Connector, connector assembly, and vehicle

By designing the T-shaped structure or coaxial cylindrical combination of mating grooves and mating parts in the connector, combined with the design of the clamping arm and positioning arm, the problem of loosening or falling off the connector waterproof ring is solved, and the stability and waterproofness of the connector are improved.

WO2025138640A1PCT designated stage expired Publication Date: 2025-07-03BYD CO LTD
View PDF 8 Cites 0 Cited by

Patent Information

Application Number
PCT/CN2024/099878
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-12-27
Filing Date
2024-06-18
Publication Date
2025-07-03

AI Technical Summary

Technical Problem

The connector waterproof ring is prone to loosening or falling off during use, affecting the stability and service life of the connector.

Method used

A connector is designed, including a first housing, a first sealing ring, a second housing and an electrical connection terminal. By providing a mating groove and a mating portion on the housing, the mating portion of the T-shaped structure or a coaxial cylindrical combination is interfered with the housing, and combined with the design of the clamping arm and the positioning arm, the sealing ring is prevented from falling off and stability is improved.

Benefits of technology

Effectively prevent the sealing ring from falling off, improve the waterproofness and stability of the connector, and enhance the service life and safety of the connector.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN2024099878_03072025_PF_FP_ABST
    Figure CN2024099878_03072025_PF_FP_ABST
Patent Text Reader

Abstract

A connector, a connector assembly, and a vehicle. The connector comprises a first shell, a first sealing ring, a second shell and an electrical connection terminal. The first shell is provided with a fitting slot penetrating an inner wall surface and an outer wall surface of the first shell. The fitting slot is provided with a slot opening, which is formed in a first direction. The first sealing ring comprises a body and a fitting part, the body being sleeved on the first shell. The fitting part is arranged on an inner side surface of the body. The fitting part comprises a stop platform and a first connection part, which is connected between the stop platform and the body. The first connection part fits in the fitting slot, such that the first shell is sandwiched between the body and the stop platform. The second shell fits with the first shell in the first direction. The electrical connection terminal penetrates the second shell.
Need to check novelty before this filing date? Find Prior Art

Description

Connector, connector assembly and vehicle

[0001] This application claims priority to the patent application with application number CN202323612444.4 filed with the State Intellectual Property Office of China on December 27, 2023, and invention name “A connector, connector assembly and vehicle”, the entire contents of which are incorporated into this application by reference. Technical Field

[0002] The present application relates to the technical field of connectors, and in particular to a connector, a connector assembly, and a vehicle. Background Art

[0003] With the development of new energy vehicles, more and more connectors are being used in them. As a key means of energy transmission, connector stability is crucial. IPT connectors, a key type of connector, differ from conventional connectors in their connection method. During actual use, connectors are frequently plugged and unplugged, which can cause the waterproof seal to loosen or even fall off, affecting connector stability.

[0004] Summary of the Invention

[0005] The purpose of this application is to provide a connector, a connector assembly and a vehicle to solve the problem of loosening or even falling off of the connector waterproof ring, thereby greatly improving the stability and service life of the connector.

[0006] In a first aspect, the present application provides a connector, comprising a first shell, a first sealing ring, a second shell, and at least one electrical connection terminal. The first shell is provided with at least one mating groove. The mating groove passes through the inner and outer wall surfaces of the first shell. The mating groove has a notch opened along a first direction. The first sealing ring comprises a main body and a mating portion. The main body is sleeved on the first shell. The mating portion is located on the inner side surface of the main body. The mating portion comprises a stop and a first connecting portion connected between the stop and the main body. The first connecting portion at least partially fits within the mating groove so that the main body and the stop clamp the first shell. The second shell cooperates with the first shell along the first direction to restrict the connecting portion from escaping from the mating groove through the notch. The at least one electrical connection terminal is passed through the second shell. The provision of the mating groove and the mating portion can effectively reduce the possibility of the first sealing ring of the connector of the present application falling off during use, thereby improving the waterproofness and stability of the connector of the present application.

