Honeysuckle composite beverage filling process

Abstract

A honeysuckle composite beverage filling process, comprising: making preparation: feeding a prepared honeysuckle beverage liquid into a filling apparatus for storage, and adjusting the distance between a feeding table and a discharging table and the radius of each circular slot in a rotary clamping seat on the basis of the transverse dimension of each bottle for beverage loading; performing bottle conveyance: by means of the feeding table, intermittently feeding bottles cleaned by a cleaning device into the circular slots of the rotary clamping seat, a rotating frame driving the rotary clamping seat to rotate, and keeping the bottles stable under the limiting of blocking plates and the circular slots; and receiving the bottles under the cooperation of the rotary clamping seat and the rotating frame and then performing filling. Under the guidance of a guide base, a spray head of the filling apparatus can be inserted into a bottle from the mouth, and then the bottle is discharged by means of a pushing assembly; and in the filling process, the bottle is limited by the corresponding circular slot and the blocking plate, thereby preventing the filling effect from being affected by falling and shaking, and the pushing assembly can keep the bottle stably discharged, thereby improving the honeysuckle composite beverage filling efficiency.

Description

A filling process for honeysuckle compound beverage Technical Field

[0001] The invention relates to the technical field of beverage filling, in particular to a filling process of a honeysuckle compound beverage. Background Art

[0002] Honeysuckle has a long history of medicinal use and is an important Chinese medicinal material used as both medicine and food. "Compendium of Materia Medica" discusses in detail its effect of "lightening the body and prolonging life after long-term use", and it is listed as a top-grade product in "Famous Doctors' Prescriptions". Currently, most beverages on the market are prepared with honeysuckle, including honeysuckle dew, honeysuckle herbal tea, honeysuckle hypoglycemic tea, honeysuckle beer, honeysuckle ecological water, etc. There are also beverages developed in combination with various Chinese medicinal materials.

[0003] In the prior art, a filling machine is usually used for filling beverages. A conveyor belt is used to transport the filling bottles, and then a predetermined amount of beverage is poured into the nozzle at a fixed position. The bottle is then sent out for packaging. During the filling process, in order to prevent the bottle from shaking and tipping over, a clamping device is usually required to fix the bottle. The conventional filling method is not efficient. In addition, the installation of a clamping device at each filling position will also lead to increased costs.

[0004] Summary of the Invention

[0005] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a honeysuckle compound beverage filling process to solve the problems raised in the above-mentioned background technology. The bottle body is collected and filled by cooperating with the rotating base and the rotating frame. Guided by the guide base, the nozzle of the filling device can be inserted into the bottle mouth, and then the bottle body is sent out through the pushing assembly. During the process, the bottle body is limited by the circular groove and the baffle to avoid falling and shaking affecting the filling effect. At the same time, the pushing assembly can keep the bottle body stably sent out, thereby improving the filling efficiency of the honeysuckle compound beverage.

[0006] In order to achieve the above object, the present invention is implemented through the following technical solution: a filling process of a honeysuckle compound beverage, the filling process comprising the following steps:

[0007] S1. Preparation: Send the prepared honeysuckle beverage liquid into the filling device for storage, and adjust the distance between the feeding platform and the discharging platform, as well as the radius of the inner groove of the rotating card seat according to the horizontal size of the bottle loaded with the beverage;

[0008] S2. Beverage bottle conveying: The bottles cleaned by the washing equipment are intermittently fed into the circular groove of the rotating card holder by the feeding table. The rotating card holder is driven by the rotating frame to rotate. The bottles are limited by the baffle and the circular groove to maintain stability.

[0009] S3. Filling beverages: The beverage bottle is lifted from the bottom by rotating the guide base at the bottom of the card holder, and the nozzle of the filling device can be inserted into the bottle mouth for filling;

[0010] S4, delivery after filling: the rotary card seat rotates to the delivery platform position, and the push-out component pushes the beverage bottle smoothly onto the delivery platform;

[0011] S5. Capping: The beverage bottles are first sent to the packaging machine after passing through the sterilization equipment on the delivery platform. The beverage bottles are capped and sent out for packaging.

[0012] Furthermore, in step S1, the lateral size of the bottle body is adjusted. According to the lateral size of the beverage bottle, the first electric push rod drives the limit plate to move, which limits the two sides of the beverage bottle during transportation and does not squeeze and hinder the movement of the bottle body. The air bag in the circular groove is inflated by the air pump provided by the rotating card seat to change the radius of the circular groove so that the bottle body can remain sufficiently stable.

[0013] Furthermore, in step S2, the bottle body is limited in that the inner side of the bottle body in the rotating holder is limited by the circular groove and the outer side is limited by the baffle, so as to prevent the bottle body from shaking and escaping from the rotating holder during rotation.

[0014] Furthermore, in step S3, when the beverage bottle is raised and placed in the circular groove, the pulley gradually moves from the low point of the slide rail to the high point, so that the insertion rod drives the top plate to lift the bottom of the bottle body. At this time, the nozzle of the filling device can be inserted into the bottle mouth for filling to avoid splashing of liquid. The height of the bottle body will not exceed half of the bottle body itself.

[0015] Furthermore, in step S4, the ejection assembly sends the beverage bottle out, and the bottle body in the circular groove is pushed by the second electric push rod, and cooperates with the clamping frame at the entrance of the delivery platform to keep the bottle body stably entering the delivery platform. Then the third electric push rod raises the clamping frame, retracts the push plate, and the delivery platform sends the filled beverage bottle out for capping.

