Inductor components

Abstract

To provide an inductor component that improves the Q value while minimizing exposure of internal wiring at the ridges of an element body.SOLUTION: An inductor component 1A includes a rectangular parallelepiped body 10 including end faces 11a, 11b, a top face 12a, a bottom face 12b, and side faces 13a, 13b, an internal wiring 25 including a coil 20 provided inside the body 10, a first external electrode 30a electrically connected to one end of the internal wiring 25 and provided on the end face 11a, and a second external electrode 30b electrically connected to the other end of the internal wiring 25 and provided on the end face 11b, and in a cross section parallel to a coil axis C direction and perpendicular to an extension direction of the internal wiring 25, the internal wiring 25 has four corners, and among the internal wirings 25, the internal wire 25 located at either end in a direction parallel to the coil axis direction includes one in which the shape of the corner adjacent to an angular part of the element body 10 is different from the shapes of the remaining three corners.SELECTED DRAWING: Figure 1

Description

Technical Field

[0001] The present invention relates to an inductor component.

Background Art

[0002] In Patent Document 1, there are provided a base body, a coil provided in the base body and wound spirally along an axis, and a first external electrode and a second external electrode provided on the base body and electrically connected to the coil. The base body has a plurality of insulating layers laminated along the axis, the coil has a plurality of coil wirings laminated along the axis and via wirings extending along the axis and connecting the coil wirings adjacent to each other in the axial direction. Each of the plurality of coil wirings is wound along a plane and forms a spiral while being electrically connected in series. The plurality of coil wirings have a first coil wiring located on one side in the direction parallel to the axis and connected to the first external electrode, and a second coil wiring located on the other side in the direction parallel to the axis and connected to the second external electrode. The area of the end face on one side in the direction parallel to the axis of the via wiring is smaller than the area of the end face on the other side in the direction parallel to the axis of the via wiring, and the thickness of the second coil wiring in the direction parallel to the axis is thicker than the thickness of the first coil wiring in the direction parallel to the axis. An inductor component is disclosed.

[0003] In Patent Document 2, there is disclosed a multilayer chip component including a plurality of laminated layers, having a conductor path formed by laminating three or more conductor layers, and in at least a part of the conductor path, outer conductor layers narrower than the intermediate conductor layer are formed above and below the intermediate conductor layer.

Prior Art Documents

Patent Documents

[0004]

Patent Document 1

Patent Document 2

[0005] In the inductor component described in Patent Document 1, increasing the inner diameter of the coil to improve the Q value may expose the coil wiring inside the component at the edges of the component. Note that although Figure 1 of Patent Document 1 shows the edges of the component as right angles, in actual inductor components, the edges of the component are curved (have a radius).

[0006] In the inductor component described in Patent Document 2, as shown in Figure 3 of Patent Document 2, all four corners of the conductor path cross-section are stepped, resulting in a smaller cross-sectional area of ​​the conductor path. This increases the Rdc (DC resistance). Here, since Q = X / R = X / (Rdc + Rac) (where Rac is AC resistance), Rdc becomes the main cause of loss at low frequencies, and the Q value at low frequencies decreases.

[0007] The present invention was made to solve the above problems and aims to provide an inductor component that can improve the Q value while suppressing the exposure of internal wiring at the ridges of the base material. [Means for solving the problem]

[0008] The inductor component of the present invention comprises a rectangular parallelepiped body including a pair of end faces opposite to each other in the longitudinal direction, a top and bottom face opposite to each other in the height direction, and a pair of side faces opposite to each other in the width direction; internal wiring including a coil provided inside the body and wound spirally along the coil axis direction; a first external electrode electrically connected to one end of the internal wiring and provided on one of the pair of end faces; and a second external electrode electrically connected to the other end of the internal wiring and provided on the other of the pair of end faces, wherein in a cross section parallel to the coil axis direction and perpendicular to the direction in which the internal wiring extends, the internal wiring has four corners, and among the internal wiring, the internal wiring located at the furthest end in the direction parallel to the coil axis direction includes a corner adjacent to the corner of the body whose shape differs from the shapes of the remaining three corners. [Effects of the Invention]

[0009] According to the present invention, it is possible to provide an inductor component that can improve the Q value while suppressing the exposure of internal wiring at the ridges of the base material. [Brief explanation of the drawing]

[0010] [Figure 1] Figure 1 is a schematic perspective view showing an example of an inductor component according to Embodiment 1 of the present invention. [Figure 2] Figure 2 is a schematic cross-sectional view showing an example of a cross-section along the line segment a1-a2 of the inductor component shown in Figure 1. [Figure 3] Figure 3 is a schematic cross-sectional view showing an example of a cross-section along the line segment b1-b2 of the inductor component shown in Figure 1. [Figure 4] Figure 4 is a schematic cross-sectional view showing an example of a corner of the main body and its vicinity in the inductor component shown in Figure 2 or Figure 3. [Figure 5] Figure 5 is a schematic perspective view showing an example of an inductor component according to Embodiment 2 of the present invention. [Figure 6] Figure 6 is a schematic cross-sectional view showing an example of a cross-section along the line segment a1-a2 of the inductor component shown in Figure 5. [Figure 7] FIG. 7 is a schematic cross-sectional view showing an example of a cross-section along line segment b1-b2 of the inductor component shown in FIG. 5. [Figure 8] FIG. 8 is a perspective schematic view showing an example of the inductor component according to Embodiment 3 of the present invention. [Figure 9] FIG. 9 is a schematic cross-sectional view showing an example of a cross-section along line segment a1-a2 of the inductor component shown in FIG. 8. [Figure 10] FIG. 10 is a schematic cross-sectional view showing an example of a cross-section along line segment b1-b2 of the inductor component shown in FIG. 9. [Figure 11] FIG. 11 is a schematic cross-sectional view showing an example of the inductor component according to Embodiment 4 of the present invention. [Figure 12] FIG. 12 is a schematic cross-sectional view showing an example of a corner portion of the element body and its vicinity in the inductor component shown in FIG. 11.

MODE FOR CARRYING OUT THE INVENTION

[0011] Hereinafter, the inductor component of the present invention will be described. Note that the present invention is not limited to the following configurations and may be appropriately modified without departing from the gist of the present invention. Also, combinations of a plurality of the individual preferred configurations described below are also within the scope of the present invention.

[0012] Each of the embodiments shown below is illustrative, and it is needless to say that partial substitution or combination of the configurations shown in different embodiments is possible. In the following embodiments after Embodiment 2, descriptions of matters common to Embodiment 1 will be omitted, and different points will be mainly described. In particular, for the same operational effects due to the same configurations, they will not be sequentially mentioned for each embodiment.

[0013] In the following description, when the embodiments are not particularly distinguished, it is simply referred to as "the inductor component of the present invention".

[0014] The drawings shown below are schematic diagrams, and their dimensions, scales of aspect ratios, etc. may be different from those of actual products.

