Ihram garment
Patent Information
- Application Number
- PCT/US2024/033651
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-06-14
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-13
AI Technical Summary
Traditional ihram garments, specifically the izar, face challenges in securing the cloth during brisk walking and in densely populated areas due to the lack of stitching or seaming options, leading to potential exposure and mobility issues, while adhering to religious guidelines that prohibit such modifications.
A weft knit fabric structure for the izar that incorporates a belt integrated into the fabric for secure waist alignment, featuring a ribbed structure for elasticity and goring panels for enhanced mobility, all constructed seamlessly without stitching or seaming, using a flatbed knitting machine to ensure compliance with religious restrictions.
The solution provides a secure, breathable, and moisture-wicking garment that maintains coverage and privacy, enhances mobility, and ensures a comfortable fit, addressing the limitations of traditional ihram garments while adhering to cultural and religious requirements.
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Figure US2024033651_13022025_PF_FP_ABST
Abstract
Description
IHRAM GARMENTCROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional Application No. 63 / 521,013, filed on June 14, 2023, the contents of which is incorporated herein by reference in its entirety.BACKGROUNDTechnical Field
[0002] The embodiments herein generally relate to clothing or garments, and more particularly to the ihram worn during an Umrah or Hajj pilgrimage.Description of the Related Art
[0003] While performing Umrah or Hajj, male Muslims wear a special type of garment called an ihram, which comprises two pieces of white, unstitched and unseamed cloth. The first piece of cloth worn on the upper part of the body is called the rida and is a simple plain white sheet that covers the torso of the user and can also be draped over the shoulder(s). However, it is not placed over the user’s head. The second piece of cloth covers the lower part of the user’s body and is called the izar. Typically, the izar extends from the waist down to the ankles and conceals the user’s private parts.
[0004] The izar, which is also typically a simple sheet, is traditionally worn in a few specific ways and secured by either tucking the upper edge of the sheet upon itself by folding the edge of the sheet one more times to create a bunched edge thereby creating a tighter fit around the user’s waist. The edge of the izar can also be secured using safety pins or using a “money belt” that would not touch the user’s skin. However, in brisk walking in densely populated and confined areas, the money belt or safety pins can become dislodged.
[0005] In an example, the izar can be in the form of a tubular sheet or lungi, which is a type of sarong worn in Southeast Asia and the Indian subcontinent. However, the opacity of these forms of izar may not be sufficient to conceal nakedness, especially if the user sweats excessively or if it rains. The rida can help with concealment, but only to a certain degree. Moreover, the mobility of the user can also be affected if the izar is not secured properly and there is a fear of the izar becoming loose due to friction and brisk walking as well as being in a densely populated space. These concerns are a challenge to address due to the limited options available within the permissible guidelines (i.e., no stitching or seaming options for the garments). Because sewing or seaming is not permitted for constructing an ihram according to Islamic guidelines, and the user cannot attach anything to the ihram that could touch the user’s skin, there is a need for a new type of ihram, and in particular, a new type of izar that meets the religious guidelines and addresses the limitations of the standard ihram garments.SUMMARY
[0006] The embodiments herein provide a new weft knit fabric structure used for the izar of an ihram that is uniquely designed in compliance with the religious restrictions and guidelines. The izar provided by the embodiments herein comprises a weft knitted tubular structure (not an open towel or sheet) that incorporates a belt integrated into the fabric to allow securing of the izar around the waist of a user. It is also configured to offer higher mobility while walking, especially brisk walking that is common during the Umrah and Hajj pilgrimages.
[0007] An embodiment herein provides an izar garment, comprising: a tubular knit fabric portion comprising an interlooping upper end portion and a lower end portion, wherein the interlooping upper end portion comprises a ribbed structure, and wherein the lower end portion comprises goring panels; a flat knit fabric portion extending upward from the tubular knit fabric portion and configured to fold over a front section of the tubular knit fabric portion; and a belt portionextending from an upper end of the flat knit fabric portion and configured to wrap around the tubular knit fabric portion and secure the izar garment around a waist of a wearer.
[0008] The tubular knit fabric portion may comprise a single jersey, rib knit, purl knits, tuck knits, interlock knit, double knits, tricot, raschel knit, or jacquard knits configurations, or combinations thereof. The end loops of the interlooping upper end portion of the tubular knit fabric portion may be secured by interlocking the loops upon themselves. The ribbed structure may be positioned to align with the waist of the wearer when the izar garment is worn. The goring panels in the lower end portion may be configured to provide enhanced ease of movement for the wearer while walking. The tubular knit fabric portion, flat knit fabric portion, and belt portion may comprise an integrally knitted seamless structure without stitching or seaming. The flat knit fabric portion may be configured to provide additional coverage and privacy for the wearer when folded over the front section of the tubular knit fabric portion. The belt portion may be configured to secure the izar garment around the waist of the wearer without touching skin of the wearer. The tubular knit fabric portion, flat knit fabric portion, and belt portion may comprise materials selected from the group consisting of natural fibers, synthetic fibers, and blends thereof. The tubular knit fabric portion, flat knit fabric portion, and belt portion may be knitted on a flatbed knitting machine with the direction of knitting perpendicular to the length of the garment.
[0009] Another embodiment provides a method of manufacturing an izar garment, comprising: knitting a tubular fabric portion in a weft knit configuration using a flatbed knitting machine, the tubular fabric portion comprising an interlooping upper end portion and a lower end portion, wherein the interlooping upper end portion comprises a ribbed structure, and wherein the lower end portion comprises goring panels; knitting a flat fabric portion extending upward from the tubular fabric portion; knitting a belt portion extending from an upper end of the flat fabric portion; and securing endloops of the interlooping upper end portion of the tubular fabric portion by interlocking the loops upon themselves.
