Method for oligomerising an olefin feedstock in a tubular loop reactor

By strategically withdrawing reaction products far from the feedstock injection point in a tubular loop reactor, the olefin oligomerization process achieves enhanced conversion and productivity of olefinic feedstocks, addressing existing inefficiencies in heat removal and by-product management.

WO2025119896A1PCT designated stage expired Publication Date: 2025-06-12IFP ENERGIES NOUVELLES
View PDF 12 Cites 0 Cited by

Patent Information

Application Number
PCT/EP2024/084479
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-12-06
Filing Date
2024-12-03
Publication Date
2025-06-12

AI Technical Summary

Technical Problem

Existing loop tubular reactor processes for olefin oligomerization face challenges in maximizing conversion and productivity of olefinic feedstocks, particularly in maintaining efficient heat removal and preventing by-product polymer adhesion.

Method used

The process involves injecting the olefinic feedstock and a catalytic system into a tubular loop reactor and withdrawing the reaction products at a position significantly distant from the feedstock injection point, typically between 70.00% and 99.99% of the reactor's loop length in the direction of the liquid phase flow.

Benefits of technology

This approach results in significant gains in the conversion of olefinic feedstocks and productivity towards desired olefins, with observed improvements in ethylene conversion and productivity ranging from +0.51% to +1.34% depending on the withdrawal position.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure IMGF000010_0001
    Figure IMGF000010_0001
  • Figure IMGF000016_0001
    Figure IMGF000016_0001
  • Figure IMGF000017_0001
    Figure IMGF000017_0001
Patent Text Reader

Abstract

The present invention relates to a method for oligomerising an olefin feedstock, the method comprising the following steps: a) injecting, into a tubular loop reactor, at least the olefin feedstock and a catalytic system, wherein the olefin feedstock is injected by an injection means located at a position A in the reactor, and forming a liquid phase that flows continuously through the reactor; b) drawing the products of the oligomerisation reaction through a drawing means located at a position B in the reactor, wherein the position B is located at a distance from the position A of between 70.00% and 99.99% of the total length of the loop of the reactor in the direction of flow of the liquid phase within the reactor. The present invention also relates to a tubular loop reactor for implementing the method according to the invention.
Need to check novelty before this filing date? Find Prior Art

Description

[0001] DESCRIPTION

[0002] TITLE: PROCESS FOR THE OLIGOMERIZATION OF AN OLEFINIC FEEDSTOCK IN A TUBULAR LOOP REACTOR

[0003] TECHNICAL FIELD

[0004] The present invention is in the field of olefin oligomerization, more particularly in the field of olefin oligomerization in a tubular loop reactor (“loop reactor” according to English terminology).

[0005] PRIOR TECHNIQUE

[0006] The processes for oligomerization of olefins, in particular ethylene, in tubular loop reactors are known from the prior art.

[0007] Loop tubular reactors are used to oligomerize olefinic compounds, such as ethylene or other short-chain olefins, to produce alpha olefins. These reactors are characterized by their loop-shaped tubular design, which allows for the continuous circulation of reactants and products. They are equipped with feed systems through which the gas phase, solvent, and catalyst are introduced and maintained at the temperature and pressure conditions. A sub-draft system for product withdrawal and a system for maintaining flow circulation are provided, as well as a double jacket through which a cooling heat transfer fluid circulates to remove the heat from exothermic reactions.

[0008] JP10087518 discloses a method for trimerizing ethylene to hexene-1 in a loop tubular reactor, the method being able to suppress the adhesion of the by-product polymer to the surface of the cooling wall of the reactor, and to maintain high heat removal efficiency of the reactor.

[0009] CN103896704 discloses a method for oligomerizing ethylene in a loop tubular reactor. A catalyst component and a portion of the ethylene feedstock are pre-dissolved in a reaction solvent in an external container connected to the reactor, and then the solution is continuously introduced into the reactor. The other portion of the ethylene feedstock is directly introduced into the reactor filled with the reaction solvent. The method has the advantages of easy reactor pressure control and high catalyst activity. CN104056583 discloses a control method for a loop tubular reactor in an ethylene oligomerization process.The control method allows both to adjust the flow rate of a thermal fluid in real time and to adjust the flow rate of an ethylene feedstock accordingly so as to allow the actual reaction temperature in the reactor to approach the set reaction temperature as closely as possible, thus ensuring stable operation of the reactor.

[0010] There is a constant need to improve existing processes for olefin oligomerization in loop tubular reactors.

[0011] The applicant has surprisingly demonstrated that in an olefin oligomerization process implemented in a loop tubular reactor, when the reaction products are withdrawn at a position as far as possible from the injection position of the olefinic feedstock in the direction of flow of the liquid phase within the reactor, significant gains are obtained in conversion of the olefinic feedstock as well as in productivity towards the desired olefins.