[0015] In this specification, terms indicating the relationship between elements (e.g., "parallel", "perpendicular", "orthogonal", etc.) and terms indicating the shape of elements do not only mean in a strictly literal sense, but also mean in a substantially equivalent range, for example, a range including a difference of about several percent.

[0016] The inductor component of the present invention includes a rectangular parallelepiped-shaped element body including a pair of end faces facing each other in the length direction, a top face and a bottom face facing each other in the height direction, and a pair of side faces facing each other in the width direction, an internal wiring provided inside the element body and including a coil wound in a spiral shape along the coil axis direction, a first external electrode electrically connected to one end of the internal wiring and provided on one of the pair of end faces, and a second external electrode electrically connected to the other end of the internal wiring and provided on the other of the pair of end faces. In a cross-section parallel to the coil axis direction and orthogonal to the direction in which the internal wiring extends, the internal wiring has four corner portions, and among the internal wirings, the internal wiring located at the outermost end in either one of the directions parallel to the coil axis direction has a shape of the corner portion adjacent to the corner portion of the element body different from the shapes of the remaining three corner portions.

[0017] [Embodiment 1] An example of the inductor component of the present invention will be described below as the inductor component of Embodiment 1 of the present invention.

[0018] FIG. 1 is a perspective schematic view showing an example of the inductor component of Embodiment 1 of the present invention.

[0019] The inductor component 1A shown in FIG. 1 has an element body 10, an internal wiring 25 including a coil 20, a first external electrode 30a, and a second external electrode 30b.

[0020] In this specification, the length direction, the height direction, and the width direction are defined as the directions defined by L, T, and W, respectively, as shown in FIG. 1 and the like. Here, the length direction L, the height direction T, and the width direction W are orthogonal to each other.

[0021] As shown in Figure 1, in the inductor component 1A, the surface of the body 10 includes a pair of end faces 11a and 11b that are opposite to each other in the length direction L, a top surface 12a and a bottom surface 12b that are opposite to each other in the height direction T, and a pair of side surfaces 13a and 13b that are opposite to each other in the width direction W. In the inductor component 1A, the width direction W is parallel to the coil axis direction of the coil 20. That is, in the inductor component 1A, the surface of the body 10 includes a bottom surface 12b that is parallel to the coil axis direction, and a top surface 12a that is opposite to the bottom surface 12b in the height direction T which is perpendicular to the coil axis direction.

[0022] In the inductor component 1A, the bottom surface 12b of the base body 10 is the mounting surface. More specifically, the bottom surface 12b of the base body 10 is the mounting surface that faces the mounting target (e.g., a circuit board) when the inductor component 1A is mounted. Therefore, in the inductor component 1A, the mounting surface of the base body 10, that is, the bottom surface 12b of the base body 10, is parallel to the coil axis direction.

[0023] At least one of the surfaces of the base body 10, namely the end face 11a, end face 11b, top face 12a, bottom face 12b, side face 13a, and side face 13b, may be marked to facilitate identification of each face.

[0024] The end faces 11a and 11b of the base body 10 do not need to be strictly perpendicular to the length direction L. Also, the top face 12a and bottom face 12b of the base body 10 do not need to be strictly perpendicular to the height direction T. Furthermore, the side faces 13a and 13b of the base body 10 do not need to be strictly perpendicular to the width direction W.

[0025] As shown in Figure 1, the base body 10 is in the shape of a rectangular parallelepiped.

[0026] In this specification, a rectangular parallelepiped shape is sufficient if it is substantially rectangular in shape, and includes, for example, a roughly rectangular parallelepiped shape in which the corners and edges are rounded, as described later.

[0027] It is preferable that the base body 10 has rounded corners and edges. The corners of the base body 10 are the points where three faces of the base body 10 intersect when viewed in three dimensions, and, as will be described later, the points where two sides of the base body 10 intersect when viewed in cross-section. The edges of the base body 10 are the points where two faces of the base body 10 intersect.

[0028] The base body 10 includes an insulating layer, and the base body 10 is made up of multiple insulating layers stacked in the direction of the coil axis. However, since the boundaries between these layers are not clearly visible in reality, the insulating layer is not shown in Figure 1.

[0029] Examples of insulating materials that constitute the insulating layer include glass materials mainly composed of borosilicate glass, ceramic materials, organic materials such as epoxy resins, fluororesins, and polymer resins, and composite materials such as glass epoxy resins. Among insulating materials, materials with low dielectric constant and dielectric loss are particularly preferred.

[0030] The insulating materials that make up the multiple insulating layers may be the same as each other, may be different from each other, or may be different in some respects.

[0031] The dimensions of the multiple insulating layers in the coil axis direction may be the same as, different from, or partially different.

[0032] As shown in Figure 1, the coil 20 is located inside the base body 10 and is wound spirally along the coil axis.

[0033] The direction of the coil axis of coil 20 is the direction in which the coil axis C of coil 20 extends, and as described above, it is parallel to the bottom surface 12b, which is the mounting surface of the base body 10.

[0034] The coil 20 is constructed in a spiral winding manner by electrically connecting at least a portion of the internal wiring 25 provided inside the base body 10 while stacking them in the coil axis direction.

[0035] The internal wiring 25 includes multiple internal wirings, specifically a first internal wiring 25a and a second internal wiring 25b. In other words, in this embodiment, the number of layers of internal wiring 25 is 2.

[0036] The first internal wiring 25a is the internal wiring located at the outermost end of one of the multiple internal wirings 25 in a direction parallel to the coil axis direction, and is located at the outermost position on the side 13a side of the base body 10 in the coil axis direction.

[0037] The first internal wiring 25a is connected to the first external electrode 30a.

[0038] The second internal wiring 25b is the other internal wiring located at the outermost end of the multiple internal wirings 25 in a direction parallel to the coil axis direction, and is located at the outermost position on the side 13b side of the base body 10 in the coil axis direction.

[0039] The second internal wiring 25b is connected to the second external electrode 30b.

[0040] Furthermore, as described in Embodiment 2 later, at least one internal wiring may be present between the first internal wiring 25a and the second internal wiring 25b in the coil axial direction.

[0041] The first internal wiring 25a includes the first coil wiring 21a and the first lead wiring 22a.

[0042] The second internal wiring 25b includes the second coil wiring 21b and the second lead wiring 22b.

[0043] The coil 20 is formed by electrically connecting multiple coil wirings, including at least a portion of the internal wiring 25, more specifically, the first coil wiring 21a and the second coil wiring 21b, which are stacked in the coil axis direction. In other words, the first coil wiring 21a and the second coil wiring 21b each constitute the coil 20.

[0044] The first coil wiring 21a may have a single-layer structure, but from the viewpoint of ease of manufacture, it is preferable to have a multi-layer structure.

[0045] The second coil wiring 21b may have a single-layer structure, but from the viewpoint of ease of manufacture, it is preferable to have a multi-layer structure.

[0046] Furthermore, at least one coil wiring may be present between the first coil wiring 21a and the second coil wiring 21b in the coil axis direction.