[0010] Knitting the tubular fabric portion may comprise knitting in a single jersey, rib knit, purl knits, tuck knits, interlock knit, double knits, tricot, raschel knit, or jacquard knits configurations, or combinations thereof. Knitting the tubular fabric portion, flat fabric portion, and belt portion may comprise integrally knitting the tubular fabric portion, flat fabric portion, and belt portion seamlessly without stitching or seaming. Knitting the ribbed structure in the interlooping upper end portion may comprise positioning the ribbed structure to align with a waist of a wearer when the izar garment is worn. Knitting the goring panels in the lower end portion may comprise configuring the goring panels to provide enhanced ease of movement for a wearer while walking. Knitting the tubular fabric portion, flat fabric portion, and belt portion may comprise knitting with materials selected from the group consisting of: natural fibers, synthetic fibers, and blends thereof. Knitting the tubular fabric portion, flat fabric portion, and belt portion on the flatbed knitting machine may comprise knitting with the direction of knitting perpendicular to the length of the garment.
[0011] Another embodiment provides an ihram garment, comprising: an upper garment configured to cover an upper body of a wearer; and a lower garment comprising: a tubular knit fabric portion comprising an interlooping upper end portion and a lower end portion, wherein the interlooping upper end portion comprises a ribbed structure, and wherein the lower end portion comprises goring panels; a flat knit fabric portion extending upward from the tubular knit fabric portion and configured to fold over a front section of the tubular knit fabric portion; and a belt portion extending from an upper end of the flat knit fabric portion and configured to wrap around the tubular knit fabric portion and secure the lower garment around a waist of the wearer. The upper garment is a rida. The lower garment is an izar.BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The embodiments herein will be better understood from the following detailed description with reference to the drawings, in which:
[0013] FIGS. 1 A through ID are schematic diagrams illustrating an izar fabric, according to the embodiment herein;
[0014] FIG. 2 is a flow diagram illustrating a method according to an embodiment herein; and
[0015] FIG. 3 is a block diagram illustrating a system according to an embodiment herein.DETAILED DESCRIPTION
[0016] The embodiments herein and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known components are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
[0017] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprise(s)”, “comprising”, “include(s)”, and / or “including” when used herein specify the presence of stated features, integers, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and / or groups thereof.
[0001] The embodiments herein provide a new weft knit fabric structure used for the izar of an ihram that is uniquely designed in compliance with the religious restrictions and guidelines. The izar comprises a weft knitted tubular structure (not an open towel or sheet) that incorporates a belt integrated into the fabric to allow securing of the izar around the waist of a user. The izar is also configured to offer higher mobility while walking, especially brisk walking that is common during the Umrah and Hajj pilgrimages. Conventional weft knitting fabrics can unravel if the last set of loops are not secured with either a seam or stitching. However, because use of a seam or stitching is not permissible in accordance with religious guidelines for constructing an izar, the embodiments herein utilize a method to knit the garment that is contrary to current practices yet secures the loops from unraveling. The knit structure also allows for higher fabric breathability and moisture wicking, which reduces excessive sweating around the groin area. This not only reduces the opacity of the fabric but can also reduce skin inflammation to a certain degree. Referring now to the drawings, and more particularly to FIGS. 1 A through 3, where similar reference characters denote corresponding features consistently throughout the figures, there are shown exemplary embodiments. In the drawings, the size and relative sizes of components, layers, and regions, etc. may be exaggerated for clarity.
[0018] FIGS. lAthrough ID illustrate various configurations of the fabric 10 in accordance with the embodiments herein. The fabric 10 comprises a tubular knit fabric portion 20 containing an interlooping upper end portion 40 and a lower end portion 60. The interlooping upper end portion 40 comprises a ribbed structure 50 positioned to align with the waist of the wearer. The lower end portion 60 comprises goring panels 61 to provide added room and ease of movement for the wearer while walking.
[0019] As depicted in FIGS. 1A and IB, the fabric 10 comprises a tubular knit fabric portion 20, which forms the main body of the izar garment (which is the lower portion of the overall Ihram outfit). The tubular knit fabric portion 20 is a seamless, continuously knit structure that is designed toencircle the lower body of the wearer, extending from the waist to the ankles. The tubular shape of the fabric portion 20 allows for easy, step-in dressing and provides a comfortable, non-restrictive fit.
[0020] The tubular knit fabric portion 20 is characterized by two distinct regions: an interlooping upper end portion 40 and a lower end portion 60. The interlooping upper end portion 40, as shown in FIGS. 1 A and IB, is located at the top of the tubular knit fabric portion 20 and is configured to sit at the waist level of the wearer (not shown in FIGS. 1 A through ID). This portion of the fabric features a unique interlooping construction, where the knitted loops at the upper edge of the fabric are interlocked or self-looped, creating a secure, non-fraying edge that eliminates the need for additional seaming or binding.
[0021] Within the interlooping upper end portion 40, a ribbed structure 50 is incorporated, as illustrated in FIGS. 1 A and IB. The ribbed structure 50 is a specific knit pattern that features alternating columns of knit and purl stitches, creating a textured, elasticized band that encircles the waist. The ribbed structure 50 is positioned to align with the waist of the wearer, providing a snug, secure fit that prevents the garment from slipping or shifting during use / wearing. The elasticity and stretchability of the ribbed structure 50 allow it to conform closely to the contours of the wearer’s waist, accommodating a range of body shapes and sizes. The ribbed construction also provides a gentle compression effect, helping to hold the garment in place and maintain a neat, streamlined appearance.
[0022] Moving down from the interlooping upper end portion 40, the lower end portion 60 of the tubular knit fabric portion 20 extends towards the knees and further downward of the wearer. As depicted in FIGS. 1C and ID, the lower end portion 60 incorporates goring, which refers to the addition of triangular or wedge-shaped panels 61 of fabric that are knitted into the main body of the garment.
