Resin composition, cured product, laminate, method for producing cured product, method for producing laminate, method for manufacturing semiconductor device, and semiconductor device
The resin composition with cyclized resins and carbene compounds addresses the issue of void formation between cured products and metal layers in semiconductor devices by forming a heterocyclic structure that adsorbs to the metal layer, preventing corrosion and enhancing crosslinking density, thus improving device reliability and performance.
Patent Information
- Application Number
- PCT/JP2024/025438
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-07-18
- Filing Date
- 2024-07-16
- Publication Date
- 2025-01-23
AI Technical Summary
The generation of voids between cured cyclized resin products and metal layers over time is a persistent issue in semiconductor devices, affecting the reliability and performance of these devices.
A resin composition containing cyclized resins and carbene compounds or their precursors, which form a heterocyclic structure, is used to create a cured product that suppresses void formation by adsorbing to the metal layer, thereby enhancing the antirust and corrosion-resistant properties and increasing crosslinking density.
The resin composition effectively prevents void formation and corrosion between the cured product and metal layers, improving the long-term reliability and performance of semiconductor devices by enhancing the antirust and corrosion-resistant properties and crosslinking density.
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Abstract
Description
Resin composition, cured product, laminate, method for manufacturing cured product, method for manufacturing laminate, method for manufacturing semiconductor device, and semiconductor device
[0001] The present invention relates to a resin composition, a cured product, a laminate, a method for producing a cured product, a method for producing a laminate, a method for producing a semiconductor device, and a semiconductor device.
[0002] Nowadays, resin materials produced from resin compositions containing resins are being utilized in various fields. For example, cyclized resins such as polyimides are used in a variety of applications due to their excellent heat resistance and insulating properties. Examples of such applications include, but are not limited to, insulating films, sealing materials, or protective films for semiconductor devices used for packaging. They are also used as base films or coverlays for flexible substrates.
[0003] For example, in the above-mentioned applications, cyclized resins such as polyimides are used in the form of resin compositions containing the cyclized resin or its precursor. Such resin compositions can be applied to a substrate, for example, by coating to form a photosensitive film, and then, as necessary, exposed to light, developed, heated, or the like, to form a cured product on the substrate. Because the resin compositions can be applied by known coating methods, for example, they have excellent manufacturing adaptability, such as a high degree of design freedom in terms of the shape, size, and application position of the applied resin composition. In addition to the high performance of cyclized resins such as polyimides, the industrial application of the above-mentioned resin compositions is increasingly expected to expand.
[0004] For example, Patent Document 1 describes a photosensitive resin composition containing the following components: (A) a polyimide precursor having a specific structure; (B) a triazine compound; and (C) a photopolymerization initiator; in which at least one hydrogen atom of the triazine ring of the (B) triazine compound is substituted with a substituent containing at least one selected from the group consisting of an amino group, a mercapto group, a (trialkoxysilylpropyl)amino group, a hydroxyethoxy group, a (hydroxyethyl)amino group, a hydroxymethylcarbonyloxyalkyl group, an alkyloxycarbonyl group, and an alkylthioethyl group.
[0005] Japanese Patent Application Laid-Open No. 2023-023196
[0006] When a cured product containing a cyclized resin such as polyimide is used in a manner that it comes into contact with a metal layer such as an insulating film, it is required to suppress the generation of voids (air gaps) between the cured product and the metal layer over a long period of time.
[0007] The present invention aims to provide a resin composition that can yield a cured product in which the generation of voids between the cured product and the metal layer is suppressed over an extended period of time, a cured product and a laminate in which the generation of voids between the cured product and the metal layer is suppressed over an extended period of time, a cured product obtained by curing the resin composition, a laminate including the cured product, a method for producing the cured product, a method for producing the laminate, a method for producing a semiconductor device including the method for producing the cured product, and a semiconductor device including the cured product.
[0008] Representative embodiments of the present invention are shown below. <1> A resin composition comprising at least one resin selected from the group consisting of cyclized resins and precursors thereof, and at least one compound selected from the group consisting of compound A, which is a carbene compound, and compound B, which is a carbene precursor. <2> The resin composition according to <1>, in which the carbene carbon in compound A and the carbene carbon in the carbene compound generated from compound B are present as ring members of a ring structure. <3> The resin composition according to <2>, in which the ring structure is a heterocyclic structure. <4> The resin composition according to <3>, in which the heterocyclic structure is a nitrogen-containing heterocyclic structure. <5> The resin composition according to <4>, in which the nitrogen-containing heterocyclic structure is an optionally fused five-membered nitrogen-containing heterocyclic structure. <6> The resin composition according to <5>, wherein the 5-membered nitrogen-containing heterocyclic structure is a 1,3-dihydro-2H-imidazol-2-ylidene structure or a 1,3,4,5-tetrahydro-2H-imidazol-2-ylidene structure. <7> The resin composition according to any one of <1> to <6>, wherein the resin is a resin having a polymerizable group. <8> The resin composition according to any one of <1> to <7>, wherein the compound A is a compound represented by the following formula 1: In formula 1, C 11 is X11 and R 11 A carbon atom having no substituent other than X 11 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 11 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 11 and X 11 <9> The resin composition according to any one of <1> to <6>, wherein the compound B is a compound represented by the following formula 2, the following formula 3, the following formula 4-1, the following formula 4-2, or the following formula 5: In formula 2, C 21 is a carbon atom, and X 21 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 21 has a formally positive charge, and R 21 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 21 and X 21 may form a ring structure, and R 22 is a hydrogen atom, a carbon atom having a substituent, or a heteroatom having a substituent, and the carbon atom or the heteroatom is not directly bonded to a hydrogen atom without a linking group. 31 is a carbon atom, and X 31 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 31 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 31 and X 31 may form a ring structure, and R 32 is an aromatic ring having one or more fluorine atoms, an alkoxy group, or an amino group. 411 is a carbon atom, and C 412is a carbon atom, and C 412 is C 411 may be present in the same ring as C 411 and C 412 are not present in the same aromatic ring, and X 411 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 412 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 411 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 411 and X 411 may form a ring structure, and R 412 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 412 and X 412 may form a ring structure, and R 411 and X 411 and form a ring structure, and R 412 and X 412 When these two ring structures form a ring structure, the ring members of these two ring structures may be bonded to each other to form another ring structure. 421 is a carbon atom, and C 422 is a carbon atom, and C 422 is C 421 may be present in the same ring as C 421 and C 422 are not present in the same aromatic ring, and X 421 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 422 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 421 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 421 and X 421 may form a ring structure, and R 422is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 422 and X 422 may form a ring structure, and R 421 and X 421 and form a ring structure, and R 422 and X 422 When C forms a ring structure, the ring members of these two ring structures may be bonded to each other to form another ring structure. 51 is a carbon atom, and C 52 is a carbon atom, and X 51 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 51 has a formally positive charge, and X 52 is a carbon atom or a sulfur atom, and X 53 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 53 has a formally negative charge, and R 51 is a carbon atom having a substituent or a heteroatom having a substituent, and the carbon atom or the heteroatom is not directly bonded to a hydrogen atom without a linking group; R 51 and X 51 may form a ring structure, and R 52 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 52 and R 51 may form a ring structure, and R 53 is a heteroatom which may have an organic group or a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group. <10> The resin composition according to <9>, wherein the compound B is a compound represented by the following formula 2-1 or 2-2: In formula 2-1, C 211 is a carbon atom, and X 211 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 211 has a formally positive charge, and R211 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 211 and X 211 may form a ring structure, and X 212 is a carbon atom or a sulfur atom, and X 213 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 213 has a formally negative charge, and R 212 is a heteroatom which may have an organic group or a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group. 221 is a carbon atom, and X 221 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 221 has a formally positive charge, and R 221 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 221 and X 221 may form a ring structure, and A 221 is a counter anion. <11> In the above formula 1, X 11 is a nitrogen atom having a substituent, and R 11 is X 11 <12> The resin composition according to <10>, which contains a compound represented by formula 2-1 as compound B and satisfies at least one of the following conditions 2-1-1 and 2-1-2: Condition 2-1-1: In the formula 2-1, X 211 is a nitrogen atom having a substituent, and R 211 is X 211 Condition 2-1-2: In the above formula 2-1, X 212 is a carbon atom, and X 213 is an oxygen atom, and R 212<13> The resin composition according to <10>, which contains a compound represented by formula 2-2 as the compound B and satisfies at least one of the following conditions 2-2-1 and 2-2-2: Condition 2-2-1: In the formula 2-2, X 221 is a nitrogen atom having a substituent, and R 221 is X 221 Form a ring structure with Condition 2-2-2: In the above formula 2-2, A 221 is a carbonate ion, a hydrogen carbonate ion, or a hydroxide ion. <14> The compound B includes a compound represented by formula 2-2, and in the formula 2-2, A 221 <15> The resin composition according to <10>, wherein the compound B is a compound represented by formula 2-2, and in formula 2-2, A 221 <16> The resin composition according to <14>, wherein the compound B contains a compound represented by formula 3, and in formula 3, X 31 is a nitrogen atom having a substituent, and R 31 is X 31 <17> The resin composition according to <9>, which contains a compound represented by formula 4-1 as the compound B and satisfies at least one of the following conditions 4-1-1 and 4-1-2: Condition 4-1-1: In the formula 4-1, X 411 is a nitrogen atom having a substituent, and X 412 is a nitrogen atom having a substituent, and R 411 is X 411 forms a ring structure with R 412 is X 412 Condition 4-1-2: In the above formula 4-1, X 411 is X 412 It has the same structure as R 411 is R 412 <18> The resin composition according to <9>, which contains a compound represented by formula 4-2 as the compound B and satisfies at least one of the following conditions 4-2-1 and 4-2-2: Condition 4-2-1: In the formula 4-2, X 421 is a nitrogen atom having a substituent, and X 422is a nitrogen atom having a substituent, and R 421 is X 421 forms a ring structure with R 422 is X 422 Condition 4-2-2: In the above formula 4-2, X 421 is X 422 It has the same structure as R 421 is R 422 <19> The resin composition according to <9>, which contains a compound represented by formula 5 as the compound B and satisfies at least one of the following conditions 5-1 and 5-2. Condition 5-1: In the formula 5, X 51 is a nitrogen atom having a substituent, and R 51 is X 51 Condition 5-2: In the above formula 5, X 52 is a carbon atom, and X 53 is an oxygen atom, and R 53 is an oxygen atom. <20> A resin composition comprising: at least one resin selected from the group consisting of cyclized resins and precursors thereof, the resin having a polymerizable group; and a compound represented by the following formula 1, 2-1, 2-2B, 3, 4-1, 4-2, or 5: In formula 1, C 11 is X 11 and R 11 A carbon atom having no substituent other than X 11 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 11 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 11 and X 11 may form a ring structure. 211 is a carbon atom, and X 211 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 211 has a formally positive charge, and R 211is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 211 and X 211 may form a ring structure, and X 212 is a carbon atom or a sulfur atom, and X 213 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 213 has a formally negative charge, and R 212 is a heteroatom which may have an organic group or a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group. 221B is a carbon atom, and X 221B is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, the heteroatom is not directly bonded to a carbonyl group without a linking group, X 221B has a formally positive charge, and R 221B is a carbon atom having a substituent or a hetero atom having a substituent, and the hetero atom is not directly bonded to a hydrogen atom without a linking group, and the hetero atom is not directly bonded to a carbonyl group without a linking group, and R 221B and X 221B may form a ring structure, and A 221B is a counter anion, and R 221B and X 221B does not have a polymerizable group as a substituent. 31 is a carbon atom, and X 31 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 31 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 31 and X 31 may form a ring structure, and R 32 is an aromatic ring having one or more fluorine atoms, an alkoxy group, or an amino group. 411 is a carbon atom, and C 412is a carbon atom, and C 412 is C 411 may be present in the same ring as C 411 and C 412 are not present in the same aromatic ring, and X 411 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 412 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 411 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 411 and X 411 may form a ring structure, and R 412 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 412 and X 412 may form a ring structure, and R 411 and X 411 and form a ring structure, and R 412 and X 412 When these two ring structures form a ring structure, the ring members of these two ring structures may be bonded to each other to form another ring structure. 421 is a carbon atom, and C 422 is a carbon atom, and C 422 is C 421 may be present in the same ring as C 421 and C 422 are not present in the same aromatic ring, and X 421 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 422 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 421 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 421 and X 421 may form a ring structure, and R 422is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 422 and X 422 may form a ring structure, and R 421 and X 421 and form a ring structure, and R 422 and X 422 When C forms a ring structure, the ring members of these two ring structures may be bonded to each other to form another ring structure. 51 is a carbon atom, and C 52 is a carbon atom, and X 51 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 51 has a formally positive charge, and X 52 is a carbon atom or a sulfur atom, and X 53 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 53 has a formally negative charge, and R 51 is a carbon atom having a substituent or a heteroatom having a substituent, and the carbon atom or the heteroatom is not directly bonded to a hydrogen atom without a linking group; R 51 and X 51 may form a ring structure, and R 52 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 52 and R 51 may form a ring structure, and R 53is a heteroatom which may have an organic group or a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group. <21> The resin composition according to any one of <1> to <20>, wherein the cyclized resin or the cyclized resin precursor is a polyimide or a polyimide precursor. <22> The resin composition according to any one of <1> to <21>, further comprising a polymerizable compound. <23> A cured product comprising a cyclized resin and disposed in contact with a metal layer, wherein a carbene compound is adsorbed to the metal layer in the cured product. <24> A laminate comprising a resin layer comprising a cyclized resin and a metal layer disposed in contact with the resin layer, wherein a carbene compound is adsorbed to the metal layer on the surface of the resin layer facing the metal layer. <25> A cured product obtained by curing the resin composition according to any one of <1> to <22>. <26> A laminate comprising two or more layers each made of the cured product according to <25>, and a metal layer between any two of the layers made of the cured products. <27> A method for producing a cured product, comprising a film-forming step of applying the resin composition according to any one of <1> to <22> onto a substrate to form a film. <28> A method for producing the cured product according to <27>, comprising an exposure step of selectively exposing the film to light, and a development step of developing the film using a developer to form a pattern. <29> A method for producing the cured product according to <27> or <28>, comprising a heating step of heating the film at 50 to 450°C. <30> A method for producing a laminate, comprising the method for producing a cured product according to any one of <27> to <29>. <31> A method for producing a semiconductor device, comprising the method for producing a cured product according to any one of <27> to <29>. <32> A semiconductor device, comprising the cured product according to <23> or <25>.
[0009] According to the present invention, there are provided a resin composition that can yield a cured product in which the generation of voids between the cured product and the metal layer is suppressed over an extended period of time, a cured product and a laminate in which the generation of voids between the cured product and the metal layer is suppressed over an extended period of time, a cured product obtained by curing the resin composition, a laminate including the cured product, a method for producing the cured product, a method for producing the laminate, a method for producing a semiconductor device including the method for producing the cured product, and a semiconductor device including the cured product.
[0010] The following describes the main embodiments of the present invention. However, the present invention is not limited to the explicitly described embodiments. In this specification, a numerical range expressed using the symbol "to" means a range that includes the numerical values before and after "to" as the lower and upper limits, respectively. In this specification, the term "process" refers not only to an independent process but also to a process that cannot be clearly distinguished from other processes as long as the process achieves its intended effect. In the description of a group (atomic group), a notation that does not specify whether it is substituted or unsubstituted encompasses both unsubstituted groups (atomic groups) and substituted groups (atomic groups). For example, the term "alkyl group" encompasses not only unsubstituted alkyl groups (unsubstituted alkyl groups) but also substituted alkyl groups (substituted alkyl groups). In this specification, unless otherwise specified, "exposure" includes not only exposure using light but also exposure using particle beams such as electron beams and ion beams. In addition, examples of light used for exposure include actinic rays or radiation such as the bright line spectrum of a mercury lamp, far ultraviolet light typified by excimer lasers, extreme ultraviolet light (EUV light), X-rays, and electron beams. As used herein, "(meth)acrylate" refers to either or both of "acrylate" and "methacrylate," "(meth)acrylic" refers to either or both of "acrylic" and "methacrylic," and "(meth)acryloyl" refers to either or both of "acryloyl" and "methacryloyl." In the structural formulae herein, Me represents a methyl group, Et represents an ethyl group, Bu represents a butyl group, and Ph represents a phenyl group. As used herein, the term "total solid content" refers to the total mass of all components of the composition excluding the solvent. Furthermore, as used herein, the term "solid content concentration" refers to the mass percentage of the components other than the solvent relative to the total mass of the composition. As used herein, the weight average molecular weight (Mw) and number average molecular weight (Mn) are values measured using gel permeation chromatography (GPC) and are defined as polystyrene equivalent values, unless otherwise specified.In this specification, the weight average molecular weight (Mw) and number average molecular weight (Mn) can be determined, for example, using an HLC-8220GPC (manufactured by Tosoh Corporation) and guard columns HZ-L, TSKgel Super HZM-M, TSKgel Super HZ4000, TSKgel Super HZ3000, and TSKgel Super HZ2000 (all manufactured by Tosoh Corporation) connected in series. Unless otherwise specified, these molecular weights were measured using NMP (N-methyl-2-pyrrolidone) as the eluent. Furthermore, unless otherwise specified, detection in GPC measurements was performed using a UV (ultraviolet) wavelength 254 nm detector. In this specification, when the positional relationship of each layer constituting a laminate is described as "upper" or "lower," it is sufficient that another layer is above or below the reference layer among the multiple layers of interest. That is, a third layer or element may be interposed between the reference layer and the other layer, and the reference layer and the other layer do not need to be in contact with each other. Unless otherwise specified, the direction in which layers are stacked on the substrate is referred to as "up." Alternatively, if a resin composition layer is present, the direction from the substrate to the resin composition layer is referred to as "up," and the opposite direction is referred to as "down." Note that such up-and-down directions are defined for convenience in this specification, and in actual embodiments, the "up" direction in this specification may differ from the vertically upward direction. Unless otherwise specified in this specification, the composition may contain two or more compounds corresponding to each component contained in the composition. Unless otherwise specified, the content of each component in the composition means the total content of all compounds corresponding to that component. Unless otherwise specified in this specification, the temperature is 23°C, the atmospheric pressure is 101,325 Pa (1 atmosphere), and the relative humidity is 50% RH. In this specification, combinations of preferred embodiments are more preferred embodiments.
[0011] (Resin Composition) A resin composition according to a first aspect of the present invention (hereinafter also simply referred to as a "first resin composition") comprises at least one resin selected from the group consisting of cyclized resins and precursors thereof, and at least one compound selected from the group consisting of compound A which is a carbene compound, and compound B which is a carbene precursor. A resin composition according to a second aspect of the present invention (hereinafter also simply referred to as a "second resin composition") comprises at least one resin selected from the group consisting of cyclized resins and precursors thereof, the resin having a polymerizable group, and a compound represented by Formula 1, Formula 2-1, Formula 2-2B, Formula 3, Formula 4-1, Formula 4-2, or Formula 5.
[0012] Hereinafter, the first resin composition and the second resin composition will also be collectively referred to as simply the "resin composition." Hereinafter, Compound A and Compound B contained in the first resin composition will also be collectively referred to as the "first specific compound," the compound represented by Formula 1, Formula 2-1, Formula 2-2B, Formula 3, Formula 4-1, Formula 4-2, or Formula 5 contained in the second resin composition will also be collectively referred to as the "second specific compound," and the "first specific compound" and the "second specific compound" will also be collectively referred to as the "specific compound."
[0013] The resin composition of the present invention is preferably used to form a photosensitive film subjected to exposure and development, and more preferably to form a film subjected to exposure and development using a developer containing an organic solvent. The resin composition of the present invention can be used, for example, to form an insulating film for a semiconductor device, an interlayer insulating film for a redistribution layer, a stress buffer film, etc., and is preferably used to form an interlayer insulating film for a redistribution layer. The resin composition of the present invention may be used to form a photosensitive film subjected to negative development or a photosensitive film subjected to positive development, but is preferably used to form a photosensitive film subjected to negative development. In the present invention, negative development refers to development in which unexposed areas are removed by development in exposure and development, and positive development refers to development in which exposed areas are removed by development. The exposure method, developer, and development method may, for example, be the exposure method described in the exposure step, developer, and development method described in the development step in the description of the method for producing a cured product described below.
[0014] The resin composition of the present invention provides a compound that suppresses the generation of voids between the cured product and the metal layer for a long period of time. The mechanism by which this effect is achieved is unknown, but is presumed to be as follows.
[0015] A resin composition according to a first aspect of the present invention comprises at least one resin selected from the group consisting of cyclized resins and their precursors, and at least one compound selected from the group consisting of Compound A, a carbene compound, and Compound B, a carbene precursor that generates the carbene compound. A resin composition according to a second aspect of the present invention comprises at least one resin selected from the group consisting of cyclized resins and their precursors, the resin having a polymerizable group, and a compound represented by Formula 1, Formula 2-1, Formula 2-2B, Formula 3, Formula 4-1, Formula 4-2, or Formula 5. After extensive research, the inventors have found that cured products obtained from such resin compositions suppress the generation of voids between the cured product and the metal layer over a long period of time. The mechanism by which this effect is achieved is unclear, but is presumed to be as follows. For example, rust inhibitors are sometimes added to insulating films used in rewiring layers in semiconductors to prevent corrosion of metal wiring. Rust inhibitors are compounds containing heteroatoms such as nitrogen, oxygen, and sulfur. These heteroatoms adsorb to metals and coat the metal surface, preventing corrosive substances such as oxidizing and acidic components from approaching the metal, such as wiring. In the present invention, this corrosion prevention ability is referred to as rust prevention ability. A resin composition in a first aspect of the present invention contains at least one compound selected from the group consisting of Compound A and Compound B. When a cured product formed from such a resin composition is formed adjacent to a metal, the carbene compound present in the cured product is thought to adsorb to the metal via the lone electron pair of the carbene carbon, thereby exhibiting rust prevention ability. Carbene compounds are also known as strongly basic compounds and can irreversibly trap acids. In other words, metal corrosion is thought to be inhibited by the carbene compound removing acids present in or generated in the cured product. A resin composition in a second aspect of the present invention contains a compound represented by Formula 1, Formula 2-1, Formula 2-2B, Formula 3, Formula 4-1, Formula 4-2, or Formula 5. The compound represented by formula 1 is a carbene compound, and the compound represented by formula 2-1, formula 2-2B, formula 3, formula 4-1, formula 4-2 or formula 5 is a carbene precursor that generates a carbene compound.When a cured product formed from such a resin composition is formed adjacent to a metal, it is believed that the carbene compound present in the cured product adsorbs to the metal via the unshared electron pair of the carbene carbon, thereby exhibiting rust prevention properties. Furthermore, as described above, the carbene compound removes acids, which is believed to inhibit metal corrosion. Furthermore, while conventional rust inhibitors have a polymerization inhibitor effect and are sometimes difficult to use in combination with polymerizable groups, the second specific compound has low reactivity with radicals and is less likely to inhibit the radical polymerization reaction of the polymerizable group, facilitating the polymerization of the polymerizable group in the resin. As a result, it is believed that metal corrosion is inhibited by effects such as an increase in crosslink density, a decrease in membrane permeability to oxygen, and the difficulty in moving metal-corrosive compounds such as acids in the membrane within the membrane.
[0016] Here, Patent Document 1 does not describe or suggest the inclusion of a specific compound in the composition.
[0017] The components contained in the resin composition of the present invention will be described in detail below.
[0018] <Specific Resin> The first resin composition of the present invention contains at least one resin (also referred to as the "first specific resin") selected from the group consisting of cyclized resins and their precursors. The second resin composition of the present invention contains at least one resin (also referred to as the "second specific resin") selected from the group consisting of cyclized resins and their precursors, the resin having a polymerizable group. Hereinafter, the first specific resin and the second specific resin will be collectively referred to as the "specific resin." The cyclized resin is preferably a resin containing an imide ring structure or an oxazole ring structure in its main chain structure. In the present invention, the term "main chain" refers to the relatively longest bonding chain in the resin molecule, and the term "side chain" refers to other bonding chains. Examples of cyclized resins include polyimide, polybenzoxazole, and polyamideimide. The precursor of a cyclized resin refers to a resin whose chemical structure changes upon external stimulation to become a cyclized resin. A resin whose chemical structure changes upon heating to become a cyclized resin is preferred, and a resin whose ring structure is formed by a ring-closing reaction upon heating to become a cyclized resin is more preferred. Examples of precursors of the cyclized resin include polyimide precursors, polybenzoxazole precursors, and polyamideimide precursors. That is, the resin composition preferably contains, as the specific resin, at least one resin selected from the group consisting of polyimide, polyimide precursor, polybenzoxazole, polybenzoxazole precursor, polyamideimide, and polyamideimide precursor. The resin composition preferably contains, as the specific resin, polyimide or a polyimide precursor.
[0019] Furthermore, the resin composition of the present invention preferably contains a cyclized resin as the specific resin, and more preferably contains a polyimide. When used in combination with a highly reactive carbene compound or a precursor thereof, it is preferable that the resin itself does not easily react with the carbene compound. Here, since the cyclized resin is extremely stable and does not easily react with the carbene compound, it is thought that when the cyclized resin is used in combination with the carbene compound or a precursor thereof, the performance of both the resin and the carbene compound is easily exhibited.
[0020] The first specific resin preferably has a polymerizable group, more preferably a radically polymerizable group. The second specific resin preferably has a polymerizable group, more preferably a radically polymerizable group. Specific examples of the polymerizable group in the specific resin include a group having an ethylenically unsaturated bond, an alkoxymethyl group, a hydroxymethyl group, an acyloxymethyl group, an epoxy group, an oxetanyl group, a benzoxazolyl group, a blocked isocyanate group, and an amino group, with a group having an ethylenically unsaturated bond being preferred. Examples of the group having an ethylenically unsaturated bond include a vinyl group, an allyl group, an isoallyl group, a 2-methylallyl group, a group having an aromatic ring directly bonded to a vinyl group (e.g., a vinylphenyl group), a (meth)acrylamide group, a (meth)acryloyloxy group, and a maleimide group. When the specific resin has a radically polymerizable group, the resin composition of the present invention preferably contains a radical polymerization initiator, more preferably both a radical polymerization initiator and a radical crosslinking agent. Furthermore, if necessary, a sensitizer may be included. From such a resin composition, for example, a negative photosensitive film is formed. Furthermore, the first specific resin may have a polarity conversion group such as an acid-decomposable group. When the specific resin has an acid-decomposable group, the resin composition preferably contains a photoacid generator. From such a resin composition, for example, a chemically amplified positive photosensitive film or a negative photosensitive film is formed.
[0021] [Polyimide Precursor] The polyimide precursor used in the present invention is not particularly limited in type, but preferably contains a repeating unit represented by the following formula (2). In formula (2), A 1 and A 2 are each independently an oxygen atom or —NR z represents -, and R 111 represents a divalent organic group, and R 115 represents a tetravalent organic group, R 113 and R 114 each independently represents a hydrogen atom or a monovalent organic group; R z represents a hydrogen atom or a monovalent organic group.
[0022] A in formula (2)1 and A 2 are each independently an oxygen atom or —NR z -, and an oxygen atom is preferred. z represents a hydrogen atom or a monovalent organic group, and preferably a hydrogen atom. 111 represents a divalent organic group. Examples of the divalent organic group include groups containing a linear or branched aliphatic group, a cyclic aliphatic group, and an aromatic group, and a linear or branched aliphatic group having 2 to 20 carbon atoms, a cyclic aliphatic group having 3 to 20 carbon atoms, an aromatic group having 3 to 20 carbon atoms, or a group consisting of a combination thereof is preferred, and a group containing an aromatic group having 6 to 20 carbon atoms is more preferred. The linear or branched aliphatic group may have a hydrocarbon group in the chain substituted with a group containing a heteroatom, and the cyclic aliphatic group and aromatic group may have a hydrocarbon group in the ring substituted with a group containing a heteroatom. R in formula (2) 111 Examples of the group include groups represented by -Ar- and -Ar-L-Ar-, and the group represented by -Ar-L-Ar- is preferred, where each Ar is independently an aromatic group, L is a single bond, an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, -O-, -CO-, -S-, or -SO 2 - or -NHCO-, or a group consisting of a combination of two or more of the above. The preferred ranges for these are as described above.
[0023] R 111 is preferably derived from a diamine. Examples of diamines used in the production of the polyimide precursor include linear or branched aliphatic, cyclic aliphatic, or aromatic diamines. Only one type of diamine may be used, or two or more types may be used. Specifically, R 111is preferably a diamine containing a linear or branched aliphatic group having 2 to 20 carbon atoms, a cyclic aliphatic group having 3 to 20 carbon atoms, an aromatic group having 3 to 20 carbon atoms, or a group consisting of a combination thereof, and more preferably a diamine containing an aromatic group having 6 to 20 carbon atoms. The linear or branched aliphatic group may have a hydrocarbon group in the chain substituted with a group containing a heteroatom, and the cyclic aliphatic group and aromatic group may have a hydrocarbon group in the ring substituted with a group containing a heteroatom. Examples of groups containing an aromatic group include the following.
[0024] In the formula, A represents a single bond or a divalent linking group, and is selected from the group consisting of a single bond, an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, —O—, —C(═O)—, —S—, and —SO 2 -, -NHCO-, or a group selected from a combination thereof, and is preferably a single bond, an alkylene group having 1 to 3 carbon atoms which may be substituted with a fluorine atom, -O-, -C(=O)-, -S-, or -SO 2 - is more preferably a group selected from -CH 2 -, -O-, -S-, -SO 2 -, -C(CF 3 ) 2 - or -C(CH 3 ) 2 In the formula, * represents a bonding site to another structure.