[0012] SUMMARY OF THE INVENTION

[0013] The present invention relates to a process for oligomerizing an olefinic feedstock, carried out at a pressure of between 0.1 and 15.0 MPa and at a temperature of between 30 and 200°C, comprising the following steps: a) injection into a loop tubular reactor of at least the olefinic feedstock and a catalytic system, said olefinic feedstock being injected by an injection means placed at a position A of the reactor, and formation of a liquid phase flowing continuously in the reactor; b) withdrawal of the products of the oligomerization reaction by a withdrawal means placed at a position B of the reactor located at a distance from position A of between 70.00 and 99.99% of the total length of the loop of said reactor in the direction of flow of the liquid phase within said reactor.

[0014] The present invention also relates to a tubular loop reactor capable of containing a liquid phase, comprising:

[0015] - a means for injecting an olefinic feedstock placed at a position A of the reactor,

[0016] - a means for withdrawing the products placed at a position B of the reactor located at a distance from position A of between 70.00 and 99.99% of the total length of the loop of said reactor in the direction of flow of the liquid phase within said reactor. DETAILED DESCRIPTION OF THE INVENTION

[0017] According to the present invention, the expression "between ... and ..." and "between .... and ..." are equivalent and mean that the limit values ​​of the interval are included in the range of values ​​described. If this is not the case and the limit values ​​are not included in the range described, such precision will be provided by the present invention.

[0018] For the purposes of the present invention, the different parameter ranges for a given step such as pressure ranges and temperature ranges may be used alone or in combination. For example, for the purposes of the present invention, a preferred pressure value range may be combined with a more preferred temperature value range.

[0019] In the following, particular embodiments of the invention may be described. They may be implemented separately or combined with each other, without limitation of combinations when technically feasible.

[0020] Oligomerization process

[0021] Charge

[0022] The feedstock used in the process according to the invention is an olefinic feedstock, i.e. a feedstock having an olefin content greater than 75% by weight, preferably greater than 85% by weight, more preferably greater than 95% by weight.

[0023] In one embodiment, the olefins present in the feed are olefins having between 2 and 6 carbon atoms.

[0024] Advantageously, the olefin present in the feedstock is ethylene.

[0025] The olefinic feedstock may be in liquid or gaseous form, preferably gaseous.

[0026] Advantageously, the olefinic feedstock is gaseous ethylene.

[0027] Operating conditions

[0028] In one embodiment, the oligomerization process is carried out at a pressure of between 0.2 and 14.5 MPa, preferably between 0.3 and 14.0 MPa, and at a temperature of between 35 and 180°C, preferably between 50 and 140°C.

[0029] Advantageously, the superficial velocity of the liquid phase flowing in the reactor is between 1 and 20 ms'. 1 , preferably between 1 and 15 ms' 1. In the preferred embodiment in which the olefinic feedstock is ethylene injected in gaseous form into the reactor, the liquid phase flowing into the reactor consists of either the catalytic system, the solvent and the products of the oligomerization reaction which are created in liquid form, or the catalytic system dissolved in a solvent and the products of the oligomerization reaction which are created in liquid form.

[0030] In one embodiment, when the feedstock is injected in gaseous form, the superficial velocity of the gaseous phase before its dissolution in the liquid phase is between 0.1 and 2 ms' 1 .

[0031] The term "surface velocity" refers to the ratio between the volume flow rate of the fluid considered and the section through which the fluid passes.

[0032] In the area near the injection position of the olefinic feedstock, when it is injected in the form of a gas into the reactor, a gas / liquid mixture is present, and gradually as we approach the withdrawal position, we move to an entirely liquid phase, because the injected gas gradually reacts / gradually dissolves in the liquid phase.

[0033] Advantageously, the oligomerization process according to the invention is operated in continuous mode, that is to say that the injections of the olefinic feedstock, the catalytic system, and optionally a solvent are carried out continuously in the reactor, and the withdrawal of the products of the oligomerization reaction are also withdrawn continuously from the reactor.

[0034] The oligomerization process according to the invention can be chosen from:

[0035] - A dimerization process, for example a process for dimerizing ethylene to butene- 1.

[0036] - A trimerization process, for example a process for trimerizing ethylene to hexene-1.

[0037] - A tetramerization process, for example a process for tetramerizing ethylene to octene-1.

[0038] Step a) injection

[0039] The present invention comprises a step a) of injecting into a loop tubular reactor, at least the olefinic feedstock and a catalytic system, said olefinic feedstock being injected by an injection means placed at a position A of the reactor, and formation of a liquid phase flowing continuously in the reactor. By "position X" is meant the whole of a given cross-section of the reactor tube. The means of injecting the olefinic feedstock may be of any configuration known to those skilled in the art depending for example on the diameter of the section of the reactor tube or depending on the feed flow rates injected.The injection means may be one or more single-point injectors arranged at a given position of the reactor, or a multi-point injector, the positions of the injection points being able to be located anywhere on the given cross-section, in any radial position along a radius r of the reactor tube, for example at r=0, i.e. at the center of the reactor tube, or at r=R with R the total length of a radius, i.e. at the level of the external part of the section of the tube. It may also, for example, be annular in shape comprising multiple injection points arranged in a ring, or comprise several injectors staggered over a given length of the reactor loop.