[0023] The goring panels 61 in the lower end portion 60 serve to provide added room and easeof movement for the wearer, particularly during activities such as walking or bending. The triangular panels 61 of fabric create a flared or A-line shape in the lower half of the garment, allowing for increased flexibility and range of motion in the legs and knees. The goring panels 61 are seamlessly integrated into the knit structure of the lower end portion 60, maintaining the continuous, uninterrupted construction of the tubular knit fabric portion 20. The specific placement, size, and shape of the goring panels 61 can be customized to optimize the fit and functionality of the garment.
[0024] The combination of the interlooping upper end portion 40, with its ribbed structure 50, and the lower end portion 60, with its goring panels 61, creates a tubular knit fabric portion 20 that is both functional and comfortable. The interlooping construction and ribbed structure provide a secure, slip-resistant fit at the waist, while the goring panels 61 allow for ease of movement and a flattering, non-restrictive silhouette in the lower half of the garment.
[0025] The fabric20 is a uniquely designed hybrid constructed knit garment that uses combination of tubular + flat + narrow width knit constructions that can be made utilizing various knit structure combinations such as single jersey, rib knit, purl knits, tuck knits, interlock knit, double knits, tricot, raschel knit, jacquard knits, and any combinations thereof for specific performance and functionalities, such as air circulation and fabric opacity on a specialized knitting machine. This style utilizes 3D knitting instead of 2D traditional knitting. Moreover, this hybrid constructed fabric 10 allows easy slip on with tubular structure with added concealment of private areas using flat structure that is secured around the waist of the wearer with a narrow width belt 70 without using a single stitch allowing higher mobility while walking and complying with strict religious mandates.
[0026] FIG. 2, with reference to FIGS. 1 A through ID, is a block diagram illustrating a method of manufacturing an izar garment (i.e., fabric 10). The method 100 comprises knitting (101) a tubular fabric portion 20 in a weft knit configuration using a flatbed knitting machine, the tubular fabric portion 20 comprising an interlooping upper end portion 40 and a lower end portion 60, wherein theinterlooping upper end portion 40 comprises a ribbed structure 50, and wherein the lower end portion 60 comprises goring panels 61; knitting (103) a flat fabric portion 30 extending upward from the tubular fabric portion 20; knitting (105) a belt portion 70 extending from an upper end 31 of the flat fabric portion 30; and securing (107) end loops of the interlooping upper end portion of the tubular fabric portion by interlocking the loops upon themselves.
[0027] Knitting the tubular fabric portion 20 may comprise knitting in a single jersey, rib knit, purl knits, tuck knits, interlock knit, double knits, tricot, raschel knit, or jacquard knits configurations, or combinations thereof. Knitting the tubular fabric portion 20, flat fabric portion 30, and belt portion 70 may comprise integrally knitting the tubular fabric portion 20, flat fabric portion 30, and belt portion 70 seamlessly without stitching or seaming. Knitting the ribbed structure 50 in the interlooping upper end portion 40 may comprise positioning the ribbed structure 50 to align with a waist of a wearer when the izar garment is worn. Knitting the goring panels 61 in the lower end portion 60 may comprise configuring the goring panels 61 to provide enhanced ease of movement for a wearer while walking. Knitting the tubular fabric portion 20, flat fabric portion 30, and belt portion 70 may comprise knitting with materials selected from the group consisting of: natural fibers, synthetic fibers, and blends thereof. Knitting the tubular fabric portion 20, flat fabric portion 30, and belt portion 70 on the flatbed knitting machine may comprise knitting with the direction of knitting perpendicular to the length of the garment (i.e., fabric 10).
[0028] Each component of the fabric 10 contributes to the overall performance and wearability of the izar garment. The tubular knit fabric portion 20, with its interlooping upper end portion 40, ribbed structure 50, and gored lower end portion 60, represents a significant advancement in the construction of traditional izar garments, providing enhanced fit, comfort, and functionality for the wearer.
[0029] As mentioned above, the tubular knit fabric portion 20 may be knit in a single jersey, ribknit, purl knits, tuck knits, interlock knit, double knits, tricot, raschel knit, or jacquard knits configurations, or combinations thereof. The fabric 10 further comprises a flat knit fabric portion 30 extending upward from the tubular knit fabric portion 20. The flat knit fabric portion 30 is configured to fold over a front section 21 of the tubular knit fabric portion 20 to provide increased coverage and privacy for the wearer. A belt portion 70 extends from an upper end 31 of the flat knit fabric portion 30. The belt portion 70 is configured to wrap around the tubular knit fabric portion 20 and flat knit fabric portion 30 to secure the fabric 10 around the waist of the wearer.
[0030] In one embodiment, the tubular knit fabric portion 20 of the fabric 10 is knit in a jersey configuration. The jersey knit structure is characterized by its smooth surface and excellent drape properties. The jersey knit is formed by interlooping yams in a series of flat loops facing one side of the fabric, with the loops interlocked in a zig-zag pattern. This specific knit structure provides good extensibility, elasticity, and conformability to the tubular knit fabric portion 20, allowing it to fit comfortably around the lower body of the wearer.
[0031] Extending upward from the tubular knit fabric portion 20 is a flat knit fabric portion 30. The flat knit fabric portion 30 is integrally knitted with the tubular knit fabric portion 20, creating a seamless transition between the two portions. The flat knit fabric portion 30 is configured to fold over a front section 21 of the tubular knit fabric portion 20 when the garment is worn, providing increased coverage and privacy for the wearer in the front groin area. The fold-over design of the flat knit fabric portion 30 creates a double-layer of fabric in the front of the garment, enhancing its opacity and modesty.
[0032] The flat knit fabric portion 30 may be knit in various stitch patterns, such as jersey, rib, or interlock, depending on the desired properties and aesthetics. For example, a rib knit structure, which comprises alternating columns of face and back loops, may be used to provide increased elasticity and a textured surface to the flat knit fabric portion 30. An interlock knit structure, which is avariant of rib knit with two sets of alternating face and back loops, may be used for enhanced stability and a thicker, more opaque fabric.