[0025] Specific examples of diamines include 1,2-diaminoethane, 1,2-diaminopropane, 1,3-diaminopropane, 1,4-diaminobutane, and 1,6-diaminohexane; 1,2- or 1,3-diaminocyclopentane, 1,2-, 1,3-, or 1,4-diaminocyclohexane, 1,2-, 1,3-, or 1,4-bis(aminomethyl)cyclohexane, bis-(4-aminocyclohexyl)methane, bis-(3-aminocyclohexyl)methane, 4,4'-diamino-3,3'-dimethylcyclohexylmethane, and isophoronediamine; m- or p-phenylenediamine, diaminotoluene, 4,4'- or 3,3'-diaminobiphenyl, 4,4'-diaminodiphenyl ether, 3,3-diaminodiphenyl ether, 4,4'- or 3,3'-diaminodiphenylmethane, 4,4'- or 3,3'-diaminodiphenyl sulfone, 4,4'- or 3,3'-diaminodiphenyl sulfide, 4,4'- or 3,3'-diaminobenzophenone, 3 ,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis(3-hydroxy-4-aminophenyl)propane, 2,2-bis(3-hydroxy-4-aminophenyl)hexafluoropropane parafluoropropane, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, bis(3-amino-4-hydroxyphenyl)sulfone, bis(4-amino-3-hydroxyphenyl)sulfone, 4,4'-diaminoparaterphenyl, 4,4'-bis(4-aminophenoxy)biphenyl, bis[4-(4-aminophenoxy)phenyl]sulfone, bis[4-(3-aminophenoxy)phenyl]sulfone, bis[4-(2-aminophenoxy)phenyl]sulfone, 1,4-bis(4-aminophenoxy)benzene, 9,10-bis(4-aminophenyl)anthracene, 3,3'-dimethyl-4,4'-diaminodiphenylsulfone, 1,3-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenyl)benzene, 3,3'-diethyl-4,4'-diaminodiphenylmethane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 4,4'-diaminooctafluorobiphenyl, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 9,9-bis(4-aminophenyl)-10-hydroanthracene, 3,3',4,4'-tetraaminobiphenyl, 3,3',4,4'-tetraaminodiphenyl ether fluorene, 1,4-diaminoanthraquinone, 1,5-diaminoanthraquinone, 3,3-dihydroxy-4,4'-diaminobiphenyl, 9,9'-bis(4-aminophenyl)fluorene, 4,4'-dimethyl-3,3'-diaminodiphenyl sulfone, 3,3',5,5'-tetramethyl-4,4'-diaminodiphenylmethane, 2,4- and 2,5-diaminocumene, 2,5-dimethyl-p-phenylenediamine, acetoguanamine, 2,3,5,6-tetramethyl-p-phenylenediamine, 2,4,6-trimethyl-m-phenylenediamine bis(3-aminopropyl)tetramethyldisiloxane, bis(p-aminophenyl)octamethylpentasiloxane, 2,7-diaminofluorene, 2,5-diaminopyridine, 1,2-bis(4-aminophenyl)ethane, diaminobenzanilide, esters of diaminobenzoic acid, 1,5-diaminonaphthalene, diaminobenzotrifluoride, 1,3-bis(4-aminophenyl)hexafluoropropane, 1,4-bis(4-aminophenyl)octafluorobutane, 1,5-bis(4-aminophenyl)decafluoropentane, 1,7-bis(4-aminophenyl)tetradecafluoroheptane, 2,2-bis[4-(3-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis[4-(2-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)-3,5-dimethylphenyl]hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)-3,5-bis(trifluoromethyl)phenyl]hexafluoropropane, p-bis(4-amino-2-trifluoromethylphenoxy)benzene, 4,At least one diamine selected from 4'-bis(4-amino-2-trifluoromethylphenoxy)biphenyl, 4,4'-bis(4-amino-3-trifluoromethylphenoxy)biphenyl, 4,4'-bis(4-amino-2-trifluoromethylphenoxy)diphenyl sulfone, 4,4'-bis(3-amino-5-trifluoromethylphenoxy)diphenyl sulfone, 2,2-bis[4-(4-amino-3-trifluoromethylphenoxy)phenyl]hexafluoropropane, 3,3',5,5'-tetramethyl-4,4'-diaminobiphenyl, 4,4'-diamino-2,2'-bis(trifluoromethyl)biphenyl, 2,2',5,5',6,6'-hexafluorotolidine, and 4,4'-diaminoquaterphenyl can be mentioned.
[0026] Also preferred are the diamines (DA-1) to (DA-18) described in paragraphs 0030 to 0031 of WO 2017 / 038598.
[0027] Also preferably used are diamines having two or more alkylene glycol units in the main chain described in paragraphs 0032 to 0034 of WO 2017 / 038598.
[0028] R 111 is preferably represented by -Ar-L-Ar- from the viewpoint of flexibility of the resulting organic film, wherein each Ar is independently an aromatic group, and L is an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, -O-, -CO-, -S-, or -SO 2 Ar is preferably a phenylene group, and L is preferably an aliphatic hydrocarbon group having 1 or 2 carbon atoms which may be substituted with a fluorine atom, -O-, -CO-, -S-, or -SO 2 The aliphatic hydrocarbon group here is preferably an alkylene group.
[0029] Also, R 111From the viewpoint of i-line transmittance, it is preferable that is a divalent organic group represented by the following formula (51) or formula (61). In particular, from the viewpoint of i-line transmittance and ease of availability, it is more preferable that is a divalent organic group represented by formula (61). Formula (51) In formula (51), R 50 ~R 57 are each independently a hydrogen atom, a fluorine atom, or a monovalent organic group, and R 50 ~R 57 At least one of R is a fluorine atom, a methyl group, or a trifluoromethyl group, and * each independently represents a bonding site with the nitrogen atom in formula (2). 50 ~R 57 Examples of the monovalent organic group include an unsubstituted alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms) and a fluorinated alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms). In formula (61), R 58 and R 59 are each independently a fluorine atom, a methyl group, or a trifluoromethyl group, and * each independently represents a bonding site with the nitrogen atom in formula (2). Examples of diamines that give the structure of formula (51) or formula (61) include 2,2'-dimethylbenzidine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-bis(fluoro)-4,4'-diaminobiphenyl, and 4,4'-diaminooctafluorobiphenyl. These may be used alone or in combination of two or more.
[0030] Also, R 111 is also preferably a group represented by the following formula (71). 111 is more preferably a group represented by the following formula (72). In formula (71), A 1 ~A 3are each independently a single bond or a divalent linking group, * represents a bonding site with the nitrogen atom in formula (2), and the four benzene rings described in formula (71) may each have a hydrogen atom substituted with a substituent. In this specification, a bond crossing a side of a ring structure means that one of the hydrogen atoms in the ring structure is substituted. In formula (72), * represents a bonding site with the nitrogen atom in formula (2).
[0031] In formula (71), A 1 ~A 3 represents an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, —O—, —C(═O)—, —S—, —S(═O) 2 -, -NHC(=O)-, or a group consisting of a combination of two or more thereof is preferred, an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, -O-, -C(=O)-, or a group consisting of a combination of two or more thereof is more preferred, and an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom or -O- is even more preferred. 1 and A 3 is preferably —O—. 2 is preferably an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom. 1 and A 3 is —O—, and A 2 -C(CH 3 ) 2 The number of carbon atoms in the aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom is not particularly limited, but is preferably 1 to 6, and more preferably 1 to 4. Specific examples of the aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom include -CH 2 -, -C(CH 3 ) 2 -, -C(CF 3 ) 2 -, among which -C(CH 3 ) 2- is preferred. Examples of the substituents on the four benzene rings described in formula (71) include a fluorine atom and a hydrocarbon group having 1 to 10 carbon atoms in which a hydrogen atom may be substituted with a fluorine atom. An embodiment in which all of the four benzene rings described in formula (71) are unsubstituted is also one of the preferred embodiments of the present invention.
[0032] Also, R 111 is also preferably a group represented by the following formula (81). 111 is more preferably a group represented by the following formula (82). In formula (81), A 1 and A 2 are each independently a single bond or a divalent linking group, * represents a bonding site to the nitrogen atom in formula (2), and the three benzene rings described in formula (81) each may have a hydrogen atom substituted with a substituent. In formula (82), * represents a bonding site to the nitrogen atom in formula (2).
[0033] In formula (81), A 1 and A 2 each independently represents an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, —O—, —C(═O)—, —S—, —S(═O) 2 -, -NHC(=O)-, or a group consisting of a combination of two or more thereof is preferred, an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, -O-, -C(=O)-, or a group consisting of a combination of two or more thereof is more preferred, an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom or -O- is even more preferred, and -C(CH 3 ) 2 It is particularly preferred that -.
[0034] R in formula (2) 115 represents a tetravalent organic group. As the tetravalent organic group, a tetravalent organic group containing an aromatic ring is preferred, and a group represented by the following formula (5) or formula (6) is more preferred. In formula (5) or formula (6), * each independently represents a bonding site to another structure. In formula (5), R 112represents a single bond or a divalent linking group, and is a single bond, or an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, -O-, -CO-, -S-, -SO 2 -, -NHCO-, and a group selected from a combination thereof are preferred, and a single bond, an alkylene group having 1 to 3 carbon atoms which may be substituted with a fluorine atom, -O-, -CO-, -S-, and -SO 2 - is more preferably a group selected from -CH 2 -, -C(CF 3 ) 2 -, -C(CH 3 ) 2 -, -O-, -CO-, -S- and -SO 2 It is more preferably a divalent group selected from the group consisting of -.
[0035] Also, R 115 is also preferably a group represented by the following formula (7). 115 is more preferably a group represented by the following formula (7-2). In formula (7), A 1 ~A 3 are each independently a single bond or a divalent linking group, * represents a bonding site with the carbonyl group in formula (2), and the hydrogen atoms of each of the four benzene rings described in formula (7) may be substituted with a substituent. In formula (7-2), * represents a bonding site with the carbonyl group in formula (2).
[0036] In formula (7), A 1 ~A 3 and a preferred embodiment of the substituent on the benzene ring is A in the above formula (7-1). 1 ~A 3 and the preferred embodiments of the substituents on the benzene ring are the same as those.
[0037] R 115 Specifically, R may be a tetracarboxylic acid residue remaining after removal of the anhydride group from a tetracarboxylic dianhydride. 115The tetracarboxylic acid dianhydride may contain only one kind or two or more kinds of tetracarboxylic acid dianhydride residues as a structure corresponding to the formula (I). The tetracarboxylic acid dianhydride is preferably represented by the following formula (O). In formula (O), R 115 represents a tetravalent organic group. 115 The preferred range of R in formula (2) is 115 The same applies to the preferred range.
[0038] Specific examples of tetracarboxylic dianhydrides include pyromellitic dianhydride (PMDA), 3,3',4,4'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfidetetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfonetetracarboxylic dianhydride, 3,3',4,4'-benzophenonetetracarboxylic dianhydride, 3,3',4,4'-diphenylmethanetetracarboxylic dianhydride, 2,2 2,3,3',4'-diphenylmethanetetracarboxylic dianhydride, 2,3,3',4'-biphenyltetracarboxylic dianhydride, 2,3,3',4'-benzophenonetetracarboxylic dianhydride, 4,4'-oxydiphthalic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 1,4,5,7-naphthalenetetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis(2, 1,3-diphenylhexafluoropropane-3,3,4,4-tetracarboxylic dianhydride, 1,4,5,6-naphthalenetetracarboxylic dianhydride, 2,2',3,3'-diphenyltetracarboxylic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 1,2,4,5-naphthalenetetracarboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 1,8,9,10-phenanthrenetetracarboxylic dianhydride, 1,1-bis(2,3-dicarboxyphenyl)ethane dianhydride, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydride, 1,2,3,4-benzenetetracarboxylic dianhydride, and alkyl and alkoxy derivatives having 1 to 6 carbon atoms thereof.
[0039] Further, tetracarboxylic dianhydrides (DAA-1) to (DAA-5) described in paragraph 0038 of WO 2017 / 038598 are also preferred examples.
[0040] In formula (2), R 111 and R 115 At least one of R may have an OH group. 111Examples of the amino acid residue include residues of bisaminophenol derivatives.
[0041] R in formula (2) 113 and R 114 each independently represents a hydrogen atom or a monovalent organic group. The monovalent organic group preferably contains a linear or branched alkyl group, a cyclic alkyl group, an aromatic group, or a polyalkyleneoxy group. 113 and R 114 Preferably, at least one of R contains a polymerizable group, and more preferably, both of R 113 and R 114 It is also preferable that at least one of the groups contains two or more polymerizable groups. The polymerizable group is a group capable of undergoing a crosslinking reaction by the action of heat, radicals, or the like, and a radically polymerizable group is preferred. Specific examples of the polymerizable group include a group having an ethylenically unsaturated bond, an alkoxymethyl group, a hydroxymethyl group, an acyloxymethyl group, an epoxy group, an oxetanyl group, a benzoxazolyl group, a blocked isocyanate group, and an amino group. The radically polymerizable group possessed by the polyimide precursor is preferably a group having an ethylenically unsaturated bond. Examples of the group having an ethylenically unsaturated bond include a vinyl group, an allyl group, an isoallyl group, a 2-methylallyl group, a group having an aromatic ring directly bonded to a vinyl group (e.g., a vinylphenyl group), a (meth)acrylamide group, a (meth)acryloyloxy group, and a group represented by the following formula (III), with a group represented by the following formula (III) being preferred.
[0042]
[0043] In formula (III), R 200 represents a hydrogen atom, a methyl group, an ethyl group, or a methylol group, and is preferably a hydrogen atom or a methyl group. In formula (III), * represents a bonding site with another structure. In formula (III), R 201 represents an alkylene group having 2 to 12 carbon atoms, —CH 2 CH(OH)CH 2 -, a cycloalkylene group or a polyalkyleneoxy group. 201Examples of the alkylene group include an ethylene group, a propylene group, a trimethylene group, a tetramethylene group, a pentamethylene group, a hexamethylene group, an octamethylene group, and a dodecamethylene group; a 1,2-butanediyl group, a 1,3-butanediyl group; a —CH 2 CH(OH)CH 2 alkylene groups such as ethylene and propylene; 2 CH(OH)CH 2More preferred are alkylene groups such as ethylene and propylene, or polyalkyleneoxy groups. In the present invention, a polyalkyleneoxy group refers to a group in which two or more alkyleneoxy groups are directly bonded. The alkylene groups in the multiple alkyleneoxy groups contained in the polyalkyleneoxy group may be the same or different. When a polyalkyleneoxy group contains multiple alkyleneoxy groups with different alkylene groups, the arrangement of the alkyleneoxy groups in the polyalkyleneoxy group may be a random arrangement, a block arrangement, or an arrangement having an alternating pattern. The number of carbon atoms in the alkylene group (including the number of carbon atoms in the substituent if the alkylene group has a substituent) is preferably 2 or more, more preferably 2 to 10, even more preferably 2 to 6, even more preferably 2 to 5, even more preferably 2 to 4, even more preferably 2 or 3, and particularly preferably 2. The alkylene group may also have a substituent. Preferred substituents include alkyl groups, aryl groups, and halogen atoms. The number of alkyleneoxy groups contained in the polyalkyleneoxy group (the number of repeating polyalkyleneoxy groups) is preferably 2 to 20, more preferably 2 to 10, and even more preferably 2 to 6. From the viewpoint of solvent solubility and solvent resistance, the polyalkyleneoxy group is preferably a polyethyleneoxy group, a polypropyleneoxy group, a polytrimethyleneoxy group, a polytetramethyleneoxy group, or a group in which multiple ethyleneoxy groups and multiple propyleneoxy groups are bonded, more preferably a polyethyleneoxy group or a polypropyleneoxy group, and even more preferably a polyethyleneoxy group. In the group in which multiple ethyleneoxy groups and multiple propyleneoxy groups are bonded, the ethyleneoxy groups and propyleneoxy groups may be arranged randomly, in blocks, or in an alternating pattern. The preferred embodiments of the number of repeating ethyleneoxy groups and the like in these groups are as described above.
[0044] In formula (2), R 113is a hydrogen atom, or R 114 When is a hydrogen atom, the polyimide precursor may form a counter salt with a tertiary amine compound having an ethylenically unsaturated bond. An example of such a tertiary amine compound having an ethylenically unsaturated bond is N,N-dimethylaminopropyl methacrylate.
[0045] In formula (2), R 113 and R 114 At least one of the groups may be a polarity conversion group such as an acid-decomposable group. The acid-decomposable group is not particularly limited as long as it is decomposed by the action of an acid to generate an alkali-soluble group such as a phenolic hydroxy group or a carboxy group. Preferred examples include an acetal group, a ketal group, a silyl group, a silyl ether group, and a tertiary alkyl ester group. From the viewpoint of exposure sensitivity, an acetal group or a ketal group is more preferred. Specific examples of the acid-decomposable group include a tert-butoxycarbonyl group, an isopropoxycarbonyl group, a tetrahydropyranyl group, a tetrahydrofuranyl group, an ethoxyethyl group, a methoxyethyl group, an ethoxymethyl group, a trimethylsilyl group, a tert-butoxycarbonylmethyl group, and a trimethylsilyl ether group. From the viewpoint of exposure sensitivity, an ethoxyethyl group or a tetrahydrofuranyl group is preferred.
[0046] The polyimide precursor preferably contains fluorine atoms in its structure. The fluorine atom content in the polyimide precursor is preferably 10% by mass or more and 20% by mass or less.
[0047] Furthermore, for the purpose of improving adhesion to the substrate, the polyimide precursor may be copolymerized with an aliphatic group having a siloxane structure. Specific examples include embodiments using bis(3-aminopropyl)tetramethyldisiloxane, bis(p-aminophenyl)octamethylpentasiloxane, or the like as the diamine.
[0048] The repeating unit represented by formula (2) is preferably a repeating unit represented by formula (2-A). That is, it is preferable that at least one of the polyimide precursors used in the present invention is a precursor having a repeating unit represented by formula (2-A). When the polyimide precursor contains a repeating unit represented by formula (2-A), it becomes possible to further widen the width of the exposure latitude. Formula (2-A) In formula (2-A), A 1 and A 2 represents an oxygen atom, R 111 and R 112 each independently represents a divalent organic group; R 113 and R 114 each independently represents a hydrogen atom or a monovalent organic group; R 113 and R 114 At least one of the groups is a group containing a polymerizable group, and it is preferred that both of the groups are groups containing a polymerizable group.
[0049] A 1 , A 2 , R 111 , R 113 and R 114 are each independently A in formula (2). 1 , A 2 , R 111 , R 113 and R 114 The same definition and preferred range are also the same. 112 is R in formula (5). 112 The same applies to the preferred range.
[0050] The polyimide precursor may contain one type of repeating unit represented by formula (2), or may contain two or more types. It may also contain a structural isomer of the repeating unit represented by formula (2). The polyimide precursor may also contain other types of repeating units in addition to the repeating unit of formula (2).
[0051] In one embodiment of the polyimide precursor of the present invention, the content of the repeating unit represented by formula (2) is 50 mol% or more of all repeating units. The total content is more preferably 70 mol% or more, even more preferably 90 mol% or more, and particularly preferably more than 90 mol%. The upper limit of the total content is not particularly limited, and all repeating units in the polyimide precursor except for the terminal repeating units may be repeating units represented by formula (2).
[0052] The weight-average molecular weight (Mw) of the polyimide precursor is preferably 5,000 to 100,000, more preferably 10,000 to 50,000, and even more preferably 15,000 to 40,000. The number-average molecular weight (Mn) of the polyimide precursor is preferably 2,000 to 40,000, more preferably 3,000 to 30,000, and even more preferably 4,000 to 20,000. The molecular weight dispersity of the polyimide precursor is preferably 1.5 or more, more preferably 1.8 or more, and even more preferably 2.0 or more. The upper limit of the molecular weight dispersity of the polyimide precursor is not particularly specified, but is, for example, preferably 7.0 or less, more preferably 6.5 or less, and even more preferably 6.0 or less. In this specification, the molecular weight dispersity is a value calculated by dividing the weight-average molecular weight by the number-average molecular weight. When the resin composition contains multiple polyimide precursors as specific resins, it is preferable that the weight-average molecular weight, number-average molecular weight, and dispersity of at least one polyimide precursor are within the above-mentioned ranges. It is also preferable that the weight-average molecular weight, number-average molecular weight, and dispersity calculated by treating the multiple polyimide precursors as a single resin are each within the above-mentioned ranges.
[0053] [Polyimide] The polyimide used in the present invention may be an alkali-soluble polyimide, or may be a polyimide soluble in a developer containing an organic solvent as a main component. In this specification, alkali-soluble polyimide refers to a polyimide that dissolves at 0.1 g or more in 100 g of a 2.38 mass % aqueous tetramethylammonium solution at 23°C. From the viewpoint of pattern formability, a polyimide that dissolves at 0.5 g or more is preferred, and a polyimide that dissolves at 1.0 g or more is even more preferred. The upper limit of the solubility is not particularly limited, but is preferably 100 g or less. From the viewpoint of the film strength and insulating properties of the resulting organic film, the polyimide is preferably a polyimide having multiple imide structures in its main chain.
[0054] -Fluorine Atom- From the viewpoint of the film strength of the obtained organic film, it is also preferable that the polyimide contains a fluorine atom. The fluorine atom is, for example, R 132 or R in the repeating unit represented by formula (4) described below 131 and R in the repeating unit represented by formula (4) described below is preferably included. 132 or R in the repeating unit represented by formula (4) described below 131 The amount of fluorine atoms relative to the total mass of the polyimide is preferably 5% by mass or more and 20% by mass or less.
[0055] -Silicon Atom- From the viewpoint of the film strength of the obtained organic film, it is also preferable that the polyimide contains a silicon atom. The silicon atom is, for example, R in the repeating unit represented by formula (4) described later. 131 and R in the repeating unit represented by formula (4) described below is preferably included. 131 It is more preferable that the silicon atom or the organic modified (poly)siloxane structure described below is contained in the polyimide. The silicon atom or the organic modified (poly)siloxane structure may be contained in a side chain of the polyimide, but is preferably contained in the main chain of the polyimide. The amount of silicon atoms relative to the total mass of the polyimide is preferably 1 mass % or more and 20 mass % or less.
[0056] - Ethylenically unsaturated bond - From the viewpoint of the film strength of the obtained organic film, it is preferable that the polyimide has an ethylenically unsaturated bond. The polyimide may have the ethylenically unsaturated bond at the end of the main chain or in a side chain, but it is preferable that the ethylenically unsaturated bond is in a side chain. The ethylenically unsaturated bond is preferably radically polymerizable. The ethylenically unsaturated bond is formed by the R 132 or R 131 and R 132 or R 131 Among these, the ethylenically unsaturated bond is more preferably contained as a group having an ethylenically unsaturated bond in R 131 and R 131 Examples of the group having an ethylenically unsaturated bond include a group having an optionally substituted vinyl group directly bonded to an aromatic ring, such as a vinyl group, an allyl group, or a vinylphenyl group, a (meth)acrylamide group, a (meth)acryloyloxy group, and a group represented by the following formula (IV):
[0057]
[0058] In formula (IV), R 20 represents a hydrogen atom, a methyl group, an ethyl group or a methylol group, and is preferably a hydrogen atom or a methyl group.
[0059] In formula (IV), R 21 represents an alkylene group having 2 to 12 carbon atoms, —O—CH 2 CH(OH)CH 2-, -C(=O)O-, -O(C=O)NH-, a (poly)alkyleneoxy group having 2 to 30 carbon atoms (the alkylene group preferably has 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and particularly preferably 2 or 3 carbon atoms; the number of repeating alkyleneoxy groups is preferably 1 to 12, more preferably 1 to 6, and particularly preferably 1 to 3 carbon atoms), or a group combining two or more of these. The alkylene group having 2 to 12 carbon atoms may be any of linear, branched, and cyclic alkylene groups, or alkylene groups represented by a combination thereof. The alkylene group having 2 to 12 carbon atoms is preferably an alkylene group having 2 to 8 carbon atoms, and more preferably an alkylene group having 2 to 4 carbon atoms.
[0060] Among these, R 21 is preferably a group represented by any one of the following formulae (R1) to (R3), and more preferably a group represented by formula (R1). In formulas (R1) to (R3), L represents a single bond, an alkylene group having 2 to 12 carbon atoms, a (poly)alkyleneoxy group having 2 to 30 carbon atoms, or a group in which two or more of these are bonded together; X represents an oxygen atom or a sulfur atom; * represents a bonding site with another structure; and ● represents R 21 In formulas (R1) to (R3), a preferred embodiment of the alkylene group having 2 to 12 carbon atoms or the (poly)alkyleneoxy group having 2 to 30 carbon atoms as L is R in formula (IV). 21The preferred embodiments are the same as those of the alkylene group having 2 to 12 carbon atoms or the (poly)alkyleneoxy group having 2 to 30 carbon atoms. In formula (R1), X is preferably an oxygen atom. In formulas (R1) to (R3), * has the same meaning as * in formula (IV), and the preferred embodiments are also the same. The structure represented by formula (R1) can be obtained, for example, by reacting a polyimide having a hydroxy group such as a phenolic hydroxy group with a compound having an isocyanato group and an ethylenically unsaturated bond (e.g., 2-isocyanatoethyl methacrylate). The structure represented by formula (R2) can be obtained, for example, by reacting a polyimide having a carboxy group with a compound having a hydroxy group and an ethylenically unsaturated bond (e.g., 2-hydroxyethyl methacrylate). The structure represented by formula (R3) can be obtained, for example, by reacting a polyimide having a hydroxy group such as a phenolic hydroxy group with a compound having a glycidyl group and an ethylenically unsaturated bond (e.g., glycidyl methacrylate).
[0061] In formula (IV), * represents a bonding site to another structure, and is preferably a bonding site to the main chain of the polyimide.
[0062] The amount of ethylenically unsaturated bonds relative to the total mass of the polyimide is preferably 0.0001 to 0.1 mol / g, and more preferably 0.0005 to 0.05 mol / g.
[0063] -Polymerizable group other than a group having an ethylenically unsaturated bond- The polyimide may have a polymerizable group other than a group having an ethylenically unsaturated bond. Examples of the polymerizable group other than a group having an ethylenically unsaturated bond include an epoxy group, a cyclic ether group such as an oxetanyl group, an alkoxymethyl group such as a methoxymethyl group, and a methylol group. Examples of the polymerizable group other than a group having an ethylenically unsaturated bond include R in the repeating unit represented by formula (4) below. 131 The amount of polymerizable groups other than groups having an ethylenically unsaturated bond relative to the total mass of the polyimide is preferably 0.0001 to 0.1 mol / g, and more preferably 0.001 to 0.05 mol / g.
[0064] - Polarity conversion group - The polyimide may have a polarity conversion group such as an acid-decomposable group. The acid-decomposable group in the polyimide is R 113 and R 114 The polarity conversion group is, for example, R in the repeating unit represented by formula (4) described later. 131 , R 132 , contained in the terminals of polyimides, etc.
[0065] -Acid Value- When the polyimide is subjected to alkaline development, from the viewpoint of improving developability, the acid value of the polyimide is preferably 30 mgKOH / g or more, more preferably 50 mgKOH / g or more, and even more preferably 70 mgKOH / g or more. The acid value is preferably 500 mgKOH / g or less, more preferably 400 mgKOH / g or less, and even more preferably 200 mgKOH / g or less. When the polyimide is subjected to development using a developer containing an organic solvent as a main component (e.g., "solvent development"), the acid value of the polyimide is preferably 1 to 35 mgKOH / g, more preferably 2 to 30 mgKOH / g, and even more preferably 5 to 20 mgKOH / g. The acid value is measured by a known method, for example, by the method described in JIS K 0070:1992. From the viewpoint of achieving both storage stability and developability, the acid group contained in the polyimide preferably has a pKa of 0 to 10, more preferably 3 to 8. pKa refers to the equilibrium constant Ka of a dissociation reaction in which a hydrogen ion is released from an acid, expressed as its negative common logarithm, pKa. In this specification, pKa refers to a value calculated using ACD / ChemSketch (registered trademark) unless otherwise specified. For pKa, reference may be made to the value listed in the "Revised 5th Edition Chemistry Handbook: Basics" compiled by the Chemical Society of Japan. When the acid group is a polyvalent acid such as phosphoric acid, the pKa is the first dissociation constant. As such an acid group, the polyimide preferably contains at least one selected from the group consisting of a carboxy group and a phenolic hydroxy group, and more preferably a phenolic hydroxy group.
[0066] -Phenol Hydroxy Group- From the viewpoint of ensuring an appropriate development rate with an alkaline developer, the polyimide preferably has a phenolic hydroxy group. The polyimide may have the phenolic hydroxy group at the end of the main chain or on a side chain. The phenolic hydroxy group can be, for example, R in the repeating unit represented by formula (4) described below. 132 or R 131 The amount of phenolic hydroxy groups relative to the total mass of the polyimide is preferably 0.1 to 30 mol / g, and more preferably 1 to 20 mol / g.
[0067] The polyimide used in the present invention is not particularly limited as long as it is a polymer compound having an imide structure, but it is preferable that it contains a repeating unit represented by the following formula (4). In formula (4), R 131 represents a divalent organic group, and R 132 represents a tetravalent organic group. When the compound has a polymerizable group, the polymerizable group is 131 and R 132 or may be located at the end of the polyimide as shown in the following formula (4-1) or formula (4-2): In formula (4-1), R 133 is a polymerizable group, and the other groups have the same meanings as in formula (4). In formula (4-2), R 134 and R 135 At least one of the groups is a polymerizable group, and if it is not a polymerizable group, it is an organic group, and the other group has the same meaning as in formula (4).
[0068] Examples of the polymerizable group include the above-mentioned group containing an ethylenically unsaturated bond and a crosslinkable group other than the above-mentioned group having an ethylenically unsaturated bond. 131 represents a divalent organic group. The divalent organic group is R 111 The same examples as those listed above are given, and the preferred ranges are also the same. 131The diamine residues include those remaining after removal of the amino groups of the diamine. Examples of the diamine include aliphatic, cycloaliphatic, and aromatic diamines. Specific examples include R in the formula (2) of the polyimide precursor. 111 Examples include:
[0069] R 131 is preferably a diamine residue having at least two alkylene glycol units in the main chain, in order to more effectively suppress the occurrence of warping during firing, more preferably a diamine residue containing two or more ethylene glycol chains, propylene glycol chains, or both in one molecule, and even more preferably a diamine residue of the above diamine that does not contain an aromatic ring.
[0070] Examples of diamines containing two or more ethylene glycol chains, propylene glycol chains, or both in one molecule include, but are not limited to, Jeffamine (registered trademark) KH-511, ED-600, ED-900, ED-2003, EDR-148, EDR-176, D-200, D-400, D-2000, and D-4000 (all trade names, manufactured by HUNTSMAN Co., Ltd.), 1-(2-(2-(2-aminopropoxy)ethoxy)propoxy)propan-2-amine, and 1-(1-(1-(2-aminopropoxy)propan-2-yl)oxy)propan-2-amine.
[0071] R 132 represents a tetravalent organic group. The tetravalent organic group is R 115 Examples of the group R are the same as those of the group R, and the preferred ranges are also the same. 115 The four bonds of the tetravalent organic group exemplified by: are bonded to the four —C(═O)— moieties in formula (4) to form a condensed ring.
[0072] R 132 Examples of the tetracarboxylic acid residues include those remaining after removal of the anhydride groups from tetracarboxylic dianhydrides. 115 From the viewpoint of the strength of the organic film, R 132is preferably an aromatic diamine residue having 1 to 4 aromatic rings.
[0073] R 131 and R 132 It is also preferable that at least one of R 131 Preferred examples of R include 2,2-bis(3-hydroxy-4-aminophenyl)propane, 2,2-bis(3-hydroxy-4-aminophenyl)hexafluoropropane, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, and the above (DA-1) to (DA-18). 132 As the above, (DAA-1) to (DAA-5) are more preferred examples.
[0074] Among these, R 132 preferably represents an organic group containing a structure obtained by removing two or more hydrogen atoms from a structure represented by any one of the following formulas (V-1) to (V-4). By using an organic group containing a structure obtained by removing two or more hydrogen atoms from a structure represented by any one of formulas (V-1) to (V-4), the chemical resistance and flatness of the cured product are improved. Furthermore, by using an organic group containing a structure obtained by removing two or more hydrogen atoms from a structure represented by any one of formulas (V-1) to (V-4), effects such as suppression of development residues, lowering the dielectric constant of the cured product, and reducing the thermal expansion coefficient are also obtained. In formula (V-2), R X1 are each independently a hydrogen atom, an alkyl group, or a halogenated alkyl group. X2 and R X3 each independently represents a hydrogen atom or a substituent, R X2 and R X3 may be bonded to form a ring structure.
