Semiconductor device and its manufacturing method

Abstract

The semiconductor device includes a first substrate (100) on which a first semiconductor element (10) is mounted, a second substrate (200) on which a second semiconductor element (20) is mounted, a third substrate (300) disposed between the first substrate (100) and the second substrate (200), and a plurality of first connection members (50) each electrically connecting a first front-side pad of the first substrate (100) to a third rear-side pad of the third substrate (300), The substrate is provided with a plurality of second connection members (70) electrically connecting the second front side pads of the second substrate (200) and the third front side pads of the third substrate (300), a first resin layer (400) in contact with the periphery of the front surface of the first substrate (100) and the periphery of the back surface of the third substrate (300) and having a hollow portion, and a second resin layer (500) in contact with the periphery of the front surface of the second substrate (200) and the periphery of the back surface of the third substrate (300) and having a hollow portion.

Description

[Technical field]

[0001] The present disclosure relates to a semiconductor device on which a semiconductor element is mounted and a manufacturing method thereof. [Background technology]

[0002] In the field of high-frequency equipment such as communications equipment, there is a demand for highly efficient, wideband amplifiers, and non-patent document 1 proposes a small-sized semiconductor device that has good heat dissipation properties and is easy to implement, and that incorporates a semiconductor element that is an amplifier that switches between Doherty mode and outphasing mode for each frequency. The semiconductor device shown in Non-Patent Document 1 is a stacked package constructed by connecting a lower thick copper substrate consisting of a two-input amplifier, an output combining circuit, and an input circuit etc. mounted in a recessed portion, an upper thick copper substrate consisting of a power supply, a driver amplifier, and an input / output circuit etc. mounted in the recessed portion, and a multi-layer interposer substrate disposed between the lower thick copper substrate and the upper thick copper substrate with each substrate connected by solder balls containing copper spheres. [Prior art documents] [Non-patent literature]

[0003] [Non-Patent Document 1] Nishimura et al., "Results of a study on stacked amplifier packages using thick copper substrates," 2022 Society Conference, Institute of Electronics, Information and Communication Engineers, September 2022 Summary of the Invention [Problem to be solved by the invention]

[0004] The semiconductor device disclosed in Non-Patent Document 1 has the advantage of being compact and having good characteristics. On the other hand, there is also a demand for improved environmental resistance and shock resistance in this type of semiconductor device.

[0005] The present disclosure has been made in consideration of the above-mentioned points, and has an object to provide a semiconductor device that exhibits good characteristics even in a wide band, is compact, and has improved environmental resistance and impact resistance. [Means for solving the problem]

[0006] The semiconductor device according to the present disclosure includes a first substrate on which a first semiconductor element is mounted and which has a plurality of first front-side pads arranged around the periphery of the surface on which the first semiconductor element is mounted; a second substrate on which a second semiconductor element is mounted and which has a plurality of second front-side pads arranged around the periphery of the surface on which the second semiconductor element is mounted, the surfaces of the second substrate being arranged opposite each other with respect to the first substrate; and a plurality of third back-side pads arranged between the first substrate and the second substrate facing the front surface of the first substrate and the front surface of the second substrate, the third back-side pads arranged around the periphery of the back surface facing each of the plurality of first front-side pads on the first substrate, and a plurality of third back-side pads arranged around the periphery of the front surface facing each of the plurality of second front-side pads on the second substrate. a third substrate having a plurality of third front-side pads placed on the third substrate; a plurality of first connection members each electrically connecting a corresponding first front-side pad among the plurality of first front-side pads on the first substrate and a corresponding third back-side pad among the plurality of third back-side pads on the third substrate; a plurality of second connection members each electrically connecting a corresponding second front-side pad among the plurality of second front-side pads on the second substrate and a corresponding third front-side pad among the plurality of third front-side pads on the third substrate; a first resin layer in contact with the periphery of the front surface of the first substrate and the periphery of the back surface of the third substrate, the first resin layer having a hollow portion; and a second resin layer in contact with the periphery of the front surface of the second substrate and the periphery of the back surface of the third substrate, the second resin layer having a hollow portion. The first substrate has a first dielectric substrate having a plurality of first surface-side pads formed around the periphery of its surface, a first wiring pattern layer formed on the surface of the first dielectric substrate, and a first ground conductor made of thick copper formed on the back surface of the first dielectric substrate, and a first semiconductor element electrically connected to the lines constituting the first wiring pattern layer is placed and fixed on the surface of the first ground conductor in a first opening extending from the surface of the first dielectric substrate to the surface of the first ground conductor; the second substrate has a second dielectric substrate having a plurality of second surface-side pads formed around the periphery of its surface, a second wiring pattern layer formed on the surface of the second dielectric substrate, and a second ground conductor made of thick copper formed on the back surface of the second dielectric substrate, and a second semiconductor element electrically connected to the lines constituting the second wiring pattern layer is placed and fixed on the surface of the second ground conductor in a second opening extending from the surface of the second dielectric substrate to the surface of the second ground conductor. Effect of the Invention

[0007] According to the present disclosure, the substrate is provided with a first resin layer having a hollow portion around the area where the first dielectric substrate and the interposer substrate face each other, and a second resin layer having a hollow portion around the area where the second dielectric substrate and the interposer substrate face each other, thereby improving environmental resistance and impact resistance. [Brief description of the drawings]

[0008] [Figure 1] 1 is a cross-sectional view showing a semiconductor device according to a first embodiment. [Diagram 2] 1 is a schematic diagram of a semiconductor device according to a first embodiment, viewed from the front side of a first substrate. [Diagram 3] 2 is a schematic diagram showing a connection relationship between a first semiconductor element and a wiring layer on a surface of a first substrate of the semiconductor device in the first embodiment. FIG. [Figure 4] 3 is a diagram showing a resist in a surface layer of a first substrate of the semiconductor device according to the first embodiment. FIG. [Diagram 5] 2 is a back view of the semiconductor device according to the first embodiment, projected from the front surface of a first substrate. FIG. [Figure 6] 3 is a schematic diagram of the semiconductor device according to the first embodiment, viewed from the front side of a second substrate. FIG. [Figure 7] 4 is a schematic diagram showing a connection relationship between a second semiconductor element and a third semiconductor element of the semiconductor device in the first embodiment and a wiring layer on a surface of a second substrate. FIG. [Figure 8] 5 is a diagram showing a resist in a surface layer of a second substrate of the semiconductor device according to the first embodiment. FIG. [Figure 9] 4 is a backside view of the semiconductor device according to the first embodiment, projected from the front side of a second substrate. FIG. [Figure 10] 4 is a diagram showing a conductor pattern on the surface of a first layer in a third substrate of the semiconductor device according to the first embodiment. FIG. [Figure 11] 5 is a diagram showing a resist on the surface of a first layer in a third substrate of the semiconductor device according to the first embodiment. FIG. [Figure 12] 4 is a diagram showing a conductor pattern on the surface of a second layer in a third substrate of the semiconductor device according to the first embodiment. FIG. [Figure 13] 13 is a diagram showing a conductor pattern on a surface of a third layer in a third substrate of the semiconductor device according to the first embodiment. FIG. [Figure 14] 13 is a diagram showing a conductor pattern on the surface of a fourth layer in a third substrate of the semiconductor device according to the first embodiment. FIG. [Figure 15] 13 is a diagram showing a conductor pattern on the surface of a fifth layer in a third substrate of the semiconductor device according to the first embodiment. FIG. [Figure 16] 13 is a diagram showing a conductor pattern on the rear surface of a sixth layer in a third substrate of the semiconductor device according to the first embodiment. FIG. [Figure 17] 13 is a diagram showing a resist on the rear surface of a sixth layer in a third substrate of the semiconductor device according to the first embodiment. FIG. [Figure 18] FIG. 11 is a cross-sectional view showing a semiconductor device according to a second embodiment. [Figure 19] FIG. 11 is a cross-sectional view showing a semiconductor device according to a third embodiment. [Figure 20] FIG. 11 is a cross-sectional view showing a semiconductor device according to a fourth embodiment. [Figure 21] 13 is a schematic diagram of a semiconductor device according to a fourth embodiment, viewed from the front side of a first substrate. FIG. [Figure 22] 13 is a schematic diagram showing a connection relationship between a first semiconductor element and a wiring layer on a surface of a first substrate of a semiconductor device in a fourth embodiment. FIG. [Diagram 23] FIG. 13 is a diagram showing a resist in a surface layer of a first substrate of a semiconductor device according to a fourth embodiment. [Figure 24] FIG. 11 is a rear view of a semiconductor device according to a fourth embodiment, projected from the front surface of a first substrate. [Diagram 25] 13 is a schematic diagram of a semiconductor device according to a fourth embodiment, viewed from the front side of a second substrate. FIG. [Figure 26] 13 is a schematic diagram showing a connection relationship between a second semiconductor element and a wiring layer on a surface of a second substrate of a semiconductor device in a fourth embodiment. FIG. [Figure 27] FIG. 13 is a diagram showing a resist in a surface layer of a second substrate of a semiconductor device according to a fourth embodiment. [Figure 28] 13 is a back view of a semiconductor device according to a fourth embodiment, projected from the front surface of a second substrate. FIG. [Figure 29] 13 is a diagram showing a conductor pattern on a surface layer of a third substrate of a semiconductor device according to a fourth embodiment. FIG. [Diagram 30]13 is a diagram showing a resist on the surface of a surface layer in a third substrate of a semiconductor device according to a fourth embodiment. FIG. [Diagram 31] 13 is a diagram showing a conductor pattern on a back surface layer projected from the front surface of a third substrate of a semiconductor device according to a fourth embodiment. FIG. [Diagram 32] 13 is a diagram showing a resist on the back surface of the back surface layer in the third substrate of the semiconductor device according to the fourth embodiment. FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0009] Embodiment 1 The semiconductor device according to the first embodiment will be described with reference to FIGS. The semiconductor device of embodiment 1 is a semiconductor device used in high-frequency devices such as communications devices, and is configured using a stacked package in which a semiconductor element having a high-output amplification function, a semiconductor element having a power supply control function, and a semiconductor element having a driver amplification function are mounted.

[0010] The semiconductor device according to the first embodiment is a wideband GaN amplifier that switches between the Doherty mode and the outphasing mode for each frequency. The semiconductor device of embodiment 1 is a small-sized semiconductor device that has good environmental resistance and impact resistance, while achieving ultra-wideband capability capable of covering almost the entire Sub-6 band (a band from 0.8 GHz to less than 5 GHz).

[0011] As shown in FIG. 1, the semiconductor device of the first embodiment includes a first substrate 100 having a first semiconductor element 10 mounted thereon, a second substrate 200 having a second semiconductor element 20 and a third semiconductor element 30 mounted thereon, a third substrate 300 which is an interposer substrate, a first connecting member 50, a second connecting member 70, a first resin layer 400, and a second resin layer 500. In addition, the external shapes of the first substrate 100, the second substrate 200, and the third substrate 300 as viewed from the surface are represented as squares in Figures 2 onwards, but they may be vertically or horizontally elongated depending on the application, and are not limited to squares and may also be rectangular.

[0012] The first semiconductor element 10 is a semiconductor element having a high-output amplification function. The first semiconductor element 10 has two amplifier circuits. The first semiconductor element 10 is a semiconductor element that tends to generate heat. The characteristic impedance of the first semiconductor element 10 is, for example, a 100Ω system. As shown in FIG. 3, the first semiconductor element 10 is a semiconductor element having two input terminals 11, 12, two output terminals 13, 14, and two bias terminals 15, 16 on the front surface of a semiconductor substrate, and the rear surface of the semiconductor substrate serves as a ground layer. Each of the terminals 11 to 16 is a pad formed on the surface of a semiconductor substrate.

[0013] The first substrate 100 has a first semiconductor element 10 mounted thereon, and has a plurality of first front-side pads arranged around the periphery of the surface on which the first semiconductor element 10 is mounted. The first substrate 100 has a first dielectric substrate 101 made of a single layer of insulating base material, a first wiring pattern layer formed on the surface of the first dielectric substrate 101, a plurality of first front side pads formed around the periphery of the surface of the first dielectric substrate 101, a first ground conductor 130 made of thick copper formed on the back surface of the first dielectric substrate 101, and a plurality of first back side pads. The first substrate 100 has a first opening 102 formed in a first dielectric substrate 101, the first opening 102 reaching the surface of a first ground conductor 130 from the surface thereof, and a first semiconductor element 10 electrically connected to a line constituting a first wiring pattern layer is placed and fixed in the first opening 102 on the surface of the first ground conductor 130.

[0014] The first semiconductor element 10 is mounted in the first opening 102 via a first heat sink 10A. The ground layer on the back surface of the first semiconductor element 10 is grounded by a first earth conductor 130, and heat generated by the first semiconductor element 10 is dissipated via the first heat sink 10A and the first earth conductor 130. The thickness of the first dielectric substrate 101 is set to the manufacturing limit for forming the first opening 102, so that a high impedance line can be realized as a line in the first wiring pattern layer formed on the surface of the first dielectric substrate 101.

[0015] The first wiring pattern layer is formed of a conductor, for example, copper foil with a thickness of 18 um or 35 um, and is composed of a transmission line for transmitting signals, a power supply line for supplying power (current) from a power supply, a bias line for supplying a bias potential, and a ground conductor that serves as a ground potential. The first wiring pattern layer constitutes part of a high-frequency package or high-frequency module incorporating a high-frequency circuit, by means of a first semiconductor element 10 and chip components 40 such as chip capacitors (only a portion of which is shown) that are mounted and electrically connected to the lines that constitute the first wiring pattern.

[0016] As shown in Figures 2 and 3, the first wiring pattern layer is composed of two input lines 103 and 104, a first transmission line 106 to a third transmission line 108 and a bias line 109 that constitute an output combining circuit 105, an output line 110, two bias lines 111 and 112, and multiple ground conductors 113. As shown in FIG. 3, one of the input lines 103 is connected to one of the input terminals 11 of the first semiconductor element 10 by wire bonding using a wire W such as a gold wire.

[0017] Although the number of wires W is shown in units of two in FIG. 3, it may be one, or three or more. The number of wires W for wire bonding described below may also be 2, 1, 3 or more. The number of wires W for wire bonding described below may also be 2, 1, 3 or more.

[0018] One input line 103 is a general name for a line extending from the position where one input terminal 11 of the first semiconductor element 10 is connected to one input pad 103a, and when a chip component (not shown) such as a chip capacitor is connected along the way, it constitutes one input circuit. In this case, the one input circuit is a commonly known input circuit. Although the first embodiment will be described using wires, other connection members such as gold ribbons may be used for connection as long as the pad size allows mounting.

[0019] The other input line 104 is connected to the other input terminal 12 of the first semiconductor element 10 by wire bonding using a wire W such as a gold wire, as shown in FIG. The other input line 104 is a general name for the line extending from the position where the other input terminal 12 of the first semiconductor element 10 is connected to the other input pad 104a, and when a chip component (not shown) such as a chip capacitor is connected along the way, it constitutes the other input circuit. In this case, the other input circuit is a commonly known input circuit.

[0020] Each of the first transmission line 106 to the third transmission line 108 is a line having a high characteristic impedance of, for example, 100Ω and an electrical length of 50 degrees to 90 degrees. In this disclosure, 100Ω does not strictly mean 100Ω, but includes values ​​within a range permitted by design with respect to 100Ω. Furthermore, in this disclosure, 50 degrees to 90 degrees does not strictly mean 50 degrees to 90 degrees, but includes values ​​within the range of 50 degrees to 90 degrees that are permitted by design.