[0040] In a preferred embodiment where the feedstock is ethylene gas, the injection means comprises a gas distributor.

[0041] In one embodiment, the catalytic system is injected by an injection means placed at position A of the reactor.

[0042] In one embodiment, the catalytic system is injected by an injection means placed at a position C of the reactor different from position A and position B.

[0043] In one embodiment, step a) further comprises injecting a solvent into the tubular loop reactor.

[0044] In one embodiment, the solvent is injected by an injection means placed at position A of the reactor.

[0045] The solvent is advantageously chosen from ethers, alcohols, halogenated solvents and hydrocarbons, saturated or unsaturated, cyclic or not, aromatic or not, comprising between 1 and 20 carbon atoms, preferably between 4 and 15 carbon atoms, preferentially between 4 and 12 carbon atoms and even more preferentially between 4 and 8 carbon atoms.

[0046] Preferably, the solvent is selected from pentane, hexane, cyclohexane, methylcyclohexane, heptane, butane or isobutane, cycloocta-1,5-diene, benzene, toluene, ortho-xylene, mesitylene, ethylbenzene, diethyl ether, tetrahydrofuran, 1,4-dioxane, dichloromethane, dichloroethane, tetrachloroethane, hexachloroethane, chlorobenzene, dichlorobenzene, butene, hexene and octene, pure or as a mixture. In one embodiment, the solvent may be selected from the products of the oligomerization reaction.

[0047] In one embodiment, the catalytic system and the solvent are injected alone or in a mixture by one or more injection means placed at a position C of the reactor different from position A and position B.

[0048] In another embodiment, the catalytic system is injected by an injection means placed at a position C of the reactor and the solvent is injected by an injection means placed at a position D of the reactor, the position C and the position D being different from each other and different from the position A and the position B.

[0049] Catalytic system

[0050] The catalytic system used in the present invention may be a heterogeneous catalytic system such as a zeolitic material and / or a homogeneous catalytic system.

[0051] Advantageously, the catalytic system is a homogeneous catalytic system.

[0052] All homogeneous catalytic systems known to those skilled in the art and capable of being implemented in a dimerization, trimerization, tetramerization process and more generally in an oligomerization process according to the invention, are part of the field of the invention. An example of catalytic systems as well as their implementation are described in applications FR2984311, FR2552079, FR3019064, FR3023183, FR3042989 or FR3045414.

[0053] Preferably, the homogeneous catalytic system comprises, preferably consists of:

[0054] - a metallic precursor preferably based on nickel, titanium or chromium,

[0055] - optionally an activating agent,

[0056] - optionally an additive.

[0057] The metallic precursor

[0058] The metal precursor used in the catalytic system is chosen from nickel, titanium or chromium-based compounds.

[0059] In one embodiment, the metal precursor is nickel-based and preferably comprises nickel of oxidation state (+II). Preferably, the nickel precursor is chosen from nickel(II) carboxylates such as, for example, nickel 2-ethylhexanoate, nickel(II) phenates, nickel(II) naphthenates, nickel(II) acetate, nickel(II) trifluoroacetate, nickel(II) triflate, nickel(II) acetylacetonate, nickel(II) hexafluoroacetylacetonate, TT-allyl nickel(II) chloride, TT-allylnickel(II) bromide, methallylnickel(II) chloride dimer, hexafluorophosphate of q 3 - allylnickel(ll), hexafluorophosphate of q 3 -methallylnickel(l I) and 1,5-cyclooctadienyl nickel(ll), in their hydrated or non-hydrated form, taken alone or in mixture.

[0060] In a second embodiment, the metal precursor is titanium-based and preferably comprises an aryloxy or alkoxy compound of titanium.

[0061] The titanium alkoxy compound advantageously corresponds to the general formula [Ti(OR)4] in which R is a linear or branched alkyl radical. Among the preferred alkoxy radicals, the following may be mentioned, by way of non-limiting example: tetraethoxy, tetraisopropoxy, tetra-n-butoxy and tetra-2-ethyl-hexyloxy.