[0075] In formula (V-2), R X1are each independently preferably an alkyl group or a halogenated alkyl group, more preferably an alkyl group having 1 to 4 carbon atoms or a halogenated alkyl group having 1 to 4 carbon atoms, and even more preferably a methyl group or a trifluoromethyl group. A halogenated alkyl group refers to a group in which at least one hydrogen atom of an alkyl group has been substituted with a halogen atom. The halogen atom is preferably F or Cl, and more preferably F. In formula (V-3), R X2 and R X3 are each preferably independently a hydrogen atom. X2 and R X3 When R X2 and R X3 The structure formed by bonding is a single bond, —O— or —C(R) 2 - is preferred, and -O- or -C(R) 2 R represents a hydrogen atom or a monovalent organic group, preferably a hydrogen atom, an alkyl group, or an aryl group, more preferably a hydrogen atom.
[0076] R 132 is a group containing a structure in which two or more hydrogen atoms have been removed from the structure represented by formula (V-1), R 132 is preferably a group represented by the following formula (V-1-1): In the following formula, * represents R in formula (4). 132 represents bonding sites with the four carbonyl groups to which n1 is bonded, and n1 represents an integer of 0 to 5, and is also preferably an integer of 1 to 5. Furthermore, the hydrogen atoms in the following structures may be further substituted with known substituents such as hydrocarbon groups.
[0077] R 132 is a group containing a structure in which two or more hydrogen atoms have been removed from the structure represented by formula (V-2), R 132 is preferably a group represented by the following formula (V-2-1) or formula (V-2-2), and from the viewpoint of lowering the amine value in the resin, it is preferably a group represented by formula (V-2-2). In this specification, a bond crossing a side of a ring structure means that it substitutes one of the hydrogen atoms in the ring structure. In the following formula, LX1 represents a single bond or —O—, and * represents R 132 represents the bonding site with the four carbonyl groups to which R is bonded. X1 The definitions and preferred embodiments of are as described above. In addition, the hydrogen atoms in these structures may be further substituted with known substituents such as hydrocarbon groups.
[0078] R 132 is a group containing a structure in which two or more hydrogen atoms have been removed from the structure represented by formula (V-3), R 132 is preferably a group represented by the following formula (V-3-1) or formula (V-3-2), and from the viewpoint of reducing the dielectric constant of the cured product, is preferably a group represented by formula (V-3-2). In the following formulas, * represents R 132 represents the bonding site with the four carbonyl groups to which R is bonded. X2 and R X3 The definitions and preferred embodiments of are as described above. In addition, the hydrogen atoms in these structures may be further substituted with known substituents such as hydrocarbon groups.
[0079] R 132 is a group containing a structure in which two or more hydrogen atoms have been removed from the structure represented by formula (V-4), R 132 is preferably a group represented by the following formula (V-4-1): 132 represents the bonding sites with the four carbonyl groups to which n is bonded, and n1 represents an integer of 0 to 5. In addition, the hydrogen atoms in the following structures may be further substituted with known substituents such as hydrocarbon groups. However, it is also preferred that none of the hydrogen atoms in the structure represented by (V-4-1) are substituted.
[0080] In formula (4), R 131 is preferably a group containing a group represented by the following formula (2-1), and more preferably a group represented by the following formula (2-1). In formula (2-1), R 1 and R 2each independently represents a group having an ethylenically unsaturated bond, L represents a single bond or a divalent linking group not containing an imide bond, and * represents a bonding site to another structure.
[0081] In formula (2-1), R 1 and R 2 are each preferably independently a group represented by the following formula (R1-1): In formula (R1-1), L R1 represents an (n+1)-valent linking group, R R1 R each independently represents an aromatic group directly bonded to a vinyl group, a (meth)acryloxy group, or a (meth)acrylamide group, n represents an integer of 1 to 10, and * represents the bonding site with the oxygen atom in formula (2-1). R1 are each independently preferably an aromatic group directly bonded to a vinyl group, more preferably a vinylphenyl group. R1 is a hydrocarbon group, or a hydrocarbon group and —O—, —C(═O)—, —S—, —S(═O) 2 - and -NR N - is preferably a group represented by a bond to at least one group selected from the group consisting of a hydrocarbon group or * 1 -C(=O)NR N -L R2 -* 2 The hydrocarbon group is preferably an alkylene group, more preferably an alkylene group having 1 to 10 carbon atoms, and even more preferably an alkylene group having 1 to 4 carbon atoms. N is preferably a hydrogen atom or a hydrocarbon group, more preferably a hydrogen atom or an alkyl group, and even more preferably a hydrogen atom. 1 has the same meaning as * in formula (R1-1), 2 is R in formula (R1-1) R1 represents the binding site with R R1 is a vinylphenyl group, L R1 is preferably an alkylene group having 1 to 4 carbon atoms, and more preferably a methylene group. R1 is a (meth)acryloxy group or a (meth)acrylamide group, L R1 teeth*1 -C(=O)NR N -L R2 -* 2 n is preferably an integer of 1 to 4, more preferably 1 or 2, and even more preferably 1.
[0082] In formula (2-1), L is a single bond, —C(CH 3 ) 2 -, -C(CF 3 ) 2 -, -S(=O) 2 - or a 9,9-fluorenediyl group is preferred. 3 ) 2 -, or -C(CF 3 ) 2 The embodiment in which - is also one of the preferred embodiments of the present invention.
[0083] In addition, in formula (4), R 131 may be a group containing a structure obtained by removing two or more hydrogen atoms from a structure represented by any one of the above formulas (V-1) to (V-4). By using an organic group containing a structure obtained by removing two or more hydrogen atoms from a structure represented by any one of formulas (V-1) to (V-4), the chemical resistance and flatness of the cured product are improved.
[0084] R 131 is a group containing a structure in which two or more hydrogen atoms have been removed from the structure represented by formula (V-1), R 131 is preferably a group represented by the following formula (V-1-2): In the following formula, * represents R 131 represents the bonding site to the two nitrogen atoms to which n is bonded, and n1 represents an integer of 1 to 5. Furthermore, the hydrogen atoms in the following structures may be further substituted with known substituents such as hydrocarbon groups.
[0085] R 131 is a group containing a structure in which two or more hydrogen atoms have been removed from the structure represented by formula (V-2), R 131 is preferably a group represented by the following formula (V-2-3) or formula (V-2-4), and from the viewpoint of reducing the dielectric constant of the cured product, it is preferably a group represented by formula (V-2-4). X1represents a single bond or —O—, and * represents R 131 represents the bonding site with the two nitrogen atoms to which R is bonded. X1 The preferred embodiments of are as described above. In addition, the hydrogen atoms in these structures may be further substituted with known substituents such as hydrocarbon groups.
[0086] R 131 is a group containing a structure in which two or more hydrogen atoms have been removed from the structure represented by formula (V-3), R 131 is preferably a group represented by the following formula (V-3-3) or formula (V-3-4), and from the viewpoint of reducing the dielectric constant of the cured product, it is preferably a group represented by formula (V-3-3). In the following formulas, * represents R in formula (4). 131 represents the bonding site with the two nitrogen atoms to which the hydrogen atoms are bonded. In addition, the hydrogen atoms in these structures may be further substituted with known substituents such as hydrocarbon groups.
[0087] R 131 is a group containing a structure in which two or more hydrogen atoms have been removed from the structure represented by formula (V-4), R 131 is preferably a group represented by the following formula (V-4-2): 131 represents the bonding site to the two nitrogen atoms to which n is bonded, and n1 represents an integer of 0 to 5. An embodiment in which n1 is 0 is also one of the preferred embodiments of the present invention. Furthermore, the hydrogen atoms in the following structures may be further substituted with known substituents such as hydrocarbon groups.
[0088] The polyimide preferably contains fluorine atoms in its structure, and the content of fluorine atoms in the polyimide is preferably 10% by mass or more, and more preferably 20% by mass or less.
[0089] To improve adhesion to the substrate, the polyimide may be copolymerized with an aliphatic group having a siloxane structure. Specific examples of the diamine component include bis(3-aminopropyl)tetramethyldisiloxane and bis(p-aminophenyl)octamethylpentasiloxane.
[0090] In order to improve the storage stability of the resin composition, it is preferable that the main chain terminals of the polyimide are blocked with a terminal blocking agent such as a monoamine, an acid anhydride, a monocarboxylic acid, a monoacid chloride compound, or a monoactive ester compound. Among these, it is more preferable to use a monoamine, and preferred monoamine compounds include aniline, 2-ethynylaniline, 3-ethynylaniline, 4-ethynylaniline, 5-amino-8-hydroxyquinoline, 1-hydroxy-7-aminonaphthalene, 1-hydroxy-6-aminonaphthalene, 1-hydroxy-5-aminonaphthalene, 1-hydroxy-4-aminonaphthalene, 2-hydroxy-7-aminonaphthalene, 2-hydroxy-6-aminonaphthalene, 2-hydroxy-5-aminonaphthalene, 1-carboxy-7-aminonaphthalene, 1-carboxy-6-aminonaphthalene, and 1-carboxy 2-5-aminonaphthalene, 2-carboxy-7-aminonaphthalene, 2-carboxy-6-aminonaphthalene, 2-carboxy-5-aminonaphthalene, 2-aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid, 4-aminosalicylic acid, 5-aminosalicylic acid, 6-aminosalicylic acid, 2-aminobenzenesulfonic acid, 3-aminobenzenesulfonic acid, 4-aminobenzenesulfonic acid, 3-amino-4,6-dihydroxypyrimidine, 2-aminophenol, 3-aminophenol, 4-aminophenol, 2-aminothiophenol, 3-aminothiophenol, 4-aminothiophenol, etc. Two or more of these may be used, and multiple different terminal groups may be introduced by reacting multiple terminal-capping agents.
[0091] -Imidization rate (ring closure rate)- The imidization rate (also referred to as "ring closure rate") of the polyimide is preferably 70% or more, more preferably 80% or more, and even more preferably 90% or more, from the viewpoint of the film strength, insulating properties, etc. of the obtained organic film. The upper limit of the imidization rate is not particularly limited, and it is sufficient if it is 100% or less. The imidization rate is measured, for example, by the following method. The infrared absorption spectrum of the polyimide is measured, and the absorption peak at 1377 cm -1Next, the polyimide is heat-treated at 350°C for 1 hour, and then the infrared absorption spectrum is measured again to determine the peak intensity P1 around 1377cm. -1 The peak intensity P2 around the peak intensity P1 is measured. The imidization rate of the polyimide can be calculated using the obtained peak intensities P1 and P2 according to the following formula: Imidization rate (%) = (peak intensity P1 / peak intensity P2) x 100
[0092] Polyimide is a polymer in which all repeating units are R 131 and R 132 The repeating unit may contain the repeating unit represented by the above formula (4) in which the combination of R 131 and R 132 The polyimide may contain a repeating unit represented by the formula (4) above, which contains two or more different combinations of repeating units. In addition to the repeating unit represented by the formula (4), the polyimide may contain other types of repeating units. Examples of other types of repeating units include the repeating unit represented by the formula (2) above.
[0093] Polyimides can be synthesized by, for example, reacting a tetracarboxylic dianhydride with a diamine (partially substituted with a monoamine end-capping agent) at low temperature, reacting a tetracarboxylic dianhydride with a diamine (partially substituted with an acid anhydride, monoacid chloride compound, or monoactive ester compound end-capping agent) at low temperature, preparing a diester from a tetracarboxylic dianhydride with an alcohol and then reacting it with a diamine (partially substituted with a monoamine end-capping agent) in the presence of a condensing agent, preparing a diester from a tetracarboxylic dianhydride with an alcohol and then converting the remaining dicarboxylic acid to an acid chloride and reacting it with a diamine (partially substituted with a monoamine end-capping agent), or by completely imidizing the resulting polyimide precursor using a known imidization reaction method, or by terminating the imidization reaction midway to introduce a partial imide structure, or by blending a fully imidized polymer with the polyimide precursor to introduce a partial imide structure. Other known polyimide synthesis methods can also be used.
[0094] The weight-average molecular weight (Mw) of the polyimide is preferably 5,000 to 100,000, more preferably 10,000 to 50,000, and even more preferably 15,000 to 40,000. By setting the weight-average molecular weight to 5,000 or more, the fold resistance of the cured film can be improved. In order to obtain an organic film with excellent mechanical properties (e.g., breaking elongation), the weight-average molecular weight is particularly preferably 15,000 or more. The number-average molecular weight (Mn) of the polyimide is preferably 2,000 to 40,000, more preferably 3,000 to 30,000, and even more preferably 4,000 to 20,000. The molecular weight dispersity of the polyimide is preferably 1.5 or more, more preferably 1.8 or more, and even more preferably 2.0 or more. The upper limit of the molecular weight dispersity of the polyimide is not particularly specified, but is, for example, preferably 7.0 or less, more preferably 6.5 or less, and even more preferably 6.0 or less. When the resin composition contains multiple types of polyimides as specific resins, it is preferable that the weight average molecular weight, number average molecular weight, and dispersity of at least one type of polyimide are within the above ranges. It is also preferable that the weight average molecular weight, number average molecular weight, and dispersity calculated by treating the multiple types of polyimides as one resin are each within the above ranges.
[0095] [Polybenzoxazole Precursor] Examples of the polybenzoxazole precursor include the compounds described in paragraphs 0073 to 0095 of WO 2022 / 145355. The above descriptions are incorporated herein by reference.
[0096] [Polybenzoxazole] Examples of polybenzoxazole include the compounds described in paragraphs 0096 to 0103 of WO 2022 / 145355. The above descriptions are incorporated herein by reference.
[0097] [Polyamideimide Precursor] Examples of the polyamideimide precursor include the compounds described in paragraphs 0104 to 0119 of WO 2022 / 145355. The above descriptions are incorporated herein by reference.
[0098] [Polyamideimide] Examples of polyamideimide include the compounds described in paragraphs 0120 to 0133 of WO 2022 / 145355, the disclosure of which is incorporated herein by reference.
[0099] [Method for producing polyimide precursors, etc.] Polyimides, etc., can be produced, for example, by the method described in paragraphs 0134 to 0136 of WO 2022 / 145355. The above description is incorporated herein by reference. Alternatively, synthesis may be carried out with reference to other known methods.
[0100] [Content] The content of the specific resin in the resin composition of the present invention is preferably 20% by mass or more, more preferably 30% by mass or more, even more preferably 40% by mass or more, and even more preferably 50% by mass or more, based on the total solid content of the resin composition. Furthermore, the content of the resin in the resin composition of the present invention is preferably 99.5% by mass or less, more preferably 99% by mass or less, even more preferably 98% by mass or less, even more preferably 97% by mass or less, and even more preferably 95% by mass or less, based on the total solid content of the resin composition. The resin composition of the present invention may contain only one type of specific resin, or may contain two or more types. When two or more types are contained, the total amount is preferably within the above range.
[0101] It is also preferable that the resin composition of the present invention contains at least two kinds of resins. Specifically, the resin composition of the present invention may contain a total of two or more kinds of the specific resin and other resins described later, or may contain two or more kinds of specific resins, but it is preferable that the resin composition of the present invention contains two or more kinds of specific resins. When the resin composition of the present invention contains two or more kinds of specific resins, for example, a polyimide precursor having a structure derived from a dianhydride (R 115 ) preferably contains two or more different polyimide precursors.
[0102] <Other Resins> The resin composition of the present invention may contain the specific resin described above and another resin (hereinafter simply referred to as "other resin") different from the specific resin. Examples of other resins include phenolic resins, polyamides, epoxy resins, polysiloxanes, resins containing a siloxane structure, (meth)acrylic resins, (meth)acrylamide resins, urethane resins, butyral resins, styryl resins, polyether resins, and polyester resins. For example, by further adding a (meth)acrylic resin, a resin composition with excellent coatability can be obtained, and a pattern (cured product) with excellent solvent resistance can be obtained. For example, instead of or in addition to the polymerizable compound described below, a resin having a high polymerizable group value and a weight average molecular weight of 20,000 or less (for example, a polymerizable group content of 1×10 per 1 g of resin) can be used. -3 By adding a (meth)acrylic resin (having a molecular weight of 1000 to 1000 mol / g or more) to the resin composition, it is possible to improve the coatability of the resin composition and the solvent resistance of the pattern (cured product).
[0103] When the resin composition of the present invention contains other resins, the content of the other resins is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, even more preferably 1% by mass or more, even more preferably 2% by mass or more, even more preferably 5% by mass or more, and even more preferably 10% by mass or more, based on the total solid content of the resin composition. When the resin composition of the present invention contains other resins, the content of the other resins is preferably 80% by mass or less, more preferably 75% by mass or less, even more preferably 70% by mass or less, even more preferably 60% by mass or less, and even more preferably 50% by mass or less, based on the total solid content of the resin composition. A preferred embodiment of the resin composition of the present invention may also be an embodiment in which the content of the other resin is low. In the above embodiment, the content of the other resin is preferably 20% by mass or less, more preferably 15% by mass or less, even more preferably 10% by mass or less, even more preferably 5% by mass or less, and even more preferably 1% by mass or less, based on the total solid content of the resin composition. The lower limit of the content is not particularly limited, as long as it is 0% by mass or more. The resin composition of the present invention may contain only one type of other resin, or may contain two or more types. When two or more types are contained, the total amount is preferably in the above range.
[0104] <Specific Compound> The first resin composition of the present invention contains Compound A or Compound B.
[0105] Compound A is a carbene compound. In the present invention, a carbene compound is a compound having a carbene carbon in its structure. In the present invention, a carbene carbon refers to a carbon atom having an unshared electron pair. The carbene carbon has one or two pairs of unshared electron pairs.
[0106] Compound B is a carbene precursor. In the present invention, the carbene precursor refers to a compound that generates a carbene compound by the action of at least one of heat, light, an acid, a base, oxidation, reduction, and water. Among these, compound B is preferably a compound that generates a carbene compound by the action of heat, light, or a base.
[0107] Whether or not a certain compound X is a compound that generates a carbene compound by the action of heat can be determined by any of the following methods. A compound determined to be a carbene precursor by at least one of the following methods is considered to be the carbene precursor of the present invention. Compound X is prepared as a 0.1 mol / L solution or suspension, and heated under conditions of 1 atmosphere at 50 to 230°C, and then heated every 10 minutes. 1 The amount of substance of a carbene compound or its dimer is quantified by a method such as H-NMR, and if the amount of the carbene compound or the dimer generated within 24 hours is 0.01% or more relative to the amount of compound X before heating, compound X is determined to be a carbene precursor that generates a carbene compound by the action of heat. Compound X is prepared as a 0.1 mol / L solution or suspension and heated under 1 atmosphere at 50 to 230°C for a maximum of 24 hours, and an equimolar amount of a metal salt such as a copper salt such as copper chloride (I), a gold salt such as chloro(tetrahydrothiophene)gold(I), a palladium salt such as dichloro(1,5-cyclooctadiene)palladium(II), or a rhodium salt such as bis(acetonitrile)(1,5-cyclooctadiene)rhodium(I) tetrafluoroborate is added to compound X, and the reaction is continued under 1 atmosphere at 50 to 230°C for a maximum of 24 hours. 1 The amount of the corresponding metal-carbene complex is quantified by a method such as H-NMR, and if the amount of the metal-carbene complex generated is 0.01% or more relative to the amount of compound X before heating, compound X is determined to be a carbene precursor that generates a carbene compound by the action of heat. Compound X is prepared as a 0.1 mol / L solution or suspension, and an equimolar amount of a metal salt such as a copper salt such as copper chloride (I), a gold salt such as chloro(tetrahydrothiophene)gold(I), a palladium salt such as dichloro(1,5-cyclooctadiene)palladium(II), or a rhodium salt such as bis(acetonitrile)(1,5-cyclooctadiene)rhodium(I) tetrafluoroborate is added to the solution or suspension at 1 atmosphere and -100 to 25°C. The solution or suspension is heated at 50 to 230°C under 1 atmosphere and the amount of the metal salt is increased every 10 minutes. 1The amount of substance of the corresponding metal-carbene complex is quantified by a method such as H-NMR, and if the amount of the metal-carbene complex generated within 24 hours is 0.01% or more relative to the amount of compound X before heating, compound X is determined to be a carbene precursor that generates a carbene compound by the action of heat. Compound X is prepared as a 0.1 mol / L solution or suspension and heated under conditions of 1 atmosphere and 50 to 230°C for a maximum of 24 hours, and an acid compound such as hydrochloric acid, tetrafluoroboric acid, hexafluorophosphoric acid, hexafluoroantimonic acid, or acetic acid is added in an amount equal to or greater than that of compound X, and the mixture is allowed to react under conditions of 1 atmosphere and 50 to 230°C for a maximum of 24 hours, and then: 1 The amount of the salt of the corresponding carbene compound is quantified by a method such as H-NMR, and if the amount of the salt of the carbene compound generated is 0.01% or more in terms of the amount of the salt of the carbene compound relative to compound X before heating, compound X is determined to be a carbene precursor that generates a carbene compound by the action of heat. Compound X is prepared as a 0.1 mol / L solution or suspension, and an acid compound such as hydrochloric acid, tetrafluoroboric acid, hexafluorophosphoric acid, hexafluoroantimonic acid, or acetic acid is added in an amount equal to or greater than the amount of compound X under conditions of 1 atmosphere and -100 to 25°C. The solution or suspension is heated under conditions of 1 atmosphere and 50 to 230°C, with the amount of the acid compound being increased every 10 minutes. 1 The amount of the salt of the corresponding carbene compound is quantified by a method such as H-NMR, and if the salt of the carbene compound is generated within 24 hours in an amount of 0.01% or more relative to the amount of compound X before heating, compound X is determined to be a carbene precursor that generates a carbene compound by the action of heat.
[0108] Whether or not a certain compound X is a compound that generates a carbene compound by the action of light can be determined by any of the following methods. A compound determined to be a carbene precursor by at least one of the following methods is defined as the carbene precursor of the present invention. Compound X is prepared as a 0.1 mol / L solution or suspension, and exposed to light with a wavelength of 190 to 800 nm at an exposure illuminance of 0.1 to 25 W / cm under conditions of 1 atmosphere and −100 to 50°C. 2 While irradiating under the conditions, 1The amount of a carbene compound or its dimer is quantified by a method such as H-NMR, and if the amount of the carbene compound or the dimer generated within 24 hours is 0.01% or more relative to the amount of compound X before exposure, compound X is determined to be a carbene precursor that generates a carbene compound by the action of light. Compound X is prepared as a 0.1 mol / L solution or suspension, and an equimolar amount of a metal salt, such as a copper salt such as copper chloride (I), a gold salt such as chloro(tetrahydrothiophene)gold(I), a palladium salt such as dichloro(1,5-cyclooctadiene)palladium(II), or a rhodium salt such as bis(acetonitrile)(1,5-cyclooctadiene)rhodium(I) tetrafluoroborate, is added to the solution or suspension under conditions of 1 atmosphere and −100 to 25°C. The solution or suspension is then irradiated with light having a wavelength of 190 to 800 nm at an exposure illuminance of 0.1 to 25 W / cm under conditions of 1 atmosphere and −100 to 50°C. 2 While irradiating under the conditions, 1 The amount of the corresponding metal-carbene complex is quantified by a method such as H-NMR, and if the amount of the metal-carbene complex generated within 24 hours is 0.01% or more relative to the amount of compound X before exposure, compound X is determined to be a carbene precursor that generates a carbene compound by the action of light. Compound X is prepared as a 0.1 mol / L solution or suspension, and an acid compound such as hydrochloric acid, tetrafluoroboric acid, hexafluorophosphoric acid, hexafluoroantimonic acid, or acetic acid is added in an amount equal to or greater than the amount of compound X under conditions of 1 atmosphere and −100 to 25°C. The solution or suspension is then irradiated with light having a wavelength of 190 to 800 nm at an exposure illuminance of 0.1 to 25 W / cm under conditions of 1 atmosphere and −100 to 50°C. 2 While irradiating under the conditions, 1 The amount of the salt of the corresponding carbene compound is quantified by a method such as H-NMR, and if the amount of the salt of the carbene compound generated within 24 hours is 0.01% or more in terms of the amount of the salt of the carbene compound relative to the amount of compound X before exposure, compound X is determined to be a carbene precursor that generates a carbene compound by the action of light.
[0109] Whether or not a certain compound X is a compound that generates a carbene compound under the action of an acid can be determined by the following method. A compound determined to be a carbene precursor by at least one of the following methods is considered to be the carbene precursor of the present invention. Compound X is prepared as a 0.1 mol / L solution or suspension, and an acid compound such as hydrochloric acid, tetrafluoroboric acid, hexafluorophosphoric acid, hexafluoroantimonic acid, or acetic acid is added in an amount equal to or greater than the amount of compound X under conditions of 1 atmosphere and -100 to 50°C, and the solution or suspension is stirred at 1 atmosphere and -100 to 50°C every 10 minutes. 1 The amount of substance of the carbene compound or its dimer is quantified by a method such as H-NMR, and if the amount of the carbene compound or the dimer generated within 24 hours is 0.01% or more in terms of the amount of substance of compound X before the addition of the acid compound, compound X is determined to be a carbene precursor that generates a carbene compound by the action of an acid. Compound X is prepared as a 0.1 mol / L solution or suspension, and an equimolar amount of a metal salt to Compound X is added thereto under conditions of 1 atmosphere and −100 to 25° C., such as a copper salt such as copper chloride (I), a gold salt such as chloro(tetrahydrothiophene)gold (I), a palladium salt such as dichloro(1,5-cyclooctadiene)palladium (II), or a rhodium salt such as bis(acetonitrile)(1,5-cyclooctadiene)rhodium (I) tetrafluoroborate, and an equimolar amount or more of an acid compound to Compound X such as hydrochloric acid, tetrafluoroboric acid, hexafluorophosphoric acid, hexafluoroantimonic acid, or acetic acid is added thereto, and the mixture is stirred at 1 atmosphere and −100 to 50° C. every 10 minutes. 1 The amount of substance of the corresponding metal-carbene complex is quantified by a method such as H-NMR, and if the amount of the metal-carbene complex generated within 24 hours is 0.01% or more in terms of the amount of substance of compound X before the addition of the acid compound, compound X is determined to be a carbene precursor that generates a carbene compound by the action of an acid.
[0110] Whether or not a certain compound X is a compound that generates a carbene compound under the action of a base can be determined by the following method. A compound determined to be a carbene precursor by at least one of the following methods is considered to be the carbene precursor of the present invention. Compound X is prepared as a 0.1 mol / L solution or suspension, and a base compound such as an alkoxide base such as sodium ethoxide, an alkyl metal compound such as butyllithium, or a metal amide compound such as potassium hexamethyldisilazide is added in an amount equal to or greater than that of compound X under conditions of 1 atmosphere and -100 to 50°C, and the mixture is stirred at 1 atmosphere and -100 to 50°C every 10 minutes. 1 The amount of substance of the carbene compound or its dimer is quantified by a method such as H-NMR, and if the amount of the carbene compound or the dimer generated within 24 hours is 0.01% or more in terms of the amount of substance of compound X before the addition of the base compound, compound X is determined to be a carbene precursor that generates a carbene compound by the action of a base. Compound X is prepared as a 0.1 mol / L solution or suspension, and a base compound such as an alkoxide base such as sodium ethoxide, an alkyl metal compound such as butyllithium, or a metal amide compound such as potassium hexamethyldisilazide is added in an amount equal to or greater than that of Compound X under conditions of 1 atmosphere and −100 to 25° C., and the reaction is allowed to proceed for a maximum of 24 hours under conditions of 1 atmosphere and −100 to 50° C., followed by addition of a metal salt such as a copper salt such as copper chloride(I), a gold salt such as chloro(tetrahydrothiophene)gold(I), a palladium salt such as dichloro(1,5-cyclooctadiene)palladium(II), or a rhodium salt such as bis(acetonitrile)(1,5-cyclooctadiene)rhodium(I) tetrafluoroborate in an amount equal to that of Compound X under conditions of 1 atmosphere and −100 to 50 ... 1The amount of substance of the corresponding metal-carbene complex is quantified by a method such as H-NMR, and if the amount of the metal-carbene complex generated is 0.01% or more in terms of the amount of substance of compound X before the addition of the base compound, compound X is determined to be a carbene precursor that generates a carbene compound by the action of a base. Compound X is prepared as a 0.1 mol / L solution or suspension, and an equimolar amount of a metal salt such as a copper salt such as copper chloride (I), a gold salt such as chloro(tetrahydrothiophene)gold (I), a palladium salt such as dichloro(1,5-cyclooctadiene)palladium (II), or a rhodium salt such as bis(acetonitrile)(1,5-cyclooctadiene)rhodium (I) tetrafluoroborate is added to the solution or suspension under 1 atmosphere at a temperature of −100 to 25° C., and an equimolar amount or more of a base compound such as an alkoxide base such as sodium ethoxide, an alkyl metal compound such as butyllithium, or a metal amide compound such as potassium hexamethyldisilazide is added to the solution or suspension under 1 atmosphere at a temperature of −100 to 50° C. every 10 minutes. 1 The amount of substance of the corresponding metal-carbene complex is quantified by a method such as H-NMR, and if the amount of the metal-carbene complex generated within 24 hours is 0.01% or more in terms of the amount of substance of compound X before the addition of the base compound, compound X is determined to be a carbene precursor that generates a carbene compound by the action of a base. Compound X is prepared as a 0.1 mol / L solution or suspension, and a base compound such as an alkoxide base such as sodium ethoxide, an alkyl metal compound such as butyllithium, or a metal amide compound such as potassium hexamethyldisilazide is added in an amount equal to or greater than that of Compound X under conditions of 1 atmosphere and −100 to 25° C., and the reaction is allowed to proceed under conditions of 1 atmosphere and −100 to 50° C. for a maximum of 24 hours, followed by adding an acid compound such as hydrochloric acid, tetrafluoroboric acid, hexafluorophosphoric acid, hexafluoroantimonic acid, or acetic acid in an amount equal to or greater than that of Compound X under conditions of 1 atmosphere and −100 to 25° C., and the reaction is allowed to proceed under conditions of 1 atmosphere and −100 to 50° C. for a maximum of 24 hours, followed by 1The amount of the salt of the corresponding carbene compound is quantified by a method such as H-NMR, and if the amount of the salt of the carbene compound generated is 0.01% or more in terms of the amount of the salt of the carbene compound relative to the amount of the compound X before the addition of the base compound, the compound X is determined to be a carbene precursor that generates a carbene compound by the action of a base.
