Charging assembly and charging pile
By adopting toothed structure and elastic parts design on the robot charging brush block, adaptive adjustment of the charging brush block is achieved, overheating problems caused by increased contact resistance is solved, and the service life of the charging brush block is extended.
Patent Information
- Application Number
- PCT/CN2024/142682
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-12-27
- Filing Date
- 2024-12-26
- Publication Date
- 2025-07-03
AI Technical Summary
During the charging process of existing robots, the contact area of the charging brush block between the robot and the charging pile decreases, resulting in an increase in the contact resistance, resulting in an overheating of the charging brush block.
The charging brush block with a toothed structure is connected to the elastic member. Through the adaptive adjustment of the elastic member, the charging brush block is ensured to be fully in contact and reduce contact resistance.
Effectively reduce contact resistance, avoid overheating of the charging brush block and extend service life.
Smart Images

Figure CN2024142682_03072025_PF_FP_ABST
Abstract
Description
Charging components and charging piles
[0001] Cross-references
[0002] This application claims priority to the Chinese patent application filed with the State Intellectual Property Office of China on December 27, 2023, with application number 202323597050.6 and title “Charging Components and Charging Piles,” the entire contents of which are incorporated by reference into this application. Technical Field
[0003] The present application relates to the field of robot charging technology, and in particular to a charging component and a charging pile. Background Art
[0004] In existing robot charging systems, the brushes between the robot and the charging station typically use smooth surfaces. When the robot approaches the charging station, there may be some deviation in the robot's positioning or movement, which reduces the contact area between the robot and the charging station's brushes. This increases contact resistance and can lead to overheating of the brushes.
[0005] Application Contents
[0006] The purpose of this application is to provide a charging component and a charging pile, which can ensure that the charging brush block of the robot can fully contact the charging brush block of the charging pile, thereby reducing contact resistance and avoiding overheating of the charging brush block.
[0007] To this end, an embodiment of the present application provides a charging assembly, including: a mounting seat having a mounting surface; and a first charging brush block, the first charging brush block being movably arranged on the mounting surface of the mounting seat through an elastic member, the first charging brush block having a charging portion, the charging portion being used to dock with a second charging brush block of a charging device, the charging portion of the first charging brush block having a first tooth-shaped structure, the second charging brush block having a second tooth-shaped structure that engages with the first tooth-shaped structure, a first tooth groove for accommodating the second tooth-shaped structure is formed between two adjacent first tooth-shaped structures, and the first tooth groove is gradually expanded toward the opening direction; a second tooth groove for accommodating the first tooth-shaped structure is formed between two adjacent second tooth-shaped structures, and the second tooth groove is gradually expanded toward the opening direction.
[0008] In a possible implementation, the elastic member is a spring, one end of the spring is connected to the first charging brush block, and the other end of the spring is connected to the mounting base.
[0009] In a possible implementation, there are four elastic members, which are respectively disposed at four end corners of the first charging brush block.
[0010] In a possible implementation, a mounting groove for accommodating the first charging brush block is provided on the mounting surface of the mounting base.
[0011] In a possible implementation, a plurality of first charging brush blocks are provided on the mounting surface of the mounting base.
[0012] In a possible implementation, a sealing member for cooperating with the charging device is provided on the mounting surface of the mounting seat, and the first charging brush block is located inside the sealing member.
[0013] In a possible implementation, the first tooth-shaped structure adopts an isosceles triangle or an isosceles trapezoid; the second tooth-shaped structure adopts an isosceles triangle or an isosceles trapezoid.
[0014] In a possible implementation, the first charging brush block is detachably mounted on the mounting base.
[0015] In a second aspect, an embodiment of the present application provides a charging pile, comprising: a pile body; and the above-mentioned charging component, wherein a mounting base of the charging component is arranged on the pile body.
[0016] In one possible implementation, according to the charging component and charging pile provided in the embodiment of the present application, the charging component is movably arranged through the first charging brush block. When docking with the second charging brush block of the robot, if the positioning or movement of the robot deviates, the first charging brush block can be adaptively adjusted through the elastic member, and under the action of the elastic member, maintain full contact with the second charging brush block of the robot to reduce contact resistance. The first tooth-shaped structure of the first charging brush block is engaged with the second tooth-shaped structure of the second charging brush block. Because the contact surface is tooth-shaped, the contact area can be further increased, the contact resistance can be further reduced, and overheating of the charging brush block can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0019] One or more embodiments are exemplarily illustrated by pictures in the corresponding drawings. These exemplifications do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings are represented as similar elements. Unless otherwise stated, the figures in the drawings do not constitute proportional limitations.
