033] Furthermore, an imaging unit 110 is provided inside the casing 100.
[0034] The imaging unit 110 includes a camera 111 and a lighting module 112. The camera 111 is located above the other end of the casing 100 (the positive X-direction side in Figure 4) and has a lens (not shown) and an image sensor (not shown), such as a CMOS image sensor. The lighting module 112 is located in the upper center of the casing 100 and includes a half mirror 113 and a light source 114. The half mirror 113 is positioned opposite the camera 111, with its mirror surface tilted 45 degrees upward toward the camera 111 from a state where it faces vertically downward. The light source 114 is located above the half mirror 113. The illumination from the light source 114 passes through the half mirror 113 and shines downward. The light that passes through the half mirror 113 is reflected by an object below the half mirror 113, reflected again by the half mirror 113, and captured by the camera 111. In other words, the camera 111 can image objects in the area illuminated by the light source 114. Therefore, as the wafer chuck 101 that holds the wafer W moves along the guide rail 102, the camera 111 can image the entire surface of the wafer W as it passes through the area illuminated by the light source 114. The image data captured by the camera 111 is then input to the control unit 4.
[0035] Furthermore, the configuration of the second inspection unit 202 is basically the same as that of the first inspection unit 201 described above, and each element of the second inspection unit 202 is positioned symmetrically with respect to the central axis in the width direction of the device with respect to the same elements in the first inspection unit 201. Therefore, the loading / unloading port 100a of the second inspection unit 202 is formed on one side in the width direction of the device (positive side in the X direction of the figure) of the side wall on the front side (negative side in the Y direction of the figure) of the casing 100, for loading and unloading wafers W into and out of the casing 100.
[0036] Next, we will explain the processing of wafers W performed in the inspection apparatus 1 configured as described above.
[0037] (1. Determining the transport route) First, when cassette C is placed on cassette mounting plate 13, the control unit 4 determines a transport route for each wafer W within cassette C. When determining the transport route, the control unit 4 obtains the following transport recipe as a transport recipe that specifies the transport route of the substrate; that is, the control unit 4 obtains a transport recipe that includes both the first inspection unit 201 and the second inspection unit 202 as inspection units in the transport route of the wafer W. Specifically, the control unit 4 obtains a transport recipe in which the information of the inspection unit in the transport route of the wafer W that passes through only one inspection unit is "first inspection unit 201 or second inspection unit 202".
[0038] Next, the control unit 4 removes from the transport recipe the inspection unit 20 associated with the cassette mounting plate 13 on which the wafer W to be transported, i.e., the cassette C of the wafer W to be transported, is placed, from the first inspection unit 201 and the second inspection unit 202. For example, if cassette C is placed on the cassette mounting plate 131, which is the first mounting unit, the control unit 4 removes from the transport recipe the second inspection unit 202 associated with the cassette mounting plate 131 so that the wafer W in cassette C is imaged for inspection by the first inspection unit 201. This determines the transport path of the wafer W. Information relating the cassette mounting plate 13 on which cassette C is placed and the inspection unit 20 to be removed is stored in advance in a storage unit (not shown). Information on which cassette mounting unit L3 to place the cassette containing the wafer W to be transported is determined by the control unit 4 or an external control device (e.g., a host computer) and stored in a storage unit (not shown).
[0039] Then, the control unit 4 performs control based on the determined transport path, i.e., the transport recipe after deletion, and the wafer W is transported as follows.
[0040] (2. Transport to inspection unit 20) Once the transport path for the wafer W is determined, the wafer W is transported to the inspection unit 20 corresponding to the cassette mounting plate 13 on which the wafer W's cassette C is placed, based on the information of that transport path. For example, a wafer W in a cassette C placed on cassette mounting plate 131 or cassette mounting plate 132 is transported by the wafer transport mechanism 141 to the first inspection unit 201 corresponding to cassette mounting plate 131 or cassette mounting plate 132. A wafer W in a cassette C placed on cassette mounting plate 133 or cassette mounting plate 134 is transported by the wafer transport mechanism 142 to the second inspection unit 202 corresponding to cassette mounting plate 133 or cassette mounting plate 134.
[0041] (3. Examination) When the wafer W is transported to the inspection unit 20, the imaging unit 110 takes an image of the surface of the wafer W under the control of the control unit 4. Then, the control unit 4 inspects the wafer W based on the imaging results from the imaging unit 110.