[0111] Whether or not a certain compound X is a compound that generates a carbene compound by oxidation can be determined by the following methods. A compound determined to be a carbene precursor by at least one of the following methods is considered to be the carbene precursor of the present invention. Compound X is prepared as a 0.1 mol / L solution or suspension, and an oxidizing agent such as hydrogen peroxide, pyridinium chlorochromate, potassium permanganate, or 2,3-dichloro-5,6-dicyano-1,4-benzoquinone is added in an amount equal to or greater than the amount of compound X under conditions of 1 atmosphere and -100 to 50°C, and the mixture is stirred every 10 minutes under conditions of 1 atmosphere and -100 to 50°C. 1 The amount of substance of the carbene compound or its dimer is quantified by a method such as H-NMR, and if the amount of the carbene compound or the dimer generated within 24 hours is 0.01% or more in terms of the amount of substance of compound X before oxidation, compound X is determined to be a carbene precursor that generates a carbene compound by the action of oxidation. Compound X is prepared as a 0.1 mol / L solution or suspension, and an equimolar amount of a metal salt to Compound X is added thereto under conditions of 1 atmosphere and −100 to 25° C., such as a copper salt such as copper chloride (I), a gold salt such as chloro(tetrahydrothiophene)gold (I), a palladium salt such as dichloro(1,5-cyclooctadiene)palladium (II), or a rhodium salt such as bis(acetonitrile)(1,5-cyclooctadiene)rhodium (I) tetrafluoroborate. An equimolar amount or more of an oxidizing agent to Compound X, such as hydrogen peroxide, pyridinium chlorochromate, potassium permanganate, or 2,3-dichloro-5,6-dicyano-1,4-benzoquinone, is added thereto, and the mixture is stirred every 10 minutes under conditions of 1 atmosphere and −100 to 50° C. 1The amount of the corresponding metal-carbene complex is quantified by a method such as H-NMR, and if the amount of the metal-carbene complex generated within 24 hours is 0.01% or more relative to the amount of compound X before oxidation, compound X is determined to be a carbene precursor that generates a carbene compound through oxidation. Compound X is prepared as a 0.1 mol / L solution or suspension, and an acid compound such as hydrochloric acid, tetrafluoroboric acid, hexafluorophosphoric acid, hexafluoroantimonic acid, or acetic acid is added in an amount equal to or greater than the amount of compound X under conditions of 1 atmosphere and -100 to 25°C, and an oxidizing agent such as hydrogen peroxide, pyridinium chlorochromate, potassium permanganate, or 2,3-dichloro-5,6-dicyano-1,4-benzoquinone is added in an amount equal to or greater than the amount of compound X, and the mixture is heated at 1 atmosphere and -100 to 50°C every 10 minutes. 1 The amount of the salt of the corresponding carbene compound is quantified by a method such as H-NMR, and if the amount of the salt of the carbene compound generated within 24 hours is 0.01% or more in terms of the amount of the salt of the carbene compound relative to the amount of compound X before oxidation, compound X is determined to be a carbene precursor that generates a carbene compound by oxidation.
[0112] Whether or not a certain compound X is a compound that generates a carbene compound by the action of reduction can be determined by the following methods. A compound determined to be a carbene precursor by at least one of the following methods is considered to be the carbene precursor of the present invention. Compound X is prepared as a 0.1 mol / L solution or suspension, and a reducing agent such as sodium borohydride, sodium, or samarium (II) iodide is added in an amount equal to or greater than the amount of compound X under conditions of 1 atmosphere and -100 to 25°C. The solution or suspension is then heated at 1 atmosphere and -100 to 50°C, and the reducing agent is stirred for 10 minutes. 1The amount of substance of the carbene compound or its dimer is quantified by a method such as H-NMR, and if the amount of the carbene compound or the dimer generated within 24 hours is 0.01% or more in terms of the amount of substance of compound X before reduction, compound X is determined to be a carbene precursor that generates a carbene compound by the action of reduction. Compound X is prepared as a 0.1 mol / L solution or suspension, and a metal salt such as a copper salt such as copper chloride (I), a gold salt such as chloro(tetrahydrothiophene)gold (I), a palladium salt such as dichloro(1,5-cyclooctadiene)palladium (II), or a rhodium salt such as bis(acetonitrile)(1,5-cyclooctadiene)rhodium (I) tetrafluoroborate is added in an amount equivalent to that of Compound X under conditions of 1 atmosphere and -100 to 25°C, and a reducing agent such as sodium borohydride, sodium, or samarium iodide (II) is added in an amount equal to or greater than that of Compound X, and the solution or suspension is stirred every 10 minutes under conditions of 1 atmosphere and -100 to 50°C. 1 The amount of the corresponding metal-carbene complex is quantified by a method such as H-NMR, and if the amount of the metal-carbene complex generated within 24 hours is 0.01% or more relative to the amount of compound X before reduction, compound X is determined to be a carbene precursor that generates a carbene compound through reduction. Compound X is prepared as a 0.1 mol / L solution or suspension, and an acid compound such as hydrochloric acid, tetrafluoroboric acid, hexafluorophosphoric acid, hexafluoroantimonic acid, or acetic acid is added in an amount equal to or greater than the amount of compound X under conditions of 1 atmosphere and -100 to 25°C, and a reducing agent such as sodium borohydride, sodium, or samarium (II) iodide is added in an amount equal to or greater than the amount of compound X. The solution or suspension is then heated at 1 atmosphere and -100 to 50°C, with the mixture being stirred every 10 minutes. 1 The amount of the salt of the corresponding carbene compound is quantified by a method such as H-NMR, and if the amount of the salt of the carbene compound generated within 24 hours is 0.01% or more in terms of the amount of the salt of the carbene compound relative to the amount of compound X before reduction, compound X is determined to be a carbene precursor that generates a carbene compound by reduction.
[0113] Whether or not a certain compound X is a compound that generates a carbene compound by the action of water can be determined by the following method. A compound determined to be a carbene precursor by at least one of the following methods is considered to be the carbene precursor of the present invention. Compound X is prepared as a 0.1 mol / L solution or suspension, and water is added in an amount equal to or greater than the amount of compound X under conditions of 1 atmosphere and -100 to 25°C. Water is then added every 10 minutes under conditions of 1 atmosphere and -100 to 50°C. 1 The amount of a carbene compound or its dimer is quantified by a method such as H-NMR, and if the amount of the carbene compound or the dimer generated within 24 hours is 0.01% or more relative to the amount of compound X before the addition of water, compound X is determined to be a carbene precursor that generates a carbene compound by the action of water. Compound X is prepared as a 0.1 mol / L solution or suspension, and an equimolar amount of a metal salt such as a copper salt such as copper chloride (I), a gold salt such as chloro(tetrahydrothiophene)gold(I), a palladium salt such as dichloro(1,5-cyclooctadiene)palladium(II), or a rhodium salt such as bis(acetonitrile)(1,5-cyclooctadiene)rhodium(I) tetrafluoroborate is added to the solution or suspension under conditions of 1 atmosphere and -100 to 25°C, and water is added in an amount equal to or greater than that of compound X. The solution or suspension is then heated at 1 atmosphere and -100 to 50°C every 10 minutes. 1 The amount of the corresponding metal-carbene complex is quantified by a method such as H-NMR, and if the amount of the metal-carbene complex generated within 24 hours is 0.01% or more relative to the amount of compound X before the addition of water, compound X is determined to be a carbene precursor that generates a carbene compound by the action of water. Compound X is prepared as a 0.1 mol / L solution or suspension, and an acid compound such as hydrochloric acid, tetrafluoroboric acid, hexafluorophosphoric acid, hexafluoroantimonic acid, or acetic acid is added in an amount equal to or greater than the amount of compound X under conditions of 1 atmosphere and -100 to 25°C, and water is added in an amount equal to or greater than the amount of compound X. The mixture is heated at 1 atmosphere and -100 to 50°C every 10 minutes. 1The amount of the salt of the corresponding carbene compound is quantified by a method such as H-NMR, and if the amount of the salt of the carbene compound generated within 24 hours is 0.01% or more in terms of the amount of the salt of the carbene compound relative to the amount of compound X before the addition of water, compound X is determined to be a carbene precursor that generates a carbene compound by the action of water.
[0114] The carbene carbon in compound A and the carbene carbon in the carbene compound generated from compound B are preferably present as ring members of a ring structure. Hereinafter, a ring structure containing this carbene carbon as a ring member is also referred to as a specific ring structure. The specific ring structure is preferably a heterocyclic structure. The heterocyclic structure is preferably a nitrogen-containing heterocyclic structure. The nitrogen-containing heterocyclic structure is preferably a 5-membered nitrogen-containing heterocyclic structure which may be fused. The fused ring structure is not particularly limited, but examples include a benzene ring. The 5-membered nitrogen-containing heterocyclic structure is preferably a 1,3-dihydro-2H-imidazol-2-ylidene structure or a 1,3,4,5-tetrahydro-2H-imidazol-2-ylidene structure.
[0115] Specifically, the ring structure is preferably any one of the following structures: In the following structures, * indicates a bonding site to another structure.
[0116] [Compound Represented by Formula 1] Compound A is preferably a compound represented by the following formula 1. In formula 1, C 11 is X 11 and R 11 A carbon atom having no substituent other than X 11 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 11 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 11 and X 11 may form a ring structure.
[0117] In formula 1, C 11 is a carbene carbon. 11is a heteroatom which may have a substituent, and is preferably a nitrogen atom having a substituent. Preferred examples of the substituent include the substituent A described below. In Formula 1, R 11 is preferably a heteroatom having a substituent, more preferably a nitrogen atom having a substituent. Preferred examples of the substituent include the substituent A described below.
[0118] The substituent A is preferably a hydrocarbon group which may have a substituent or an aromatic group which may have a substituent, more preferably an alkyl group which may have a substituent or an aromatic group which may have a substituent, and even more preferably an alkyl group which may have a substituent or an aromatic hydrocarbon group which may have a substituent. Examples of the alkyl group which may have a substituent include a linear alkyl group having 1 to 10 carbon atoms, a branched alkyl group having 3 to 10 carbon atoms, a cyclic alkyl group having 5 to 10 carbon atoms, and a benzyl group. Examples of the aromatic hydrocarbon group which may have a substituent include a phenyl group which may have a substituent. Examples of the substituent on the phenyl group include an alkyl group having 1 to 4 carbon atoms and an alkoxy group having 1 to 4 carbon atoms, and a methyl group, an isopropenyl group, or a methoxy group are preferred. Preferred embodiments of the substituent A are listed below. * indicates the group to be substituted (for example, the X 11 n is an integer of 0 to 10, and more preferably an integer of 0 to 4.
[0119] In formula 1, R 11 and X 11 It is preferable that the ring structure formed is the specific ring structure described above.
[0120] Among these, in Formula 1, X 11 is a nitrogen atom having a substituent, and R 11 is X 11 In the above embodiment, the preferred embodiments of the substituent on the nitrogen atom and the preferred embodiments of the ring structure are as described above.
[0121] [Compounds Represented by Formula 2, Formula 3, Formula 4-1, Formula 4-2, or Formula 5] Compound B is preferably a compound represented by the following formula 2, formula 3, formula 4-1, formula 4-2, or formula 5. In formula 2, C 21 is a carbon atom, and X 21 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 21 has a formally positive charge, and R 21 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 21 and X 21 may form a ring structure, and R 22 is a hydrogen atom, a carbon atom having a substituent, or a heteroatom having a substituent, and the carbon atom or the heteroatom is not directly bonded to a hydrogen atom without a linking group. 31 is a carbon atom, and X 31 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 31 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 31 and X 31 may form a ring structure, and R 32 is an aromatic ring having one or more fluorine atoms, an alkoxy group, or an amino group. 411 is a carbon atom, and C 412 is a carbon atom, and C 412 is C 411 may be present in the same ring as C 411 and C 412 are not present in the same aromatic ring, and X 411 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 412is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 411 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 411 and X 411 may form a ring structure, and R 412 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 412 and X 412 may form a ring structure, and R 411 and X 411 and form a ring structure, and R 412 and X 412 When these two ring structures form a ring structure, the ring members of these two ring structures may be bonded to each other to form another ring structure. 421 is a carbon atom, and C 422 is a carbon atom, and C 422 is C 421 may be present in the same ring as C 421 and C 422 are not present in the same aromatic ring, and X 421 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 422 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 421 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 421 and X 421 may form a ring structure, and R 422 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 422 and X 422 may form a ring structure, and R 421 and X 421 and form a ring structure, and R 422 and X 422When C forms a ring structure, the ring members of these two ring structures may be bonded to each other to form another ring structure. 51 is a carbon atom, and C 52 is a carbon atom, and X 51 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 51 has a formally positive charge, and X 52 is a carbon atom or a sulfur atom, and X 53 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 53 has a formally negative charge, and R 51 is a carbon atom having a substituent or a heteroatom having a substituent, and the carbon atom or the heteroatom is not directly bonded to a hydrogen atom without a linking group; R 51 and X 51 may form a ring structure, and R 52 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 52 and R 51 may form a ring structure, and R 53 is a heteroatom which may have an organic group or a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group.
[0122] In formula 2, X 21 is a heteroatom which may have a substituent, and is preferably a nitrogen atom which has a substituent. 21 The substituent in X may be the above-mentioned substituent A. It may also be a substituent that forms a structure corresponding to the formula 2-A described later. Formula 2-A will be described later. 21has a formal positive charge. In this specification, when an atom has a formal positive (or negative) charge, it means that the formal charge of the atom is positive (or negative), and that a positive (or negative) charge is assigned to the atom in at least one of the appropriate resonance structures and tautomer structures in a structure containing the atom. The compound represented by formula 2 may be an intramolecular salt or an intermolecular salt. That is, X 21 For example, for a formal positive charge in R 22 may have a structure that formally has a negative charge, or another anionic molecule (a molecule that is not covalently bonded to the structure represented by formula 2) may serve as a counter anion.
[0123] In formula 2, R 21 R is a carbon atom having a substituent or a heteroatom having a substituent, preferably a heteroatom having a substituent, and more preferably a nitrogen atom having a substituent. 21 Examples of the substituent in the formula include the substituent A described above.
[0124] R 21 and X 21 It is preferable that the ring structure formed is, for example, one of the following: In the following structures, * represents a bonding site with another structure, and # represents R 22 represents the binding site with
[0125] R 22 is preferably a hydrogen atom, a carbon atom having a substituent, or a sulfur atom having a substituent, and more preferably a hydrogen atom or a group represented by the following formula R22-1: In formula R22-1, X 212 is a carbon atom or a sulfur atom, and X 213 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 213 has a formally negative charge, and R 212 is a heteroatom which may have an organic group or a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group. 212is preferably a carbon atom. 213 is preferably an oxygen atom. 212 is preferably an oxygen atom. 212 When is an organic group, it is preferably a nitrogen atom having a substituent.
[0126] Also, R 22 is a hydrogen atom or has an uncharged structure, the compound represented by formula 2 preferably has a carbonate ion, a bicarbonate ion, a hydroxide ion, or an organic anion as a counter anion. The organic anion is preferably a carboxylate anion, more preferably an acetate anion, a trifluoroacetate anion, or a benzoate anion.
[0127] The compound represented by formula (2) may also have a structure represented by the following formula 2-A. In formula 2-A, C A21 is a carbon atom, and X A21 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; A21 has a formally positive charge, and R A21 is a carbon atom or a heteroatom, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; R A21 and X A21 may form a ring structure, and R A22 is a hydrogen atom, a carbon atom having a substituent, or a heteroatom having a substituent, and the carbon atom or the heteroatom is not directly bonded to a hydrogen atom without a linking group; C A22 is a carbon atom, and X A22 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; A22 has a formally positive charge, and R A23 is a carbon atom or a heteroatom, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; R A23 and X A22 may form a ring structure, and R A24is a hydrogen atom, a carbon atom having a substituent, or a heteroatom having a substituent, and the carbon atom or the heteroatom is not directly bonded to a hydrogen atom without a linking group; A21 represents a divalent linking group. A21 , R A21 , R A21 and X A21 and a ring structure formed by R A22 In the preferred embodiments, X in formula 2 is 21 , R 21 , R 21 and X 21 and a ring structure formed by R 22 In Formula 2-A, X A22 , R A23 , R A23 and X A22 and a ring structure formed by R A24 In the preferred embodiments, X in formula 2 is 21 , R 21 , R 21 and X 21 and a ring structure formed by R 22 In Formula 2-A, L A21 is not particularly limited and can be freely designed within a range in which the effects of the present invention can be obtained, but for example, a hydrocarbon group is preferred, and an alkylene group is more preferred. The number of carbon atoms in the hydrocarbon group or alkylene group is preferably 1 to 20, and more preferably 2 to 8.
[0128] The compound represented by formula 2 is preferably a compound represented by the following formula 2-1 or 2-2. Here, compound B is preferably a compound represented by the following formula 2-1 or 2-2. In formula 2-1, C 211 is a carbon atom, and X 211 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 211 has a formally positive charge, and R 211 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R211 and X 211 may form a ring structure, and X 212 is a carbon atom or a sulfur atom, and X 213 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 213 has a formally negative charge, and R 212 is a heteroatom which may have an organic group or a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group. 221 is a carbon atom, and X 221 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group; 221 has a formally positive charge, and R 221 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 221 and X 221 may form a ring structure, and A 221 is the counter anion.
[0129] In formula 2-1, X 211 , R 211 , R 211 and X 211 A preferred embodiment of the ring structure formed by X in Formula 2 is 21 , R 21 , R 21 and X 21 In Formula 2-1, the preferred embodiments of the ring structure formed by X 212 , X 213 and R 212 A preferred embodiment of the formula is X in the formula R22-1. 212 , X 213 and R 212 This is the same as the preferred embodiment of the above.
[0130] In formula 2-2, X 221 , R 221 , R 221 and X 221 A preferred embodiment of the ring structure formed by X in Formula 2 is 21 , R 21 , R 21and X 21 In Formula 2-2, the preferred embodiments are the same as those of the ring structure formed by A 221 is preferably a carbonate ion, a bicarbonate ion, a hydroxide ion, or an organic anion. The organic anion is preferably a carboxylate anion, more preferably an acetate anion, a trifluoroacetate anion, or a benzoate anion.
[0131] Among these, the compound represented by formula 2-1 preferably satisfies at least one of the following conditions 2-1-1 and 2-1-2, and more preferably satisfies both: Condition 2-1-1: In the above formula 2-1, X 211 is a nitrogen atom having a substituent, and R 211 is X 211 Condition 2-1-2: In the above formula 2-1, X 212 is a carbon atom, and X 213 is an oxygen atom, and R 212 is an oxygen atom
[0132] Among these, the compound represented by formula 2-2 preferably satisfies at least one of the following conditions 2-2-1 and 2-2-2, and more preferably satisfies both of them. Condition 2-2-1: In the above formula 2-2, X 221 is a nitrogen atom having a substituent, and R 221 is X 221 Form a ring structure with Condition 2-2-2: In the above formula 2-2, A 221 is a carbonate ion, a bicarbonate ion, or a hydroxide ion
[0133] The compound represented by formula 2-2 is also preferably a compound represented by formula 2-2B.
[0134] In formula 2-2B, C 221B is a carbon atom, and X 221B is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, the heteroatom is not directly bonded to a carbonyl group without a linking group, X 221B has a formally positive charge, and R 221Bis a carbon atom having a substituent or a hetero atom having a substituent, and the hetero atom is not directly bonded to a hydrogen atom without a linking group, and the hetero atom is not directly bonded to a carbonyl group without a linking group, and R 221B and X 221B may form a ring structure, and A 221B is a counter anion, and R 221B and X 221B does not have a polymerizable group as a substituent.
[0135] In formula 2-2B, X 221B , R 221B , R 221B and X 221B A preferred embodiment of the ring structure formed by the formula is X in formula 2 21 , R 21 , R 21 and X 21 In Formula 2-2B, the preferred embodiments are the same as those of the ring structure formed by A 221B A preferred embodiment of the formula 2-2 is 221 This is the same as the preferred embodiment of the above.
[0136] In formula 3, X 31 is preferably a nitrogen atom having a substituent. Examples of the substituent include the above-mentioned substituent A. In Formula 3, R 31 is preferably a nitrogen atom having a substituent. Examples of the substituent include the above-mentioned substituent A. In Formula 3, R 31 and X 31 are preferably bonded to form a ring structure. The ring structure formed is preferably, for example, any of the following: In the following structures, * represents a bonding site with another structure, and # represents R 32 represents the binding site with In formula 3, R 32is an aromatic ring having one or more fluorine atoms, an alkoxy group, or an amino group. The aromatic ring having one or more fluorine atoms is preferably a phenyl group in which a hydrogen atom is substituted with a fluorine atom, and more preferably a phenyl group in which four or five hydrogen atoms are substituted with fluorine atoms. The alkoxy group is preferably an alkoxy group having 1 to 10 carbon atoms, and more preferably an alkoxy group having 1 to 4 carbon atoms. The amino group is preferably an amino group in which one or two hydrogen atoms are substituted with an alkyl group or an aryl group, or a cyclic amino group. The alkyl group is preferably an alkyl group having 1 to 10 carbon atoms, and more preferably an alkyl group having 1 to 4 carbon atoms. The aryl group may be either an aromatic hydrocarbon group or an aromatic heterocyclic group, but is preferably an aromatic hydrocarbon group, and more preferably a phenyl group. The cyclic amino group is preferably a 4- to 9-membered ring, and more preferably a 5- to 7-membered ring.
[0137] Among these, in Formula 3, X 31 is a nitrogen atom having a substituent, and R 31 is X 31 It is preferable that the ring structure is formed with
[0138] In formula 4-1, X 411 is preferably an oxygen atom, a sulfur atom or a nitrogen atom having a substituent, and more preferably a nitrogen atom having a substituent. Examples of the substituent include the above-mentioned substituent A. In Formula 4-1, X 412 is preferably an oxygen atom, a sulfur atom, or a nitrogen atom having a substituent, and more preferably a nitrogen atom having a substituent. Examples of the substituent include the above-mentioned substituent A. In Formula 4-1, R 411 is preferably a carbon atom having a substituent or a nitrogen atom having a substituent, and more preferably a nitrogen atom having a substituent. Examples of the substituent include the above-mentioned substituent A. In Formula 4-1, R 412 is preferably a carbon atom having a substituent or a nitrogen atom having a substituent, and more preferably a nitrogen atom having a substituent. Examples of the substituent include the above-mentioned substituent A. In Formula 4-1, R 411 and X 411is preferably bonded to form a ring structure. The ring structure formed is preferably an aliphatic ring structure, more preferably a five-membered aliphatic ring structure. 411 and X 411 It is preferable that all of the ring members other than R are carbon atoms. 411 and X 411 are preferably bonded to form one of the following ring structures. The ring structure formed may be condensed with another ring structure such as a benzene ring. In the following structures, * indicates the bonding site with another structure, and # indicates C 412 represents the binding site with
[0139] In formula 4-1, R 412 and X 412 are preferably bonded to form a ring structure. A preferred embodiment of the ring structure formed is 411 and X 411 The preferred embodiments are the same as those of the ring structure formed by bonding of
[0140] The compound represented by formula 4-1 preferably satisfies at least one of the following conditions 4-1-1 and 4-1-2, and more preferably satisfies both of them. Condition 4-1-1: In the above formula 4-1, X 411 is a nitrogen atom having a substituent, and X 412 is a nitrogen atom having a substituent, and R 411 is X 411 forms a ring structure with R 412 is X 412 Condition 4-1-2: In the above formula 4-1, X 411 is X 412 It has the same structure as R 411 is R 412 where X 411 is X 412 The structure is the same as X 411 and X 412 In addition, the heteroatom in R and the substituent, if any, bonded to the heteroatom are the same. 411 , X 411 , R412 , X 412 The preferred embodiments of the ring structure to be formed are as described above.
[0141] In formula 4-2, X 421 , X 422 , R 421 , R 421 and X 421 a ring structure formed by R 422 , R 422 and X 422 A preferred embodiment of the ring structure formed by the formula is X in formula 4-1. 411 , X 412 , R 411 , R 411 and X 411 a ring structure formed by R 412 , R 412 and X 412 The preferred embodiments are the same as those of the ring structure formed by the following formula:
[0142] The compound represented by formula 4-2 preferably satisfies at least one of the following conditions 4-2-1 and 4-2-2, and more preferably satisfies both: Condition 4-2-1: In the above formula 4-2, X 421 is a nitrogen atom having a substituent, and X 422 is a nitrogen atom having a substituent, and R 421 is X 421 forms a ring structure with R 422 is X 422 Condition 4-2-2: In the above formula 4-2, X 421 is X 422 It has the same structure as R 421 is R 422 where X 421 is X 422 The structure is the same as X 421 and X 422 In addition, the heteroatom in the formula (I) and the substituent, if any, bonded to the heteroatom are the same. 421 , X 421 , R 422 , X 422The preferred embodiments of the ring structure to be formed are as described above.
[0143] In formula 5, X 51 is preferably a nitrogen atom which may have a substituent. 51 In Formula 5, the substituent in X may be the substituent A described above. 52 is preferably a carbon atom. 53 is preferably an oxygen atom. 51 is preferably a nitrogen atom which may have a substituent. 51 In Formula 5, the substituent in R is exemplified by the above-mentioned substituent A. 51 and X 51 It is preferable that R in Formula 2 form a ring structure. 21 and X 21 The preferred embodiments are the same as those of the ring structure formed by 22 The description that # represents the binding site with X 52 In formula 5, R 52 is preferably a carbon atom which may have a substituent. 52 The substituent in the formula (I) is preferably a group represented by the following formula R-52. In formula R-52, C R52 is a carbon atom, and X R52 is a heteroatom which may have a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R R52 is a carbon atom having a substituent or a heteroatom having a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R R52 and X R52 may form a ring structure.
[0144] In formula R-52, X R52 is preferably an oxygen atom, a sulfur atom, or a nitrogen atom having a substituent, and more preferably a nitrogen atom having a substituent. Examples of the substituent include the above-mentioned Substituent A. In Formula R-52, R R52is preferably a carbon atom having a substituent or a nitrogen atom having a substituent, and more preferably a nitrogen atom having a substituent. Examples of the substituent include the above-mentioned Substituent A. In Formula R-52, R R52 and X R52 is preferably bonded to form a ring structure. The ring structure formed is preferably an aliphatic ring structure, more preferably a five-membered aliphatic ring structure. R52 and X R52 It is preferable that all of the ring members other than R are carbon atoms. R52 and X R52 are preferably bonded to form one of the following ring structures. The ring structure formed may be condensed with another ring structure such as a benzene ring. In the following structures, * indicates the bonding site with another structure, and # indicates C R52 represents the binding site with
[0145] In formula 5, R 53 is preferably an oxygen atom.
[0146] The compound represented by formula 5 preferably satisfies at least one of the following conditions 5-1 and 5-2, and more preferably satisfies both of them. Condition 5-1: In the above formula 5, X 51 is a nitrogen atom having a substituent, and R 51 is X 51 Condition 5-2: In the above formula 5, X 52 is a carbon atom, and X 53 is an oxygen atom, and R 53 is an oxygen atom. Also, X described in Condition 5-1 and Condition 5-2 51 , R 51 , X 52 , X 53 , R 53 and preferred embodiments of the ring structure formed, and R 52 The preferred embodiments of the above are as described above.
[0147] The second resin composition contains a compound represented by Formula 1, Formula 2-1, Formula 2-2B, Formula 3, Formula 4-1, Formula 4-2, or Formula 5. Preferred aspects of Formula 1, Formula 2-1, Formula 2-2B, Formula 3, Formula 4-1, Formula 4-2, or Formula 5 in the second resin composition are the same as the preferred aspects of Formula 1, Formula 2-1, Formula 2-2B, Formula 3, Formula 4-1, Formula 4-2, or Formula 5 in the first resin composition.
[0148] [Molecular Weight] The molecular weight of the specific compound is preferably 55 to 1,000, more preferably 75 to 800, and even more preferably 95 to 600.
[0149] [Synthesis Method] The specific compound can be synthesized, for example, by the method described in the Examples below. Alternatively, the specific compound may be synthesized using other known synthesis methods, and the synthesis method is not particularly limited.
[0150] [Specific Examples] Specific examples of the first specific compound include, but are not limited to, the carbene compounds used in the Examples described later and carbene compounds generated from the carbene precursors used in the Examples described later. Specific examples of the second specific compound include, but are not limited to, the carbene precursors used in the Examples described later.
[0151] [Content] The content of the specific compound relative to the total solid content of the resin composition of the present invention is preferably 0.01 to 30% by mass. The lower limit is more preferably 0.05% by mass or more, even more preferably 0.1% by mass or more, and particularly preferably 0.2% by mass or more. The upper limit is more preferably 20% by mass or less, even more preferably 15% by mass or less, and particularly preferably 10% by mass or less. Furthermore, when the content of the specific resin is taken as 100 parts by mass, the content of the specific compound is preferably 0.01 to 30 parts by mass, more preferably 0.02 to 20 parts by mass, even more preferably 0.05 to 10 parts by mass, and particularly preferably 0.1 to 5 parts by mass. One type of specific compound may be used alone, or two or more types may be used in combination. When two or more types are used in combination, the total amount thereof preferably falls within the above range.
[0152] <Organometallic Complex> The resin composition of the present invention preferably contains an organometallic complex. The organometallic complex is preferably a compound containing a Group 4 element. The compound containing a Group 4 element is preferably a compound containing titanium, zirconium, or hafnium, and more preferably a compound containing titanium. Furthermore, the compound containing a Group 4 element is preferably an organometallic complex, and more preferably an organotitanium complex.
[0153] Specific examples of titanium-containing compounds are shown below in I) to VII): I) Titanium chelate compounds: Among these, titanium chelates having two or more alkoxy groups are more preferred because they provide a negative photosensitive resin composition with good storage stability and a good pattern. Specific examples include titanium bis(triethanolamine) diisopropoxide, titanium di(n-butoxide) bis(2,4-pentanedionate), titanium diisopropoxide bis(2,4-pentanedionate), titanium diisopropoxide bis(tetramethylheptanedionate), titanium diisopropoxide bis(ethylacetoacetate), etc.
[0154] II) Tetraalkoxytitanium compounds: for example, titanium tetra(n-butoxide), titanium tetraethoxide, titanium tetra(2-ethylhexoxide), titanium tetraisobutoxide, titanium tetraisopropoxide, titanium tetramethoxide, titanium tetramethoxypropoxide, titanium tetramethylphenoxide, titanium tetra(n-nonyloxide), titanium tetra(n-propoxide), titanium tetrastearyloxide, titanium tetrakis[bis{2,2-(allyloxymethyl)butoxide}], etc.
[0155] III) Titanocene compounds: for example, pentamethylcyclopentadienyltitanium trimethoxide, bis(η 5 -2,4-cyclopentadien-1-yl)bis(2,6-difluorophenyl)titanium, bis(η 5-2,4-cyclopentadien-1-yl)bis(2,6-difluoro-3-(1H-pyrrol-1-yl)phenyl)titanium, and the like.
[0156] IV) Monoalkoxytitanium compounds: For example, titanium tris(dioctylphosphate) isopropoxide, titanium tris(dodecylbenzenesulfonate) isopropoxide, etc.
[0157] V) Titanium oxide compounds: For example, titanium oxide bis(pentanedionate), titanium oxide bis(tetramethylheptanedionate), phthalocyanine titanium oxide, etc.
[0158] VI) Titanium tetraacetylacetonate compounds: For example, titanium tetraacetylacetonate.
[0159] VII) Titanate coupling agents: for example, isopropyl tridodecylbenzenesulfonyl titanate.
[0160] Among the above I) to VII), it is preferable that the titanium-containing compound is at least one compound selected from the group consisting of I) titanium chelate compounds, II) tetraalkoxytitanium compounds, and III) titanocene compounds, from the viewpoint of exhibiting better chemical resistance. In particular, titanium diisopropoxide bis(ethylacetoacetate), titanium tetra(n-butoxide), and bis(η 5 3-(1H-pyrrol-1-yl)phenyl)titanium is preferred.