[0021] As shown in FIG. 3, one end of the first transmission line 106 is connected to one output terminal 13 of the first semiconductor element 10 by wire bonding using a wire W such as a gold wire. One end of the second transmission line 107 is connected to the other end of the first transmission line 106 , and the other end is connected to the output branch 105 a of the output combiner circuit 105 . The first transmission line 106 and the second transmission line 107 are lines that transmit the high-frequency amplified signal output from one output terminal 13 of the first semiconductor element 10 to the output branch portion 105a.

[0022] As shown in FIG. 3, one end of the third transmission line 108 is connected to the other output terminal 14 of the first semiconductor element 10 by wire bonding using a wire W such as a gold wire, and the other end is connected to the output branch portion 105a of the output combining circuit 105. The third transmission line 108 is a line that transmits the high-frequency amplified signal output from the other output terminal 14 of the first semiconductor element 10 to the output branch portion 105a.

[0023] One end of the bias line 109 is connected to the output branch 105a of the output combiner circuit 105, and the other end is connected to a bias pad 109a. The bias line 109 is a general name for the line extending from the output branch 105a of the output combining circuit 105 to the bias pad 109a, and a chip component (not shown) is connected along the way to configure a bias circuit on the output side. The bias circuit is a commonly known circuit. The output line 110 is a line connected between the output branching portion 105a of the output combining circuit 105 and an output pad 110a.

[0024] If the output combining circuit 105 is configured using the first transmission line 106 to the third transmission line 108, each of which has a high characteristic impedance of about 100 Ω, and the characteristic impedance of the first semiconductor element 10 is set to a 100 Ω system, there is no need to use another matching circuit between the first transmission line 106 and the third transmission line 108 and the output pad 110a to which the 50 Ω line system is connected. Furthermore, since the output combining circuit 105 is configured using the first transmission line 106 to the third transmission line 108, each having an electrical length of approximately 50 degrees to 90 degrees, the amplification mode of the first semiconductor element 10 can be efficiently switched by utilizing the difference in phase difference for each frequency. Therefore, it is possible to realize ultra-wideband performance as an amplifier while maintaining a small size as a semiconductor device.

[0025] As shown in FIG. 3, one bias line 111 is connected to one bias terminal 15 of the first semiconductor element 10 by a wire W through wire bonding. One bias line 111 is a general name for a line extending from a position where one bias terminal 15 of the first semiconductor element 10 is connected to one bias pad 111a, and when a chip component (not shown) such as a chip capacitor is connected along the way, it forms a bias circuit on one input side. In this case, the one bias circuit is a commonly known bias circuit.

[0026] The other bias line 112 is connected to the other bias terminal 16 of the first semiconductor element 10 by wire bonding using a wire W, as shown in FIG. The other bias line 112 is a general name for the line extending from the position where the other bias terminal 16 of the first semiconductor element 10 is connected to the other bias pad 112a, and when a chip component (not shown) such as a chip capacitor is connected along the way, it constitutes a bias circuit on the other input side. In this case, the other bias circuit is a commonly known bias circuit.

[0027] As shown in FIGS. 2 and 3, each of the plurality of ground conductors 113 is disposed between adjacent transmission lines to prevent interference between signals between the adjacent transmission lines. Each of the multiple ground conductors 113 is electrically connected to a first ground conductor 130 formed on the rear surface of the first dielectric substrate 101 by a via (VIA) shown in FIG. 2 as a circle in the ground conductor 113. Among the multiple ground conductors 113, the ground conductor 113 that extends to the side of the first dielectric substrate 101 and has a line width greater than the diameter of the pad is called a ground pad 113 whose end is connected to a via VIA. Also serves as a.

[0028] In this embodiment 1, the multiple first front side pads formed on the surface of the first dielectric substrate 101 are formed along the four sides of the first dielectric substrate 101 from a conductor which is copper foil at the same time as the wiring pattern layer, with 11 pads on each side. However, the number of front side pads is not limited to 11, since it can be changed according to the size of the first dielectric substrate 101, the manufacturing rules for the substrate, and the required specifications.

[0029] The multiple first front side pads include one input pad 103a, the other input pad 104a, bias pad 109a, output pad 110a, bias pad 111a, bias pad 112a, and ground pad 113a, as well as input pad 121a, output pad 122a, bias pads 123aa-123ia, and bias pads 124aa-124ca, each of which is electrically connected to a corresponding pad on second substrate 200 via third substrate 300, and ground pad 125a. Each of the front-side pads is selected from a plurality of first front-side pads according to a line of the first wiring pattern layer.

[0030] Each of the plurality of front-side pads is connected to the opposing first dielectric substrate 101 through a via VIA. Electrically connected to a plurality of first backside pads formed on the first backside surface. Each of the multiple first front side pads is electrically and physically connected to a corresponding multiple third back side pad of the third substrate 300 by a conductive first connecting member 50 such as a solder ball, as partially shown in FIG.

[0031] As long as flatness can be ensured, the first connection member 50 may be a solder ball containing a copper core ball. Alternatively, it may be a conductive adhesive member according to specifications, such as a normal solder ball without a copper core ball, a copper pillar, or a gold bump. The first connection members 50 will be hereinafter described as solder balls 50 . The solder balls 50 are first conductive connecting members that electrically connect a corresponding first front side pad among a plurality of first front side pads on the first substrate 100 to a corresponding third back side pad among a plurality of third back side pads on the third substrate 300.

[0032] The resist film 60 is formed on the surface of the first dielectric substrate 101 and, as shown in FIG. 4, exposes the surfaces of the input pads 121a, output pads 122a, bias pads 123aa-123ia, bias pads 124aa-124ca, and ground pad 125a corresponding to the second substrate 200, and has a circular opening 60a for mounting the solder balls 50, and a rectangular opening 60b for mounting a chip component (not shown).

[0033] The resist film 60 covers the surfaces of the input pad 103a on one side, the input pad 104a on the other side, the bias pad 109a, the output pad 110a, the bias pad 111a, and the bias pad 112a, and prevents the solder from flowing when the solder balls 50 are mounted. pad This allows for protection of the solder balls 50 and uniform adhesion of the solder balls 50.

[0034] As shown in FIG. 5, the first ground conductor 130 formed on the back surface of the first dielectric substrate 101 is formed by patterning a conductor that is a thick copper foil having a thickness of 100 um or more, 200 um in this embodiment 1, in the central portion excluding the periphery. The first ground conductor 130 is provided with a via hole indicated by a circle in the figure. The first dielectric substrate 101 is electrically connected to a plurality of ground conductors 113 formed on the surface thereof.

[0035] The first semiconductor element 10 is mounted and fixed to the exposed surface of the first ground conductor 130 located at the first opening 102 of the first dielectric substrate 101 via a first heat sink 10A. The first ground conductor 130 is a conductor made of thick copper foil, and therefore has good heat diffusion properties, excellent heat dissipation properties against the heat generated by the first semiconductor element 10, and excellent rigidity, thereby reducing warping of the first dielectric substrate 101. The first ground conductor 130 is mounted and fixed by solder or the like to a ground layer formed on the surface of a mounting board (not shown), and is grounded by the ground layer of the mounting board.

[0036] The multiple first backside pads formed on the back surface of the first dielectric substrate 101 are formed along the four sides of the first dielectric substrate 101 by patterning a conductor which is a thick copper foil simultaneously with the first ground conductor 130. Each of the multiple first back side pads is arranged opposite a corresponding one of the multiple first front side pads formed on the surface, and is electrically connected to each of the multiple first front side pads via a via VIA that penetrates the first dielectric substrate 101.

[0037] The multiple first back side pads include one input pad 103b, the other input pad 104b, output side bias pad 109b, output pad 110b, one input side bias pad 111b, the other input side bias pad 112b, and ground pad 113b, as well as input pad 121b, output pad 122b, bias pads 123ab-123ib, and bias pads 124ab-124cb corresponding to second substrate 200, and other ground pad 125a. Each rear pad is electrically connected by solder or the like to a corresponding wiring layer formed on the surface of a mounting substrate (not shown).

[0038] The wiring pattern layer is surrounded by a plurality of ground pads 125a on the front side, a plurality of ground pads 125b on the back side, and vias connecting the ground pads 125a and 125b, resulting in a structure that is resistant to the intrusion of noise from the outside. There are. In FIG. 1, the first rear pads are collectively indicated by the reference numeral 131 for the sake of convenience, rather than being individually indicated by reference numerals.

[0039] The second semiconductor element 20 is a semiconductor element that generates less heat during operation compared to the amount of heat generated by the first semiconductor element 10 during operation. The second semiconductor element 20 is a semiconductor element having a power supply control function. As shown in FIG. 7, the second semiconductor element 20 is a semiconductor element having two input terminals 21 and 22, an output terminal 23, and three bias terminals 24a to 24c on the surface of a semiconductor substrate. Each of the terminals 21 to 23 and 24a to 24c is a pad formed on the surface of a semiconductor substrate.

[0040] The third semiconductor element 30 is a semiconductor element that generates less heat during operation compared to the amount of heat generated by the first semiconductor element 10 during operation. The third semiconductor element 30 is a semiconductor element having a driver amplification function. As shown in FIG. 7, the third semiconductor element 30 is a semiconductor element having an input terminal 31, two output terminals 32 and 33, and nine bias terminals 34a to 34i on the surface of a semiconductor substrate.

[0041] Each of the terminals 31 to 33 and 34a to 34i is a pad formed on the surface of a semiconductor substrate. The two output terminals 32, 33 of the third semiconductor element 30 are respectively connected to the two corresponding input terminals 21, 22 of the second semiconductor element 20 by wire bonding using wires W such as gold wires.

[0042] As shown in FIG. 1, the second substrate 200 has a second semiconductor element 20 and a third semiconductor element 30 mounted thereon, and has a plurality of second front side pads arranged around the periphery of the surface on which the second semiconductor element 20 and the third semiconductor element 30 are mounted, and is arranged with its front side facing the first substrate 100.

[0043] The second substrate 200 has a second dielectric substrate 201 made of a single layer of insulating base material, a second wiring pattern layer formed on the surface of the second dielectric substrate 201, a plurality of second front side pads formed around the periphery of the surface of the second dielectric substrate 201, and a second ground conductor 230 made of thick copper formed on the back surface of the second dielectric substrate 201. The second substrate 200 has a second opening 202 formed in the second dielectric substrate 201, which extends from the surface thereof to the surface of the second ground conductor 230, and in the second opening 202, the second semiconductor element 20 and the third semiconductor element 30, which are electrically connected to the lines constituting the second wiring pattern layer, are placed and fixed on the surface of the second ground conductor 230.

[0044] The second semiconductor element 20 is mounted in the second opening 202 via a second heat sink 20A. The back surface of the second semiconductor element 20 is placed and fixed to a second earth conductor 230 via a second heat sink 20A, and heat generated by the second semiconductor element 20 is dissipated via the second heat sink 20A and the second earth conductor 230.

[0045] Similar to the second semiconductor element 20, the third semiconductor element 30 is mounted in the second opening 202 via a second heat sink 20A. The back surface of the third semiconductor element 30 is placed and fixed to the second earth conductor 230 via the second heat sink 20A, and heat generated by the third semiconductor element 30 is dissipated via the second heat sink 20A and the second earth conductor 230.

[0046] In the first embodiment, the second dielectric substrate 201 is made of the same insulating base material as the first dielectric substrate 101 . The thickness of the second dielectric substrate 201 is the same as that of the first dielectric substrate 101, and is set to the manufacturing limit for forming the second opening 202. By doing this, even in a semiconductor device in which the first substrate 100 and the second substrate 200 are stacked without the third substrate 300 shown in embodiment 1, when mounting using solder balls 50, the thermal stresses on the first substrate 100 and the second substrate 200 are approximately the same, resulting in high-precision mounting and prevention of failures.

[0047] In a semiconductor device of the type in which a second substrate 200 is directly stacked on a first substrate 100, each solder ball 50 serves as a connecting member that electrically connects a corresponding first surface-side pad among a plurality of first surface-side pads on the first substrate 100 to a corresponding second surface-side pad among a plurality of second surface-side pads on the second substrate 200.

[0048] The second wiring pattern layer is made of the same material and has the same thickness as the first wiring pattern layer. The second wiring pattern layer is formed of a conductor, for example, copper foil with a thickness of 18 um or 35 um, and is composed of a transmission line for transmitting signals, a power supply line for supplying power (current) from the power supply, a bias line for supplying a bias potential, and a ground conductor that serves as the ground potential. The second wiring pattern layer constitutes part of a high-frequency package or high-frequency module incorporating a high-frequency circuit, by means of a second semiconductor element 20, a third semiconductor element 30, and chip components 40 such as chip capacitors (only a portion of which is shown) that are mounted and electrically connected to the lines that constitute the second wiring pattern.

[0049] As shown in FIGS. 6 and 7, the second wiring pattern layer is composed of an input line 203, an output line 204, nine input side bias lines 205a to 205i, three output side bias lines 206a to 206c, and a plurality of ground conductors 207. The input line 203 is connected to the input terminal 31 of the third semiconductor element 30 by wire bonding using a wire W such as a gold wire.

[0050] Although the number of wires W is shown in units of two in FIG. 7, it may be one, or three or more since it may be selected from the viewpoint of input / output power, power durability, etc. Although the description here is given using wires, other connection members such as gold ribbons may also be used for connection as long as the pad size allows mounting.

[0051] The input line 203 is a general name for the line extending from the position where the input terminal 31 of the third semiconductor element 30 is connected to the input pad 203a. The output line 204 is connected to the output terminal 23 of the second semiconductor element 20 by wire bonding using a wire W such as a gold wire. The output line 204 is a general name for the line extending from the position where the output terminal 23 of the second semiconductor element 20 is connected to the output pad 204a.

[0052] The input-side bias lines 205a to 205i are connected to the corresponding bias terminals 34a to 34i of the third semiconductor element 30 by wires W through wire bonding. The bias lines 205a to 205i are a collective name for lines extending from positions to which the bias terminals 34a to 34i of the corresponding third semiconductor elements 30 are connected to the bias pads 205aa to 205ia. In addition, as an example, the input side bias lines 205a to 205i are nine in number, matching the bias terminals 34a to 34i of the third semiconductor element 30, but the number will decrease if the bias terminals of the third semiconductor element 30 are reduced, and the number will increase if the bias terminals are increased.

[0053] The output-side bias lines 206a to 206c are connected to the corresponding bias terminals 24a to 24c of the second semiconductor element 20 by wire bonding using wires W, respectively. The bias lines 206a to 206c are a collective name for lines extending from positions to which the bias terminals 24a to 24c of the corresponding second semiconductor elements 20 are connected to the bias pads 206aa to 206ca. In addition, as an example, the output side bias lines 206a to 206c are three lines, matching the bias terminals 24a to 24c of the second semiconductor element 20, but the number of lines decreases if the bias terminals of the second semiconductor element 20 are reduced, and increases if the bias terminals are increased.

[0054] The input line 203, the output line 204, the input side bias lines 205a to 205i, and the output side bias lines 206a to 206c are each formed so as not to be coupled to one another and have a pattern that satisfies a required size, for example, a bent shape.

