A burglary resistant room partitioning structure, a bending tool and a system
The burglary-resistant room partitioning structure, facilitated by a bending tool and integrated with lightweight construction technology, addresses the challenges of cumbersome installation and high costs in existing systems, offering a quick, cost-effective, and reliable solution for burglary protection.
Patent Information
- Application Number
- PCT/SE2024/050799
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-10-06
- Filing Date
- 2024-09-18
- Publication Date
- 2025-04-10
AI Technical Summary
Existing burglary-resistant room partitioning structures are cumbersome and time-consuming to install, and they often compromise on cost-effectiveness and smooth surface finish due to the need for extensive steel usage and complex clip systems.
A burglary-resistant room partitioning structure featuring a framework of framing members with mesh panels secured between adjoining third framing members, utilizing a bending tool for easy installation, and integrating with conventional lightweight construction technology to provide reliable and cost-effective burglary protection.
The proposed solution enables quick and easy installation of a burglary-resistant room partitioning structure while maintaining reliable protection against break-ins, without compromising on fire and acoustic characteristics, and at a lower cost compared to traditional methods.
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Figure SE2024050799_10042025_PF_FP_ABST
Abstract
Description
[0001] A burglary resistant room partitioning structure, a bending tool and a system
[0002] Technical field
[0003] The present invention relates to a burglary resistant room partitioning structure, a burglary resistant room partitioning structure bending tool for producing a burglary resistant room partitioning structure and a system as defined in the introductory parts of the independent claims.
[0004] Background art
[0005] A room partitioning structure can, for example, form a wall, a ceiling, or a floor, which partitions a room or a portion thereof. Burglary resistant room partitioning structure may comprise a framework of framing members and panel-shaped building components, which are attached on each side of the framework. The framework may comprise an elongated first framing member, an elongated second framing member, which is disposed substantially in parallel with the first framing member, and a plurality of elongated third framing members, which extend between and are disposed substantially orthogonally to the first and the second framing member at a predetermined spacing. The third framing members are attached to the first and the second framing member and supporting the panel-shaped building components. The room partitioning structure further may comprise at least one mesh panel, which is disposed between two adjoining third framing members, which mesh members form a mesh structure.
[0006] Burglary resistant room partitioning structures may be constructed using so-called lightweight construction technology. In such a structure, a framework of metal profile rails forms a structural support or a frame which is then covered with panel-shaped building boards. In a lightweight construction wall, the frame normally comprises a horizontal top framing member and a horizontal bottom framing member, which normally have a U-shaped cross-section and are usually called tracks. Vertical profile rails are mounted in the tracks at a predetermined spacing, e.g. in the range of 450-600 mm, onto which vertical profile rails the building boards are mounted. The vertical profile rails normally have a C- or Z- shaped crosssection in order to resist vertical pressure forces and to comply with the fire and acoustic requirements placed on the wall structure. Typically, each vertical profile rail exhibits two parallel flange portions which interact with and support one or several building boards, and a web portion interconnecting the flange portions. The flange portions may typically have a width of 70 mm, and the web portion may typically have a width of 95 mm. In order to comply with fire and acoustic requirements, the framework should normally have a thickness of at least 70 mm.
[0007] Lightweight construction floor and ceiling structures can be configured in a similar manner. Common materials for the building boards are gypsum, MDF (Medium Density Fiber), OSB (Orientated Strand Board), wood shaving, wood chip, magnesium oxide, calcium silicate, fiber cement, fiber-gypsum and composite boards.
[0008] These building boards have in common that they, from a burglary point of view, provide a very limited protection. A common way of increasing the capacity of the structure to resist break-ins is to combine the layer of building boards with one or several layers of steel sheet, which are mechanically mounted between the frame and the layer of building boards and thereby forms a mechanical protection against break-ins. How this is accomplished may vary, but the following requirements and classification usually govern the design.
[0009] In general, the mechanical protection is regarded as the basic protection against break- ins. Making the walls, floor and roof of a building so strong that they are difficult to force entry through can either delay a break-in to such an extent that the perpetrator is forced to abandon the break-in attempt, or force the perpetrator to use methods causing so much noise that the break-in attempt is discovered.
[0010] Normally, the mechanical burglary protection is adapted to the value and theft attractiveness of the property stored in the building or premises. In Sweden, specifiers, such as e.g. insurance companies, refer to requirements specified in the standard SSF 200 Regler for mekaniskt inbrottsskydd (Regulations for mechanical burglary protection). According to SSF 200, the mechanical protection for an object is divided into three different levels called Protection class 1, 2 and 3, where Protection class 3 means the highest level. Insurance companies and other specifiers follow this classification, and in broad outline the classification has been done according to the following principles:
[0011] Protection class 1 is applicable to buildings or premises where no or only a small amount of desirable property is stored.
[0012] Protection class 2 is applicable to buildings or premises where a larger amount of desirable property is stored. Protection class 3 is applicable to buildings or premises which are primarily intended for storage of desirable property. In connection with mechanical protection, the requirements applying to the so-called 'enclosing surface' of a room are usually discussed. The enclosing surface is the room's separation from other rooms in the building and / or the outside environment, e.g. wall, floor, ceiling, door and window units, and the requirements placed thereon usually apply up to four meters above the ground or standing surface plane.
[0013] One acceptable way of reinforcing a less strong wall made of, for example, wood paneling, corrugated sheet metal, plasterboard or wood chip board is to mount a so called anti-burglar plate between two inner layers of building boards, which plate has a thickness according to the following table:
[0014] Protection class 1, anti-burglar plate t=0.8 mm.
[0015] Protection class 2, anti-burglar plate t= 1.0 mm.
[0016] Protection class 3, anti-burglar plate t=2.0 mm.
[0017] Panels of anti-burglar plate should be joined with at least 50 mm of overlap and be attached to each other with a center-to-center distance between attachment points which does not exceed 100 mm. Furthermore, the panels of anti-burglar plate should be attached to the framing members of the frame. The process of building a burglary resistant structure in this way is very time-consuming and laborious for the installers. Furthermore, the overlap of the anti-burglar plates when joining results in troublesome irregularities, which makes it difficult to achieve a smooth and level wall surface. Furthermore, it is costly to install wall to wall and floor to ceiling anti-burglar plates, since it requires a large consumption of the limited resource of steel.
