Material belt processing device and five-in-one molding apparatus

Abstract

The present application relates to a material belt processing device and a five-in-one molding apparatus. The material belt processing device comprises a slitting mechanism, a turning mechanism, and a recombination mechanism. When an initial material belt, such as a composite material belt, enters the material belt processing device, the material belt is first slitted by the slitting mechanism into two sub-material belts along a center line, and the two sub-material belts enter the turning mechanism and respectively bypass a first turning roller and a second turning roller. When being turned by the first turning roller and the second turning roller, the two sub-material belts are separated from each other, and are finally attached to each other under the action of the recombination mechanism. The interference of the two sub-material belts on the initial material belt is small in a conveying and attaching process, so that it is guaranteed that the slitting mechanism can accurately divide the initial material belt into two parts along the center line. Moreover, the slitting of the initial material belt and the turning and attaching of the sub-material belts can be continuously carried out. Therefore, the material belt processing device and the five-in-one molding apparatus can significantly improve the production efficiency.

Description

Strip processing device and five-in-one molding equipment Technical Field

[0001] The present application relates to the field of automation technology, and in particular to a strip processing device and a five-in-one molding equipment. Background Art

[0002] Automated processing often involves folding film along its centerline. Currently, the most common folding mechanism first creates a crease along the film's centerline, then gathers the film along the crease to achieve the fold. However, this process can easily interfere with the material strip, causing the crease to misalign with the film's centerline. In this case, the folding mechanism must be stopped for adjustment. This results in poor production process continuity and, in turn, low production efficiency.

[0003] Application Contents

[0004] According to various embodiments of the present application, a strip processing device and a five-in-one molding device are provided.

[0005] A strip processing device, comprising:

[0006] The slitting mechanism can slit the original material strip passing through into two sub-material strips along the center line;

[0007] A steering mechanism, comprising a first steering roller and a second steering roller arranged at an angle to the first steering roller, wherein the two sub-strips outputted by the slitting mechanism can be respectively wound around the first steering roller and the second steering roller; and

[0008] The composite mechanism can apply pressure to the two sub-material strips so that the bonding surfaces of the two sub-material strips are bonded together.

[0009] In one embodiment, the slitting mechanism includes a moving component and a slitting blade, and the moving component can drive the slitting blade to move along the width direction of the initial material strip.

[0010] In one embodiment, the slitting blade is mounted on the moving assembly via a telescopic assembly, and the telescopic assembly can drive the slitting blade to extend and retract so that the slitting blade moves closer to or away from the initial material strip passing through the slitting mechanism.

[0011] In one embodiment, the first turning roller crosses the second turning roller, and the first turning roller is located above the second turning roller.

[0012] In one embodiment, the first turning roller and the second turning roller are perpendicular to each other, and the sub-material strip passing around the first turning roller and the second turning roller can be deflected by 90 degrees.

[0013] In one embodiment, the steering mechanism is positionally adjustable along the width direction of the initial material strip.

[0014] In one embodiment, the steering mechanism also includes a base plate and a first shifting assembly, the first steering roller and the second steering roller can be rotatably mounted on the base plate, the base plate can be slidably mounted on the frame of the material strip processing device by means of a guide rail and a slider, and can slide along the width direction of the initial material strip under the drive of the first shifting assembly.

[0015] In one embodiment, the composite mechanism is located below the steering mechanism, and rollers are provided on both sides of the steering mechanism. The two sub-material strips that have passed through the first steering roller and the second steering roller can pass through the rollers on both sides respectively and be transported to the composite mechanism.

[0016] In one embodiment, the composite mechanism is positionally adjustable along the width direction of the initial material strip.

[0017] In one embodiment, the composite mechanism includes a frame and a second shifting assembly. The frame is slidably mounted on the frame of the material strip processing device by means of a guide rail and a slider, and can slide along the width direction of the initial material strip under the drive of the second shifting assembly.