[0062] The aryloxy compound of titanium advantageously corresponds to the general formula [Ti(OR')4] in which R' is an aryl radical substituted or not by alkyl or aryl groups. The radical R' may contain heteroatom-based substituents. The preferred aryloxy radicals are chosen from phenoxy, 2-methylphenoxy, 2,6-dimethylphenoxy,

[0063] 2.4.6-trimethylphenoxy, 4-methylphenoxy, 2-phenylphenoxy, 2,6-diphenylphenoxy,

[0064] 2,4,6-triphenylphenoxy, 4-phenylphenoxy, 2-tert-butyl-6-phenylphenoxy, 2,4- ditertbutyl-6-phenylphenoxy, 2,6-diisopropylphenoxy, 2,6-ditert-butylphenoxy, 4-methyl-2,6-ditert-butylphenoxy, 2,6-dichloro-4-tert-butylphenoxy and 2,6-dibromo-4-tert-butylphenoxy, biphenoxy radical, binaphthoxy, 1,8-naphthalenedioxy.

[0065] According to a third embodiment, the metal precursor is based on chromium and preferably comprises a chromium (II) salt, a chromium (III) salt, or a salt with a different oxidation state which may comprise one or more identical or different anions, such as, for example, halides, carboxylates, acetylacetonates, alkoxy or aryloxy anions. Preferably, the chromium-based precursor is chosen from CrCh, CrCl3(tetrahydrofuran)3, Cr(acetylacetonate)3, Cr(naphthenate)3, Cr(2-ethylhexanoate)3, Cr(acetate)3.

[0066] The concentration of nickel, titanium or chromium is advantageously between 0.001 and 300.0 ppm by mass of atomic metal relative to the reaction mass, preferably between 0.002 and 100.0 ppm, preferentially between 0.003 and 50.0 ppm, more preferentially between 0.05 and 20.0 ppm and even more preferentially between 0.1 and 10.0 ppm by mass of atomic metal relative to the reaction liquid mass, i.e. the mass of liquid phase contained in the reactor. The activating agent

[0067] Optionally, regardless of the metal precursor, the catalytic system comprises one or more activating agents selected from aluminum-based compounds such as methylaluminum dichloride (MeAICh), dichloroethylaluminum (EtAICh), ethylaluminum sesquichloride (EtsAhCh), chlorodiethylaluminum (Et2AICI), chlorodiisobutylaluminum (i-Bu2AICI), triethylaluminum (AIEt3), tripropylaluminum (Al(n-Pr)3), triisobutylaluminum (Al(i-Bu)3), diethyl-ethoxyaluminum (Et2AI0Et), methylaluminoxane (MAO), ethylaluminoxane and modified methylaluminoxanes (MMAO).

[0068] The additive

[0069] Optionally, the catalytic system includes one or more additives.

[0070] The additive is selected from monodentate phosphorus compounds, bidentate phosphorus compounds, tridentate phosphorus compounds, olefinic compounds, aromatic compounds, nitrogen compounds, bipyridines, diimines, monodentate ethers, bidentate ethers, monodentate thioethers, bidentate thioethers, monodentate or bidentate carbenes, mixed ligands such as phosphinopyridines, iminopyridines, bis(imino)pyridines

[0071] When the metal precursor of the catalytic system is nickel-based, the additive is chosen from,

[0072] - nitrogen-type compounds, such as trimethylamine, triethylamine, pyrrole, 2,5-dimethylpyrrole, pyridine, 2-methylpyridine, 3-methylpyridine, 4-methylpyridine, 2-methoxypyridine, 3-methoxypyridine, 4-methoxypyridine, 2-fluoropyridine, 3-fluoropyridine, 3-trifluoromethylpyridine, 2-phenylpyridine, 3-phenylpyridine, 2-benzylpyridine, 3,5-dimethylpyridine, 2,6-diterbutylpyridine and 2,6-diphenylpyridine, quinoline, 1,10-phenanthroline, N-methylpyrrole, N-butylpyrrole N-methylimidazole, N-butylimidazole, 2,2'-bipyridine, N,N'-dimethyl-ethane-1,2-diimine, N,N'-di-t-butyl-ethane-1,2-diimine, N,N'-di-t-butyl-butane-2,3-diimine, N,N'-diphenyl-ethane-1,2-diimine, N,N'-bis-(dimethyl-2,6-phenyl)-ethane-1,2-diimine, N,N'-bis-(diisopropyl-2,6-phenyl)-ethane-1,2-diimine, N,N'-diphenyl-butane-2,3-diimine, N,N'-bis-(dimethyl-2,6-phenyl)-butane-2,3-diimine, N,N'-bis-(diisopropyl-2,6-phenyl)-butane-2,3-diimine, or,

[0073] - phosphine-type compounds independently selected from tributylphosphine, triisopropylphosphine, tricyclopentylphosphine, tricyclohexylphosphine, triphenylphosphine, tris(o-tolyl)phosphine, bis(diphenylphosphino)ethane, trioctylphosphine oxide, triphenylphosphine oxide, triphenylphosphite, or

[0074] - compounds corresponding to the general formula (I) or one of the tautomers of said compound:

[0075] [Chem 1] in which

[0076] - A and A', identical or different, are independently an oxygen or a single bond between the phosphorus atom and a carbon atom,