[0018] Another method of forming a burglary resistant structure is disclosed in GB 2283256A. This document describes a break-in resistant structure consisting of expanded metal panels mounted between vertical sheet metal framing members in a wall structure so that framing bays are formed. Each framing bay is delimited laterally by two sheet metal framing members of C-shaped cross- section facing each other so that their grooves are facing each other. The expanded metal panel has a width corresponding to the width of the framing bay and extends into the groove formed by the cross-sectional shape of the sheet metal framing members at each sheet metal framing member. In order to prevent the expanded metal panel from being slid out from the grooves of the sheet metal framing members, the structure has clips securing the expanded metal panel to the steel framing members. It has been found, however, that installation of the described structure is cumbersome and time-consuming. Especially the use of clips adds to the time consumption. Furthermore, it has been found that the clips do not sufficiently ensure securing of the expanded metal panel in the wall structure.
[0019] It is an objective of the present disclosure to mitigate, alleviate or eliminate one or more of the above-identified deficiencies and disadvantages in the prior art and solve at least the above mentioned problem.
[0020] A further objective is to provide a burglary resistant room partitioning structure, e.g. a wall, ceiling or floor structure, which is easy and quick to install and provides reliable burglary protection.
[0021] A further objective is to provide a burglary resistant room partitioning structure, which is inexpensive, but at the same times provides an acceptable burglary protection.
[0022] A further objective is to provide a burglary resistant room partitioning structure, which can supplement conventional lightweight construction, and can easily be integrated into a room partitioning structure constructed using lightweight construction technology.
[0023] A further objective is to provide a burglary resistant room partitioning structure bending tool for easy and quick installation of the burglary resistant room partitioning structure.
[0024] A further objective is to provide a system for easy and quick installation of the burglary resistant room partitioning structure by means of the burglary resistant room partitioning structure bending tool.
[0025] These objectives are achieved with the above-mentioned burglary resistant room partitioning structure, the burglary resistant room partitioning structure bending tool for producing a burglary resistant room partitioning structure and the system according to the appended claims.
[0026] According to a first aspect there is provided a burglary resistant room partitioning structure comprising a framework of framing members and panel-shaped building components, which are attached on each side of the framework, the framework comprising an elongated first framing member, an elongated second framing member, which is disposed substantially in parallel with the first framing member, and a plurality of elongated third framing members, which extend between and are disposed substantially orthogonally to the first and the second framing member at a predetermined spacing, so that framing bays are formed between adjoining third framing members, the third framing members being attached to the first and the second framing member and supporting the panel-shaped building components, the room partitioning structure further comprising at least one mesh panel, which is disposed in the framing bay between two adjoining third framing members and comprises mesh members forming a mesh structure, the adjoining third framing members exhibit openings through which free ends of the mesh members extend, so that the adjoining third framing members secure the mesh panel between them, wherein the mesh panel comprises a plurality of elongated first mesh members and a plurality of elongated second mesh members, the first and second mesh members together forming a mesh structure, and wherein the elongated first mesh members comprises the free ends. At least one of the free ends of one of the first mesh members of one of the mesh panels is arranged with a first bending, which partly surrounds one of the elongated second mesh members of the mesh panel, the mesh panel being arranged in an adjacent framing bay. The at least free end, in addition to the first bending, is arranged with a second bending which partly surrounds one of the elongated first mesh members of the mesh panel, the mesh panel being arranged in an adjacent framing bay.
[0027] Such room partitioning structure will mitigate, alleviate or eliminate the aboveidentified deficiencies and disadvantages in the prior art. The room partitioning structure will be is easy and quick to install and will provide reliable burglary protection. Further, the room partitioning structure is inexpensive, but at the same times provides an acceptable burglary protection. The room partitioning structure can be a supplement conventional lightweight construction, and can easily be integrated into a room partitioning structure constructed using lightweight construction technology. Said first framing member, said second framing member and said third framing members can comprise profile rails, e.g. metal profile rails, or timber studs and rails. Thus, according to the invention, mesh panels are placed inside the framework between adjoining third framing members and are secured to the framework by means of these framing members, whereby the mesh panels cannot be removed from the structure without having to first remove or deform one of the third framing members adjacent to the mesh panel. Causing at least one of said two adjoining third framing members to extend a predetermined distance into adjacent framing bays ensures that the mesh panel cannot be removed by breaking or bending it out of its plane. A number of advantages are obtained by disposing the mesh panels in the framing bays. The mesh panel can easily be integrated into the lightweight construction technology, where the framing members consist of metal profile rails, which means that the burglary resistant room partitioning structure according to the invention can be quickly and easily constructed. Furthermore, the installation of the mesh panel in the room partitioning structure requires no hot works, e.g. welding. Furthermore, the fire and acoustic characteristics of the room partitioning structure are not compromised by the integration of the mesh panel. Still another advantage is that the positioning of the mesh panel inside the framework means that the external dimensions of the room partitioning structure do not differ from corresponding dimensions of room partitioning structures constructed using conventional lightweight construction. The elongated third framing members may comprise building studs comprising a first and a second elongated and substantially rectangular flange portions and a web portion interconnecting the flange portions. The web portion may comprise at least one metal wire and / or a metal sheet, which may be pivotably connected to said flange portions allowing the building stud to be brought from a retracted storage configuration, in which the flange portions are arranged side by side in a common plane, to an expanded mounting configuration, in which the flange portions are arranged in two parallel planes. In connection with the installation of the burglary resistant room partitioning structure, it may be advantageous to attach the third framing members to the first and second framing members. The first bending of the at least one of the free ends of one of the first mesh members of one of the mesh panels, may prevent the first panel from being displaced in relation to the mesh panel being arranged in an adjacent framing bay. The partly surrounding by the free ends of one of the first mesh members of one of the mesh panels of one of the elongated second mesh members of the mesh panel, which is arranged in an adjacent framing bay, may prevent the first panel from being displaced in relation to the mesh panel being arranged in an adjacent framing bay. Thus, the first bending results in an interlocking relationship between the two adjacent mesh panels. All the free ends of one of the first mesh members of one of the mesh panels may be arranged with a first bending. The second bending of the same free end of the first mesh members of the mesh panel will further prevent the first panel from being displaced in relation to the mesh panel which is arranged in an adjacent framing bay. This will further strength the interlocking relationship between the two adjacent mesh panels. All the free ends of one of the first mesh members of one of the mesh panels may be arranged with a second bending.