[0020] FIG1 is a schematic structural diagram of a charging assembly provided in an embodiment of the present application;
[0021] FIG2 shows a schematic structural diagram of a first charging brush block and an elastic member provided in an embodiment of the present application;
[0022] FIG3 is a schematic diagram showing an exploded structure of a charging assembly provided in an embodiment of the present application;
[0023] FIG4 shows a schematic structural diagram of a first charging brush block provided in an embodiment of the present application when docking with a second charging brush block of a robot.
[0024] Explanation of the accompanying drawings: 1. Mounting seat; 11. Mounting surface; 12. Mounting groove; 13. Sealing member; 2. First charging brush block; 21. Charging portion; 211. First tooth-shaped structure; 212. First tooth groove; 3. Elastic member; 4. Second charging brush block; 41. Second tooth-shaped structure; 42. Second tooth groove. DETAILED DESCRIPTION
[0025] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0026] The disclosure below provides many different embodiments or examples for implementing different structures of the embodiments of the present application. In order to simplify the disclosure of the embodiments of the present application, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the embodiments of the present application. In addition, the embodiments of the present application may repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplicity and clarity and does not itself indicate the relationship between the various embodiments and / or settings discussed.
[0027] For ease of description, spatially relative terms may be used herein to describe the relative position or movement of one element or feature relative to another element or feature as shown in the figures, such as "inside," "outside," "inside," "outside," "below," "beneath," "above," "above," "front," "back," and the like. Such spatially relative terms are intended to include different orientations of the device in use or operation other than the orientation depicted in the figures. For example, if the device in the figures undergoes a positional flip or a change in posture or a change in motion, then these directional indications will also change accordingly. For example, an element described as "below" or "below" another element or feature will subsequently be oriented as "above" or "above" another element or feature. Thus, the example term "below" can include both above and below orientations. The device may be oriented otherwise (rotated 90 degrees or in other orientations) and the spatially relative descriptors used herein will be interpreted accordingly.
[0028] In order to solve the problems in the prior art, the present application provides a charging component and a charging pile. The first charging brush block of the charging component can be adaptively adjusted through an elastic part, and maintains full contact with the second charging brush block of the robot under the action of the elastic part, thereby reducing contact resistance, avoiding heating of the charging brush block, and extending service life.
[0029] Figure 1 shows a schematic structural diagram of a charging assembly provided in an embodiment of the present application; Figure 2 shows a schematic structural diagram of a first charging brush block and an elastic member provided in an embodiment of the present application; Figure 3 shows a schematic structural diagram of an exploded structure of a charging assembly provided in an embodiment of the present application; Figure 4 shows a schematic structural diagram of a first charging brush block provided in an embodiment of the present application when docked with a second charging brush block of a robot.
[0030] As shown in Figures 1-4, an embodiment of the present application provides a charging assembly, including: a mounting base 1, having a mounting surface 11; and a first charging brush block 2, the first charging brush block 2 is movably set on the mounting surface 11 of the mounting base 1 through an elastic member 3, so that the plane where the first charging brush block 2 is located is set at an angle to the mounting surface 11, the first charging brush block 2 has a charging part 21, the charging part 21 is used to dock with the second charging brush block 4 of the charging device, the charging part 21 of the first charging brush block 2 has a first tooth-shaped structure 211, the second charging brush block 4 has a second tooth-shaped structure 41 that engages with the first tooth-shaped structure 211, a first tooth groove 212 for accommodating the second tooth-shaped structure 41 is formed between two adjacent first tooth-shaped structures 211, and the first tooth groove 212 is gradually expanded toward the opening direction; a second tooth groove 42 for accommodating the first tooth-shaped structure 211 is formed between two adjacent second tooth-shaped structures 41, and the second tooth groove 42 is gradually expanded toward the opening direction.
