Non-quenched and non-tempered steel wire rod for hot forging with excellent machinability and impact toughness and method for manufacturing same

Abstract

Provided are a non-quenched and non-tempered steel wire rod with improved machinability and impact toughness and a method for manufacturing the same. The non-quenched and non-tempered steel wire rod according to the present disclosure includes, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and includes ferrite and pearlite as a microstructure, wherein Relational Expression 1 below is satisfied and an area fraction of MnS satisfies a range of 0.10% to 0.60%. [Relational2⁢0≤[Mn]⁢ / [S]≤7⁢0[Relational⁢ Expression⁢ 1]

Description

TECHNICAL FIELD

[0001] The present disclosure relates to a non-quenched and non-tempered steel wire rod with improved machinability and impact toughness and a method for manufacturing the same, and more particularly, to a non-quenched and non-tempered steel wire rod suitable for use as a material for automobiles or mechanical parts and a method for manufacturing the same.BACKGROUND ART

[0002] Unlike quenched and tempered steels, which obtain certain levels of strength and toughness by quenching and tempering (QT) heat treatment, the QT heat treatment process is omitted in non-quenched and non-tempered steels. Therefore, non-quenched and non-tempered steels are not only economically advantageous by reducing heat treatment costs, simplifying processes to shorten delivery time, and improving productivity, but also eco-friendly by reducing CO2 that is generated by operating a furnace during heat treatment. At the beginning of development, non-quenched and non-tempered steels were applied only to parts that do not require high toughness due to relatively inferior toughness thereof to that of quenched and tempered steels. However, with a recent increase in the demand for environmental feasibility and cost reduction, demand for improving toughness of non-quenched and non-tempered steels is increasing. In addition, because a cutting process is often conducted to obtain final shapes of parts, machinability is also required. In general, a large amount of MnS is generated by adding S to improve machinability, thereby causing a problem of reduction in toughness of products.DISCLOSURETechnical Problem

[0003] The present disclosure relates to a non-quenched and non-tempered steel wire rod with excellent machinability and impact toughness by improving toughness inferior to that of conventional quenched and tempered steels and by adding high contents of S and N without additional heat treatment and a method for manufacturing the same.Technical Solution

[0004] A non-quenched and non-tempered steel wire rod with improved machinability and impact toughness according to an embodiment of the present disclosure includes, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and includes ferrite and pearlite as a microstructure, wherein Relational Expression 1 below is satisfied and an area fraction of MnS satisfies a range of 0.10 to 0.60%.20≤[Mn]⁢ / [S]≤70[Relational⁢ Expression⁢ 1]

[0005] According to an embodiment of the present disclosure, in the non-quenched and non-tempered steel wire rod with improved machinability and impact toughness, a number density of MnS may be 70 ea / mm2 or more and an aspect ratio of MnS may be 40 or less.

[0006] According to an embodiment of the present disclosure, the non-quenched and non-tempered steel wire rod with improved machinability and impact toughness may have a tensile strength of 700 MPa or more, a yield strength of 350 to 500 MPa, and a yield ratio of 0.45 to 0.65.

[0007] According to an embodiment of the present disclosure, the non-quenched and non-tempered steel wire rod with improved machinability and impact toughness may have an impact toughness of 60 J / cm2 or more and a tensile strength×impact toughness value of 45000 MPa·J / cm2 or more.

[0008] A method for manufacturing a non-quenched and non-tempered steel wire rod with improved machinability and impact toughness according to an embodiment of the present disclosure includes: reheating a steel piece including, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and including ferrite and pearlite as a microstructure in a temperature range of 950 to 1120° C.; finish rolling the reheated steel piece into a steel wire rod at a temperature of 750° C. to 850° C.; and winding and cooling the steel wire rod, wherein the cooling performed after the winding includes: a process of cooling to 400° C. at an average cooling rate of 0.1 to 5.0° C. / s, wherein the steel wire rod includes ferrite and pearlite as a microstructure, Relational Expression 1 is satisfied, and an area fraction of MnS is 0.10 to 0.60%.Advantageous Effects

[0009] In the non-quenched and non-tempered steel wire rod with improved machinability and impact toughness according to an embodiment of the present disclosure, Ti and Al combine with N to form nitrides such as TiN and AlN, and such nitrides interfere with the growth of grain boundaries to decrease grain sizes, thereby improving toughness. In addition, a Ca-based oxide resulting from addition of Ca serves as a nucleus of MnS formation and inhibits elongation of MnS during rolling to improve machinability and toughness. Therefore, even if heat treatment is omitted, the steel wire rod may be applied to materials for automobiles or mechanical parts that require both machinability and toughness.BEST MODE

[0010] A non-quenched and non-tempered steel wire rod with improved machinability and impact toughness according to an embodiment of the present disclosure includes, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and includes ferrite and pearlite as a microstructure, wherein Relational Expression 1 below is satisfied and an area fraction of MnS satisfies a range of 0.10 to 0.60%.20≤[Mn]⁢ / [S]≤70[Relational⁢ Expression⁢ 1][Modes of the Invention]

[0011] This specification does not describe all elements of the embodiments of the present disclosure and detailed descriptions on what are well known in the art or redundant descriptions on substantially the same configurations may be omitted. In addition, the term “include” an element does not preclude other elements but may further include another element, unless otherwise stated. As used herein, the singular forms are intended to include the plural forms as well, unless the context clearly indicates otherwise. Hereinafter, the present disclosure will be described in detail.

[0012] The present inventors have examined a method for providing a steel wire rod with machinability and impact toughness from various angles and have found that machinability and toughness may be obtained by appropriately controlling a composition of alloying elements and a microstructure of the steel wire rod without an additional heat treatment, thereby completing the present disclosure.

[0013] A non-quenched and non-tempered steel wire rod with improved machinability and impact toughness according to an embodiment of the present disclosure includes, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and includes ferrite and pearlite as a microstructure, wherein Relational Expression 1 below is satisfied and an area fraction of MnS is 0.10 to 0.60%.20≤[Mn]⁢ / [S]≤70[Relational⁢ Expression⁢ 1]

[0014] Hereinafter, reasons for numerical limitations on the contents of alloying elements in the embodiment of the present disclosure will be described. Hereinafter, the unit is wt % unless otherwise stated.

[0015] The content of C is 0.3% to 0.5%.

[0016] Carbon (C) is an element serving to improve strength of a steel wire rod. To obtain the above-described effect, it is preferable to include C in an amount of 0.3% or more. However, an excessive C content may deteriorate toughness and machinability, and thus the upper limit of the C content may be controlled to 0.5%.

[0017] The content of Si is 0.4% to 0.9%.

[0018] Silicon (Si), as an element effective as a deoxidizer, serves to improve strength. With a Si content less than 0.4%, the above-described effect cannot be obtained. With a Si content exceeding 0.9%, deformation resistance of a steel rapidly increases due to solid solution strengthening. Therefore, the upper limit of the Si content may be controlled to 0.9%.