[0028] The first bending may have a bending angle in the range of 80° - 90°, preferably in the range of 85° - 90°, and most preferably 90°. Such bending angle of the first bending will interlock the two adjacent mesh panels and prevent them from being displaced from each other. The first bending may have hook characteristics, which fixate the adjacent mesh panels to each other. This will increase the strength of the partition wall and form a mechanical protection against break-ins and break-through the structure.
[0029] The second bending may have a bending angle in the range of 95° - 145°, preferably in the range of 110° - 130°, and most preferably 120°. Such bending angle of the second bending will prevent the two adjacent mesh panels from being displaced. The second bending angle within these ranges will also make it difficult to re-bend the free end in order to release the two mesh panels from each other. This will make the structure so strong that it will be difficult to force entry through structure and delay a break-in to such an extent that a perpetrator is forced to abandon the break-in attempt, or force the perpetrator to use methods causing so much noise that the break-in attempt is discovered.
[0030] The free ends, at the at least one of said two adjoining third framing members, may have an extension of a predetermined distance in the adjacent framing bays, which distance is at least 5%, more preferably at least 10% and most preferably at least 20% of the width of the framing bay. At the ends of the wall structure, where adjacent framing bays are absent, it is preferred that the free ends protrude as far as allowed by the wall structure while taking into account any adjacent wall or opening in the wall structure.
[0031] The mesh panel may be connected to at least one of: - the first framing member; - the second framing member; - at least one of the adjoining third framing members; and - at least one adjacent mesh panel. The preferred attachment of the vertical profile rails to the horizontal profile rails can advantageously be realized with screwed, glued or nailed joints. Alternatively, the attachment can be done with clamps.
[0032] The mesh panel may be substantially planar and rigid, and may have a width which exceeds the distance between said two adjoining third framing members. In order to make sawing into the mesh panel more difficult, it may be advantageous to design it with a grid size which, in the plane of the mesh panel, exhibits a maximum opening dimension which does not exceed approx. 150 mm, and which preferably does not exceed approx. 100 mm. If the mesh panel, for example, exhibits a rectangular grid pattern, it may thus be advantageous if the rectangular openings in the mesh panel exhibit a width or length which does not exceed approx. 150 mm, and which preferably does not exceed approx. 100 mm. The first framing member, said second framing member and said plurality of third framing members may be timber studs or rails. The reinforcement meshes can easily be adapted to the desired center-to-center distance in such framing members.
[0033] The first framing member, said second framing member and said plurality of third framing members may be profile rails. The reinforcement meshes can easily be adapted to the desired center-to-center distance in such framing members.
[0034] The two adjoining third framing members may be profile rails which each comprises: a first flange portion; a second flange portion opposing the first flange portion; and a web portion interconnecting the flange portions, which extends between the flange portions, wherein sad flange portions support the building components and said web portions exhibit said openings. This configuration contributes to giving the profile rail a C-shaped cross-section, which increases the vertical load resistance capacity of the profile rail.
[0035] The web portions may be in locking engagement with said mesh panel. The web portions may be planar, and wherein said first mesh members each comprises a first free end, which passes through an opening in the web portion of a first one of said two adjoining third profile rails, and a second free end, which passes through an opening in the web portion of a second one of said two adjoining third profile rails. The structure may comprise at least two adjacent mesh panels which are connected to each other on each side of a web portion. The mesh panel may comprise a reinforcement mesh.
[0036] The first mesh members may have a substantially horizontal orientation, while the second mesh members may have a substantially vertical orientation. However, the mesh members can extend in other directions. The first and second mesh members may intersect each other at right angles. The first and second mesh members intersect each other at angels different from right angles. When forming a wall structure, the horizontal profile rails may first be mounted to a floor section and a ceiling section, respectively, whereupon the first vertical profile rail is preferably attached to the horizontal profile rails at one end of the wall structure. Thereafter, the first mesh panel is placed between the horizontal profile rails and is inserted into the first vertical profile rail, so that the free ends of the mesh members of the first mesh panel are pushed into and through the openings in the web portion of the first vertical profile rail, so that the free ends are caused to protrude a predetermined distance on the other side of the web portion. The free ends are caused to protrude a predetermined distance on the other side of the web portion, e.g. into adjacent framing bay. In order to enable this, the second mesh panel is displaced slightly vertically relative to the first mesh panel, so that, in each opening the free end belonging to the second mesh panel gets positioned under the free end belonging to the first mesh panel. Adjacent mesh panels may be attached to each other on each side of the web portions, e.g. by attaching adjacent mesh panels to each other by means of lashing wire or by welding the mesh panels to each other, whereby a removal of the mesh panels from the wall structure is made even more difficult. It may also be advantageous to attach the mesh panels to at least one of the horizontal profile rails. It may be advantageous to design the mesh members in hardened steel. In some applications, it may be sufficient that only some of the mesh members, for example each second, each third or each fourth mesh member are designed in hardened steel. In order to increase the burglary protection capacity of the mesh panels, it may be advantageous to connect the mesh members where they intersect each other, for example by welding at the intersection points, e.g. induction welding the horizontal mesh members to the vertical mesh members. It is also possible to place several mesh panels in each framing bay, so that these mesh panels form several layers. This would additionally increase the burglary protection capacity of the structure.
[0037] According to a second aspect there is provided a burglary resistant room partitioning structure bending tool for producing a burglary resistant room partitioning structure according to the first aspect. The bending tool may comprise a first and a second opening for receiving at least one of the free ends for producing the first and the second bending of the at least one of the free ends. Such bending tool provides an easy and quick installation of the burglary resistant room partitioning structure. The bending tool is easy to store and to bring to an installation place.
[0038] The bending tool may comprise a pipe in which a first end part of the pipe comprises the first opening, and wherein the second opening is arranged substantially orthogonally in relation to the first opening in the pipe. A rod may be arranged in a third opening in a second end part of the tool. The rod may have an elongated extension. The rod may constitute a handle and a lever for increased bending torque.