[0031] In the present application, the first charging brush block 2 is movably set. When docking with the second charging brush block 4 of the robot, if the positioning or movement of the robot deviates, the first charging brush block 2 can be adaptively adjusted through the elastic member 3, and maintain full contact with the second charging brush block 4 of the robot under the action of the elastic member 3, thereby reducing the contact resistance. The first tooth-shaped structure 211 of the first charging brush block 2 is engaged with the second tooth-shaped structure 41 of the second charging brush block 4. Because the contact surface is tooth-shaped, the contact area can be further increased, thereby avoiding the first charging brush block 2 and the second charging brush block 4 from heating up, avoiding overheating of the charging brush blocks, and extending the service life.
[0032] In the related art, many robots, such as cleaning robots, have the function of automatic charging, that is, they will automatically move to the charging pile for charging when they need to be charged. During charging, the second charging brush block 4 of the robot docks with the first charging brush block 2 of the charging pile to transmit current. However, there will be deviations in the positioning angle or movement of the robot each time. When the robot approaches the charging pile to dock the charging brush block, the charging brush block will not be fully in contact because the robot is not aligned. Only a small part of it is in contact. The reduction in the contact part will increase the contact resistance, which will cause the charging brush block to heat up. The heating of the charging brush block will not only affect the service life of the charging brush block, but also increase the temperature around the charging brush block, affecting the service life of some accessories, such as causing the aging of plastic materials.
[0033] Specifically, the first charging brush block 2 is connected to the mounting base 1 via the elastic member 3, so that the first charging brush block 2 can be adjusted in pitch or in left and right swing, or in both pitch angle adjustment and left and right swing adjustment.
[0034] Specifically, a mounting groove 12 is provided on the mounting surface 11 of the mounting base 1, and one end of the first charging brush block 2 is inserted into the mounting groove 12, and the inner diameter of the mounting groove 12 is larger than the outer dimension of the first charging brush block 2, thereby allowing the angle of the first charging brush block 2 to be adjusted within a certain range.
[0035] In the present application, the first tooth groove 212 and the second tooth groove 42 adopt a gradually expanding design, which facilitates the first tooth-shaped structure 211 and the second tooth-shaped structure 41 to complete the insertion, and facilitates successful docking when the insertion contacts.
[0036] In the embodiment of the present application, the first charging brush block 2 of the charging assembly is configured to be movable, and the first charging brush block 2 is supported by the elastic member 3. When the robot is docked, there is no deviation, and the charging assembly is pushed vertically by the robot, ensuring that the second charging brush block 4 of the robot maintains good contact with the first charging brush block 2 of the charging assembly. If the robot deviates slightly to the right, the first charging brush block 2 of the charging assembly will tilt toward the right; if the robot deviates slightly to the left, the first charging brush block 2 of the charging assembly will tilt toward the left. Regardless of how the robot docks, the second charging brush block 4 of the robot can be in parallel contact with the first charging brush block 2 of the charging assembly, thereby ensuring that the second charging brush block 4 and the first charging brush block 2 are in full contact, so that the resistance does not increase and the occurrence of heat is avoided.
[0037] In some embodiments, the elastic member 3 is a spring, one end of the spring is connected to the first charging brush block 2 , and the other end is connected to the mounting base 1 .
[0038] In the present application, the two ends of the spring are respectively connected to the first charging brush block 2 and the mounting base 1, so that the elastic member 3 can not only play the role of elastic support when the first charging brush block 2 and the second charging brush block 4 are docked, ensuring that the first charging brush block 2 and the second charging brush block 4 are in full contact; but also support the first charging brush block 2 in normal times to ensure the stability of the first charging brush block 2.
[0039] Specifically, the length of the elastic member 3 is relatively short, which can effectively support the first charging brush block 2. The angle of the first charging brush block 2 can be adjusted within a certain angle range. Because the offset angle or displacement of the robot will not be too large, it is only necessary for the first charging brush block 2 to be tilted and adjusted within a range.
[0040] In the present application, a fixing column is provided on the first charging brush block 2, which is connected to the spring through the fixing column to complete the connection between the spring and the first charging brush block 2. The fixing column can be provided with an insulating member for insulation treatment.
[0041] In some embodiments, there are four elastic members 3 , which are respectively disposed at the four end corners of the first charging brush block 2 .
[0042] In the present application, elastic members 3 are respectively provided at the four end corners of the first charging brush block 2 to ensure the support effect of the first charging brush block 2, and the first charging brush block 2 can be tilted in multiple directions to adapt to robots offset in different directions.