[0077] - R groups 1a and R 1bare independently chosen from methyl, trifluoromethyl, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, t-butyl, pentyl, cyclohexyl, adamantyl groups, substituted or not, containing or not heteroelements; phenyl, o-tolyl, m-tolyl, p-tolyl, mesityl, 3,5-dimethylphenyl, 4-n-butylphenyl, 2-methylphenyl, 4-methoxyphenyl, 2-methoxyphenyl, 3-methoxyphenyl, 4-methoxyphenyl, 2-isopropoxyphenyl, 4-methoxy-3,5-dimethylphenyl, 3,5-ditert-butyl-4-methoxyphenyl, 4-chlorophenyl, 3,5-di(trifluoromethyl)phenyl, benzyl, naphthyl, bisnaphthyl, pyridyl, bisphenyl, furanyl, thiophenyl,

[0078] - the R group 2is independently chosen from methyl, trifluoromethyl, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, t-butyl, pentyl, cyclohexyl, adamantyl groups, substituted or not, containing heteroelements or not; phenyl, o-tolyl, m-tolyl, p-tolyl, mesityl, 3,5-dimethylphenyl, 4-n-butylphenyl, 4-methoxyphenyl, 2-methoxyphenyl, 3-methoxyphenyl, 4-methoxyphenyl, 2-isopropoxyphenyl, 4-methoxy-3,5-dimethylphenyl, 3,5-ditert-butyl-4-methoxyphenyl, 4-chlorophenyl, 3,5-bis(trifluoromethyl)phenyl, benzyl, naphthyl, bisnaphthyl, pyridyl, bisphenyl, furanyl, thiophenyl groups.

[0079] When the metal precursor of the catalytic system is titanium-based, the additive is chosen from diethyl ether, diisopropyl ether, dibutyl ether, diphenyl ether, 2-methoxy-2-methylpropane, 2-methoxy-2-methylbutane, dimethoxy-2,2-propane, di(2-ethylhexyloxy)-2,2-propane, 2,5-dihydrofuran, tetrahydrofuran, 2-methoxytetrahydrofuran, 2-methyltetrahydrofuran, 3-methyltetrahydrofuran, 2,3-dihydropyran, tetrahydropyran, 1,3-dioxolane, 1,3-dioxane, 1,4-dioxane, dimethoxyethane, di(2-methoxyethyl)ether, benzofuran, glyme and diglyme taken alone or as a mixture.

[0080] When the metal precursor of the catalytic system is chromium-based, the additive is chosen from,

[0081] - nitrogen-type compounds, such as trimethylamine, triethylamine, pyrrole, 2,5-dimethylpyrrole, pyridine, 2-methylpyridine, 3-methylpyridine, 4-methylpyridine, 2-methoxypyridine, 3-methoxypyridine, 4-methoxypyridine, 2-fluoropyridine, 3-fluoropyridine, 3-trifluoromethylpyridine, 2-phenylpyridine, 3-phenylpyridine, 2-benzylpyridine, 3,5-dimethylpyridine, 2,6-diterbutylpyridine and 2,6-diphenylpyridine, quinoline, 1,10-phenanthroline, N-methylpyrrole, N-butylpyrrole N-methylimidazole, N-butylimidazole, 2,2'-bipyridine, N,N'-dimethyl-ethane-1,2-diimine, N,N'-di-t-butyl-ethane-1,2-diimine, N,N'-di-t-butyl-butane-2,3-diimine, N,N'-diphenyl-ethane-1,2-diimine, N,N'-bis-(dimethyl-2,6-phenyl)-ethane-1,2-diimine, N,N'-bis-(diisopropyl-2,6-phenyl)-ethane-1,2-diimine, N,N'-diphenyl-butane-2,3-diimine, N,N'-bis-(dimethyl-2,6-phenyl)-butane-2,3-diimine, N,N'-bis-(diisopropyl-2,6-phenyl)-butane-2,3-diimine, or,

[0082] - aryloxy compounds of general formula [M(R 3 O)2-nX n ] y in which

[0083] * M is chosen from magnesium, calcium, strontium and barium, preferably magnesium,

[0084] * R 3 is an aryl radical containing from 6 to 30 carbon atoms, X is a halogen or an alkyl radical containing from 1 to 20 carbon atoms,

[0085] * n is an integer that can take the values ​​of 0 or 1, and

[0086] * y is an integer between 1 and 10, preferably y is equal to 1, 2, 3 or 4.

