Heat recycling system
By designing a heat recovery system including an inclined suction pipe, processing box and assembly barrel, the problem of insufficient contact area and heat absorption capacity of traditional heat recovery systems is solved, and more efficient heat recovery and air treatment are achieved.
Patent Information
- Application Number
- PCT/CN2023/127343
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-10-27
- Publication Date
- 2025-05-01
AI Technical Summary
Traditional heat recovery systems have heat absorption equipment on the outer periphery of the trachea, and the contact area and heat absorption capacity are average, resulting in insufficient heat recovery capacity.
A heat recovery and utilization system is designed, including an inclined suction pipe connected to the ceramic heating equipment, a processing box and an assembly barrel. A multiple heat exchange pipe and clean water are provided in the assembly barrel. It is connected through the ventilation pipe and multi-pass pipe fittings to achieve effective heat conduction and recovery.
It improves the ability to recover heat, ensures that part of the heat is transmitted to clean water, for easy subsequent use, and the air is treated by filtration and deodorization, improving the environmental protection and versatility of the system.
Smart Images

Figure CN2023127343_01052025_PF_FP_ABST
Abstract
Description
A heat recovery system Technical Field
[0001] The invention belongs to the technical field of heat recovery, in particular to a heat recovery system. Background Art
[0002] Ceramic heating equipment is used in the ceramic heating process to heat and form. During and after the forming process, a large amount of heat will be released. Some equipment will recycle the energy, but the traditional heat recovery system only sets up heat absorption equipment on the periphery of the air pipe. The contact area and heat absorption capacity are average, which affects the heat recovery ability.
[0003] A Chinese patent document (authorization publication number CN210374663U) describes an environmentally friendly ceramic kiln waste heat recovery device. This device effectively increases the contact area between the kiln's waste heat and water, improving heat conversion efficiency and the reuse rate of waste heat. This device also cleans exhaust gases, enhances the device's environmental impact, versatility, and efficiency. However, the device only incorporates heat absorption equipment around the periphery of the gas pipe, resulting in limited surface area and heat absorption capacity, which impacts heat recovery capabilities. Summary of the Invention
[0004] The object of the present invention is to provide a heat recovery system to solve the problems raised in the background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a heat recovery system, comprising an inclined intake pipe connected to a ceramic heating device, the intake pipe being connected to a processing box for treating air, an assembly bucket containing clean water for heat recovery being provided above the processing box, and a vertically arranged ventilation pipe being connected to the top of the processing box;
[0006] The inner cavity of the assembly barrel is provided with multiple heat exchange tubes, the end of the upper half of the ventilation tube passes through the assembly barrel and extends to the inner cavity of the assembly barrel, the ventilation tube is connected to the multiple heat exchange tubes through a multi-way pipe fitting, and a reaction box containing a reaction liquid for treating odor is provided on one side of the assembly barrel, the side of the upper half of the reaction box is connected with an L-shaped connecting tube, and one side end of the connecting tube passes through the assembly barrel and extends to the inner cavity of the assembly barrel, the connecting tube is connected to the multiple heat exchange tubes through a multi-way pipe fitting, and a fan for exhaust is embedded in the side of the reaction box away from the connecting tube.
[0007] As a preferred embodiment, the assembly barrel is connected and fixed to the reaction box through multiple horizontal auxiliary rods, and the assembly barrel is connected and fixed to the processing box through multiple vertical auxiliary rods. The bottom end of the processing box is connected to multiple diagonal support plates, and the bottom end of the diagonal support plate is connected to an L-shaped side connecting plate for connecting to the ceramic heating equipment.
[0008] As a preferred embodiment, a mounting plate is installed on the upper transverse inner wall of the reaction box, and a plurality of equidistantly arranged water spray heads are connected to the bottom end of the mounting plate.
[0009] As a preferred embodiment, the side surfaces of the reaction box, the processing box and the assembly barrel are all embedded with perspective windows.
[0010] As a preferred embodiment, a water pump is connected to the top of the reaction box, and the water pump is connected to the lower half of the reaction box through a water pumping pipe. The water pump is also connected to a water outlet pipe, and the water outlet pipe passes through the reaction box and is connected to multiple water spray heads through a multi-way pipe fitting.
[0011] As a preferred embodiment, the inner wall of the processing box is connected to an inclined filter frame, and the side of the filter frame is connected to a filter screen for filtering the air.