[0161] Furthermore, the organometallic complex is preferably a metal complex having one or more π-conjugated moieties containing a nitrogen atom (hereinafter also referred to as a "specific metal complex"). Here, the nitrogen atom is preferably directly bonded to a metal atom in the specific metal complex. The bond is not particularly limited, but is preferably a coordinate bond. Furthermore, the π-conjugated moiety may have only one nitrogen atom or may have two or more nitrogen atoms. When two or more nitrogen atoms are present, it is preferable that one of the nitrogen atoms is directly bonded to a metal atom in the specific metal complex. Here, the specific metal complex may have only one or two or more π-conjugated moieties containing a nitrogen atom, but it is preferable that the specific metal complex has one to two π-conjugated moieties.
[0162] The π-conjugated moiety containing a nitrogen atom preferably has a structure represented by the following formula (Co-1). In formula (Co-1), X 1 ~X 3 each independently represents -C(-*)= or -N=, * represents a bonding site to another structure, and # represents a bonding site to a metal atom.
[0163] In formula (Co-1), X 1 ~X 3 each independently represents -C(-*)= or -N=, and it is preferable that at least one represents -C(-*)=, and it is more preferable that at least two represent -C(-*)=.
[0164] In formula (Co-1), at least two structures bonded to * may be bonded to form a ring structure. The ring structure may be an aliphatic ring structure or an aromatic ring structure, but is preferably an aromatic ring structure.
[0165] It is also preferable to include a compound represented by the following formula (T-1) as the specific metal complex. In formula (T-1), M is titanium, zirconium, or hafnium, l1 is an integer of 0 to 2, l2 is 0 or 1, l1 + l2 × 2 is an integer of 0 to 2, m is an integer of 0 to 4, n is an integer of 0 to 2, l1 + l2 + m + n × 2 = 4, and R 11are each independently a substituted or unsubstituted cyclopentadienyl group, a substituted or unsubstituted alkoxy group, or a substituted or unsubstituted phenoxy group; R 12 is a substituted or unsubstituted hydrocarbon group, R 2 are each independently a group containing a structure represented by the following formula (T-2), and R 3 are each independently a group containing a structure represented by the following formula (T-2), A are each independently an oxygen atom or a sulfur atom. In formula (T-2), X 1 ~X 3 each independently represents -C(-*)= or -N=, * represents a bonding site to another structure, and # represents a bonding site to a metal atom.
[0166] In formula (T-1), from the viewpoint of storage stability of the composition, M is preferably titanium. In formula (T-1), an embodiment in which l1 and l2 are 0 is also one of the preferred embodiments of the present invention. In formula (T-1), m is preferably 2 or 4, and more preferably 2. In formula (T-1), n is preferably 1 or 2, and more preferably 1. Here, it is also preferable that in formula (T-1), l1 and l2 are 0, and m is 0, 2, or 4.
[0167] In formula (T-1), from the viewpoint of the stability of the specific metal complex, R 11 is preferably a substituted or unsubstituted cyclopentadienyl ligand. 11 The cyclopentadienyl group, alkoxy group and phenoxy group in the formula (I) may be substituted, but an embodiment in which they are unsubstituted is also one of the preferred embodiments of the present invention.
[0168] In formula (T-1), R 12 is preferably a hydrocarbon group having 1 to 20 carbon atoms, and more preferably a hydrocarbon group having 2 to 10 carbon atoms. 12The hydrocarbon group in may be either an aliphatic hydrocarbon group or an aromatic hydrocarbon group, but an aromatic hydrocarbon group is preferred. The aliphatic hydrocarbon group may be either a saturated aliphatic hydrocarbon group or an unsaturated aliphatic hydrocarbon group, but a saturated aliphatic hydrocarbon group is preferred. The aromatic hydrocarbon group is preferably an aromatic hydrocarbon group having 6 to 20 carbon atoms, more preferably an aromatic hydrocarbon group having 6 to 10 carbon atoms, and even more preferably a phenylene group. R 12 The substituent in R is preferably a monovalent substituent, such as a halogen atom. 12 When R is an aromatic hydrocarbon group, it may have an alkyl group as a substituent. 12 is preferably an unsubstituted phenylene group. 12 The phenylene group in is preferably a 1,2-phenylene group.
[0169] In formula (T-1), m is 2 or more, and R 2 If two or more are included, 2 In formula (T-1), n is 2 or more, and R 3 If two or more are included, 3 The structures may be the same or different.
[0170] In formula (T-2), X 1 ~X 3 each independently represents -C(-*)= or -N=, and it is preferable that at least one represents -C(-*)=, and it is more preferable that at least two represent -C(-*)=.
[0171] When the resin composition contains an organometallic complex, the content is preferably 0.05 to 10 parts by mass, and more preferably 0.1 to 5 parts by mass, per 100 parts by mass of the specific resin. When the content is 0.05 parts by mass or more, heat resistance and chemical resistance are improved, and when it is 10 parts by mass or less, storage stability is improved.
[0172] <Polymerizable Compound> The resin composition of the present invention preferably further contains a polymerizable compound. Examples of the polymerizable compound include a radical crosslinking agent and other crosslinking agents.
[0173] [Radical Crosslinking Agent] The resin composition of the present invention preferably contains a radical crosslinking agent. The radical crosslinking agent is a compound having a radical polymerizable group. The radical polymerizable group is preferably a group containing an ethylenically unsaturated bond. Examples of the group containing an ethylenically unsaturated bond include a vinyl group, an allyl group, a vinylphenyl group, a (meth)acryloyl group, a maleimide group, and a (meth)acrylamide group. Among these, a (meth)acryloyl group, a (meth)acrylamide group, and a vinylphenyl group are preferred, and from the viewpoint of reactivity, a (meth)acryloyl group is more preferred.
[0174] The radical crosslinking agent is preferably a compound having one or more ethylenically unsaturated bonds, more preferably a compound having two or more ethylenically unsaturated bonds. The radical crosslinking agent may have three or more ethylenically unsaturated bonds. The compound having two or more ethylenically unsaturated bonds is preferably a compound having 2 to 15 ethylenically unsaturated bonds, more preferably a compound having 2 to 10 ethylenically unsaturated bonds, and even more preferably a compound having 2 to 6 ethylenically unsaturated bonds. From the viewpoint of the film strength of the obtained pattern (cured product), it is also preferable that the resin composition of the present invention contains a compound having two ethylenically unsaturated bonds and the compound having three or more ethylenically unsaturated bonds.
[0175] The molecular weight of the radical crosslinking agent is preferably 2,000 or less, more preferably 1,500 or less, and even more preferably 900 or less. The lower limit of the molecular weight of the radical crosslinking agent is preferably 100 or more.
[0176] Specific examples of radical crosslinking agents include unsaturated carboxylic acids (e.g., acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.), their esters, and amides. Preferred are esters of unsaturated carboxylic acids and polyhydric alcohol compounds, and amides of unsaturated carboxylic acids and polyamine compounds. Also suitable are addition reaction products of unsaturated carboxylic acid esters or amides having a nucleophilic substituent such as a hydroxyl group, amino group, or sulfanyl group with monofunctional or polyfunctional isocyanates or epoxies, and dehydration condensation reaction products of monofunctional or polyfunctional carboxylic acids. Also suitable are addition reaction products of unsaturated carboxylic acid esters or amides having an electrophilic substituent such as an isocyanate group or an epoxy group with monofunctional or polyfunctional alcohols, amines, or thiols, and substitution reaction products of unsaturated carboxylic acid esters or amides having a leaving substituent such as a halogeno group or a tosyloxy group with monofunctional or polyfunctional alcohols, amines, or thiols. As another example, it is also possible to use a group of compounds in which the above-mentioned unsaturated carboxylic acids are replaced with unsaturated phosphonic acids, vinylbenzene derivatives such as styrene, vinyl ethers, allyl ethers, etc. Specific examples can be found in paragraphs 0113 to 0122 of JP 2016-027357 A, the contents of which are incorporated herein by reference.
[0177] The radical crosslinking agent is preferably a compound having a boiling point of 100°C or higher under normal pressure. Examples of compounds having a boiling point of 100°C or higher under normal pressure include the compounds described in paragraph 0203 of WO 2021 / 112189, the contents of which are incorporated herein by reference.
[0178] Other preferred radical crosslinking agents include the radical polymerizable compounds described in paragraphs 0204 to 0208 of WO 2021 / 112189, the contents of which are incorporated herein by reference.
[0179] Preferred radical crosslinking agents include dipentaerythritol triacrylate (commercially available products include KAYARAD D-330 (manufactured by Nippon Kayaku Co., Ltd.)), dipentaerythritol tetraacrylate (commercially available products include KAYARAD D-320 (manufactured by Nippon Kayaku Co., Ltd.) and A-TMMT (manufactured by Shin-Nakamura Chemical Co., Ltd.)), dipentaerythritol penta(meth)acrylate (commercially available products include KAYARAD D-310 (manufactured by Nippon Kayaku Co., Ltd.)), and dipentaerythritol hexa(meth)acrylate (commercially available products include KAYARAD DPHA (manufactured by Nippon Kayaku Co., Ltd.) and A-DPH (manufactured by Shin-Nakamura Chemical Co., Ltd.)), and structures in which the (meth)acryloyl group is bonded via an ethylene glycol residue or a propylene glycol residue. Oligomers of these agents can also be used.
[0180] Commercially available radical crosslinking agents include, for example, SR-494, a tetrafunctional acrylate having four ethyleneoxy chains, SR-209, 231, and 239, which are difunctional methacrylates having four ethyleneoxy chains (all manufactured by Sartomer Corporation), DPCA-60, a hexafunctional acrylate having six pentyleneoxy chains, and TPA-330, a trifunctional acrylate having three isobutyleneoxy chains (all manufactured by Nippon Kayaku Co., Ltd.), and urethane oligomers such as Examples of such an ester include UAS-10 and UAB-140 (manufactured by Nippon Paper Industries Co., Ltd.), NK Ester M-40G, NK Ester 4G, NK Ester M-9300, NK Ester A-9300, and UA-7200 (manufactured by Shin-Nakamura Chemical Co., Ltd.), DPHA-40H (manufactured by Nippon Kayaku Co., Ltd.), UA-306H, UA-306T, UA-306I, AH-600, T-600, and AI-600 (manufactured by Kyoeisha Chemical Co., Ltd.), and Blenmar PME400 (manufactured by NOF Corporation).
[0181] Suitable radical crosslinking agents include urethane acrylates such as those described in JP-B No. 48-041708, JP-A No. 51-037193, JP-B No. 02-032293, and JP-B No. 02-016765, and urethane compounds having an ethylene oxide skeleton such as those described in JP-B No. 58-049860, JP-B No. 56-017654, JP-B No. 62-039417, and JP-B No. 62-039418. Compounds having an amino structure or a sulfide structure in the molecule, such as those described in JP-A Nos. 63-277653, 63-260909, and JP-A No. 01-105238, can also be used as radical crosslinking agents.
[0182] The radical crosslinking agent may be a radical crosslinking agent having an acid group such as a carboxy group or a phosphate group. The radical crosslinking agent having an acid group is preferably an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, and more preferably a radical crosslinking agent obtained by reacting a non-aromatic carboxylic anhydride with an unreacted hydroxy group of an aliphatic polyhydroxy compound to provide an acid group. Particularly preferred is a radical crosslinking agent obtained by reacting a non-aromatic carboxylic anhydride with an unreacted hydroxy group of an aliphatic polyhydroxy compound to provide an acid group, in which the aliphatic polyhydroxy compound is pentaerythritol or dipentaerythritol. Examples of commercially available products include polybasic acid-modified acrylic oligomers M-510 and M-520 manufactured by Toagosei Co., Ltd.
[0183] The acid value of the radical crosslinking agent having an acid group is preferably 0.1 to 300 mgKOH / g, more preferably 1 to 100 mgKOH / g. When the acid value of the radical crosslinking agent is within the above range, the agent has excellent handleability in production and developability. Furthermore, the agent has good polymerizability. The acid value is measured in accordance with the description of JIS K 0070:1992.
[0184] From the viewpoints of pattern resolution and film stretchability, the resin composition preferably uses a bifunctional methacrylate or acrylate. Specific compounds include triethylene glycol diacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, tetraethylene glycol diacrylate, PEG (polyethylene glycol) 200 diacrylate, PEG 200 dimethacrylate, PEG 600 diacrylate, PEG 600 dimethacrylate, polytetraethylene glycol diacrylate, polytetraethylene glycol dimethacrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, neopentyl glycol diacrylate, neopentyl glycol dimethacrylate, 3-methyl-1,5-pentanediol diacrylate, 1,6-hexyl ... Xanediol diacrylate, 1,6-hexanediol dimethacrylate, dimethylol-tricyclodecane diacrylate, dimethylol-tricyclodecane dimethacrylate, ethylene oxide (EO) adduct diacrylate of bisphenol A, propylene oxide (PO) adduct dimethacrylate of bisphenol A, propylene oxide (PO) adduct dimethacrylate of bisphenol A, 2-hydroxy-3-acryloyloxypropyl methacrylate, isocyanuric acid EO-modified diacrylate, isocyanuric acid EO-modified dimethacrylate, and other bifunctional acrylates and bifunctional methacrylates having urethane bonds can be used. Two or more of these can be mixed and used as needed. For example, PEG200 diacrylate refers to polyethylene glycol diacrylate with a polyethylene glycol chain formula weight of approximately 200. From the viewpoint of suppressing warpage of the pattern (cured product), the resin composition of the present invention preferably uses a monofunctional radical crosslinking agent as the radical crosslinking agent.Preferred examples of monofunctional radical crosslinking agents include (meth)acrylic acid derivatives such as n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, butoxyethyl (meth)acrylate, carbitol (meth)acrylate, cyclohexyl (meth)acrylate, benzyl (meth)acrylate, phenoxyethyl (meth)acrylate, N-methylol (meth)acrylamide, glycidyl (meth)acrylate, polyethylene glycol mono(meth)acrylate, and polypropylene glycol mono(meth)acrylate; N-vinyl compounds such as N-vinylpyrrolidone and N-vinylcaprolactam; and allyl glycidyl ether. Preferred monofunctional radical crosslinking agents include compounds having a boiling point of 100°C or higher under normal pressure in order to suppress volatilization before exposure. Other examples of bifunctional or higher radical crosslinking agents include allyl compounds such as diallyl phthalate and triallyl trimellitate.
[0185] When a radical crosslinking agent is contained, the content of the radical crosslinking agent is preferably more than 0% by mass and not more than 60% by mass, based on the total solid content of the resin composition. The lower limit is more preferably 5% by mass or more. The upper limit is more preferably 50% by mass or less, and even more preferably 30% by mass or less.
[0186] The radical crosslinking agent may be used alone or in combination of two or more. When two or more types are used in combination, the total amount thereof is preferably within the above range.
[0187] [Other Crosslinking Agents] The resin composition of the present invention preferably contains another crosslinking agent different from the radical crosslinking agent described above. The other crosslinking agent refers to a crosslinking agent other than the radical crosslinking agent described above. It is preferably a compound having multiple groups in its molecule that promote the reaction of forming a covalent bond with other compounds in the composition or their reaction products upon exposure to light by the photoacid generator or photobase generator described above. It is preferable that the compound have multiple groups in its molecule that promote the reaction of forming a covalent bond with other compounds in the composition or their reaction products under the action of an acid or base. The acid or base is preferably an acid or base generated from a photoacid generator or photobase generator during the exposure step. Examples of other crosslinking agents include the compounds described in paragraphs 0179 to 0207 of WO 2022 / 145355. The above descriptions are incorporated herein by reference.
[0188] [Polymerization initiator] The resin composition of the present invention preferably contains a polymerization initiator. The polymerization initiator may be a thermal polymerization initiator or a photopolymerization initiator, but it is particularly preferable to contain a photopolymerization initiator. The photopolymerization initiator is preferably a photoradical polymerization initiator. There are no particular restrictions on the photoradical polymerization initiator, and it can be appropriately selected from known photoradical polymerization initiators. For example, a photoradical polymerization initiator that is photosensitive to light in the ultraviolet to visible range is preferred. Alternatively, it may be an activator that reacts with a photoexcited sensitizer to generate active radicals.
[0189] The photoradical polymerization initiator has a capacity of at least about 50 L·mol within a wavelength range of about 240 to 800 nm (preferably 330 to 500 nm). -1 ・cm -1 The molar absorption coefficient of the compound can be measured using a known method. For example, it is preferable to measure the molar absorption coefficient using an ultraviolet-visible spectrophotometer (Varian Cary-5 spectrophotometer) at a concentration of 0.01 g / L using ethyl acetate as a solvent.
[0190] Any known compound can be used as the photoradical polymerization initiator. Examples include halogenated hydrocarbon derivatives (e.g., compounds having a triazine skeleton, compounds having an oxadiazole skeleton, compounds having a trihalomethyl group, etc.), acylphosphine compounds such as acylphosphine oxide, hexaarylbiimidazole, oxime compounds such as oxime derivatives, organic peroxides, thio compounds, ketone compounds, aromatic onium salts, ketoxime ethers, α-aminoketone compounds such as aminoacetophenone, α-hydroxyketone compounds such as hydroxyacetophenone, azo compounds, azide compounds, metallocene compounds, organic boron compounds, and iron arene complexes. For details of these compounds, please refer to paragraphs
[0165] to
[0182] of JP 2016-027357 A and paragraphs
[0138] to
[0151] of WO 2015 / 199219 A, the contents of which are incorporated herein by reference. Further, paragraphs 0065 to 0111 of JP 2014-130173 A, compounds described in Japanese Patent No. 6301489, MATERIAL STAGE 37 to 60p, vol. 19, No. 3,2019 described peroxide-based photopolymerization initiators, photopolymerization initiators described in WO 2018 / 221177, photopolymerization initiators described in WO 2018 / 110179, photopolymerization initiators described in JP 2019-043864 A, photopolymerization initiators described in JP 2019-044030 A, peroxide-based initiators described in JP 2019-167313 A can be mentioned, the contents of which are incorporated herein by reference.
[0191] Examples of ketone compounds include the compounds described in paragraph 0087 of JP 2015-087611 A, the contents of which are incorporated herein by reference. As a commercially available product, Kayacure-DETX-S (manufactured by Nippon Kayaku Co., Ltd.) is also preferably used.
[0192] In one embodiment of the present invention, a hydroxyacetophenone compound, an aminoacetophenone compound, or an acylphosphine compound can be suitably used as the photoradical polymerization initiator. More specifically, for example, an aminoacetophenone-based initiator described in JP-A-10-291969 or an acylphosphine oxide-based initiator described in Japanese Patent No. 4225898 can be used, the contents of which are incorporated herein by reference.
[0193] Examples of α-hydroxyketone initiators that can be used include Omnirad 184, Omnirad 1173, Omnirad 2959, and Omnirad 127 (all manufactured by IGM Resins B.V.), IRGACURE 184 (IRGACURE is a registered trademark), DAROCUR 1173, IRGACURE 500, IRGACURE-2959, and IRGACURE 127 (all manufactured by BASF).
[0194] Examples of α-aminoketone initiators that can be used include Omnirad 907, Omnirad 369, Omnirad 369E, and Omnirad 379EG (all manufactured by IGM Resins B.V.), and IRGACURE 907, IRGACURE 369, and IRGACURE 379 (all manufactured by BASF).
[0195] As the aminoacetophenone initiator, acylphosphine oxide initiator, and metallocene compound, for example, compounds described in paragraphs 0161 to 0163 of WO 2021 / 112189 can also be suitably used. The contents of this specification are incorporated herein by reference.
[0196] As the photoradical polymerization initiator, an oxime compound is more preferably used. By using an oxime compound, it is possible to more effectively improve the exposure latitude. An oxime compound is particularly preferred because it has a wide exposure latitude (exposure margin) and also functions as a photocuring accelerator.
[0197] Specific examples of the oxime compound include compounds described in JP-A-2001-233842, compounds described in JP-A-2000-080068, compounds described in JP-A-2006-342166, compounds described in J. C. S. Perkin II (1979, pp. 1653-1660), compounds described in J. C. S. Perkin II (1979, pp. 156-162), compounds described in Journal of Photopolymer Science and Technology (1995, pp.202-232) described compounds, compounds described in JP-A-2000-066385, compounds described in JP-T-2004-534797, compounds described in JP-A-2017-019766, compounds described in Japanese Patent No. 6065596, compounds described in WO 2015 / 152153, compounds described in WO 2017 / 051680, compounds described in JP-A-2017-198865, compounds described in paragraphs 0025 to 0038 of WO 2017 / 164127, compounds described in WO 2013 / 167515 and the like, the contents of which are incorporated herein.
[0198] Preferred oxime compounds include, for example, compounds having the following structure: 3-(benzoyloxy(imino))butan-2-one, 3-(acetoxy(imino))butan-2-one, 3-(propionyloxy(imino))butan-2-one, 2-(acetoxy(imino))pentan-3-one, 2-(acetoxy(imino))-1-phenylpropan-1-one, 2-(benzoyloxy(imino))-1-phenylpropan-1-one, 3-((4-toluenesulfonyloxy)imino)butan-2-one, and 2-(ethoxycarbonyloxy(imino))-1-phenylpropan-1-one. In the resin composition, it is particularly preferable to use an oxime compound as a photoradical polymerization initiator. The oxime compound as a photoradical polymerization initiator has a linking group of >C=N-O-C(=O)- in the molecule.
[0199]
[0200] Commercially available oxime compounds include IRGACURE OXE 01, IRGACURE OXE 02, IRGACURE OXE 03, and IRGACURE OXE 04 (manufactured by BASF), ADEKA OPTOMER N-1919 (manufactured by ADEKA Corporation, photoradical polymerization initiator 2 described in JP 2012-014052 A), TR-PBG-304, TR-PBG-305 (manufactured by Changzhou Strong Electronic New Materials Co., Ltd.), ADEKA ARCLES NCI-730, NCI-831, and ADEKA ARCLES NCI-930 (manufactured by ADEKA Corporation), DFI-091 (manufactured by Daito ChemiX Co., Ltd.), and SpeedCure PDO (SARTOMER Also, an oxime compound having the following structure can be used.
[0201] Examples of photoradical polymerization initiators include oxime compounds having a fluorene ring, oxime compounds having a skeleton in which at least one benzene ring of a carbazole ring is replaced with a naphthalene ring, and oxime compounds having a fluorine atom, as described in paragraphs 0169 to 0171 of WO 2021 / 112189. Also usable are oxime compounds having a nitro group, oxime compounds having a benzofuran skeleton, and oxime compounds in which a substituent having a hydroxy group is bonded to a carbazole skeleton, as described in paragraphs 0208 to 0210 of WO 2021 / 020359. The contents of these compounds are incorporated herein by reference.
[0202] In addition, compounds described in paragraphs 0113 to 0117 of JP-A No. 2023-058585 can also be used as the photopolymerization initiator, the disclosure of which is incorporated herein by reference.
[0203] When the resin composition contains a photopolymerization initiator, the content thereof is preferably 0.1 to 30% by mass, more preferably 0.1 to 20% by mass, even more preferably 0.5 to 15% by mass, and even more preferably 1.0 to 10% by mass, based on the total solid content of the resin composition. Only one type of photopolymerization initiator may be contained, or two or more types may be contained. When two or more types of photopolymerization initiators are contained, the total amount is preferably within the above range. Note that the photopolymerization initiator may also function as a thermal polymerization initiator, and therefore crosslinking by the photopolymerization initiator may be further promoted by heating in an oven, hot plate, or the like.
[0204] [Sensitizer] The resin composition may contain a sensitizer. The sensitizer absorbs specific actinic radiation and becomes electronically excited. The electronically excited sensitizer comes into contact with a thermal radical polymerization initiator, a photoradical polymerization initiator, or the like, and undergoes electron transfer, energy transfer, heat generation, and other actions. This causes the thermal radical polymerization initiator or the photoradical polymerization initiator to undergo a chemical change and decompose, generating a radical, acid, or base. Usable sensitizers include benzophenone-based, Michler's ketone-based, coumarin-based, pyrazole azo-based, anilino azo-based, triphenylmethane-based, anthraquinone-based, anthracene-based, anthrapyridone-based, benzylidene-based, oxonol-based, pyrazolotriazole azo-based, pyridone azo-based, cyanine-based, phenothiazine-based, pyrrolopyrazole azomethine-based, xanthene-based, phthalocyanine-based, benzopyran-based, and indigo-based compounds.Examples of the sensitizer include Michler's ketone, 4,4'-bis(diethylamino)benzophenone, 2,5-bis(4'-diethylaminobenzal)cyclopentane, 2,6-bis(4'-diethylaminobenzal)cyclohexanone, 2,6-bis(4'-diethylaminobenzal)-4-methylcyclohexanone, 4,4'-bis(dimethylamino)chalcone, 4,4'-bis(diethylamino)chalcone, p-dimethylaminocinnamylideneindanone, p-dimethylaminobenzylideneindanone, and Non, 2-(p-dimethylaminophenylbiphenylene)benzothiazole, 2-(p-dimethylaminophenylvinylene)benzothiazole, 2-(p-dimethylaminophenylvinylene)isonaphthothiazole, 1,3-bis(4'-dimethylaminobenzal)acetone, 1,3-bis(4'-diethylaminobenzal)acetone, 3,3'-carbonyl-bis(7-diethylaminocoumarin), 3-acetyl-7-dimethylaminocoumarin, 3-ethoxycarbonyl-7-dimethylaminocoumarin Phosphorus, 3-benzyloxycarbonyl-7-dimethylaminocoumarin, 3-methoxycarbonyl-7-diethylaminocoumarin, 3-ethoxycarbonyl-7-diethylaminocoumarin (ethyl 7-(diethylamino)coumarin-3-carboxylate), N-phenyl-N'-ethylethanolamine, N-phenyldiethanolamine, N-p-tolyldiethanolamine, N-phenylethanolamine, 4-morpholinobenzophenone, isoamyl dimethylaminobenzoate, isoamyl diethylaminobenzoate Examples of sensitizing dyes include soamyl, 2-mercaptobenzimidazole, 1-phenyl-5-mercaptotetrazole, 2-mercaptobenzothiazole, 2-(p-dimethylaminostyryl)benzoxazole, 2-(p-dimethylaminostyryl)benzothiazole, 2-(p-dimethylaminostyryl)naphtho(1,2-d)thiazole, 2-(p-dimethylaminobenzoyl)styrene, diphenylacetamide, benzanilide, N-methylacetanilide, and 3',4'-dimethylacetanilide. Other sensitizing dyes may also be used. For details of sensitizing dyes, please refer to the descriptions in paragraphs 0161 to 0163 of JP-A-2016-027357, the contents of which are incorporated herein by reference.
[0205] When the resin composition contains a sensitizer, the content of the sensitizer is preferably 0.01 to 20 mass %, more preferably 0.1 to 15 mass %, and still more preferably 0.5 to 10 mass %, based on the total solid content of the resin composition. The sensitizer may be used alone or in combination of two or more types.
[0206] [Chain Transfer Agent] The resin composition of the present invention may contain a chain transfer agent. Chain transfer agents are defined, for example, in the Third Edition of the Polymer Dictionary (edited by the Society of Polymer Science, 2005), pages 683-684. Examples of chain transfer agents include those having -S-S-, -SO 2 Examples of compounds that can be used include compounds having -S-, -N-O-, SH, PH, SiH, and GeH, and dithiobenzoates, trithiocarbonates, dithiocarbamates, and xanthate compounds having a thiocarbonylthio group used in RAFT (Reversible Addition Fragmentation Chain Transfer) polymerization. These compounds can donate hydrogen to low-activity radicals to generate radicals, or can be oxidized and then deprotonated to generate radicals. Thiol compounds are particularly preferred.
[0207] In addition, the chain transfer agent may be a compound described in paragraphs 0152 to 0153 of WO 2015 / 199219, the contents of which are incorporated herein by reference.
[0208] When the resin composition contains a chain transfer agent, the content of the chain transfer agent is preferably 0.01 to 20 parts by mass, more preferably 0.1 to 10 parts by mass, and even more preferably 0.5 to 5 parts by mass, relative to 100 parts by mass of the total solid content of the resin composition. Only one type of chain transfer agent may be used, or two or more types may be used. When two or more types of chain transfer agents are used, the total content thereof is preferably within the above range.
[0209] In another preferred embodiment of the present invention, the resin composition of the present invention contains two or more polymerization initiators. Specifically, the resin composition of the present invention preferably contains a photopolymerization initiator and a thermal polymerization initiator described below, or the above-mentioned photoradical polymerization initiator and the above-mentioned photoacid generator.
[0210] By including a photopolymerization initiator and a thermal polymerization initiator described below, pattern formation by exposure becomes possible, and radical polymerization also proceeds more easily during curing by a heating step described below, which may improve performance such as chemical resistance. When a photopolymerization initiator and a thermal polymerization initiator described below are included, the content of the thermal polymerization initiator is preferably 20 to 70% by mass, and more preferably 30 to 60% by mass, relative to the total content of the photopolymerization initiator and the thermal polymerization initiator.
[0211] Inclusion of a photoradical polymerization initiator and a photoacid generator may improve performance such as resolution. When a photopolymerization initiator and a photoacid generator are included, the content ratio of the photoacid generator relative to the total content of the photopolymerization initiator and the photoacid generator is preferably 20 to 70 mass %, more preferably 30 to 60 mass %.
[0212] [Thermal Polymerization Initiator] Examples of the thermal polymerization initiator include a thermal radical polymerization initiator. A thermal radical polymerization initiator is a compound that generates radicals by thermal energy and initiates or promotes the polymerization reaction of a polymerizable compound. Addition of a thermal radical polymerization initiator can also promote the polymerization reaction of the resin and the polymerizable compound, thereby further improving solvent resistance.
[0213] Specific examples of the thermal radical polymerization initiator include compounds described in paragraphs 0074 to 0118 of JP-A-2008-063554, the contents of which are incorporated herein by reference.
[0214] When a thermal polymerization initiator is contained, the content thereof is preferably 0.1 to 30 mass% relative to the total solid content of the resin composition, more preferably 0.1 to 20 mass%, and even more preferably 0.5 to 15 mass%. The resin composition may contain only one type of thermal polymerization initiator, or may contain two or more types. When two or more types of thermal polymerization initiators are contained, the total amount is preferably in the above range.
[0215] <Base Generator> The resin composition of the present invention may contain a base generator. Here, the base generator is a compound capable of generating a base by physical or chemical action. Preferred base generators include thermal base generators and photobase generators. In particular, when the resin composition contains a precursor of a cyclized resin, the resin composition preferably contains a base generator. By containing a thermal base generator in the resin composition, the cyclization reaction of the precursor can be promoted, for example, by heating, and the mechanical properties and chemical resistance of the cured product can be improved, resulting in excellent performance as an interlayer insulating film for a rewiring layer included in a semiconductor package. The base generator may be an ionic base generator or a nonionic base generator. Examples of the base generated from the base generator include secondary amines and tertiary amines. The base generator is not particularly limited, and known base generators can be used. Examples of known base generators include carbamoyl oxime compounds, carbamoyl hydroxylamine compounds, carbamic acid compounds, formamide compounds, acetamide compounds, carbamate compounds, benzyl carbamate compounds, nitrobenzyl carbamate compounds, sulfonamide compounds, imidazole derivative compounds, amine imide compounds, pyridine derivative compounds, α-aminoacetophenone derivative compounds, quaternary ammonium salt derivative compounds, iminium salts, pyridinium salts, α-lactone ring derivative compounds, amine imide compounds, phthalimide derivative compounds, and acyloxyimino compounds. Specific examples of non-ionic base generators include the compounds described in paragraphs 0249 to 0275 of WO 2022 / 145355. The above descriptions are incorporated herein by reference.