[0018] In one embodiment, the composite mechanism includes a rolling drive assembly and two groups of pressing rollers arranged opposite to each other, and a rolling gap is formed between the two groups of pressing rollers for the two sub-material strips to pass through. The rolling drive assembly can drive the two groups of pressing rollers to rotate to roll the two sub-material strips passing through the rolling gap to composite the two sub-material strips.

[0019] In one embodiment, guide rollers are provided on both sides of the rolling gap, and the two sub-material strips can be respectively wound around the guide rollers 330 on both sides and introduced into the rolling gap by the guide rollers.

[0020] In one embodiment, the composite mechanism further includes a gap adjustment component, which is transmission-connected to at least one group of the pressing rollers and can drive the two groups of the pressing rollers to move closer to or away from each other to adjust the width of the roller pressing gap.

[0021] In one embodiment, the two groups of pressure rollers are respectively mounted on two mounting plates, and the gap adjustment assembly includes a screw and a wedge block. The wedge block is clamped between the two mounting plates. The rotation of the screw can drive the wedge block to move between the two mounting plates and force the two mounting plates to move closer to or away from each other.

[0022] In one embodiment, two gap adjustment assemblies are provided, and the two gap adjustment assemblies are respectively located at two ends of the rolling gap in the length direction.

[0023] In one embodiment, the composite mechanism further includes a pressing assembly, which is capable of applying pressure to at least one group of the pressing rollers to press the two sub-material strips passing through the roller pressing gap.

[0024] In one embodiment, a deviation-correcting mechanism is further included, which is arranged on the upstream side of the slitting mechanism. The initial material strip can pass through the deviation-correcting mechanism and be corrected by the deviation-correcting mechanism.

[0025] In one embodiment, the deflection correction mechanism includes a deflection correction roller and a deflection mechanism. The initial material strip can pass around the deflection correction roller, and the deflection mechanism can drive the deflection correction roller to deflect.

[0026] In one of the embodiments, in one of the embodiments, it further includes a visual inspection mechanism, which is arranged on the downstream side of the composite mechanism, and the visual inspection mechanism can detect the alignment accuracy between the two sub-material strips.

[0027] A five-in-one molding device can realize five-in-one molding using CCM sheets and frame strips, wherein the frame strips are formed with double hollow portions arranged in sequence along the length direction, each of the double hollow portions including two hollow slots spaced apart along the width direction of the frame strips, and the five-in-one molding device comprises:

[0028] The strip processing device as described in any one of the above preferred embodiments; and

[0029] The laminating device can sequentially laminate the CCM sheet material to any of the hollow grooves of each of the double hollow parts to obtain a composite material strip, and the composite material strip can enter the material strip processing device as the initial material strip.

[0030] According to the material strip processing device and the five-in-one molding equipment of the present application, when the initial material strip, such as a composite material strip, enters the material strip processing device, it is first cut into two sub-material strips along the center line by the slitting mechanism, and the two sub-material strips enter the steering mechanism and pass through the first steering roller and the second steering roller respectively. After being turned by the first steering roller and the second steering roller, the two sub-material strips are separated from each other and finally bonded under the action of the composite mechanism. The two sub-material strips have little interference with the initial material strip during the conveying and bonding process, thereby ensuring that the slitting mechanism can accurately divide the initial material strip into two along the center line. Moreover, the slitting of the initial material strip and the steering and bonding of the sub-material strips can be carried out continuously. Therefore, the above-mentioned material strip processing device and the five-in-one molding equipment can significantly improve production efficiency.