[0019] The content of Mn is 0.5% to 1.2%.

[0020] Manganese (Mn) is an element effective as a deoxidizer and a desulfurizer. With a Mn content less than 0.5%, the above-described effect cannot be obtained. With a Mn content exceeding 1.2%, strength of the steel excessively increases to rapidly increase deformation resistance of the steel, resulting in deterioration of cold workability. Therefore, the upper limit of the Mn content may be controlled to 1.2%.

[0021] The content of Cr is 0.1% to 0.3%.

[0022] Chromium (Cr) is an element serving to promote transformation of ferrite and pearlite during hot rolling. In addition, Cr does not increase the strength of a steel more than necessary, reduces an amount of a solid solution of C by precipitating carbides in a steel, and contributes to reduction in dynamic deformation aging caused by the solid solution of carbon. With a Cr content less than 0.10%, the above-described effects cannot be obtained, and with a C content exceeding 0.3%, strength of the steel excessively increases to rapidly increase deformation resistance of the steel, resulting in deterioration of cold workability. Therefore, the upper limit of the Cr content may be controlled to 0.3%.

[0023] The content of P is 0.02% or less.

[0024] Phosphorus (P), as an impurity inevitably contained in steels, is segregated into grain boundaries as a major causative element of deterioration of toughness and reduction in delayed fracture resistance. Therefore, it is preferable to control the P content as low as possible. Theoretically, it is preferable to control the P content to 0% but P is inevitably included therein during a manufacturing process. Therefore, it is important to control the upper limit, and the upper limit of the P content may be controlled to 0.02% in the present disclosure.

[0025] The content of S is 0.01% to 0.05%.

[0026] Sulfur (S), as a major causative element of significant deterioration in ductility as being segregated into grain boundaries and deterioration in delayed fracture resistance and stress relaxation due to formation of an emulsion in a steel, is an impurity inevitably contained in a steel during a manufacturing process. However, as in the present disclosure, S may actively be used to improve machinability. Because S combines with Mn to form MnS that improves machinability, the S content is controlled within a range of 0.01% to 0.05% in the present disclosure in consideration of an S content effective for improvement of machinability without significantly impairing toughness of the steel.

[0027] The content of sol.Al is 0.01% to 0.05%.

[0028] The sol.Al is an element effective as a deoxidizer. The sol.Al may be contained in an amount of 0.01% or more to obtain the above-describe effect. However, with an Al content exceeding 0.05%, difficulties may arise during a manufacturing process due to Al oxides produced during casting process. Therefore, the upper limit of the Al content may be controlled to 0.05% in the present disclosure.

[0029] The content of Ti is 0.01% to 0.02%.

[0030] Titanium (Ti) is an element that plays a major role in improving toughness of a steel by decreasing grain sizes of a final structure by forming TiN precipitates during a solidification process of the steel to inhibit the growth of austenite crystal grains during heating and hot rolling processes of a slab. With a Ti content less than 0.01%, it is difficult to obtain a sufficient amount of TiN precipitates for inhibiting migration of austenite grain boundaries. On the contrary, with a T content exceeding 0.02%, a coarse titanium nitride may be formed rather deteriorating toughness, and thus the upper limit of the Al content may be controlled to 0.02% in the present disclosure.

[0031] The content of Ca is 0.0005% to 0.002%.

[0032] Ca is an essential element to implement an effect on improving machinability and impact toughness by reducing an aspect ratio of MnS. Addition of Ca causes formation of an oxide, which serves as a nucleus of MnS formation, to inhibit elongation of MnS while rolling the steel wire rod and maintain a low aspect ratio. The low aspect ratio of MnS not only improves machinability but also inhibits deterioration of toughness by reducing anisotropy of a microstructure. However, Ca should be added in an amount of 0.0005% or more to obtain the above-described effects, but a Ca content exceeding 0.002% may cause difficulties in a manufacturing process. Therefore, the upper limit of the Ca content is controlled to 0.002%

[0033] The content of N is 0.007% to 0.02%.

[0034] N is an essential element for implementing an effect on improving impact toughness by decreasing grain sizes via formation of a nitride with Ti and Al. With a N content less than 0.007%, it is difficult to obtain a sufficient amount of the nitride, resulting in a decrease in production of precipitates of Al, Ti, and the like, failing to obtain toughness desired in the present disclosure. With a N content exceeding 0.02%, a solid solution of N, not present as a nitride, increases to deteriorate toughness and ductility of the steel wire rod. Therefore, the upper limit of the N content may be controlled to 0.02% in the present disclosure.

[0035] The remaining component of the non-quenched and non-tempered steel wire rod of the present disclosure is iron (Fe). However, the non-quenched and non-tempered steel wire rod may include other impurities incorporated during common industrial manufacturing processes of steels. Types and contents of the impurities are not specifically mentioned in the present disclosure, as they are known to any person skilled in the art of manufacturing.

[0036] The non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure may satisfy Relational Expression 1 below. In Relational Expression 1, [S] and [Mn] respectively represent contents (wt %) of the elements.20≤[Mn]⁢ / [S]≤70⁢ (machinability)[Relational⁢ Expression⁢ 1]

[0037] Relational Expression 1 is an expression related to machinability. According to the present disclosure, MnS is formed by adding high contents of S and Mn. MnS, as an elongated inclusion, has a shape and an orientation elongated in a rolling direction and significantly improves machinability of the medium-carbon non-quenched and non-tempered steel wire rod of the present disclosure. However, MnS serving as a starting point of cracks and a propagation path thereof in the case of impact applied thereto, thereby deteriorating impact toughness. When the [Mn] / [S] ratio is less than 20, machinability may be satisfied, but impact toughness may deteriorate. When the [Mn] / [S] ratio exceeds 70, machinability may be insufficient. Therefore, the [Mn] / [S] ratio may be controlled to 20 to 70, preferably 30 to 60, in the present disclosure.

[0038] In addition, in the non-quenched and non-tempered steel material according to an embodiment of the present disclosure, an area fraction of MnS may be 0.10 to 0.60%, preferably 0.15 to 0.50%, and more preferably 0.15 to 0.45%.

[0039] In addition, in the non-quenched and non-tempered steel material according to an embodiment of the present disclosure, a number density of MnS may be 70 ea / mm2 or more, preferably 80 ea / mm2 or more, and more preferably 90 ea / mm2 or more. As the density of MnS increases, MnS serves as a stress concentration source during cutting, to reduce cutting resistance, thereby improving machinability. To this end, the density of MnS needs to be at least 70 ea / mm2.