[0055] As shown in FIGS. 6 and 7, each of the plurality of ground conductors 207 is disposed between adjacent transmission lines to prevent interference between signals between the adjacent transmission lines. Each of the plurality of ground conductors 207 is electrically connected to a second ground conductor 230 formed on the rear surface of the second dielectric substrate 201 by a via VIA indicated by a circle in FIG. 6 within the ground conductor 207. are connected to the network. Among the multiple ground conductors 207, the ground conductors 207 that extend to the sides of the second dielectric substrate 201 and have a line width greater than the diameter of the pad are connected to vias located on the sides of the second dielectric substrate 201. The portion of the ground conductor 207 that is connected to the ground conductor 207 also serves as a ground pad 207A.

[0056] In the first embodiment, the multiple front side pads formed on the surface of the second dielectric substrate 201 include 11 pads on each side formed of a conductor, which is copper foil, simultaneously with the wiring pattern layer along the four sides of the second dielectric substrate 201, an output pad 204a, and bias pads 205fa to 205ia. However, the number of pads on each side is not limited to 11.

[0057] The multiple second front side pads arranged on the four sides of the second dielectric substrate 201 include an input pad 203a, input side bias pads 205aa to 205ea, output side bias pads 206aa to 206ac, and a ground pad 207a other than those. Each of the second front side pads is selected from the plurality of front side pads according to the lines of the second wiring pattern layer. Each of the ground pads 207a is formed by a via that penetrates the second dielectric substrate 201. 2. The second dielectric substrate 201 is electrically connected to a second ground conductor 230 formed on the rear surface of the second dielectric substrate 201 via a ground wire 230a.

[0058] Each of the multiple second front side pads is electrically and physically connected to a corresponding one of the multiple third front side pads of the third substrate 300 by a conductive second connecting member 70 such as a solder ball, as partially shown in FIG. 1. As long as flatness can be ensured, solder balls containing copper core balls may be used for the second connection member 70. Alternatively, a conductive adhesive member such as a normal solder ball without copper core balls, a copper pillar, or a gold bump may be used according to the specifications.

[0059] The second connection members 70 will be hereinafter described as solder balls 70. The solder balls 70 are a plurality of second conductive connecting members each electrically connecting a corresponding second front side pad among the plurality of second front side pads on the second substrate 200 and a corresponding third front side pad among the plurality of third front side pads on the third substrate 300.

[0060] The resist film 80 is formed on the surface of the second dielectric substrate 201 and, as shown in FIG. 8, exposes the surfaces of all of the multiple front side pads formed on the surface of the second dielectric substrate 201 and has circular openings 80a for mounting solder balls 70 and rectangular openings 80b for mounting chip components (not shown).

[0061] The second earth conductor 230 formed on the back surface of the second dielectric substrate 201 is made of the same material and has the same thickness as the first earth conductor 130 formed on the back surface of the first dielectric substrate 101 . As shown in FIG. 9, the second ground conductor 230 is formed on the entire back surface of the second dielectric substrate 201, and is made of a conductor that is a thick copper foil having a thickness of 100 um or more, 200 um in the first embodiment. The second earth conductor 230 is provided with a via hole indicated by a circle in the figure. The second dielectric substrate 201 is electrically connected to a plurality of earth conductors 207 and ground pads 207A formed on the surface of the second dielectric substrate 201, respectively.

[0062] Similar to the first substrate 100, in the second ground conductor 230, the second semiconductor element 20 and the third semiconductor element 30 are mounted and fixed via a second heat sink 20A on the exposed surface located at the second opening 202 in the second dielectric substrate 201. Since the second ground conductor 230 is a conductor that is a thick copper foil, it has good thermal diffusion properties and is excellent in terms of heat dissipation properties with respect to the heat generated by the second semiconductor element 20 and the third semiconductor element 30 . In addition, second ground conductor 230 is formed from copper foil that is thicker than that of a normal resin substrate, and has excellent rigidity, so that warping of second dielectric substrate 201 can be reduced.

[0063] A first semiconductor element 10, a first wiring pattern layer formed on the surface of a first dielectric substrate 101, chip components 40 (only a portion of which is shown) such as chip capacitors mounted and electrically connected to the lines that make up the first wiring pattern, a second semiconductor element 20, a third semiconductor element 30, a second wiring pattern layer formed on the surface of a second dielectric substrate 201, and chip components 40 (only a portion of which is shown) such as chip capacitors mounted and electrically connected to the lines that make up the second wiring pattern form a part of a high frequency package or high frequency module having a built-in high frequency circuit.

[0064] The first substrate 100 and the second substrate 200 have the same overall thickness, and the components that make up each substrate also have the same thickness and are made of the same material. That is, the first dielectric substrate 101 and the second dielectric substrate 201 are made of the same material and have the same thickness, the first wiring pattern layer and the second wiring pattern layer are made of the same material and have the same thickness, and the first ground conductor 130 and the second ground conductor 230 are made of the same material and have the same thickness.

[0065] Also, as shown in FIG. 1, when the first substrate 100 and the second substrate 200 are laminated, the surface of the first substrate 100 and the surface of the second substrate 200 are arranged opposite each other, that is, the first wiring pattern layer and the second wiring pattern layer are arranged opposite each other.

[0066] As shown in FIG. 1 , the third substrate 300 is disposed between the first substrate 100 and the second substrate 200, facing the surfaces of the first substrate 100 and the second substrate 200, and has a plurality of third backside pads around its backside, each of which is disposed opposite a plurality of first frontside pads formed around the surface of the first dielectric substrate 101 in the first substrate 100 and each of which is connected to a corresponding first frontside pad by a solder ball 50, and has a plurality of third frontside pads around its frontside, each of which is disposed opposite a plurality of second frontside pads formed around the surface of the second dielectric substrate 201 in the second substrate 200 and each of which is connected to a corresponding second frontside pad by a solder ball 70. In the first embodiment, the third substrate 300 is an interposer substrate having a multi-layer structure that relays electrical connection between the first substrate 100 and the second substrate 200. As shown in FIG.

[0067] In the first embodiment, the third substrate 300 is an interposer substrate having a six-layer structure. The front side of the third substrate 300, i.e., the top layer, will be described as layer 1, and the back side, i.e., the bottom layer, will be described as layer 6. Layers 2 to 5 are intermediate layers, and in particular, there are intermediate layers where lines are formed and intermediate layers that serve as ground layers.

[0068] To simplify the explanation, the surface pattern in the first layer of the third substrate 300, that is, the pattern of the first layer (top layer), will be simply referred to as the first layer pattern. The second to sixth layers (bottom layers) will also be described using abbreviated names. The first to sixth layer patterns are formed by a conductor, which is copper foil having a thickness of, for example, 18 um or 35 um. Furthermore, an insulating layer is interposed between adjacent patterns.

[0069] The third substrate 300 has pads arranged in the center of the surface of the second substrate 200 (in this embodiment 1, pads arranged opposite output pad 204a and bias pads 205fa to 205ia) in a one-layer pattern, and has pads arranged opposite input pad 121a, output pad 122a, bias pads 123aa to 123ia, bias pads 124aa to 124ca, and ground pad 125a arranged along the sides of the surface of the first substrate 100 in a six-layer pattern, and is an intermediate substrate that connects corresponding pads in the one-layer pattern and the six-layer pattern.

[0070] In addition, in the third substrate 300, the first-layer pattern is a first pad layer connecting to the output pad 204a and bias pads 205fa-205ia on the surface of the second substrate 200, the second-layer pattern and the fifth-layer pattern are the first and second wiring layers, the third-layer pattern and the fourth-layer pattern are the first and second ground layers, and the sixth-layer pattern is a second pad layer connecting to the input pad 121a, the output pad 122a, the bias pads 123aa-123ia, and the bias pads 124aa-124ca on the surface of the first substrate 100.

[0071] The patterns of each layer in the third substrate 300 will be described with reference to FIGS. As shown in FIG. 10, the first layer pattern 310 is a pattern on the surface of the third substrate 300, and is a pad layer connected to the second front side pads of the second substrate 200 by solder balls 70. The first layer pattern 310 has an input pad 311, an output pad 312, bias pads 313a to 313i, and bias pads 314a to 314c at positions facing the input pad 203a, the output pad 204a, the bias pads 205aa to 205ia, and the bias pads 206aa to 206ca, respectively, formed on the surface of the second substrate 200.

[0072] The first layer pattern 310 also has a ground layer 315, which is a solid pattern electrically insulated from the input pad 311, the output pad 312, the bias pads 313a to 313i, and the bias pads 314a to 314c, in an area other than these pads. The ground layer 315 is electrically connected to the ground layer located below by vias indicated by circles in the ground layer 315 in FIG. In addition, in the ground layer 315, the portions connected to the vias located along the four sides also serves as a ground pad 315a.

[0073] The input pad 311 is connected by a via that penetrates from the 1st layer pattern to the 6th layer pattern. will be done. The output pad 312 is connected by a via that penetrates from the first layer pattern to the second layer pattern. will be done. Similar to the input pad 311, the bias pads 313a to 313e are connected by vias that penetrate from the 1st layer pattern to the 6th layer pattern.

[0074] Similar to the output pad 312, the bias pads 313g and 313i are connected by a via that penetrates from the first layer pattern to the second layer pattern. The bias pads 313f and 313h are connected by a via that penetrates from the 1st layer pattern to the 5th layer pattern. The bias pads 314a to 314c are connected by vias that penetrate from the fifth-layer pattern to the sixth-layer pattern.

[0075] Resist film 370 is formed on the surface of first layer pattern 310 and, as shown in FIG. 11, exposes the surfaces of input pad 311, output pad 312, bias pads 313a-313i, bias pads 314a-314c, and ground pad 315a and has circular openings 370a for mounting solder balls 70. In FIG. 11, the position of the circle indicated by the reference numeral 316 does not have a via VIA. At the location indicated by 316, the ground layer 315 is not electrically connected to the second layer pattern.

[0076] As shown in FIG. 12, the two-layer pattern 320 has a first line 321, a second line 322, and a third line 323. The two-layer pattern 320 also has a ground layer 324, which is a solid pattern electrically insulated from the vias except for the vias connected to the input pad 311, the bias pads 313a to 313e, 313f, and 313h, and the bias pads 314a to 314c. The ground layer 324 is electrically connected to the ground layers located above and below by vias indicated by circles in the ground layer 324 in FIG.

[0077] In the first line 321, one end 321a is connected to a via VIA connected to an output pad 312 in the first layer pattern 310, and the other end 321b is connected to an output pad 312 in the sixth layer pattern. The pin 362 is connected to a via VIA. In the second line 322, one end 322a is connected to a via VIA connected to a bias pad 313g in the first layer pattern 310, and the other end 322b is connected to a via VIA in the sixth layer pattern. It is connected to a via VIA which is connected to the bias pad 363g. In the third line 323, one end 323a is connected to a via VIA connected to a bias pad 313i in the first layer pattern 310, and the other end 323b is connected to a via VIA in the sixth layer pattern. It is connected to a via VIA which is connected to the bias pad 363i.

[0078] As shown in FIG. 13, the third layer pattern 330 is made of a via hole 332, which is connected to the ground potential. The area other than the vias is used as a ground layer 331. The ground layer 331 is electrically connected to the ground layers located above and below by vias indicated by circles in the ground layer 331 in FIG.

[0079] The three-layer pattern 330 includes vias that electrically connect the input pad 311, the bias pads 313a to 313e, and the bias pads 314a to 314c in the first-layer pattern 310 to the corresponding input pad 361, the bias pads 363a to 363e, and the bias pads 364a to 364c in the six-layer pattern 360, respectively, and vias that electrically connect the input pad 311, the bias pads 313a to 313e, and the bias pads 314a to 314c in the six-layer pattern 360 to the corresponding input pad 361, the bias pads 363a to 363e, and the bias pads 364a to 364c in the second-layer pattern 330. Vias electrically connect the other end 321b of the first line 321, the other end 322b of the second line 322, and the other end 323b of the third line 323 in the pattern 320 to the corresponding output pad 362 and bias pads 313g and 313i in the 6-layer pattern 360, respectively, and bias pads 313f and 313h in the 1-layer pattern 310. In the fifth-layer pattern 350, the vias electrically connect one end of the corresponding fourth line and one end of the corresponding fifth line, and the vias are electrically insulated from each other.

[0080] As shown in FIG. 14, the fourth layer pattern 340 is made of a via hole 341, which is connected to the ground potential. The area other than the vias serves as a ground layer 341. The ground layer 341 is electrically connected to the ground layers located above and below by vias indicated by circles in the ground layer 341 in FIG. The four-layer pattern 340 is a solid pattern of the same shape as the three-layer pattern 330 .

[0081] The five-layer pattern 350 has a fourth line 351 and a fifth line 352 as shown in FIG. In addition, five-layer pattern 350 has ground layer 353, which is a solid pattern electrically insulated from the vias except for the vias connected to input pad 361, output pad 362, bias pads 363a to 363e, 363g, and 363i, and bias pads 364a to 364c in six-layer pattern 360. The ground layer 353 is electrically connected to the ground layers located above and below by vias indicated by circles in the ground layer 353 in FIG.

[0082] In the fourth line 351, one end 351a is connected to a via VIA connected to a bias pad 313f in the first layer pattern 310, and the other end 351b is connected to a via VIA in the sixth layer pattern. It is connected to a via VIA which is connected to the bias pad 363f. In the fifth line 352, one end 352a is connected to a via VIA connected to a bias pad 313h in the first layer pattern 310, and the other end 352b is connected to a via VIA in the sixth layer pattern. It is connected to a via VIA which is connected to the bias pad 363h.

[0083] As shown in FIG. 16, the six-layer pattern 360 is a pattern on the back surface of the third substrate 300, and is a pad layer connected to the front-side pads of the first substrate 100 by solder balls 50. The six-layer pattern 360 has input pads 361, output pads 362, bias pads 363a-363i, bias pads 364a-364c, and ground pads 365 at positions facing input pads 121a, output pads 122a, bias pads 123aa-123ia, bias pads 124aa-124ca, and ground pads 125a, respectively, formed along the four sides on the surface of first substrate 100.

[0084] Six-layer pattern 360 also has, in an area excluding input pad 361, output pad 362, bias pads 363a to 363i, and bias pads 364a to 364c, ground layer 366 which is a solid pattern electrically insulated from these pads. The ground layer 366 is electrically connected to the ground layer located above by vias indicated by circles in the ground layer 366 in FIG. In addition, in the ground layer 366, the portions connected to the vias located along the four sides Also serves as ground pad 365. However, vias VIA located opposite the multiple front side pads in first substrate 100 do not serve as ground pads 365.

[0085] The input pad 361 is connected to a via VIA that is connected to the input pad 311 in the first layer pattern 310 . The output pad 362 is connected to a via VIA that is connected to the other end 321 b of the first line 321 in the second layer pattern 320 . The bias pads 363a to 363e are connected to the vias VIA that are connected to the bias pads 313a to 313e in the first layer pattern 310. The bias pad 363 f is connected to a via VIA that is connected to the other end 351 b of the fourth line 351 in the fifth-layer pattern 350 .