[0042] (4. Disposal from inspection unit 20) Once imaging is completed by the imaging unit 110, the wafer W is returned to the original cassette C based on the transport path information described above. For example, a wafer W that has been inspected in the first inspection unit 201 is transported by the wafer transport mechanism 141 to the original cassette C placed on the cassette mounting plate 131 or cassette mounting plate 132. Similarly, a wafer W that has been inspected in the second inspection unit 202 is transported by the wafer transport mechanism 142 to the original cassette C placed on the cassette mounting plate 133 or cassette mounting plate 134.
[0043] During transport to the inspection unit 20 as described in 2. above, and during unloading from the inspection unit 20 as described in 4. above, the transport arm 14e of the wafer transport mechanism 14 rotates, specifically the rotating body 14d rotates. As mentioned above, in a plan view, a portion of the other side in the device width direction of the first transport area R1 (negative side in the X direction in the figure) and a portion of the one side in the device width direction of the second transport area R2 (positive side in the X direction in the figure) overlap. Therefore, there is a risk that the rotating bodies 14d of the wafer transport mechanism 141, which is included in the transport operation for the cassette C placed on the cassette mounting plate 132, and the rotating body 14d of the wafer transport mechanism 142, which is included in the transport operation for the cassette C placed on the cassette mounting plate 133, may interfere with each other.
[0044] To avoid this, the start timing of the rotation of the rotating body 14d is adjusted when transporting to the inspection unit 20 as described in 2. above, and when unloading from the inspection unit 20 as described in 4. above. Specifically, when transporting a cassette C placed on the cassette mounting plate 132 to the first inspection unit 201, the movable body 14c of the wafer transport mechanism 141, which has received the wafer W from the cassette C, moves a predetermined distance to one side in the width direction of the device (positive side in the X direction in the figure), after which the rotating body 14d of the wafer transport mechanism 141 begins to rotate. When transporting a cassette C placed on the cassette mounting plate 133 to the second inspection unit 202, the movable body 14c of the wafer transport mechanism 142, which has received the wafer W from the cassette C, moves a predetermined distance to the other side in the width direction of the device (negative side in the X direction in the figure), after which the rotating body 14d of the wafer transport mechanism 142 begins to rotate. The amount of movement of the movable body 14c in the width direction of the device (X direction in the figure) before the rotation of the rotating body 14d begins is an amount that prevents interference between the rotating bodies 14d when the rotating bodies 14d rotate after that movement.
[0045] Furthermore, when transferring from the first inspection unit 201 to the cassette C placed on the cassette mounting plate 132, the rotating body 14d of the wafer transfer mechanism 141 that received the wafer W from the first inspection unit 201 is rotated by a predetermined angle, and then the moving body 14c of the wafer transfer mechanism 141 starts moving toward the other side in the width direction of the device (negative side in the X direction in the figure). When transferring from the second inspection unit 202 to the cassette C placed on the cassette mounting plate 133, the wafer transfer mechanism 14 that received the wafer W from the second inspection unit 202 s After the rotating body 14d is rotated by a predetermined angle, the movement of the movable body 14c of the wafer transfer mechanism 142 toward one side in the width direction of the device (the positive X direction in the figure) begins. The amount of rotation of the rotating body 14d before the movement of the movable body 14c begins is an amount that prevents interference between the rotating bodies 14d when the movable body 14c moves after the rotation, for example, 120°.
[0046] As described above, in this embodiment, the inspection apparatus 1 includes a first inspection unit 201 and a second inspection unit 202, each having a cassette mounting plate 131 to 134 on which cassettes C are placed, and an imaging unit 110 for imaging wafers W. The inspection apparatus 1 also includes a first transport area R1 provided with a wafer transport mechanism 141 that performs a first transport operation to transport wafers W between cassettes C placed on cassette mounting plates 131 and 132 and the first inspection unit 201, and a second transport area R2 provided with a wafer transport mechanism 142 that performs a second transport operation to transport wafers W between cassettes C placed on cassette mounting plates 133 and 134 and the second inspection unit 202. The cassette mounting plates 131 and 132 and cassette mounting plates 133 and 134 are positioned so as not to overlap each other in a plan view. Furthermore, in the inspection apparatus 1, the first transport area R1 and the second transport area R2 are positioned at different locations in a plan view so that the first transport operation and the second transport operation can be performed in parallel. Therefore, since the transport operation by the wafer transport mechanism 141 and the transport operation by the wafer transport mechanism 142 can be performed in parallel, throughput can be improved.
[0047] Furthermore, in this embodiment, the first transport area R1 and the second transport area R2 partially overlap each other in a plan view. Therefore, the footprint of the inspection device 1 can be reduced.