[0040] In addition, in the non-quenched and non-tempered steel material according to an embodiment of the present disclosure, the aspect ratio of MnS may be 40 or less, preferably 30 or less, and more preferably 20 or less. In this case, when the aspect ratio of MnS is greater than 40, impact toughness may rapidly decrease.

[0041] In addition, the non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure may have a tensile strength of 700 MPa or more.

[0042] In addition, the non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure may have a yield strength of 350 to 500 MPa.

[0043] In addition, the non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure may have a yield ratio of 0.45 to 0.65.

[0044] In addition, the non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure may have an impact toughness of 60 J / cm2 or more.

[0045] In addition, the non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure may have a tensile strength of impact toughness value of 45000 MPa·J / cm2 or more.

[0046] Hereinafter, a method for manufacturing a non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure will be described.

[0047] The non-quenched and non-tempered steel wire rod with improved machinability and impact toughness according to an embodiment of the present disclosure includes: reheating a steel piece including, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and including ferrite and pearlite as a microstructure in a temperature range of 950 to 1120° C.; finish rolling the reheated steel piece into a steel wire rod at a temperature of 750° C. to 850° C.; and winding and cooling the steel wire rod, wherein the cooling performed after the winding includes: a process of cooling to 400° C. at an average cooling rate of 0.1 to 5.0° C. / s, wherein the steel wire rod includes ferrite and pearlite as a microstructure, Relational Expression 1 is satisfied, and an area fraction of MnS is 0.10 to 0.60%.20≤[Mn]⁢ / [S]≤70[Relational⁢ Expression⁢ 1]

[0048] Hereinafter, each process of the manufacturing method will be described in more detail.

[0049] First, a bloom satisfying the above-described composition of alloying elements is heated and rolled into a billet.Reheating Process

[0050] The reheating process, as a step of reheating the rolled billet, is a process for lowering a rolling load while rolling the steel wire rod. In this regard, the reheating may be performed at a temperature of 950° C. to 1120° C. At a reheating temperature below 950° C., the rolling load may increase causing difficulties in the manufacturing process. On the contrary, at a reheating temperature above 1,120° C., all AlN finely formed in the steel piece may form a solid solution again during heating, thereby significantly decreasing a grain refinement effect.Process of Rolling Steel Wire Rod

[0051] In the process of rolling the steel wire rod, the reheated pieces of the steel are hot-rolled into a steel wire rod.

[0052] In this case, a finish rolling temperature of the hot rolling may be 750° C. to 850° C. At a finish rolling temperature below 750° C., a rolling load may increase, and at a finish rolling temperature above 850° C., crystal grains may coarsen so that a high toughness desired in the present disclosure may not be obtained.Winding Process

[0053] A process of winding the steel wire rod manufactured as described above in the shape of a coil may be performed. In this case, a winding temperature may be 750° C. to 850° C. Because a temperature of the steel wire rod obtained by finish rolling may increase by transformation heating, a temperature of the steel wire rod immediately before winding may be higher than a final rolling temperature. In this case, the steel wire rod may be wound after being cooled to a winding temperature or may be wound without an additional cooling process depending on the temperature increased by the heating. At a winding temperature below 750° C., martensite generated in a surface layer during cooling cannot be recovered due to recuperated heat, and tempered martensite is formed causing a problem of increasing a potential to induce surface defects during a drawing process. On the contrary, at a winding temperature above 850° C., thick scales may be formed on the surface of the steel wire rod so that surface defects may easily occur during descaling and productivity may deteriorate due to an increase in cooling time in a subsequent cooling process.Cooling Process

[0054] The wound steel wire rod may be cooled, and in this case, the cooling process may be performed to 400° C. in an average cooling rate range of 0.1° C. / s to 5.0° C. / s by air cooling or control cooling after hot forging. At an average cooling rate lower than 0.1° C. / s while cooling to 400° C. after winding, a desired strength cannot be obtained due to excessive formation of proeutectoid ferrite. At an average cooling rate higher than 5° C. / s, low-temperature structures such as martensite may be generated, so that toughness and machinability may deteriorate.Examples

[0055] A bloom having a composition of alloying elements shown in Table 1 was heated at 1,200° C. for 4 hours, and rolled into a billet at a finish rolling temperature of 1,100° C. Subsequently, the billet was heated under the temperature conditions shown in Table 2 below for 90 minutes, finish-rolled at 800° C., wound at 780° C., and cooled under the temperature conditions of Table 2 below into a steel wire rod having a diameter of 26 mm. Steel wire rods including compositions of Inventive Steels 1 to 7 and Comparative Steels 1 to 6 were manufactured (Table 1), and machinability, tensile strength, and impact toughness of specimens of the steel wire rods were measured.

[0056] Here, room-temperature tensile strength was measured at the center of the specimens of the non-quenched and non-tempered steels at 25° C., and room-temperature impact toughness was measured at the specimens having a U-notch (based on a standard sample, 10×10×55 mm) at 25° C. using a Charpy impact energy value obtained by the Charpy impact test.

[0057] In addition, in order to evaluate machinability, the steel wire rod having a diameter of 26 mm was processed with a reduction rate of 14.8% into a cold drawn bar (CD-Bar) with a diameter of 24 mm. The machinability was evaluated by using a CNC lathe, and the degree of tool wear was evaluated after performing turning operations until the diameter of 24 mm of the CD-Bar decreased to a diameter of 15 mm. In this case, cutting was performed under the conditions of a cutting rate of 100 mm / min, a feedrate of 0.1 mm / rev, and a cutting depth of 1.0 mm by using a cutting oil. As a cutting tool, a Cermet tool with a chip breaker was used. A wear depth of the tool was obtained by measuring depths from the surface of flank wear after continuously processing 300 parts having the above-described shape. A wear depth greater than 0.2 mm was evaluated as poor, and a wear depth of 0.2 mm or less was evaluated as good.

