Cowl top cover
The cowl top cover with an elastically deformable opening peripheral portion and drainage slits addresses the need for sealing materials, ensuring easy installation and effective liquid prevention in wiper devices, thus reducing costs and complexity.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- NIHON PLAST CO LTD
- Filing Date
- 2022-05-27
- Publication Date
- 2026-04-22
AI Technical Summary
Existing cowl top covers require additional sealing materials to prevent liquid ingress into the wiper device, increasing manufacturing costs and complicating installation.
A cowl top cover with an elastically deformable opening peripheral portion surrounding the insertion hole, featuring drainage slits and guide ribs to guide and secure the pivot shaft, eliminating the need for sealing materials.
Facilitates easy installation and effective liquid drainage, preventing overflow into the wiper device while reducing manufacturing costs and improving workability.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to a cowl top cover for an automobile.
Background Art
[0002] Generally, an automobile is equipped with a wiper device for wiping rainwater or the like on the front windshield. In the wiper device, a pivot shaft portion is connected to a device main body portion provided with an electric motor or the like, and a wiper member that swings on the front windshield is attached to the pivot shaft portion.
[0003] In addition, a cowl top cover is disposed between the front windshield of the automobile and the front hood that covers the engine room, and at least a part of the device main body portion of the wiper device is covered by this cowl top cover. Further, an insertion hole for inserting the pivot shaft portion of the wiper device is formed in the cowl top cover. For example, Japanese Patent Application Laid-Open No. 2013-230711 (Patent Document 1) discloses an invention related to the structure of the peripheral portion of the insertion hole through which the pivot shaft portion is inserted.
Prior Art Documents
Patent Documents
[0004]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0005] In the structure disclosed in Patent Document 1, the pivot shaft portion of the wiper device is inserted into an insertion hole provided in the cowl top cover. Further, in Patent Document 1, a gap is set between the pivot shaft portion and the cowl top cover in consideration of the machining dimensional accuracy of the wiper device and the cowl top cover, the mounting workability, and the like.
[0006] As described above, when a gap is provided between the pivot shaft and the cowl top cover, a cover member with a cup shape for receiving rainwater or other liquids is usually installed below the insertion hole in the cowl top cover to prevent rainwater or other liquids from entering the main body of the wiper device through that gap.
[0007] Furthermore, if rainwater or other liquids flow into the cowl top cover through the front windshield, for example, the cup-shaped cover component described above may not be able to contain it, potentially causing the liquid to overflow from the cover component. For this reason, conventionally, even when a cup-shaped cover component was installed, a sealing material to prevent liquid from entering the wiper device body was attached to the required area on the underside of the cowl top cover in order to reliably prevent liquid from entering the device body. However, installing such a cover component and sealing material around the through-hole of the cowl top cover resulted in increased manufacturing costs and reduced ease of installation.
[0008] The present invention has been made in view of the above-mentioned conventional problems, and its purpose is to provide a cowl top cover that is easy to install on the vehicle body and can prevent liquids such as rainwater from entering the main body of the wiper device. [Means for solving the problem]
[0009] To achieve the above objective, the cowl top cover provided by the present invention is a cowl top cover disposed on the front side of the front windshield, and has a cover body portion disposed to cover at least a part of the wiper device, the cover body portion has at least one insertion hole for inserting a part of the wiper device, and an opening peripheral portion disposed to surround the insertion hole and formed to be elastically deformable, the opening peripheral portion has a contact portion that contacts the wiper device, and the opening peripheral portion is provided with at least one drain portion for discharging liquid to the back side of the cover body portion The opening periphery is provided with a plurality of separation portions extending from the insertion hole, the opening periphery has a plurality of elastic pieces divided by the separation portions, and the drain portion is formed by the separation portions. It is characterized by the following:
[0011] Furthermore, it is preferable that the insertion hole is formed in a circular shape, and at least a portion of the peripheral edge of the opening is formed to be bent in a substantially U-shape when viewed in cross-section perpendicular to the circumferential direction of the insertion hole.