[0012] As a preferred embodiment, the inner wall of the processing box is connected to two inclined linear motors adapted to the filter frame, and a brush for cleaning the filter is connected between the moving parts of the two linear motors.
[0013] As a preferred embodiment, an inspection passage is provided on the side of the processing box, and an inspection door is rotatably connected to the inner wall of the inspection passage via a hinge, and the inspection door is fixed to the processing box via a lock.
[0014] As a preferred embodiment, the top end of the assembly barrel is connected to a liquid inlet pipe with a threaded cover, the bottom end of the assembly barrel is connected to a liquid discharge pipe with a solenoid valve, a thermometer is installed on the side of the assembly barrel, and the measuring part of the thermometer passes through the assembly barrel and extends to the inner cavity of the assembly barrel.
[0015] As a preferred embodiment, the outer periphery of the assembly barrel and the outer periphery of the processing box are coated with heat-insulating coating.
[0016] Compared with the prior art, the technical effects and advantages of the present invention are:
[0017] This heat recovery system benefits from the design of the assembly barrel and heat exchange tubes. The design of multiple heat exchange tubes has better heat recovery capacity than the heat conduction of the existing gas pipes. In addition, combined with the clean water in the assembly barrel, it can ensure that part of the heat is transferred to the clean water, which is convenient for subsequent use.
[0018] Thanks to the design of the processing box and filter frame, the filter screen of the filter frame can filter the air to prevent debris from affecting the thinner heat exchange tubes at the back. The linear motor drives the brush to move back and forth to clean the filter screen to prevent the filter screen from being blocked by debris. The processing box can be connected to the ceramic heating equipment through the diagonal support plate and side connecting plate. The design of the maintenance door makes it easy to clean up debris.
[0019] Thanks to the design of the reaction box, multiple water spray heads inside the reaction box can spray water to form a water curtain, thereby deodorizing and reacting the circulating air. The exhaust of the fan provides power for air circulation and ensures air extraction;
[0020] The heat recovery system not only has better heat recovery capabilities, but can also filter and remove odors from the air. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] FIG1 is a schematic structural diagram of the present invention;
[0022] FIG2 is a schematic structural diagram of a reaction box of the present invention;
[0023] FIG3 is a cross-sectional view of the reaction box along the AA direction in FIG1 of the present invention;
[0024] FIG4 is a cross-sectional view of the processing barrel along the AA direction in FIG1 of the present invention;
[0025] FIG5 is a front view of the processing box of the present invention with the inspection door open;
[0026] FIG6 is a right side view of the processing box of the present invention.
[0027] Description of reference numerals:
[0028] In the figure: 1. Suction pipe; 2. Processing box; 3. Assembly barrel; 4. Ventilation pipe; 5. Heat exchange pipe; 6. Reaction box; 7. Connecting pipe; 8. Fan; 9. Horizontal auxiliary rod; 10. Vertical auxiliary rod; 11. Side connecting plate; 12. Assembly plate; 13. Sprinkler head; 14. Water pump; 15. Suction pipe; 16. Water outlet pipe; 17. Filter frame; 18. Linear motor; 19. Brush; 20. Inspection door; 21. Liquid inlet pipe; 22. Liquid discharge pipe; 23. Thermometer. Implementation Method
[0029] In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention may be practiced without one or more of these details. In other instances, certain technical features well known in the art are not described to avoid confusion with the present invention.
[0030] The connection method can be bonding, welding, bolt connection, etc., which shall be based on actual needs.
[0031] In order to recycle heat and improve the heat recovery capacity, a heat recovery system as shown in Figures 1 to 6 includes an inclined intake pipe 1 connected to the ceramic heating equipment, the side connecting plate 11 is connected to the ceramic heating equipment, and the intake pipe 1 is connected to the outlet pipe of the ceramic heating equipment. The ceramic heating equipment is configured as a large-scale device. The intake pipe 1 is connected to a processing box 2 for treating air. An assembly barrel 3 filled with clean water for heat recovery is provided above the processing box 2. The top of the processing box 2 is connected to a vertically arranged ventilation pipe 4; the inner cavity of the assembly barrel 3 is provided with a plurality of heat exchange pipes 5, and the end of the upper half of the ventilation pipe 4 passes through the assembly barrel 3 and extends to the inner cavity of the assembly barrel 3. The ventilation pipe 4 is connected to a plurality of heat exchange pipes through a multi-way pipe fitting. The tubes 5 are connected, and the multi-way pipe fittings are not subject to the diagram. It is sufficient to ensure that a large tube is connected to multiple thin tubes. The air enters the heat exchange tube 5 through the ventilation tube 4, and then conducts the heat out. The heat is conducted through the heat exchange tube 5 and the clean water in the assembly barrel 3. A reaction box 6 containing a reaction liquid for treating odor is provided on one side of the assembly barrel 3. The reaction liquid is set to be a specific liquid that can react with the ceramic heating odor, which is a prior art. The side of the upper half of the reaction box 6 is connected to an L-shaped connecting tube 7, and one side end of the connecting tube 7 passes through the assembly barrel 3 and extends to the inner cavity of the assembly barrel 3. The connecting tube 7 is connected to multiple heat exchange tubes 5 through multi-way pipe fittings, and a fan 8 for exhaust is embedded in the side of the reaction box 6 away from the connecting tube 7.