[0039] The pipe may have a hexagonal shape in cross-section. Such hexagonal shape may increase the strength of the bending tool. Further, the hexagonal shape may prevent the bending tool from rolling in case the bending tool is temporarily put on a table or the floor.
[0040] The pipe may have an elongated extension between the first end part and a second end part of the pipe, which elongated extension of the pipe constitutes as a lever for increased bending torque. The elongated extension may be grabbed by one hand or two hand by installation personnel.
[0041] The bending tool may comprise a bending device. The bending device may be crowbar shaped. The bending device may have a flat shape. The bending device may have a rectangular cross-section. The bending device may be used for separating the free end from the adjacent position to a first mesh member, so that the first opening of the of the bending tool can be arranged on the free end. The bending device may be arranged at the second end part of the pipe of the bending tool. The bending device may be an integrated part of the second end part of the pipe of the bending tool.
[0042] According to a third aspect there is provided a system comprising a burglary resistant room partitioning structure according to the first aspect and a burglary resistant room partitioning structure bending tool according to the second aspect for producing the burglary resistant room partitioning structure. Such a system provides an easy and quick installation of the room partitioning structure by means of the bending tool.
[0043] The present disclosure will become apparent from the detailed description given below. The detailed description and specific examples disclose preferred embodiments of the disclosure by way of illustration only. Those skilled in the art understand from guidance in the detailed description that changes and modifications may be made within the scope of the disclosure.
[0044] Brief of the
[0045] The above objects, as well as additional objects, features and advantages of the present disclosure, will be more fully appreciated by reference to the following illustrative and non-limiting detailed description of example embodiments of the present disclosure, when taken in conjunction with the accompanying drawings.
[0046] Figure 1 shows a side view of a first embodiment of a burglary resistant room partitioning structure according to an example in the form of a wall structure,
[0047] Figure 2 shows a side view of a framing member in the wall structure of Figure 1;
[0048] Figures 3 - 5 show a top views of the wall structure of Figure 1 in cross-sections;
[0049] Figures 6a - 6d show bending of a free end of a first mesh member of a mesh panel;
[0050] Figure 7 illustrates a cross-section along line A - A in figure 6b; Figure 8 shows a side view of a bending tool according to an example;
[0051] Figure 9 shows a side view of a bending tool according to an example;
[0052] Figure 10a illustrates a cross-section along lines B - B in figures 8 and 9;
[0053] Figure 10b illustrates a cross-section along lines C - C in figures 8 and 9, and
[0054] Figures 11a - lid show a system comprising a burglary resistant room partitioning structure and a burglary resistant room partitioning structure bending tool, in which the bending tool bends a free end a first mesh member of a mesh panel.
[0055] Detailed description
[0056] The present disclosure will now be described with reference to the accompanying drawings, in which preferred example embodiments of the disclosure are shown. The disclosure may, however, be embodied in other forms and should not be construed as limited to the herein disclosed embodiments. The disclosed embodiments are provided to fully convey the scope of the disclosure to the skilled person.
[0057] Figure 1 shows a side view of a first embodiment of a burglary resistant room partitioning structure according to an example in the form of a wall structure. The burglary resistant room partitioning structure comprising a framework 1 of framing members and panel-shaped building components 2, which are attached on each side of the framework 1, the framework 1 comprising an elongated first framing member 3, an elongated second framing member 4, which is disposed substantially in parallel with the first framing member 3, and a plurality of elongated third framing members 5a-5e, which extend between and are disposed substantially orthogonally to the first and the second framing member 3,4 at a predetermined spacing, so that framing bays 9a-9d are formed between adjoining third framing members, the third framing members 5a-5e being attached to the first and the second framing member 3,4 and supporting the panel-shaped building components 2, the room partitioning structure further comprising at least one mesh panel 13a-13d, which is disposed in the framing bay 9a- 9d between two adjoining third framing members 5a-5e and comprises mesh members 14a- 14d,15a-15d forming a mesh structure, the adjoining third framing members 5a-5e exhibit openings 18a, 18b through which free ends 16,17 of the mesh members 14a-14d,15a-15d extend, so that the adjoining third framing members 5a-5e secure the mesh panel 13a-13d between them, wherein the mesh panel 13a-13d comprises a plurality of elongated first mesh members 14a-14d and a plurality of elongated second mesh members 15a-15d, the first and second mesh members 14a-14d,15a-15d together forming a mesh structure, and wherein the elongated first mesh members 14a-14d comprises the free ends 16,17.
[0058] The wall structure thus comprises a support frame in the form of a framework 1 of metal profile rails. The framework 1 forms a support for mounting of panel-shaped building components 2 in the form of building boards, which in this case are wall boards, on each side of the support frame.
[0059] The framework 1 comprises a first, substantially horizontally oriented lower profile rail 3 and a second, substantially horizontally oriented upper profile rail 4, which is disposed in parallel with and above the lower profile rail 3. The lower profile rail 3 has a U-shaped crosssection and is oriented so that the opening of the cross-section is facing upward. Also the upper profile rail 4 has a U-shaped cross-section, but is oriented so that the opening of the cross-section is facing downward.
[0060] The framework 1 also comprises a plurality of substantially vertically oriented third profile rails 5a-5e, out of which three profile rails 5c-5e are shown completely or partially hidden behind the wall boards 2 in Figure 1. The vertical profile rails 5a-5e have in a known way a C-shaped cross-section (see also Figure 3) and are oriented so that their lower ends connect to the lower profile rail 3, and so that their upper ends connect to the upper profile rail 4. More specifically, the vertical profile rails 5a-5e are disposed in the valleys formed by the U-shaped cross-sections of the horizontal profile rails 3, 4. The vertical profile rails 5a-5c are mutually parallel and disposed at a predetermined spacing, e.g. with a center-to-center distance (etc distance) in the range of 450-600 mm, so that they define framing bays 9a-9d between them.
[0061] Accordingly, the profile rails 3, 4, 5a-5e form a framework 1 for mounting of the wall boards 2, out of which only two are shown in Figure 1. In some connections, profile rails having a U-shaped cross-section, which are normally intended for horizontal mounting, are called tracks, whereas profile rails having a C-shaped cross-section, which are normally intended for vertical mounting, are called studs.