[0033] At the upper end 31 of the flat knit fabric portion 30, a belt portion 70 is seamlessly integrated into the fabric 10. The belt portion 70 is an elongated strip of knitted fabric extending from the top edge of the flat knit fabric portion 30. The belt portion 70 is configured to wrap around the circumference of the tubular knit fabric portion 20 and flat knit fabric portion 30 when the garment is worn, securing the fabric 10 around the waist of the wearer.
[0034] The belt portion 70 may be knit in a similar or different stitch pattern compared to the flat knit fabric portion 30, depending on the desired properties. For example, a rib knit structure may be used for the belt portion 70 to provide increased elasticity and a snug, secure fit around the waist. The width and length of the belt portion 70 may be adjusted based on the size of the garment and the desired level of adjustability and security.
[0035] The integration of the belt portion 70 into the flat knit fabric portion 30 and tubular knit fabric portion 20 provides a unique, seamless solution for securing the izar garment around the wearer’s waist. Traditional izar garments often require the use of separate belts or fasteners, which may be cumbersome or may not provide a secure fit. By knitting the belt portion 70 directly into the fabric 10, the embodiments herein eliminate the need for additional accessories and ensure a comfortable, secure fit for the wearer.
[0036] The combination of the tubular knit fabric portion 20, flat knit fabric portion 30, and belt portion 70 in the fabric 10 provides a novel and innovative solution for an izar garment that meets the religious and cultural requirements of modesty and simplicity, while also providing enhanced functionality, comfort, and convenience for the wearer during the Umrah or Hajj pilgrimage. The tubular knit fabric portion 20, flat knit fabric portion 30, and belt portion 70 are integrally knit as a single seamless fabric, without any stitching or seaming. The end loops of the interlooping upper endportion 40 self-loop or interlock upon themselves to prevent unraveling without requiring any additional binding off or seaming.
[0037] One of the key features of the fabric 10 is the seamless, integral construction of the tubular knit fabric portion 20, flat knit fabric portion 30, and belt portion 70. Unlike traditional garments that are often constructed from multiple pieces of fabric sewn or seamed together, the fabric 10 is knit as a single, continuous piece of fabric without any stitching or seaming. This is achieved through the use of advanced flatbed knitting technology, which allows for the creation of complex, three-dimensional structures in a single knitting process.
[0038] The tubular knit fabric portion 20, flat knit fabric portion 30, and belt portion 70 are knit in a continuous, uninterrupted manner, with the yarns interlooping and connecting the different portions of the fabric seamlessly. This seamless construction eliminates potential weak points or areas of discomfort that may arise from seams or stitching, providing a smooth, uniform fabric surface that is comfortable against the skin.
[0039] The interlooping upper end portion 40 of the tubular knit fabric portion 20 is a critical area in the construction of the fabric 10. In traditional weft knit fabrics, the end loops at the top of the fabric are often left open and unsecured, which can lead to unraveling and fraying of the fabric over time. However, in the fabric 10, the end loops of the interlooping upper end portion 40 are specifically designed to self-loop or interlock upon themselves, creating a secure, stable edge that prevents unraveling without the need for additional binding off or seaming.
[0040] The self-looping or interlocking of the end loops in the interlooping upper end portion 40 is achieved through specialized knitting techniques and stitch configurations. For example, the end loops may be knit in a manner that causes them to interlock with the loops in the row below, creating a self-securing edge. Alternatively, the end loops may be knit in a way that causes them to loop back upon themselves, forming a stable, non-fraying edge.
[0041] The specific stitch configurations used to create the self-looping or interlocking end loops in the interlooping upper end portion 40 may vary depending on the desired properties and aesthetics of the fabric. For example, a simple chain stitch or a more complex interlocking stitch pattern may be used to create a secure, non-fraying edge. The choice of stitch configuration may also impact the stretchability, stability, and thickness of the interlooping upper end portion 40.
[0042] By eliminating the need for additional binding off or seaming at the top edge of the tubular knit fabric portion 20, the self-looping or interlocking end loops of the interlooping upper end portion 40 simplify the manufacturing process and reduce potential sources of discomfort or irritation for the wearer. The secure, non-fraying edge also enhances the durability and longevity of the fabric 10, ensuring that it can withstand repeated wear and washing without unraveling or losing its shape.
[0043] The combination of the seamless, integral construction of the tubular knit fabric portion 20, flat knit fabric portion 30, and belt portion 70, along with the self-looping or interlocking end loops of the interlooping upper end portion 40, represents a significant advancement in the design and manufacturing of izar garments. This innovative construction technique not only meets the religious and cultural requirements for simplicity and modesty but also provides enhanced comfort, durability, and functionality for the wearer.
[0044] The fabric 10 may comprise materials such as 100% natural fibers (e.g. cotton), 100% synthetic fibers (e.g. polyester), or a blend of natural and synthetic fibers in various ratios. The thickness and opacity of the fabric 10 can be controlled by selection of the yarn size, knit structure (e.g. jersey, rib, interlock, double knit, jacquard), fiber and yam composition, and mechanical finishing processes. The interlooping weft knit construction creates apertures that enable breathability of the fabric. The knit structure and yarn composition can be engineered to enhance breathability and moisture wicking properties.
[0045] The fabric 10 can be constructed using a wide range of materials, including 100%natural fibers, 100% synthetic fibers, or blends of natural and synthetic fibers in various ratios. The choice of fiber type and composition plays a crucial role in determining the properties, performance, and comfort of the fabric 10. Natural fibers, such as cotton, are often preferred for their softness, breathability, and moisture-absorbing properties. Cotton fibers are known for their excellent comfort against the skin, as they allow for good air circulation and help regulate body temperature by absorbing moisture. The use of 100% cotton in the fabric 10 can provide a soft, comfortable, and breathable garment that is well-suited for the warm and humid conditions often encountered during Umrah or Hajj pilgrimages.