[0007] Optionally, the matching portion is a T-shaped structure. The T-shaped structure facilitates the matching and fixing of the matching portion of the first sealing ring with the matching groove of the first housing.

[0008] Optionally, the matching portion is a combination of coaxial cylinders, and the axial radius of the stop is greater than the axial radius of the first connecting portion.

[0009] Optionally, the first connecting portion is interference fit with the fitting groove.

[0010] Optionally, the matching portion is provided on one side of the first sealing ring in the first direction.

[0011] Optionally, the matching groove and the matching portion are correspondingly provided, and both are multiple in number. The corresponding design of the matching groove and the matching portion is conducive to the installation of the first sealing ring to the first housing and improves the stability of the installation.

[0012] Optionally, the second shell is provided with a clamping arm, and the inner side of the first shell is provided with a hanging platform, and the clamping arm cooperates with the hanging platform to prevent the second shell and the first shell from moving relative to each other.

[0013] Optionally, the outer surface of the first sealing ring is provided with a triangular flange, the edge of which is configured as an angled bevel, and the second housing is provided with a positioning arm, which compresses the angled bevel to prevent the first sealing ring from detaching. The positioning arm and the angled bevel can effectively prevent the first sealing ring from detaching from the second housing.

[0014] Optionally, the number of the flanges is 3.

[0015] Optionally, the electrical connection terminal includes a copper bus terminal and a cable, and the cable is electrically connected to the copper bus terminal.

[0016] Optionally, the copper bar terminal includes a first copper bar terminal and a second copper bar terminal, the cable includes a first cable and a second cable, the first copper bar terminal is electrically connected to the first cable, and the second copper bar terminal is electrically connected to the second cable.

[0017] Optionally, the copper busbar terminal has a second connecting portion, and the second connecting portion is electrically connected to the cable by ultrasonic welding. Ultrasonic welding can increase the fusion strength of the weld and effectively improve the electrical conductivity of the copper busbar terminal.

[0018] Optionally, the copper busbar terminal has a limiting portion, and the limiting portion is fixed to the second shell for limiting position.

[0019] Optionally, the connector is further provided with a tail cover, the tail cover having a slot and a limit arm. The first housing is further provided with a boss and a limit platform. The boss cooperates with the slot, and the limit platform cooperates with the limit arm to fix the electrical connection terminal.

[0020] Optionally, the cable includes a conductor and a shielding layer covering the conductor. The shielding layer plays a protective role and can effectively prevent the cable from being affected by external electromagnetic interference.

[0021] Optionally, the electrical connection terminal further includes a crimping piece, the crimping piece includes a first crimping portion and a connecting arm connected to each other, the first crimping portion abuts against the shielding layer, and the connecting arm is used for connecting to the outside.

[0022] Optionally, the connecting arm and the first shell can be electrically connected.

[0023] Optionally, the crimping piece is sleeved on the cable.

[0024] Optionally, the electrical connection terminal further comprises a support member, wherein the support member comprises a second crimping portion, wherein the second crimping portion is sleeved onto the cable, and the shielding layer is provided between the first crimping portion and the second crimping portion.

[0025] Optionally, the electrical connection terminal further includes a second sealing ring, the support member includes a support portion, and the second sealing ring is limited by the support portion. The provision of the second sealing ring and the use of the support member to support it can effectively improve the waterproof performance of the cable and increase the safety of the connector of the present application.

[0026] A second aspect of the present application provides a connector assembly, which includes a part to be connected, a bolt, and a connector according to any one of the above-mentioned first aspects, wherein the part to be connected and the connector are fixed and electrically connected by the bolt.

[0027] A third aspect of the present application provides a vehicle, which includes the connector assembly described in the second aspect.