[0062] Each vertical profile rail 5a-5e comprises a first flange portion 6, a second flange portion 7 and a web portion 8 interconnecting the flange portions 6, 7. The flange portions 6, 7 are substantially planar and preferably mutually parallel. The web portion 8 is substantially planar and extends substantially orthogonally between the flange portions 6, 7. At the respective free edge of the flange portions 6, 7, the profile rail exhibits a folded or angled reinforcement portion 11, 12, which extends back toward the opposing flange portion and is substantially parallel with the web portion 8. The reinforcement portions 11, 12, which contribute to giving the profile rail 5a-5e its C-shaped cross-section, are arranged to increase the vertical load resistance capacity of the profile rail 5a-5e. If the profile rail 5a-5e is formed from sheet steel, the profile rail 5a-5e can in a known way be folded or bent along parallel folding or bending lines so as to form the flange, web and reinforcement portions.
[0063] The wall structure further comprises a plurality of mesh panels 13a-13d, out of which two are shown hidden behind the wall boards 2 in Figure 1. More specifically, one mesh panel 13a-13d is arranged in each framing bay 9a-9d, i.e. between each pair of adjoining vertical profile rails 5a, 5b; 5b, 5c; 5c, 5d; 5d, 5e. Each mesh panel 13a-13e comprises a plurality of elongated and substantially parallel first mesh members 14a-14d and a plurality of elongated second mesh members 15a-15d, which are connected to the first mesh members 14a-14d so that the first and second mesh members 14a-14d, 15a- 15d together form a mesh structure. In the shown embodiment, the first mesh members 14a-14d have a substantially horizontal orientation, while the second mesh members 15a-15d have a substantially vertical orientation, but it is appreciated that the mesh members can extend in other directions, for instance it is not necessary that the first and second mesh members intersect each other at right angles. The first mesh members 14a-14d each comprises a first free end 16 and an opposing second free end 17 (see Figure 3).
[0064] Each mesh panel 13a-13d extends in a vertical direction between the horizontal profile rails 3 and 4. Accordingly, the second mesh members 15a-15d have a length which is substantially the same as the length of the vertical profile rails 5a-5e. The first mesh members 14a-14d, on the other hand, have a length which is greater than the distance between two adjoining vertical profile rails 5a, 5b; 5b, 5c; 5c, 5d; 5d, 5e, or more specifically, which is greater than the distance between the web portions 8 of two adjoining vertical profile rails 5a, 5b; 5b, 5c; 5c, 5d; 5d, 5e, i.e. greater than the width of the framing bay. Preferably, each mesh panel 13a-13d has a width which is at least 10%-20% greater than the center-to-center distance between two adjoining vertical profile rails 5a, 5b; 5b, 5c; 5c, 5d; 5d, 5e. The web portions 8 of each vertical profile rail 5a-5e exhibit a plurality of through-openings 18a, 18b (see Figure 2) for receiving the mesh panels 13a- 13d. In the shown embodiment, the openings are disposed at a spacing which corresponds to the distance between adjoining mesh members 14a-14d in the length direction of the profile rail 5a-5e. In the length direction of the profile rail 5a-5e, each opening 18a, 18b exhibits a dimension allowing first mesh members from adjacent mesh panels, e.g. a first mesh member 14a from the first mesh panel 13a and a second mesh member 14b from the adjacent second mesh panel 13b, to fit in a single opening 18a, 18b - one mesh member above the other - as shown in Figure 2. Alternatively, each mesh member can be disposed in a respective opening. In the transverse direction of the profile rail 5a-5e, the openings 18, 18b are preferably positioned along the center line of the web portion 8, i.e. centrally between the flange portions 6 and 7.
[0065] When forming the wall structure of Figure 1, the horizontal profile rails 3 and 4 are first mounted to a floor section and a ceiling section, respectively, whereupon the first vertical profile rail 5a is preferably attached to the horizontal profile rails 3 and 4 at one end of the wall structure. Thereafter, the first mesh panel 13a is placed between the horizontal profile rails 3 and 4 and is inserted into the first vertical profile rail 5a, so that the free ends 16 of the mesh members 14a of the first mesh panel 13a are pushed into and through the openings 18a, 18b in the web portion 8 of the first vertical profile rail 5a so that the free ends 16 are caused to protrude a predetermined distance L on the other side of the web portion 8.
[0066] Thereafter, the second vertical profile rail 5b is placed between the horizontal profile rails 3 and 4, and is moved toward the first mesh panel 13a so that the free ends 17 of the mesh members 14a of the first mesh panel 13a are pushed into and through the openings 18a, 18b in the web portion 8 of the second vertical profile rail 5b, so that the free ends 17 are caused to protrude a predetermined distance L' on the other side of the web portion 8, i.e. into the space which later forms an adjacent framing bay 9b. Thereafter, the second vertical profile rail 5b is preferably attached to the horizontal profile rails 3 and 4, wherein the profile rails 5a and 5b fix the first mesh panel 13a in its position in the wall structure.
[0067] Thereafter, the second mesh panel 13b is placed between the horizontal profile rails 3 and 4 and is inserted into the second vertical profile rail 5b so that the free ends 16 of the mesh members 14b of the second mesh panel 13b are pushed into and through the openings 18a, 18b in the web portion 8 of the second vertical profile rail 5b, so that the free ends 16 are caused to protrude a predetermined distance on the other side of the web portion 8, e.g. into adjacent framing bay 9a. In order to enable this, the second mesh panel 13b is displaced slightly vertically relative to the first mesh panel 13a, so that, in each opening 18a, 18b, the free end 16 belonging to the second mesh panel 13b gets positioned under the free end 17 belonging to the first mesh panel 13a, as shown in Figure 2.
[0068] Thereafter, the third vertical profile rail 5c is placed between the horizontal profile rails 3 and 4 and is moved toward the second mesh panel 13b, so that the free ends 17 of the mesh members 14b of the second mesh panel 13b are pushed into and through the openings 18a, 18b in the web portion 8 of the third vertical profile rail 5c and are caused to protrude a predetermined distance on the other side of the web portion 8. Thereafter, the third vertical profile rail 5c is preferably attached to the horizontal profile rails 3 and 4, whereby the profile rails 5b and 5c fix the second mesh panel 13b in its position in the wall structure.
