Automatic cutting, crushing and screening device for kitchen waste treatment

By designing automatic cutting, crushing and screening equipment, the use of spiral crushing paddles and alloy steel propeller blades to achieve efficient automatic crushing and screening of kitchen waste, solving the problems of incomplete crushing and relying on manual sorting in the existing technology, and achieving efficient and automated material processing.

WO2025091595A1PCT designated stage expired Publication Date: 2025-05-08SHANGHAI YIMAI IND CO LTD

Patent Information

Application Number
PCT/CN2023/135004
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-10-30
Filing Date
2023-11-29
Publication Date
2025-05-08

AI Technical Summary

Technical Problem

In the prior art, it is difficult to effectively crush and sort kitchen waste treatment, resulting in malfunction of the crusher or uneven materials, and relying on manual sorting to waste manpower and material resources and unstable effects.

Method used

An automatic cutting, crushing and screening equipment is designed, and the screw crushing pad is driven by a variable frequency adjustable speed power mechanism. The propeller blade is hot-molded and molded by alloy steel, with high strength and high wear resistance. It realizes automatic cutting, crushing and screening of materials through the high-speed rotation of the propeller blade and the wind pressure action.

Benefits of technology

It realizes efficient automatic crushing and screening of kitchen waste, reduces labor costs, improves crushing effect, ensures the uniformity of materials and the reliability of automated operations, and meets environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

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    Figure CN2023135004_08052025_PF_FP_ABST
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Abstract

An automatic cutting, crushing and screening device for kitchen waste treatment, comprising a variable-frequency speed-adjustable power mechanism (1). A spiral crushing paddle (13) is fixedly connected to an output shaft end of the variable-frequency speed-adjustable power mechanism (1); the spiral crushing paddle (13) comprises two rotating shafts (1301); two spiral blades (1302) are fixed to the outside of the two rotating shafts (1301), the spiral blades (1302) being provided with a plurality of through holes (1303); a feeding scraper (1304) is fixedly connected to one side of each spiral blade (1302); and a cylinder (4) is rotatably connected to the outside of the two rotating shafts (1301), the bottom of the cylinder (4) being provided with filtration holes (2), and one side of the cylinder (4) being provided with a bulk-material outlet (15).
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Description

Automatic cutting, crushing and screening equipment for kitchen waste treatment Technical Field

[0001] The present invention relates to the technical field of environmental protection, and in particular to an automatic cutting, crushing and screening device for treating kitchen waste. Background Art

[0002] Kitchen waste often contains plastic bottles, large bones, chopsticks, and other long or round objects. These materials often cannot be shredded properly and can cause shredder failures. Alternatively, large pieces of material and long fibers can be mixed in with the material, affecting the drying process. To address this, traditional methods generally rely on manual sorting. This wastes a lot of manpower and resources, and the sorting results vary from person to person, making them difficult to guarantee.

[0003] Summary of the Invention

[0004] The present invention provides an automatic cutting, crushing and screening device for treating kitchen waste to solve the above-mentioned deficiencies in the prior art.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] An automatic cutting, pulverizing, and screening device for treating food waste includes a variable-frequency, adjustable-speed power mechanism with a spiral pulverizing paddle fixedly connected to its output shaft. The pulverizing paddle comprises two rotating shafts, with two propeller blades fixedly attached to the exterior of each shaft. The propeller blades are provided with multiple through-holes, and a feed scraper fixedly connected to one side of the propeller blades. The propeller blades are formed from alloy steel by heat processing, resulting in high strength and wear resistance. The outer edge of the spiral is finely machined to form a sharp edge, maintaining a small gap with the cylinder and creating a narrow space between the filter holes below, thereby achieving the cutting and pulverizing function. The through-holes evenly distributed on the paddle blades serve to retain and fully stir the material. Furthermore, the material, under the action of the propeller blades, continuously tumbles, collides, and rubs against each other, also crushing the material. The propeller blades are themselves a group of auger blades with uniform pitch when they are manufactured. When they cooperate with the outer cylinder, the power transmitted by the variable frequency speed-adjustable power mechanism drives the propeller blades to rotate at high speed, thereby fully crushing the material. The wind pressure generated by the high-speed rotation of the propeller blades will also blow lighter debris such as plastic bags to the end. The propeller blades continuously push forward, and discharge large-particle solid materials and fibers, plastic bags and other materials from the bulk material outlet set at the end of the cylinder into the recycling bin, thereby realizing automatic screening function. The external rotation of the two rotating shafts is connected to the cylinder, and two observation windows are provided on the top of the cylinder, which can also be used as maintenance windows. A filter hole is provided at the bottom of the cylinder, and the filter hole is expanded from the outer end to form a tapered hole, which is convenient for unloading and not easy to be blocked and left over. A bulk material outlet is provided on one side of the cylinder, and the taper design of the bulk material outlet ensures smooth feeding and prevents backflow.

[0007] Preferably, a cover plate is hinged on the top of the cylinder, and the top of the cylinder is connected to a backwash joint.