[0031] The details of one or more embodiments of the present application are set forth in the following drawings and description. Other features, objects, and advantages of the present application will become apparent from the description, drawings, and claims. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0033] FIG1 is a front view of a material strip processing device according to a preferred embodiment of the present application;

[0034] FIG2 is a right side view of the strip processing device shown in FIG1 ;

[0035] FIG3 is a top view of the strip processing device shown in FIG1 ;

[0036] FIG4 is a schematic structural diagram of a steering mechanism in the strip processing device shown in FIG1 ;

[0037] FIG5 is a top view of the steering mechanism shown in FIG4 ;

[0038] FIG6 is a schematic structural diagram of the composite mechanism in the strip processing device shown in FIG1 ;

[0039] FIG7 is a right side view of the composite mechanism shown in FIG6;

[0040] FIG8 is a top view of the composite mechanism shown in FIG7;

[0041] FIG9 is a simplified schematic diagram of the working process of the composite mechanism shown in FIG6;

[0042] FIG10 is a schematic diagram of the stacked structure of a five-in-one component produced by a strip processing device in one embodiment;

[0043] FIG11 is a schematic diagram showing a state of a bonding device preparing a composite material strip in one embodiment. DETAILED DESCRIPTION

[0044] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.

[0045] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0046] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0047] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.

[0048] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0049] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0050] 1 , the present application provides a five-in-one molding device (not shown) and a strip processing device 10 , wherein the five-in-one molding device includes a laminating device (not shown) and a strip processing device 10 .

[0051] The above-mentioned five-in-one molding equipment can realize five-in-one molding to prepare a five-in-one assembly 20 as shown in Figure 10. The five-in-one assembly 20 includes multiple CCM sheets 21, an upper frame 22, and a lower frame 23. The multiple CCM sheets 21 are clamped between the upper frame 22 and the lower frame 23 and are arranged at intervals along the extension direction of the five-in-one assembly 20.

[0052] As shown in Figure 11, the above-mentioned five-in-one molding equipment can use CCM sheets 21 and frame material strips 30 to achieve five-in-one molding to produce a five-in-one component 20. Specifically, the frame material strip 30 is formed with double hollow portions 31 arranged in sequence along the length direction, and each double hollow portion 31 includes two hollow grooves 31a spaced apart along the width direction of the frame material strip 30. In other words, two rows of hollow grooves 31a are formed on the frame material strip 30, each row including a plurality of hollow grooves 31a spaced apart in the length direction of the frame material strip 30, and the two rows of hollow grooves 31a are spaced apart in the width direction of the frame material strip 30. The two hollow grooves 31a of the same double hollow portion 31 are aligned in the width direction of the frame material strip 30, and are generally axially symmetrically distributed with the center line of the frame material strip 30 as the axis of symmetry (dashed line in the figure).

[0053] The laminating device can sequentially laminate the CCM sheet 21 to any hollow groove 31a of each double hollow portion 31 to form a composite tape 40. During lamination, only one CCM sheet 21 is laminated to each double hollow portion 31, and the laminated CCM sheet 21 can be located at any hollow groove 31a of the double hollow portion 31. Multiple CCM sheets 21 can be laminated sequentially to the hollow grooves 31a of multiple double hollow portions 31 in the same row, or alternately laminated to the hollow grooves 31a of two different rows.

[0054] Furthermore, the composite material strip 40 can enter the material strip processing device 10 and be cut and compounded along the center line by the material strip processing device 10. After being processed by the material strip processing device 10, the composite material strip 40 forms a five-in-one component 20, and the frame material strip 30 will also be divided into two along the center line. Among them, the upper part of the frame material strip 30 constitutes the upper frame 22, and the other part located below constitutes the lower frame 23. It can be seen that the frame material strip 30 can be used as both the upper frame 22 and the lower frame 22 of the five-in-one component 20. Therefore, when the above-mentioned five-in-one molding equipment is used to prepare the five-in-one component 20, the number of material rolls can be significantly reduced, thereby simplifying the process, streamlining the equipment and improving production efficiency.

[0055] 2 and 3 , the strip processing device 10 in the preferred embodiment of the present application includes a slitting mechanism 100 , a steering mechanism 200 , a compounding mechanism 300 and a frame 400 .