[0048] Furthermore, the inspection apparatus 1 according to this embodiment has a combination of a cassette mounting plate 13, a wafer transport mechanism 14, and an inspection unit 20 arranged horizontally. This configuration, in which the above combination is arranged horizontally, has the following advantages compared to a configuration in which the above combination is arranged vertically. When the above combination is arranged vertically, the maintenance workability of the inspection unit 20 located at the top is inferior. In contrast, when the above combination is arranged horizontally, the maintenance workability of any of the inspection units 20 is not inferior.
[0049] Furthermore, unlike this embodiment, a configuration in which the cassette mounting plate 13 is arranged horizontally and the inspection unit 20 is arranged vertically is also conceivable. However, compared to this configuration, the configuration according to this embodiment, in which both the cassette mounting plate 13 and the inspection unit 20 are arranged horizontally, has the following advantages, for example (1) and (2).
[0050] (1) In the case of a configuration in which the cassette mounting plates 13 are arranged horizontally and the inspection units 20 are arranged vertically, the wafer transport mechanism 14 for one inspection unit 20 must be a low-rise structure and the wafer transport mechanism 14 for the other inspection unit 20 must be a high-rise structure, which complicates the design. In contrast, in the configuration in which both the cassette mounting plates 13 and the inspection units 20 are arranged horizontally, as in this embodiment, the design of the wafer transport mechanism 14 does not become as complicated as described above. (2) In the configuration in which the cassette mounting plates 13 are arranged horizontally and the inspection units 20 are arranged vertically, a difference in the travel distance of the transport arm 14e occurs between the wafer transport mechanism 14 for one inspection unit 20 and the wafer transport mechanism 14 for the other inspection unit 20, making wafer transport control complicated. In contrast, in the configuration in which both the cassette mounting plates 13 and the inspection units 20 are arranged horizontally, as in this embodiment, there is no difference in the travel distance of the transport arm 14e between the wafer transport mechanisms 14, so wafer transport control does not become complicated.
[0051] In this embodiment, the cassette loading / unloading section 10 is rectangular in shape, elongated in the width direction of the device (X direction in Figure 1) when viewed from above. The inspection section 20 is positioned such that the long axis direction of the rectangular area occupied by the inspection section 20 is parallel to the width direction of the device (X direction in Figure 1). Furthermore, the first transport area R1 and the second transport area R2 are rectangular in shape when viewed from above, with their long axis directions parallel to the width direction of the device (X direction in Figure 1). Therefore, according to this embodiment, the size of the inspection device in the depth direction (Y direction in the figure) can be reduced.
[0052] Furthermore, in this embodiment, a space is provided between the first inspection unit 201 and the second inspection unit 202 in the width direction of the apparatus (X direction in Figure 1) that allows an operator to enter. By entering this space for maintenance or other purposes, the operator can perform work on the first inspection unit 201 from the other side in the width direction of the apparatus (negative X direction in Figure 1), work on the second inspection unit 202 from one side in the width direction of the apparatus (positive X direction in Figure 1), and work on the wafer transport unit 11 from the back side (positive Y direction in the figure).
[0053] Furthermore, this embodiment includes a buffer section 21. The control unit 4 may control the transport of the wafer W using this buffer section 21 as follows. That is, the control unit 4 may control the transport of the wafer W so that the wafer W is temporarily placed on the buffer section 21 and returned to a different slot than the one in which it was stored before transport. This makes it easier to identify the process in which a product defect occurred.
[0054] The inspection unit 20 may also be provided with a detection unit (not shown) that detects a notch that serves as a reference for the orientation of the wafer W. The detection unit includes, for example, a light-emitting unit consisting of an LED (Light Emitting Diode) or the like, located at a position facing the surface side of the peripheral edge of the wafer W, and a light-receiving unit consisting of a PD (Photodiode) or the like, located at a position facing the back side of the peripheral edge of the wafer W and the light-emitting unit. The detection unit detects the notch of the wafer W based on the change in the amount of light incident on the light-receiving unit. The detection of the notch may also be performed based on the imaging result of the imaging unit 110. The control unit 4 can then perform a process to adjust the orientation of the wafer W (wafer orientation adjustment process) by controlling the drive unit 103 of the inspection unit 20 based on the notch detection result of the detection unit. The wafer orientation adjustment process allows, for example, the wafer W to be returned to the cassette C in a predetermined orientation. The wafer orientation adjustment process also allows all wafers W in the cassette C to be oriented in the same direction, or the orientation of wafers W to be different for every few wafers.