[0058] In addition, area fractions of MnS, number densities of MnS, and aspect ratios of MnS were evaluated by obtaining 20 images of L cross-sections of each wire rod using an optical microscope at a magnification of 200x and analyzing the images by image analysis software.TABLE 1RelationalChemical composition of alloying elements (wt %)ExpressionCategoryCSiMnPSAlCrTiCaN(1)Inventive0.450.591.060.00550.0260.0470.220.01890.00130.018540.2Steel 1Inventive0.310.531.150.01560.0320.0460.160.01550.00170.007436.3Steel 2Inventive0.460.821.140.01040.0360.0140.150.01400.00080.018731.8Steel 3Inventive0.490.431.140.02000.0300.0440.300.01120.00090.013038.5Steel 4Inventive0.380.690.950.01780.0180.0170.180.01710.00140.010453.7Steel 5Inventive0.480.580.700.01370.0210.0110.130.01130.00070.013333.5Steel 6Inventive0.350.671.170.01600.0270.0500.270.01340.00130.013842.9Steel 7Comparative0.650.750.890.00920.0160.0270.140.01370.00140.010054.3Steel 1Comparative0.301.211.070.01230.0490.0500.260.01550.00140.019521.7Steel 2Comparative0.440.631.310.00690.0330.0320.150.01990.00140.012739.2Steel 3Comparative0.330.900.880.00580.0410.0380.240.00050.00170.019121.5Steel 4Comparative0.310.810.660.01840.0170.0270.250.01430.00020.005239.5Steel 5Comparative0.400.561.090.01770.01090.04650.220.01030.00130.0097100.0Steel 6TABLE 2AverageAreaHeatingcooling ratefractionMnSAspecttemperatureto 400° C.of MnSdensityratioCategorySteel type(° C.)(° C. / s)(%)(ea / mm2)of MnSExample 1Inventive10900.50.2311728Steel 1Example 2Inventive10900.50.3614119Steel 2Example 3Inventive10900.50.4116037Steel 3Example 4Inventive10900.50.2713233Steel 4Example 5Inventive10900.50.188222Steel 5Example 6Inventive10900.50.209336Steel 6Example 7Inventive10900.50.2912128Steel 7ComparativeComparative10900.50.127327Example 1Steel 1ComparativeComparative10900.50.4522024Example 2Steel 2ComparativeComparative10900.50.3014823Example 3Steel 3ComparativeComparative10900.50.4118221Example 4Steel 4ComparativeComparative10900.50.187448Example 5Steel 5ComparativeComparative10900.50.084837Example 6Steel 6ComparativeInventive11500.50.2611733Example 7Steel 1ComparativeInventive109010.00.3414117Example 8Steel 2ComparativeInventive10900.050.4116023Example 9Steel 3TABLE 3Tensilestrength ×TensileYieldimpactstrengthstrengthYieldToughnesstoughnessMachinabilityCategorySteel type(MPa)(MPa)ratio(J / cm2)(MPa · J / cm2)(tool wear)Example 1Inventive8654180.487562486goodSteel 1Example 2Inventive7344000.548664969goodSteel 2Example 3Inventive8864030.458554179goodSteel 3Example 4Inventive8914920.556356033goodSteel 4Example 5Inventive8144600.577262798goodSteel 5Example 6Inventive8484130.497251875goodSteel 6Example 7Inventive7974100.518960722goodSteel 7ComparativeComparative9304980.546156730poorExample 1Steel 1ComparativeComparative7233940.555841934goodExample 2Steel 2ComparativeComparative8614590.535547355goodExample 3Steel 3ComparativeComparative7103860.545841180goodExample 4Steel 4ComparativeComparative7073940.565236764goodExample 5Steel 5ComparativeComparative8204500.556553300poorExample 6Steel 6ComparativeInventive7384240.575742066goodExample 7Steel 1ComparativeInventive8704320.504841760poorExample 8Steel 2ComparativeInventive6883900.578558711goodExample 9Steel 3As shown in Tables 1 to 3, the steel wire rods of Examples 1 to 7 satisfying all of the chemical composition, the relational expression, and the area fraction of MnS, the number density, the aspect ratio, and the manufacturing conditions provided in the present disclosure, satisfied a tensile strength of 700 MPa or more, a yield strength of 350 to 500 MPa, a yield ratio of 0.45 to 0.65, a tensile strength x impact toughness value of 45000 MPa·J / cm2 or more, an impact toughness of 60 J / cm2 or more, and good machinability.On the contrary, the steel wire rods of Comparative Examples 1 to 9 which do not satisfy one or more conditions provided in the present disclosure had at least one poor property selected from tensile strength, impact toughness, tensile strength x impact toughness value, and machinability.

[0061] Specifically, Comparative Example 1 not satisfying the C content range suggested by the present disclosure exhibited poor tool wear due to high strength, and Comparative Examples 2 and 3 exhibited lower impact toughness due to excessive amounts of Si and Mn. In addition, Comparative Example 4 exhibited poor impact toughness due to insufficient grain refinement effect because the Ti content is insufficient. Comparative Example 5 exhibited reduced impact toughness due to a higher aspect ratio of MnS, and Comparative Example 6 exhibited poor tool wear due to insufficient area faction and density because Relational Expression (1) was not satisfied. Although Comparative Examples 7 to 9 satisfied the chemical composition, toughness was poor or target strength was not satisfied because the heating temperature and the cooling rate were out of the suggested ranges.

[0062] While the present disclosure has been particularly described with reference to exemplary embodiments, it should be understood by those of skilled in the art that various changes in form and details may be made without departing from the spirit and scope of the present disclosure.INDUSTRIAL APPLICABILITY

[0063] According to the present disclosure, a non-quenched and non-tempered steel wire rod having both machinability and impact toughness and a method for manufacturing the same may be provided without additional heat treatment, and therefore the present disclosure has industrial applicability.

Examples

examples

[0055]A bloom having a composition of alloying elements shown in Table 1 was heated at 1,200° C. for 4 hours, and rolled into a billet at a finish rolling temperature of 1,100° C. Subsequently, the billet was heated under the temperature conditions shown in Table 2 below for 90 minutes, finish-rolled at 800° C., wound at 780° C., and cooled under the temperature conditions of Table 2 below into a steel wire rod having a diameter of 26 mm. Steel wire rods including compositions of Inventive Steels 1 to 7 and Comparative Steels 1 to 6 were manufactured (Table 1), and machinability, tensile strength, and impact toughness of specimens of the steel wire rods were measured.

[0056]Here, room-temperature tensile strength was measured at the center of the specimens of the non-quenched and non-tempered steels at 25° C., and room-temperature impact toughness was measured at the specimens having a U-notch (based on a standard sample, 10×10×55 mm) at 25° C. using a Charpy impact energy value obta...

TECHNICAL FIELD

[0001] The present disclosure relates to a non-quenched and non-tempered steel wire rod with improved machinability and impact toughness and a method for manufacturing the same, and more particularly, to a non-quenched and non-tempered steel wire rod suitable for use as a material for automobiles or mechanical parts and a method for manufacturing the same.BACKGROUND ART

[0002] Unlike quenched and tempered steels, which obtain certain levels of strength and toughness by quenching and tempering (QT) heat treatment, the QT heat treatment process is omitted in non-quenched and non-tempered steels. Therefore, non-quenched and non-tempered steels are not only economically advantageous by reducing heat treatment costs, simplifying processes to shorten delivery time, and improving productivity, but also eco-friendly by reducing CO2 that is generated by operating a furnace during heat treatment. At the beginning of development, non-quenched and non-tempered steels were applied only to parts that do not require high toughness due to relatively inferior toughness thereof to that of quenched and tempered steels. However, with a recent increase in the demand for environmental feasibility and cost reduction, demand for improving toughness of non-quenched and non-tempered steels is increasing. In addition, because a cutting process is often conducted to obtain final shapes of parts, machinability is also required. In general, a large amount of MnS is generated by adding S to improve machinability, thereby causing a problem of reduction in toughness of products.DISCLOSURETechnical Problem