[0012] Furthermore, it is preferable that the opening periphery has at least one guide rib protruding from the back surface of the contact portion, and the guide rib has an inclined portion that inclins so as to narrow the space on the back surface side of the opening periphery toward the insertion hole with respect to the insertion direction through which the wiper device is inserted. [Effects of the Invention]
[0013] The cowl top cover of the present invention eliminates the need for sealing material, resulting in excellent ease of installation on the vehicle body, and reliably prevents liquids such as rainwater from entering the main body of the wiper device. [Brief explanation of the drawing]
[0014] [Figure 1] This is a schematic plan view showing a cowl top cover and a part of the front windshield according to an embodiment of the present invention. [Figure 2] Figure 1 is a schematic perspective view showing the main parts of the cowl top cover. [Figure 3] This is a schematic cross-sectional view showing the opening periphery of the cowl top cover and the pivot shaft portion of the wiper device. [Figure 4] This is a schematic cross-sectional view showing the positional relationship when attaching the cowl top cover to the pivot shaft of the wiper device. [Modes for carrying out the invention]
[0015] Preferred embodiments of the present invention will be described below with reference to the drawings. It should be noted that the present invention is not limited in any way to the embodiments described below, and various modifications are possible as long as they have substantially the same configuration as the present invention and produce similar effects. For example, the overall shape of the cowl top cover and its mounting position on the vehicle body are not particularly limited and can be changed according to the shape of the vehicle. [Examples]
[0016] Figure 1 is a schematic plan view showing a cowl top cover and a part of the front windshield according to this embodiment, and Figure 2 is a schematic perspective view showing the main part of the cowl top cover. Figure 3 is a schematic cross-sectional view showing the opening periphery of the cowl top cover and the pivot shaft portion of the wiper device. Note that the wiper device is not shown in Figure 1. Figures 2 and 3 show a part of the wiper device (the pivot shaft portion, which will be described later), but other parts are not shown.
[0017] Furthermore, in the following explanation, the forward / backward direction refers to the direction along the length of the vehicle, with the forward direction being the direction in which the vehicle moves forward and the backward direction being the direction in which it moves backward. The left / right direction refers to the direction along the width of the vehicle, with the left and right sides being the directions to the left and right when the driver is facing forward, respectively. The up / down direction refers to the direction along the height of the vehicle, with the direction towards the ground relative to the vehicle being downward and the direction to the opposite side being upward.
[0018] In this embodiment, the automobile has a front windshield (windshield) 1 positioned at the front of the passenger compartment. A front hood (bonnet hood), not shown, is also provided, which can be opened and closed, to cover the engine compartment located at the front of the vehicle from above. Furthermore, the automobile is equipped with a wiper device for wiping away rainwater and other debris from the front windshield 1.
[0019] The wiper device comprises a main body (not shown) equipped with an electric motor, two pivot shafts 5 connected to the main body, and two wiper members (not shown) attached to each pivot shaft 5 and swinging on the front windshield 1. In this embodiment, each pivot shaft 5 of the wiper device is arranged linearly along a direction that inclins forward and upward.
[0020] The cowl top cover 10 of this embodiment is attached to the vehicle body so as to cover the area (for example, the cowl portion) sandwiched between the front windshield 1 and the front hood. This cowl top cover 10 is formed of a hard thermoplastic resin such as polypropylene, and has appropriate elasticity so that a part of the cowl top cover 10 can be elastically deformed as described later. In the present invention, the material of the cowl top cover is not particularly limited. Also, the attachment structure for attaching the cowl top cover to the vehicle body is not particularly limited, and a generally known conventional attachment structure can be adopted.
[0021] The cowl top cover 10 of this embodiment has a cover main body portion 11 that extends forward from the front end portion of the front windshield 1. This cover main body portion 11 is formed long in the left-right direction along the vehicle width direction, and covers at least a part of the device main body portion (not shown) of the wiper device.
[0022] The cover main body portion 11 has at least a thin plate-like outer plate portion 12 exposed to the outside, two insertion holes 13 through which the pivot shaft portion 5 of the wiper device is inserted, and an opening peripheral edge portion 20 provided around each insertion hole 13 (see FIG. 1). In the present invention, the number of installation of the insertion holes provided in the cover main body portion is not particularly limited, and one insertion hole may be formed in the cover main body portion, or a plurality of three or more insertion holes may be formed.