[0047] Examples of conductive materials that make up the coil wiring include Ag, Au, Cu, Pd, Ni, Al, and alloys containing at least one of these metals.

[0048] The conductive materials that make up multiple coil wirings may be the same as each other, may be different from each other, or may be different in some parts.

[0049] The dimensions of multiple coil wirings in the coil axis direction may be the same as, different from, or partially different.

[0050] For multiple coil wirings, the dimensions in the direction perpendicular to the direction in which the coil wiring extends, as viewed from the coil axis, that is, the width as viewed from the coil axis, may be the same as each other, may be different from each other, or may be different in some parts.

[0051] Among multiple coil wirings, adjacent coil wirings in the coil axis direction may be electrically connected via connecting conductors (vias) that penetrate the insulating layer between adjacent coil wirings in the coil axis direction. In the example shown in Figure 1, the coil 20 is made up of a first coil wiring 21a and a second coil wiring 21b stacked in the coil axis direction and electrically connected via connecting conductors 60.

[0052] The connecting conductor may have a single-layer structure or a multi-layer structure.

[0053] Examples of conductive materials that make up the connecting conductor include Ag, Au, Cu, Pd, Ni, Al, and alloys containing at least one of these metals.

[0054] When viewed from the direction of the coil axis, the coil 20 may be composed only of straight sections, or only of curved sections, or of both straight and curved sections. For example, when viewed from the direction of the coil axis, the coil 20 may be circular, elliptical, or polygonal.

[0055] As shown in Figure 1, the first external electrode 30a is electrically connected to one end of the internal wiring 25 (here, the first internal wiring 25a). More specifically, as shown in Figure 1, the first coil wiring 21a constituting the coil 20 is electrically connected to the first external electrode 30a via the first lead wiring 22a. In other words, the first lead wiring 22a connects the first coil wiring 21a and the first external electrode 30a.

[0056] The first lead wiring 22a may have a single-layer structure or a multi-layer structure.

[0057] As shown in Figure 1, the second external electrode 30b is electrically connected to the other end of the internal wiring 25 (here, the second internal wiring 25b). More specifically, as shown in Figure 1, the second coil wiring 21b constituting the coil 20 is electrically connected to the second external electrode 30b via the second lead wiring 22b. In other words, the second lead wiring 22b connects the second coil wiring 21b and the second external electrode 30b.

[0058] The second lead wiring 22b may have a single-layer structure or a multi-layer structure.

[0059] Examples of conductive materials that make up the lead-out wiring include Ag, Au, Cu, Pd, Ni, Al, and alloys containing at least one of these metals.

[0060] The conductive materials constituting the first lead wiring 22a and the second lead wiring 22b may be the same or different.

[0061] In this specification, wiring that does not overlap the circumference of the coil (i.e., extends beyond the circumference of the coil) when viewed from the direction of the coil axis is defined as lead wiring (for example, the example shown in Figure 1).

[0062] As shown in Figure 1, the first external electrode 30a is provided on the end face 11a of the base body 10. In other words, in the example shown in Figure 1, the first external electrode 30a is exposed at least on the end face 11a of the base body 10.

[0063] As shown in Figure 1, it is preferable that the first external electrode 30a is exposed on the bottom surface 12b of the base body 10.

[0064] In the example shown in Figure 1, the first external electrode 30a extends from a portion of the end face 11a of the base body 10 to a portion of the bottom face 12b. In other words, in the example shown in Figure 1, the first external electrode 30a is exposed not only on a portion of the end face 11a of the base body 10, but also on a portion of the bottom face 12b of the base body 10.

[0065] The first external electrode 30a may be exposed only on the end face 11a of the base body 10.

[0066] As shown in Figure 1, the second external electrode 30b is provided on the end face 11b of the base body 10. In other words, in the example shown in Figure 1, the second external electrode 30b is exposed at least on the end face 11b of the base body 10.

[0067] As shown in Figure 1, it is preferable that the second external electrode 30b is exposed on the bottom surface 12b of the base body 10.

[0068] In the example shown in Figure 1, the second external electrode 30b extends from a portion of the end face 11b of the base body 10 to a portion of the bottom face 12b. In other words, in the example shown in Figure 1, the second external electrode 30b is exposed not only on a portion of the end face 11b of the base body 10, but also on a portion of the bottom face 12b of the base body 10.

[0069] The second external electrode 30b may be exposed only on the end face 11b of the base body 10.

[0070] As described above, the first external electrode 30a and the second external electrode 30b are arranged so as to be separated from each other in a direction perpendicular to the coil axis direction (here, the length direction L).

[0071] Furthermore, if the first external electrode 30a and the second external electrode 30b are exposed on the bottom surface 12b of the base body 10, which is the mounting surface, the mountability of the inductor component 1A is improved.

[0072] In the example shown in Figure 1, the dimension of the first external electrode 30a in the coil axis direction is smaller than the dimension of the base body 10 in the coil axis direction.

[0073] Note that the dimensions of the first external electrode 30a in the coil axis direction may be the same as the dimensions of the base body 10 in the coil axis direction.

[0074] In the example shown in Figure 1, the dimension of the second external electrode 30b in the coil axis direction is smaller than the dimension of the base body 10 in the coil axis direction.

[0075] Furthermore, the dimensions of the second external electrode 30b in the coil axis direction may be the same as the dimensions of the base body 10 in the coil axis direction.

[0076] Examples of conductive materials that constitute the external electrodes include Ag, Au, Cu, Pd, Ni, Al, and alloys containing at least one of these metals.

[0077] The conductive materials constituting the first external electrode 30a and the second external electrode 30b may be the same or different.

[0078] The first external electrode 30a may have a single-layer structure or a multi-layer structure.

[0079] The first external electrode 30a may have, in order from the coil 20 side, a base electrode containing the conductive material described above (for example, Ag), a Ni-plated electrode, and a Sn-plated electrode. In this case, the base electrode of the first external electrode 30a may form a surface integral with the surface of the base body 10 (in Figure 1, the end face 11a and the bottom face 12b of the base body 10), and the Ni-plated electrode and the Sn-plated electrode may protrude from the surface of the base body 10 (in Figure 1, the end face 11a and the bottom face 12b of the base body 10) so as to cover the base electrode.

[0080] The second external electrode 30b may have a single-layer structure or a multi-layer structure.

[0081] The second external electrode 30b may have, in order from the coil 20 side, a base electrode containing the conductive material described above (for example, Ag), a Ni-plated electrode, and a Sn-plated electrode. In this case, the base electrode of the second external electrode 30b may form a surface integral with the surface of the base body 10 (in Figure 1, the end face 11b and the bottom face 12b of the base body 10), and the Ni-plated electrode and the Sn-plated electrode may protrude from the surface of the base body 10 (in Figure 1, the end face 11b and the bottom face 12b of the base body 10) so as to cover the base electrode.