[0028] The connector of the present application has various usage modes, and the connector can be flexibly installed according to different usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the present application or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0030] FIG1 is an exploded schematic diagram of a connector according to a specific embodiment of the present application;

[0031] FIG2 is a top cross-sectional view of a connector according to a specific embodiment of the present application;

[0032] FIG3 is a side sectional view of a connector according to a specific embodiment of the present application;

[0033] FIG4 is a schematic structural diagram of the connector shown in FIG1 from another angle;

[0034] FIG5 is a schematic structural diagram of a first housing of a connector according to a specific embodiment of the present application;

[0035] FIG6 is a schematic diagram of a connector assembly according to a specific embodiment of the present application;

[0036] FIG7 is a structural block diagram of a vehicle according to a specific embodiment of the present application.

[0037] The accompanying drawings in the specification are as follows: 10. second housing; 101. first clamping arm; 102. second clamping arm; 103. inclined platform; 104. positioning arm; 105. clamping arm; 11. first sealing ring; 111. first connecting portion; 112. stop platform; 113. flange; 114. bevel; 115. main body; 116. mating portion; 12. first housing; 121. mating groove; 1211. first opening; 1212. second opening; 1213. groove bottom; 1214. notch; 122. limiting platform; 123. inner wall surface; 124. outer wall surface; 125. hanging platform; 126. boss; 127. mounting hole; 13. bolt; 14. first copper busbar terminal; 141. first connecting area; 142. first limiting groove; 143. first positioning inclined surface; 144. first connecting end portion; 15. Second copper busbar terminal; 151. Second connection area; 152. Second limiting groove; 153. Second positioning slope; 154. Second connection end; 16. Crimping member; 161. Connecting arm; 1611. Bump; 162. First crimping portion; 17. Support member; 171. Second crimping portion; 172. Support portion; 18. Second sealing ring; 181. Inner flange; 182. Outer flange; 19. Tail cover; 191. Limiting arm; 192. Slot; 20. Electrical connection terminal; 21. Cable; 211. Cable end; 212. Shielding layer; 213. First cable; 214. Second cable, 215. Airway wire; 22. Copper busbar terminal; 222. Connecting end / second connecting portion; 223. Limiting portion; 300, connector; 400, connector assembly; 401, parts to be connected; 402, connecting copper busbar; 500, vehicle; 501, motor. DETAILED DESCRIPTION

[0038] The following will be combined with the accompanying drawings in this application to clearly and completely describe the technical solutions in this application. Obviously, the embodiments described are only some of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of this application.

[0039] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0040] In the description of this application, "first feature" or "second feature" may include one or more of the features. In the description of this application, "plurality" means two or more.

[0041] In the description of the present application, a first feature being “on” or “under” a second feature may include the first and second features being in direct contact with each other, or the first and second features being in contact with each other not directly but via another feature therebetween.

[0042] In the description of this application, a first feature “on”, “above” and “above” a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.

[0043] The connector 300 according to an embodiment of the present application is described below with reference to the accompanying drawings.

[0044] As shown in Figures 1-5, the connector 300 of the present application includes a first housing 12, a first sealing ring 11, a second housing 10, and at least one electrical connection terminal. The first housing 12 is provided with at least one mating groove 121. The mating groove 121 extends through the inner wall 123 and the outer wall 124 of the first housing 12. The mating groove 121 has a notch 1214 extending along the first direction D1. More specifically, the mating groove 121 forms a first opening 1211 on the inner wall 123, a second opening 1212 on the outer wall 124, and a notch opposite the groove bottom 1213. The first sealing ring 11 includes a main body 115 and a mating portion 116. The main body 115 is configured to be sleeved onto the first housing 12. The mating portion 116 is disposed on the inner side of the main body 115. The mating portion 116 includes a stop 112 and a first connecting portion 111 connected between the stop 112 and the main body 115. The stop 112 is configured to be located on the inner side of the first housing 12. The first connection portion 111 is configured to at least partially fit within the mating groove 121, or in other words, to be at least partially located within the mating groove 121. When the first connection portion 111 is at least partially located within the mating groove 121, the stop 112 is located inside the first housing 12, and the width of the stop 112 is greater than the width of the mating groove 121, thereby clamping the first housing 12 between the main body 115 and the stop 112, thereby stably connecting the first connection portion 111 to the mating groove 121. The second housing 10 mates with the first housing 12 along the first direction D1 to prevent the first connection portion 111 from escaping from the mating groove 121 through the notch 1214. The size of the stop 112 is greater than the size of the first opening 1211, preventing the stop 112 from passing through the first opening 1211. This restricts the movement of the main body 116 of the first sealing ring 11 away from the stop 112, preventing the first sealing ring 11 from loosening or even falling off. The electrical connection terminal 20 is disposed through the first housing 12. The first shell 12 may be made of an aluminum alloy structure, and its surface may be processed by sandblasting and passivation.