[0046] Synthetic fibers, such as polyester, offer a different set of properties that can enhance the performance and durability of the fabric 10. Polyester fibers are known for their strength, resilience, and moisture-wicking properties. They are resistant to shrinking, stretching, and wrinkling, making them easy to care for and maintain. The use of 100% polyester in the fabric 10 can provide a lightweight, quick-drying, and durable garment that is well-suited for active wear and frequent washing.
[0047] Blends of natural and synthetic fibers in various ratios can be used to create a fabric 10 that combines the benefits of both fiber types. For example, a blend of cotton and polyester can provide a fabric that is soft, breathable, and moisture-wicking, while also being strong, durable, and easy to care for. The specific ratio of natural to synthetic fibers can be adjusted to optimize the desired properties of the fabric 10, such as comfort, breathability, moisture management, and durability.
[0048] The thickness and opacity of the fabric 10 can be controlled through the selection of yam size, knit structure, fiber and yam composition, and mechanical finishing processes. Yarn size refers to the thickness or fineness of the yam used in the knitting process, with thicker yarns generally resulting in a thicker, more opaque fabric. The knit structure, such as jersey, rib, interlock, double knit, or jacquard, can also impact the thickness and opacity of the fabric 10. For example, a double knitstructure, which includes two interconnected layers of fabric, can provide increased thickness and opacity compared to a single-layer jersey knit.
[0049] The interlooping weft knit construction of the fabric 10 creates a network of interlocking loops that form small apertures or spaces between the yarns. These apertures allow for air circulation and breathability, enhancing the comfort of the garment in warm and humid conditions. The size and distribution of the apertures can be controlled through the selection of the knit structure and yam size, with larger apertures generally resulting in greater breathability.
[0050] The knit structure and yam composition can also be engineered to enhance the moisture-wi eking properties of the fabric 10. Moisture- wi eking refers to the ability of the fabric to effectively transport moisture, such as sweat, away from the skin and towards the outer surface of the fabric, where it can evaporate more easily. This property is essential for maintaining comfort and reducing the risk of skin irritation or chafing during prolonged wear in warm and humid conditions. Certain knit structures, such as a mesh or pique knit, can be used to create a fabric 10 with enhanced moisture-wi eking properties. These structures feature a more open, porous surface that allows for rapid moisture evaporation and increased air circulation. Additionally, the use of synthetic fibers, such as polyester or nylon, which have inherent moisture-wi eking properties, can further enhance the moisture management capabilities of the fabric 10.
[0051] The combination of carefully selected materials, yam sizes, knit structures, and mechanical finishing processes allows for the creation of a fabric 10 that is optimized for comfort, breathability, moisture management, and opacity. By engineering the fabric 10 to meet the specific needs and requirements of the Umrah or Hajj pilgrimage, the embodiments herein provide a highly functional and comfortable izar garment that enhances the overall experience for the wearer.
[0052] FIG. 3, with reference to FIGS. 1 A through 2, is a block diagram illustrating a system 200 for manufacturing an ihram garment 150. A flatbed knitting machine 201 is used to manufacturethe ihram garment 150. In accordance with an embodiment herein, the ihram garment 150 comprises an upper garment 1 configured to cover an upper body 2 of a wearer 3. The ihram garment 150 further comprises a lower garment 10 (also referred to herein as fabric 10) comprising: a tubular knit fabric portion 20 comprising an interlooping upper end portion 40 and a lower end portion 60. The interlooping upper end portion 40 comprises a ribbed structure 50, and the lower end portion 60 comprises goring panels 61. The ihram garment 150 further comprises a flat knit fabric portion 30 extending upward from the tubular knit fabric portion 20 and configured to fold over a front section 21 of the tubular knit fabric portion 20. The ihram garment 150 further comprises a belt portion 70 extending from an upper end 31 of the flat knit fabric portion 30 and configured to wrap around the tubular knit fabric portion 20 and secure the lower garment (i.e., fabric 10) around the waist 7 of the wearer 3. The upper garment 1 is a rida of the ihram garment 150, and the lower garment (i.e., fabric 10) is an izar of the ihram garment 150.
[0053] In one example, the fabric 10 can be manufactured on a computer-controlled flatbed weft knitting machine 201. The direction of knitting is perpendicular to typical garment knitting, such that the last set of loops 11 of the fabric 10 are secured by a special interlock structure rather than an additional seam. Various knit structure types can be used in specific areas of the fabric 10 to optimize functionality and performance of the finished garment 150. Specifically, the fabric 10 can be manufactured using a specialized computer-controlled flatbed weft knitting machine 201, which offers precise control over the knitting process and allows for the creation of complex, seamless structures. The flatbed knitting machine 201 is equipped with two flat beds of needles 202, arranged in a horizontal configuration, that work in conjunction to create the interlocking loops 11 of the knitted fabric 10. The type of knitting machine 201 that is used is restricted to a knitting machine 201 that offers garment knitting, like sweaters, shawls, scarves, etc. Typically, the widest knit pattern that can be made using conventional machines is approximately 90 inches. However, the fabric 10 requiresabout 150 inches of (plus or minus a few inches depending on body sizes and types), and accordingly, the conventional flatbed knitting machines do not offer such a width parameter. In order to accomplish that versatility, the garment construction methodology needs to be reconfigured to a newer dimension that is not traditionally used.