[0003] The present disclosure relates to a non-quenched and non-tempered steel wire rod with excellent machinability and impact toughness by improving toughness inferior to that of conventional quenched and tempered steels and by adding high contents of S and N without additional heat treatment and a method for manufacturing the same.Technical Solution

[0004] A non-quenched and non-tempered steel wire rod with improved machinability and impact toughness according to an embodiment of the present disclosure includes, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and includes ferrite and pearlite as a microstructure, wherein Relational Expression 1 below is satisfied and an area fraction of MnS satisfies a range of 0.10 to 0.60%.20≤[Mn]⁢ / [S]≤70[Relational⁢ Expression⁢ 1]

[0005] According to an embodiment of the present disclosure, in the non-quenched and non-tempered steel wire rod with improved machinability and impact toughness, a number density of MnS may be 70 ea / mm2 or more and an aspect ratio of MnS may be 40 or less.

[0006] According to an embodiment of the present disclosure, the non-quenched and non-tempered steel wire rod with improved machinability and impact toughness may have a tensile strength of 700 MPa or more, a yield strength of 350 to 500 MPa, and a yield ratio of 0.45 to 0.65.

[0007] According to an embodiment of the present disclosure, the non-quenched and non-tempered steel wire rod with improved machinability and impact toughness may have an impact toughness of 60 J / cm2 or more and a tensile strength×impact toughness value of 45000 MPa·J / cm2 or more.

[0008] A method for manufacturing a non-quenched and non-tempered steel wire rod with improved machinability and impact toughness according to an embodiment of the present disclosure includes: reheating a steel piece including, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and including ferrite and pearlite as a microstructure in a temperature range of 950 to 1120° C.; finish rolling the reheated steel piece into a steel wire rod at a temperature of 750° C. to 850° C.; and winding and cooling the steel wire rod, wherein the cooling performed after the winding includes: a process of cooling to 400° C. at an average cooling rate of 0.1 to 5.0° C. / s, wherein the steel wire rod includes ferrite and pearlite as a microstructure, Relational Expression 1 is satisfied, and an area fraction of MnS is 0.10 to 0.60%.Advantageous Effects

[0009] In the non-quenched and non-tempered steel wire rod with improved machinability and impact toughness according to an embodiment of the present disclosure, Ti and Al combine with N to form nitrides such as TiN and AlN, and such nitrides interfere with the growth of grain boundaries to decrease grain sizes, thereby improving toughness. In addition, a Ca-based oxide resulting from addition of Ca serves as a nucleus of MnS formation and inhibits elongation of MnS during rolling to improve machinability and toughness. Therefore, even if heat treatment is omitted, the steel wire rod may be applied to materials for automobiles or mechanical parts that require both machinability and toughness.BEST MODE

[0010] A non-quenched and non-tempered steel wire rod with improved machinability and impact toughness according to an embodiment of the present disclosure includes, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and includes ferrite and pearlite as a microstructure, wherein Relational Expression 1 below is satisfied and an area fraction of MnS satisfies a range of 0.10 to 0.60%.20≤[Mn]⁢ / [S]≤70[Relational⁢ Expression⁢ 1][Modes of the Invention]

[0011] This specification does not describe all elements of the embodiments of the present disclosure and detailed descriptions on what are well known in the art or redundant descriptions on substantially the same configurations may be omitted. In addition, the term “include” an element does not preclude other elements but may further include another element, unless otherwise stated. As used herein, the singular forms are intended to include the plural forms as well, unless the context clearly indicates otherwise. Hereinafter, the present disclosure will be described in detail.

[0012] The present inventors have examined a method for providing a steel wire rod with machinability and impact toughness from various angles and have found that machinability and toughness may be obtained by appropriately controlling a composition of alloying elements and a microstructure of the steel wire rod without an additional heat treatment, thereby completing the present disclosure.

[0013] A non-quenched and non-tempered steel wire rod with improved machinability and impact toughness according to an embodiment of the present disclosure includes, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and includes ferrite and pearlite as a microstructure, wherein Relational Expression 1 below is satisfied and an area fraction of MnS is 0.10 to 0.60%.20≤[Mn]⁢ / [S]≤70[Relational⁢ Expression⁢ 1]

[0014] Hereinafter, reasons for numerical limitations on the contents of alloying elements in the embodiment of the present disclosure will be described. Hereinafter, the unit is wt % unless otherwise stated.

[0015] The content of C is 0.3% to 0.5%.

[0016] Carbon (C) is an element serving to improve strength of a steel wire rod. To obtain the above-described effect, it is preferable to include C in an amount of 0.3% or more. However, an excessive C content may deteriorate toughness and machinability, and thus the upper limit of the C content may be controlled to 0.5%.

[0017] The content of Si is 0.4% to 0.9%.

[0018] Silicon (Si), as an element effective as a deoxidizer, serves to improve strength. With a Si content less than 0.4%, the above-described effect cannot be obtained. With a Si content exceeding 0.9%, deformation resistance of a steel rapidly increases due to solid solution strengthening. Therefore, the upper limit of the Si content may be controlled to 0.9%.

[0019] The content of Mn is 0.5% to 1.2%.

[0020] Manganese (Mn) is an element effective as a deoxidizer and a desulfurizer. With a Mn content less than 0.5%, the above-described effect cannot be obtained. With a Mn content exceeding 1.2%, strength of the steel excessively increases to rapidly increase deformation resistance of the steel, resulting in deterioration of cold workability. Therefore, the upper limit of the Mn content may be controlled to 1.2%.

[0021] The content of Cr is 0.1% to 0.3%.

[0022] Chromium (Cr) is an element serving to promote transformation of ferrite and pearlite during hot rolling. In addition, Cr does not increase the strength of a steel more than necessary, reduces an amount of a solid solution of C by precipitating carbides in a steel, and contributes to reduction in dynamic deformation aging caused by the solid solution of carbon. With a Cr content less than 0.10%, the above-described effects cannot be obtained, and with a C content exceeding 0.3%, strength of the steel excessively increases to rapidly increase deformation resistance of the steel, resulting in deterioration of cold workability. Therefore, the upper limit of the Cr content may be controlled to 0.3%.

[0023] The content of P is 0.02% or less.

[0024] Phosphorus (P), as an impurity inevitably contained in steels, is segregated into grain boundaries as a major causative element of deterioration of toughness and reduction in delayed fracture resistance. Therefore, it is preferable to control the P content as low as possible. Theoretically, it is preferable to control the P content to 0% but P is inevitably included therein during a manufacturing process. Therefore, it is important to control the upper limit, and the upper limit of the P content may be controlled to 0.02% in the present disclosure.