[0056] The frame 400 can be assembled from metal sheets and rods and can provide support for the slitting mechanism 100, the steering mechanism 200, and the compounding mechanism 300. Of course, the slitting mechanism 100, the steering mechanism 200, and the compounding mechanism 300 can also be installed on the large plate (not shown) of the above-mentioned five-in-one device, thereby omitting the frame 400. Before processing, the initial material strip, such as the composite material strip 40, can be introduced into the material strip processing device 10 and can be continuously conveyed under the traction of the main drive mechanism (not shown).

[0057] The slitting mechanism 100 can slit the passing initial material strip into two sub-material strips along the center line (not marked in the figure). Specifically in this embodiment, the initial material strip refers to the composite material strip 40 produced by the above-mentioned bonding device. Obviously, the material strip processing device 10 can also be applied to other fields, so the initial material strip can also refer to other types of film materials. After the composite material strip 40 is slit into two sub-material strips along the center line, the frame material strip 30 is also divided into an upper frame 22 and a lower frame 23. The upper frame 22 and the lower frame 23 are respectively contained in the two sub-material strips, and at least one sub-material strip also contains a CCM sheet 21. The initial material strip has a bonding surface. For the composite material strip 40, the bonding surface refers to the surface on which the CCM sheet 21 is bonded. After being slit by the slitting mechanism 100, the bonding surfaces of the two sub-material strips face the same direction, and can both face downward or upward.

[0058] In this embodiment, the slitting mechanism 100 includes a moving component 110 and a slitting blade 120 . The moving end of the moving component 110 can drive the slitting blade 120 to move along the width direction of the initial material strip.

[0059] Specifically, the moving assembly 110 can be in the form of a motor and a lead screw assembly, which can achieve precise and stable position adjustment of the slitting blade 120. By moving the slitting blade 120 along the width of the initial material strip, it can ensure that the slitting blade 120 is aligned with the centerline of the initial material strip, and enable the slitting mechanism 100 to slit different types of initial material strips, thereby expanding the applicability of the material strip processing device 10.

[0060] In addition, the slitting blade 120 can be mounted on the moving assembly 110 via a telescopic assembly (not shown). The telescopic assembly can be a cylinder that can drive the slitting blade 120 to extend and retract, thereby slitting the initial material strip or lifting the slitting blade 120.

[0061] Referring to Figures 4 and 5 , the steering mechanism 200 includes a first steering roller 210 and a second steering roller 220, with the second steering roller 220 being arranged at an angle relative to the first steering roller 210. The first steering roller 210 and the second steering roller 220 can have the same structure. Depending on the material of the initial strip and process requirements, the first steering roller 210 and the second steering roller 220 can be steel rollers or rubber rollers.

[0062] The steering mechanism 200 is located downstream of the slitting mechanism 100. The two sub-strips discharged from the slitting mechanism 100 are capable of being deflected by passing through a first steering roller 210 and a second steering roller 220, respectively. Specifically, the first steering roller 210 and the second steering roller 220 are positioned at an angle to the centerline of the initial strip. The conveying direction of the two slit sub-strips is angled relative to the rotational axes of the first and second steering rollers 210, 220, respectively, allowing the sub-strips to be deflected after passing through the first and second steering rollers 210, 220.

[0063] For example, as shown in Figure 5, the two sub-strips output by the slitting mechanism 100 are conveyed vertically from top to bottom until they pass over the first turning roller 210 and the second turning roller 220. The sub-strip passing over the first turning roller 210 turns to the right, while the sub-strip passing over the second turning roller 220 turns to the left. In this way, the two sub-strips are separated from each other.

[0064] In this embodiment, the first turning roller 210 and the second turning roller 220 intersect with each other, and the first turning roller 210 is located above the second turning roller 220 .