[0216] Other base generators include, but are not limited to, the following compounds:
[0217]
[0218] The molecular weight of the nonionic base generator is preferably 800 or less, more preferably 600 or less, and even more preferably 500 or less. The lower limit is preferably 100 or more, more preferably 200 or more, and even more preferably 300 or more.
[0219] Specific preferred compounds for the ionic base generator include, for example, the compounds described in paragraphs 0148 to 0163 of WO 2018 / 038002.
[0220] Specific examples of ammonium salts include, but are not limited to, the following compounds:
[0221] Specific examples of iminium salts include, but are not limited to, the following compounds:
[0222] The base generator is preferably an amine in which the amino group is protected with a t-butoxycarbonyl group, from the viewpoints of storage stability and generating a base by deprotection during curing.
[0223] Examples of amine compounds protected by a t-butoxycarbonyl group include ethanolamine, 3-amino-1-propanol, 1-amino-2-propanol, 2-amino-1-propanol, 4-amino-1-butanol, 2-amino-1-butanol, 1-amino-2-butanol, 3-amino-2,2-dimethyl-1-propanol, 4-amino-2-methyl-1-butanol, valinol, 3-amino-1,2-propanediol, and 2-amino-1,3-propanediol. alcohol, tyramine, norephedrine, 2-amino-1-phenyl-1,3-propanediol, 2-aminocyclohexanol, 4-aminocyclohexanol, 4-aminocyclohexaneethanol, 4-(2-aminoethyl)cyclohexanol, N-methylethanolamine, 3-(methylamino)-1-propanol, 3-(isopropylamino)propanol, N-cyclohexylethanolamine, α-[2-(methylamino)ethyl]benzyl alcohol, diethanolamine diamine, diisopropanolamine, 3-pyrrolidinol, 2-pyrrolidinemethanol, 4-hydroxypiperidine, 3-hydroxypiperidine, 4-hydroxy-4-phenylpiperidine, 4-(3-hydroxyphenyl)piperidine, 4-piperidinemethanol, 3-piperidinemethanol, 2-piperidinemethanol, 4-piperidineethanol, 2-piperidineethanol, 2-(4-piperidyl)-2-propanol, 1,4-butanolbis(3-aminopropyl)ethanol ter, 1,2-bis(2-aminoethoxy)ethane, 2,2'-oxybis(ethylamine), 1,14-diamino-3,6,9,12-tetraoxatetradecane, 1-aza-15-crown-5-ether, diethylene glycol bis(3-aminopropyl)ether, 1,11-diamino-3,6,9-trioxaundecane, or compounds in which the amino group of an amino acid or a derivative thereof is protected with a t-butoxycarbonyl group, but are not limited to these.
[0224] When the resin composition contains a base generator, the content of the base generator is preferably 0.1 to 50 parts by mass per 100 parts by mass of the resin in the resin composition. The lower limit is more preferably 0.3 parts by mass or more, and even more preferably 0.5 parts by mass or more. The upper limit is more preferably 30 parts by mass or less, even more preferably 20 parts by mass or less, even more preferably 10 parts by mass or less, even more preferably 5 parts by mass or less, and particularly preferably 4 parts by mass or less. One or more types of base generators can be used. When two or more types are used, the total amount is preferably within the above range.
[0225] <Solvent> The resin composition of the present invention preferably contains a solvent. Any known solvent can be used as the solvent. The solvent is preferably an organic solvent. Examples of the organic solvent include compounds such as esters, ethers, ketones, cyclic hydrocarbons, sulfoxides, amides, ureas, and alcohols.
[0226] Examples of esters include ethyl acetate, n-butyl acetate, isobutyl acetate, hexyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, γ-valerolactone, alkyl alkyloxyacetates (for example, methyl alkyloxyacetate, ethyl alkyloxyacetate, butyl alkyloxyacetate (for example, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.)), 3-alkyloxypropionic acid alkyl esters (for example, methyl 3-alkyloxypropionate, ethyl 3-alkyloxypropionate (for example, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.)), 2-alkyloxypropionic acid alkyl esters ...alkyloxypropionate, ethyl 3-alkyloxypropionate, 2-alkyloxypropionic acid alkyl esters (for example, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.)), 2-alkyloxypropionic acid alkyl esters (for example, methyl 3-alkyloxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.)), 2-alkyloxypropionic acid alkyl esters (for example, methyl 3- Preferred examples thereof include alkyl esters of alkyloxypropionates (e.g., methyl 2-alkyloxypropionate, ethyl 2-alkyloxypropionate, propyl 2-alkyloxypropionate (e.g., methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate)), methyl 2-alkyloxy-2-methylpropionate and ethyl 2-alkyloxy-2-methylpropionate (e.g., methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, methyl 2-oxobutanoate, ethyl 2-oxobutanoate, ethyl hexanoate, ethyl heptanoate, dimethyl malonate, and diethyl malonate.
[0227] Suitable examples of ethers include ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol butyl methyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol dimethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether, ethylene glycol monobutyl ether acetate, diethylene glycol ethyl methyl ether, propylene glycol monopropyl ether acetate, and dipropylene glycol dimethyl ether.
[0228] Suitable examples of ketones include methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, 3-methylcyclohexanone, levoglucosenone, and dihydrolevoglucosenone.
[0229] Suitable examples of cyclic hydrocarbons include aromatic hydrocarbons such as toluene, xylene, and anisole, and cyclic terpenes such as limonene.
[0230] A preferred example of the sulfoxides is dimethyl sulfoxide.
[0231] Preferred examples of the amides include N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N-cyclohexyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, N,N-dimethylisobutyramide, 3-methoxy-N,N-dimethylpropionamide, 3-butoxy-N,N-dimethylpropionamide, N-formylmorpholine, and N-acetylmorpholine.
[0232] Preferred examples of ureas include N,N,N',N'-tetramethylurea and 1,3-dimethyl-2-imidazolidinone.
[0233] Examples of alcohols include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 1-pentanol, 1-hexanol, benzyl alcohol, ethylene glycol monomethyl ether, 1-methoxy-2-propanol, 2-ethoxyethanol, diethylene glycol monoethyl ether, diethylene glycol monohexyl ether, triethylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monomethyl ether, polyethylene glycol monomethyl ether, polypropylene glycol, tetraethylene glycol, ethylene glycol monobutyl ether, ethylene glycol monobenzyl ether, ethylene glycol monophenyl ether, methylphenyl carbinol, n-amyl alcohol, methyl amyl alcohol, and diacetone alcohol.
[0234] From the viewpoint of improving the properties of the coated surface, it is also preferable to mix two or more kinds of solvents.
[0235] In the present invention, one solvent selected from methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl cellosolve acetate, ethyl lactate, diethylene glycol dimethyl ether, butyl acetate, methyl 3-methoxypropionate, 2-heptanone, cyclohexanone, cyclopentanone, γ-butyrolactone, γ-valerolactone, 3-methoxy-N,N-dimethylpropionamide, toluene, dimethyl sulfoxide, ethyl carbitol acetate, butyl carbitol acetate, N-methyl-2-pyrrolidone, propylene glycol methyl ether, propylene glycol methyl ether acetate, levoglucosenone, and dihydrolevoglucosenone, or a mixed solvent composed of two or more solvents, is preferred. Particularly preferred are a combination of dimethyl sulfoxide and γ-butyrolactone, a combination of dimethyl sulfoxide and γ-valerolactone, a combination of 3-methoxy-N,N-dimethylpropionamide and γ-butyrolactone, a combination of 3-methoxy-N,N-dimethylpropionamide, γ-butyrolactone and dimethyl sulfoxide, or a combination of N-methyl-2-pyrrolidone and ethyl lactate. An embodiment in which toluene is further added to these combined solvents in an amount of approximately 1 to 10% by mass, based on the total mass of the solvent, is also a preferred embodiment of the present invention. In particular, from the viewpoint of the storage stability of the resin composition, an embodiment in which γ-valerolactone is included as a solvent is also a preferred embodiment of the present invention. In such an embodiment, the content of γ-valerolactone relative to the total mass of the solvent is preferably 50% by mass or more, more preferably 60% by mass or more, and even more preferably 70% by mass or more. The upper limit of the above content is not particularly limited and may be 100% by mass. The content may be determined in consideration of the solubility of components such as the precursor of the cyclized resin contained in the resin composition.Furthermore, when dimethyl sulfoxide and γ-valerolactone are used in combination, the solvent preferably contains 60 to 90% by mass of γ-valerolactone and 10 to 40% by mass of dimethyl sulfoxide, more preferably 70 to 90% by mass of γ-valerolactone and 10 to 30% by mass of dimethyl sulfoxide, and even more preferably 75 to 85% by mass of γ-valerolactone and 15 to 25% by mass of dimethyl sulfoxide, relative to the total mass of the solvent.
[0236] From the viewpoint of coatability, the content of the solvent is preferably an amount such that the total solids concentration of the resin composition of the present invention is 5 to 80 mass%, more preferably an amount such that the total solids concentration is 5 to 75 mass%, even more preferably an amount such that the total solids concentration is 10 to 70 mass%, and even more preferably an amount such that the total solids concentration is 20 to 70 mass%. The solvent content may be adjusted depending on the desired thickness of the coating film and the coating method. When two or more solvents are contained, the total amount of the solvents is preferably within the above range.
[0237] <Metal Adhesion Improver> The resin composition of the present invention preferably contains a metal adhesion improver from the viewpoint of improving adhesion to metal materials used in electrodes, wiring, etc. Examples of the metal adhesion improver include a silane coupling agent having an alkoxysilyl group, an aluminum-based adhesion aid, a titanium-based adhesion aid, a compound having a sulfonamide structure, a compound having a thiourea structure, a phosphoric acid derivative compound, a β-ketoester compound, and an amino compound.
[0238] [Silane Coupling Agent] Examples of silane coupling agents include the compounds described in paragraph 0316 of WO 2021 / 112189 and the compounds described in paragraphs 0067 to 0078 of JP 2018-173573 A, the contents of which are incorporated herein by reference. It is also preferable to use two or more different silane coupling agents, as described in paragraphs 0050 to 0058 of JP 2011-128358 A. It is also preferable to use the following compounds as the silane coupling agent. In the formula below, Me represents a methyl group, and Et represents an ethyl group. Furthermore, the following R represents a structure derived from a blocking agent in a blocked isocyanate group. The blocking agent may be selected depending on the desorption temperature, and examples include alcohol compounds, phenol compounds, pyrazole compounds, triazole compounds, lactam compounds, and active methylene compounds. For example, caprolactam is preferred from the viewpoint of achieving a desorption temperature of 160 to 180°C. Commercially available products of such compounds include X-12-1293 (manufactured by Shin-Etsu Chemical Co., Ltd.).
[0239]
[0240] Other silane coupling agents include, for example, vinyltrimethoxysilane, vinyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyltrimethoxysilane, N-2- Examples of suitable silane coupling agents include (aminoethyl)-3-aminopropylmethyldimethoxysilane, N-2-(aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N-(1,3-dimethylbutylidene)propylamine, N-phenyl-3-aminopropyltrimethoxysilane, tris-(trimethoxysilylpropyl)isocyanurate, 3-ureidopropyltrialkoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, and 3-trimethoxysilylpropylsuccinic anhydride. These may be used alone or in combination of two or more. Furthermore, oligomeric compounds having multiple alkoxysilyl groups may also be used as silane coupling agents. Examples of such oligomeric compounds include compounds containing a repeating unit represented by the following formula (S-1): In formula (S-1), R S1 represents a monovalent organic group, R S2 represents a hydrogen atom, a hydroxy group or an alkoxy group, and n represents an integer of 0 to 2. S1is preferably a structure containing a polymerizable group. Examples of the polymerizable group include a group having an ethylenically unsaturated bond, an epoxy group, an oxetanyl group, a benzoxazolyl group, a blocked isocyanate group, and an amino group. Examples of the group having an ethylenically unsaturated bond include a vinyl group, an allyl group, an isoallyl group, a 2-methylallyl group, a group having an aromatic ring directly bonded to a vinyl group (for example, a vinylphenyl group), a (meth)acrylamide group, and a (meth)acryloyloxy group. A vinylphenyl group, a (meth)acrylamide group, or a (meth)acryloyloxy group is preferred, a vinylphenyl group or a (meth)acryloyloxy group is more preferred, and a (meth)acryloyloxy group is even more preferred. R S2 is preferably an alkoxy group, more preferably a methoxy group or an ethoxy group. n represents an integer of 0 to 2, preferably 1. Here, the structures of the multiple repeating units represented by formula (S-1) contained in the oligomer-type compound may be the same. Here, of the multiple repeating units represented by formula (S-1) contained in the oligomer-type compound, it is preferable that n is 1 or 2 in at least one, more preferably that n is 1 or 2 in at least two, and even more preferably that n is 1 in at least two. Such oligomer-type compounds can be commercially available products, and an example of a commercially available product is KR-513 (manufactured by Shin-Etsu Chemical Co., Ltd.).
[0241] [Aluminum-Based Adhesion Aid] Examples of aluminum-based adhesion aids include aluminum tris(ethylacetoacetate), aluminum tris(acetylacetonate), and ethylacetoacetate aluminum diisopropylate.
[0242] Other metal adhesion improvers that can be used include the compounds described in paragraphs 0046 to 0049 of JP-A-2014-186186 and the sulfide-based compounds described in paragraphs 0032 to 0043 of JP-A-2013-072935, the contents of which are incorporated herein by reference.
[0243] The content of the metal adhesion improver is preferably 0.01 to 30 parts by mass, more preferably 0.1 to 10 parts by mass, and even more preferably 0.5 to 5 parts by mass, relative to 100 parts by mass of the specific resin. By ensuring that the content is equal to or greater than the above lower limit, the adhesion between the pattern and the metal layer is improved, and by ensuring that the content is equal to or less than the above upper limit, the heat resistance and mechanical properties of the pattern are improved. Only one type of metal adhesion improver may be used, or two or more types may be used. When two or more types are used, it is preferable that the total amount is within the above range.
[0244] <Compound X1> The resin composition of the present invention may contain compound X1. Compound X1 is a compound having at least one structure selected from the group consisting of a 1,3-dicarbonyl structure and a β-hydroxycarbonyl structure, and having a molecular weight of 1,000 or less. Here, the 1,3-dicarbonyl structure refers to a structure represented by formula (DC-1) below, and the β-hydroxycarbonyl structure refers to a structure represented by formula (HC-1) below.
[0245] In formula (DC-1) or formula (HC-1), * and # each represent a bonding site with another structure. Here, * is preferably a bonding site with a carbon atom, an oxygen atom, a nitrogen atom, or a sulfur atom. Also, # is preferably a bonding site with a hydrogen atom or a carbon atom. Here, the structure represented by (DC-1) above may be an enol type as shown in formula (DC-2) below. Also, the structure represented by (HC-1) above may be an enol type as shown in formula (HC-2) below. In formula (DC-2) or formula (HC-2), * and # each represent a bonding site to another structure. * is preferably a bonding site to a carbon atom, oxygen atom, nitrogen atom, or sulfur atom. Also, # is preferably a bonding site to a hydrogen atom or carbon atom.
[0246] It is preferable that compound X1 does not contain a metal atom in its structure. The metal atom here does not include metalloid atoms such as silica atoms. Furthermore, it is preferable that compound X1 is not coordinated to a metal atom in the resin composition.
[0247] [Molecular Weight] The molecular weight of compound X1 is 1,000 or less, preferably 100 to 500, more preferably 100 to 400, even more preferably 100 to 350, particularly preferably 100 to 300, and even more preferably 100 to 250.
[0248] [Specific Examples] Specific examples of compound X1 include, but are not limited to, compounds having the following structures.
[0249] [Content] The content of compound X1 relative to the total solid content of the resin composition of the present invention is preferably 0.01 to 30% by mass. The lower limit is more preferably 0.02% by mass or more, even more preferably 0.05% by mass or more, and particularly preferably 0.10% by mass or more. The upper limit is more preferably 20% by mass or less, even more preferably 10% by mass or less, and particularly preferably 5% by mass or less. An embodiment in which the content is 1% by mass or less is also one of the preferred embodiments of the present invention. One type of compound X1 may be used alone, or two or more types may be used in combination. When two or more types are used in combination, the total amount thereof preferably falls within the above range.
[0250] <Other Migration Inhibitors> The resin composition of the present invention preferably further contains another migration inhibitor. By including the other migration inhibitor, for example, when the resin composition is applied to a metal layer (or metal wiring) to form a film, it is possible to effectively inhibit metal ions derived from the metal layer (or metal wiring) from migrating into the film. The other migration inhibitors referred to here do not include compounds that fall under the above-mentioned specific compounds.
[0251] Other migration inhibitors are not particularly limited, and include compounds having a heterocycle (pyrrole ring, furan ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyrazole ring, isoxazole ring, isothiazole ring, tetrazole ring, pyridine ring, pyridazine ring, pyrimidine ring, pyrazine ring, piperidine ring, piperazine ring, morpholine ring, 2H-pyran ring, 6H-pyran ring, triazine ring), thioureas and compounds having a sulfanyl group, hindered phenol compounds, salicylic acid derivative compounds, and hydrazide derivative compounds. In particular, triazole compounds such as 1,2,4-triazole, benzotriazole, 3-amino-1,2,4-triazole, and 3,5-diamino-1,2,4-triazole, and tetrazole compounds such as 1H-tetrazole, 5-phenyltetrazole, and 5-amino-1H-tetrazole can be preferably used.
[0252] As another migration inhibitor, an ion trapping agent that traps anions such as halogen ions can also be used.
[0253] Further, as other migration inhibitors, the rust inhibitors described in paragraph 0094 of JP-A-2013-015701, the compounds described in paragraphs 0073 to 0076 of JP-A-2009-283711, the compounds described in paragraph 0052 of JP-A-2011-059656, the compounds described in paragraphs 0114, 0116 and 0118 of JP-A-2012-194520, the compounds described in paragraph 0166 of WO 2015 / 199219, and the like can be used, the contents of which are incorporated herein by reference.
[0254] Specific examples of other migration inhibitors include the following compounds.
[0255]
[0256] When the resin composition of the present invention contains another migration inhibitor, the content of the migration inhibitor is preferably 0.01 to 5.0 mass%, more preferably 0.05 to 2.0 mass%, and even more preferably 0.1 to 1.0 mass%, based on the total solid content of the resin composition.
[0257] The other migration inhibitors may be one kind or two or more kinds. When two or more kinds of migration inhibitors are used, the total amount thereof is preferably within the above range.
[0258] <Polymerization Inhibitor> The resin composition of the present invention preferably contains a polymerization inhibitor. Examples of the polymerization inhibitor include phenolic compounds, quinone compounds, amino compounds, N-oxyl free radical compounds, nitro compounds, nitroso compounds, heteroaromatic ring compounds, and metal compounds.
[0259] Specific examples of the polymerization inhibitor include the compounds described in paragraph 0310 of WO 2021 / 112189, p-hydroquinone, o-hydroquinone, 4-hydroxy-2,2,6,6-tetramethylpiperidine 1-oxyl free radical, phenoxazine, 1,4,4-trimethyl-2,3-diazabicyclo[3.2.2]non-2-ene-N,N-dioxide, and the like, the contents of which are incorporated herein by reference.
[0260] When the resin composition of the present invention contains a polymerization inhibitor, the content of the polymerization inhibitor is preferably 0.01 to 20 mass%, more preferably 0.02 to 15 mass%, and even more preferably 0.05 to 10 mass%, based on the total solid content of the resin composition.
[0261] The polymerization inhibitor may be one kind or two or more kinds. When two or more kinds of polymerization inhibitors are used, the total amount thereof is preferably within the above range.
[0262] [Urea Compounds, Carbodiimide Compounds, Isourea Compounds] From the viewpoint of elongation at break and adhesion to a metal or resin layer, the resin composition of the present invention may contain at least one compound (hereinafter also referred to as "urea compounds, etc.") selected from the group consisting of compounds having a urea bond (urea compounds), compounds having a carbodiimide structure (carbodiimide compounds), and compounds having an isourea bond (isourea compounds). Among these, it is preferable that the resin composition of the present invention further contains a compound having a urea bond. The urea compounds, etc. referred to here do not include the above-mentioned polymerizable compounds and compounds corresponding to silane coupling agents. Examples of urea compounds, carbodiimide compounds, and isourea compounds include the compounds described in paragraphs 0334 to 0341 of WO 2022 / 070730. These descriptions are incorporated herein by reference.
[0263] The total content of the urea compounds and the like is preferably 0.1 to 10.0 parts by mass, more preferably 0.5 to 8.0 parts by mass, and even more preferably 1.0 to 6.0 parts by mass, per 100 parts by mass of the specific resin. The urea compounds and the like may be used alone or in combination of two or more types. When two or more types of bases are used in combination in the base-containing treatment liquid, it is preferable that the total content thereof be within the above range.
[0264] <Light absorber> The resin composition of the present invention preferably contains a compound (light absorber) whose absorbance at the exposure wavelength is reduced by exposure. Examples of the light absorber include the compounds described in paragraphs 0159 to 0183 of WO 2022 / 202647 and the compounds described in paragraphs 0088 to 0108 of JP 2019-206689 A. The contents of these compounds are incorporated herein by reference.
[0265] The content of the light absorber relative to the total solid content of the resin composition of the present invention is not particularly limited, but is preferably 0.1 to 20 mass%, more preferably 0.5 to 10 mass%, and even more preferably 1 to 5 mass%.
[0266] <Other Additives> The resin composition of the present invention may contain various additives, as needed, within the scope of obtaining the effects of the present invention, such as surfactants, higher fatty acid derivatives, thermal polymerization initiators, inorganic particles, ultraviolet absorbers, organic titanium compounds, antioxidants, photoacid generators, anti-aggregation agents, phenolic compounds, other polymer compounds, plasticizers, and other auxiliary agents (e.g., antifoaming agents, flame retardants, etc.). By appropriately incorporating these components, it is possible to adjust properties such as film physical properties. For details of these components, please refer to, for example, the descriptions in paragraphs 0183 and after of JP 2012-003225 A (corresponding to paragraph 0237 of U.S. Patent Application Publication No. 2013 / 0034812 ), and the descriptions in paragraphs 0101 to 0104 and 0107 to 0109 of JP 2008-250074 A, the contents of which are incorporated herein by reference. When these additives are blended, the total content thereof is preferably 3% by mass or less of the solid content of the resin composition of the present invention. Examples of these other additives include the compounds described in paragraphs 0316 to 0358 of WO 2022 / 145355. The above descriptions are incorporated herein by reference.
[0267] <Characteristics of Resin Composition> The viscosity of the resin composition of the present invention can be adjusted by the solid content concentration of the resin composition. 2 / s~12,000mm 2 / s is preferred, and 2,000 mm 2 / s~10,000mm 2 / s is more preferable, and 2,500 mm 2 / s~8,000mm 2 Within the above range, it is easy to obtain a highly uniform coating film. 2 If the thickness is more than 12,000 mm / s, it is easy to apply the coating to a thickness required for an insulating film for rewiring, for example. 2 If the viscosity is less than 1 / s, a coating film with excellent surface condition can be obtained.
[0268] <Restrictions on substances contained in the resin composition> The water content of the resin composition of the present invention is preferably less than 2.0% by mass, more preferably less than 1.5% by mass, and even more preferably less than 1.0% by mass. If it is less than 2.0%, the storage stability of the resin composition is improved. Methods for maintaining the water content include adjusting the humidity under storage conditions and reducing the porosity of the storage container during storage.
[0269] From the viewpoint of insulating properties, the metal content of the resin composition of the present invention is preferably less than 5 mass ppm (parts per million), more preferably less than 1 mass ppm, and even more preferably less than 0.5 mass ppm. Examples of metals include sodium, potassium, magnesium, calcium, iron, copper, chromium, and nickel, but metals contained as complexes of organic compounds and metals are excluded. When multiple metals are contained, the total amount of these metals is preferably within the above range.
[0270] Furthermore, examples of methods for reducing metal impurities unintentionally contained in the resin composition of the present invention include selecting raw materials with a low metal content as raw materials for constituting the resin composition of the present invention, filtering the raw materials for constituting the resin composition of the present invention, and lining the inside of the apparatus with polytetrafluoroethylene or the like to perform distillation under conditions that minimize contamination as much as possible.
[0271] Considering the use of the resin composition of the present invention as a semiconductor material, the content of halogen atoms is preferably less than 500 ppm by mass, more preferably less than 300 ppm by mass, and even more preferably less than 200 ppm by mass, from the viewpoint of wiring corrosion. In particular, those present in the form of halogen ions are preferably less than 5 ppm by mass, more preferably less than 1 ppm by mass, and even more preferably less than 0.5 ppm by mass. Examples of halogen atoms include chlorine atoms and bromine atoms. It is preferable that the total of chlorine atoms and bromine atoms, or chlorine ions and bromine ions, is within the above-mentioned range. Preferred methods for adjusting the content of halogen atoms include ion exchange treatment.
[0272] A conventionally known container can be used as a container for storing the resin composition of the present invention. For the purpose of preventing impurities from being mixed into the raw materials or the resin composition of the present invention, it is also preferable to use a multi-layer bottle whose inner wall is made of six types of six resin layers, or a bottle with a seven-layer structure made of six types of resin. Examples of such containers include the container described in JP 2015-123351 A.
[0273] <Cured Product of Resin Composition> A cured product of the resin composition can be obtained by curing the resin composition of the present invention. The cured product according to a first aspect of the present invention comprises a cyclized resin and is disposed in contact with a metal layer, wherein a carbene compound is adsorbed to the metal layer in the cured product. The cured product according to the first aspect of the present invention is preferably a cured product obtained by curing the resin composition of the present invention. Preferred aspects of the cyclized resin in the cured product are the same as the preferred aspects of the cyclized resin in the resin composition of the present invention. It is also preferred that the cyclized resin is formed by cyclizing a precursor of the cyclized resin in the resin composition of the present invention. The cured product is disposed in contact with the metal layer. The metal layer is preferably a metal layer described in the metal layer formation step below. Preferred aspects of the carbene compound contained in the cured product are the same as the preferred aspects of the carbene compound generated from compound A or compound B in the resin composition of the present invention described above. Because carbene compounds have a high adsorption ability to metal layers, when the cured product contains a carbene compound, it can be assumed that the carbene compound is adsorbed to the metal layer in the cured product. The cured product according to the second aspect of the present invention is a cured product obtained by curing a resin composition. Hereinafter, the term "cured product" refers to both the cured product according to the first aspect of the present invention and the cured product according to the second aspect of the present invention. The resin composition is preferably cured by heating, with a heating temperature of 120°C to 400°C being more preferred, 140°C to 380°C being even more preferred, and 170°C to 350°C being particularly preferred. The form of the cured product of the resin composition is not particularly limited and can be selected according to the application, such as film, rod, sphere, or pellet. In the present invention, the cured product is preferably in the form of a film. By patterning the resin composition, the shape of the cured product can be selected according to the application, such as forming a protective film on a wall surface, forming via holes for electrical conductivity, adjusting impedance, capacitance, or internal stress, or imparting heat dissipation functionality. The film thickness of the cured product (film made of the cured product) is preferably 0.5 μm or more and 150 μm or less. The shrinkage rate of the resin composition of the present invention when cured is preferably 50% or less, more preferably 45% or less, and even more preferably 40% or less.Here, the shrinkage rate refers to the percentage of change in volume of the resin composition before and after curing, and can be calculated using the following formula: Shrinkage rate [%] = 100 - (volume after curing / volume before curing) x 100.
[0274] <Characteristics of cured product of resin composition> The imidization reaction rate of the cured product of the resin composition of the present invention is preferably 70% or more, more preferably 80% or more, and even more preferably 90% or more. If it is 70% or more, the cured product may have excellent mechanical properties. The elongation at break of the cured product of the resin composition of the present invention is preferably 30% or more, more preferably 40% or more, and even more preferably 50% or more. The glass transition temperature (Tg) of the cured product of the resin composition of the present invention is preferably 180°C or more, more preferably 210°C or more, and even more preferably 230°C or more.
[0275] <Preparation of Resin Composition> The resin composition of the present invention can be prepared by mixing the above-mentioned components. The mixing method is not particularly limited, and can be carried out by a conventionally known method. Examples of the mixing method include mixing with a stirring blade, mixing with a ball mill, and mixing by rotating a tank. The temperature during mixing is preferably 10 to 30°C, more preferably 15 to 25°C.
[0276] Filtration using a filter is preferably performed to remove foreign matter such as dust and fine particles from the resin composition of the present invention. The filter pore size is, for example, preferably 5 μm or less, more preferably 1 μm or less, even more preferably 0.5 μm or less, and even more preferably 0.1 μm or less. The filter material is preferably polytetrafluoroethylene, polyethylene, or nylon. When the filter material is polyethylene, HDPE (high-density polyethylene) is more preferable. The filter may be pre-washed with an organic solvent. In the filter filtration process, multiple types of filters may be connected in series or parallel. When multiple types of filters are used, filters with different pore sizes or materials may be combined. An example of a connection mode is a mode in which an HDPE filter with a pore size of 1 μm is connected in series as the first stage and an HDPE filter with a pore size of 0.2 μm is connected in series as the second stage. Various materials may also be filtered multiple times. When filtration is performed multiple times, circulating filtration may be used. Filtration may also be performed under pressure. When filtering under pressure, the pressure to be applied is preferably 0.01 MPa or more and 1.0 MPa or less, more preferably 0.03 MPa or more and 0.9 MPa or less, even more preferably 0.05 MPa or more and 0.7 MPa or less, and even more preferably 0.05 MPa or more and 0.5 MPa or less. In addition to filtering using a filter, a process of removing impurities using an adsorbent may be performed. Filter filtration and a process of removing impurities using an adsorbent may be combined. Known adsorbents can be used as the adsorbent. Examples include inorganic adsorbents such as silica gel and zeolite, and organic adsorbents such as activated carbon. After filtering using a filter, the resin composition filled in a bottle may be subjected to a degassing process by placing it under reduced pressure.
[0277] (Method for producing a cured product) The method for producing a cured product of the present invention preferably includes a film-forming step in which a resin composition is applied to a substrate to form a film. The method for producing a cured product more preferably includes the film-forming step, an exposure step in which the film formed in the film-forming step is selectively exposed to light, and a development step in which the film exposed in the exposure step is developed using a developer to form a pattern. The method for producing a cured product particularly preferably includes the film-forming step, the exposure step, the development step, and at least one of a heating step in which the pattern obtained in the development step is heated and a post-development exposure step in which the pattern obtained in the development step is exposed to light. The method for producing a cured product also preferably includes the film-forming step and a step of heating the film. Details of each step are described below.
[0278] <Film Forming Step> The resin composition of the present invention can be used in a film forming step of applying the resin composition to a substrate to form a film. The method for producing a cured product of the present invention preferably includes a film forming step of applying the resin composition to a substrate to form a film.