[0069] The mounting steps described in connection with the second mesh panel 13b are then repeated for the third mesh panel 13c and the fourth mesh panel 13d, whereby these mesh panels 13c, 13d are secured in the wall structure between the profile rails 5c and 5d, and between 5d and 5e, respectively, as shown in Figure 1. Preferably, the predetermined distance L, L', L" that the free ends extend into adjacent framing bays is at least approx. 5-20% of the width of the framing bays, i.e. at least approx. 5-20% of the etc distance between two adjoining third profile rails. More specifically, the predetermined distance is preferably at least 5%, more preferably at least 10%, even more preferably at least 15% and most preferably at least 20% of the width of the framing bay. At the ends of the wall structure, where adjacent framing bays are absent, it is preferred that the free ends protrude as far as allowed by the wall structure while taking into account any adjacent wall or opening in the wall structure. The preferred attachment of the vertical profile rails 5a-5e to the horizontal profile rails 3 and 4 can advantageously be realized with screwed, glued or nailed joints. Alternatively, the attachment can be done with clamps.
[0070] When the mesh panels 13a-13d and the vertical profile rails 5a-5e have been disposed in the horizontal profile rails 3 and 4 in the way specified above, the wall boards 2 are mounted onto the profile rails 3, 4 and 5a-5e in a conventional manner, e.g. by using nailed, glued or screwed joints, or a combination of these. The mounting of wall boards 2 can be done on one side of the framework 1, or on both sides thereof, as shown in Figure 3.
[0071] The elongated third framing members 5a-5e may comprise building studs comprising a first and a second elongated and substantially rectangular flange portions 6, 7 and a web portion 8 interconnecting the flange portions 6, 7. The web portion 8 may comprise at least one metal wire and / or a metal sheet, which may be pivotably connected to said flange portions 6, 7 allowing the building stud to be brought from a retracted storage configuration, in which the flange portions 6, 7 are arranged side by side in a common plane, to an expanded mounting configuration, in which the flange portions 6, 7 are arranged in two parallel planes.
[0072] Thus, according to the invention, the mesh panels 13a-13d are secured in the wall structure by means of the vertical profile rails 5a-5e, which provides a simple and stable burglary resistant wall structure, which can be quickly installed, and which furthermore provides planar wall sections without any need for the subsequent filling and smoothing work associated with previously known burglary resistant room partitioning structures. Here it is appreciated that, from a burglary protection standpoint, it is not necessary that the vertical profile rails 5a-5e are attached to the horizontal profile rails 3 and 4, since the wall boards 2, and also the mesh panels 13a- 13d, prevent the vertical profile rails 5a-5e from moving to any great extent in the longitudinal direction of the horizontal profile rails 3 and 4. However, such an attachment may be preferred, since it improves the securing of the mesh panels 13a-13d in the wall structure.
[0073] It may be advantageous to attach adjacent mesh panels to each other on each side of the web portions 8, e.g. by attaching adjacent mesh panels to each other by means of lashing wire or by welding the mesh panels to each other, whereby a removal of the mesh panels from the wall structure is made even more difficult. It may also be advantageous to attach the mesh panels to at least one of the horizontal profile rails 3 and 4.
[0074] It may be advantageous to design the mesh members 14a, 14b, 14c, 14d, 15a, 15b, 15c, 15d in hardened steel. In some applications, it may be sufficient that only some of the mesh members 14a, 14b, 14c, 14d, 15a, 15b, 15c, 15d, for example each second, each third or each fourth mesh member 14a, 14b, 14c, 14d and / or 15a, 15b, 15c, 15d are designed in hardened steel.
[0075] In order to increase the burglary protection capacity of the mesh panels 13a, 13b, 13c, 13d, it may be advantageous to connect the mesh members 14a, 14b, 14c and 14d to the mesh members 13a, 13b, 13c and 13d where they intersect each other, for example by welding at the intersection points, e.g. induction welding the horizontal mesh members 14a, 14b, 14c, 14d to the vertical mesh members 13a, 13b, 13c, 13d.
[0076] In order to make sawing into the mesh panels 13a, 13b, 13c, 13d with a hacksaw more difficult, it may be advantageous to design them with a grid size which, in the plane of the mesh panel, exhibits a maximum opening dimension which does not exceed approx. 150 mm, and which preferably does not exceed approx. 100 mm. In the embodiment shown in Figures 1-3, where the openings defined by the mesh members are rectangular, said maximum opening dimension is formed by the diagonals of the openings. In order to make sawing into the mesh panels 13a, 13b, 13c, 13d with a hacksaw even more difficult, it may be advantageous that the panel-shaped building components 2 on at least one side of the framework 1 are formed from rigid fibre boards, e.g. plywood boards, MDF boards or wood chip boards. Sawing is not prevented to any great extent if the panel-shaped building components 2 are formed from plasterboards.
[0077] It is also appreciated that, within the scope of the invention, it is possible to place several mesh panels in each framing bay, so that these mesh panels form several layers, which would additionally increase the burglary protection capacity of the structure.
[0078] It may be advantageous to use conventional reinforcement mesh, which, on the one hand, is relatively inexpensive and, on the other hand, is available in an array of dimensions, as mesh panels, whereby a suitable dimension can be selected so as to match the desired burglary protection. Reinforcement meshes are normally available with a material thickness in the range of 5-20 mm and a grid size between 100*100 mm and 200*200 mm. Furthermore, reinforcement meshes can easily be adapted to the desired center-to-center distance between the vertical profile rails. It is appreciated, however, that other rigid mesh panels can be used, as long as the mesh panel provides the required structural strength and exhibits mesh members with free ends, so that the mesh panel can be secured between adjoining vertical profile rails in the above-described manner. Figure 4 shows a top view of a second embodiment of a burglary resistant room partitioning structure according to the invention in the form of a wall structure. Unlike the above-described first embodiment, the wall structure in this case comprises a support frame in the form of a framework of timber studs and rails. The framework comprises a plurality of substantially vertically oriented third timber studs, out of which two timber studs 5b, 5c are shown in Figure 4. The studs 5b and 5c form a framing bay 9b in which a mesh panel 13b is disposed, wherein said mesh panel 13b, like the abovedescribed mesh panels, comprises mesh members 14b having free ends 16, 17 which, via openings 18a in the studs 5b, 5c, extend a predetermined distance L, L' into adjacent framing bays 9a-9b, which distance is at least approx. 5-20% of the width of the framing bay 9b, i.e. at least approx. 5-20% of the etc distance between the two adjoining studs 5b and 5c. More specifically, the predetermined distance L, L' is preferably at least 5%, more preferably at least 10%, even more preferably at least 15 % and most preferably at least 20% of the width of the framing bay 9b.