[0065] Specifically, because the first turning roller 210 and the second turning roller 220 intersect and partially overlap, the turning mechanism 200 can be made more compact. Furthermore, because the first turning roller 210 and the second turning roller 220 are located at different heights, interference between the two sub-strips when passing through the first and second turning rollers 210, 220 can be avoided.

[0066] It should be pointed out that in other embodiments, the first steering roller 210 and the second steering roller 220 may not cross and may be located at the same height. By spacing the two at a certain distance along the width direction of the initial material strip, it is also possible to avoid mutual interference between the two sub-material strips when passing through the first steering roller 210 and the second steering roller 220.

[0067] In this embodiment, the first turning roller 210 and the second turning roller 220 are perpendicular to each other, and the sub-strips passing through the first turning roller 210 and the second turning roller 220 can be deflected by 90 degrees.

[0068] Specifically, the centerline of the initial material strip forms a 45-degree angle with both the first and second turning rollers 210, 220. Before passing around the first and second turning rollers 210, 220, the two sub-strips are also conveyed at a 45-degree angle with both the first and second turning rollers 210, 220. Therefore, after passing through the first and second turning rollers 210, 220, the conveying directions of the two sub-strips are deflected 90 degrees in opposite directions. This ensures a high degree of parallelism between the two sub-strips, facilitating alignment.

[0069] Continuing with Figure 5 as an example, the centerline of the initial strip is aligned with axis b. The resulting sub-strips are also conveyed along axis b toward the steering mechanism 200. Both the first steering roller 210 and the second steering roller 220 form a 45-degree angle with axis b. After passing through the first steering roller 210, the sub-strip is deflected 90 degrees to the right; after passing through the second steering roller 220, the sub-strip is deflected 90 degrees to the left.

[0070] In this embodiment, the steering mechanism 200 is positionally adjustable along the width of the initial strip. If a sub-strip shifts and misaligns the two sub-strips, adjusting the steering mechanism 200 along the width of the initial strip changes the relative positions of the first and second steering rollers 210, 220 and the sub-strips, thereby changing the tension of the sub-strips and gradually correcting the misalignment.

[0071] Specifically, the steering mechanism 200 further includes a base plate 230, to which the first steering roller 210 and the second steering roller 220 are rotatably mounted. The base plate 230 is slidably mounted on the frame 400 via guide rails and sliders. Driven by a first shifting assembly (not shown), the base plate 230 can slide along the width of the initial strip (in a direction perpendicular to the drawing plane as shown in FIG1 ). The first shifting assembly can be implemented in the form of a motor and a screw rod.

[0072] After passing through the first and second turning rollers 210 and 220, the two sub-strips enter the laminating mechanism 300. The laminating mechanism 300 applies pressure to the two sub-strips, forcing their bonding surfaces to align. When the two sub-strips are bonded, their widthwise edges align, achieving a precise fold in half.

[0073] Please refer to Figures 1 and 2 again. In this embodiment, the composite mechanism 300 is located below the steering mechanism 200, and rollers 500 are provided on both sides of the steering mechanism 200. The two sub-material belts that pass through the first steering roller 210 and the second steering roller 220 can pass through the rollers 500 on both sides respectively and be transported to the composite mechanism 300.

[0074] Specifically, the two sub-strips that have moved away from each other reverse direction again after passing through the roller 500 and are transported toward each other, thereby entering the compounding mechanism 300 located below the steering mechanism 200. The compounding mechanism 300 and the steering mechanism 200 are stacked up and down, which can improve space utilization and thus help reduce the volume of the strip processing device 10.

[0075] In this embodiment, the position of the composite mechanism 300 is adjustable along the width of the initial strip. By adjusting its position, the composite mechanism 300 can compensate for any misalignment between the two sub-strips along their conveying direction. Specifically, by moving the composite mechanism 300, the tension between the two sub-strips can be slightly altered, thereby gradually correcting any misalignment.