[0045] Optionally, the mating portion 116 is configured as a T-shaped structure. It should be understood that configuring the mating portion as a T-shaped structure is only one embodiment of the present application. In other embodiments, the mating portion 116 can also be configured as a coaxial cylindrical combination, wherein the axial radius of the stop 112 must be greater than the axial radius of the first connecting portion 111. The present application does not impose any restrictions on the specific structure of the mating portion, as long as the first connecting portion 111 can be mated with the mating groove 121 and the mating portion 116 is not easily separated from the first housing 12 along a direction perpendicular to the first direction D1.

[0046] Optionally, the first sealing ring 11 is sleeved on the outer wall surface 124 of the head of the first shell 12, wherein the first connecting portion 111 of the first sealing ring 11 is interference-fitted with the mating groove 121. It should be understood that the interference fit between the first connecting portion 111 and the mating portion is only one embodiment of the present application. This type of fit can make the mating portion 116 and the mating groove 121 tightly connected, making it less likely that the first sealing ring 11 will fall off from the first shell 12. In other embodiments, a clearance fit between the first connecting portion 111 and the mating groove 121 is also feasible. As long as the stop 112 can be supported on the first shell 12 and produce an abutment effect, the mating portion 116 is not easily separated from the first shell 12 in the direction perpendicular to the first direction D1, which can also improve the stability of the connector 300.

[0047] Optionally, the mating portion 116 is provided on one side of the first sealing ring 11 in the first direction D1. It should be understood that the provision of the mating portion 116 on one side of the first sealing ring 11 in the first direction D1 is only one embodiment of the present application. In actual use scenarios, as the connector 300 is continuously plugged and unplugged, the first sealing ring 11 will detach from the side of the first shell 12 in the first direction D1. Therefore, the provision of the mating portion 116 on one side of the first sealing ring 11 in the first direction D1 is a preferred embodiment. It should be understood that the provision of the mating portion 116 on the opposite side in the first direction D1, or the provision of the mating portion 116 on both sides of the first sealing ring 11 in the first direction D1, can be an embodiment of the present application, as long as the mating portion 116 can achieve the mating effect with the mating groove 121 on the first shell 12.

[0048] Optionally, the mating grooves 121 and the mating portions 116 are provided in a corresponding manner, and both may be provided in a plurality. Since the first sealing ring 11 is assembled with the first housing 12 via the mating portions 116, the mating grooves 121 and the mating portions 116 need to be identical in number and positioned in a one-to-one correspondence to avoid situations where the first sealing ring 11 cannot be assembled into the first housing 12.

[0049] Optionally, the second shell 10 is provided with a clamping arm 105, and the inner side of the first shell 12 is provided with a hanging platform 125, and the clamping arm cooperates with the hanging platform 125 to prevent the second shell 10 and the first shell 12 from moving relative to each other. The second shell 10 is installed in the inner cavity of the first shell 12. The clamping arm 105 includes a first clamping arm 101 and a second clamping arm 102. The first clamping arm 101 and the second clamping arm 102 on the second shell 10 cooperate with the hanging platform 125 on the first shell 12 to prevent the second shell 10 from separating from the first shell 12. At the same time, the second shell 10 and the first shell 12 cooperate to prevent the first sealing ring 11 from shaking along the first direction D1. At the same time, the first shell 12 and the second shell 10 can also be unlocked and the components replaced by a disassembly tool. It should be understood that the cooperation setting of the clamping arm 105 and the hanging platform 125 is only one embodiment of the present application. In other embodiments, other cooperation methods can also be adopted, such as fixing by adhesion, as long as the cooperation and fixation can be achieved.