[0082] Figure 2 is a schematic cross-sectional diagram showing an example of a cross-section along the line segment a1-a2 of the inductor component shown in Figure 1. Figure 3 is a schematic cross-sectional diagram showing an example of a cross-section along the line segment b1-b2 of the inductor component shown in Figure 1. Both Figures 2 and 3 show cross-sections parallel to the coil axis direction and perpendicular to the direction in which the internal wiring 25 extends. Such cross-sections will hereafter be simply referred to as "vertical cross-sections". More specifically, Figure 2 shows a vertical cross-section along the length direction L and width direction W of the inductor component 1A shown in Figure 1, i.e., the LW plane, which includes the first coil wiring 21a and the second coil wiring 21b. Figure 3 shows a vertical cross-section along the width direction W and height direction T of the inductor component 1A shown in Figure 1, i.e., the WT plane, which includes the first coil wiring 21a and the second coil wiring 21b.

[0083] As shown in Figure 2, in the vertical cross-section (LW plane), each internal wiring 25 has four corners 40a to 40d, and the internal wiring 25 located at the outermost end in a direction parallel to the coil axis has a corner 40a adjacent to the corner 14 of the base body 10 that is different in shape from the other three corners 40b to 40d.

[0084] This makes it possible to design the corner portion 40a to be such that it is difficult to expose from the corner portion 14 of the base body 10 (for example, the notched shape shown in Figure 2), while designing the remaining three corner portions 40b to 40d to be such that the cross-sectional area of ​​the internal wiring 25 can be increased (for example, the right-angle shape shown in Figure 2). In other words, Rdc can be reduced. Therefore, it is possible to improve the Q value of the inductor component 1A, especially the Q value at low frequencies, while suppressing the exposure of the internal wiring 25 located at the very edge of the ridge portion of the base body 10, specifically the ridge portion including the corner portion 14.

[0085] In the example shown in Figure 2, in the vertical cross-section (LW plane), the first coil wiring 21a of the first internal wiring 25a located at one of the outermost ends in the direction parallel to the coil axis has two wiring sections 23a adjacent to the two corners 14 of the base body 10, and in each wiring section 23a, the shape of the corner 41a adjacent to the corner 14 of the base body 10 is different from the shapes of the remaining three corners 41b to 41d.

[0086] In the example shown in Figure 2, in the vertical cross-section (LW plane), the second coil wiring 21b of the second internal wiring 25b located at the other end in the direction parallel to the coil axis has two wiring sections 23b adjacent to the two corners 14 of the base body 10, and in each wiring section 23b, the shape of the corner 42a adjacent to the corner 14 of the base body 10 is different from the shapes of the remaining three corners 42b to 42d.

[0087] Furthermore, as shown in Figure 3, in the vertical cross-section (WT plane), each internal wiring 25 has corners 40a to 40d, and the internal wiring 25 located at the outermost end in a direction parallel to the coil axis has a corner 40a adjacent to the corner 14 of the base body 10 that differs in shape from the other three corners 40b to 40d.

[0088] This also makes it possible to make the shape of the corner 40a such that it is difficult to expose from the corner 14 of the base body 10 (for example, the notched shape shown in Figure 3), while making the shapes of the remaining three corners 40b to 40d such that the cross-sectional area of ​​the internal wiring 25 can be increased (for example, the right-angle shape shown in Figure 3). In other words, Rdc can be reduced. As a result, it is possible to improve the Q value of the inductor component 1A, especially the Q value at low frequencies, while suppressing the exposure of the internal wiring 25 located at the very edge of the ridge of the base body 10, specifically the ridge including the corner 14.

[0089] In the example shown in Figure 3, in the vertical cross-section (WT plane), the first coil wiring 21a of the first internal wiring 25a located at one of the outermost ends in the direction parallel to the coil axis has one wiring section 23a adjacent to one corner 14 of the base body 10, and in the wiring section 23a, the shape of the corner 41a adjacent to the corner 14 of the base body 10 is different from the shapes of the remaining three corners 41b to 41d.

[0090] In the example shown in Figure 3, in the vertical cross-section (WT plane), the second coil wiring 21b of the second internal wiring 25b located at the other end in the direction parallel to the coil axis has two wiring sections 23b adjacent to the two corners 14 of the base body 10, and in each wiring section 23b, the shape of the corner 42a adjacent to the corner 14 of the base body 10 is different from the shapes of the remaining three corners 42b to 42d.

[0091] As shown in Figures 2 and 3, it is preferable that in the vertical cross-sections of both the LW and WT planes, the shape of the corner 40a adjacent to the corner 14 of the base body 10 differs from the shapes of the remaining three corners 40b to 40d. However, this relationship may be satisfied in only one of the vertical cross-sections of either the LW or WT plane.

[0092] In this embodiment, it is preferable that this relationship is satisfied at least on the WT surface.

[0093] However, in the inductor component of the present invention, it is sufficient that this relationship is satisfied in at least one vertical cross-section.

[0094] In the vertical cross-section, each internal wiring 25 has four corners 40a to 40d. Corner 40a, adjacent to corner 14, is positioned opposite corner 40c, and corner 40b is positioned opposite corner 40d. Corner 40a is located near corner 14 of the base body 10. Corners 40b and 40d are located near the flat surface of the base body 10. Corner 40c is located closest to the center of the base body 10 among the four corners 40a to 40d.

[0095] As shown in Figures 2 and 3, in the vertical cross-section, the shape of the corner portion 40a adjacent to the corner portion 14 of the base body 10 may be a notched shape.

[0096] In this specification, "notch shape" refers to a shape in which a single recess is provided in a vertical cross-section toward the center of the internal wiring, and may be a stepped shape with a single step, as shown in Figures 2 and 3.

[0097] In the vertical cross-section, the shapes of the remaining three corners 40b to 40d are not particularly limited, but may be right-angled, as shown in Figures 2 and 3.

[0098] Here, a "right-angled shape" may have rounded corners (R) at the vertices.

[0099] Figure 4 is a schematic cross-sectional view showing an example of a corner of the inductor component shown in Figure 2 or Figure 3, and its vicinity. In Figure 4, the dashed line indicates the position of the side gap of the product. That is, it shows a position offset by the amount of the side gap from the outer shape of the component 10. On the other hand, the dashed lines in Figures 2 and 3 show a position offset by 20 μm from the outer shape of the component 10.

[0100] In a vertical cross-section, it is preferable that at least one corner 40a of the internal wiring 25 adjacent to a corner 14 of the base body 10 has a distance d (see Figure 4) between it and the corner 14 of the base body 10 that is less than or equal to the side gap of the product (see Figure 4), or 20 μm or less (see Figures 2 and 3), and more preferably at least two such corners 50. This allows for a larger cross-sectional area of ​​the internal wiring 25, thereby improving the Q value of the inductor component 1A.

[0101] In the example shown in Figure 2, in the vertical cross-section (LW plane), there are 2 x 4 corners (8 in total) of the internal wiring 25 where the distance between it and the corner 14 of the base body 10 is 20 μm or less.