[0054] The knitting direction is in the horizontal direction instead of vertical way which is unique and unobvious to conventional practices. Accordingly, in the manufacturing process of the fabric 10, the direction of knitting is perpendicular to typical garment knitting. In conventional garment knitting, the fabric is often knit from the bottom-up, with the knitting direction aligned with the vertical axis of the garment. However, for the fabric 10, the knitting direction is rotated 90 degrees, such that the fabric 10 is knit from side-to-side, with the knitting direction aligned with the horizontal axis of the garment. This unique knitting direction is critical for achieving the seamless, tubular structure of the fabric 10 without the need for additional seaming or sewing. By knitting perpendicular to the typical garment knitting direction, the flatbed knitting machine 201 can create a continuous, circular fabric tube that forms the basis of the tubular knit fabric portion 20. The perpendicular knitting direction also enables the creation of a special interlock structure at the last set of loops 11, which secures the fabric 10 and prevents unraveling without the need for an additional seam. In traditional garment knitting, the last set of loops at the top of the fabric is often secured by sewing or seaming the edges together. However, in the fabric 10, the last set of loops 11 is secured using a special interlocking technique that is integrated into the knitting process itself.
[0055] This special interlock structure is achieved by manipulating the knitting sequence and loop formation at the end of the knitting process. The specific details of this interlocking technique may vary depending on the capabilities of the flatbed knitting machine 201 and the desired properties of the fabric 10. For example, the last set of loops 11 may be interlocked by transferring the loops 11 from one needle bed to the other in the knitting machine 201, creating a secure, non-fraying edge.Alternatively, the loops 11 may be interlocked by knitting a series of tuck stitches or float stitches that effectively “lock” the loops 11 in place.
[0056] The use of various knit structure types in specific areas of the fabric 10 allows for the optimization of functionality and performance in the finished garment 150. The flatbed knitting machine 201 can be programmed to create different knit structures, such as jersey, rib, interlock, or mesh, in different sections of the fabric 10, depending on the desired properties and functionality of each area. For example, the tubular knit fabric portion 20 may be knit in a jersey structure to provide a smooth, comfortable surface against the skin, while the interlooping upper end portion 40 may be knit in a rib structure to provide increased elasticity and a secure fit around the waist 7. The flat knit fabric portion 30 may be knit in an interlocking structure to provide increased opacity and coverage, while the belt portion 70 may be knit in a rib structure to provide flexibility and adjustability.
[0057] The ability to customize the knit structure types in specific areas of the fabric 10 allows for the creation of a garment 150 that is optimized for the specific needs and requirements of the Umrah or Hajj pilgrimage. By placing different knit structures in different areas of the fabric 10, the embodiments herein provide a highly functional and comfortable izar garment (i.e., fabric 10) that meets the religious and cultural requirements while also enhancing the overall experience for the wearer 3.
[0058] The use of a specialized computer-controlled flatbed weft knitting machine 201 in the manufacturing process 200 of the fabric 10 offers several distinctions and advantages over traditional garment construction methods. The computer-controlled nature of the machine 201 allows for precise, repeatable production of the fabric 10, ensuring consistent quality and performance across multiple garments 150. Additionally, the ability to create complex, seamless structures in a single knitting process reduces the need for additional manufacturing steps, such as cutting and sewing, which can simplify the production process and reduce the risk of errors or inconsistencies. Overall, themanufacturing process 200 of the fabric 10 on a specialized computer-controlled flatbed weft knitting machine 201, with its unique knitting direction, special interlock structure, and customizable knit structure types, represents a significant advancement in the production of a high-performance, functional izar garment (i.e., fabric 10) that meets the specific needs and requirements of the Umrah or Hajj pilgrimage. While the descriptions above reference an example of utilizing a weft knitting machine 201, in another example, a warp knitting machine may be used in accordance with the embodiments herein to utilize warp knitting techniques for constructing the fabric 10.
[0059] In use, the wearer 3 dons the izar garment (i.e., fabric 10) like a lungi or sarong and secures it in place by wrapping the belt portion 70 around the waist 7 and tying it (without the belt 70 touching the skin of the wearer 3). The integrated belt 70 eliminates the need for folding, pinning or a separate unsecured belt. The ribbed upper portion 50 and belt 70 hold the garment 150 securely in place and prevent slipping, enabling greater mobility. Example dimensions for the fabric 10 may be approximately 87 inches long by 43 inches wide circumference, but other sizes can be produced for different wearers.
[0060] To don the izar garment (i.e., fabric 10), the wearer 3 first steps into the tubular knit fabric portion 20, pulling it up to the waist 7 level, similar to how a lungi or sarong would be worn. The tubular shape of the fabric 10 allows for easy, step-in dressing, eliminating the need for any closures or fasteners. Once the tubular knit fabric portion 20 is positioned at the waist 7, the wearer 3 secures the garment in place by wrapping the integrated belt portion 70 around the waist 7 and tying it in the front or side, depending on personal preference. The belt portion 70 is designed to be long enough to wrap around the waist 7 and tie securely, while still maintaining a streamlined, unobtrusive appearance.
[0061] The integrated belt portion 70 is a unique feature of the fabric 10, as it eliminates the need for additional folding, pinning, or the use of a separate, unsecured belt. Traditional izar garmentsoften require the wearer 3 to fold or manually pleat the fabric in real-time at the waist 7 and secure it with pins or a separate belt, which can be cumbersome and time-consuming and with uneven and temporary results. Additionally, separate belts may shift or loosen over time, leading to discomfort or the need for readjustment. By integrating the belt portion 70 directly into the fabric 10, the embodiments herein provide a simple, efficient, and secure method for holding the garment 150 in place. The belt portion 70 is seamlessly connected to the flat knit fabric portion 30 and the tubular knit fabric portion 20, creating a continuous, uninterrupted structure that distributes the tension evenly around the waist 7.
[0062] The ribbed upper portion 50 of the tubular knit fabric portion 20 also plays a crucial role in ensuring a secure and comfortable fit. The ribbed structure, which is characterized by alternating columns of knit and purl stitches, provides increased elasticity and stretch in the horizontal direction, allowing the fabric 10 to conform closely to the body of the wearer 3 and accommodate a range of movements. The combination of the ribbed upper portion 50 and the integrated belt portion 70 creates a secure, slip-resistant fit that holds the garment 150 in place throughout the day and late into the night, even during periods of active movement or physical exertion. This enhanced stability and security enable greater mobility for the wearer 3, allowing for a full range of motion without the fear of the garment shifting, slipping, or coming untucked.