[0076] Specifically, the composite mechanism 300 includes a frame 360, which serves as a support. The bottom of the frame 360 ​​is slidably mounted to the frame 400 via guide rails and sliders. Driven by a second shifting assembly (not shown), it can slide along the width of the initial material strip. Similarly, the second shifting assembly can be implemented in the form of a motor and a screw rod.

[0077] Please refer to Figures 6, 7 and 8. In this embodiment, the compounding mechanism 300 includes a rolling drive assembly 310 and two sets of pressing rollers 320 arranged opposite to each other. A rolling gap (not shown) is formed between the two sets of pressing rollers 320 for two sub-material strips to pass through. The rolling drive assembly 310 can drive the two sets of pressing rollers 320 to rotate to roll the two sub-material strips passing through the rolling gap to compound the two sub-material strips.

[0078] Specifically, the roller drive assembly 310 and the two sets of pressure rollers 320 are both mounted on the frame 360. Each set of pressure rollers 320 may include only one pressure roller 320 or may include multiple pressure rollers 320. The roller drive assembly 310 may be driven by a motor, and the two sub-strips are bonded together under the rolling action of the two sets of pressure rollers 320. The two sets of pressure rollers 320 press the two sub-strips together during rotation, which can be synchronized with the conveying process of the sub-strips, thereby ensuring the continuity of the processing process. Moreover, the pressing force applied to the two sub-strips by the pressure rollers 320 is relatively uniform, thereby achieving a better bonding effect of the two sub-strips.

[0079] Please also refer to Figure 9. Specifically, in this embodiment, guide rollers 330 are provided on either side of the rolling gap, and the two sub-strips can be routed around these guide rollers 330. The two guide rollers 330 guide the two sub-strips into the rolling gap. Furthermore, the guide rollers 330 help maintain tension between the two sub-strips, ensuring proper alignment during lamination.

[0080] In this embodiment, the composite mechanism 300 further includes a gap adjustment assembly 340 , which is in transmission connection with at least one set of pressing rollers 320 and can drive the two sets of pressing rollers 320 to move closer to or away from each other to adjust the width of the rolling gap.

[0081] By adjusting the width of the rolling gap, the degree of pressure applied by the pressure roller 320 to the sub-strip can be adjusted. Furthermore, by varying the width of the rolling gap, the laminating mechanism 300 can laminar sub-strips of varying thicknesses, thereby expanding the applicability of the strip processing device 10. To ensure more balanced force on both ends of the pressure roller 320 and maintain a constant width at all locations along the length of the rolling gap, two gap adjustment assemblies 340 are provided, one at each end of the rolling gap.

[0082] Specifically, the gap adjustment assembly 340 uses a screw to drive a wedge-shaped block up and down to adjust the distance between the two sets of rollers 320, thereby adjusting the width of the rolling gap. The two sets of rollers 320 are mounted on two mounting plates (not shown), with the wedge-shaped block clamped between them. The two mounting plates are slidably mounted on the frame 360. As the wedge-shaped block continues to extend between the two mounting plates, the two mounting plates move away from each other, increasing the rolling gap. Conversely, as the wedge-shaped block gradually withdraws from between the two mounting plates, the two mounting plates move closer together, decreasing the rolling gap. Manual adjustment can be achieved by rotating the screw with a handwheel, or automatically by using a motor to drive the screw.

[0083] In this embodiment, the composite mechanism 300 further includes a pressing assembly 350 , which is capable of applying pressure to at least one set of pressing rollers 320 to press the two sub-material strips passing through the roller pressing gap.

[0084] The clamping assembly 350 can be a pneumatic cylinder. The pressure from the clamping assembly 350 is transmitted to the sub-strips via the pressure roller 320, thereby ensuring a better fit between the two sub-strips. Two or more clamping assemblies 350 can be provided, spaced apart along the extension direction of the pressure roller 320. Furthermore, under the pressure of the clamping assembly 350, the mounting plate on which the pressure roller 320 is mounted can be pressed against the wedge block. Furthermore, as the wedge block gradually withdraws from between the two mounting plates, the two mounting plates can be pushed closer together by the pressure of the clamping assembly 350.