[0032] In order to provide stable support and connection, the assembly barrel 3 is welded and fixed to the reaction box 6 through multiple horizontal auxiliary rods 9, and the assembly barrel 3 is welded and fixed to the processing box 2 through multiple vertical auxiliary rods 10. The bottom end of the processing box 2 is welded with multiple diagonal support plates, and the bottom end of the diagonal support plate is welded with an L-shaped side connecting plate 11 for connecting to the ceramic heating equipment. The sides of the reaction box 6, the sides of the processing box 2 and the sides of the assembly barrel 3 are all embedded with perspective windows to facilitate observation of the situation from the outside.
[0033] In order to deodorize the air, an assembly plate 12 is installed on the horizontal inner wall above the reaction box 6. The bottom end of the assembly plate 12 is connected to a plurality of equally spaced water spray heads 13. The top of the reaction box 6 is connected to a water pump 14. The water pump 14 is connected to the lower half of the reaction box 6 through a water suction pipe 15. The water pump 14 is also connected to a water outlet pipe 16, and the water outlet pipe 16 passes through the reaction box 6 and is connected to the plurality of water spray heads 13 through multi-way pipe fittings. The air continues to flow and enters the reaction box 6 through the connecting pipe 7. The water pump 14 sprays the reaction liquid from the water spray head 13. The air is treated by the water curtain formed by the water spray head 13 and finally flows out from the fan 8.
[0034] In order to filter the air and clean the filter, the inner wall of the processing box 2 is detachably connected with an inclined filter frame 17, and the side of the filter frame 17 is detachably connected with a filter for filtering the air. The inner wall of the processing box 2 is connected with two inclined linear motors 18 adapted to the filter frame 17 by bolts, and a brush 19 for cleaning the filter is connected between the moving parts of the two linear motors 18. The fan 8 can exhaust air to assist the air in the ceramic heating equipment to be introduced into the intake pipe 1. When passing through the processing box 2, the air is filtered by the filter. During this process, the linear motor 18 drives the brush 19 to clean the filter back and forth. An inspection channel is opened on the side of the processing box 2, and the inner wall of the inspection channel is connected to an inspection door 20 by a hinge. The inspection door 20 is fixed to the processing box 2 by a lock.
[0035] In order to add and drain water, the top of the assembly barrel 3 is connected to a liquid inlet pipe 21 with a threaded cover, and clean water is introduced into the assembly barrel 3 by means of the liquid inlet pipe 21. The bottom end of the assembly barrel 3 is connected to a liquid discharge pipe 22 with a solenoid valve. When water is needed, the solenoid valve is opened to allow the liquid discharge pipe 22 to discharge liquid. A thermometer 23 is installed on the side of the assembly barrel 3, and the measuring part of the thermometer 23 passes through the assembly barrel 3 and extends to the inner cavity of the assembly barrel 3. The temperature of the clean water is known from the thermometer 23. The outer periphery of the assembly barrel 3 and the outer periphery of the processing box 2 are coated with thermal insulation coating.
[0036] How it works
[0037] The heat recovery and utilization system uses the liquid inlet pipe 21 to introduce clean water into the assembly barrel 3, connects the side connecting plate 11 with the ceramic heating equipment, connects the intake pipe 1 with the exhaust pipe of the ceramic heating equipment, and then turns on the linear motor 18, the water pump 14 and the fan 8. The fan 8 can exhaust air to assist the air in the ceramic heating equipment to be introduced into the intake pipe 1. When passing through the processing box 2, the air is filtered by the filter. During this process, the linear motor 18 drives the brush 19 to clean the filter back and forth. The air enters the heat exchange pipe 5 through the ventilation pipe 4, and then the heat is transferred to the clean water in the assembly barrel 3 through the heat exchange pipe 5. The air continues to flow and enters the reaction box 6 through the connecting pipe 7. The water pump 14 sprays the reaction liquid from the water spray head 13. The air is treated by the water curtain formed by the water spray head 13 and finally flows out from the fan 8.