[0102] In the example shown in Figure 3, in the vertical cross-section (WT plane), there are 2 x 3 corners (a total of 6 locations) of the internal wiring 25 where the distance between it and the corner 14 of the base body 10 is 20 μm or less.

[0103] In the example shown in Figure 4, in the vertical cross-section, there are two corners 50 of the internal wiring 25 that protrude from the side gap for each corner 14.

[0104] In this specification, the side gap of a product is defined as the distance from the internal wiring to the surface (plane only) of the base body, regardless of whether it is in the length direction L, width direction W, or height direction T. More specifically, as shown in Figure 4, in a vertical cross-sectional image taken with a scanning electron microscope or the like, a straight line is calculated that passes through the average position of the plane portion 15 of the base body 10 connected to the curve of the corner portion 14 via the connection portion 16. A straight line parallel to that straight line is also calculated that passes through the average position of the internal wiring 25 facing the plane portion 15, and the distance between these two straight lines is measured to determine the side gap of the product.

[0105] From the viewpoint of impact resistance, plating resistance, and pressure resistance, the lower limit of the side gap is considered to need to be at least 2 to 3 μm, preferably about 5 μm. Furthermore, even with a side gap design of about 20 μm, if the processing variation is about 3 μm, the minimum side gap at which Cpk = 1.67 is 5 μm.

[0106] From this perspective, the distance d between the corner 14 of the base body 10 and the corner 50 of the adjacent corner 40a is preferably 2 μm or more, more preferably 3 μm or more, and even more preferably 5 μm or more.

[0107] Inductor component 1A is manufactured, for example, by photolithography. Specifically, the insulating paste layer, coil conductor layer, connecting conductor layer, and outer conductor layer are formed into a predetermined laminated structure by repeatedly applying photolithography to create a mother laminate.

[0108] Patterning of the insulating paste layer can be performed, for example, by the following method. First, an insulating paste layer is formed by coating a photosensitive insulating paste containing a glass material mainly composed of borosilicate glass using screen printing or the like. After irradiating the formed insulating paste layer with ultraviolet light or the like through a photomask, it is developed with an alkaline solution or the like to form via holes, openings, etc., in the insulating paste layer.

[0109] The patterning of the conductive layer can be carried out, for example, by the following method. First, a conductive paste layer is formed by coating a photosensitive conductive paste, mainly composed of silver (Ag), by screen printing or the like. After irradiating the formed conductive paste layer with ultraviolet light or the like through a photomask, it is developed with an alkaline solution or the like to form a coil conductor layer, an outer conductor layer, a lead conductor layer connected to the coil conductor layer and the outer conductor layer, etc.

[0110] In this case, by forming (stacking) multiple conductor patterns in multiple layers while changing the outer shape of the pattern, the corner 40c of the internal wiring 25 located at the furthest end in either direction parallel to the coil axis in the vertical cross-section can be formed into a notched shape or a stepped shape as described later.

[0111] Alternatively, instead of using a photomask for exposure, a method called DI exposure (also known as direct image exposure or direct writing) without a photomask may be used.

[0112] The method for forming the conductor patterns of the coil conductor layer, lead conductor layer, connecting conductor layer, and outer conductor layer is not limited to the photolithography method described above. For example, it may be a method of printing and layering conductive paste using a screen printing plate provided with openings in the shape of the conductor pattern, or a method of forming a conductor film by sputtering, vapor deposition, or foil bonding, and then etching the conductor film to form the shape of the conductor pattern, or a method of forming a negative pattern by a semi-additive method, then forming a plating film, and then removing unnecessary parts of the plating film by etching or the like to form the shape of the conductor pattern.

[0113] The method for forming the conductor pattern in multiple stages is not particularly limited. For example, it may be a method in which the conductor pattern is repeatedly layered by repeating the process using the photolithography method as described above, or a method in which the conductor pattern formed by the semi-additive method is repeatedly layered, or a method in which the conductor pattern formed by the semi-additive method and the conductor pattern formed by etching a separately plated film are layered in any order, or a method in which the plated film formed by the semi-additive method is further plated and grown.

[0114] The conductive material constituting the conductor patterns of the coil conductor layer, lead conductor layer, connecting conductor layer, and outer conductor layer is not limited to the photosensitive conductive paste having Ag or the like as the main metal component, but may also be a conductor containing metals such as Ag, Au, or Cu formed by methods such as sputtering, vapor deposition, foil bonding, or plating.

[0115] The method for forming the insulating paste layer is not limited to the photolithography method described above, but may also be, for example, a method of pressing a sheet made of insulating material, a method of spin-coating the insulating material, or a method of spray-coating the insulating material.

[0116] The method for forming an insulating paste layer with via holes and openings is not limited to the photolithography method described above. For example, an insulating film may be formed by methods such as pressing a sheet made of insulating material, spin-coating an insulating material, or spray-coating an insulating material, and then providing via holes and openings to the insulating film by laser processing, drilling, or the like.

[0117] The insulating material constituting the insulating paste layer is not limited to the glass material mainly composed of borosilicate glass as described above, but may also be, for example, ceramic materials, organic materials such as epoxy resins, fluororesins, and polymer resins, or composite materials such as glass epoxy resins. As the insulating material, materials with low dielectric constant and dielectric loss are particularly preferred.

[0118] Subsequently, the mother laminate is cut into multiple unfired laminates by dicing or other methods.

[0119] The unfired laminate has an insulating paste laminate section in which insulating paste layers are laminated, a coil conductor laminate section in which coil conductor layers are laminated so that adjacent coil conductor layers are electrically connected via connecting conductor layers, and an external conductor laminate section in which external conductor layers are laminated.

[0120] When separating the unfired laminate into individual pieces, the outer conductor laminate is exposed at two locations on the side surface of at least the insulating paste laminate included in the cut surface of the unfired laminate.

[0121] Next, the laminate is produced by firing the unfired laminate.

[0122] When the unfired laminate is fired, the insulating paste layer becomes an insulating layer, and the insulating paste laminate becomes the base body 10. Also, when the unfired laminate is fired, the coil conductor layer becomes a coil wiring, and the coil conductor laminate becomes a coil 20. Furthermore, when the unfired laminate is fired, one of the two external conductor laminates becomes part of the first external electrode 30a, and the other becomes part of the second external electrode 30b.

[0123] Next, the resulting laminate may be subjected to a process such as barrel polishing to round off the corners and edges of the base body 10.

[0124] Finally, using the two fired outer conductor laminates as base electrodes, Ni-plated electrodes and Sn-plated electrodes are sequentially formed on the surface of each base electrode by plating. The thickness of the Ni-plated electrodes and Sn-plated electrodes is, for example, 2 μm or more and 10 μm or less, respectively.