[0025] The content of S is 0.01% to 0.05%.

[0026] Sulfur (S), as a major causative element of significant deterioration in ductility as being segregated into grain boundaries and deterioration in delayed fracture resistance and stress relaxation due to formation of an emulsion in a steel, is an impurity inevitably contained in a steel during a manufacturing process. However, as in the present disclosure, S may actively be used to improve machinability. Because S combines with Mn to form MnS that improves machinability, the S content is controlled within a range of 0.01% to 0.05% in the present disclosure in consideration of an S content effective for improvement of machinability without significantly impairing toughness of the steel.

[0027] The content of sol.Al is 0.01% to 0.05%.

[0028] The sol.Al is an element effective as a deoxidizer. The sol.Al may be contained in an amount of 0.01% or more to obtain the above-describe effect. However, with an Al content exceeding 0.05%, difficulties may arise during a manufacturing process due to Al oxides produced during casting process. Therefore, the upper limit of the Al content may be controlled to 0.05% in the present disclosure.

[0029] The content of Ti is 0.01% to 0.02%.

[0030] Titanium (Ti) is an element that plays a major role in improving toughness of a steel by decreasing grain sizes of a final structure by forming TiN precipitates during a solidification process of the steel to inhibit the growth of austenite crystal grains during heating and hot rolling processes of a slab. With a Ti content less than 0.01%, it is difficult to obtain a sufficient amount of TiN precipitates for inhibiting migration of austenite grain boundaries. On the contrary, with a T content exceeding 0.02%, a coarse titanium nitride may be formed rather deteriorating toughness, and thus the upper limit of the Al content may be controlled to 0.02% in the present disclosure.

[0031] The content of Ca is 0.0005% to 0.002%.

[0032] Ca is an essential element to implement an effect on improving machinability and impact toughness by reducing an aspect ratio of MnS. Addition of Ca causes formation of an oxide, which serves as a nucleus of MnS formation, to inhibit elongation of MnS while rolling the steel wire rod and maintain a low aspect ratio. The low aspect ratio of MnS not only improves machinability but also inhibits deterioration of toughness by reducing anisotropy of a microstructure. However, Ca should be added in an amount of 0.0005% or more to obtain the above-described effects, but a Ca content exceeding 0.002% may cause difficulties in a manufacturing process. Therefore, the upper limit of the Ca content is controlled to 0.002%

[0033] The content of N is 0.007% to 0.02%.

[0034] N is an essential element for implementing an effect on improving impact toughness by decreasing grain sizes via formation of a nitride with Ti and Al. With a N content less than 0.007%, it is difficult to obtain a sufficient amount of the nitride, resulting in a decrease in production of precipitates of Al, Ti, and the like, failing to obtain toughness desired in the present disclosure. With a N content exceeding 0.02%, a solid solution of N, not present as a nitride, increases to deteriorate toughness and ductility of the steel wire rod. Therefore, the upper limit of the N content may be controlled to 0.02% in the present disclosure.

[0035] The remaining component of the non-quenched and non-tempered steel wire rod of the present disclosure is iron (Fe). However, the non-quenched and non-tempered steel wire rod may include other impurities incorporated during common industrial manufacturing processes of steels. Types and contents of the impurities are not specifically mentioned in the present disclosure, as they are known to any person skilled in the art of manufacturing.

[0036] The non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure may satisfy Relational Expression 1 below. In Relational Expression 1, [S] and [Mn] respectively represent contents (wt %) of the elements.20≤[Mn]⁢ / [S]≤70⁢ (machinability)[Relational⁢ Expression⁢ 1]

[0037] Relational Expression 1 is an expression related to machinability. According to the present disclosure, MnS is formed by adding high contents of S and Mn. MnS, as an elongated inclusion, has a shape and an orientation elongated in a rolling direction and significantly improves machinability of the medium-carbon non-quenched and non-tempered steel wire rod of the present disclosure. However, MnS serving as a starting point of cracks and a propagation path thereof in the case of impact applied thereto, thereby deteriorating impact toughness. When the [Mn] / [S] ratio is less than 20, machinability may be satisfied, but impact toughness may deteriorate. When the [Mn] / [S] ratio exceeds 70, machinability may be insufficient. Therefore, the [Mn] / [S] ratio may be controlled to 20 to 70, preferably 30 to 60, in the present disclosure.

[0038] In addition, in the non-quenched and non-tempered steel material according to an embodiment of the present disclosure, an area fraction of MnS may be 0.10 to 0.60%, preferably 0.15 to 0.50%, and more preferably 0.15 to 0.45%.

[0039] In addition, in the non-quenched and non-tempered steel material according to an embodiment of the present disclosure, a number density of MnS may be 70 ea / mm2 or more, preferably 80 ea / mm2 or more, and more preferably 90 ea / mm2 or more. As the density of MnS increases, MnS serves as a stress concentration source during cutting, to reduce cutting resistance, thereby improving machinability. To this end, the density of MnS needs to be at least 70 ea / mm2.

[0040] In addition, in the non-quenched and non-tempered steel material according to an embodiment of the present disclosure, the aspect ratio of MnS may be 40 or less, preferably 30 or less, and more preferably 20 or less. In this case, when the aspect ratio of MnS is greater than 40, impact toughness may rapidly decrease.

[0041] In addition, the non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure may have a tensile strength of 700 MPa or more.

[0042] In addition, the non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure may have a yield strength of 350 to 500 MPa.

[0043] In addition, the non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure may have a yield ratio of 0.45 to 0.65.

[0044] In addition, the non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure may have an impact toughness of 60 J / cm2 or more.

[0045] In addition, the non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure may have a tensile strength of impact toughness value of 45000 MPa·J / cm2 or more.

[0046] Hereinafter, a method for manufacturing a non-quenched and non-tempered steel wire rod according to an embodiment of the present disclosure will be described.

[0047] The non-quenched and non-tempered steel wire rod with improved machinability and impact toughness according to an embodiment of the present disclosure includes: reheating a steel piece including, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and including ferrite and pearlite as a microstructure in a temperature range of 950 to 1120° C.; finish rolling the reheated steel piece into a steel wire rod at a temperature of 750° C. to 850° C.; and winding and cooling the steel wire rod, wherein the cooling performed after the winding includes: a process of cooling to 400° C. at an average cooling rate of 0.1 to 5.0° C. / s, wherein the steel wire rod includes ferrite and pearlite as a microstructure, Relational Expression 1 is satisfied, and an area fraction of MnS is 0.10 to 0.60%.20≤[Mn]⁢ / [S]≤70[Relational⁢ Expression⁢ 1]

[0048] Hereinafter, each process of the manufacturing method will be described in more detail.