[0038] It should be noted that, in this document, relational terms such as one and two are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.
[0039] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A heat recovery system, comprising an inclined air intake pipe (1) connected to a ceramic heating device, characterized in that: The air intake pipe (1) is connected to a processing box (2) for processing air, an assembly bucket (3) containing clean water for heat recovery is arranged above the processing box (2), and the top of the processing box (2) is connected to a ventilation pipe (4) arranged vertically; The inner cavity of the assembly barrel (3) is provided with a plurality of heat exchange tubes (5); the end of the upper half of the ventilation tube (4) passes through the assembly barrel (3) and extends to the inner cavity of the assembly barrel (3); the ventilation tube (4) is connected to the plurality of heat exchange tubes (5) through a multi-way pipe fitting; a reaction box (6) containing a reaction liquid for treating odor is provided on one side of the assembly barrel (3); an L-shaped connecting tube (7) is connected to the side of the upper half of the reaction box (6); and the end of one side of the connecting tube (7) passes through the assembly barrel (3) and extends to the inner cavity of the assembly barrel (3); the connecting tube (7) is connected to the plurality of heat exchange tubes (5) through a multi-way pipe fitting; and a fan (8) for exhausting air is embedded in the side of the reaction box (6) away from the connecting tube (7).
2. A heat recovery system according to claim 1, characterized in that: The assembly barrel (3) is connected and fixed to the reaction box (6) via a plurality of horizontal auxiliary rods (9), and the assembly barrel (3) is connected and fixed to the processing box (2) via a plurality of vertical auxiliary rods (10). The bottom end of the processing box (2) is connected to a plurality of diagonal support plates, and the bottom end of the diagonal support plates is connected to an L-shaped side connecting plate (11) for connecting to a ceramic heating device.
3. A heat recovery system according to claim 2, characterized in that: A mounting plate (12) is installed on the upper transverse inner wall of the reaction box (6), and a plurality of equidistantly arranged water spray heads (13) are connected to the bottom end of the mounting plate (12).
4. A heat recovery system according to claim 2, characterized in that: The side of the reaction box (6), the side of the processing box (2) and the side of the assembly barrel (3) are all embedded with perspective windows.
5. A heat recovery system according to claim 3, characterized in that: The top of the reaction box (6) is connected to a water pump (14), and the water pump (14) is connected to the lower half of the reaction box (6) through a water pumping pipe (15). The water pump (14) is also connected to a water outlet pipe (16), and the water outlet pipe (16) passes through the reaction box (6) and is connected to a plurality of water spray heads (13) through a multi-way pipe fitting.
6. A heat recovery system according to claim 4, characterized in that: An inclined filter frame (17) is connected to the inner wall of the processing box (2), and a filter screen for filtering air is connected to the side of the filter frame (17).
7. A heat recovery system according to claim 6, characterized in that: The inner wall of the processing box (2) is connected to two inclined linear motors (18) adapted to the filter frame (17), and a brush (19) for cleaning the filter screen is connected between the moving parts of the two linear motors (18).
8. A heat recovery system according to claim 7, characterized in that: An inspection passage is provided on the side of the processing box (2), and an inspection door (20) is rotatably connected to the inner wall of the inspection passage via a hinge, and the inspection door (20) is connected and fixed to the processing box (2) via a lock.
9. A heat recovery system according to claim 2, characterized in that: The top end of the assembly barrel (3) is connected to a liquid inlet pipe (21) with a threaded cover, the bottom end of the assembly barrel (3) is connected to a liquid discharge pipe (22) with a solenoid valve, a thermometer (23) is installed on the side of the assembly barrel (3), and a measuring part of the thermometer (23) passes through the assembly barrel (3) and extends to the inner cavity of the assembly barrel (3).
10. A heat recovery system according to claim 2, characterized in that: The outer circumference of the assembly barrel (3) and the outer circumference of the processing box (2) are both coated with heat-insulating paint.
Citation Information
Patent Citations
Vanadium-nitrogen alloy kiln waste heat utilization device
CN210802081U
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CN212158195U
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