[0086] The bias pad 363 g is connected to a via VIA that is connected to the other end 322 b of the second line 322 in the second layer pattern 320 . The bias pad 363 h is connected to a via VIA that is connected to the other end 352 b of the fifth line 352 in the fifth layer pattern 350 . The bias pad 363 i is connected to a via VIA that is connected to the other end 323 b of the third line 323 in the second layer pattern 320 . The bias pads 364a to 364c are connected to the vias VIA that are connected to the bias pads 314a to 314c in the first layer pattern 310.

[0087] Resist film 380 is formed on the surface of six-layer pattern 360, and as shown in FIG. 17, exposes the surfaces of input pad 361, output pad 362, bias pads 363a-363i, bias pads 364a-364c, and ground pad 365, and has circular openings 380a for mounting solder balls 50.

[0088] In addition, the resist film 380 covers the surface of the first substrate 100 at the positions indicated by the circles 366 in FIG. 17, that is, the positions facing the input pad 103a, the other input pad 104a, the bias pad 109a, the output pad 110a, the bias pad 111a, and the bias pad 112a.

[0089] The first line 321 to the third line 323 in the two-layer pattern 320 and the fourth line 351 and the fifth line 352 in the five-layer pattern 350 are each configured to have at least one bent portion rather than being straight, as shown in Figures 12 and 15, so that the first line 321 to the third line 323 and the fourth line 351 and the fifth line 352 do not structurally and electrically interfere with each other.

[0090] In the third substrate 300, as described above, the first layer pattern 310 and the sixth layer pattern 360 which form the pad layers have the areas other than the pads, excluding the ground pads, as the ground layers 315, 366. In the third substrate 300, the second layer pattern 320 and the fifth layer pattern 350, which are the wiring layers, cover the area excluding the vias connected to the pads and the lines and ground pads. This is the ground layer. In the third substrate 300, the third-layer pattern and the fourth-layer pattern have areas other than the vias connected to the pads, excluding the ground pads, as ground layers 331 and 341.

[0091] In the third substrate 300, since the first-layer pattern 310 to the sixth-layer pattern 360 are configured as described above, unnecessary coupling between the first semiconductor element 10 mounted on the first substrate 100 and the second semiconductor element 20 and the third semiconductor element 30 mounted on the second substrate 200, as well as unnecessary coupling between the first line 321 to the third line 323 in the second-layer pattern 320 and the fourth line 351 and the fifth line 352 in the fifth-layer pattern 350 can be suppressed. Furthermore, wiring can be performed using the necessary lines without increasing the size of the third substrate 300 in the planar direction, thereby enabling the semiconductor device itself to be miniaturized.

[0092] As shown in FIG. 1, the first resin layer 400 is a resin sealing material that contacts the periphery of the front surface of the first substrate 100 and the periphery of the back surface of the third substrate 300 so as to have a hollow portion 400C, and hermetically seals the hollow portion 400C. The resin sealing material may have an insulating function, and may be selected from a variety of resin materials, such as silicon-based resin materials or epoxy-based resin materials, as required. The first resin layer 400 is adhered to a resin adhesion surface 400A around the periphery of the surface of the first substrate 100, as shown in FIG.

[0093] The resin bonding surface 400A of the first substrate 100 corresponds to the area covering the four sides of the resist film 60 applied to the surface of the first dielectric substrate 101 of the first substrate 100 shown in FIG. Therefore, as can be seen from FIG. 2, the first resin layer 400 does not cover the first semiconductor element 10 and the first wiring pattern layer that constitutes the transmission line and the like formed on the surface of the first dielectric substrate 101.

[0094] The fact that the first resin layer 400 does not overlap the first wiring pattern layer does not simply mean that it does not overlap the first wiring pattern layer at all, but also includes a range in which it may overlap to some extent as long as the impedance with respect to the lines that make up the first wiring pattern layer falls within the design tolerance. The first resin layer 400 is formed so as to at least not overlap the first semiconductor element 10 and the first transmission line 106 to the third transmission line 108 .

[0095] The first resin layer 400 is adhered to a resin adhesion surface 400B around the periphery of the rear surface of the third substrate 300, as shown in FIG. The resin bonding surface 400B of the third substrate 300 is an area facing the resin bonding surface 400A of the first substrate 100.

[0096] The first resin layer 400 has a rectangular frame structure having a rectangular hollow portion 400C, which is a hermetically sealed space, between the front surface of the first substrate 100 and the rear surface of the third substrate 300. Therefore, since the first semiconductor element 10 is mounted in the hermetically sealed hollow portion 400C, it is isolated from the outside air, improving the environmental resistance of the first semiconductor element 10. In other words, it is possible to reduce the effects of high humidity and high temperature air, which are causes of deterioration of the amplifier when used as an amplifier.

[0097] Moreover, although the first resin layer 400 is used, which has a large relative dielectric constant, for example, 3, relative to the relative dielectric constant of air, which is 1, the first resin layer 400 does not cover the first semiconductor element 10 and the first wiring pattern layer formed on the surface of the first dielectric substrate 101. Therefore, in the amplifier constituting the semiconductor device of the first embodiment, there is no need to worry about a decrease in gain and efficiency as an amplifier due to a change in characteristic impedance caused by the effect of wavelength shortening and an increase in dielectric loss due to the dielectric tangent, and the ultra-wideband characteristics of the amplifier can be maintained.

[0098] Furthermore, since the first resin layer 400 functions as a kind of adhesive between the first substrate 100 and the third substrate 300, the bonding area between the first substrate 100 and the third substrate 300 is increased, and the bonding area is reinforced even when subjected to external vibrations and impacts, thereby improving impact resistance.

[0099] As shown in FIG. 1, the second resin layer 500 is a resin sealing material that contacts the periphery of the surface of the second substrate 200 and the periphery of the surface of the third substrate 300 so as to have a hollow portion 500C, and hermetically seals the hollow portion 500C. The resin sealing material may have an insulating function, and may be selected from a variety of resin materials, such as silicon-based resin materials or epoxy-based resin materials, as required. The second resin layer 500 is adhered to a resin adhesion surface 500A around the periphery of the surface of the second substrate 200, as shown in FIG.

[0100] The resin bonding surface 500A around the surface of the second substrate 200 corresponds to the area covering the four sides of the resist film 80 applied to the surface of the second dielectric substrate 201 in the second substrate 200 shown in FIG. Therefore, as can be seen from FIG. 6, the second resin layer 500 does not cover the second semiconductor element 20, the third semiconductor element 30, and the second wiring pattern layer constituting the lines formed on the surface of the second dielectric substrate 201.

[0101] The fact that the second resin layer 500 does not overlap the second wiring pattern layer does not simply mean that it does not overlap the second wiring pattern layer at all, but also includes a range in which it may overlap to some extent as long as the impedance with respect to the lines that make up the second wiring pattern layer falls within the design tolerance.

[0102] The second resin layer 500 is adhered to a resin adhering surface 500B around the periphery of the surface of the third substrate 300, as shown in FIG. The resin bonding surface 500B of the third substrate 300 is an area facing the resin bonding surface 500A of the second substrate 200.

[0103] The second resin layer 500 has a rectangular frame structure having a rectangular hollow portion 500C, which is a hermetically sealed space, between the surface of the second substrate 200 and the surface of the third substrate 300. Therefore, since the second semiconductor element 20 and the third semiconductor element 30 are mounted in the airtightly sealed hollow portion 500C, they are isolated from the outside air, improving the environmental resistance of the second semiconductor element 20 and the third semiconductor element 30. In other words, it is possible to reduce the effects of high humidity and high temperature air, which are causes of deterioration of the amplifier when used as an amplifier.

[0104] Moreover, although the second resin layer 500 is used, which has a large relative dielectric constant, for example, 3, relative to the relative dielectric constant of air, which is 1, the second resin layer 500 does not cover the second semiconductor element 20 and the third semiconductor element 30, and the second wiring pattern layer formed on the surface of the second dielectric substrate 201. Therefore, in the amplifier constituting the semiconductor device of embodiment 1, there is no need to worry about a decrease in gain and efficiency as an amplifier due to a change in characteristic impedance caused by the effect of wavelength shortening and an increase in dielectric loss due to the dielectric tangent, and the ultra-wideband characteristics of the amplifier can be maintained.

[0105] Furthermore, since the second resin layer 500 functions as a kind of adhesive between the second substrate 200 and the third substrate 300, the bonding area between the second substrate 200 and the third substrate 300 is increased, and the substrate is reinforced even when subjected to external vibrations and impacts, thereby improving impact resistance.

[0106] In addition, in a type of semiconductor device in which the second substrate 200 is directly stacked on the first substrate 100, a resin layer is formed in direct contact with the resin bonding surface 400A around the surface of the first substrate 100 and the resin bonding surface 500A around the surface of the second substrate 200. As a result, a hollow portion is formed that is hermetically sealed by the resin layer, and the first semiconductor element 10, the second semiconductor element 20, and the third semiconductor element 30 mounted in the hollow portion are isolated from the outside air, resulting in excellent environmental resistance and excellent impact resistance as a semiconductor device.

[0107] Next, the assembly of the semiconductor device according to the first embodiment, that is, the manufacturing method of the semiconductor device will be described. First, a first substrate 100 having a first semiconductor element 10 mounted thereon, a second substrate 200 having a second semiconductor element 20 and a third semiconductor element 30 mounted thereon, and a third substrate 300 which is an interposer substrate arranged facing the first dielectric substrate and the second dielectric substrate are prepared. In this step, a first substrate 100, a second substrate 200, and a third substrate 300 are prepared.

[0108] The first substrate 100 is completed as follows: a first semiconductor element 10 is mounted in a first opening 102 of the first dielectric substrate 101; a first wiring pattern layer and a first front side pad are formed on the surface of the first dielectric substrate 101; necessary chip components are mounted on the surface of the first dielectric substrate 101; wire bonding between the first semiconductor element 10 and the first wiring pattern layer is completed; and a first ground conductor 130 is formed on the rear surface of the first dielectric substrate 101.

[0109] The second substrate 200 is completed as follows: the second semiconductor element 20 and the third semiconductor element 30 are mounted in the second opening 202 of the second dielectric substrate 201; a second wiring pattern layer and a second front side pad are formed on the surface of the second dielectric substrate 201; necessary chip components are mounted on the surface of the second dielectric substrate 201; wire bonding is completed between the second semiconductor element 20 and the third semiconductor element 30 and the second wiring pattern layer; and a second ground conductor 230 is formed on the rear surface of the second dielectric substrate 201.

[0110] The third substrate 300 has a third back side pad formed around the periphery of its back surface and a third front side pad formed around the periphery of its front surface, and is completed as a multi-layered interposer substrate that relays the electrical connection between the first substrate 100 and the second substrate 200.

[0111] Each of the multiple first front side pads, the surfaces of which are exposed by openings 60a in the resist film 60 on the first substrate 100, and each of the multiple third back side pads, the surfaces of which are exposed by openings 380a in the resist film 380 on the third substrate 300, are placed in a state where the corresponding pads face each other. The solder balls 50 are disposed between the first substrate 100 and the third substrate 300 .

[0112] In this way, the rear surface of the third substrate 300 faces the front surface of the first substrate 100, and then the third substrate 300 is placed on the first substrate 100. This step is a step of placing the third substrate 300 on the first substrate 100 via the solder balls 50.

[0113] Next, each of the multiple third front-side pads whose surfaces are exposed by openings 370a in the resist film 370 on the third substrate 300 and each of the multiple second front-side pads whose surfaces are exposed by openings 80a in the resist film 80 on the second substrate 200 are placed in a state where the corresponding pads face each other. The solder balls 70 are disposed between the third substrate 300 and the second substrate 200 . In this way, the surface of the second substrate 200 faces the surface of the third substrate 300, and then the second substrate 200 is placed on the third substrate 300. This step is a step of placing the second substrate 200 on the third substrate 300 via the solder balls 70.

[0114] In this manner, in a state where the third substrate 300 and the second substrate 200 are laminated on the surface of the first substrate 100, the solder balls 50 and the solder balls 70 are heated, for example, by solder reflow so as to melt. In addition, pressure bonding is performed from the second substrate 200 side according to the manufacturing precision. When the solder balls 50 and the solder balls 70 melt, the corresponding pads are bonded to each other and electrically connected, while the third substrate 300 is mounted and fixed to the first substrate 100, and the second substrate 200 is mounted and fixed to the third substrate 300. This step is a step for manufacturing a laminate in which a third substrate 300 is laminated on a first substrate 100, and a second substrate 200 is laminated on the third substrate 300.

[0115] Next, in the laminate, as shown in FIG. 1, a resin sealing material is partially injected from the side surface of the laminate over the entire periphery between the first substrate 100 and the third substrate 300 to form a first resin layer 400. This step is a step for forming the first resin layer 400. The periphery of the front surface of the first substrate 100 and the periphery of the rear surface of the third substrate 300 are also bonded by the first resin layer 400 . The injection depth when forming the first resin layer 400 is a region corresponding to the four sides of the resist film 60 applied to the surface of the first dielectric substrate 101 in the first substrate 100 shown in FIG.

[0116] The first resin layer 400 is configured so as not to overlap the first semiconductor element 10 and the first wiring pattern layer constituting the transmission line and the like formed on the surface of the first dielectric substrate 101 . By doing this, the first resin layer 400 is formed only around the four sides of the first dielectric substrate 101 in the first substrate 100, so that most of the space between the first substrate 100 and the third substrate 300 is hollow. That is, a rectangular hollow portion 400C that is surrounded by the first resin layer 400 and hermetically sealed is formed between the first substrate 100 and the third substrate 300.

[0117] Similarly, as shown in FIG. 1, a resin sealing material is partially injected from the side surface of the laminate over the entire periphery between the second substrate 200 and the third substrate 300 to form a second resin layer 500. This is a step in which the second resin layer 500 is formed. The periphery of the surface of the second substrate 200 and the periphery of the surface of the third substrate 300 are also bonded by the second resin layer 500 . The injection depth when forming the second resin layer 500 is a region corresponding to the four sides of the resist film 80 applied to the surface of the second dielectric substrate 201 in the second substrate 200 shown in FIG.

[0118] The second resin layer 500 is configured so as not to overlap the second semiconductor element 20 , the third semiconductor element 30 and the second wiring pattern layer formed on the surface of the second dielectric substrate 201 . By doing this, the second resin layer 500 is formed only around the four sides of the second dielectric substrate 201 in the second substrate 200, so that most of the space between the second substrate 200 and the third substrate 300 is hollow.

[0119] That is, a rectangular hollow portion 500C that is surrounded by the second resin layer 500 and hermetically sealed is formed between the second substrate 200 and the third substrate 300. In this manner, the third substrate 300 is laminated on the first substrate 100, and the second substrate 200 is laminated on the third substrate 300 to form a semiconductor device, that is, the manufacture of the semiconductor device is completed.

[0120] Incidentally, a semiconductor device of the type in which the second substrate 200 is directly laminated on the first substrate 100 is assembled and manufactured as follows. Each of the multiple first front-side pads, the surfaces of which are exposed by openings 60a in a resist film 60 on the first substrate 100, and each of the multiple second front-side pads, the surfaces of which are exposed by openings 80a in a resist film 80 on the second substrate 200, are placed in a state where the corresponding pads face each other.