[0049] First, a bloom satisfying the above-described composition of alloying elements is heated and rolled into a billet.Reheating Process

[0050] The reheating process, as a step of reheating the rolled billet, is a process for lowering a rolling load while rolling the steel wire rod. In this regard, the reheating may be performed at a temperature of 950° C. to 1120° C. At a reheating temperature below 950° C., the rolling load may increase causing difficulties in the manufacturing process. On the contrary, at a reheating temperature above 1,120° C., all AlN finely formed in the steel piece may form a solid solution again during heating, thereby significantly decreasing a grain refinement effect.Process of Rolling Steel Wire Rod

[0051] In the process of rolling the steel wire rod, the reheated pieces of the steel are hot-rolled into a steel wire rod.

[0052] In this case, a finish rolling temperature of the hot rolling may be 750° C. to 850° C. At a finish rolling temperature below 750° C., a rolling load may increase, and at a finish rolling temperature above 850° C., crystal grains may coarsen so that a high toughness desired in the present disclosure may not be obtained.Winding Process

[0053] A process of winding the steel wire rod manufactured as described above in the shape of a coil may be performed. In this case, a winding temperature may be 750° C. to 850° C. Because a temperature of the steel wire rod obtained by finish rolling may increase by transformation heating, a temperature of the steel wire rod immediately before winding may be higher than a final rolling temperature. In this case, the steel wire rod may be wound after being cooled to a winding temperature or may be wound without an additional cooling process depending on the temperature increased by the heating. At a winding temperature below 750° C., martensite generated in a surface layer during cooling cannot be recovered due to recuperated heat, and tempered martensite is formed causing a problem of increasing a potential to induce surface defects during a drawing process. On the contrary, at a winding temperature above 850° C., thick scales may be formed on the surface of the steel wire rod so that surface defects may easily occur during descaling and productivity may deteriorate due to an increase in cooling time in a subsequent cooling process.Cooling Process

[0054] The wound steel wire rod may be cooled, and in this case, the cooling process may be performed to 400° C. in an average cooling rate range of 0.1° C. / s to 5.0° C. / s by air cooling or control cooling after hot forging. At an average cooling rate lower than 0.1° C. / s while cooling to 400° C. after winding, a desired strength cannot be obtained due to excessive formation of proeutectoid ferrite. At an average cooling rate higher than 5° C. / s, low-temperature structures such as martensite may be generated, so that toughness and machinability may deteriorate.Examples

[0055] A bloom having a composition of alloying elements shown in Table 1 was heated at 1,200° C. for 4 hours, and rolled into a billet at a finish rolling temperature of 1,100° C. Subsequently, the billet was heated under the temperature conditions shown in Table 2 below for 90 minutes, finish-rolled at 800° C., wound at 780° C., and cooled under the temperature conditions of Table 2 below into a steel wire rod having a diameter of 26 mm. Steel wire rods including compositions of Inventive Steels 1 to 7 and Comparative Steels 1 to 6 were manufactured (Table 1), and machinability, tensile strength, and impact toughness of specimens of the steel wire rods were measured.

[0056] Here, room-temperature tensile strength was measured at the center of the specimens of the non-quenched and non-tempered steels at 25° C., and room-temperature impact toughness was measured at the specimens having a U-notch (based on a standard sample, 10×10×55 mm) at 25° C. using a Charpy impact energy value obtained by the Charpy impact test.

[0057] In addition, in order to evaluate machinability, the steel wire rod having a diameter of 26 mm was processed with a reduction rate of 14.8% into a cold drawn bar (CD-Bar) with a diameter of 24 mm. The machinability was evaluated by using a CNC lathe, and the degree of tool wear was evaluated after performing turning operations until the diameter of 24 mm of the CD-Bar decreased to a diameter of 15 mm. In this case, cutting was performed under the conditions of a cutting rate of 100 mm / min, a feedrate of 0.1 mm / rev, and a cutting depth of 1.0 mm by using a cutting oil. As a cutting tool, a Cermet tool with a chip breaker was used. A wear depth of the tool was obtained by measuring depths from the surface of flank wear after continuously processing 300 parts having the above-described shape. A wear depth greater than 0.2 mm was evaluated as poor, and a wear depth of 0.2 mm or less was evaluated as good.

[0058] In addition, area fractions of MnS, number densities of MnS, and aspect ratios of MnS were evaluated by obtaining 20 images of L cross-sections of each wire rod using an optical microscope at a magnification of 200x and analyzing the images by image analysis software.TABLE 1RelationalChemical composition of alloying elements (wt %)ExpressionCategoryCSiMnPSAlCrTiCaN(1)Inventive0.450.591.060.00550.0260.0470.220.01890.00130.018540.2Steel 1Inventive0.310.531.150.01560.0320.0460.160.01550.00170.007436.3Steel 2Inventive0.460.821.140.01040.0360.0140.150.01400.00080.018731.8Steel 3Inventive0.490.431.140.02000.0300.0440.300.01120.00090.013038.5Steel 4Inventive0.380.690.950.01780.0180.0170.180.01710.00140.010453.7Steel 5Inventive0.480.580.700.01370.0210.0110.130.01130.00070.013333.5Steel 6Inventive0.350.671.170.01600.0270.0500.270.01340.00130.013842.9Steel 7Comparative0.650.750.890.00920.0160.0270.140.01370.00140.010054.3Steel 1Comparative0.301.211.070.01230.0490.0500.260.01550.00140.019521.7Steel 2Comparative0.440.631.310.00690.0330.0320.150.01990.00140.012739.2Steel 3Comparative0.330.900.880.00580.0410.0380.240.00050.00170.019121.5Steel 4Comparative0.310.810.660.01840.0170.0270.250.01430.00020.005239.5Steel 5Comparative0.400.561.090.01770.01090.04650.220.01030.00130.0097100.0Steel 6TABLE 2AverageAreaHeatingcooling ratefractionMnSAspecttemperatureto 400° C.of MnSdensityratioCategorySteel type(° C.)(° C. / s)(%)(ea / mm2)of MnSExample 1Inventive10900.50.2311728Steel 1Example 2Inventive10900.50.3614119Steel 2Example 3Inventive10900.50.4116037Steel 3Example 4Inventive10900.50.2713233Steel 4Example 5Inventive10900.50.188222Steel 5Example 6Inventive10900.50.209336Steel 6Example 7Inventive10900.50.2912128Steel 7ComparativeComparative10900.50.127327Example 1Steel 1ComparativeComparative10900.50.4522024Example 2Steel 2ComparativeComparative10900.50.3014823Example 3Steel 3ComparativeComparative10900.50.4118221Example 4Steel 4ComparativeComparative10900.50.187448Example 5Steel 5ComparativeComparative10900.50.084837Example 6Steel 6ComparativeInventive11500.50.2611733Example 7Steel 1ComparativeInventive109010.00.3414117Example 8Steel 2ComparativeInventive10900.050.4116023Example 9Steel 3TABLE 3Tensilestrength ×TensileYieldimpactstrengthstrengthYieldToughnesstoughnessMachinabilityCategorySteel type(MPa)(MPa)ratio(J / cm2)(MPa · J / cm2)(tool wear)Example 1Inventive8654180.487562486goodSteel 1Example 2Inventive7344000.548664969goodSteel 2Example 3Inventive8864030.458554179goodSteel 3Example 4Inventive8914920.556356033goodSteel 4Example 5Inventive8144600.577262798goodSteel 5Example 6Inventive8484130.497251875goodSteel 6Example 7Inventive7974100.518960722goodSteel 7ComparativeComparative9304980.546156730poorExample 1Steel 1ComparativeComparative7233940.555841934goodExample 2Steel 2ComparativeComparative8614590.535547355goodExample 3Steel 3ComparativeComparative7103860.545841180goodExample 4Steel 4ComparativeComparative7073940.565236764goodExample 5Steel 5ComparativeComparative8204500.556553300poorExample 6Steel 6ComparativeInventive7384240.575742066goodExample 7Steel 1ComparativeInventive8704320.504841760poorExample 8Steel 2ComparativeInventive6883900.578558711goodExample 9Steel 3As shown in Tables 1 to 3, the steel wire rods of Examples 1 to 7 satisfying all of the chemical composition, the relational expression, and the area fraction of MnS, the number density, the aspect ratio, and the manufacturing conditions provided in the present disclosure, satisfied a tensile strength of 700 MPa or more, a yield strength of 350 to 500 MPa, a yield ratio of 0.45 to 0.65, a tensile strength x impact toughness value of 45000 MPa·J / cm2 or more, an impact toughness of 60 J / cm2 or more, and good machinability.On the contrary, the steel wire rods of Comparative Examples 1 to 9 which do not satisfy one or more conditions provided in the present disclosure had at least one poor property selected from tensile strength, impact toughness, tensile strength x impact toughness value, and machinability.