[0063] The dimensions of the fabric 10 can be customized to accommodate different sizes and preferences of the wearer 3. An example size for the fabric 10 is approximately 87 inches in length by 43 inches in circumference, which is suitable for an average adult male. The length of the fabric 10 is dimensioned and configured to extend from the waist 7 to the ankles of the wearer 3, providing full coverage and modesty, while the circumference is designed to fit comfortably around the waist 7 and hips of the wearer 3, with enough ease for movement and breathability. However, the dimensions of the fabric 10 can be easily modified to suit different body types, heights, and personal preferences.Smaller or larger circumferences can be produced to accommodate different waist 7 and hip sizes, while shorter or longer lengths can be created to suit different height requirements or desired coverage levels. The flexibility in sizing allows for the creation of custom-fitted izar garments 10 that provide optimal comfort, fit, and performance for each individual wearer 3.
[0064] The ease of dressing, secure fit, and customizable sizing of the fabric 10 make the garment 150 a highly versatile and practical choice for Umrah or Hajj pilgrims. The step-in design and integrated belt portion 70 simplify the dressing process, reducing the time and effort required to achieve a secure, comfortable fit. The slip-resistant properties of the ribbed upper portion 50 and belt portion 70 ensure that the garment 150 remains in place throughout the day and night (since the wearer 3 typically keeps the garment 150 on at all times while performing all of the required rituals of Umrah or Hajj, allowing for greater freedom of movement and peace of mind. Overall, the unique design and construction of the fabric 10, with its integrated belt portion 70, ribbed upper portion 50, and customizable sizing, provide a superior wearing experience for Umrah or Hajj pilgrims. By addressing the common challenges and limitations of traditional izar garments, the embodiments herein offer an innovative solution that enhances comfort, mobility, and convenience, while still adhering to the religious and cultural requirements of the pilgrimage.
[0065] The izar (i.e., fabric 10) provided by the embodiments herein offers several unique advantages over traditional izar designs, including: (1) more secure fit due to the integrated belt 70 and ribbed structure; (2) higher breathability and airflow due to the apertured weft knit structure; (3) improved moisture wicking capability enabled by the engineered knit structure and yam composition. Accordingly, the izar garment (i.e., fabric 10) provided by the embodiments herein offers several distinct advantages over traditional izar designs, addressing common issues related to fit, comfort, breathability, and moisture management.
[0066] The izar garment (i.e., fabric 10) provides a more secure and stable fit compared totraditional designs due to the combination of the integrated belt portion 70 and the ribbed upper portion 50 of the tubular knit fabric portion 20. The belt portion 70, which is seamlessly knit into the fabric 10, eliminates the need for separate, unsecured belts or fasteners that can shift, loosen, or come undone during wear. By wrapping and tying the belt portion 70 around the waist 7, the wearer 3 can achieve a snug, customized fit that remains in place throughout the day.
[0067] The ribbed upper portion 50 of the tubular knit fabric portion 20 further enhances the secure fit of the izar garment (i.e., fabric 10). The ribbed structure, which features alternating columns of knit and purl stitches, provides increased elasticity and stretch in the horizontal direction, allowing the fabric 10 to conform closely to the body of the wearer 3 and accommodate a range of movements. This stretchability, combined with the stabilizing effect of the integrated belt portion 70, creates a slipresistant fit that prevents the garment 150 from shifting, riding up, or coming untucked, even during periods of active movement or physical exertion.
[0068] Furthermore, the izar garment (i.e., fabric 10) provided by the embodiments herein offers higher breathability and airflow compared to traditional designs, due to the unique properties of the apertured weft knit structure. The interlooping construction of the weft knit fabric 10 creates a network of small apertures or spaces between the interlocking loops 11, allowing for increased air circulation and ventilation. These apertures promote the flow of air through the fabric 10, helping to regulate body temperature and reduce the buildup of heat and moisture. The enhanced breathability and airflow are particularly beneficial in warm and humid environments, such as those often encountered during Umrah or Hajj pilgrimages, where excessive sweating and heat retention can lead to discomfort and skin irritation. The breathability of the fabric 10 can be further optimized through the selection of specific knit structures, such as mesh or pique, which feature larger, more open apertures that allow for even greater air circulation. These specialized knit structures can be placed in all areas of the garment 150 to maximize ventilation and cooling effects.
[0069] Additionally, the izar garment (i.e., fabric 10) provided by the embodiments herein offers improved moisture-wicking capabilities, enabled by the engineered knit structure and yarn composition of the fabric 10. Moisture-wicking refers to the ability of a fabric 10 to efficiently transport moisture, such as sweat, away from the skin and towards the outer surface of the fabric 10, where it can evaporate more readily. The knit structure of the fabric 10 can be specifically engineered to promote moisture-wicking by using stitch configurations that create channels or pathways for moisture to travel through the fabric 10. For example, the use of a pique knit structure, which features raised, textured columns on the fabric surface, can help to facilitate the movement of moisture away from the skin by providing increased surface area and directional pathways for moisture transport.
[0070] In addition to the engineered knit structure, the yarn composition of the fabric 10 plays a crucial role in its moisture-wicking performance. The use of hydrophobic fibers, such as polyester or nylon, which have low moisture absorption and high moisture transport properties, can significantly enhance the moisture-wicking capabilities of the fabric 10. These fibers effectively repel moisture from the skin, drawing it towards the outer surface of the fabric where it can evaporate more efficiently.