[0121] Solder balls are placed between the first substrate 100 and the second substrate 200 , and the second substrate 200 is placed on the first substrate 100 . The solder balls are then melted, bonding the pads together. In this state, a resin sealing material is partially injected around the entire periphery between the first substrate 100 and the second substrate 200 to form a resin layer, thereby completing the assembly and manufacture of a semiconductor device.

[0122] In assembling and manufacturing the semiconductor device according to the first embodiment, when solder balls 50 and 70 are heated to melt them, thermal expansion occurs in each of first substrate 100, second substrate 200, and third substrate 300. However, since the first substrate 100 and the second substrate 200 are arranged one above the other, warping of the first substrate 100, the second substrate 200, and the third substrate 300 that occurs during assembly is reduced, thereby improving the yield and ensuring stable performance of the semiconductor device, and improving the reliability of the semiconductor device.

[0123] Furthermore, a resin sealing material is injected from the side of the laminate between the front surface of the first substrate 100 and the rear surface of the third substrate 300 to form a first resin layer 400 and provide an airtight sealed hollow portion 400C, and a resin sealing material is injected from the side of the laminate between the front surface of the second substrate 200 and the front surface of the third substrate 300 to form a second resin layer 500 and provide an airtight sealed hollow portion 500C. This makes it possible to isolate the first semiconductor element 10, the second semiconductor element 20, and the third semiconductor element 30 from the outside air, and reduces the effects of high humidity and high temperature air that cause deterioration of the amplifier constituting the semiconductor device of embodiment 1.

[0124] Moreover, although the first resin layer 400 and the second resin layer 500, which have a large dielectric constant relative to the dielectric constant of air, which is 1, are used, hollow portion 400C and hollow portion 500C are formed. Therefore, in the amplifier constituting the semiconductor device of embodiment 1, first resin layer 400 and second resin layer 500 eliminate concerns about a decrease in gain and efficiency of the amplifier due to a change in characteristic impedance caused by the effect of wavelength shortening and an increase in dielectric loss due to the dielectric tangent, and the ultra-wideband characteristics of the amplifier can be maintained.

[0125] Furthermore, since the first resin layer 400 fills in the area around the solder balls 50, the adhesive area between the surface of the first substrate 100 and the surface of the third substrate 300 is increased, and since the second resin layer 500 fills in the area around the solder balls 70, the adhesive area between the surface of the second substrate 200 and the surface of the third substrate 300 is increased, thereby providing reinforcement in the event of external vibrations and impacts, and improving impact resistance.

[0126] Here, each signal path will be described. Here, the semiconductor device according to the first embodiment will be described as being mounted on a mounting substrate made of, for example, a resin substrate. High-frequency input signals to the input terminals 11 and 12 of the first semiconductor element 10 are input from the mounting substrate to the input pads 103b and 104b (vias VIA- The signals are supplied to the input terminals 11 and 12 via the input pads 103 a and 104 a and the input lines 103 and 104 . The high-frequency amplified signal output from the output terminals 13, 14 of the first semiconductor element 10 is transmitted through the first transmission line 106, the second transmission line 107, and the third transmission line 108 in the first substrate 100, and is output from the output branch section 105a of the output combining circuit 105 to the mounting substrate via the output line 110-output pad 110a-via-output pad 110b.

[0127] The bias currents to the bias terminals 15 and 16 of the first semiconductor element 10 are supplied from the mounting substrate to the bias pads 111b and 112b on the first substrate 100 vias, bias pads 111a and 112a, and bias lines 111 and 112. The bias current is supplied to bias terminals 15 and 16. The bias current to the output branching portion 105a of the output combining circuit 105 is supplied from the mounting substrate through the bias pad 109b-via VIA-bias pad 109a- The bias voltage is supplied to the output branch 105 a via a bias line 109 .

[0128] An input signal to each of the input terminals 31 of the third semiconductor element 30 is transmitted from the mounting board through the input pad 121b, via VIA, input pad 121, and solder ball on the first board 100. Input pad 361-via VIA-input pad on the third substrate 300 through the via 50 311 - via the solder ball 70, the input pad 203a on the second substrate 200 - via the input line 203 to the input terminal 31.

[0129] An output signal output from output terminals 32, 33 of second semiconductor element 20 is output via output line 204-output pad 204a-solder ball 70 on second substrate 200, output pad 312-via-first line 321-via-output pad 362-solder ball 50 on third substrate 300, output pad 122a-via-output pad on first substrate 100, and then output to the mounting substrate.

[0130] The bias current to each of the bias terminals 24a to 24c of the second semiconductor element 20 flows from the mounting substrate through the bias pads 124ab to 124cb on the first substrate 100, the vias, the bias pads 124aa to 124ca, the solder balls 50, and then the first substrate 100. The bias pads 364a to 364c on the third substrate 300, the vias VIA, and the bias pads The bias voltages are supplied to the bias terminals 24a to 24c via the pads 314a to 314c, the solder balls 70, the bias pads 206aa to 206ac on the second substrate 200, and the bias lines 206a to 206c.

[0131] The bias current to each of the bias terminals 34a to 34e of the third semiconductor element 30 flows from the mounting substrate through the bias pads 123ab to 123eb on the first substrate 100, the vias, the bias pads 123aa to 123ea, the solder balls 50, and the first substrate 100. The bias pads 363a to 363e on the third substrate 300 are The bias voltages are supplied to the bias terminals 34a to 34e via the pads 313a to 313e, the solder balls 70, the bias pads 205aa to 205ea on the second substrate 200, and the bias lines 205a to 205e.

[0132] The bias current to the bias terminal 34f of the third semiconductor element 30 flows from the mounting substrate through the bias pad 123fb-via-bias pad 123fb-bias pad 123fb on the first substrate 100. The signal is supplied from fa-solder ball 50 to bias pad 363f on the third substrate 300-via VIA-fourth line 351-via VIA-bias pad 313f-solder ball 70 to bias pad 205fa on the second substrate 200-bias line 205f to bias terminal 34f.

[0133] The bias current to the bias terminal 34g of the third semiconductor element 30 flows from the mounting substrate through the bias pad 123gb-via-bias pad 123gb on the first substrate 100. ga-solder ball 50 to bias pad 363g on the third substrate 300-via VIA-second line 322-via VIA-bias pad 313g-solder ball 70 to bias pad 205ga on the second substrate 200-bias line 205g to bias terminal 34g.

[0134] The bias current to the bias terminal 34h of the third semiconductor element 30 flows from the mounting substrate through the bias pad 123hb-via-bias pad 123hb on the first substrate 100. ha-via solder ball 50 to bias pad 363h on the third substrate 300-via VIA-fifth line 352-via VIA-bias pad 313g-via solder ball 70 to bias pad 205ga on the second substrate 200-bias line 205g to bias terminal 34g.

[0135] The bias current to the bias terminal 34i of the third semiconductor element 30 flows from the mounting substrate through the bias pad 123ib-via VIA-bias pad 123 It is supplied to the bias terminal 34g via the bias pad 363i on the third substrate 300, the via VIA, the third line 323, the via VIA, the bias pad 313i, the solder ball 70, the bias pad 205ia on the second substrate 200, and the bias line 205i via the solder ball 70.

[0136] As described above, the semiconductor device according to the first embodiment has the following configuration. That is, the first substrate 100 and the second substrate 200 are laminated so as to sandwich the third substrate 300. A first ground conductor 130 and a second ground conductor 230 made of thick copper are formed on the rear surface of the first substrate 100 and the second substrate 200, respectively. The first semiconductor element 10 is placed and fixed to the surface of the first ground conductor 130 via a first heat sink 10A in a first opening 102 that reaches the surface of the first ground conductor 130, and similarly, the second semiconductor element 20 is placed and fixed to the surface of the second ground conductor 230 via a second heat sink 20A in a second opening 202 that reaches the surface of the second ground conductor 230. Therefore, the first ground conductor 130 and the second ground conductor 230 have good diffusibility for heat generated by the first semiconductor element 10 and the second semiconductor element 20, improving the heat dissipation properties of the semiconductor device.

[0137] Furthermore, in the semiconductor device of embodiment 1, heating is performed when assembling first substrate 100, second substrate 200, and third substrate 300, since solder balls 50 and 70, which are conductive materials, are used. As a result, thermal expansion occurs in each of the first substrate 100, the second substrate 200, and the third substrate 300. However, in the semiconductor device according to the first embodiment, the first substrate 100 and the second substrate 200 are made of the same material and are arranged one above the other to form a laminate. As a result, the thermal expansion coefficients of the first substrate 100, the second substrate 200, and the third substrate 300 become approximately the same, which can improve the yield and ensure the stability of performance of the semiconductor device, thereby improving the reliability of the semiconductor device.

[0138] Furthermore, the semiconductor device of embodiment 1 includes, in the first wiring pattern layer of the first substrate 100, an output combining circuit 105 having a first transmission line 106 and a second transmission line 107 connected in series between the output branch portion 105a and one output terminal 13 of the first semiconductor element 10, and a third transmission line 108 connected between the output branch portion 105a and the other output terminal 14 of the first semiconductor element 10. Therefore, the semiconductor device can achieve ultra-wideband characteristics without using an additional matching circuit. In the semiconductor device according to the first embodiment, output combining circuit 105 can be formed as a wiring pattern on the surface of first substrate 100, so that the influence of unnecessary parasitic components can be reduced and ultra-wideband characteristics can be more easily achieved.

[0139] Furthermore, in the semiconductor device of embodiment 1, third substrate 300 has ground layers 315 and 366, which are solid patterns on the front and back surfaces, respectively. Since ground layers 315, 366 function as conductive shields, unwanted coupling between first semiconductor element 10, second semiconductor element 20, and third semiconductor element 30 can be suppressed.

[0140] Furthermore, in the semiconductor device of embodiment 1, the various wirings of the third substrate 300 are constructed using two-layer patterns 320 to five-layer patterns 350, which are inner layer wirings of the third substrate 300, and therefore coupling between these various wirings and the various wirings formed on the first substrate 100 and the second substrate 200 can be suppressed. Therefore, the semiconductor device according to the first embodiment can be packaged as a stacked structure in which the first substrate 100 and the second substrate 200 are stacked together with the third substrate 300 sandwiched therebetween, leading to improved reliability as a circuit.

[0141] Furthermore, by utilizing the internal layer wiring of the third substrate 300, the semiconductor device of embodiment 1 can form some of the wiring that would have needed to be formed in the first substrate 100 and the second substrate 200 in the internal layer of the third substrate 300. This allows the necessary wiring to be formed without increasing the size of the semiconductor device in the planar direction, thereby enabling the semiconductor device itself to be made smaller.

[0142] Furthermore, since the semiconductor device of embodiment 1 has a first resin layer 400 provided between the periphery of the front surface of the first substrate 100 and the periphery of the back surface of the third substrate 300, it has a hollow portion 400C that is hermetically sealed by four sides of the periphery of the front surface of the first substrate 100 and the periphery of the back surface of the third substrate 300, thereby improving the environmental resistance of the first semiconductor element 10. Moreover, the structure is reinforced by the first resin layer 400, so that shock resistance is improved even in the event of external vibration or shock.

[0143] Furthermore, since the semiconductor device of embodiment 1 has a second resin layer 500 provided between the surface periphery of the second substrate 200 and the surface periphery of the third substrate 300, it has a hollow portion 500C that is hermetically sealed by the four sides of the surface periphery of the second substrate 200 and the surface periphery of the third substrate 300, thereby improving the environmental resistance of the second semiconductor element 20 and the third semiconductor element 30. Moreover, since the second resin layer 500 provides a reinforced structure, impact resistance is improved even in the event of external vibration or impact.

[0144] In addition, in the semiconductor device of embodiment 1, the first substrate 100, the second substrate 200, and the third substrate 300 are stacked using the solder balls 50 and the solder balls 70 to assemble them into a laminate, and then in a later process, a resin sealing material is injected only near the mounting portions of the solder balls 50 and the solder balls 70 to form the first resin layer 400 and the second resin layer 500.

[0145] As a result, the first wiring pattern layer and the second wiring pattern layer, which are composed of the first semiconductor element 10, the second semiconductor element 20, and the third semiconductor element 30, and various lines necessary to realize the ultra-wideband characteristics of the amplifier, such as the transmission line 106 having high impedance and long electrical length, are not coated with resin sealing material for forming the first resin layer 400 and the second resin layer 500, and hollow portions 400C and 500C can be formed inside the first resin layer 400 and the second resin layer 500, which have a rectangular frame structure.

[0146] As a result, in the amplifier constituting the semiconductor device of embodiment 1, the influence of wavelength shortening due to the relative dielectric constant of the resin sealing material as the first resin layer 400 and the second resin layer 500 and the influence of increased dielectric loss are reduced, and stable operation of the amplifier can be achieved even in high humidity and high temperature environments while maintaining the amplifier characteristics.

[0147] Furthermore, after the semiconductor device of embodiment 1 is assembled into a laminate, in a later process, a resin sealing material is injected only near the mounting portions of the solder balls 50 and the solder balls 70 to form the first resin layer 400 and the second resin layer 500. Therefore, compared to a laminate assembled using only the solder balls 50 and the solder balls 70, the bonding area between the first substrate 100 and the third substrate 300, and the bonding area between the second substrate 200 and the third substrate 300 are larger, and the semiconductor device is strengthened against shocks such as external vibrations, improving its shock resistance as a semiconductor device.

[0148] In the semiconductor device according to the first embodiment, the first semiconductor element 10 is mounted on the first substrate 100, but other semiconductor elements may be mounted depending on required functions. Furthermore, although the second semiconductor element 20 and the third semiconductor element 30 are mounted on the second substrate 200, other semiconductor elements may be mounted depending on the required functions.

[0149] In the semiconductor device according to the first embodiment, some of the transmission lines from the first transmission line 106 to the third transmission line 108 constituting the output combining circuit 105 formed on the surface of the first dielectric substrate 101 in the first substrate 100 may be formed on the third substrate 300.

[0150] In addition, in the semiconductor device of embodiment 1, the wiring on the third substrate 300 is wiring to both the second semiconductor element 20 and the third semiconductor element 30, but it may be wiring to either one of the second semiconductor element 20 or the third semiconductor element 30.

[0151] Furthermore, in the semiconductor device of embodiment 1, the insulating materials constituting the first dielectric substrate 101 in the first substrate 100, the second dielectric substrate 201 in the second substrate 200, and the third substrate 300 may be selected from materials such as resin or ceramic depending on the application.

[0152] By selecting a resin as the insulating material, a relatively inexpensive semiconductor device can be obtained. By selecting ceramic as the insulating material, it is possible to form highly accurate patterns and also obtain effects such as improved heat dissipation. When the same material is used as the insulating material constituting first dielectric substrate 101 in first substrate 100, second dielectric substrate 201 in second substrate 200, and third substrate 300, reliability is improved.

[0153] Embodiment 2 A semiconductor device according to a second embodiment will be described with reference to FIG. The semiconductor device of embodiment 2 differs from the semiconductor device of embodiment 1 in that, whereas the semiconductor device of embodiment 1 has a structure in which a first substrate 100 is placed and fixed to a mounting substrate, and then a third substrate 300 and a second substrate 200 are stacked in that order, the semiconductor device of embodiment 2 has a structure in which a second substrate 200 is placed and fixed to a mounting substrate, and then a third substrate 300 and a first substrate 100 are stacked in that order.