[0087] Preferably, the aryloxy radical R 3O is selected from 4-phenylphenoxy, 2-phenylphenoxy, 2,6-diphenylphenoxy, 2,4,6-triphenylphenoxy, 2,3,5,6-tetraphenylphenoxy, 2-tert-butyl-6-phenylphenoxy, 2,4-ditertbutyl-6-phenylphenoxy, 2,6-diisopropylphenoxy, 2,6-dimethylphenoxy, 2,6-ditert-butylphenoxy, 4-methyl-2,6-ditert-butylphenoxy, 2,6-dichloro-4-tert-butylphenoxy and 2,6-dibromo-4-tert-butylphenoxy. The two aryloxy radicals can be carried by the same molecule, such as the biphenoxy radical, binaphthoxy or 1,8-naphthalenedioxy. Preferably, the aryloxy radical R 3O is 2,6-diphenylphenoxy, 2-tert-butyl-6-phenylphenoxy or 2,4-ditert-butyl-6-phenylphenoxy. In one embodiment, the homogeneous catalytic system is dissolved in a solvent. The solvent is advantageously chosen from ethers, alcohols, halogenated solvents and hydrocarbons, saturated or unsaturated, cyclic or not, aromatic or not, comprising between 1 and 20 carbon atoms, preferably between 4 and 15 carbon atoms, preferentially between 4 and 12 carbon atoms and even more preferentially between 4 and 8 carbon atoms.

[0088] Preferably, the solvent is chosen from pentane, hexane, cyclohexane, methylcyclohexane, heptane, butane or isobutane, cycloocta-1,5-diene, benzene, toluene, ortho-xylene, mesitylene, ethylbenzene, diethyl ether, tetrahydrofuran, 1,4-dioxane, dichloromethane, dichloroethane, tetrachloroethane, hexachloroethane, chlorobenzene, dichlorobenzene, butene, hexene and octene, pure or as a mixture.

[0089] In one embodiment, the solvent may be selected from the products of the oligomerization reaction.

[0090] Step b) of drawing off

[0091] The present invention comprises a step b) of withdrawing the products of the oligomerization reaction by a withdrawal means placed at a position B of the reactor located at a distance from position A of between 70.00 and 99.99% of the total length of the loop of said reactor in the direction of flow of the liquid phase within said reactor.

[0092] Advantageously, the products of the oligomerization reaction withdrawn are included in the liquid phase flowing continuously in the reactor.

[0093] The products of the oligomerization reaction may include butene-1 in the case of an ethylene dimerization process.

[0094] The products of the oligomerization reaction may include hexene-1 in the case of an ethylene trimerization process.

[0095] The products of the oligomerization reaction may include octene-1 in the case of an ethylene tetramerization process.

[0096] The means for withdrawing the products of the oligomerization reaction may be of any configuration known to those skilled in the art.

[0097] Advantageously, position B is located at a distance from position A of between 75.00 and 99.99% of the total length of the loop of said reactor in the direction of flow of the liquid phase within said reactor. Advantageously, position B is located at a distance from position A of between 80.00 and 99.99% of the total length of the loop of said reactor in the direction of flow of the liquid phase within said reactor.

[0098] Advantageously, position B is located at a distance from position A of between 85.00 and 99.99% of the total length of the loop of said reactor in the direction of flow of the liquid phase within said reactor.

[0099] Advantageously, position B is located at a distance from position A of between 90.00 and 99.99% of the total length of the loop of said reactor in the direction of flow of the liquid phase within said reactor.

[0100] Advantageously, position B is located at a distance from position A of between 95.00 and 99.99% of the total length of the loop of said reactor in the direction of flow of the liquid phase within said reactor.

[0101] Advantageously, position B is located at a distance from position A of between 97.00 and 99.99% of the total length of the loop of said reactor in the direction of flow of the liquid phase within said reactor.

[0102] Advantageously, position B is located at a distance from position A of between 99.00 and 99.99% of the total length of the loop of said reactor in the direction of flow of the liquid phase within said reactor.

[0103] Oligomerization reactor

[0104] The present invention also relates to a tubular loop reactor 4 capable of containing a liquid phase, comprising:

[0105] - a means for injecting an olefinic feedstock 1 placed at a position A of the reactor,

[0106] - a means for withdrawing the products 3 placed at a position B of the reactor located at a distance from position A of between 70.00 and 99.99% of the total length of the loop of said reactor 4 in the direction of flow 6 of the liquid phase within said reactor 4.

[0107] In one embodiment, the loop tubular reactor 4 further comprises a means for injecting a catalytic system 2 and optionally a solvent placed at a position C of the reactor 4 different from position A and position B.

[0108] In one embodiment, the tubular loop reactor further comprises a means for injecting a catalytic system 2 placed at a position C of the reactor, and a means for injecting a solvent 2' placed at a position D of the reactor, the position C and the position D being different from each other, and different from the position A and the position B. Advantageously, the position B is located at a distance from the position A of between 75.00 and 99.99% of the total length of the loop of said reactor 4 in the direction of flow 6 of the liquid phase within said reactor 4.