[0279] [Substrate] The type of substrate can be appropriately determined depending on the application and is not particularly limited. Examples of substrates include semiconductor production substrates such as silicon, silicon nitride, polysilicon, silicon oxide, and amorphous silicon, quartz, glass, optical films, ceramic materials, vapor deposition films, magnetic films, reflective films, metal substrates such as Ni, Cu, Cr, and Fe (for example, substrates formed from metal and substrates on which a metal layer is formed by, for example, plating or vapor deposition), paper, SOG (Spin On Glass), TFT (Thin Film Transistor) array substrates, mold substrates, and plasma display panel (PDP) electrode plates. Substrates are particularly preferably semiconductor production substrates, with silicon substrates, Cu substrates, and mold substrates being more preferred. These substrates may have a surface layer such as an adhesion layer or an oxide layer formed by hexamethyldisilazane (HMDS) or the like. The shape of the substrate is not particularly limited and may be circular or rectangular. The size of the substrate is preferably, for example, a diameter of 100 to 450 mm, more preferably 200 to 450 mm, if it is circular. If it is rectangular, the length of the short side is preferably, for example, 100 to 1000 mm, more preferably 200 to 700 mm. As the substrate, for example, a plate-shaped, preferably a panel-shaped substrate (substrate) is used.
[0280] When a film is formed by applying a resin composition to the surface of a resin layer (for example, a layer made of a cured product) or the surface of a metal layer, the resin layer or the metal layer serves as the substrate.
[0281] Coating is preferred as a means for applying the resin composition to a substrate. Specific application methods include dip coating, air knife coating, curtain coating, wire bar coating, gravure coating, extrusion coating, spray coating, spin coating, slit coating, and inkjet coating. From the viewpoint of uniformity of film thickness, spin coating, slit coating, spray coating, or inkjet coating is preferred, and from the viewpoint of uniformity of film thickness and productivity, spin coating and slit coating are more preferred. By adjusting the solid content concentration of the resin composition and coating conditions depending on the application method, a film of the desired thickness can be obtained. In addition, the coating method can be appropriately selected depending on the shape of the substrate. For circular substrates such as wafers, spin coating, spray coating, inkjet coating, etc. are preferred, and for rectangular substrates, slit coating, spray coating, inkjet coating, etc. are preferred. In the case of spin coating, for example, it can be applied at a rotation speed of 500 to 3,500 rpm for about 10 seconds to 3 minutes. Alternatively, a method can be used in which a coating film formed by applying the coating composition to a temporary support in advance using the above-described application method is transferred onto the substrate. Regarding the transfer method, the preparation methods described in paragraphs 0023 and 0036 to 0051 of JP-A No. 2006-023696 and paragraphs 0096 to 0108 of JP-A No. 2006-047592 can be suitably used. A step of removing excess film from the edge of the substrate may also be performed. Examples of such a step include edge bead rinsing (EBR) and back rinsing. A pre-wetting step may also be employed in which the substrate is coated with various solvents before applying the resin composition to the substrate, improving the wettability of the substrate and then applying the resin composition.
[0282] <Drying Step> After the film-forming step (layer-forming step), the film may be subjected to a step (drying step) of drying the formed film (layer) to remove the solvent. That is, the method for producing a cured product of the present invention may include a drying step of drying the film formed in the film-forming step. The drying step is preferably carried out after the film-forming step and before the exposure step. The drying temperature of the film in the drying step is preferably 50 to 150°C, more preferably 70 to 130°C, and even more preferably 90 to 110°C. Drying may also be carried out under reduced pressure. The drying time is, for example, 30 seconds to 20 minutes, preferably 1 to 10 minutes, and more preferably 2 to 7 minutes.
[0283] <Exposure Step> The film may be subjected to an exposure step in which the film is selectively exposed to light. The method for producing a cured product may include an exposure step in which the film formed in the film formation step is selectively exposed to light. Selective exposure means that a portion of the film is exposed to light. Furthermore, selective exposure forms exposed regions (exposed portions) and unexposed regions (unexposed portions) in the film. The exposure dose is not particularly limited as long as it can cure the resin composition of the present invention, but for example, it is 50 to 10,000 mJ / cm2 in terms of exposure energy at a wavelength of 365 nm. 2 is preferred, and 200 to 8,000 mJ / cm 2 is more preferred.
[0284] The exposure wavelength can be appropriately determined within the range of 190 to 1,000 nm, and is preferably 240 to 550 nm.
[0285] The exposure wavelengths, in relation to the light source, are: (1) semiconductor laser (wavelengths 830 nm, 532 nm, 488 nm, 405 nm, 375 nm, 355 nm, etc.); (2) metal halide lamp; (3) high-pressure mercury lamp, g-line (wavelength 436 nm), h-line (wavelength 405 nm), i-line (wavelength 365 nm), broad (three wavelengths of g, h, and i-line); (4) excimer laser, KrF excimer laser (wavelength 248 nm), ArF excimer laser (wavelength 193 nm), F 2Examples of such light include excimer laser (wavelength 157 nm), (5) extreme ultraviolet light; EUV (wavelength 13.6 nm), (6) electron beam, and (7) YAG laser second harmonic 532 nm and third harmonic 355 nm. For the resin composition of the present invention, exposure with a high-pressure mercury lamp is particularly preferred, and exposure with i-line is more preferred from the viewpoint of exposure sensitivity. The exposure method is not particularly limited as long as it is a method that exposes at least a portion of the film made of the resin composition of the present invention, and examples thereof include exposure using a photomask and exposure by laser direct imaging.
[0286] <Post-Exposure Bake Step> The film may be subjected to a heating step (post-exposure bake step) after exposure. That is, the method for producing a cured product of the present invention may include a post-exposure bake step in which the film exposed in the exposure step is heated. The post-exposure bake step can be carried out after the exposure step and before the development step. The heating temperature in the post-exposure bake step is preferably 50°C to 140°C, more preferably 60°C to 120°C. The heating time in the post-exposure bake step is preferably 30 seconds to 300 minutes, more preferably 1 minute to 10 minutes. The temperature rise rate in the post-exposure bake step from the temperature at the start of heating to the maximum heating temperature is preferably 1 to 12°C / min, more preferably 2 to 10°C / min, and even more preferably 3 to 10°C / min. The temperature rise rate may also be changed as appropriate during heating. The heating means in the post-exposure bake step is not particularly limited, and known hot plates, ovens, infrared heaters, etc. may be used. It is also preferable to carry out the heating in an atmosphere of low oxygen concentration by flowing an inert gas such as nitrogen, helium, or argon.
[0287] <Development step> The above-mentioned film after exposure may be subjected to a development step in which it is developed using a developer to form a pattern. That is, the method for producing a cured product of the present invention may include a development step in which the film exposed in the exposure step is developed using a developer to form a pattern. By carrying out development, one of the exposed and unexposed parts of the film is removed to form a pattern. Here, development in which the unexposed parts of the film are removed in the development step is called negative development, and development in which the exposed parts of the film are removed in the development step is called positive development.
[0288] [Developer] The developer used in the development step may be an aqueous alkaline solution or a developer containing an organic solvent.
[0289] When the developer is an alkaline aqueous solution, examples of the basic compound that can be contained in the alkaline aqueous solution include inorganic alkalis, primary amines, secondary amines, tertiary amines, and quaternary ammonium salts. Preferred are TMAH (tetramethylammonium hydroxide), potassium hydroxide, sodium carbonate, sodium hydroxide, sodium silicate, sodium metasilicate, ammonia, ethylamine, n-propylamine, diethylamine, di-n-butylamine, triethylamine, methyldiethylamine, dimethylethanolamine, triethanolamine, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, tetrapentylammonium hydroxide, tetrahexylammonium hydroxide, tetraoctylammonium hydroxide, ethyltrimethylammonium hydroxide, butyltrimethylammonium hydroxide, methyltriamylammonium hydroxide, dibutyldipentylammonium hydroxide, dimethylbis(2-hydroxyethyl)ammonium hydroxide, trimethylphenylammonium hydroxide, trimethylbenzylammonium hydroxide, triethylbenzylammonium hydroxide, pyrrole, and piperidine, and more preferred is TMAH. The content of the basic compound in the developer is preferably from 0.01 to 10% by mass, more preferably from 0.1 to 5% by mass, and even more preferably from 0.3 to 3% by mass, based on the total mass of the developer.
[0290] When the developer contains an organic solvent, the organic solvent may be a compound described in paragraph
[0387] of WO 2021 / 112189, the contents of which are incorporated herein by reference. Suitable examples of alcohols include methanol, ethanol, propanol, isopropanol, butanol, pentanol, octanol, diethylene glycol, propylene glycol, methyl isobutyl carbinol, and triethylene glycol, and suitable examples of amides include N-methylpyrrolidone, N-ethylpyrrolidone, and dimethylformamide.
[0291] When the developer contains an organic solvent, the organic solvent may be used alone or in combination. In the present invention, a developer containing at least one selected from the group consisting of cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, N-methyl-2-pyrrolidone, and cyclohexanone is particularly preferred, a developer containing at least one selected from the group consisting of cyclopentanone, γ-butyrolactone, and dimethyl sulfoxide is more preferred, and a developer containing cyclopentanone is particularly preferred.
[0292] When the developer contains an organic solvent, the content of the organic solvent relative to the total mass of the developer is preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, and particularly preferably 90% by mass or more. Alternatively, the content may be 100% by mass.
[0293] When the developer contains an organic solvent, the developer may further contain at least one of a basic compound and a base generator. When at least one of the basic compound and the base generator in the developer permeates into the pattern, the performance of the pattern, such as breaking elongation, may be improved.
[0294] As the basic compound, from the viewpoint of reliability when it remains in the film after curing (adhesion to the substrate when the cured product is further heated), an organic base is preferred. As the basic compound, a basic compound having an amino group is preferred, and primary amines, secondary amines, tertiary amines, ammonium salts, tertiary amides, etc. are preferred. However, to promote the imidization reaction, primary amines, secondary amines, tertiary amines, or ammonium salts are preferred, secondary amines, tertiary amines, or ammonium salts are more preferred, secondary amines or tertiary amines are even more preferred, and tertiary amines are particularly preferred. As the basic compound, from the viewpoint of the mechanical properties (elongation at break) of the cured product, it is preferred that it is difficult for the amount remaining to decrease before heating due to vaporization, etc., is preferred. Therefore, the boiling point of the basic compound is preferably 30°C to 350°C at normal pressure (101,325 Pa), more preferably 80°C to 270°C, and even more preferably 100°C to 230°C. The boiling point of the basic compound is preferably higher than the temperature obtained by subtracting 20° C. from the boiling point of the organic solvent contained in the developer, and more preferably higher than the boiling point of the organic solvent contained in the developer. For example, when the boiling point of the organic solvent is 100° C., the boiling point of the basic compound used is preferably 80° C. or higher, and more preferably 100° C. or higher. The developer may contain only one type of basic compound, or may contain two or more types.
[0295] Specific examples of the basic compound include ethanolamine, diethanolamine, triethanolamine, ethylamine, diethylamine, triethylamine, hexylamine, dodecylamine, cyclohexylamine, cyclohexylmethylamine, cyclohexyldimethylamine, aniline, N-methylaniline, N,N-dimethylaniline, diphenylamine, pyridine, butylamine, isobutylamine, dibutylamine, tributylamine, dicyclohexylamine, DBU (diazabicycloundecene), DABCO (1,4-diazabicyclo[2.2.2]octane), N,N-diisopropylethylamine, tetramethylammonium hydroxide, tetrabutylammonium hydroxide, ethylenediamine, butanediamine, 1,5-diamino Examples of the alkyl ester include pentane, N-methylhexylamine, N-methyldicyclohexylamine, trioctylamine, N-ethylethylenediamine, N,N-diethylethylenediamine, N,N,N',N'-tetrabutyl-1,6-hexanediamine, spermidine, diaminocyclohexane, bis(2-methoxyethyl)amine, piperidine, methylpiperidine, dimethylpiperidine, piperazine, tropane, N-phenylbenzylamine, 1,2-dianilinoethane, 2-aminoethanol, toluidine, aminophenol, hexylaniline, phenylenediamine, phenylethylamine, dibenzylamine, pyrrole, N-methylpyrrole, N,N,N,N-tetramethylethylenediamine, and N,N,N,N-tetramethyl-1,3-propanediamine.
[0296] The preferred embodiments of the base generator are the same as those of the base generator contained in the composition described above. In particular, the base generator is preferably a thermal base generator.
[0297] When the developer contains at least one of a basic compound and a base generator, the content of the basic compound or base generator is preferably 10% by mass or less, more preferably 5% by mass or less, based on the total mass of the developer. The lower limit of the content is not particularly limited, but is preferably, for example, 0.1% by mass or more. When the basic compound or base generator is solid in the environment in which the developer is used, the content of the basic compound or base generator is also preferably 70 to 100% by mass, based on the total solid content of the developer. The developer may contain only one type of basic compound or base generator, or two or more types. When two or more types of at least one of the basic compound and base generator are used, the total content thereof is preferably within the above-mentioned range.
[0298] The developer may further contain other components, such as known surfactants and known defoaming agents.
[0299] [Method of Supplying Developer] The method of supplying the developer is not particularly limited as long as it can form the desired pattern, and includes a method of immersing a substrate on which a film has been formed in the developer, puddle development in which the developer is supplied to the film formed on the substrate using a nozzle, and a method of continuously supplying the developer. The type of nozzle is not particularly limited, and examples include a straight nozzle, a shower nozzle, and a spray nozzle. From the viewpoints of the permeability of the developer, the removability of non-image areas, and production efficiency, a method of supplying the developer using a straight nozzle or a method of continuously supplying the developer using a spray nozzle is preferred, and from the viewpoint of the permeability of the developer to the image areas, a method of supplying using a spray nozzle is more preferred. In addition, a process may be adopted in which the developer is continuously supplied using a straight nozzle, the substrate is spun to remove the developer from the substrate, and after spin drying, the developer is continuously supplied again using a straight nozzle, and the substrate is spun to remove the developer from the substrate, or this process may be repeated multiple times. Methods of supplying the developer in the development process include a process in which the developer is continuously supplied to the substrate, a process in which the developer is kept substantially stationary on the substrate, a process in which the developer is vibrated on the substrate using ultrasound or the like, and a combination thereof.
[0300] The development time is preferably 10 seconds to 10 minutes, more preferably 20 seconds to 5 minutes. The temperature of the developer during development is not particularly limited, but is preferably 10 to 45°C, more preferably 18 to 30°C.
[0301] In the developing step, after the treatment with the developer, the pattern may be further washed (rinsed) with a rinse liquid. Alternatively, a method may be employed in which a rinse liquid is supplied before the developer in contact with the pattern is completely dried.
[0302] [Rinse Liquid] When the developer is an alkaline aqueous solution, for example, water can be used as the rinse liquid. When the developer is a developer containing an organic solvent, for example, a solvent different from the solvent contained in the developer (for example, water, an organic solvent different from the organic solvent contained in the developer) can be used as the rinse liquid.
[0303] When the rinse solution contains an organic solvent, examples of the organic solvent include the same organic solvents as those exemplified when the developer contains an organic solvent. The organic solvent contained in the rinse solution is preferably different from the organic solvent contained in the developer, and more preferably an organic solvent that has a lower solubility for the pattern than the organic solvent contained in the developer.
[0304] When the rinse solution contains an organic solvent, the organic solvent may be used alone or in combination of two or more. The organic solvent is preferably cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, N-methylpyrrolidone, cyclohexanone, PGMEA, or PGME, more preferably cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, PGMEA, or PGME, and even more preferably cyclohexanone or PGMEA.
[0305] When the rinse solution contains an organic solvent, the organic solvent preferably accounts for 50% by mass or more, more preferably 70% by mass or more, and even more preferably 90% by mass or more of the total mass of the rinse solution, and may also account for 100% by mass of the total mass of the rinse solution.
[0306] The rinse solution may contain at least one of a basic compound and a base generator. Although not particularly limited, when the developer contains an organic solvent, an embodiment in which the rinse solution contains the organic solvent and at least one of a basic compound and a base generator is also one of the preferred embodiments of the present invention. Examples of the basic compound and base generator contained in the rinse solution include the compounds exemplified as the basic compound and base generator that may be contained when the developer contains an organic solvent, and the same applies to preferred embodiments. The basic compound and base generator contained in the rinse solution may be selected taking into consideration the solubility in the solvent in the rinse solution, etc.
[0307] When the rinse solution contains at least one of a basic compound and a base generator, the content of the basic compound or base generator is preferably 10% by mass or less, and more preferably 5% by mass or less, based on the total mass of the rinse solution. The lower limit of the content is not particularly limited, but is preferably 0.1% by mass or more, for example. When the basic compound or base generator is solid in the environment in which the rinse solution is used, the content of the basic compound or base generator is also preferably 70 to 100% by mass, based on the total solid content of the rinse solution. When the rinse solution contains at least one of a basic compound and a base generator, the rinse solution may contain only one type of at least one of the basic compound and the base generator, or may contain two or more types. When at least one of the basic compound and the base generator is two or more types, the total content thereof is preferably within the above-mentioned range.
[0308] The rinse liquid may further contain other components, such as known surfactants and known defoaming agents.
[0309] [Method of Supplying Rinse Liquid] The method of supplying the rinse liquid is not particularly limited as long as it can form a desired pattern, and examples thereof include a method of immersing the substrate in the rinse liquid, a method of supplying the rinse liquid to the substrate by puddling, a method of supplying the rinse liquid to the substrate by showering, and a method of continuously supplying the rinse liquid onto the substrate by means of a straight nozzle or the like. From the viewpoints of the permeability of the rinse liquid, the removability of non-image areas, and production efficiency, methods of supplying the rinse liquid using a shower nozzle, straight nozzle, spray nozzle, etc. are available, and a method of continuously supplying using a spray nozzle is preferred, and from the viewpoint of the permeability of the rinse liquid into the image areas, a method of supplying using a spray nozzle is more preferred. The type of nozzle is not particularly limited, and examples include a straight nozzle, shower nozzle, spray nozzle, etc. That is, the rinsing step is preferably a step of supplying or continuously supplying the rinse liquid to the exposed film using a straight nozzle, and more preferably a step of supplying the rinse liquid using a spray nozzle. The method of supplying the rinse liquid in the rinsing step may include a step of continuously supplying the rinse liquid to the substrate, a step of keeping the rinse liquid substantially stationary on the substrate, a step of vibrating the rinse liquid on the substrate by ultrasonic waves or the like, and a combination of these steps.
[0310] The rinsing time is preferably 10 seconds to 10 minutes, more preferably 20 seconds to 5 minutes. The temperature of the rinsing liquid during rinsing is not particularly limited, but is preferably 10 to 45°C, more preferably 18 to 30°C.
[0311] The developing step may include a step of contacting the pattern with a treatment liquid after treatment with a developer or after washing the pattern with a rinse liquid. Alternatively, a method may be employed in which the treatment liquid is supplied before the developer or rinse liquid in contact with the pattern is completely dried.
[0312] The treatment liquid may include a treatment liquid containing at least one of water and an organic solvent, and at least one of a basic compound and a base generator. Preferred aspects of the organic solvent, the basic compound, and the base generator are the same as the preferred aspects of the organic solvent, the basic compound, and the base generator used in the rinse liquid described above. The treatment liquid can be supplied to the pattern using the same method as the rinse liquid described above, and preferred aspects are also the same.
[0313] The content of the basic compound or base generator in the treatment liquid is preferably 10% by mass or less, and more preferably 5% by mass or less, relative to the total mass of the treatment liquid. There is no particular limitation on the lower limit of the content, but it is preferably, for example, 0.1% by mass or more. Furthermore, when the basic compound or base generator is solid in the environment in which the treatment liquid is used, the content of the basic compound or base generator is also preferably 70 to 100% by mass, relative to the total solid content of the treatment liquid. When the treatment liquid contains at least one of a basic compound and a base generator, the treatment liquid may contain only one type of at least one of the basic compound and the base generator, or may contain two or more types. When there are two or more types of at least one of the basic compound and the base generator, it is preferable that the total amount thereof is within the above-mentioned range.
[0314] <Heating Step> The pattern obtained by the development step (or the pattern after rinsing, if a rinsing step is performed) may be subjected to a heating step in which the pattern obtained by the development step is heated. That is, the method for producing a cured product of the present invention may include a heating step in which the pattern obtained by the development step is heated. Furthermore, the method for producing a cured product of the present invention may include a heating step in which a pattern obtained by another method without performing a development step, or a film obtained by the film formation step is heated. In the heating step, a resin such as a polyimide precursor is cyclized to form a resin such as a polyimide. Furthermore, crosslinking of unreacted crosslinkable groups in a cyclized resin precursor or a crosslinking agent other than a cyclized resin precursor also proceeds. The heating temperature (maximum heating temperature) in the heating step is preferably 50 to 450°C, more preferably 150 to 350°C, even more preferably 150 to 250°C, even more preferably 160 to 250°C, and particularly preferably 160 to 230°C.
[0315] The heating step is preferably a step in which the cyclization reaction of the polyimide precursor is promoted within the pattern by the action of a base or the like generated from the base generator due to heating.
[0316] The heating step is preferably carried out at a temperature increase rate of 1 to 12°C / min from the temperature at the start of heating to the maximum heating temperature. The temperature increase rate is more preferably 2 to 10°C / min, and even more preferably 3 to 10°C / min. By setting the temperature increase rate to 1°C / min or more, it is possible to prevent excessive volatilization of the acid or solvent while ensuring productivity, and by setting the temperature increase rate to 12°C / min or less, it is possible to alleviate residual stress in the cured product. In addition, in the case of an oven capable of rapid heating, it is preferable to increase the temperature from the temperature at the start of heating to the maximum heating temperature at a temperature increase rate of 1 to 8°C / sec, more preferably 2 to 7°C / sec, and even more preferably 3 to 6°C / sec.
[0317] The temperature at the start of heating is preferably 20°C to 150°C, more preferably 20°C to 130°C, and even more preferably 25°C to 120°C. The temperature at the start of heating refers to the temperature at the start of the process of heating up to the maximum heating temperature. For example, when the resin composition of the present invention is applied to a substrate and then dried, the temperature is the temperature of the film (layer) after this drying, and it is preferable to raise the temperature from, for example, a temperature 30 to 200°C lower than the boiling point of the solvent contained in the resin composition.
[0318] The heating time (heating time at the maximum heating temperature) is preferably from 5 to 360 minutes, more preferably from 10 to 300 minutes, and even more preferably from 15 to 240 minutes.
[0319] In particular, when forming a multilayer laminate, from the viewpoint of interlayer adhesion, the heating temperature is preferably 30° C. or higher, more preferably 80° C. or higher, even more preferably 100° C. or higher, and particularly preferably 120° C. or higher. The upper limit of the heating temperature is preferably 350° C. or lower, more preferably 250° C. or lower, and even more preferably 240° C. or lower.
[0320] Heating may be performed in stages. For example, the temperature may be increased from 25°C to 120°C at a rate of 3°C / min, held at 120°C for 60 minutes, increased from 120°C to 180°C at a rate of 2°C / min, and held at 180°C for 120 minutes. It is also preferable to treat the film while irradiating it with ultraviolet light, as described in U.S. Pat. No. 9,159,547. Such a pretreatment step can improve the film's properties. The pretreatment step is preferably performed for a short period of time, such as 10 seconds to 2 hours, and more preferably 15 seconds to 30 minutes. The pretreatment may be performed in two or more steps. For example, a first pretreatment step may be performed at a temperature in the range of 100 to 150°C, followed by a second pretreatment step at a temperature in the range of 150 to 200°C. Furthermore, cooling may be performed after heating. In this case, the cooling rate is preferably 1 to 5°C / min.
[0321] The heating step is preferably carried out in an atmosphere with a low oxygen concentration by flowing an inert gas such as nitrogen, helium, or argon, or by carrying out the heating step under reduced pressure, in order to prevent decomposition of the precursor of the cyclized resin. The oxygen concentration is preferably 50 ppm (volume ratio) or less, more preferably 20 ppm (volume ratio) or less. The heating means in the heating step is not particularly limited, and examples thereof include a hot plate, an infrared oven, an electric heating oven, a hot air oven, and an infrared oven.
[0322] <Post-development exposure step> The pattern obtained in the development step (if a rinsing step is performed, the pattern after rinsing) may be subjected to a post-development exposure step in which the pattern obtained in the development step is exposed to light, instead of or in addition to the heating step. That is, the method for producing a cured product of the present invention may include a post-development exposure step in which the pattern obtained in the development step is exposed to light. The method for producing a cured product of the present invention may include a heating step and a post-development exposure step, or may include only one of the heating step and the post-development exposure step. The post-development exposure step can promote, for example, a reaction in which cyclization of a polyimide precursor or the like progresses due to exposure of a photobase generator, or a reaction in which elimination of an acid-decomposable group progresses due to exposure of a photoacid generator. In the post-development exposure step, it is sufficient that at least a portion of the pattern obtained in the development step is exposed, but it is preferable that the entire pattern is exposed. The exposure dose in the post-development exposure step is 50 to 20,000 mJ / cm in terms of exposure energy at a wavelength to which the photosensitive compound has sensitivity. 2 is preferred, and 100 to 15,000 mJ / cm 2 The post-development exposure step can be carried out using, for example, the light source used in the exposure step described above, and it is preferable to use broadband light.
[0323] <Metal Layer Forming Step> The pattern obtained by the developing step (preferably subjected to at least one of a heating step and a post-development exposure step) may be subjected to a metal layer forming step of forming a metal layer on the pattern. That is, the method for producing a cured product of the present invention preferably includes a metal layer forming step of forming a metal layer on the pattern obtained by the developing step (preferably subjected to at least one of a heating step and a post-development exposure step).
[0324] The metal layer is not particularly limited, and existing metal species can be used. Examples include copper, aluminum, nickel, vanadium, titanium, chromium, cobalt, gold, tungsten, tin, silver, and alloys containing these metals. Copper and aluminum are more preferred, and copper is even more preferred.
[0325] The method for forming the metal layer is not particularly limited, and existing methods can be applied. For example, the methods described in JP 2007-157879 A, JP 2001-521288 A, JP 2004-214501 A, JP 2004-101850 A, U.S. Patent No. 7,888,181 B2, and U.S. Patent No. 9,177,926 B2 can be used. Examples of suitable methods include photolithography, PVD (physical vapor deposition), CVD (chemical vapor deposition), lift-off, electroplating, electroless plating, etching, printing, and combinations of these. More specifically, examples include patterning methods that combine sputtering, photolithography, and etching, and patterning methods that combine photolithography and electroplating. Preferred plating methods include electroplating using a copper sulfate or copper cyanide plating solution.
[0326] The thickness of the metal layer is preferably 0.01 to 50 μm, more preferably 1 to 10 μm, at the thickest part.
[0327] <Applications> Fields to which the method for producing a cured product of the present invention or the cured product can be applied include insulating films for electronic devices, interlayer insulating films for rewiring layers, stress buffer films, etc. Other examples include sealing films, substrate materials (base films, coverlays, and interlayer insulating films for flexible printed circuit boards), and the etching of insulating films for packaging applications such as those described above. For these applications, reference can be made to, for example, Science & Technology Co., Ltd.'s "High Performance Polyimide and Application Technology" (April 2008), edited by Masaaki Kakimoto, CMC Technical Library "Fundamentals and Development of Polyimide Materials" (November 2011), and Japan Polyimide and Aromatic Polymer Research Association's "Latest Polyimide Fundamentals and Applications" (NTS, August 2010).
[0328] The method for producing the cured product of the present invention, or the cured product of the present invention, can also be used for producing printing plates such as offset printing plates or screen printing plates, for etching molded parts, for producing protective lacquers and dielectric layers in electronics, especially microelectronics, etc.
[0329] (Laminate and method for manufacturing laminate) The laminate of the present invention refers to a structure having a plurality of layers each made of the cured product of the present invention. The laminate is a laminate including two or more layers each made of the cured product, and may be a laminate including three or more layers. At least one of the two or more layers each made of the cured product contained in the laminate is a layer made of the cured product of the present invention, and from the viewpoint of suppressing shrinkage of the cured product or deformation of the cured product associated with the shrinkage, it is also preferable that all of the layers made of the cured product contained in the laminate are layers made of the cured product of the present invention.
[0330] That is, the method for producing a laminate of the present invention preferably includes the method for producing a cured product of the present invention, and more preferably includes repeating the method for producing a cured product of the present invention multiple times.
[0331] A first aspect of the laminate of the present invention is a laminate comprising a resin layer containing a cyclized resin and a metal layer disposed in contact with the resin layer, wherein a carbene compound is adsorbed to the metal layer on the surface of the resin layer facing the metal layer. Preferred aspects of the cyclized resin are the same as the preferred aspects of the cyclized resin in the cured product according to the first aspect of the present invention. The resin layer is preferably a cured product of the present invention. Preferred aspects of the metal layer are the same as the preferred aspects of the metal layer in the cured product according to the first aspect of the present invention. Preferred aspects of the carbene compound are the same as the preferred aspects of the metal layer in the cured product according to the first aspect of the present invention. Because carbene compounds have a high adsorption ability to metals, when a resin layer contains a carbene compound, it is presumed that the carbene compound is adsorbed to the metal layer on the surface of the resin layer facing the metal layer. A second aspect of the laminate of the present invention is a laminate comprising two or more layers made of the cured product of the present invention, and a metal layer between any of the layers made of the cured product. The metal layer is preferably formed by the metal layer-forming step. In this specification, the term "laminate" is intended to include both the laminate according to the first aspect and the laminate according to the second aspect. That is, the method for producing a laminate of the present invention preferably further includes a metal layer-forming step of forming a metal layer on a layer made of a cured product between multiple cured product production steps. A preferred embodiment of the metal layer-forming step is as described above. Examples of the laminate include a laminate having at least a layer structure in which three layers are stacked in this order: a layer made of a first cured product, a metal layer, and a layer made of a second cured product. It is preferred that both the layer made of the first cured product and the layer made of the second cured product are layers made of the cured product of the present invention. The resin composition of the present invention used to form the layer made of the first cured product and the resin composition of the present invention used to form the layer made of the second cured product may have the same composition or different compositions. The metal layer in the laminate of the present invention is preferably used as metal wiring, such as a rewiring layer.
[0332] <Lamination Step> The method for producing a laminate of the present invention preferably includes a lamination step. The lamination step is a series of steps including performing at least one of (a) a film formation step (layer formation step), (b) an exposure step, (c) a development step, and (d) a heating step and a post-development exposure step again on the surface of the pattern (resin layer) or the metal layer in this order. However, at least one of (a) the film formation step and (d) the heating step and the post-development exposure step may be repeated. Furthermore, after at least one of (d) the heating step and the post-development exposure step, (e) a metal layer formation step may be included. It goes without saying that the lamination step may further include the above-mentioned drying step or the like as appropriate.
[0333] When a further lamination step is performed after the lamination step, a surface activation treatment step may be further performed after the exposure step, the heating step, or the metal layer forming step. An example of the surface activation treatment is a plasma treatment. Details of the surface activation treatment will be described later.
[0334] The lamination step is preferably performed 2 to 20 times, more preferably 2 to 9 times. For example, a structure having 2 to 20 resin layers, such as resin layer / metal layer / resin layer / metal layer / resin layer / metal layer, is preferred, and a structure having 2 to 9 resin layers is even more preferred. Each of the layers may be the same or different in composition, shape, film thickness, etc.