[0071] The combination of the engineered knit structure and moisture-wicking yarn composition creates a fabric 10 that actively manages moisture, keeping the skin dry and comfortable even in hot and humid conditions. This improved moisture management not only enhances overall comfort but also helps to reduce the risk of skin irritation, chafing, and the development of odorcausing bacteria. The enhanced fit, breathability, and moisture-wicking capabilities of the izar garment (i.e., fabric 10) provided by the embodiments herein represent a significant advancement over traditional izar designs. By addressing the key issues of fit, comfort, and moisture management, the innovative design and construction of the fabric 10 provide Umrah or Hajj pilgrims with a superior wearing experience that meets the specific needs and challenges of the pilgrimage.
[0072] The secure, slip-resistant fit afforded by the integrated belt portion 70 and ribbed upper portion 50 allows for greater freedom of movement and peace of mind, while the increased breathability and airflow of the apertured weft knit structure help to regulate body temperature and reduce heat buildup. The improved moisture-wicking capabilities, enabled by the engineered knit structure and yam composition, ensure that the skin remains dry and comfortable, minimizing the risk of irritation and discomfort. Overall, the unique combination of features and benefits offered by the izar garment (i.e., fabric 10) provided by the embodiments herein sets it apart from traditional designs, providing an innovative and practical solution that enhances the overall experience and well-being of Umrah or Hajj pilgrims while adhering to strict religious mandates regarding what constitutes a proper ihram garment. Additional functionalities can be added or incorporated in the fabric 10 by applying chemical solutions for performance enhancement or integrating wearable technologies for measuring health data, and embedding microchips for navigational purposes, etc.
[0073] The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and / or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the appended claims.
Claims
CLAIMSWhat is claimed is:
1. An izar garment, comprising: a tubular knit fabric portion comprising an interlooping upper end portion and a lower end portion, wherein the interlooping upper end portion comprises a ribbed structure, and wherein the lower end portion comprises goring panels; a flat knit fabric portion extending upward from the tubular knit fabric portion and configured to fold over a front section of the tubular knit fabric portion; and a belt portion extending from an upper end of the flat knit fabric portion and configured to wrap around the tubular knit fabric portion and secure the izar garment around a waist of a wearer.
2. The izar garment of claim 1, wherein the tubular knit fabric portion comprises a single jersey, rib knit, purl knits, tuck knits, interlock knit, double knits, tricot, raschel knit, or jacquard knits configurations, or combinations thereof.
3. The izar garment of claim 1, wherein end loops of the interlooping upper end portion of the tubular knit fabric portion are secured by interlocking the loops upon themselves.
4. The izar garment of claim 1, wherein the ribbed structure is positioned to align with the waist of the wearer when the izar garment is worn.
5. The izar garment of claim 1, wherein the goring panels in the lower end portion is configured to provide enhanced ease of movement for the wearer while walking.
6. The izar garment of claim 1 , wherein the tubular knit fabric portion, flat knit fabric portion, and belt portion comprise an integrally knitted seamless structure without stitching or seaming.
7. The izar garment of claim 1, wherein the flat knit fabric portion is configured to provide additional coverage and privacy for the wearer when folded over the front section of the tubular knit fabric portion.
8. The izar garment of claim 1, wherein the belt portion is configured to secure the izar garment around the waist of the wearer without touching skin of the wearer.
9. The izar garment of claim 1, wherein the tubular knit fabric portion, flat knit fabric portion, and belt portion comprise materials selected from the group consisting of: natural fibers, synthetic fibers, and blends thereof.
10. The izar garment of claim 1, wherein the tubular knit fabric portion, flat knit fabric portion, and belt portion are knitted on a flatbed knitting machine with the direction of knitting perpendicular to the length of the garment.
11. A method of manufacturing an izar garment, comprising: knitting a tubular fabric portion in a weft knit configuration using a flatbed knitting machine, the tubular fabric portion comprising an interlooping upper end portion and a lower end portion, wherein the interlooping upper end portion comprises a ribbed structure, and wherein the lower end portion comprises goring panels; knitting a flat fabric portion extending upward from the tubular fabric portion;knitting a belt portion extending from an upper end of the flat fabric portion; and securing end loops of the interlooping upper end portion of the tubular fabric portion by interlocking the loops upon themselves.
12. The method of claim 11, wherein knitting the tubular fabric portion comprises knitting in a single jersey, rib knit, purl knits, tuck knits, interlock knit, double knits, tricot, raschel knit, or jacquard knits configurations, or combinations thereof.
13. The method of claim 11, wherein knitting the tubular fabric portion, flat fabric portion, and belt portion comprises integrally knitting the tubular fabric portion, flat fabric portion, and belt portion seamlessly without stitching or seaming.
14. The method of claim 11, wherein knitting the ribbed structure in the interlooping upper end portion comprises positioning the ribbed structure to align with a waist of a wearer when the izar garment is worn.
15. The method of claim 11, wherein knitting the goring panels in the lower end portion comprises configuring the goring panels to provide enhanced ease of movement for a wearer while walking.
16. The method of claim 11 , wherein knitting the tubular fabric portion, flat fabric portion, and belt portion comprises knitting with materials selected from the group consisting of: natural fibers, synthetic fibers, and blends thereof.
17. The method of claim 11, wherein knitting the tubular fabric portion, flat fabric portion, and beltportion on the flatbed knitting machine comprises knitting with the direction of knitting perpendicular to the length of the garment.
18. An ihram garment, comprising: an upper garment configured to cover an upper body of a wearer; and a lower garment comprising: a tubular knit fabric portion comprising an interlooping upper end portion and a lower end portion, wherein the interlooping upper end portion comprises a ribbed structure, and wherein the lower end portion comprises goring panels; a flat knit fabric portion extending upward from the tubular knit fabric portion and configured to fold over a front section of the tubular knit fabric portion; and a belt portion extending from an upper end of the flat knit fabric portion and configured to wrap around the tubular knit fabric portion and secure the lower garment around a waist of the wearer.
19. The ihram garment of claim 18, wherein the upper garment is a rida.
20. The ihram garment of claim 18, wherein the lower garment is an izar.
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