[0154] The first substrate 100, the second substrate 200, and the third substrate 300 in the semiconductor device of embodiment 2 have the same basic configuration as the first substrate 100, the second substrate 200, and the third substrate 300 in the semiconductor device of embodiment 1, so the following description will focus on the differences. In FIG. 18, the same reference numerals as those in FIG. 1 indicate the same or corresponding parts.

[0155] The first substrate 100 does not have the multiple first backside pads 131 of embodiment 1, but has a first ground conductor 130 formed by patterning a conductor which is a thick copper foil having a thickness of 100 um or more, in this embodiment 2, 200 um, over the entire back surface of the first dielectric substrate 101. The first earth conductor 130 is connected to a ground pad 125a formed on the surface of the first dielectric substrate 101 through a via VIA. By forming the first ground conductor 130 on the entire back surface of the first dielectric substrate 101, the heat dissipation area can be increased for the first semiconductor element 10 which generates a large amount of heat.

[0156] In the first substrate 100, the vias VIA shown in the first embodiment are not provided for the first front side pads other than the ground pad 125a. Other than that, the first substrate 100 has the same configuration as the first substrate 100 in the first embodiment.

[0157] The second substrate 200 has a plurality of second backside pads 231 formed along the four sides of the backside of the second dielectric substrate 201 by patterning a conductor, which is a thick copper foil, simultaneously with the second ground conductor 230. The plurality of second back side pads 231 are pads corresponding to the plurality of first back side pads 131 on the first substrate 100 in the first embodiment. That is, a plurality of first backside pads 231 are formed in the first substrate 100 in the same arrangement along the four sides of the backside of the second dielectric substrate 201, the plurality of first backside pads 131 being the input pad 103b on one side, the input pad 104b on the other side, the bias pad 109b on the output side, the output pad 110b, the bias pad 111b on one side, the bias pad 112b on the other side of the input side, and the ground pad 113b, the input pad 121b, the output pad 122b, the bias pads 123ab-123ib, and the bias pads 124ab-124cb, as well as pads corresponding to the ground pad 125a other than these.

[0158] In addition, the second substrate 200 has a plurality of second front side pads formed along the four sides of the surface of the second dielectric substrate 201 in correspondence with the plurality of second rear side pads 231, and the plurality of second rear side pads 231 and the plurality of second front side pads corresponding to each other are electrically connected to each other by vias. are connected to the network. In the second substrate 200, of the second front-side pads formed on the surface of the second dielectric substrate 201, the input pad 203a, the input side bias pads 205aa-205ea, and the output side bias pads 206aa-206ac are covered with a resist film 80, and the surfaces of the remaining second front-side pads are exposed through circular openings 80a in the resist film 80, and solder balls 70 are mounted on them. Other than that, the second substrate 200 has the same configuration as the second substrate 200 in the first embodiment.

[0159] As shown in FIG. 18, the third substrate 300 is a multi-layered interposer substrate that is disposed between the second substrate 200 and the first substrate 100, facing the first substrate 100 and the second substrate 200, and has a plurality of third surface side pads on its front surface, each of which is connected to a plurality of second surface side pads of the second substrate 200 by solder balls 70, and a plurality of third rear side pads on its rear surface, each of which is connected to a respective one of the plurality of first surface side pads of the first substrate 100 by solder balls 50.

[0160] The third substrate 300 is a front side substrate arranged in the center of the second substrate 200. pad In the second embodiment, the output pad 204a, the bias pads 205fa to 205ia, and the second front side pads arranged on the sides of the second substrate 200 are pad In the second embodiment, the front side of the first substrate 100 corresponding to the output pad 122b and the bias pads 123fb to 123ib pad (Hereinafter, for the sake of distinction, they will be referred to as output pad 222 and bias pads 223f to 223i.) This is a board that relays electrical connections with each of them. In the second embodiment, the third substrate 300 is an interposer substrate having a six-layer structure. The front side of the third substrate 300, that is, the bottom layer, is referred to as layer 1, and the back side, that is, the top layer, is referred to as layer 6.

[0161] In the following description, the layer patterns are the same as those in the first embodiment, and therefore will not be described using drawings. Note that reference numerals are used for distinction. The first layer pattern 310 is a pattern on the surface of the third substrate 300, and is a pad layer connected to the front side pads of the second substrate 200 by solder balls 70. Like first layer pattern 310 in the first embodiment, first layer pattern 310 has pads corresponding to the front-side pads formed on the surface of second substrate 200, and ground layer 315 which is a solid pattern.

[0162] Similar to the two-layer pattern 320 in the first embodiment, the two-layer pattern 320 has a first line 321, a second line 322, a third line 323, and a ground layer 324 which is a solid pattern. In the first line 321, one end is connected to a via VIA connected to an output pad 312 arranged in the center of the first layer pattern 310, and the other end is connected to a side of the sixth layer pattern. It is connected to a via VIA which is connected to an output pad 362 arranged thereon.

[0163] In the second line 322, one end is connected to a via VIA connected to a bias pad 313g arranged in the center of the first layer pattern 310, and the other end is connected to a via VIA connected to a bias pad 313g arranged in the center of the sixth layer pattern. It is connected to a via VIA that is connected to a bias pad 363g arranged on the side. In the third line 323, one end is connected to a via VIA connected to a bias pad 313i arranged in the center of the first layer pattern 310, and the other end is connected to a sixth layer pattern VIA arranged on the side. It is connected to a via VIA which is connected to a bias pad 363i in the pattern.

[0164] The three-layer pattern 330 and the four-layer pattern 340 are the same as the three-layer pattern 330 and the four-layer pattern 340 in the first embodiment, and are respectively a ground layer 331 and a ground layer 341 which are solid patterns.

[0165] Five-layer pattern 350, like five-layer pattern 350 in the first embodiment, has fourth line 351, fifth line 352, and ground layer 353 which is a solid pattern. In the fourth line 351, one end is connected to a via VIA connected to a bias pad 313f arranged in the center of the first layer pattern 310, and the other end is connected to a via VIA connected to a bias pad 313f arranged in the center of the sixth layer pattern. It is connected to a via VIA that is connected to a bias pad 363f arranged on the side. In the fifth line 352, one end is connected to a via VIA connected to a bias pad 313h arranged in the center of the first layer pattern 310, and the other end is connected to a via VIA connected to a bias pad 313h arranged in the center of the sixth layer pattern. It is connected to a via VIA that is connected to a bias pad 363h arranged on the side.

[0166] The six-layer pattern 360 is a pattern on the back surface of the third substrate 300, and is a pad layer connected to the first front-side pads of the first substrate 100 by solder balls 50. Similar to six-layer pattern 360 in the first embodiment, six-layer pattern 360 has pads corresponding to the first front-side pads formed on the surface of first substrate 100, and ground layer 366 which is a solid pattern.

[0167] As shown in FIG. 18, the first resin layer 400 is a resin sealing material that contacts the periphery of the front surface of the first substrate 100 and the periphery of the back surface of the third substrate 300 so as to have a rectangular hollow portion 400C which is a hermetically sealed space, and is the same as the first resin layer 400 in embodiment 1. That is, the first resin layer 400 is adhered to a resin adhering surface 400A around the periphery of the front surface of the first substrate 100, and is adhered to a resin adhering surface 400B around the periphery of the rear surface of the third substrate 300. The first resin layer 400 does not cover the first semiconductor element 10 and the first wiring pattern layer constituting the transmission line and the like formed on the surface of the first dielectric substrate 101 .

[0168] As shown in FIG. 18, the second resin layer 500 is a resin sealing material that contacts the periphery of the surface of the second substrate 200 and the periphery of the surface of the third substrate 300 so as to have a rectangular hollow portion 500C which is a hermetically sealed space, and is the same as the second resin layer 500 in embodiment 1. That is, the second resin layer 500 is adhered to a resin adhering surface 500A on the periphery of the surface of the second substrate 200, and is adhered to a resin adhering surface 500B on the periphery of the surface of the third substrate 300. The second resin layer 500 does not cover the second semiconductor element 20 , the third semiconductor element 30 , and the second wiring pattern layer constituting the lines formed on the surface of the second dielectric substrate 201 .

[0169] Since the semiconductor device according to the second embodiment is configured as described above, the input terminals 11 and 12, the output terminals 13 and 14, and the bias terminals 15 and 16 of the first semiconductor element 10 are connected to the first wiring pattern layer formed on the surface of the first substrate 100 by wires W, and the pads of the sixth layer pattern 360 in the third substrate 300, the pads of the via-1 layer pattern 310, are connected to the first wiring pattern layer formed on the surface of the first substrate 100 by the pads of the solder balls 50 formed on the surface of the first substrate 100. The front side pad-via-back side pad in the second substrate 200 are connected through the solder balls 70. The connector is connected to a mounting board via a ground terminal.

[0170] The bias terminals 24a-24c of the second semiconductor element 20 and the input terminal 31 and bias terminals 34a-34 of the third semiconductor element 30 are connected by wires W to a second wiring pattern layer formed on the surface of the second substrate 200, and are connected to a mounting substrate via front pads-vias-back pads formed on the edges of the surface of the second substrate 200.

[0171] The output terminal 23 of the second semiconductor element 20 and the bias terminals 34g, 34i of the third semiconductor element 30 are connected by wires W to a second wiring pattern layer formed on the surface of the second substrate 200, and are connected to the mounting substrate via a front pad-solder ball 70 formed in the center of the surface of the second substrate 200, a pad-via VIA-first line 321, second line 322, third line 323-via VIA-pad formed on the edge of the 1st layer pattern, and a back pad formed on the edge of the surface of the second substrate 200.

[0172] The bias terminals 34f, 34h of the third semiconductor element 30 are connected to the second wiring pattern layer formed on the surface of the second substrate 200 by wires W, and are connected to the pad-via VIA-fourth line 351, the first line 352, the second line 353, the third line 354, the first line 355, the first line 356, the first line 357, the first line 358, the first line 359, the first line 360, the first line 361, the first line 362, the first line 363, the first line 364, the first line 365, the first line 366, the first line 367, the first line 368, the first line 369, the first line 370, the first line 371, the first line 372, the first line 373, the first line 374, the first line 375, the first line 376, the first line 377, the first line 378, the first line 379 ... 5 line 352 - via VIA - pad formed on the side of the 1st layer pattern - solder ball 70 The second substrate 200 is connected to the mounting substrate via rear pads formed on the sides of the surface of the second substrate 200.

[0173] In assembling the semiconductor device according to the second embodiment, that is, in the manufacturing method of the semiconductor device, first, a first substrate 100, a second substrate 200, and a third substrate 300 are prepared, similarly to the manufacturing method of the first embodiment. Next, similar to the manufacturing method in embodiment 1, with third substrate 300 and first substrate 100 stacked on the surface of second substrate 200, solder balls 50 and solder balls 70 are melted to produce a laminate in which third substrate 300 is stacked on second substrate 200 and first substrate 100 is stacked on third substrate 300.

[0174] Thereafter, similar to the manufacturing method in embodiment 1, as shown in FIG. 18, resin sealing material is partially injected from the side of the laminate around the entire periphery between the second substrate 200 and the third substrate 300 to form a second resin layer 500, and resin sealing material is partially injected from the side of the laminate around the entire periphery between the first substrate 100 and the third substrate 300 to form a first resin layer 400.

[0175] By doing this, the second resin layer 500 is formed only around the four sides of the second dielectric substrate 201 in the second substrate 200, so that most of the space between the second substrate 200 and the third substrate 300 is hollow. Similarly, since the first resin layer 400 is formed only around the four sides of the first dielectric substrate 101 in the first substrate 100, most of the space between the first substrate 100 and the third substrate 300 is hollow.

[0176] That is, a hermetically sealed rectangular hollow portion 500C surrounded by the second resin layer 500 is formed between the second substrate 200 and the third substrate 300, and a hermetically sealed rectangular hollow portion 400C surrounded by the first resin layer 400 is formed between the first substrate 100 and the third substrate 300. In this manner, the third substrate 300 is laminated on the second substrate 200, and the first substrate 100 is laminated on the third substrate 300 to form a semiconductor device, that is, the manufacture of the semiconductor device is completed.

[0177] Therefore, similarly to the semiconductor device of embodiment 1, the first semiconductor element 10, the second semiconductor element 20, and the third semiconductor element 30 can be isolated from the outside air, thereby reducing the effects of the outside air, providing excellent impact resistance as a semiconductor device, and suppressing performance degradation as a semiconductor device due to the first resin layer 400 and the second resin layer 500.

[0178] As described above, the semiconductor device of embodiment 2 has the same effects as the semiconductor device of embodiment 1, and in addition, since the heat dissipation area of ​​the surface of first ground conductor 130 in first substrate 100 is large, the heat dissipation properties are good, and the heat dissipation properties of the semiconductor device are improved. Furthermore, since the first ground conductor 130 in the first substrate 100 is a solid ground, the wiring area can be increased relative to the first substrate 100, and the semiconductor device can be made smaller.

[0179] Embodiment 3 A semiconductor device according to a third embodiment will be described with reference to FIG. The semiconductor device of embodiment 3 differs from the semiconductor device of embodiment 2 in that it includes a heat sink 600 attached to the back surface of the first ground conductor 130 in the first substrate 100, but is otherwise the same. As shown in FIG. 19, the semiconductor device according to the third embodiment includes a heat sink 600, which is a heat sink fin fixed to the entire back surface of a first ground conductor 130 by soldering or the like. The size of the heat sink 600 in its plane may be larger than the plane of the rear surface of the first ground conductor 130 . In FIG. 19, the same reference numerals as those in FIG. 1, FIG. 18, etc. indicate the same or corresponding parts.

[0180] The semiconductor device of embodiment 3 has the same effects as the semiconductor device of embodiment 2, and in addition, can dissipate heat generated by the first semiconductor element 10 more efficiently, thereby improving the heat dissipation performance of the semiconductor device.

[0181] The idea of ​​providing a heat sink 600 on the entire back surface of the first ground conductor 130 in embodiment 3 can be applied to the semiconductor device of embodiment 1. In the semiconductor device of embodiment 1, when the second semiconductor element 20 and the third semiconductor element 30 mounted on the second substrate 200 generate a large amount of heat, the heat sink 600, which is a heat sink fin fixed by solder or the like, can be adhered to the entire back surface of the second substrate 200.

[0182] Embodiment 4 A semiconductor device according to a fourth embodiment will be described with reference to FIGS. The semiconductor device of embodiment 4 differs from the semiconductor device of embodiment 1 in that, while the semiconductor device of embodiment 1 has a second semiconductor element 20 and a third semiconductor element 30 mounted on a second substrate 200, the semiconductor device of embodiment 4 has only a second semiconductor element 20, which is a semiconductor element having a power supply control function, mounted on the second substrate 200, and accordingly, an interposer substrate, which is a single-layer substrate, is used as the third substrate 300; otherwise, the semiconductor device of embodiment 4 is the same. In addition, in Figs. 20 to 32, the same reference numerals as those in Figs. 1 to 17 indicate the same or corresponding parts.

[0183] The semiconductor device according to the fourth embodiment is a stacked type semiconductor device mounted with a semiconductor element 10 having a high output amplification function and a semiconductor element 20 having a power supply control function, and is used in high frequency devices such as communications devices. The semiconductor device according to the fourth embodiment is a highly reliable and easy-to-manufacture semiconductor device that realizes ultra-wideband capability capable of covering almost the entire range of the Sub-6 band. The semiconductor device according to the fourth embodiment includes a first semiconductor element 10, a second semiconductor element 20, a first substrate 100, a second substrate 200, and a third substrate 300, as shown in FIG. The first semiconductor element 10 and the second semiconductor element 20 are the same as the first semiconductor element 10 and the second semiconductor element 20 in the first embodiment.