[0055] The inspection device 1 may also have a cassette transfer unit (not shown) that transfers cassettes C between a cassette transport device such as an OHT provided outside the inspection device 1 and the cassette mounting plate 13. The cassette transfer unit includes, for example, a waiting unit on which cassettes C received from the cassette transport device or cassettes C to be transferred to the cassette transport device are placed, and an internal transport mechanism that transports cassettes C between the waiting unit and the cassette mounting plate 13.
[0056] The embodiments disclosed herein should be considered in all respects to be illustrative and not restrictive. The above embodiments may be omitted, replaced, or modified in various ways without departing from the scope and spirit of the appended claims. [Explanation of symbols]
[0057] 131 Cassette Mounting Plate 132 Cassette Mounting Plate 133 Cassette Mounting Plate 134 Cassette Mounting Plate 201, First Inspection Department 202 Second Inspection Department 110 Imaging Unit C Cassette R1 First transport area R2 Second transport area W wafer
Claims
1. A mounting section on which a container for housing a circuit board is placed, A buffer section on which a substrate is temporarily placed while it is being removed from the aforementioned storage container and returned to the storage container, A first transport area is provided, which is equipped with a first transport mechanism that performs a first transport operation to transport a substrate between the storage container placed on the mounting section and the buffer section, It has a second transport region which is provided with a second transport mechanism that performs a second transport operation to transport a substrate between the storage container placed on the mounting portion and the buffer portion, The first transport area and the second transport area are positioned at different locations in a plan view so that the first transport operation and the second transport operation can be performed in parallel, and are arranged so that a portion of them overlaps in the width direction of the device in a plan view. The first transport mechanism and the second transport mechanism are, A rail member extending along the width direction of the device, A moving body that moves along the rail member, A rotating body that rotates on the aforementioned moving body, It has a substrate holding portion provided on the aforementioned rotating body, which is configured to be extendable and retractable and holds the substrate, In one of the first and second transport mechanisms, the timing of the start of rotation of the rotating body when transporting the substrate from the storage container on the other transport mechanism side of the first and second transport mechanisms is after the moving body of that transport mechanism has moved a predetermined distance toward that transport mechanism in the width direction of the device. A substrate transport device in which the predetermined distance is such that, after moving the predetermined distance, no interference occurs between the rotating bodies of the first transport mechanism and the second transport mechanism when the rotating body of the first transport mechanism rotates.
2. The substrate transport apparatus according to claim 1, wherein the buffer sections are arranged in a plurality in the width direction of the apparatus.
3. It has a first inspection section and a second inspection section for inspecting the substrate, The mounting section includes a first mounting section and a second mounting section, on which a storage container containing a substrate is placed, The first transport mechanism transports the substrate between the containment container placed on the first mounting section and the first inspection section. The second transport mechanism transports the substrate between the containment container placed on the second mounting section and the second inspection section. The substrate transport device according to claim 1 or 2, wherein the first mounting section and the second mounting section are provided in positions that do not overlap each other in a plan view.
4. The first mounting section and the second mounting section are arranged so as to be aligned in the width direction of the device. The first inspection unit and the second inspection unit are provided behind the first mounting unit and the second mounting unit, aligned in the width direction of the device, The substrate transport apparatus according to claim 3, wherein the first transport area and the second transport area are arranged in the width direction of the apparatus between the first mounting section and the second mounting section and the first inspection section and the second inspection section.
5. The aforementioned housing container has multiple slots in which circuit boards are stored, The substrate transport apparatus according to claim 1 or 2, further comprising a control unit that controls the transport of the substrate so that the substrate is temporarily placed in the buffer section and returned to a slot different from the slot in which it was stored before transport.
6. The system further includes a control unit that controls the transport of the substrate based on a transport recipe that specifies the transport path for the substrate. The control unit is, The transport route includes a transport destination that includes both the first inspection unit and the second inspection unit, and the transport recipe is obtained. Of the first and second inspection units, the inspection unit associated with the mounting unit on which the container for the substrate to be transported is placed is removed from the transport recipe. A substrate transport device according to claim 3 or 4, which controls the transport of a substrate based on the transport recipe after deletion.
7. The first inspection unit and the second inspection unit each have a rotating mechanism for rotating the substrate, The substrate transport device according to claim 3 or 4, further comprising a control unit that controls the rotation mechanism so that the substrate is returned to the storage container in a predetermined orientation.
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