[0023] Also in this embodiment, a cover body 7 is installed below the opening peripheral edge portion 20 of the cover main body portion 11 (see FIG. 3). By this cover body 7, it is possible to prevent liquid such as rainwater drained through a slit portion 30 (described later) of the opening peripheral edge portion 20 from entering the device main body portion of the wiper device, and it is formed so as to be discharged to the outside of the vehicle body. In the present invention, the shape and structure of the cover body 7 are not particularly limited, and the installation of the cover body may be omitted.
[0024] The two through holes 13 in the cover body 11 each penetrate from the front surface to the back surface of the cover body 11. When the pivot shaft 5 is not inserted, each through hole 13 has a circular shape when viewed from one side (the front surface side of the cover body 11) or the other side (the back surface side of the cover body 11) in the insertion direction 6 of the pivot shaft 5. Furthermore, when the pivot shaft 5 is inserted into the through hole 13, the through hole 13 is formed to have a diameter slightly smaller than the diameter of the portion of the pivot shaft 5 corresponding to the through hole 13.
[0025] The opening periphery portion 20 is provided around the insertion hole 13 and is formed in a recessed shape on the back side of the cover body portion 11 relative to the outer plate portion 12. The two opening periphery portions 20 are integrally formed with the outer plate portion 12 of the cover body portion 11, and these opening periphery portions 20 are not formed separately from the cover body portion 11 and attached later, but are formed as a single molded body without seams (boundaries) using the same synthetic resin.
[0026] In this embodiment, one opening periphery 20 is provided for each of the two insertion holes 13, and it has a first opening periphery 20a formed surrounding the right insertion hole 13 and a second opening periphery 20b formed surrounding the left insertion hole 13. The first opening periphery 20a and the second opening periphery 20b in this embodiment have substantially the same shape and structure. For this reason, the first opening periphery 20a will be mainly described below, and a detailed description of the second opening periphery 20b will be omitted to avoid redundancy.
[0027] As shown in Figure 2, the opening periphery 20 (first opening periphery 20a) of this embodiment has an outer periphery wall portion (first wall portion) 21 that surrounds the pivot shaft portion 5 and connects to the cover body portion 11, a bottom surface portion 22 that extends inward from the lower end of the outer periphery wall portion 21, an inner wall portion (second wall portion) 23 that rises from the inner periphery end of the bottom surface portion 22 and is formed to face the outer periphery wall portion 21, a contact portion 24 that curves and extends continuously from the upper end of the inner wall portion 23, and a plurality of guide ribs 25 that protrude from the back surface of the contact portion 24.
[0028] Furthermore, the opening periphery 20 is provided with four slit portions 30 that extend radially outward from the circular insertion hole 13. Each slit portion 30 extends from the insertion hole 13 to the boundary between the bottom surface portion 22 and the outer peripheral wall portion 21, forming a separation portion that divides the contact portion 24, the inner wall portion 23, and the bottom surface portion 22 of the opening periphery 20 into four parts.
[0029] Each slit portion 30 in this embodiment is provided on the back side of the cover body portion 11 to function as a drainage portion capable of discharging liquids such as rainwater. For example, when a large amount of liquid such as rainwater flows into the opening periphery portion 20, the slit portion is formed to be large enough (slit width) to store the liquid in the opening periphery portion 20 and at the same time to drain the liquid accumulated in the opening periphery portion 20. In this invention, instead of the slit portion 30, or together with the slit portion 30, a small hole portion with an opening area smaller than the insertion hole 13 may be provided in the opening periphery portion 20 as a liquid drainage portion in the opening periphery portion 20.
[0030] The outer peripheral wall portion 21 of the opening periphery portion 20 curves downward from the outer plate portion 12 and extends toward the back side of the outer plate portion 12. The outer surface of this outer peripheral wall portion 21 is positioned to face toward the pivot shaft portion 5 that is inserted into the insertion hole 13, and is formed by a continuous curved surface without breaks or large irregularities that surrounds the pivot shaft portion 5 360 degrees. Note that the outer surface of the outer peripheral wall portion 21 is the outer surface exposed to the outside, not the back side surface of the cover body portion 11.
[0031] The bottom surface portion 22 of the opening periphery portion 20 is formed continuously from the lower end of the outer periphery wall portion 21. Furthermore, when viewing a cross-section of the opening periphery portion 20 perpendicular to the circumferential direction of the insertion hole 13 (see Figure 3), the bottom surface portion 22 is formed as a curved portion that curves downward in a convex shape, either as an arc or a roughly arc-shaped curve. The inner wall portion 23 of the opening periphery portion 20 is formed continuously so as to extend upward from the bottom surface portion 22.