[0043] In some embodiments, a mounting groove 12 for accommodating the first charging brush block 2 is provided on the mounting surface 11 of the mounting base 1 .
[0044] In the present application, because the robot only faces, deflects to the left, and deflects to the right when performing charging docking, the first charging brush block 2 only needs to swing left and right.
[0045] Specifically, the upper and lower surfaces of the first charging brush block 2 are in contact with the inner top surface and inner bottom surface of the mounting groove 12, respectively, to support the first charging brush block 2. A gap is left between the left and right ends of the first charging brush block 2 and the left and right side walls of the mounting groove 12, so that the first charging brush block 2 can be swung left and right.
[0046] In some embodiments, a plurality of first charging brush blocks 2 are provided on the mounting surface 11 of the mounting base 1 .
[0047] In the present application, the number of the first charging brush blocks 2 is determined according to actual conditions. Specifically, the present application provides four first charging brush blocks 2. The four first charging brush blocks 2 are respectively in contact with the four second charging brush blocks 4 of the robot to complete the charging connection. The four first charging brush blocks 2 are all movably arranged on the mounting base 1 through elastic members 3, so that the four first charging brush blocks 2 can be adjusted synchronously during connection to ensure the reliability of the connection.
[0048] In some embodiments, a seal 13 for cooperating with a charging device is provided on the mounting surface 11 of the mounting base 1 , and the first charging brush block 2 is located inside the seal 13 .
[0049] In the present application, when the charging device is docked with the charging assembly for charging, the seal 13 abuts against the charging device, thereby enclosing the first charging brush block 2 and the second charging brush block 4 in a relatively closed space, preventing external influences during the charging process and further improving the reliability of charging.
[0050] In some embodiments, a first tooth groove 212 for accommodating the second tooth structure 41 is formed between two adjacent first tooth-shaped structures 211, and the first tooth groove 212 is gradually expanded toward the opening direction; a second tooth groove 42 for accommodating the first tooth-shaped structure 211 is formed between two adjacent second tooth-shaped structures 41, and the second tooth groove 42 is gradually expanded toward the opening direction.
[0051] In some embodiments, the first tooth-shaped structure 211 is an isosceles triangle or an isosceles trapezoid; the second tooth-shaped structure 41 is an isosceles triangle or an isosceles trapezoid.
[0052] In the present application, by setting the first tooth-shaped structure 211 and / or the second tooth-shaped structure 41 to an isosceles trapezoid or an isosceles triangle, it is ensured that the first tooth-shaped structure 211 and the second tooth-shaped structure 41 can fully engage when docking, thereby ensuring sufficient contact.
[0053] In some embodiments, the first charging brush block 2 is detachably mounted on the mounting base 1 .
[0054] In the present application, when the first charging brush block 2 and the second charging brush block 4 are aligned, extrusion wear between one side will occur at the junction of the first tooth-shaped structure 211 and the second tooth-shaped structure 41, and the first charging brush block 2 can be movably set in the installation groove 12 through the elastic member 3. The elastic member 3 provides elastic force for the first charging brush block 2, so that the first charging brush block 2 can fully abut against the second charging brush block 4 of the charging device to ensure the reliability of the connection, and can also avoid the rigid wear of the first tooth-shaped structure 211 and the second tooth-shaped structure 41, reduce the wear between the first charging brush block 2 and the second charging brush block 4, and the first charging brush block 2 can be replaced after severe wear.
[0055] The charging component is movably arranged through the first charging brush block 2. When docking with the second charging brush block 4 of the robot, if the positioning or movement of the robot deviates, the first charging brush block 2 can be adaptively adjusted through the elastic member 3, and maintain full contact with the second charging brush block 4 of the robot under the action of the elastic member 3, thereby reducing the contact resistance. The first tooth-shaped structure 211 of the first charging brush block 2 is engaged with the second tooth-shaped structure 41 of the second charging brush block 4. Because the contact surface is tooth-shaped, the contact area can be further increased, thereby avoiding the first charging brush block 2 and the second charging brush block 4 from heating up, avoiding overheating of the charging brush blocks, and extending the service life.
[0056] An embodiment of the present application provides a charging pile, comprising: a pile body; and the above-mentioned charging component, wherein a mounting base of the charging component is arranged on the pile body.