[0050] Optionally, a flange 113 is provided on the outer surface of the first sealing ring 11. The flange 113 is triangular in shape. The edge of the flange 113 is set to a bevel 114. The second shell 10 is provided with a positioning arm 104, and the positioning arm 104 squeezes the bevel 114 to prevent the first sealing ring 11 from detaching. Among them, the number of flanges 113 is set to 3. By squeezing the bevel 114 on the first sealing ring 11 by the positioning arm 104 of the second shell 10, the first sealing ring 11 can be further prevented from detaching from the first shell 12. It should be understood that setting the number of flanges 113 to 3 is only a preferred solution, and this application does not limit the specific number of flanges 113.

[0051] Optionally, the electrical connection terminal 20 includes a copper bus terminal 22 and a cable 21 that can be electrically connected to the copper bus terminal 22. The copper bus terminal 22 may have a connecting end 222 (also called a second connecting portion), and the connecting end is electrically connected to the cable 21 by ultrasonic welding means. At the same time, the copper bus terminal 22 may also have a limiting portion 223, and the limiting portion 223 is fixed to the second shell 10. It should be understood that ultrasonic welding means is only one embodiment of the present application. In other embodiments, other welding means or even other fixing methods may be used, as long as the copper bus terminal 22 and the cable 21 can be fixed and the electrical connection function can be achieved. In addition, in the embodiment of the present application, there is no restriction on the shape of the limiting portion 223, as long as the copper bus terminal 22 and the second shell 10 can be fixed to a limited position.

[0052] Optionally, the copper busbar terminal 22 includes a first copper busbar terminal 14 and a second copper busbar terminal 15. The cable 21 includes a first cable 213 and a second cable 214. The first copper busbar terminal 14 is electrically connected to the first cable 213. The second copper busbar terminal 15 is electrically connected to the second cable 214. The specific electrical connection method can be described as follows.

[0053] The first copper busbar terminal 14 includes a first connection area 141, a first limiting groove 142, a first positioning bevel 143, and a first connecting end 144. The first connecting end 144 is the second connecting portion. The cable end 211 is ultrasonically connected to the first connecting end 144. Ultrasonic welding of the first copper busbar terminal 14 and the cable 21 ensures high weld strength and excellent conductivity. After welding, the first copper busbar terminal 14 and the cable 21 are assembled from the rear of the first housing 12 into the inner cavity of the second housing 10. The inclined platform 103 on the second housing 10 cooperates with the first positioning bevel 143 on the first copper busbar terminal 14 to prevent the first copper busbar terminal 14 from detaching. The second arm 102 of the second housing 10 cooperates with the first limiting groove 142 on the first copper busbar terminal 14 to prevent the first copper busbar terminal 14 from detaching. The inner cavity of the second housing 10 cooperates with the outer shape of the first copper busbar terminal 14 to prevent the first copper busbar terminal 14 from shaking. Thus, the first copper bus terminal 14 is reliably fixed.

[0054] The second copper busbar terminal 15 includes a second connection area 151, a second limiting groove 152, a second positioning bevel 153, and a second connecting end 154. The second connecting end 154 is the second connecting portion, and the cable end 211 is ultrasonically connected to the second connecting end 154. Ultrasonic welding of the second copper busbar terminal 15 and the cable 21 ensures high weld strength and excellent conductivity. After welding, the second copper busbar terminal 15 and the cable 21 are assembled into the inner cavity of the second housing 10 from the rear of the first housing 12. The inclined platform 103 on the second housing 10 cooperates with the second positioning bevel 153 on the second copper busbar terminal 15 to prevent the copper busbar terminal 15 from detaching. The second arm 102 on the second housing 10 cooperates with the second limiting groove 152 on the second copper busbar terminal 15 to prevent the second copper busbar terminal 15 from detaching. The inner cavity of the second housing 10 cooperates with the outer shape of the second copper busbar terminal 115 to prevent the second copper busbar terminal 15 from shaking. Thus, the second copper bus terminal 15 is reliably fixed.