[0335] In the present invention, a particularly preferred embodiment is one in which, after providing a metal layer, a cured product (resin layer) of the resin composition of the present invention is further formed so as to cover the metal layer.Specific examples include an embodiment in which the steps of (a) film formation step, (b) exposure step, (c) development step, (d) at least one of a heating step and a post-development exposure step, and (e) metal layer formation step are repeated in this order, or an embodiment in which the steps of (a) film formation step, (d) at least one of a heating step and a post-development exposure step, and (e) metal layer formation step are repeated in this order.By alternately performing the lamination step of laminating the resin composition layer (resin layer) of the present invention and the metal layer formation step, the resin composition layer (resin layer) of the present invention and the metal layer can be alternately laminated.
[0336] (Surface Activation Treatment Step) The method for producing a laminate of the present invention preferably includes a surface activation treatment step in which at least a portion of the metal layer and the resin composition layer are surface-activated. The surface activation treatment step is usually performed after the metal layer formation step, but after the development step (preferably after at least one of the heating step and the post-development exposure step), the resin composition layer may be surface-activated before the metal layer formation step. The surface activation treatment may be performed only on at least a portion of the metal layer, or only on at least a portion of the resin composition layer after exposure, or may be performed on at least a portion of both the metal layer and the resin composition layer after exposure. The surface activation treatment is preferably performed on at least a portion of the metal layer, and it is preferable to perform the surface activation treatment on part or all of the region of the metal layer on which the resin composition layer is to be formed. In this way, by performing the surface activation treatment on the surface of the metal layer, adhesion with the resin composition layer (film) provided on the surface can be improved. The surface activation treatment is also preferably performed on part or all of the resin composition layer (resin layer) after exposure. In this way, by performing the surface activation treatment on the surface of the resin composition layer, adhesion with the metal layer or resin layer provided on the surface that has been surface-activated can be improved. In particular, when negative development is performed, when the resin composition layer is cured, it is less susceptible to damage due to surface treatment and adhesion is likely to be improved. The surface activation treatment can be carried out, for example, by the method described in paragraph 0415 of International Publication No. 2021 / 112189. The contents of this specification are incorporated herein.
[0337] (Semiconductor device and manufacturing method thereof) The present invention also discloses a semiconductor device comprising the cured product or laminate of the present invention. The present invention also discloses a manufacturing method for a semiconductor device comprising the manufacturing method for the cured product or the manufacturing method for the laminate of the present invention. Specific examples of semiconductor devices using the resin composition of the present invention to form an interlayer insulating film for a rewiring layer can be found in paragraphs 0213 to 0218 and FIG. 1 of JP 2016-027357 A, the contents of which are incorporated herein by reference.
[0338] The present invention will be explained in more detail below with reference to examples. The materials, amounts used, ratios, processing details, processing procedures, etc. shown in the following examples can be changed as appropriate without departing from the spirit of the present invention. Therefore, the scope of the present invention is not limited to the specific examples shown below. Unless otherwise specified, "parts" and "%" are based on mass.
[0339] <Synthesis of Cyclized Resin Precursor> [Synthesis Example 1: Synthesis of Cyclized Resin Precursor (P-1)] A cyclized resin precursor (P-1) was synthesized according to the method described in paragraph 0397 of WO 2022 / 044998. The molecular weight of the cyclized resin precursor (P-1) was measured by gel permeation chromatography (standard polystyrene equivalent), and the weight average molecular weight (Mw) was found to be 20,000. 1 It was confirmed by H-NMR that the structure of the cyclized resin precursor (P-1) was a structure represented by the following formula (P-1).
[0340] Synthesis Example 2: Synthesis of Cyclized Resin Precursor (P-2) 21.2 g of 4,4'-oxydiphthalic anhydride, 18.0 g of 2-hydroxyethyl methacrylate, 23.9 g of pyridine, and 250 mL of diglyme (diethylene glycol dimethyl ether) were mixed and stirred at 60°C for 4 hours to synthesize a diester of 4,4'-oxydiphthalic acid and 2-hydroxyethyl methacrylate. The reaction mixture was then cooled to -10°C, and 17.0 g of thionyl chloride was added over 60 minutes while maintaining the temperature at -10±5°C. After dilution with 50 mL of N-methylpyrrolidone, a solution of 12.6 g of 4,4'-diaminodiphenyl ether in 100 mL of N-methylpyrrolidone was added dropwise to the reaction mixture over 60 minutes at -10±5°C, and the mixture was stirred at room temperature for 2 hours. Thereafter, 10.0 g of ethanol was added and the mixture was stirred at room temperature for 1 hour. Next, 6,000 g of water was added to precipitate the polyimide precursor, and the precipitate (water-polyimide precursor mixture) was stirred for 15 minutes. The precipitate (solid polyimide precursor) after stirring was collected by filtration and dissolved in 500 g of tetrahydrofuran. 6,000 g of water (poor solvent) was added to the resulting solution to precipitate the polyimide precursor, and the precipitate (water-polyimide precursor mixture) was stirred for 15 minutes. The precipitate after stirring was again filtered and dried at 45°C under reduced pressure for 3 days. 46.6 g of the dried powder was dissolved in 419.6 g of tetrahydrofuran, and then 2.3 g of triethylamine was added and the mixture was stirred at room temperature for 35 minutes. Then, 3,000 g of ethanol was added, and the precipitate was collected by filtration. The resulting precipitate was dissolved in 281.8 g of tetrahydrofuran. 17.1 g of water and 46.6 g of ion exchange resin UP6040 (AmberTec) were added thereto and stirred for 4 hours. Thereafter, the ion exchange resin was removed by filtration, and the resulting polymer solution was added to 5,600 g of water to obtain a precipitate. The precipitate was collected by filtration and dried under reduced pressure at 45 ° C. for 24 hours to obtain 45.1 g of a cyclized resin precursor (P-2). 1H-NMR confirmed that the structure of the cyclized resin precursor (P-2) was the structure represented by the following formula (P-2). The molecular weight of the cyclized resin precursor (P-2) was measured by gel permeation chromatography (standard polystyrene equivalent), and the weight average molecular weight (Mw) was found to be 20,000. Furthermore, by appropriately adjusting the equivalent weight of 4,4'-diaminodiphenyl ether, cyclized resin precursors (P-2) with Mw of 10,000, 15,000, or 30,000 were also synthesized.
[0341] [Synthesis Examples 3 to 12: Synthesis of cyclized resin precursors (P-3 to P-12, P-16)] Cyclized resin precursors (P-3) to (P-12) and (P-16) represented by any of the following formulas (P-3) to (P-12) and (P-16) were synthesized in the same manner as in Synthesis Example 2, except that the compounds used were changed appropriately. The Mw of the cyclized resin precursors (P-3) to (P-12) and (P-16) was all 20,000.
[0342] Synthesis Example 13: Synthesis of cyclized resin (P-13) Synthesis Example AA-1: 48.65 g (225 mmol) of 3,3'-dihydroxybenzidine and 375 mL of dimethylformamide were mixed in a 1 L flask. Under ice cooling, 98.21 g (450 mmol) of di-t-butyl dicarbonate was added dropwise. After the dropwise addition, the mixture was stirred at 60°C for 5 hours. After the reaction was completed and the mixture was cooled to room temperature, 35 mg of 2,2,6,6-tetramethylpiperidine 1-oxyl free radical, 68.68 g (450 mmol) of p-chloromethylstyrene, 74.63 g (540 mmol) of potassium carbonate, and 8.96 g (54.0 mmol) of potassium iodide were added, and the mixture was stirred at 60°C for 3 hours. After the reaction was completed, the mixture was filtered by suction filtration, and the filtrate was added dropwise to 500 mL of water. White crystals were precipitated, and the precipitated solid was collected by suction filtration. The obtained white solid was purified by recrystallization at 60°C using 1000 mL of acetone. 125 g (yield 85.6%) of the following intermediate AA-1a was obtained. The structure of AA-1a is shown below. 1 This was confirmed by H-NMR spectrum. 1H-NMR (BRUKER, AVANCE NEO 400): δ(ppm,DMSO-d6)8.04-7.94(s,2H), 7.75-7.64(d,2H), 7.56-7.42(m,8H), 7.27-7.20(d,2H), 7.19-7.12(d,2H), 6.79-6.64(2H), 5.89-5.77(2H), 5.30-5.15(6H), 1.49-1.43(s,18H)
[0343] 75.0 g (115.6 mmol) of (AA-1a) and 500 mL of methylene chloride were mixed in a 1 L flask. 131.8 g (1156 mmol) of trifluoroacetic acid was added at room temperature, and then the mixture was stirred at 40°C for 5 hours. After the reaction was completed, 250 mL of methanol was added dropwise under ice cooling, followed by 117.0 g (1156 mmol) of triethylamine. Pale yellow crystals were precipitated, and the precipitated solid was collected by suction filtration. The precipitate was suspended and washed in 750 mL of methanol, yielding 40.5 g (73% yield) of (AA-1). The structure of AA-1 is shown below. The following structure is 1 This was confirmed by H-NMR spectrum. 1 H-NMR (BRUKER, AVANCE NEO 400): δ(ppm,DMSO-d6)7.53-7.45(s,8H), 7.05-6.98(d,2H), 6.92-6.85(d,2H), 6.79-6.63(4H), 5.89-5.78(d,2H), 5.29-5.22(d,2H), 5.20-5.13(s,4H), 4.92-4.64(4H)
[0344] Synthesis Example AT-1 AT-1 was obtained in the same manner as in Synthesis Example AA-1, except that 3,3'-dihydroxybenzidine was replaced with p-methoxyphenol. The structure of AT-1 is shown below. 1 This was confirmed by H-NMR spectrum. 1H-NMR (BRUKER, AVANCE NEO 400): δ(ppm,DMSO-d6)7.52-7.42(d,2H), 7.42-7.32(d,2H), 6.80-6.63(3H), 6.54-6.43(d,2H), 5.92-5.77(1H), 5.30-5.19(1H), 4.95-4.89(s,2H), 4.68-4.54(2H) 30.0 g (57.64 mmol) of 4,4'-(4,4'-isopropylidenediphenoxy)diphthalic anhydride and 0.08 g of 2,2,6,6-tetramethylpiperidine 1-oxyl free radical were dissolved in 120 g of N-methylpyrrolidone (NMP) to obtain a solution. Subsequently, 9.93 g (24.2 mmol) of 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 10.86 g (24.2 mmol) of AA-1, and 1.30 g (5.76 mmol) of AT-1 were dissolved in 100 g of NMP and added dropwise to the solution over 1 hour at a temperature of 0 to 10°C. After stirring at 25°C for 60 minutes, 18.2 g of pyridine and 14.7 g of acetic anhydride were added and the mixture was allowed to react at 80°C for 4 hours. After completion of the reaction, the mixture was cooled to 25°C and diluted with 200g of tetrahydrofuran. Subsequently, the reaction solution was added dropwise to a mixture of 2.0L of methanol and 0.5L of water, stirred for 15 minutes, and the polyimide resin was filtered. Next, the resin was reslurried in 1L of water, filtered, and then reslurried again in 1L of methanol, filtered, and dried under reduced pressure at 40°C for 10 hours. Subsequently, the dried resin was dissolved in 250g of tetrahydrofuran, 40g of ion exchange resin (MB-1: manufactured by Organo Corporation) was added, and the mixture was stirred for 4 hours. The ion exchange resin was removed by filtration, and then the polyimide resin was precipitated in 2L of methanol and stirred for 15 minutes. The polyimide resin was collected by filtration and dried under reduced pressure at 45°C for 1 day to obtain a cyclized resin (P-13). The weight average molecular weight of the obtained cyclized resin (P-13) was 20,000. The cyclized resin (P-13) is a resin having a repeating unit represented by the following formula (P-13): 1 Determined from H-NMR spectrum.
[0345] [Synthesis Examples 14 and 15: Synthesis of cyclized resins (P-14) and (P-15)] Cyclized resins (P-14) and (P-15) having a structure represented by either formula (P-14) or formula (P-15) below were synthesized in the same manner as in Synthesis Example 13, except that the compounds used were changed appropriately. The Mw of both cyclized resins (P-14 and P-15) was 20,000.
[0346]
[0347] Examples and Comparative Examples In each example, the components listed in the table below were mixed to obtain a resin composition. In the comparative examples, the components listed in the table below were mixed to obtain a comparative composition. Specifically, the content (amount) of each component listed in the table other than the solvent was the amount (parts by mass) listed in the "Parts by Mass" column of each column in the table. The solvent content (amount) was adjusted so that the solids concentration of the composition was the value (% by mass) of "Solids Concentration" in the table, and the ratio (mass ratio) of the content of each solvent to the total mass of the solvent was the ratio listed in the "Ratio" column in the table. The obtained resin composition and comparative composition were pressure-filtered using a polytetrafluoroethylene filter with a pore width of 0.8 μm. In the tables, "-" indicates that the composition did not contain the corresponding component.
[0348]
[0349]
[0350]
[0351]
[0352]
[0353]
[0354]
[0355]
[0356]
[0357] Details of each component listed in the table are as follows:
[0358] [Resins] P-1 to P-16: P-1 to P-16 obtained by the above synthesis examples
[0359] [Monomers (polymerizable compounds)] M-1 to M-5: Compounds having the following structures, where the subscripts in parentheses indicate the number of repetitions.
[0360] [Polymerization initiators] I-1 to I-7: Compounds having the following structures
[0361] [Base Generator] AR-1 to AR-5: Compounds having the following structure
[0362] [Polymerization inhibitors] B-1 to B-5: Compounds having the following structures
[0363] [Silane coupling agents] C-1 to C-4: Compounds having the following structures
[0364] [Specific Compounds] A-1 to A-61: Compounds having the following structures.
[0365] [Synthesis of specific compounds] A-1, A-2, A-4, A-7, A-9, A-36, A-37, and A-56 were purchased from Tokyo Chemical Industry Co., Ltd. A-3, A-5, and A-6 were synthesized with reference to the description in J. Org. Chem. 2009, 74, 7935 A-8, A-10, and A-43 to A-45 were synthesized with reference to the description in J. Am. Chem. Soc. 2012, 134, 6776 A-11, A-12, and A-20 to A-34 were synthesized with reference to the description in Polym. Chem. 2013, 4, 2731 A-13 to A-19, A-35, A-38 to A-41, A-53 to A-55, and A-57 to A-59 were synthesized with reference to the description in Org. Chem. Front. 2021, 8, 1197. A-42 was synthesized with reference to the description in Struct. Chem. 2013, 24, 2059. A-46 was synthesized with reference to the description in J. Am. Chem. Soc. 2005, 127, 25. A-47 was synthesized with reference to the description in J. Am. Chem. Soc. 2013, 135, 18798. A-48 to A-51 were synthesized with reference to the description in Chem. Eur. J. 2004, 10, 4073. A-52 was synthesized with reference to the description in Chem. Eur. J. 2017, 23, 3993. A-60 and A-61 were synthesized with reference to the description in ChemCatChem, 2018, 10, 2686.
[0366] [Additives] E-1 to E-12: Compounds having the following structures
[0367] [Solvents] NMP: N-methyl-2-pyrrolidone EL: Ethyl lactate DMSO: Dimethyl sulfoxide GBL: γ-butyrolactone
[0368] <Evaluation> [Evaluation of copper substrate interfacial voids after heat resistance test] The resin composition or comparative composition prepared in each Example and Comparative Example was applied in the form of a layer by spin coating onto an 8-inch Si wafer with a Cu wiring pattern that had not been subjected to pretreatment (a Si wafer with a 1:1 line-and-space (comb-shaped) Cu wiring pattern having a width of 10 μm and a thickness of 5 μm), to form a resin composition layer or a comparative composition layer. The Si wafer on which the obtained resin composition layer or comparative composition layer had been formed was dried on a hot plate at 100° C. for 5 minutes, to form a resin composition layer or comparative composition layer on the substrate (Si wafer) with a uniform thickness and having the film thickness shown in the "Film thickness (μm)" column in the table. The resin composition layer or comparative composition layer on the Si wafer was then heated at 500 mJ / cm 2The sample was exposed with an exposure energy of 100 μm. In examples marked with "M" in the exposure conditions column, a stepper was used as the light source, and exposure was performed with light having the exposure wavelength (nm) listed in the "Exposure Wavelength (nm)" column of the table. In examples marked with "D" in the exposure conditions column, laser direct imaging exposure was performed over a 100 μm square area using a direct exposure device (Adtec DE-6UH III) as the light source, without using a photomask, and light having the exposure wavelength (nm) listed in the "Exposure Wavelength (nm)" column of the table. The sample was then developed for 60 seconds with the developer listed in the table, yielding a square resin layer measuring 100 μm square. "CP" in the table represents cyclopentanone. The exposed resin composition layer was heated at a rate of 10°C / min under a nitrogen atmosphere using a hot plate, and after reaching the temperature listed in the "Cure Temperature (°C)" column of the table, the temperature was maintained for the "Cure Time (min)" period listed in the table, to obtain a cured product. The resulting substrate with the cured product was left in a chamber at 175°C under atmospheric pressure for 192 hours. Cross-sectional SEM (scanning electron microscope) measurements were performed to evaluate the void area ratio between the Cu wiring pattern and the cured product. The void area ratio was calculated using the following formula: void area ratio (%) = (area of voids observed by SEM measurement) / (total area of cured product) × 100. Evaluation was performed using the obtained void area ratio value according to the following evaluation criteria. The evaluation results are shown in the "Voids after heat resistance test" column in the table. The smaller the void area ratio, the better the adhesion of the cured film after the heat resistance test, and the more effectively it can suppress corrosion of the metal wiring even when exposed to high-temperature conditions, thereby suppressing the generation of voids between the cured product and the metal layer over a long period of time. -Evaluation Criteria- A: The void area ratio was 0.5% or less. B: The void area ratio was greater than 0.5% and less than 1%. C: The void area ratio was greater than 1% and less than 2%. D: The void area ratio exceeded 2%.
[0369] [Evaluation of Copper Oxide Film Thickness After Heat Resistance Test] A heat resistance test was conducted on a copper substrate with a cured product prepared in the same manner as above, in which the substrate was left in a chamber at 175°C under atmospheric pressure for 192 hours. Cross-sectional SEM (scanning electron microscope) measurement was conducted to measure the thickness of the copper oxide film between the Cu wiring pattern and the cured product. Evaluation was conducted based on the thickness of the obtained copper oxide film according to the following evaluation criteria. The evaluation results are shown in the column "Copper oxide film thickness after heat resistance test" in the table. The smaller the thickness of the copper oxide film, the more suppressed the denaturation of the Cu wiring pattern. -Evaluation criteria- A: The thickness of the copper oxide film was 110 nm or less. B: The thickness of the copper oxide film was more than 110 nm and less than 150 nm. C: The thickness of the copper oxide film was more than 150 nm and less than 200 nm. D: The thickness of the copper oxide film exceeded 200 nm.
[0370] From the above results, it can be seen that the cured product formed from the resin composition of the present invention can suppress corrosion of metal wiring even when exposed to high temperature conditions, and as a result, voids are less likely to occur between the metal layer and the cured product over a long period of time. The comparative composition according to Comparative Example 1 does not contain the specific compound. It can be seen that with such a comparative composition, voids occur between the metal layer and the cured product after a long period of time.
[0371] Example 201 The resin composition used in Example 1 was applied in the form of a layer by spin coating to the surface of the thin copper layer of a resin substrate having a thin copper layer formed on its surface. The resulting layer was dried at 100°C for 5 minutes to form a 20 μm-thick photosensitive film, which was then exposed using a stepper (Nikon Corporation, NSR1505 i6). The exposure was performed at a wavelength of 365 nm through a mask (a binary mask with a 1:1 line-and-space pattern and a line width of 10 μm). After the exposure, the film was developed with cyclopentanone for 2 minutes and rinsed with PGMEA for 30 seconds to obtain a layer pattern. The temperature was then increased at a rate of 10°C / min in a nitrogen atmosphere, reaching 230°C, and maintained at 230°C for 180 minutes to form an interlayer insulating film for a redistribution layer. This interlayer insulating film for a redistribution layer had excellent insulating properties. Furthermore, a semiconductor device was manufactured using this interlayer insulating film for a redistribution layer, and it was confirmed to operate without any problems.
Claims
1. A resin composition comprising at least one resin selected from the group consisting of cyclized resins and their precursors, and at least one compound selected from the group consisting of compound A which is a carbene compound, and compound B which is a carbene precursor.
2. The resin composition according to claim 1, wherein the carbene carbon in said compound A and the carbene carbon in the carbene compound generated from said compound B are present as ring members of a ring structure.
3. The resin composition according to claim 2, wherein the ring structure is a heterocyclic structure.
4. The resin composition according to claim 3, wherein the heterocyclic structure is a nitrogen-containing heterocyclic structure.
5. The resin composition according to claim 4, wherein the nitrogen-containing heterocyclic structure is a 5-membered nitrogen-containing heterocyclic structure which may be condensed.
6. The resin composition according to claim 5, wherein the five-membered nitrogen-containing heterocyclic structure is a 1,3-dihydro-2H-imidazol-2-ylidene structure or a 1,3,4,5-tetrahydro-2H-imidazol-2-ylidene structure.
7. The resin composition according to any one of claims 1 to 6, wherein the resin is a resin having a polymerizable group.
8. The resin composition according to any one of claims 1 to 6, wherein the compound A is a compound represented by the following formula 1: In formula 1, C 11 Is X 11 and R 11 A carbon atom having no substituent other than X 11 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 11 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 11 and X 11 may form a ring structure.
9. The resin composition according to any one of claims 1 to 6, wherein compound B is a compound represented by the following formula 2, formula 3, formula 4-1, formula 4-2, or formula 5: In formula 2, C 21 is a carbon atom, and X 21 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 21 has a formally positive charge, and R 21 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 21 and X 21 may form a ring structure, R 22 is a hydrogen atom, a carbon atom having a substituent, or a heteroatom having a substituent, and the carbon atom or the heteroatom is not directly bonded to a hydrogen atom without a linking group. 31 is a carbon atom, and X 31 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 31 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 31 and X 31 may form a ring structure, R 32 is an aromatic ring having one or more fluorine atoms, an alkoxy group, or an amino group. 411 is a carbon atom, C 412 is a carbon atom, C 412 is C 411 may be present in the same ring as C 411 and C. 412 are not present in the same aromatic ring, and X 411 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 412 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 411 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 411 and X 411 may form a ring structure, R 412 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 412 and X 412 may form a ring structure, R 411 and X 411 and form a ring structure, and R 412 and X 412 When C forms a ring structure, the ring members of the two ring structures may be bonded to each other to form a further ring structure. 421 is a carbon atom, C 422 is a carbon atom, C 422 is C 421 may be present in the same ring as C 421 and C. 422 are not present in the same aromatic ring, and X 421 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 422 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 421 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 421 and X 421 may form a ring structure, R 422 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 422 and X 422 may form a ring structure, R 421 and X 421 and form a ring structure, and R 422 and X 422 When C forms a ring structure, the ring members of the two ring structures may be bonded to each other to form a further ring structure. 51 is a carbon atom, C 52 is a carbon atom, and X 51 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 51 has a formally positive charge, and X 52 is a carbon atom or a sulfur atom, and X 53 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 53 has a formally negative charge, and R 51 is a carbon atom having a substituent or a heteroatom having a substituent, and the carbon atom or the heteroatom is not directly bonded to a hydrogen atom without a linking group; R 51 and X 51 may form a ring structure, R 52 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 52 and R 51 may form a ring structure, R 53 is a heteroatom which may have an organic group or a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group.
10. The resin composition according to claim 9, wherein the compound B is a compound represented by the following formula 2-1 or 2-2: In formula 2-1, C 211 is a carbon atom, and X 211 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 211 has a formally positive charge, and R 211 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 211 and X 211 may form a ring structure, X 212 is a carbon atom or a sulfur atom, and X 213 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 213 has a formally negative charge, and R 212 is a heteroatom which may have an organic group or a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group. 221 is a carbon atom, and X 221 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 221 has a formally positive charge, and R 221 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 221 and X 221 may form a ring structure, A 221 is the counter anion.
11. In the above formula 1, X 11 is a nitrogen atom having a substituent, and R 11 Is X 11 The resin composition according to claim 8 , which forms a ring structure with 12. The resin composition according to claim 10, which contains a compound represented by formula 2-1 as the compound B and satisfies at least one of the following conditions 2-1-1 and 2-1-2. Condition 2-1-1: In the formula 2-1, X 211 is a nitrogen atom having a substituent, and R 211 Is X 211 Form a ring structure. Condition 2-1-2: In the formula 2-1, X 212 is a carbon atom, and X 213 is an oxygen atom, R 212 is an oxygen atom 13. The resin composition according to claim 10, which contains a compound represented by formula 2-2 as the compound B and satisfies at least one of the following conditions 2-2-1 and 2-2-2. Condition 2-2-1: In formula 2-2, X 221 is a nitrogen atom having a substituent, and R 221 Is X 221 Form a ring structure with Condition 2-2-2: In the formula 2-2, A 221 is a carbonate ion, a hydrogen carbonate ion, or a hydroxide ion 14. The compound B includes a compound represented by formula 2-2, and in the formula 2-2, A 221 The resin composition according to claim 10, wherein is an organic anion.
15. The compound B includes a compound represented by formula 2-2, and in the formula 2-2, A 221 The resin composition according to claim 14, wherein is a carboxylate anion.
16. The compound B includes a compound represented by formula 3, wherein X 31 is a nitrogen atom having a substituent, and R 31 Is X 31 The resin composition according to claim 9 , which forms a ring structure with 17. The resin composition according to claim 9, which contains a compound represented by formula 4-1 as the compound B and satisfies at least one of the following conditions 4-1-1 and 4-1-2. Condition 4-1-1: In the formula 4-1, X 411 is a nitrogen atom having a substituent, and X 412 is a nitrogen atom having a substituent, and R 411 Is X 411 forms a ring structure with R 412 Is X 412 Form a ring structure. Condition 4-1-2: In the formula 4-1, X 411 Is X 412 and R 411 R 412 It has the same structure as 18. The resin composition according to claim 9, which contains a compound represented by formula 4-2 as the compound B and satisfies at least one of the following conditions 4-2-1 and 4-2-2. Condition 4-2-1: In the formula 4-2, X 421 is a nitrogen atom having a substituent, and X 422 is a nitrogen atom having a substituent, and R 421 Is X 421 forms a ring structure with R 422 Is X 422 Form a ring structure with Condition 4-2-2: In the formula 4-2, X 421 Is X 422 and R 421 R 422 It has the same structure as 19. The resin composition according to claim 9, which contains a compound represented by formula 5 as the compound B and satisfies at least one of the following conditions 5-1 and 5-2. Condition 5-1: In formula 5, X 51 is a nitrogen atom having a substituent, and R 51 Is X 51 Condition 5-2: In the formula 5, X 52 is a carbon atom, and X 53 is an oxygen atom, R 53 is an oxygen atom 20. A resin composition comprising at least one resin selected from the group consisting of cyclized resins and precursors thereof, the resin having a polymerizable group, and a compound represented by the following formula 1, the following formula 2-1, the following formula 2-2B, the following formula 3, the following formula 4-1, the following formula 4-2, or the following formula 5. In formula 1, C 11 Is X 11 and R 11 A carbon atom having no substituent other than X 11 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 11 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 11 and X 11 may form a ring structure. 211 is a carbon atom, and X 211 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 211 has a formally positive charge, and R 211 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 211 and X 211 may form a ring structure, X 212 is a carbon atom or a sulfur atom, and X 213 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 213 has a formally negative charge, and R 212 is a heteroatom which may have an organic group or a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group. 221B is a carbon atom, and X 221B is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, the heteroatom is not directly bonded to a carbonyl group without a linking group, X 221B has a formally positive charge, and R 221B is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, the heteroatom is not directly bonded to a carbonyl group without a linking group, R 221B and X 221B may form a ring structure, A 221B is a counter anion, and R 221B and X 221B does not have a polymerizable group as a substituent. 31 is a carbon atom, and X 31 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 31 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 31 and X 31 may form a ring structure, R 32 is an aromatic ring having one or more fluorine atoms, an alkoxy group, or an amino group. 411 is a carbon atom, C 412 is a carbon atom, C 412 is C 411 may be present in the same ring as C 411 and C. 412 are not present in the same aromatic ring, and X 411 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 412 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 411 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 411 and X 411 may form a ring structure, R 412 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 412 and X 412 may form a ring structure, R 411 and X 411 and form a ring structure, and R 412 and X 412 When C forms a ring structure, the ring members of the two ring structures may be bonded to each other to form a further ring structure. 421 is a carbon atom, C 422 is a carbon atom, C 422 is C 421 may be present in the same ring as C 421 and C. 422 are not present in the same aromatic ring, and X 421 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 422 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 421 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 421 and X 421 may form a ring structure, R 422 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 422 and X 422 may form a ring structure, R 421 and X 421 and form a ring structure, and R 422 and X 422 When C forms a ring structure, the ring members of the two ring structures may be bonded to each other to form a further ring structure. 51 is a carbon atom, C 52 is a carbon atom, and X 51 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 51 has a formally positive charge, and X 52 is a carbon atom or a sulfur atom, and X 53 is a heteroatom which may have a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and X 53 has a formally negative charge, and R 51 is a carbon atom having a substituent or a heteroatom having a substituent, and the carbon atom or the heteroatom is not directly bonded to a hydrogen atom without a linking group; R 51 and X 51 may form a ring structure, R 52 is a carbon atom having a substituent or a heteroatom having a substituent, the heteroatom is not directly bonded to a hydrogen atom without a linking group, and R 52 and R 51 may form a ring structure, R 53 is a heteroatom which may have an organic group or a substituent, and the heteroatom is not directly bonded to a hydrogen atom without a linking group.
21. The resin composition according to any one of claims 1 to 6 and 20, wherein the cyclized resin or the cyclized resin precursor is a polyimide or a polyimide precursor.
22. The resin composition according to any one of claims 1 to 6 and 20, further comprising a polymerizable compound.
23. A cured product comprising a cyclized resin and disposed in contact with a metal layer, wherein a carbene compound is adsorbed to the metal layer in the cured product.
24. A laminate comprising a resin layer containing a cyclized resin and a metal layer disposed in contact with the resin layer, wherein a carbene compound is adsorbed to the metal layer on a surface of the resin layer facing the metal layer.
25. A cured product obtained by curing the resin composition according to any one of claims 1 to 6 and 20.
26. A laminate comprising two or more layers of the cured product according to claim 25, and including a metal layer between any two of the layers of the cured product.
27. A method for producing a cured product, comprising a film-forming step of applying the resin composition according to any one of claims 1 to 6 and 20 onto a substrate to form a film.
28. The method for producing a cured product according to claim 27, comprising an exposure step of selectively exposing the film to light, and a development step of developing the film with a developer to form a pattern.
29. A method for producing a cured product according to claim 27, comprising a heating step of heating the film at 50 to 450°C.
30. A method for producing a laminate, comprising the method for producing the cured product according to claim 27.
31. A method for producing a semiconductor device, comprising the method for producing the cured product according to claim 27.
32. A semiconductor device comprising the cured product according to claim 25.
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