[0032] The contact portion 24 of the opening periphery 20 is formed to bend inward at approximately 90° from the upper end of the inner wall portion 23. The contact portion 24 abuts against the outer circumferential surface of the portion of the pivot shaft portion 5 that is inserted into the insertion hole 13 when the pivot shaft portion 5 is inserted into the insertion hole 13. In this embodiment, the contact portion 24 is formed by bending inward from the upper end of the inner wall portion 23, but in the present invention, the contact portion only needs to be formed so as to be able to abut against the outer circumferential surface of the pivot shaft portion, and may be integrally provided at the tip of the inner wall portion by being formed to extend straight and continuously from the inner wall portion.
[0033] The outer peripheral wall portion 21, bottom portion 22, inner wall portion 23, and contact portion 24 of the opening periphery 20 are provided around the entire circumference of the insertion hole 13, except for the slit portion 30. Furthermore, the outer peripheral wall portion 21, bottom portion 22, and inner wall portion 23 are formed in a substantially U-shape and continuously curved when viewed in cross-section perpendicular to the circumferential direction of the insertion hole 13.
[0034] Multiple guide ribs 25 are provided on the back surface (bottom surface) of the contact portion 24 of the opening periphery 20. Each of the multiple guide ribs 25 is formed in a plate shape that protrudes downward from the back surface of the contact portion 24, and is spaced apart from each other in the circumferential direction of the insertion hole 13. For example, in this embodiment, four guide ribs 25 are arranged between two adjacent slit portions 30 in the circumferential direction.
[0035] Each guide rib 25 is integrally formed by connecting the contact portion 24 and a part (upper end portion) of the inner wall portion 23. By providing such guide ribs 25, the strength of the portion of the opening periphery 20 near the insertion hole 13 (i.e., the strength of the contact portion 24 and the upper end portion of the inner wall portion 23) can be increased. This allows the contact portion 24 of the opening periphery 20 to stably contact the outer circumferential surface of the pivot shaft portion 5.
[0036] Furthermore, each guide rib 25 has an inclined portion 25a that slopes in a direction that narrows the space on the back side of the opening periphery 20 toward the insertion hole 13 with respect to the insertion direction 6 through which the pivot shaft portion 5 is inserted into the insertion hole 13. Because such inclined portions 25a are provided on the guide rib 25, for example, when attaching the cowl top cover 10 to the vehicle body, as shown in Figure 4, when the cover body portion 11 is brought close to the pivot shaft portion 5 of the wiper device and the pivot shaft portion 5 is inserted into the insertion hole 13 from the back side of the cowl top cover 10, the pivot shaft portion 5 can be guided toward the insertion hole 13 by the multiple guide ribs 25. As a result, the pivot shaft portion 5 can be smoothly inserted into the insertion hole 13 and a part of the pivot shaft portion 5 can be made to protrude toward the surface (upper surface) of the cover body portion 11 (see Figure 3).
[0037] In this embodiment, as described above, the outer peripheral wall portion 21, the bottom surface portion 22, and the inner wall portion 23 of the opening periphery 20 are bent in a substantially U-shape, and the contact portion 24, the inner wall portion 23, and the bottom surface portion 22 of the opening periphery 20 are divided into four parts by the slit portion (separation portion) 30. As a result, in this embodiment, the opening periphery 20 has four elastically deformable elastic pieces 31 formed by the inner wall portion 23 and the bottom surface portion 22.
[0038] Because such elastic piece portions 31 (i.e., the inner wall portion 23 and the bottom surface portion 22) are formed, when the contact portion 24 of the opening periphery portion 20 comes into contact with, for example, the pivot shaft portion 5 and is pushed radially outward by the pivot shaft portion 5, the inner wall portion 23 can bend (elastically deform) in a direction approaching the outer periphery portion 21.