[0085] Referring again to Figures 1 and 2 , in this embodiment, the web processing apparatus 10 further includes a deflection correction mechanism 600 disposed upstream of the slitting mechanism 100. The initial web can be routed through the deflection correction mechanism 600 and corrected for deviation. The deflection correction mechanism 600 may include a deflection correction roller and a deflection mechanism. The initial web can be routed through the deflection correction roller. If the initial web deviates, the deflection mechanism can rotate the deflection correction roller, thereby changing the tension of the initial web and gradually correcting the deviation.

[0086] In this embodiment, the strip processing apparatus 10 further includes a visual inspection mechanism 700, located downstream of the laminating mechanism 300. The visual inspection mechanism 700 is capable of inspecting the alignment accuracy between the two sub-strips. The visual inspection mechanism 700 can photograph the edges of the two bonded sub-strips to determine whether the alignment accuracy of the two sub-strips meets the requirements.

[0087] When the alignment accuracy of the two sub-material strips does not meet the requirements, the visual inspection mechanism 700 can control one or more of the correction mechanism 600, the steering mechanism 200 and the composite mechanism 300 to perform corresponding actions to achieve correction, thereby ensuring the alignment accuracy of the two sub-material strips.

[0088] In the above-mentioned strip processing device 10 and five-in-one molding equipment, when the initial strip, such as the composite strip 40, enters the strip processing device 10, it is first cut into two sub-strips along the center line by the slitting mechanism 100. The two sub-strips enter the steering mechanism 200 and pass through the first steering roller 210 and the second steering roller 220 respectively. After being turned by the first steering roller 210 and the second steering roller 220, the two sub-strips are separated from each other and finally bonded together under the action of the composite mechanism 300. The two sub-strips have little interference with the initial strip during the conveying and bonding process, thereby ensuring that the slitting mechanism 100 can accurately divide the initial strip into two along the center line. Moreover, the slitting of the initial strip and the steering and bonding of the sub-strips can be carried out continuously. Therefore, the above-mentioned strip processing device 10 and five-in-one molding equipment can significantly improve production efficiency.

[0089] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0090] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, and these modifications and improvements fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.

Claims

1. A strip processing device, characterized in that: include: The slitting mechanism can slit the initial material strip passing through into two sub-material strips along the center line; A steering mechanism, comprising a first steering roller and a second steering roller arranged at an angle to the first steering roller, wherein the two sub-material strips output by the slitting mechanism can be respectively wound around the first steering roller and the second steering roller; and The composite mechanism includes the two sub-material strips that have passed through the first steering roller and the second steering roller and can enter the composite mechanism in directions where the bonding surfaces are opposite to each other. The composite mechanism can apply pressure to the two sub-material strips so that the bonding surfaces of the two sub-material strips are bonded to each other.

2. The strip processing device according to claim 1, characterized in that: The slitting mechanism comprises a moving component and a slitting blade, and the moving component can drive the slitting blade to move along the width direction of the initial material strip.

3. The strip processing device according to claim 2, characterized in that: The slitting blade is installed on the moving assembly through a telescopic assembly, and the telescopic assembly can drive the slitting blade to extend and retract so that the slitting blade is close to or away from the initial material belt passing through the slitting mechanism.

4. The strip processing device according to claim 1, characterized in that: The first steering roller intersects with the second steering roller, and the first steering roller is located above the second steering roller.

5. The strip processing device according to claim 4, characterized in that: The first steering roller and the second steering roller are perpendicular to each other, and the sub-material strips passing around the first steering roller and the second steering roller can be deflected by 90 degrees.

6. The strip processing device according to claim 1, characterized in that: The position of the steering mechanism along the width direction of the initial material strip is adjustable.