[0125] In this way, a first external electrode 30a and a second external electrode 30b are formed, having a base electrode, a Ni-plated electrode, and a Sn-plated electrode in that order from the surface side of the base body 10. In this case, in the first external electrode 30a, the base electrode forms a surface integral with the surface of the base body 10 (in Figure 1, the end face 11a and the bottom face 12b of the base body 10), and the Ni-plated electrode and the Sn-plated electrode may protrude from the surface of the base body 10 (in Figure 1, the end face 11a and the bottom face 12b of the base body 10) so as to cover the base electrode. In the second external electrode 30b, the base electrode forms a surface integral with the surface of the base body 10 (in Figure 1, the end face 11b and the bottom face 12b of the base body 10), and the Ni-plated electrode and the Sn-plated electrode may protrude from the surface of the base body 10 (in Figure 1, the end face 11b and the bottom face 12b of the base body 10) so as to cover the base electrode.

[0126] The method for forming the external electrode is not limited to the method of applying a plating treatment to the external conductor laminate exposed on the cut surface of the unfired laminate (at least the side surface of the insulating paste laminate), as described above. For example, the external conductor laminate may be exposed on the cut surface of the unfired laminate (at least the side surface of the insulating paste laminate) as described above, and then the exposed portion of the external conductor laminate may be dipped in conductive paste, or a conductive paste film may be formed on the exposed portion of the external conductor laminate by sputtering, and then a plating treatment may be applied.

[0127] Based on the above, inductor component 1A is manufactured.

[0128] Inductor component 1A is manufactured, for example, in 0402 size (0.4mm x 0.2mm x 0.2mm). However, the size of inductor component 1A is not limited to 0402 size (0.4mm x 0.2mm x 0.2mm).

[0129] [Embodiment 2] In the inductor component of Embodiment 2 of the present invention, the number of layers of internal wiring is 3. Except for this point, the inductor component of Embodiment 2 of the present invention is the same as the inductor component of Embodiment 1 of the present invention.

[0130] Figure 5 is a schematic perspective view showing an example of an inductor component according to Embodiment 2 of the present invention.

[0131] In the inductor component 1B shown in Figure 5, the internal wiring 25 includes a first internal wiring 25a and a second internal wiring 25b, as well as a third internal wiring 25c. That is, the internal wiring 25 includes a first internal wiring 25a located at one end, a second internal wiring 25b located at the other end, and a third internal wiring 25c located between the first internal wiring 25a and the second internal wiring 25b, in a direction parallel to the coil axis.

[0132] The third internal wiring 25c is the internal wiring 25 that is not located at the outermost end in a direction parallel to the coil axis direction, and is located at the central position in the coil axis direction of the internal wiring 25.

[0133] The third internal wiring 25c includes the third coil wiring 21c between the first coil wiring 21a and the second coil wiring 21b in the coil axial direction.

[0134] In this embodiment, the coil 20 is formed by electrically connecting multiple coil wirings, including a first coil wiring 21a, a second coil wiring 21b, and a third coil wiring 21c, which are stacked in the coil axis direction. In other words, the first coil wiring 21a, the second coil wiring 21b, and the third coil wiring 21c each constitute the coil 20.

[0135] The third coil wiring 21c may have a single-layer structure or a multi-layer structure.

[0136] Figure 6 is a schematic cross-sectional diagram showing an example of a cross-section along the line segment a1-a2 of the inductor component shown in Figure 5. Figure 7 is a schematic cross-sectional diagram showing an example of a cross-section along the line segment b1-b2 of the inductor component shown in Figure 5. Both Figures 6 and 7 show vertical cross-sections. More specifically, Figure 6 shows a vertical cross-section along the length direction L and width direction W of the inductor component 1B shown in Figure 5, i.e., the LW plane, including the first coil wiring 21a, the second coil wiring 21b, and the third coil wiring 21c. Figure 7 shows a vertical cross-section along the width direction W and height direction T of the inductor component 1B shown in Figure 5, i.e., the WT plane, including the first coil wiring 21a, the second coil wiring 21b, and the third coil wiring 21c.

[0137] Furthermore, the dashed lines in Figures 6 and 7 indicate positions offset by 20 μm from the outer shape of the base body 10.

[0138] As shown in Figures 6 and 7, similar to Embodiment 1, in the vertical cross-section, the internal wiring 25 located at the outermost end in the direction parallel to the coil axis has a notched shape, where the shape of the corner 40a adjacent to the corner 14 of the base body 10 differs from the shapes of the remaining three corners 40b to 40d.

[0139] On the other hand, in this embodiment, the shape of the corner portion 43 of the third internal wiring 25c, particularly the third coil wiring 21c, which is the internal wiring 25 not located at the very end in a direction parallel to the coil axis, does not include a notched shape, a stepped shape, or a curved shape, as described later, in the vertical cross-section. Therefore, it is possible to make the shape of the third internal wiring 25c a shape that increases the cross-sectional area of ​​the third internal wiring 25c (for example, a rectangular shape). As a result, it is possible to further improve the Q value of the inductor component 1A.

[0140] Furthermore, since the third internal wiring 25c is located opposite the flat surface of the base body 10, it will not be exposed from the corner 14 of the base body 10, even if it does not have a notched shape or any other shape.

[0141] The third internal wiring 25c has four corners 43, and all the corners 43 of the third internal wiring 25c are the same shape as each other, for example, the right-angle shape shown in Figures 6 and 7.

[0142] In this embodiment, as in Embodiment 1, in a vertical cross-section, the corner 40a of the inner wiring 25 located at the outermost edge, adjacent to the corner 14 of the base body 10, preferably has at least one corner 50 such that the distance between it and the corner 14 of the base body 10 is less than or equal to the side gap of the product, or 20 μm or less (see Figures 6 and 7), and more preferably has at least two such corners 50.

[0143] In the example shown in Figure 6, in the vertical cross-section (LW plane), there are 2 x 4 corners (8 in total) of the internal wiring 25 where the distance between it and the corner 14 of the base body 10 is 20 μm or less.

[0144] In the example shown in Figure 7, in the vertical cross-section (WT plane), there are 2 x 3 corners (a total of 6 locations) of the internal wiring 25 where the distance between it and the corner 14 of the base body 10 is 20 μm or less.

[0145] [Embodiment 3] In the inductor component of Embodiment 3 of the present invention, the coil axis direction of the coil is parallel to the height direction T, and in the vertical cross-section, the internal wiring located at the outermost end in the direction parallel to the coil axis direction includes internal wiring where the shape of the corner adjacent to the corner of the base body is stepped. Except for this point, the inductor component of Embodiment 3 of the present invention is the same as the inductor component of Embodiment 2 of the present invention.

[0146] Figure 8 is a schematic perspective view showing an example of an inductor component according to Embodiment 3 of the present invention.

[0147] In the inductor component 1C shown in Figure 8, the height direction T is parallel to the coil axis direction of the coil 20. That is, in the inductor component 1C, the surface of the body 10 includes a bottom surface 12b perpendicular to the coil axis direction and a top surface 12a opposite to the bottom surface 12b in the height direction T parallel to the coil axis direction.