[0109] Advantageously, position B is located at a distance from position A of between 80.00 and 99.99% of the total length of the loop of said reactor 4 in the direction of flow 6 of the liquid phase within said reactor 4.

[0110] Advantageously, position B is located at a distance from position A of between 85.00 and 99.99% of the total length of the loop of said reactor 4 in the direction of flow 6 of the liquid phase within said reactor 4.

[0111] Advantageously, position B is located at a distance from position A of between 90.00 and 99.99% of the total length of the loop of said reactor 4 in the direction of flow 6 of the liquid phase within said reactor 4.

[0112] Advantageously, position B is located at a distance from position A of between 95.00 and 99.99% of the total length of the loop of said reactor 4 in the direction of flow 6 of the liquid phase within said reactor 4.

[0113] Advantageously, position B is located at a distance from position A of between 97.00 and 99.99% of the total length of the loop of said reactor 4 in the direction of flow 6 of the liquid phase within said reactor 4.

[0114] Advantageously, position B is located at a distance from position A of between 99.00 and 99.99% of the total length of the loop of said reactor 4 in the direction of flow 6 of the liquid phase within said reactor 4.

[0115] Advantageously, the reactor according to the invention further comprises one or more cooling means, for example a double jacket extending over at least part of the total length of the loop of the reactor 4 in which a cooling heat transfer fluid circulates, with the aim of eliminating the heat resulting from the exothermic reactions.

[0116] Advantageously, these cooling means are located at the level of the straight portions of the reactor 4.

[0117] Advantageously, the reactor 4 according to the invention further comprises a pressure recovery system 5 to maintain the circulation of a liquid phase inside it, for example a recirculation pump or a turbine.

[0118] LIST OF FIGURES [Fig. 1]

[0119] Figure 1: Schematic representation (not to scale) of a loop tubular reactor 4 according to an embodiment of the invention and for implementing the oligomerization process according to an embodiment of the invention. In a first configuration, at position A is injected 1 the olefinic feedstock, the catalytic system and optionally a solvent. In a second configuration, at position A is injected 1 the olefinic feedstock, at position C is injected 2 a catalytic system accompanied or not by a solvent. In a third configuration, at position A is injected 1 the olefinic feedstock, at position C is injected 2 a catalytic system, and at position D is injected 2' a solvent. A recirculation pump 5 makes it possible to maintain the flow of the liquid phase within the reactor 4 in a circulation direction 6.The products of reaction 3 are withdrawn from reactor 4 by a withdrawal means placed at a position B of reactor 4, position B being able to be placed on reactor 4 in an area located at a distance from position A of between 70.00% B' and 99.99% B” of the total length of the loop of said reactor 4 in the direction of flow 6 of the liquid phase within said reactor 4.

[0120] EXAMPLES

[0121] Example 1: Process according to an embodiment of the invention for the dimerization of ethylene into butene- 1:

[0122] A process for the dimerization of ethylene to butene-1 is considered, carried out according to the scheme in Figure 1. An ethylene feedstock 1 and a homogeneous Ni-based catalytic system 2 are injected into reactor 4. Reactor 4 has a diameter of 0.55 m, and a total loop length of L = 1178 m. The temperature and pressure in reactor 4 are 50°C and 2.6 MPa. The feedstock is injected at a flow rate of 12.9 kg / s, the superficial velocity of the liquid phase in reactor 4 is 10.3 ms' 1 .

[0123] The following table compares the conversion and productivity values ​​of the process for different withdrawal positions B of the oligomerization products 3 located at a distance from the feedstock injection position A of 50% of L (589 m; comparative), at a distance from the position A of 80% of L (942.4 m; according to the invention), at a distance from the position A of 90% of L (1060.2 m; according to the invention) and at a distance from the position A of 99.90% of L (1176.822 m; according to the invention) in the flow direction 6 of the liquid phase within the reactor 4.

[0124] [Table]

[0125] It is therefore observed that by placing the withdrawal position B of the products at a distance from the injection position A of the ethylene feedstock of between 70.00 and 99.99% of the total loop length of the reactor 4 in the flow direction 6 of the liquid phase within the reactor 4, it is possible to obtain gains in ethylene conversion (up to +0.51% for a distance from B at 99.90% of L vs 50% of L) and gains in productivity (up to +0.46% for a distance from B at 99.90% of L vs 50% of L).

[0126] Example 2: Process according to an embodiment of the invention for trimerization of ethylene into hexene-1:

[0127] A process for trimerization of ethylene to hexene-1 is considered, carried out according to the scheme in Figure 1. An ethylene feed 1, a homogeneous catalytic system 2 based on Cr and cyclohexane 2' as solvent are injected into reactor 4. Reactor 4 has a diameter of 0.25 m, and a total loop length of L = 1330 m. The temperature and pressure in reactor 4 are 60°C and 13.5 MPa. Feed 1 is injected at a flow rate of 5.2 kg / s, solvent 2 is injected at a flow rate of 11.9 kg / s, the superficial velocity of the liquid phase in reactor 4 is 13 ms' 1 .