7. The strip processing device according to claim 6, characterized in that: The steering mechanism also includes a base plate and a first shifting assembly. The first steering roller and the second steering roller can be rotatably mounted on the base plate. The base plate can be slidably mounted on the frame of the material strip processing device by means of a guide rail and a slider, and can slide along the width direction of the initial material strip under the drive of the first shifting assembly.

8. The strip processing device according to claim 1, characterized in that: The composite mechanism is located below the steering mechanism, and rollers are provided on both sides of the steering mechanism. The two sub-material strips passing around the first steering roller and the second steering roller can pass around the rollers on both sides respectively and be transported to the composite mechanism.

9. The strip processing device according to claim 1, characterized in that: The position of the composite mechanism can be adjusted along the width direction of the initial material strip.

10. The strip processing device according to claim 9, characterized in that: The composite mechanism includes a frame and a second shifting assembly. The frame is slidably mounted on the frame of the material strip processing device by means of a guide rail and a slider, and can slide along the width direction of the initial material strip under the drive of the second shifting assembly.

11. The strip processing device according to claim 1, characterized in that: The composite mechanism includes a rolling drive assembly and two groups of pressing rollers arranged opposite to each other, a rolling gap is formed between the two groups of pressing rollers for the two sub-material strips to pass through, and the rolling drive assembly can drive the two groups of pressing rollers to rotate to roll the two sub-material strips passing through the rolling gap to composite the two sub-material strips.

12. The strip processing device according to claim 11, characterized in that: Guide rollers are respectively arranged on both sides of the rolling gap, and the two sub-material strips can be respectively wound around the guide rollers 330 on both sides and introduced into the rolling gap by the guide rollers.

13. The strip processing device according to claim 11, characterized in that: The composite mechanism further comprises a gap adjustment component, which is drivingly connected to at least one group of the pressing rollers and can drive the two groups of the pressing rollers to move closer to or farther from each other to adjust the width of the roller pressing gap.

14. The strip processing device according to claim 13, characterized in that: The two groups of pressure rollers are respectively installed on two mounting plates. The gap adjustment assembly includes a screw and a wedge block. The wedge block is clamped between the two mounting plates. The rotation of the screw can drive the wedge block to move between the two mounting plates and force the two mounting plates to move closer to or away from each other.

15. The strip processing device according to claim 14, characterized in that: The gap adjustment components are provided with two, and the two gap adjustment components are respectively located at two ends of the length direction of the rolling gap.

16. The strip processing device according to claim 11, characterized in that: The composite mechanism further comprises a pressing assembly, which is capable of applying pressure to at least one group of the pressing rollers to press the two sub-material strips passing through the roller pressing gap.

17. The strip processing device according to claim 1, characterized in that: It also includes a deviation correction mechanism arranged on the upstream side of the slitting mechanism, and the initial material strip can pass through the deviation correction mechanism and be corrected by the deviation correction mechanism.

18. The strip processing device according to claim 17, characterized in that: The deflection correction mechanism includes a deflection correction roller and a deflection mechanism. The initial material strip can pass around the deflection correction roller, and the deflection mechanism can drive the deflection correction roller to deflect.

19. The strip processing device according to claim 1, characterized in that: It also includes a visual inspection mechanism, which is arranged on the downstream side of the composite mechanism, and the visual inspection mechanism can detect the alignment accuracy between the two sub-material strips.

20. A five-in-one molding device, which can realize five-in-one molding by using CCM sheets and frame strips, wherein the frame strips are formed with double hollow parts arranged in sequence along the length direction, each of the double hollow parts includes two hollow grooves spaced apart along the width direction of the frame strips, characterized in that: The five-in-one molding equipment comprises: The strip processing device as claimed in any one of claims 1 to 19; and The laminating device can sequentially laminate the CCM sheet material to any of the hollow grooves of each of the double hollow parts to obtain a composite material strip, and the composite material strip can enter the material strip processing device as the initial material strip.

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