[0184] As shown in FIGS. 21 to 24, the first substrate 100 has the same basic configuration as the first substrate 100 in the first embodiment. That is, since the third semiconductor element 30 is not mounted on the second substrate 200, the first substrate 100 has ground pads 125a, 125b in place of the input pad 121a and bias pads 123aa-123ia which are the first front side pads and the input pad 121b and bias pads 123ab-123ib which are the first back side pads in the first substrate 100 for the third semiconductor element in the first embodiment, and has one input pad 141a, 141b and the other input pad 142a, 142b which are the first front side pads and second back side pads for the one input terminal 21 and the other input terminal 22 of the second semiconductor element 20.

[0185] Except for the above, the configuration of the first substrate 100 is the same as that of the first substrate 100 in the first embodiment. Since there is no pad for the third semiconductor element, the first wiring pattern in the first wiring pattern layer formed on the surface of the first dielectric substrate 101 has a slightly different pattern from the first wiring pattern in the first wiring pattern layer formed on the surface of the first substrate 100 in embodiment 1, but has exactly the same function.

[0186] As shown in Figure 20, the second substrate 200 has a second dielectric substrate 201 made of a single layer of insulating base material, a second wiring pattern layer and a plurality of second front side pads formed on the surface of the second dielectric substrate 201, and a second ground conductor 230 made of thick copper formed on the back surface of the second dielectric substrate 201, and a second opening 202 is formed in the second dielectric substrate 201 reaching the surface of the second ground conductor 230 from the surface.

[0187] The second dielectric substrate 201 is made of the same insulating material as the first dielectric substrate 101 . The thickness of the second dielectric substrate 201 is the same as that of the first dielectric substrate 101, and is set to the manufacturing limit for forming the second opening 202. The second wiring pattern layer is made of the same material and has the same thickness as the first wiring pattern layer. The second substrate 200 has a second semiconductor element 20 mounted in a second opening 202 via a second heat sink 20A.

[0188] The second wiring pattern layer formed on the surface of the second dielectric substrate 201 in the second substrate 200 is composed of two input lines 211, 212, an output line 204, three bias lines 206a to 206c, and a plurality of ground conductors 207, as shown in Figures 25 and 26.

[0189] One of the input lines 211 is connected to one of the input terminals 21 of the second semiconductor element 20 by wire bonding using a wire W such as a gold wire. The other input line 212 is connected to the other input terminal 22 of the second semiconductor element 20 by wire bonding using a wire W such as a gold wire. Although the number of wires W is shown in units of two in FIG. 26, it may be one, or three or more. The input lines 211 and 212 are the collective names for the lines extending from the positions where the input terminals 21 and 22 of the second semiconductor element 20 are connected to the input pads 211a and 212a, respectively. Although the fourth embodiment will be described using wires, other connection members such as gold ribbons may be used for connection as long as the pad size allows mounting.

[0190] The output line 204 is connected to the output terminal 23 of the second semiconductor element 20 by wire bonding using a wire W such as a gold wire. The output line 204 is a general name for the line extending from the position where the output terminal 23 of the second semiconductor element 20 is connected to the output pad 204a.

[0191] The bias lines 206a to 206c are connected to the corresponding bias terminals 24a to 24c of the second semiconductor element 20 by wire bonding using wires W, respectively. The bias lines 206a to 206c are a collective name for lines extending from positions to which the bias terminals 24a to 24c of the corresponding second semiconductor elements 20 are connected to the bias pads 206aa to 206ca.

[0192] The input lines 211 and 212, the output line 204, and the bias lines 206a to 206c are patterned so as not to be coupled to each other and to have a pattern that satisfies a required size, for example, a bent line pattern. As shown in FIGS. 25 and 26, each of the plurality of ground conductors 207 is disposed between adjacent transmission lines to prevent interference between signals between the adjacent transmission lines.

[0193] Each of the plurality of ground conductors 207 is electrically connected to a second ground conductor 230 formed on the rear surface of the second dielectric substrate 201 through a via VIA indicated by a circle in FIG. are electrically connected. Each of the multiple ground conductors 207 can form an electric wall, thereby suppressing unnecessary interference between the transmission lines. Among the multiple ground conductors 207, the ground conductors 207 that extend to the sides of the second dielectric substrate 201 and have a line width greater than the diameter of the pad are connected to vias located on the sides of the second dielectric substrate 201. The portion of the ground conductor 207 that is connected to the ground conductor 207 also serves as a ground pad 207a.

[0194] In the fourth embodiment, the second front side pads formed on the surface of the second dielectric substrate 201 have 11 pads on each side formed by patterning a conductor, which is copper foil, simultaneously with the wiring pattern layer along the four sides of the second dielectric substrate 201. However, the number of pads on each side is not limited to 11. The second front side pads arranged on the four sides of the second dielectric substrate 201 include input pads 211a, 212a, output pad 204a, bias pads 206aa to 206ac, and a ground pad 207a. Each second front side pad is selected from the plurality of second front side pads according to the line of the second wiring pattern.

[0195] Each of the ground pads 207a is formed by a via that penetrates the second dielectric substrate 201. 2. The second dielectric substrate 201 is electrically connected to a second ground conductor 230 formed on the rear surface of the second dielectric substrate 201 via a ground wire 230a. 20, each of the second front side pads is electrically and physically connected to a corresponding third front side pad of the third substrate 300 by a conductive second connection member 70 such as a solder ball. The second connection member 70 will be hereinafter referred to as a solder ball 70.

[0196] The resist film 80 is formed on the surface of the second dielectric substrate 201 and, as shown in FIG. 27, exposes the surfaces of all of the multiple second front side pads formed on the surface of the second dielectric substrate 201 and has circular openings 80a for mounting solder balls 70 and rectangular openings 80b for mounting chip components (not shown). As shown in FIG. 28, the second ground conductor 230 formed on the back surface of the second dielectric substrate 201 is connected to the second dielectric substrate 201 by a via VIA indicated by a circle in the second ground conductor 230. 2. The substrate 202 is electrically connected to a plurality of ground conductors 207 and ground pads 207a formed on the surface of the substrate 202.

[0197] The first substrate 100 and the second substrate 200 have the same overall thickness, and the thicknesses and materials of the components that make up each substrate are also the same; that is, the first dielectric substrate 101 and the second dielectric substrate 201 are made of the same material and have the same thickness, the first wiring pattern layer and the second wiring pattern layer are made of the same material and have the same thickness, and the first ground conductor 130 and the second ground conductor 230 are made of the same material and have the same thickness. The surface of the first substrate 100, that is, the first wiring pattern layer, and the surface of the second substrate 200, that is, the second wiring pattern layer, are disposed opposite each other.

[0198] As shown in FIG. 20 , the third substrate 300 is disposed between the first substrate 100 and the second substrate 200, facing the first substrate 100 and the second substrate 200, and has a plurality of third back side pads on its back side, each of which is connected to a respective one of the plurality of first front side pads of the first substrate 100 by a solder ball 50, and a plurality of third front side pads on its front side, each of which is connected to a respective one of the plurality of second front side pads of the second substrate 200 by a solder ball 70. The third substrate 300 is a single-layer interposer substrate that relays the electrical connection between the first substrate 100 and the second substrate 200.

[0199] The third substrate 300 has a single-layer insulating substrate 301, a plurality of third front side pads 317, 318, 312, 313a to 313c and a ground layer 315 formed on the surface of the insulating substrate 301, and a plurality of third back side pads 367, 368, 362, 363a to 363c and a ground layer 365 formed on the back surface of the insulating substrate 301.

[0200] As shown in FIG. 29, the multiple third front side pads 317, 318, 312, 313a to 313c are respectively arranged on the sides of the insulating substrate 301 at positions facing the input pads 211a, 212a, output pad 204a, and bias pads 206aa to 206ca of the second substrate 200, and are connected by solder balls 70. As shown in FIG. 31, the third back side pads 367, 368, 362, 363a to 363c are disposed on the sides of the insulating substrate 301 at positions facing the third front side pads 317, 318, 312, 313a to 313c, respectively.

[0201] The plurality of third front side pads 317, 318, 312, 313a to 313c and the plurality of third back side pads 367, 368, 362, 363a to 363c are connected to each other vias VIA. The third back side pads 367, 368, 362, 363a to 363c are connected by solder balls 50 to the input pad 141a on one side of the first substrate 100, the input pad 142a on the other side, the output pad 122a, and the bias pads 124aa to 124ca on the other side of the first substrate 100, respectively.

[0202] As shown in FIG. 29, the ground layer 315 formed on the surface of the insulating substrate 301 is a solid pattern in an area other than the third front-side pads 317, 318, 312, and 313a to 313c, and is electrically insulated from these pads. The ground layer 315 is electrically connected to a ground layer 325 formed on the surface of the insulating substrate 301 by a via VIA shown by a circle in the ground layer 315 in FIG. will be done. In addition, in the ground layer 315, vias located along the four sides of the insulating substrate 301 The portion connected to the ground pad 315a also serves as a ground pad.

[0203] As shown in FIG. 31, the ground layer 365 formed on the back surface of the insulating substrate 301 is a solid pattern in an area other than the third back pads 367, 368, 362, and 363a to 363c, and is electrically insulated from these pads. In addition, in the ground layer 365, vias located along the four sides of the insulating substrate 301 The portion connected to the ground pad 365a also serves as a ground pad.

[0204] Resist film 370 is formed on the surface of insulating substrate 301 and, as shown in FIG. 30, exposes the surfaces of input pads 317, 318, output pad 312, bias pads 313a to 313c, and ground pad 315a, and has circular openings 370a for mounting solder balls 70.

[0205] Resist film 380 is formed on the back surface of insulating substrate 301 and, as shown in FIG. 32, exposes the surfaces of input pads 367, 368, output pad 362, bias pads 363a to 364c, and ground pad 365a and has circular openings 380a for mounting solder balls 50. In addition, the resist film 380 covers the surface of the first substrate 100 at the positions indicated by the circles 366 in FIG. 32, that is, the positions facing the input pad 103a, the other input pad 104a, the bias pad 109a, the output pad 110a, the bias pad 111a, and the bias pad 112a.

[0206] As described above, in the third substrate 300, the areas other than the pads, excluding the ground pads, on both the front and back surfaces of the insulating substrate 301 are made into ground layers 315, 365, so that unwanted coupling between the first semiconductor element 10 mounted on the first substrate 100 and the second semiconductor element 20 mounted on the second substrate 200 can be suppressed. As a result, the first substrate 100, the third substrate 300, and the second substrate 200, which are independent from each other, can be stacked vertically, thereby making it possible to miniaturize the semiconductor device itself.

[0207] As shown in FIG. 20, the first resin layer 400 is a resin sealing material that contacts the periphery of the front surface of the first substrate 100 and the periphery of the back surface of the third substrate 300 so as to have a rectangular hollow portion 400C which is a hermetically sealed space, and is the same as the first resin layer 400 in embodiment 1. The first resin layer 400 is adhered to a resin adhesive surface 400A around the periphery of the front surface of the first substrate 100 as shown in FIG. 21, and is adhered to a resin adhesive surface 400B around the periphery of the rear surface of the third substrate 300 as shown in FIG. 31. The first resin layer 400 does not cover the first semiconductor element 10 and the first wiring pattern layer constituting the transmission line and the like formed on the surface of the first dielectric substrate 101 .

[0208] As shown in FIG. 20, the second resin layer 500 is a resin sealing material that contacts the periphery of the surface of the second substrate 200 and the periphery of the surface of the third substrate 300 so as to have a rectangular hollow portion 500C which is a hermetically sealed space, and is the same as the second resin layer 500 in embodiment 1. The second resin layer 500 is adhered to a resin adhering surface 500A around the periphery of the surface of the second substrate 200 as shown in FIG. 25, and is adhered to a resin adhering surface 500B around the periphery of the surface of the third substrate 300 as shown in FIG. The second resin layer 500 does not cover the second semiconductor element 20 , the third semiconductor element 30 , and the second wiring pattern layer constituting the lines formed on the surface of the second dielectric substrate 201 .

[0209] In assembling the semiconductor device according to the second embodiment, that is, in the manufacturing method of the semiconductor device, first, a first substrate 100, a second substrate 200, and a third substrate 300 are prepared, similarly to the manufacturing method of the first embodiment. Next, similar to the manufacturing method in embodiment 1, with the third substrate 300 and the second substrate 200 stacked on the surface of the first substrate 100, the solder balls 50 and the solder balls 70 are melted to produce a laminate in which the third substrate 300 is stacked on the first substrate 100 and the second substrate 200 is stacked on the third substrate 300.

[0210] Thereafter, similar to the manufacturing method in embodiment 1, as shown in FIG. 20 , a resin sealing material is partially injected from the side of the laminate around the entire periphery between the first substrate 100 and the third substrate 300 to form a first resin layer 400, and a resin sealing material is partially injected from the side of the laminate around the entire periphery between the second substrate 200 and the third substrate 300 to form a second resin layer 500.

[0211] By doing this, the first resin layer 400 is formed only around the four sides of the first dielectric substrate 101 in the first substrate 100, so that most of the space between the first substrate 100 and the third substrate 300 is hollow. Similarly, since the second resin layer 500 is formed only around the four sides of the second dielectric substrate 201 in the second substrate 200, most of the space between the second substrate 200 and the third substrate 300 is hollow.

[0212] That is, a hermetically sealed rectangular hollow portion 400C surrounded by the first resin layer 400 is formed between the first substrate 100 and the third substrate 300, and a hermetically sealed rectangular hollow portion 500C surrounded by the second resin layer 500 is formed between the second substrate 200 and the third substrate 300. In this manner, the third substrate 300 is laminated on the first substrate 100, and the second substrate 200 is laminated on the third substrate 300 to form a semiconductor device, that is, the manufacture of the semiconductor device is completed.

[0213] Therefore, similarly to the semiconductor device of embodiment 1, the first semiconductor element 10 and the second semiconductor element 20 can be isolated from the outside air, thereby reducing the effects of the outside air, providing excellent impact resistance as a semiconductor device, and suppressing performance degradation as a semiconductor device due to the first resin layer 400 and the second resin layer 500.

[0214] As described above, the semiconductor device of embodiment 4, like the semiconductor device of embodiment 1, has good diffusibility of heat generated by first semiconductor element 10 and second semiconductor element 20 due to first ground conductor 130 and second ground conductor 230, improves the heat dissipation of the semiconductor device, reduces warping of first substrate 100, second substrate 200, and third substrate 300, and can guarantee improved yield and stable performance of the semiconductor device, thereby improving the reliability of the semiconductor device. Furthermore, in the semiconductor device of embodiment 4, similarly to the semiconductor device of embodiment 1, output combining circuit 105 can be formed as a wiring pattern on the surface of first substrate 100, so that the influence of unnecessary parasitic components can be reduced and degradation of electrical characteristics can be prevented.