[0061] Specifically, Comparative Example 1 not satisfying the C content range suggested by the present disclosure exhibited poor tool wear due to high strength, and Comparative Examples 2 and 3 exhibited lower impact toughness due to excessive amounts of Si and Mn. In addition, Comparative Example 4 exhibited poor impact toughness due to insufficient grain refinement effect because the Ti content is insufficient. Comparative Example 5 exhibited reduced impact toughness due to a higher aspect ratio of MnS, and Comparative Example 6 exhibited poor tool wear due to insufficient area faction and density because Relational Expression (1) was not satisfied. Although Comparative Examples 7 to 9 satisfied the chemical composition, toughness was poor or target strength was not satisfied because the heating temperature and the cooling rate were out of the suggested ranges.

[0062] While the present disclosure has been particularly described with reference to exemplary embodiments, it should be understood by those of skilled in the art that various changes in form and details may be made without departing from the spirit and scope of the present disclosure.INDUSTRIAL APPLICABILITY

[0063] According to the present disclosure, a non-quenched and non-tempered steel wire rod having both machinability and impact toughness and a method for manufacturing the same may be provided without additional heat treatment, and therefore the present disclosure has industrial applicability.

Examples

examples

[0055]A bloom having a composition of alloying elements shown in Table 1 was heated at 1,200° C. for 4 hours, and rolled into a billet at a finish rolling temperature of 1,100° C. Subsequently, the billet was heated under the temperature conditions shown in Table 2 below for 90 minutes, finish-rolled at 800° C., wound at 780° C., and cooled under the temperature conditions of Table 2 below into a steel wire rod having a diameter of 26 mm. Steel wire rods including compositions of Inventive Steels 1 to 7 and Comparative Steels 1 to 6 were manufactured (Table 1), and machinability, tensile strength, and impact toughness of specimens of the steel wire rods were measured.

[0056]Here, room-temperature tensile strength was measured at the center of the specimens of the non-quenched and non-tempered steels at 25° C., and room-temperature impact toughness was measured at the specimens having a U-notch (based on a standard sample, 10×10×55 mm) at 25° C. using a Charpy impact energy value obta...

Claims

1. A non-quenched and non-tempered steel wire rod with improved machinability and impact toughness comprising, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and including ferrite and pearlite as a microstructure, wherein Relational Expression 1 below is satisfied and an area fraction of MnS satisfies a range of 0.10% to 0.60%:20≤[Mn]⁢ / [S]≤70.[Relational⁢ Expression⁢ 1]2. The non-quenched and non-tempered steel wire rod according to claim 1, wherein a number density of MnS is 70 ea / mm2 or more.

3. The non-quenched and non-tempered steel wire rod according to claim 1, wherein an aspect ratio of MnS is 40 or less.

4. The non-quenched and non-tempered steel wire rod according to claim 1, wherein a tensile strength is 700 MPa or more.

5. The non-quenched and non-tempered steel wire rod according to claim 1, wherein a yield strength is 350 MPa to 500 MPa.

6. The non-quenched and non-tempered steel wire rod according to claim 1, wherein a yield ratio is 0.45 to 0.65.

7. The non-quenched and non-tempered steel wire rod according to claim 1, wherein an impact toughness is 60 J / cm2 or more.

8. The non-quenched and non-tempered steel wire rod according to claim 1, wherein a tensile strength x impact toughness value is 45000 MPa·J / cm2 or more.

9. A method for manufacturing a non-quenched and non-tempered steel wire rod with improved machinability and impact toughness, the method comprising:reheating a steel piece comprising, in percent by weight (wt %), 0.3% to 0.5% of C, 0.4% to 0.9% of Si, 0.5% to 1.2% of Mn, 0.02% or less of P, 0.01% to 0.05% of S, 0.01% to 0.05% of sol.Al, 0.1% to 0.3% of Cr, 0.01% to 0.02% of Ti, 0.0005% to 0.002% of Ca, 0.007% to 0.02% of N, and the balance of Fe and inevitable impurities, and including ferrite and pearlite as a microstructure in a temperature range of 950° C. to 1120° C.;finish rolling the reheated steel piece into a steel wire rod at a temperature of 750° C. to 850° C.; andwinding and cooling the steel wire rod,wherein the cooling performed after the winding comprises a process of cooling to 400° C. at an average cooling rate of 0.1° C. / s to 5.0° C. / s, wherein the steel wire rod includes ferrite and pearlite as a microstructure, Relational Expression 1 is satisfied, and an area fraction of MnS is 0.10% to 0.60%:20≤[Mn]⁢ / [S]≤70.[Relational⁢ Expression⁢ 1]10. The method according to claim 9, wherein a number density of MnS is 70 ea / mm2 or more.

11. The method according to claim 9, wherein an aspect ratio of MnS is 40 or less.

12. The method according to claim 9, wherein a winding temperature is 750° C. to 850° C.

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