[0055] Optionally, the connector 300 further includes a tail cover 19, which is arranged on the side of the first shell 12 opposite to the first sealing ring 11 in the first direction D1. The first shell 12 is also provided with a boss 126 and a limit platform 122. The tail cover 19 is provided with a card slot 192 and a limit arm 191. The boss 126 cooperates with the card slot 192, and the limit platform 122 cooperates with the limit arm 191 to fix the electrical connection terminal 20. It should be understood that the cooperation between the boss 126 and the card slot 192, and the limit platform 122 and the limit arm 191 are all embodiments of the present application. In other embodiments of the present application, other cooperation methods may be adopted, as long as the fixation of the electrical connection terminal can be achieved by using the tail cover 19.

[0056] Optionally, the cable 21 includes an insulating layer 215 and a shielding layer 212 wrapped around the insulating layer 215. The electrical connection terminal 20 also includes a crimping piece 16. The crimping piece 16 includes a first crimping portion 162 and a connecting arm 161 that are connected to each other. The first crimping portion 162 abuts the shielding layer 212, and the connecting arm 161 is used to connect to the outside. In the embodiment shown in the figure, the crimping piece 16 is annular and is sleeved on the cable 21. A convex 1611 is provided on the connecting arm 161, and the contact between the convex 1611 and the first shell 12 is achieved to connect the cable 21 with the shielded circuit of the first shell 12, thereby shielding the electromagnetic interference signal generated during the power-on process of the wiring harness, thereby improving the safety of the connector of the present application. It should be understood that the crimping piece 16 is configured to be annular and sleeved on the cable 21 and uses the convex 1611 for electrical connection, which is only one embodiment of the present application. In other embodiments, other shapes may be used, and even the sleeve and the convex bump 1611 do not need to be provided, as long as the electrical connection between the shielding layer 212 and the first shell 12 can be achieved.

[0057] Optionally, the electrical connection terminal 20 further includes a support member 17. The support member 17 includes a second crimping portion 171, and the second crimping portion 171 is sleeved onto the cable 21. The shielding layer 212 is provided between the first crimping portion 162 and the second crimping portion 171. Specifically, the support member 17 is sleeved onto the cable 21, and then the shielding layer 212 on the cable 21 is folded onto the second crimping portion 171 of the support member 17, and then the crimping member 16 is sleeved, and the crimping area of ​​the crimping member 16 is aligned with the crimping area on the support member 17. By crimping the crimping member 16, the cable 21 and the support member 17 together, the stability of the electrical connection between the shielding layer 212 and the first shell 12 can be improved.

[0058] Optionally, the electrical connection terminal 20 also includes a second sealing ring 18. The support member 17 has a support portion 172, which holds the second sealing ring 18 in place. The second sealing ring 18 comprises an inner flange 181 and an outer flange 182. The interference fit between the outer flange 172 and the inner wall 123 of the first housing 12, and the interference fit between the inner flange 181 and the cable 21, ensures waterproofing of the rear end of the connector. The support portion 172 on the support member 17 prevents the second sealing ring 18 from swinging, improving its waterproof performance.