[0215] Furthermore, in the semiconductor device of embodiment 4, like the semiconductor device of embodiment 1, third substrate 300 has ground layer 315 and ground layer 365, which are solid patterns, on the front and back surfaces of insulating substrate 301, respectively, so that unnecessary coupling between first semiconductor element 10 and second semiconductor element 20 can be suppressed, and first substrate 100, third substrate 300, and second substrate 200 can be stacked in the vertical direction, thereby making it possible to miniaturize the semiconductor device itself. The semiconductor device according to the fourth embodiment can be packaged as a stacked structure in which the first substrate 100 and the second substrate 200 are stacked together with the third substrate 300 sandwiched therebetween, leading to improved reliability as a circuit.

[0216] In addition, like the semiconductor device of embodiment 1, the semiconductor device of embodiment 4 is configured such that the periphery of the front surface of the first substrate 100 and the periphery of the back surface of the third substrate 300 are bonded together by a first resin layer 400 having a hollow portion 400C, and the periphery of the front surface of the second substrate 200 and the periphery of the front surface of the third substrate 300 are bonded together by a second resin layer 500 having a hollow portion 500C. Therefore, the various transmission lines formed on the first substrate 100 and the second substrate 200 and the first semiconductor element 10 and the second semiconductor element 20 are not covered by the resin sealing material that forms the first resin layer 400 and the second resin layer 500. Therefore, the deterioration of electrical characteristics caused by the physical properties of the resin sealing material of the first resin layer 400 and the second resin layer 500 can be reduced.

[0217] Furthermore, since the bonding area between the first substrate 100 and the third substrate 300 and the bonding area between the second substrate 200 and the third substrate 300 are increased, the structure becomes more resistant to shocks such as external vibrations. When the semiconductor device constitutes an amplifier, the first resin layer 400 and the second resin layer 500 prevent high-temperature, high-humidity air, which is one of the factors that deteriorate the characteristics of the amplifier, from entering the inside, thereby improving environmental resistance.

[0218] In the first to fourth embodiments, the first ground conductor 130 in the first substrate 100 and the second ground conductor 230 in the second substrate 200 are each made of thick copper. However, if the required manufacturability and reliability can be guaranteed, from the standpoint of reducing manufacturing labor and costs, the first ground conductor 130 and the second ground conductor 230 may each be made of a normal copper foil thickness, and the first dielectric substrate 101 and the second dielectric substrate 201 may each be a resin substrate or ceramic substrate having a normal copper foil thickness.

[0219] In addition, examples of application of the semiconductor device according to the first to third embodiments to a wideband GaN amplifier that switches between Doherty mode and outphasing mode for each frequency and is used in high-frequency devices such as communications devices, and examples of application of the semiconductor device according to the fourth embodiment to a stacked semiconductor device mounted with a semiconductor element having a high-output amplification function and a semiconductor element having a power supply control function and is used in high-frequency devices such as communications devices have been mainly shown, but examples of the semiconductor device according to the first to fourth embodiments include semiconductor devices that are high-frequency modules such as solid-state power amplifier (SSPA) modules, and an output section of the high-frequency module. The present invention may be applied to an antenna device in which an antenna is connected to the high frequency module, or to an array antenna module in which a plurality of high frequency modules are used and connected to a plurality of antennas, respectively. Even when the semiconductor device according to the first to fourth embodiments is applied to these modules, antenna devices, and array antenna devices, it is possible to obtain the miniaturization, high heat dissipation, reliability, environmental resistance, impact resistance, and ultra-wideband characteristics described in the first to fourth embodiments.

[0220] It should be noted that the embodiments may be freely combined, or any of the components in each embodiment may be modified, or any of the components in each embodiment may be omitted. [Industrial Applicability]

[0221] The semiconductor device according to the present disclosure is suitable for use as a semiconductor device incorporating a semiconductor element that is a high-output amplifier in the field of high-frequency equipment such as communications, and can be applied to GaN amplifiers, solid-state semiconductor amplifiers, antenna devices using solid-state semiconductor amplifiers, and array antenna devices composed of multiple antenna devices. [Explanation of symbols]

[0222] 10 first semiconductor element, 10A first heat sink, 20 second semiconductor element, 20A second heat sink, 30 third semiconductor element, 40 chip component, 50 first connection member, 70 second connection member, 100 first substrate, 101 first dielectric substrate, 102 first opening, 103, 104 input line, 105 output combining circuit, 106 first transmission line, 107 second transmission line, 108 third transmission line, 109 output side bias line, 110 output line, 111, 112 input side bias line, 113 ground conductor, 130 first ground conductor, 200 second substrate, 201 second dielectric substrate, 202 second opening, 203 input line, 204 output line, and 205a to 205i Input side bias line, 206a to 206c output side bias line, 207 ground conductor, 230 second ground conductor, 300 third substrate, 310 to 360 1st layer patterns to 6th layer patterns, 301 insulating substrate, 400 first resin layer, 500 second resin layer, 600 heat sink.

Claims

1. a first substrate on which a first semiconductor element is mounted and which has a plurality of first front-side pads arranged around a periphery of a surface on which the first semiconductor element is mounted; a second substrate on which a second semiconductor element is mounted, the second substrate having a plurality of second front-side pads arranged around a periphery of a surface on which the second semiconductor element is mounted, the second substrate being disposed with a surface facing the first substrate; a third substrate disposed between the first substrate and the second substrate, facing a surface of the first substrate and a surface of the second substrate, the third substrate having a plurality of third backside pads disposed around a backside thereof, each of the third backside pads being disposed opposite a respective one of the first frontside pads of the first substrate, and a plurality of third frontside pads disposed around a frontside thereof, each of the third frontside pads being disposed opposite a respective one of the second frontside pads of the second substrate; a plurality of first connection members each electrically connecting a corresponding first front side pad of the plurality of first front side pads on the first substrate and a corresponding third rear side pad of the plurality of third rear side pads on the third substrate; a plurality of second connection members each electrically connecting a corresponding second front side pad of the plurality of second front side pads on the second substrate to a corresponding third front side pad of the plurality of third front side pads on the third substrate; a first resin layer in contact with a periphery of a front surface of the first substrate and a periphery of a rear surface of the third substrate, the first resin layer having a hollow portion; a second resin layer in contact with a periphery of the front surface of the second substrate and a periphery of the rear surface of the third substrate, the second resin layer having a hollow portion; the first substrate has a first dielectric substrate having the plurality of first front-side pads formed around the periphery of the surface thereof, a first wiring pattern layer formed on the surface of the first dielectric substrate, and a first ground conductor made of thick copper formed on the rear surface of the first dielectric substrate, and the first semiconductor element electrically connected to a line constituting the first wiring pattern layer is mounted and fixed on the surface of the first ground conductor in a first opening extending from the surface of the first dielectric substrate to the surface of the first ground conductor, the second substrate has a second dielectric substrate having the plurality of second front side pads formed around the periphery of the front surface, a second wiring pattern layer formed on the front surface of the second dielectric substrate, and a second ground conductor made of thick copper formed on the rear surface of the second dielectric substrate, and the second semiconductor element electrically connected to a line constituting the second wiring pattern layer is mounted and fixed on the front surface of the second ground conductor in a second opening extending from the front surface of the second dielectric substrate to the front surface of the second ground conductor; Semiconductor device.

2. the first dielectric substrate in the first substrate and the second dielectric substrate in the second substrate are made of the same material and have the same thickness; the first wiring pattern layer formed on the surface of the first dielectric substrate and the second wiring pattern layer formed on the surface of the second dielectric substrate are made of the same material and have the same thickness; the first ground conductor in the first substrate and the second ground conductor in the second substrate are made of the same material and have the same thickness; The semiconductor device according to claim 1 .

3. A first substrate on which a first semiconductor element is mounted and having a plurality of first front side pads arranged around a surface on which the first semiconductor element is mounted; a second substrate on which a second semiconductor element is mounted, the second substrate having a plurality of second front-side pads arranged around a periphery of a surface on which the second semiconductor element is mounted, the second substrate being disposed with a surface facing the first substrate; a third substrate disposed between the first substrate and the second substrate, facing a surface of the first substrate and a surface of the second substrate, the third substrate having a plurality of third backside pads disposed around a backside thereof, each of the third backside pads being disposed opposite a respective one of the first frontside pads of the first substrate, and a plurality of third frontside pads disposed around a frontside thereof, each of the third frontside pads being disposed opposite a respective one of the second frontside pads of the second substrate; a plurality of first connection members each electrically connecting a corresponding first front side pad of the plurality of first front side pads on the first substrate and a corresponding third rear side pad of the plurality of third rear side pads on the third substrate; a plurality of second connection members each electrically connecting a corresponding second front side pad of the plurality of second front side pads on the second substrate to a corresponding third front side pad of the plurality of third front side pads on the third substrate; a first resin layer in contact with a periphery of a front surface of the first substrate and a periphery of a rear surface of the third substrate, the first resin layer having a hollow portion; a second resin layer in contact with a periphery of a front surface of the second substrate and a periphery of a rear surface of the third substrate and having a hollow portion; Equipped with The third substrate is a semiconductor device having ground layers which are solid patterns on both the front and back surfaces.

4. the first semiconductor element is a semiconductor element having a high-output amplification function, the second semiconductor element is a semiconductor element having a power supply control function, the third substrate is a dielectric substrate that relays electrical connection between the first substrate and the second substrate; The semiconductor device according to claim 1 .

5. 5. The semiconductor device according to claim 4, further comprising a third semiconductor element having a driver amplification function, electrically connected to a line constituting the second wiring pattern layer on the surface of the second ground conductor in the second opening of the second substrate.

6. the first semiconductor element is a semiconductor element having a high-output amplification function, the second semiconductor element is a semiconductor element having a power supply control function, the first front-side pads of the first substrate are arranged around the periphery of the first dielectric substrate so as to surround the first wiring pattern; At least one of the plurality of second front-side pads on the second substrate is disposed in a central portion on a surface of the second dielectric substrate, and the remaining second front-side pads are disposed around the periphery of the second dielectric substrate so as to surround the second wiring pattern. The semiconductor device according to claim 1 .

7. the first semiconductor element is a semiconductor element having a high-output amplification function, the second semiconductor element is a semiconductor element having a power supply control function, At least one of the plurality of second front-side pads formed on the surface of the second dielectric substrate is disposed in a central portion of the surface of the second dielectric substrate; the third substrate is a substrate that relays electrical connection between a second front-side pad arranged in a central portion of the second substrate and a second front-side pad arranged on a side portion of the second substrate; The semiconductor device according to claim 1 .

8. 4. The semiconductor device according to claim 1, further comprising a heat sink attached to a rear surface of the first ground conductor in the first substrate.

9. the third substrate has an intermediate layer pattern between a top layer pattern located on a front surface having the third front side pads and a bottom layer pattern located on a rear surface having the third rear side pads; the intermediate layer pattern has a line for electrically connecting between the third front side pad and the third back side pad corresponding to the third front side pad; The semiconductor device according to claim 1 .

10. the intermediate layer pattern has a first intermediate layer pattern and a second intermediate layer pattern disposed opposite to each other, a third intermediate layer pattern disposed between the first intermediate layer pattern and the second intermediate layer pattern and having a region other than the vias, excluding the vias at ground potential, as a ground layer; The semiconductor device according to claim 9.

11. the first semiconductor element is a semiconductor element having a high-output amplification function, the second semiconductor element is a semiconductor element having a power supply control function, the third back-side pad of the third substrate is formed on a back surface of a single-layer insulating substrate, and the third front-side pad of the third substrate is formed on a front surface of the single-layer insulating substrate; The semiconductor device according to claim 1 .

12. the first semiconductor element is a semiconductor element having a high output amplification function, two output terminals, and a characteristic impedance of 100Ω; an output combining circuit is formed in a first wiring pattern layer of the first substrate, the output combining circuit having a first transmission line and a second transmission line connected in series between an output branch section and one output terminal of the first semiconductor element, and a third transmission line connected between the output branch section and the other output terminal of the first semiconductor element; a characteristic impedance of each of the first transmission line, the second transmission line, and the third transmission line is 100Ω, and an electrical length of each of the first transmission line, the second transmission line, and the third transmission line is 50 degrees to 90 degrees; The semiconductor device according to claim 1 .

13. The semiconductor device according to claim 12 , wherein the first transmission line, the second transmission line, and the third transmission line are located within a hollow portion in the first resin layer.

14. 13. The semiconductor device according to claim 12, wherein the second semiconductor element is a semiconductor element having a power supply control function.

15. 15. The semiconductor device according to claim 14, further comprising: a third semiconductor element having a driver amplification function, the third semiconductor element being mounted and fixed to a surface of the second ground conductor of the second substrate via the second heat sink in the second opening of the second substrate, and electrically connected to a line constituting the second wiring pattern layer of the second substrate.

16. A step of preparing a first substrate on which a first semiconductor element is mounted and which has a plurality of first front side pads arranged around the periphery of the surface on which the first semiconductor element is mounted, a second substrate on which a second semiconductor element is mounted and which has a plurality of second front side pads arranged around the periphery of the surface on which the second semiconductor element is mounted, and a third substrate having a plurality of third back side pads around the periphery of the back side and a plurality of third front side pads around the periphery of the surface; a step of facing a surface of the third substrate to a surface of the first substrate in a state in which each of the first front side pads of the first substrate and each of the third back side pads of the third substrate face each other, and arranging a plurality of first connection members between the corresponding pads to electrically connect the pads; a step of facing a surface of the second substrate to a surface of the third substrate in a state in which each of the plurality of third surface-side pads of the third substrate and each of the plurality of second surface-side pads of the second substrate face each other, and disposing a plurality of second connection members between the corresponding pads, the second connection members electrically connecting the pads to each other; a step of heating the third substrate and the second substrate stacked on a surface of the first substrate, mounting and fixing the third substrate to the first substrate by the plurality of first connecting members, and mounting and fixing the second substrate to the third substrate to manufacture a stacked body; a step of partially injecting a resin sealing material from a side surface of the laminate to the entire periphery between the first substrate and the third substrate, thereby forming a first resin layer having a hollow portion and in contact with the periphery of the front surface of the first substrate and the periphery of the back surface of the third substrate; a step of partially injecting a resin sealing material from a side surface of the laminate over the entire periphery between the second substrate and the third substrate to form a second resin layer having a hollow portion and in contact with the periphery of the front surface of the second substrate and the periphery of the back surface of the third substrate; A method for manufacturing a semiconductor device comprising the steps of:

17. A step of preparing a first substrate on which a first semiconductor element is mounted and which has a plurality of first front-side pads arranged around a periphery of a surface on which the first semiconductor element is mounted, and a second substrate on which a second semiconductor element is mounted and which has a plurality of second front-side pads arranged around a periphery of a surface on which the second semiconductor element is mounted; a step of placing a surface of the second substrate against a surface of the first substrate in a state in which each of the first surface-side pads of the first substrate and each of the second surface-side pads of the second substrate face each other, and disposing a plurality of connection members between the corresponding pads for electrically connecting the pads; a step of heating the second substrate stacked on the surface of the first substrate, and mounting and fixing the second substrate to the first substrate by the plurality of connecting members to produce a laminate; a step of partially injecting a resin sealing material from a side surface of the laminate to the entire periphery between the first substrate and the second substrate, thereby forming a resin layer having a hollow portion and in contact with the periphery of the surface of the first substrate and the periphery of the surface of the second substrate; A method for manufacturing a semiconductor device comprising the steps of:

Images