[0008] Preferably, a discharge hopper is fixed at the bottom of the cylinder, the filter hole is connected to the discharge hopper, and a bulk material discharge hopper is fixed on one side of the cylinder, and the bulk material discharge hopper is connected to the bulk material outlet.

[0009] Preferably, one end of the cylinder is fixedly connected to a support frame, and two limit plates are fixed on the top of the support frame on one side. Feed ports are opened through the surfaces of the two limit plates, and a plug valve is provided inside the two limit plates.

[0010] Preferably, a plug-in valve port is provided at the top of the bulk material outlet, and a second plug-in valve is sleeved inside the plug-in valve port.

[0011] Preferably, the edge of the propeller blade close to the inner wall of the cylinder is provided with a cutting edge.

[0012] Preferably, the backwash connector is externally connected to a water supply pump.

[0013] Compared with the existing technology, the beneficial effects of the present invention are:

[0014] The whole machine integrates automatic crushing, cutting and screening by cooperating with the multifunctional propeller blades on the rotating shaft and the inner cylinder and other components. The multifunctional propeller blades are formed by heat processing of alloy steel and are evenly distributed with multiple through holes. After heat treatment, the blades have high strength and high wear resistance. The outer edge of the spiral is finely processed to form a sharp edge, and the narrow space formed between the filter holes of the inner cylinder achieves the cutting and crushing function. The multiple through holes evenly arranged on the multifunctional propeller blades make the crushing of materials more sufficient and thorough. The spatial distortion of the multifunctional propeller blades becomes the spiral auger blades. , it can automatically push the material forward when working. The wind pressure generated by the high-speed rotation of the multifunctional propeller blades blows plastic bags and other lighter debris to the end. The multifunctional propeller blades continuously push forward, and large particles of solid materials and fibers, plastic bags and other materials are discharged into the recovery bucket from the large material outlet set at the end of the cylinder, thereby realizing automatic screening function. The feed port is tapered to ensure smooth feeding and prevent backflow. The filter hole is expanded from the outer end to form a taper, which is convenient for feeding. The material is not prone to clogging and residue. The backwash interface design makes it easy to keep the equipment clean and will not produce odor due to material deterioration. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] FIG1 is a first perspective structural diagram of an automatic cutting, crushing and screening device for treating kitchen waste proposed by the present invention;

[0016] FIG2 is a second perspective structural diagram of an automatic cutting, crushing and screening device for treating kitchen waste proposed by the present invention;

[0017] FIG3 is a schematic diagram of the cylinder structure of an automatic cutting, crushing and screening device for treating kitchen waste proposed by the present invention;

[0018] FIG4 is a schematic diagram of the propeller blade structure of an automatic cutting, crushing and screening device for treating kitchen waste proposed by the present invention;

[0019] FIG5 is a schematic top view of the cross-sectional structure of an automatic cutting, pulverizing and screening device for treating kitchen waste proposed by the present invention;

[0020] FIG6 is a side view schematic diagram of the structure of an automatic cutting, crushing and screening device for treating kitchen waste proposed by the present invention.

[0021] In the figure: 1. Frequency-controlled adjustable speed power mechanism; 2. Filter hole; 3. Support frame; 4. Cylinder; 5. Cover plate; 6. Backwash joint; 7. Limit plate; 8. Second plug valve; 9. Feed port; 10. Discharge hopper; 11. Discharge hopper for bulk materials; 12. First plug valve; 13. Spiral crushing paddle; 1301. Rotating shaft; 1302. Propeller blade; 1303. Through hole; 1304. Feed scraper; 14. Observation window; 15. Large material outlet. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Example 1: Referring to Figures 1-6, an automatic cutting, pulverizing, and screening device for treating food waste comprises a variable-frequency, adjustable-speed power mechanism 1. A spiral pulverizing paddle 13 is fixedly connected to the output shaft end of the variable-frequency, adjustable-speed power mechanism 1. The spiral pulverizing paddle 13 comprises two rotating shafts 1301, with two propeller blades 1302 fixed to the exterior of the two rotating shafts 1301. The propeller blades 1302 are provided with a plurality of through-holes 1303. A feed scraper 1304 is fixedly connected to one side of the propeller blades 1302. The propeller blades 1302 are formed from alloy steel by heat treatment. After heat treatment, the propeller blades have high strength and wear resistance. The outer edges of the spirals are finely machined to form sharp edges, maintaining a small gap with the cylinder 4 and creating a narrow space between the filter holes 2 below, thereby achieving a cutting and pulverizing function. The through-holes 1303 evenly distributed on the propeller blades serve to retain and fully agitate the material. Furthermore, under the action of the propeller blades 1302, the material continuously tumbles, collides, and rubs against each other, thereby crushing the material. The propeller blades 1302 are themselves a group of auger blades with uniform pitch when they are manufactured. When they cooperate with the outer cylinder, the power transmitted by the variable frequency speed adjustable power mechanism 1 drives the propeller blades 1302 to rotate at high speed, thereby fully crushing the material. The wind pressure generated by the high-speed rotation of the propeller blades 1302 will also blow lighter debris such as plastic bags to move to the end. The propeller blades 1302 continuously push forward, and large particles of solid materials and fibers, plastic bags and other materials are discharged into the recycling bin from the bulk material outlet 15 set at the end of the cylinder, thereby realizing automatic screening function. The outer rotation of the two rotating shafts 1301 is connected to the cylinder 4. Two observation windows 14 are provided on the top of the cylinder 4. This observation window can also be used as an inspection window. A filtering hole 2 is provided at the bottom of the cylinder 4. The filtering hole is expanded from the outer end to form a tapered hole, which is convenient for material discharge and not easy to be blocked and left. A bulk material outlet 15 is provided on one side of the cylinder 4. The taper design of the bulk material outlet ensures smooth feeding and prevents backflow.