[0079] Figures 6a - 6d show bending of a free end 17 of a first mesh member 14a of a first mesh panel 13a. When arranging the mesh panels 13a-13d in the separate framing bays 9a-9d, the free ends 16, 17 of the mesh members 14a-14d are essentially in parallel, which is shown in fig. 6a. In figures 6a-6d the mesh panels 13a and 13 b are shown. Thus, a free end 17 of a first mesh member 14a of the first mesh panel 13a is arranged in parallel with a free end 16 of a first mesh member 14b of the second mesh panel 13b. The first mesh member 14b of the second mesh panel 13b is shown in a section view in fig. 6a. Further, a second mesh member 15b of the second mesh panel 13b is shown in fig. 6a. In fig. 6b the free end 17 of the first mesh member 14a of the first mesh panel 13a is arranged with a first bending 20, which partly surrounds the elongated second mesh member 15b of the second mesh panel 13b. In figures 6c and 6d the free end 17, in addition to the first bending 20, is arranged with a second bending 22, which partly surrounds the first mesh member 14b of the second mesh panel 13b.
[0080] A section mark A-A is depicted in Fig. 6b. Fig. 7 illustrates the cross-section along line A- A in figure 6b. Fig. 7 shows the first bending 20, which has a bending angle a, which is most preferably 90°. However, the bending angle a of the first bending 20 may be in the range of 80° - 90°, preferably in the range of 85° - 90°. Bending the free end 17 with a bending angle a within these ranges prevents the first and the second mesh panels 13a, 13b from being separated from each other. For clarity reasons, the first mesh member 14b of the second mesh panel 13b is not shown in fig. 7.
[0081] Figure 6c shows an initial bending of the second bending 22. In Figure 6d the second bending 22 has a bending angle |3, which is approximately 120°, which is a most preferably angle. However, the bending angle |3 of the second bending 22 may be in the range of 95° - 145°, preferably in the range of 110° - 130°. Bending the free end 17 with a bending angle |3 within these ranges prevents the first and the second mesh panels 13a, 13b from being displaced from each other.
[0082] Figure 8 shows a side view of a burglary resistant room partitioning structure bending tool 24, according to an example, for producing a burglary resistant room partitioning structure. The bending tool 24 comprises a first and a second opening 26, 28 for receiving at least one of the free ends 16, 17 of the mesh members 14a-14d for producing the first and the second bending 20, 22 of the at least one of the free ends 16, 17. The bending tool 24 comprises a pipe 30 in which a first end part 32 of the pipe 34 comprises the first opening 26, and wherein the second opening 28 is substantially orthogonally arranged in relation to the first opening 26 in the pipe 30. According to the example in fig. 8, a rod 36 can be arranged in a third opening 38 in a second end part 40 of the tool 24. The rod 36 has an elongated extension. The rod 36 constitutes a handle and a lever for increased bending torque. The rod 36 may be provided with a crowbar shaped bending device 41 arranged in a distal end of the rod 36. Figure 9 shows a side view of a bending tool 24 according to an example. The pipe 30 has an elongated extension between the first end part 32 and the second end part 40 of the pipe 30, which elongated extension of the pipe 30 constitutes a handle and a lever for increased bending torque. The second end part may be provided the crowbar shaped bending device 41. The burglary resistant room partitioning structure bending tool 24 together with the burglary resistant room partitioning structure form the system 42 according to the disclosure.
[0083] Figure 10a illustrates a cross-section along lines B - B in figures 8 and 9. The pipe 30 has a hexagonal shape in cross-section. The first opening 26 has a hexagonal shape. The second opening 28 extends through the walls of the pipe 30, from one side of the pipe to the other. Both the first opening 26 and the second opening 28 are configured to accommodate each of the first end second free ends 16, 17 of the mesh members 14a-14d.
[0084] Figure 10b illustrates a cross-section along lines C - C in figures 8 and 9. The crowbar shaped bending device 41 has flat rectangular shape in cross-section.
[0085] Figures 11a - 11c show a system 42 comprising the burglary resistant room partitioning structure and the burglary resistant room partitioning structure bending tool 24, in which the bending tool 24 bends a free end 17 of a first mesh member 14a of a mesh panel 13a. In a first step, the crowbar shaped bending device 41 of the bending tool is used for separating the free end 17 from the adjacent position to the first mesh member 14b, so that the first opening 26 of the of the bending tool 24 can be arranged on the free end 17. In fig. lib the bending tool 24 is arranged with the first opening 26 on the free end 17 of a first mesh member 14a of a mesh panel 13a. The free end 17 has been bent by means of the bending tool 24, so that the free end 17 is arranged with a first bending 20, which partly surrounds the elongated second mesh member 15b of the second mesh panel 13b. When applying a force F downwards at the second end part 40 of the bending tool 24, torque is exerted of the free end 17 of the first mesh member 14a. The torque provided by the bending tool 24 bends the free end 17 downwards in fig. 11c, so that the free end 17 is arranged with a second bending 22, which partly surrounds the first mesh member 14b of the second mesh panel 13b. However, the bending motion for producing the second bending 22 is limited by the extension of the second mesh panel 13b. Therefore, in order to increase the bending angle |3 of the second bending 22, the bending tool 24 is released from the free end 17 and instead is arranged on the free end 17 again but in the second opening 28 of the bending tool 24, which is shown in fig. lid. Finally, a force F is applied on the bending tool 24 and the torque exerted from the bending tool 24 fulfills the bending of the free end 17 so that the bending angle |3 of the second bending 22 is in the above-mentioned range.
[0086] The person skilled in the art realizes that the present disclosure is not limited to the preferred embodiments described above. The person skilled in the art further realizes that modifications and variations are possible within the scope of the appended claims.