[0059] The present application also provides a connector assembly. In a specific embodiment, as shown in Figure 6, the connector assembly 400 includes a part to be connected 401, a bolt 13, and the above-mentioned connector 300. The part to be connected 401 and the connector 300 are fixed and electrically connected by the bolt 13. More specifically, the part to be connected 401 is fixed to the first housing 12 by assembly using an M6 bolt 13. For example, as shown in Figures 1, 4, and 5, the first housing 12 is provided with a mounting hole 127, and the bolt 13 passes through the mounting hole 127 and connects to the screw hole of the part to be connected 401, thereby fixing the part to be connected 401 to the first housing 12. The part to be connected 401 is, for example, a motor controller for an electric vehicle. The motor controller is used to control the operation of the motor. The motor is used to drive the wheels to rotate. The motor controller includes a connecting copper bus 402, which is connected to the copper bus terminal 22 of the electrical connection terminal 20 of the connector 300. The cable 21 of the electrical connection terminal 20 of the connector 300 is connected to the motor, thereby enabling the motor controller to control the motor. The connector assembly of the present application can ensure the reliability of the connection circuit.

[0060] The present application also provides a vehicle comprising the above-mentioned connector assembly. As shown in FIG7 , in a specific embodiment, a connector assembly 400 is used to connect a motor 501 and a motor controller 401 in a vehicle 500. For example, the copper busbar terminal 22 of the electrical connection terminal 20 of the connector 300 is connected to the motor controller 401 of the vehicle 500, and the cable 21 of the electrical connection terminal 20 of the connector 300 is connected to the motor 501 of the vehicle 500. The connector 300 and the motor controller 401 constitute the connector assembly 400. The vehicle of the present application has high reliability and safety, and improves the user experience.

[0061] In summary, the connector 300 of the embodiment of the present application includes: a first housing 12, a first sealing ring 11, a second housing 10, and at least one electrical connection terminal 20. The first housing 12 is provided with at least one mating groove 121, which extends through the inner wall 123 and outer wall 124 of the first housing 12. The mating groove 121 has a notch 1214 extending along the first direction D1. The first sealing ring 11 includes a main body 115 and a mating portion 116. The main body 115 is sleeved on the first housing 12. The mating portion 116 includes a stop 112 and a first connecting portion 111 connected between the stop 112 and the main body 115. The stop 112 is disposed within the first housing 12, and the first connecting portion 111 at least partially engages within the mating groove 121. The second housing 10 mates with the first housing 12 along the first direction D1 to prevent the first connecting portion 111 from escaping from the mating groove 121 through the notch 1214. At least one electrical connection terminal 20 is disposed through the first housing 12. The provision of the mating groove 121 and the mating portion 116 in the connector 300 helps improve the adhesion of the first sealing ring 11. During the connection process of the connector 300, the first sealing ring 11 is less likely to fall off the housing, thereby enhancing the waterproofness and safety of the connector 300. The connector assembly 400 including the connector 300 of the above embodiment can ensure the reliability of the electrical connection. The vehicle 500 including the connector assembly 400 of the above embodiment ensures the safety of the vehicle.

[0062] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example.

[0063] Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and intent of the present application, and that the scope of the present application is defined by the claims and their equivalents.

Claims

1. A connector (300), characterized in that, Comprising: A first housing (12) provided with at least one mating groove (121) that penetrates the inner wall surface (124) and the outer wall surface (125) of the first housing, and the mating groove has a notch (1214) opened along a first direction; A first sealing ring (11) including a main body (115) and at least one mating portion (116). The main body is sleeved on the first housing, and the mating portion is located on the inner side surface of the main body. The mating portion includes a stop (112) and a first connecting portion (111) connected between the stop and the main body. At least part of the first connecting portion is fitted in the mating groove so that the main body and the stop clamp the first housing; A second housing (10) that mates with the first housing along the first direction to prevent the first connecting portion from disengaging from the mating groove through the notch; And At least one electrical connection terminal (20) that penetrates the second housing.

2. The connector (300) according to claim 1, characterized in that, The mating portion is of a T-shaped structure.

3. The connector (300) according to claim 1 or 2, characterized in that, The mating portion is a coaxial cylinder combination, and the axial radius of the stop is greater than the axial radius of the first connecting portion.