[0148] In the inductor component 1C, the bottom surface 12b of the base body 10 is the mounting surface. Therefore, in the inductor component 1C, the mounting surface of the base body 10, i.e., the bottom surface 12b of the base body 10, is perpendicular to the coil axis direction.

[0149] The direction of the coil axis of coil 20 is the direction in which the coil axis C of coil 20 extends, and as described above, it is perpendicular to the bottom surface 12b, which is the mounting surface of the base body 10.

[0150] In the inductor component 1C shown in Figure 8, the internal wiring 25 includes a first internal wiring 25a, a second internal wiring 25b, and a third internal wiring 25c. That is, in this embodiment, the number of layers of internal wiring 25 is 3. The internal wiring 25 includes a first internal wiring 25a located at one end, a second internal wiring 25b located at the other end, and a third internal wiring 25c located between the first internal wiring 25a and the second internal wiring 25b, in a direction parallel to the coil axis.

[0151] The first internal wiring 25a is the internal wiring 25 located at the outermost end of one of the multiple internal wirings 25 in a direction parallel to the coil axis direction, and is located at the outermost position on the bottom surface 12b side of the base body 10 in the coil axis direction.

[0152] The first internal wiring 25a is connected to the first external electrode 30a.

[0153] The second internal wiring 25b is the internal wiring 25 located at the other end of the multiple internal wirings 25 in a direction parallel to the coil axis direction, and is located at the outermost position on the top surface 12a side of the body 10 in the coil axis direction.

[0154] The second internal wiring 25b is connected to the second external electrode 30b.

[0155] The third internal wiring 25c is the internal wiring 25 that is not located at the outermost end in a direction parallel to the coil axis direction, and is located at the central position in the coil axis direction of the internal wiring 25.

[0156] In this embodiment as well, the coil 20 is formed by electrically connecting multiple coil wirings, including a first coil wiring 21a, a second coil wiring 21b, and a third coil wiring 21c, which are stacked in the coil axis direction. In other words, the first coil wiring 21a, the second coil wiring 21b, and the third coil wiring 21c each constitute the coil 20.

[0157] Figure 9 is a schematic cross-sectional diagram showing an example of a cross-section along line segment a1-a2 of the inductor component shown in Figure 8. Figure 10 is a schematic cross-sectional diagram showing an example of a cross-section along line segment b1-b2 of the inductor component shown in Figure 9. Both Figures 9 and 10 show vertical cross-sections. More specifically, Figure 9 shows a vertical cross-section along the length L and height T of the inductor component 1C shown in Figure 8, i.e., the LT plane, including the first coil wiring 21a, the second coil wiring 21b, and the third coil wiring 21c. Figure 10 shows a vertical cross-section along the width W and height T of the inductor component 1C shown in Figure 8, i.e., the WT plane, including the first coil wiring 21a, the second coil wiring 21b, and the third coil wiring 21c.

[0158] Furthermore, the dashed lines in Figures 9 and 10 indicate positions offset by 20 μm from the outer shape of the base body 10.

[0159] As shown in Figures 9 and 10, similar to embodiments 1 and 2, in the vertical cross-section, the second internal wiring 25b, particularly the second coil wiring 21b, located at the other end in a direction parallel to the coil axis, has a different shape at the corner 42a adjacent to the corner 14 of the base body 10 compared to the shapes of the remaining three corners 42b to 42d.

[0160] On the other hand, in a vertical cross-section, the shape of the first internal wiring 25a, particularly the first coil wiring 21a, located at one of the outermost ends in a direction parallel to the coil axis, does not include notched shapes, stepped shapes, or curved shapes, which will be described later.

[0161] Furthermore, in this embodiment, the shape of the corner portion 42a of the second internal wiring 25b adjacent to the corner portion 14 of the base body 10 is stepped. Therefore, compared to a notched shape, the cross-sectional area of ​​the internal wiring 25 located at the very edge can be made larger, and thus Rdc can be reduced further. Consequently, it is possible to further improve the Q value of the inductor component 1A, especially the Q value at low frequencies.

[0162] Here, "staircase shape" refers to a staircase with two or more steps, as shown in Figures 9 and 10, and does not include a staircase with only one step.

[0163] In the examples shown in Figures 9 and 10, the staircase shape at the corner 42a has two steps, but it may have three or more steps.

[0164] In this embodiment, as in Embodiment 1, in a vertical cross-section, the corner 40a of the inner wiring 25 located at the outermost edge, adjacent to the corner 14 of the base body 10, preferably has at least one corner 50 such that the distance between it and the corner 14 of the base body 10 is less than or equal to the side gap of the product, or 20 μm or less (see Figures 9 and 10), and more preferably has at least two such corners 50.

[0165] In the example shown in Figure 9, in the vertical cross-section (LT plane), there are 3 x 2 corners + 1 corner (total of 7 locations) of the internal wiring 25 where the distance between it and the corner 14 of the base body 10 is 20 μm or less.

[0166] In the example shown in Figure 10, in the vertical cross-section (WT plane), there are 3 x 2 corners + 1 corner (total of 7 locations) of the internal wiring 25 where the distance between it and the corner 14 of the base body 10 is 20 μm or less.

[0167] [Embodiment 4] In the inductor component of Embodiment 4 of the present invention, in the vertical cross-section, the internal wiring located at the outermost end in a direction parallel to the coil axis has a curved shape at the corner adjacent to the corner of the main body. Except for this point, the inductor component of Embodiment 4 of the present invention is the same as the inductor component of Embodiment 2 of the present invention.

[0168] Figure 11 is a schematic cross-sectional view showing an example of an inductor component according to Embodiment 4 of the present invention. Figure 11 corresponds to the cross-section along the line segment a1-a2 of the inductor component shown in Figure 5. That is, Figure 11 shows a vertical cross-section. More specifically, Figure 11 shows a vertical cross-section along the length direction L and width direction W of the inductor component, i.e., the LW plane, which includes the first coil wiring, the second coil wiring, and the third coil wiring.

[0169] In the inductor component 1D shown in Figure 11, similar to embodiments 1 to 3, in the vertical cross-section, the shape of the corner 40a of the internal wiring 25 located at the outermost end in the direction parallel to the coil axis is different from the shape of the other three corners 40b to 40d, which are adjacent to the corner 14 of the base body 10.

[0170] On the other hand, in this embodiment, the shape of the corner portion 40a adjacent to the corner portion 14 of the base body 10 is curved. Therefore, compared to a notched shape or a stepped shape, the cross-sectional area of ​​the internal wiring 25 located at the very edge can be made larger, and thus Rdc can be further reduced. Consequently, it is possible to further improve the Q value of the inductor component 1A, especially the Q value at low frequencies.

[0171] Figure 12 is a schematic cross-sectional view showing an example of the corner of the main body and its vicinity in the inductor component shown in Figure 11. In Figures 11 and 12, the dashed lines indicate positions offset by 20 μm from the outer shape of the main body 10.