[0087] Additionally, variations to the disclosed embodiments can be understood and effected by the skilled person in practicing the claimed disclosure, from a study of the drawings, the disclosure, and the appended claims.
Claims
CLAIMS1. A burglary resistant room partitioning structure comprising a framework (1) of framing members and panel-shaped building components (2), which are attached on each side of the framework (1), said framework (1) comprising an elongated first framing member (3), an elongated second framing member (4), which is disposed substantially in parallel with the first framing member (3), and a plurality of elongated third framing members (5a-5e), which extend between and are disposed substantially orthogonally to the first and the second framing member (3,4) at a predetermined spacing, so that framing bays (9a-9d) are formed between adjoining third framing members, said third framing members (5a-5e) being attached to the first and the second framing member (3,4) and supporting the panel-shaped building components (2), said room partitioning structure further comprising at least one mesh panel (13a-13d), which is disposed in the framing bay (9a-9d) between two adjoining third framing members (5a-5e) and comprises mesh members (14a-14d,15a-15d) forming a mesh structure, said adjoining third framing members (5a-5e) exhibit openings (18a, 18b) through which free ends (16,17) of the mesh members (14a-14d,15a-15d) extend, so that the adjoining third framing members (5a-5e) secure the mesh panel (13a-13d) between them, wherein said mesh panel (13a-13d) comprises a plurality of elongated first mesh members (14a-14d) and a plurality of elongated second mesh members (15a-15d), said first and second mesh members (14a-14d,15a-15d) together forming a mesh structure, and wherein the elongated first mesh members (14a-14d) comprises the free ends (16,17), characterized in that at least one of the free ends (16,17) of one of the first mesh members (14a-14d) of one of the mesh panels (13a- 13d) is arranged with a first bending (20), which partly surrounds one of the elongated second mesh members (15a-15d) of the mesh panel (13a-13d), the mesh panel (13a-13d) being arranged in an adjacent framing bay (9a-9d), and in that said at least free end (16,17), in addition to the first bending (20), is arranged with a second bending (22) which partly surrounds one of the elongated first mesh members (14a-14d) of the mesh panel (13a-13d), the mesh panel (13a-13d) being arranged in an adjacent framing bay (9a-9d).
2. The room partitioning structure according to claim 1, wherein the first bending has a bending angle (a) in the range of 80° - 90°, preferably in the range of 85° - 90°, and most preferably 90°.
3. The room partitioning structure according to any one of the claims 1 and 2, wherein the second bending has a bending angle (P) in the range of 95° - 145°, preferably in the range of 110° - 130°, and most preferably 120°.
4. The room partitioning structure according to any one of the preceding claims, wherein said free ends (16,17), at the at least one of said two adjoining third framing members (5a-5e), has an extension of a predetermined distance (L,L',L") in the adjacent framing bays (9a-9d), which distance (L, L',L") is at least 5%, more preferably at least 10% and most preferably at least 20% of the width of the framing bay (9a-9d).
5. The room partitioning structure according to any one of the preceding claims, wherein said mesh panel (13a-13d) is connected to at least one of: - the first framing member (3); - the second framing member (4); - at least one of the adjoining third framing members (5a-5e); and - at least one adjacent mesh panel (13a-13d).
6. The room partitioning structure according to any one of the preceding claims, wherein said mesh panel (13a-13d) is substantially planar and rigid, and has a width which exceeds the distance between said two adjoining third framing members (5a-5e).
7. The room partitioning structure according to any one of the preceding claims wherein said first framing member, said second framing member and said plurality of third framing members are timber studs or rails.
8. The room partitioning structure according to any one of the claims 1-6, wherein said first framing member, said second framing member and said plurality of third framing members are profile rails.
9. The room partitioning structure according to claim 8, wherein said two adjoining third framing members are profile rails (5a-5e) which each comprises: a first flange portion (6); a second flange portion (7) opposing the first flange portion (6); and a web portion (8) interconnecting the flange portions (6,7), which extends between the flange portions (6,7), wherein sad flange portions (6,7) support the building components (2) and said web portions (8) exhibit said openings (18a, 18b).
10. The room partitioning structure according to claim 9, wherein said web portions (8) are in locking engagement with said mesh panel (13a-13d).
11. The room partitioning structure according to any one of the claims 9 and 10, wherein said web portions (8) are planar, and wherein said first mesh members (14a-14d) each comprises a first free end (16), which passes through an opening (18a, 18b) in the web portion (8) of a first one of said two adjoining third profile rails (5a-5d), and a second free end(17), which passes through an opening (18a, 18b) in the web portion (8) of a second one of said two adjoining third profile rails (5a-5d).
12. The room partitioning structure according to any one of the claims 6-8, wherein it comprises at least two adjacent mesh panels (13a-13d) which are connected to each other on each side of a web portion (8).
13. The room partitioning structure according to any one of preceding claims, wherein said mesh panel (13a-13d) comprises a reinforcement mesh.
14. A burglary resistant room partitioning structure bending tool (24) for producing a burglary resistant room partitioning structure according to any one of the preceding claims, characterized in that the bending tool (24) comprises a first and a second opening (26,28) for receiving at least one of the free ends (16,17) for producing the first and the second bending (20,22) of the at least one of the free ends (16,17).
15. The bending tool (24) according to claim 14, wherein the bending tool (24) comprises a pipe (30) in which a first end part (32) of the pipe (34) comprises the first opening (26), and wherein the second opening (28) is arranged substantially orthogonally in relation to the first opening (26) in the pipe (30).
16. The bending tool (24) according to claim 15, wherein the pipe (30) has a hexagonal shape in cross-section.
17. The bending tool (24) according to any one of the claims 15 and 16, wherein the pipe (30) has an elongated extension between the first end part (32) and a second end part (34) of the pipe (30), which elongated extension of the pipe (30) constitutes as a lever for increased bending torque.
18. The bending tool (24) according any one of the claims 14 - 17, wherein the bending tool (24) comprises a bending device (41).
19. A system (42) comprising a burglary resistant room partitioning structure according to any one of the claims 1 - 13 and a burglary resistant room partitioning structure bending tool according to any one of the claims 14 - 18 for producing the burglary resistant room partitioning structure.
Citation Information
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