4. The connector (300) according to any one of claims 1 to 3, characterized in that, The first connecting portion is in interference fit with the mating groove.

5. The connector (300) according to any one of claims 1 to 4, characterized in that, The mating portion is provided on one side of the first sealing ring in the first direction.

6. The connector (300) according to any one of claims 1 to 5, characterized in that, The mating grooves and the mating portions are correspondingly arranged, and the numbers of both are multiple.

7. The connector (300) according to any one of claims 1 to 6, characterized in that, The second housing is provided with a clamping arm (105), and the inner side of the first housing (12) is provided with a hanging platform (125). The clamping arm cooperates with the hanging platform to prevent the second housing from moving relative to the first housing.

8. The connector (300) according to any one of claims 1 to 7, characterized in that, The outer surface of the first sealing ring is provided with a flange (113). The flange is triangular, and the edge of the flange is provided with an oblique angle (114). The second housing is provided with a positioning arm (104) that presses the oblique angle to prevent the first sealing ring from disengaging.

9. A connector according to claim 8, characterized in that, The number of the flanges is 3.

10. A connector (300) according to any one of claims 1 to 9, characterized in that, The electrical connection terminal includes: A copper busbar terminal (22); and A cable (21) electrically connected to the copper busbar terminal.

11. The connector (300) according to claim 10, characterized in that, The copper busbar terminal includes a first copper busbar terminal (14) and a second copper busbar terminal (15). The cable includes a first cable (213) and a second cable (214). The first copper busbar terminal is electrically connected to the first cable, and the second copper busbar terminal is electrically connected to the second cable.

12. The connector (300) according to claim 10 or 11, characterized in that, The copper busbar terminal has a second connecting portion (222), and the second connecting portion is electrically connected to the cable by ultrasonic welding means.

13. The connector (300) according to any one of claims 10 to 12, characterized in that, The copper busbar terminal has a limiting portion (223), and the limiting portion is fixedly limited with the second housing.

14. The connector (300) according to any one of claims 10 to 13, characterized in that, The connector is further provided with a tail cover (19). The tail cover is provided with a card slot (192) and a limiting arm (191). The first housing is further provided with a boss (126) and a limiting platform (122). The boss cooperates with the card slot, and the limiting platform cooperates with the limiting arm to fix the electrical connection terminal.

15. The connector (300) according to any one of claims 10 to 14, characterized in that, The cable includes a wire (215) and a shielding layer (212) coated outside the wire.

16. The connector (300) according to claim 15, characterized in that, The electrical connection terminal further includes: The crimping part (16) includes a connected first crimping part (162) and a connecting arm (161). The first crimping part abuts against the shielding layer, and the connecting arm is used for external connection.

17. The connector (300) according to claim 16, characterized in that, The connecting arm can be electrically connected to the first housing.

18. The connector (300) according to claim 16 or 17, characterized in that, The crimping part is sleeved on the cable.

19. The connector (300) according to any one of claims 16 to 18, characterized in that, The electrical connection terminal further includes a support member (17). The support member includes a second crimping part (171). The second crimping part is sleeved on the cable, and the shielding layer is disposed between the first crimping part and the second crimping part.

20. The connector (300) according to claim 19, characterized in that, The electrical connection terminal further includes a second sealing ring (18). The support member has a support part (172), and the second sealing ring is limited by the support part.

21. A connector assembly (400), characterized in that, It includes a to-be-connected part (401), a bolt (13), and a connector (300) according to any one of claims 1-20. The to-be-connected part and the connector are fixed by the bolt and electrically connected.

22. A vehicle (500), characterized in that, It includes a connector assembly (400) according to claim 21.

Citation Information

Patent Citations

  • Connector, connector assembly and vehicle

    CN221828258U

  • Triple waterproof sealing structure applied to connector

    CN108767572A

  • Connector and vehicle

    CN114552259A

  • Sealed housing, cable joint and system

    CN115917883A

  • EMC connector component

    CN207082688U