[0128] The following table compares the conversion and productivity values ​​of the process for different withdrawal positions B of the oligomerization products 3 located at a distance from the feed injection position A of 50% of L (665 m; comparative), at a distance from the position A of 80% of L (1064 m; according to the invention), at a distance from the position A of 90% of L (1197 m; according to the invention) and at a distance from the position A of 99.90% of L (1128.87 m; according to the invention) in the flow direction 6 of the liquid phase within the reactor 4.

[0129] [Table 2]

[0130] It is therefore observed that by placing the withdrawal position B of the products at a distance from the injection position A of the ethylene feedstock of between 70.00 and 99.99% of the total loop length of the reactor 4 in the flow direction 6 of the liquid phase within the reactor 4, it is possible to obtain gains in ethylene conversion (up to +1.34% for a distance from B at 99.90% of L vs 50% of L) and gains in productivity (up to +1.35% for a distance from B at 99.90% of L vs 50% of L).

Claims

CLAIMS 1. A process for oligomerizing an olefinic feedstock, carried out at a pressure of between 0.1 and 15.0 MPa and at a temperature of between 30 and 200°C, comprising the following steps: a) injection into a tubular loop reactor of at least the olefinic feedstock and a catalytic system, said olefinic feedstock being injected by an injection means placed at a position A of the reactor, and formation of a liquid phase flowing continuously in the reactor; b) withdrawal of the products of the oligomerization reaction by a withdrawal means placed at a position B of the reactor located at a distance from position A of between 70.00 and 99.99% of the total length of the loop of said reactor in the direction of flow of the liquid phase within said reactor.

2. The method of claim 1, wherein the olefinic feedstock is gaseous ethylene.

3. Method according to claim 1 or 2, in which the catalytic system is injected by an injection means placed at a position C of the reactor different from position A and position B.

4. A method according to any one of the preceding claims, wherein step a) further comprises injecting a solvent into the tubular loop reactor.

5. Method according to claim 4, in which the catalytic system and the solvent are injected alone or in a mixture by one or more injection means placed at a position C of the reactor different from position A and position B.

6. Method according to claim 4, in which the catalytic system is injected by an injection means placed at a position C of the reactor and the solvent is injected by an injection means placed at a position D of the reactor, the position C and the position D being different from each other and different from the position A and the position B.

7. A method according to any one of the preceding claims, wherein the catalytic system is a homogeneous catalytic system.

8. Method according to claim 7, in which the homogeneous catalytic system comprises a metallic precursor based on nickel, titanium or chromium.

9. Method according to any one of the preceding claims, in which position B is located at a distance from position A of between 85.00 and 99.99% of the total length L of the loop of said reactor in the direction of flow of the liquid phase within said reactor.

10. Method according to any one of the preceding claims, in which position B is located at a distance from position A of between 95.00 and 99.99% of the total length L of the loop of said reactor in the direction of flow of the liquid phase within said reactor.

11. Method according to any one of the preceding claims, in which position B is located at a distance from position A of between 99.00 and 99.99% of the total length of the loop of said reactor in the direction of flow of the liquid phase within said reactor.

12. Tubular loop reactor (4) capable of containing a liquid phase, comprising: - a means for injecting an olefinic charge (1) placed at a position A of the reactor, - a means for withdrawing the products (3) placed at a position B of the reactor located at a distance from position A of between 70.00 and 99.99% of the total length of the loop of said reactor (4) in the direction of flow (6) of the liquid phase within said reactor (4).

13. Reactor (4) according to claim 12, further comprising means for injecting a catalytic system and optionally a solvent (2) placed at a position C of the reactor different from position A and position B.

14. Reactor (4) according to claim 12, further comprising means for injecting a catalytic system (2) placed at a position C of the reactor, and means for injecting a solvent (2') placed at a position D of the reactor, position C and position D being different from each other, and different from position A and position B.

15. Reactor (4) according to any one of claims 12 to 14, wherein position B is located at a distance from position A of between 85.00 and 99.99% of the total length L of the loop of said reactor (4) in the direction of flow (6) of the liquid phase within said reactor (4).

Citation Information

Patent Citations

  • Method for producing alpha olefin through ethylene oligomerization

    CN103896704A

  • Control method for ethylene oligomerization loop reactor

    CN104056583A

  • Improved process for the synthesis of 1-butene by ethylene dimerisation.

    FR2552079A1

  • A PROCESS FOR PRODUCING OCTENES INVOLVING THE DIMERIZATION OF ETHYLENE TO BUTENES AND THE DIMERIZATION OF BUTENES TO OCTENES

    FR2984311A1

  • Novel catalytic composition and process for oligomerizing ethylene into 1-hexene

    FR3019064A1