[0057] In a possible implementation, a dust cover 5 is provided between the mounting base 1 and the pile body.
[0058] In the present application, the dust cover 5 forms a relatively sealed space between the mounting base 1 and the pile body, thereby providing dustproof protection for some connecting joints on the mounting base 1 .
[0059] In this application, when the robot is charging, it moves to the charging pile and moves vertically toward the charging pile. However, there are deviations in the positioning and movement of the robot. When the robot has deviations, the second charging brush block 4 of the robot will push the first charging brush block 2 to perform adaptive adjustment when it abuts against the first charging brush block 2, ensuring that the surface of the first charging brush block 2 can remain parallel to the surface of the second charging brush block 4, thereby ensuring that the first charging brush block 2 is in full contact with the second charging brush block 4, thereby avoiding the phenomenon of heating of the first charging brush block 2 and the second charging brush block 4 due to increased contact resistance.
[0060] It should be understood that the terms used herein are for the purpose of describing specific example embodiments only and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "said" as used herein may also be meant to include plural forms. The terms "comprise", "include", "contain" and "have" are inclusive and therefore specify the presence of stated features, steps, operations, elements and / or parts, but do not exclude the presence or addition of one or more other features, steps, operations, elements, parts, and / or combinations thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring them to be performed in the specific order described or illustrated, unless the order of execution is clearly indicated. It should also be understood that additional or alternative steps may be used.
[0061] Although the terms first, second, third, etc. can be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates otherwise, terms such as "first", "second" and other numerical terms do not imply order or sequence when used in the text. Therefore, the first element, component, region, layer or section discussed below can be referred to as the second element, component, region, layer or section without departing from the teaching of the example embodiments.
[0062] The foregoing is merely a list of specific embodiments of the present application, intended to enable those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the broadest scope consistent with the principles and novel features of the present application.
Claims
1. A charging component, wherein, Comprising: A mounting base (1) having a mounting surface (11); And A first charging brush block (2) movably arranged on the mounting surface (11) of the mounting base (1) through an elastic member (3). The first charging brush block (2) has a charging portion (21) for docking with a second charging brush block (4) of a charging device. The charging portion (21) of the first charging brush block (2) has a first tooth-shaped structure (211), and the second charging brush block (4) has a second tooth-shaped structure (41) that engages with the first tooth-shaped structure (211); A first tooth groove (212) for accommodating the second tooth-shaped structure (41) is formed between two adjacent first tooth-shaped structures (211), and the first tooth groove (212) is gradually widened toward the opening direction; A second tooth groove (42) for accommodating the first tooth-shaped structure (211) is formed between two adjacent second tooth-shaped structures (41), and the second tooth groove (42) is gradually widened toward the opening direction.
2. The charging assembly according to claim 1, wherein, The elastic member (3) is a spring. One end of the spring is connected to the first charging brush block (2), and the other end is connected to the mounting base (1).
3. The charging component according to claim 1 or 2, wherein, There are four elastic members (3), and the four elastic members (3) are respectively arranged at the four corner ends of the first charging brush block (2).
4. The charging component according to claim 1, wherein, An installation groove (12) for accommodating the first charging brush block (2) is arranged on the mounting surface (11) of the mounting base (1).
5. The charging assembly according to claim 2, wherein, A plurality of the first charging brush blocks (2) are arranged on the mounting surface (11) of the mounting base (1).
6. The charging assembly according to claim 1, wherein, A sealing member (13) for cooperating with a charging device is arranged on the mounting surface (11) of the mounting base (1), and the first charging brush block (2) is located inside the sealing member (13).
7. The charging assembly according to claim 1, wherein, The first tooth-shaped structure (211) is an isosceles triangle or an isosceles trapezoid; the second tooth-shaped structure (41) is an isosceles triangle or an isosceles trapezoid.
8. The charging assembly according to claim 1, wherein, The first charging brush block (2) is detachably arranged on the mounting base (1).
9. A charging pile, wherein, Comprising: A pile body; And The charging assembly according to any one of claims 1-8, wherein the mounting base (1) of the charging assembly is arranged on the pile body.
10. The charging pile according to claim 9, wherein, A dust-proof cover (5) is arranged between the mounting base (1) and the pile body.
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