[0039] The bending of the elastic piece 31 allows the contact portion 24 to easily move to follow the pivot shaft portion 5, making it easy to insert the pivot shaft portion 5 into the insertion hole 13 when attaching the cowl top cover 10 to the vehicle body. This improves the ease of installation of the cowl top cover 10. Furthermore, the bending of the elastic piece 31 allows the contact portion 24 to stably maintain contact with the pivot shaft portion 5. Therefore, even if the pivot shaft portion 5 moves forward, backward, left, or right, the elastic deformation of the elastic piece 31 (inner wall portion 23 and bottom surface portion 22) maintains the contact between the contact portion 24 and the pivot shaft portion 5, thus preventing or suppressing the formation of a gap between the contact portion 24 and the pivot shaft portion 5.
[0040] In the cowl top cover 10 of this embodiment, even if liquid such as rainwater or water used during car washing flows into the recessed opening periphery 20 of the cowl top cover 10 from the front windshield 1 side, the liquid can be drained at an appropriate flow rate through the narrow slit portion 30 provided in the opening periphery 20. As a result, even if liquid flows strongly into the opening periphery 20, the liquid can be drained through the slit portion 30 of the opening periphery 20 with reduced force, and the liquid that has passed through the slit portion 30 can be smoothly discharged outside the vehicle using the structure provided on the back side of the cowl top cover 10.
[0041] Therefore, with the cowl top cover 10 of this embodiment, the conventional problem of liquid overflowing and entering the main body of the wiper device can be solved by the relatively simple structure of the opening periphery 20 integrated into the cowl top cover 10, without the need to install a sealing material to prevent liquid from entering. This also reduces manufacturing costs. Furthermore, since the opening periphery 20 of this embodiment has only four narrow slits 30 in addition to the insertion hole 13, it is possible to prevent debris such as fallen leaves from falling into the back side of the cowl top cover 10.
[0042] Furthermore, according to the cowl top cover 10 of this embodiment, as described above, the pivot shaft portion 5 can be easily inserted into the insertion hole 13, and the work can be simplified by eliminating the need for sealing material, thus ensuring good workability for attaching the cowl top cover 10 to the vehicle body.
[0043] In the cowl top cover 10 of the above-described embodiment, four slit portions 30 are formed in the opening periphery 20, thereby providing four elastic pieces 31. However, in the present invention, the number of slit portions provided in the opening periphery is not particularly limited.
[0044] For example, depending on the shape and material of the cowl top cover, and the size of the opening periphery, one, six, or eight slits may be formed on one opening periphery. When an elastic piece is formed on the opening periphery, it is preferable that two or more slits are formed. Furthermore, by changing the number and / or size (slit width) of the slits provided on one opening periphery, it is possible to adjust the flexibility and amount of deflection of the elastic piece. [Explanation of Symbols]
[0045] 1. Front windshield (windshield) 5. Pivot axis 6. Insertion direction 7 Cover body 10 Cowl Top Cover 11 Cover body 12 Outer panel 13 Through hole 20 Periphery of the opening 20a Periphery of the first opening 20b Periphery of the second opening 21 Outer peripheral wall (first wall) 22 Bottom part 23. Inner wall section (second wall section) 24 Contact part 25 Guide Ribs 25a Slope section 30 Slit section (separation section) 31 Elastic piece
Claims
1. A cowl top cover located on the front side of the front windshield, It has a cover body portion that is positioned to cover at least a part of the wiper device, The cover body has at least one through hole through which a part of the wiper device is inserted, and an opening periphery that is arranged to surround the through hole and is formed to be elastically deformable. The opening periphery has a contact portion that contacts the wiper device, At least one drainage section is provided on the periphery of the opening, which discharges liquid to the back side of the cover body. Multiple separation portions extending from the insertion hole are provided on the periphery of the opening. The opening periphery has a plurality of elastic pieces that are divided by the separation portion, The drainage section is formed by the separation section. A cowl top cover characterized by the following features.
2. The aforementioned insertion hole is formed in a circular shape, At least a portion of the opening periphery is formed to be bent in a substantially U-shape when viewed in cross-section perpendicular to the circumferential direction of the insertion hole. The cowl top cover according to claim 1.
3. The opening periphery has at least one guide rib protruding from the back surface of the contact portion, The guide rib has an inclined portion that, with respect to the insertion direction through which the wiper device is inserted into the insertion hole, inclined to narrow the space on the back side of the opening periphery toward the insertion hole. The cowl top cover according to claim 1.
Citation Information
Patent Citations
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