[0172] In this embodiment, as in Embodiment 1, in a vertical cross-section, it is preferable that the corner 40a of the inner wiring 25 located at the outermost edge, adjacent to the corner 14 of the base body 10, has at least one corner 50 such that the distance d (see Figure 12) between it and the corner 14 of the base body 10 is less than or equal to the side gap of the product, or 20 μm or less (see Figures 11 and 12). It is more preferable that it has at least two such corners.

[0173] In the example shown in Figure 11, in the vertical cross-section (LW plane), there are four corners (a total of four) of the internal wiring 25 where the distance between the internal wiring 25 and the corner 14 of the base body 10 is 20 μm or less.

[0174] The inductor component 1D is manufactured, for example, by photolithography, similar to Embodiment 1.

[0175] In this embodiment, in patterning the conductor layer, by forming (stacking) multiple conductor patterns in multiple stages while gradually changing the outer shape of the pattern, the corner portion 40c of the internal wiring 25 located at the outermost edge in the vertical cross-section can be formed in a curved shape.

[0176] In the embodiments 2 to 4 described above, the case where the number of layers of internal wiring is 3 was explained, but in the inductor component of the present invention, the number of layers of internal wiring may be 4 or more. In that case, it is preferable that all internal wiring except for the one located at the very end in the direction parallel to the coil axis has no notched shape, stepped shape, or curved shape in its vertical cross-section, and that the shape of the four corners is the same (for example, a right angle).

[0177] This specification discloses the following:

[0178] <1> A rectangular parallelepiped body including a pair of end faces opposite each other in the length direction, a top and bottom face opposite each other in the height direction, and a pair of side faces opposite each other in the width direction, The internal wiring includes a coil that is provided inside the aforementioned body and is wound spirally along the coil axis, A first external electrode is electrically connected to one end of the internal wiring and provided on one of the pair of end faces, The device comprises a second external electrode electrically connected to the other end of the internal wiring and provided on the other end face of the pair of end faces, An inductor component characterized in that, in a cross section parallel to the coil axis direction and perpendicular to the direction in which the internal wiring extends, the internal wiring has four corners, and among the internal wiring, the internal wiring located at the furthest end in the direction parallel to the coil axis direction includes one in which the shape of the corner adjacent to the corner of the base body differs from the shape of the remaining three corners.

[0179] <2> In the aforementioned cross-section, the shape of the corner adjacent to the corner of the base body is a notched shape, a stepped shape, or a curved shape. <1> The inductor components listed below.

[0180] <3> The internal wiring comprises a first internal wiring located at one end in a direction parallel to the coil axis direction, a second internal wiring located at the other end, and a third internal wiring located between the first internal wiring and the second internal wiring. In the cross-section, the shape of the corner portion of the third internal electrode does not include any notched shape, stepped shape, or curved shape. <1> or <2> The inductor components listed below.

[0181] <4> In the cross-section, the corner adjacent to the corner of the base body has at least one corner such that the distance between it and the corner of the base body is less than or equal to the side gap of the product or 20 μm or less. <1> ~ <3> An inductor component as described in any of the following.

[0182] <5> In the cross-section, each corner of the base body has at least two corners adjacent to the corner of the base body such that the distance between them and the corner of the base body is less than or equal to the side gap of the product or 20 μm or less. <4> The inductor components listed below. [Explanation of Symbols]

[0183] 1A, 1B, 1C, 1D inductor components 10 Base Body 11a, 11b End faces of the base body 12a Top surface of the base body 12b Bottom of the base body 13a, 13b Side view of the base body 14 Corners of the base body 15 Planar parts of the base body 16. Connection part of the base body 20 coils 21a Wiring of the first coil 21b Wiring of the second coil 21c Third coil wiring 22a 1st lead out wiring 22b 2nd lead out wiring 23a Wiring section of the first coil 23b Wiring section of the second coil 25 Internal wiring 25a 1st internal wiring 25b 2nd internal wiring 25c 3rd internal wiring 30a 1st external electrode 30b 2nd external electrode 40a~40d Corners of internal wiring 41a~41d Corner of the first coil wiring 42a~42d Corner of the second coil wiring 43 Corner of the third internal wiring 50 Corner of internal wiring (corner) adjacent to the corner of the base body 60 Connecting conductors (vias) C Coil shaft L (Length direction) T (height direction) W (width direction)

Claims

1. A rectangular parallelepiped body including a pair of end faces opposite to each other in the length direction, a top surface and a bottom surface opposite to each other in the height direction, and a pair of side surfaces opposite to each other in the width direction, The internal wiring includes a coil that is provided inside the aforementioned body and is wound spirally along the coil axis, A first external electrode is electrically connected to one end of the internal wiring and provided on one of the pair of end faces, The device comprises a second external electrode electrically connected to the other end of the internal wiring and provided on the other end face of the pair of end faces, In a cross-section parallel to the coil axis direction and perpendicular to the direction in which the internal wiring extends, the internal wiring has four corners, and among the internal wiring, the internal wiring located at the furthest end in the direction parallel to the coil axis direction includes one in which the shape of the corner adjacent to the corner of the base body differs from the shape of the remaining three corners. In the aforementioned cross-section, the shape of the corner adjacent to the corner of the base body is a notched shape, a stepped shape, or a curved shape. The internal wiring comprises a first internal wiring located at one end in a direction parallel to the coil axis direction, a second internal wiring located at the other end, and a third internal wiring located between the first internal wiring and the second internal wiring. An inductor component in which, in the cross-section, the shape of the corner in the third internal wiring does not include any notched shape, stepped shape, or curved shape.

2. A rectangular parallelepiped body including a pair of end faces opposite to each other in the length direction, a top surface and a bottom surface opposite to each other in the height direction, and a pair of side surfaces opposite to each other in the width direction, The internal wiring includes a coil that is provided inside the aforementioned body and is wound spirally along the coil axis, A first external electrode is electrically connected to one end of the internal wiring and provided on one of the pair of end faces, The device comprises a second external electrode electrically connected to the other end of the internal wiring and provided on the other end face of the pair of end faces, In a cross-section parallel to the coil axis direction and perpendicular to the direction in which the internal wiring extends, the internal wiring has four corners, and among the internal wiring, the internal wiring located at the furthest end in the direction parallel to the coil axis direction includes one in which the shape of the corner adjacent to the corner of the base body differs from the shape of the remaining three corners. In the aforementioned cross-section, the shape of the corner adjacent to the corner of the base body is a notched shape, a stepped shape, or a curved shape. An inductor component in which, in the cross-section, the corner adjacent to the corner of the base body has at least one corner such that the distance between it and the corner of the base body is less than or equal to the side gap of the product or 20 μm or less.

3. The inductor component according to claim 2, wherein, in the cross-section, each corner of the base body has at least two corners adjacent to the corner of the base body such that the distance between them and the corner of the base body is less than or equal to the side gap of the product or 20 μm or less.

Images