[0026] A cover plate 5 is hinged on the top of the cylinder 4, and a backwash connector 6 is connected to the top of the cylinder 4;

[0027] A discharge hopper 10 is fixed at the bottom of the cylinder 4, and the filter hole 2 is connected to the discharge hopper 10. A bulk material discharge hopper 11 is fixed on one side of the cylinder 4, and the bulk material discharge hopper 11 is connected to the bulk material outlet 15;

[0028] One end of the cylinder 4 is fixedly connected to a support frame 3, and two limit plates 7 are fixed on the top of the support frame 3 on one side. The surfaces of the two limit plates 7 are penetrated by a feed port 9, and the interiors of the two limit plates 7 are sleeved with a plug valve 12;

[0029] A gate valve port is provided at the top of the bulk material outlet 15, and a gate valve 2 8 is sleeved inside the gate valve port;

[0030] The edge of the propeller blade 1302 near the inner wall of the cylinder 4 is provided with a cutting edge, and the propeller blade is driven by a variable frequency speed regulation power device to cut and crush the material through the narrow space formed between the outer edge of the propeller blade and each filter hole of the cylinder. Moreover, under the action of the propeller blade, the material continuously rolls, collides, and rubs against each other, which also has the effect of crushing the material. In this process, the material that meets the size requirements after cutting and crushing will continuously fall into the drying bin through the filter holes of the cylinder. After sufficient cutting, crushing and decomposition, the materials that meet the requirements enter the drying bin through the discharge hopper set at the bottom of the shell. Open the gate valve, and the remaining large pieces of material that cannot be cut, crushed and decomposed will be discharged into the recycling barrel from the large piece material outlet set at the end of the cylinder under the push of the propeller blade. This processing method saves a lot of manpower and material resources, has a good crushing effect, realizes the automatic cutting, crushing and screening of materials, has high working reliability, and meets the current environmental protection requirements;

[0031] The backwash connector 6 is connected to an external water supply pump.

[0032] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An automatic cutting, pulverizing and screening device for treating kitchen waste, comprising a variable frequency and adjustable speed power mechanism (1), characterized in that: The output shaft end of the variable frequency adjustable speed power mechanism (1) is fixedly connected to a spiral crushing blade (13), and the spiral crushing blade (13) comprises two rotating shafts (1301), and two screw blades (1302) are fixedly connected to the outside of the two rotating shafts (1301), and a plurality of through holes (1303) are provided on the screw blades (1302), and a feeding scraper (1304) is fixedly connected to one side of the screw blades (1302), and a cylinder (4) is rotatably connected to the outside of the two rotating shafts (1301), and two observation windows (14) are provided at the top of the cylinder (4), and a filtering hole (2) is provided at the bottom of the cylinder (4), and a bulk material outlet (15) is provided on one side of the cylinder (4).

2. The automatic cutting, crushing and screening equipment for kitchen waste treatment according to claim 1, characterized in that: A cover plate (5) is hingedly connected to the top of the cylinder (4), and a backwashing joint (6) is connected to the top of the cylinder (4).

3. The automatic cutting, pulverizing and screening equipment for kitchen waste treatment according to claim 1, characterized in that: A discharge hopper (10) is fixed at the bottom of the cylinder (4), the filter hole (2) is connected to the discharge hopper (10), and a bulk material discharge hopper (11) is fixed on one side of the cylinder (4), and the bulk material discharge hopper (11) is connected to a bulk material outlet (15).

4. The automatic cutting, pulverizing and screening equipment for kitchen waste treatment according to claim 1, characterized in that: One end of the cylinder (4) is fixedly connected to a support frame (3), and two limit plates (7) are fixed on the top of the support frame (3) on one side. The surfaces of the two limit plates (7) are penetrated by a feed port (9), and the interiors of the two limit plates (7) are sleeved with a plug valve (12).

5. The automatic cutting, pulverizing and screening equipment for kitchen waste treatment according to claim 1, characterized in that: A gate valve port is provided at the top of the bulk material outlet (15), and a gate valve 2 (8) is sleeved inside the gate valve port.

6. The automatic cutting, pulverizing and screening equipment for kitchen waste treatment according to claim 1, characterized in that: The edge of the propeller blade (1302) close to the inner wall of the cylinder (4) is provided with a cutting edge.

7. The automatic cutting, pulverizing and screening equipment for kitchen waste treatment according to claim 1, characterized in that: The backwashing joint (6) is externally connected to a water supply pump.

Citation Information

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