[0016] Furthermore, when the rotating base rotates, a raised position is provided inside the slide rail in the guide base, and the plane of the raised position matches the pouring time and the rotation speed.

[0017] Furthermore, in step S2, the rotation of the rotating frame and the rotating base is driven by the motor to rotate the driving gear and engage with the driven gear, and then the filling device and the rotating card seat rotate synchronously, alternately collecting the bottles and pouring the beverages.

[0018] Furthermore, after the bottle filling is completed, the insertion rod is pulled back to its original position by the elastic force of the spring sleeved on the surface of the insertion rod, and the pulley moves from the highest point of the slide rail to the lowest point.

[0019] Furthermore, after the bottle filling is completed, the insertion rod is pulled back to its original position by the elastic force of the spring sleeved on the surface of the insertion rod, and the pulley moves from the highest point of the slide rail to the lowest point.

[0020] Furthermore, in step S1, the feeding station, the delivery station and the filling device are composed of a liquid storage tank, a nozzle and a solenoid valve, and the feeding station and the delivery station are composed of a mounting frame, a chain conveyor belt and a driving device.

[0021] Beneficial effects of the present invention: A filling process for a honeysuckle compound beverage of the present invention comprises a feeding platform; a limiting plate; a first electric push rod; a feeding platform; a rotating frame; a filling device; a motor; a driving gear; a driven gear; a rotating card seat; a circular groove; an upper plate; a lower plate; an air bag; a top plate; a plug rod; a pulley; a spring; a guide base; a slide rail; a baffle; an inlet and outlet; an ejection assembly; a vertical plate; a movable groove; a horizontal plate; a push plate; a clamping frame; a second electric push rod; a third electric push rod;

[0022] 1. In the present invention, the motor drives the driving gear to rotate and engage with the driven gear, and then the filling device and the rotating card seat rotate synchronously, alternately collecting the bottle body and pouring the beverage, thereby improving efficiency.

[0023] 2. After the bottle body is received in the circular groove, the pulley gradually moves from the low point to the high point of the slide rail, so that the insertion rod drives the top plate to lift the bottom of the bottle body. At this time, the nozzle of the filling device can be inserted into the bottle mouth for filling to avoid splashing of liquid.

[0024] 3. The airbags of the present invention can be uniformly inflated by the air pump provided by the rotary holder, so that the radius of the circular groove can be changed according to the size of the bottle body, so that the bottle body can maintain sufficient stability.

[0025] 4. The present invention pushes the bottle body in the circular groove through the second electric push rod, and cooperates with the clamping frame at the entrance of the delivery platform to keep the bottle body stably entering the delivery platform.

[0026] 5. Compared with the prior art, the present invention collects the bottle body for filling after the bottle body is filled by cooperating with the rotating holder and the rotating frame. Guided by the guide base, the nozzle of the filling device can be inserted into the bottle mouth, and then the bottle body is sent out by the pushing assembly. During the process, the bottle body is limited by the circular groove and the baffle to avoid falling and shaking that affect the filling effect. At the same time, the pushing assembly can keep the bottle body stably sent out, thereby improving the filling efficiency of the honeysuckle compound beverage. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] FIG1 is a schematic diagram of a manufacturing process of a honeysuckle compound beverage filling process of the present invention;

[0028] FIG2 is a schematic diagram of the overall structure of a filling process for a honeysuckle composite beverage according to the present invention;

[0029] FIG3 is a top view of a rotating card seat for filling a honeysuckle compound beverage according to the present invention;

[0030] FIG4 is a schematic diagram of the separation of the rotating card seat and the guide base in a filling process of a honeysuckle compound beverage according to the present invention;

[0031] FIG5 is a schematic diagram of the structure of an ejection component in a filling process of a honeysuckle compound beverage according to the present invention;

[0032] FIG6 is a schematic diagram of the rotary card seat structure of a honeysuckle compound beverage filling process of the present invention;

[0033] FIG7 is a schematic diagram of the internal structure of a guide base in a filling process of a honeysuckle compound beverage according to the present invention.

[0034] In the figure: 1. Feeding platform; 11. Limiting plate; 12. First electric push rod; 2. Feeding platform; 3. Rotating frame; 31. Filling device; 32. Motor; 33. Driving gear; 34. Driven gear; 4. Rotating card seat; 41. Circular groove; 42. Upper plate; 43. Lower plate; 44. Air bag; 45. Top plate; 46. Insert rod; 47. Pulley; 48. Spring; 5. Guide base; 51. Slide rail; 6. Baffle; 61. Inlet and outlet; 7. Push-out assembly; 71. Vertical plate; 72. Moving groove; 73. Horizontal plate; 74. Push plate; 75. Clamping frame; 76. Second electric push rod; 77. Third electric push rod. DETAILED DESCRIPTION

[0035] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0036] Referring to Figures 1 to 7, the present invention provides a technical solution: a filling process for a honeysuckle compound beverage, the filling process comprising the following steps:

[0037] S1. Preparation: Send the prepared honeysuckle beverage liquid into the filling device for storage, and adjust the distance between the feeding platform and the discharging platform, as well as the radius of the inner groove of the rotating card seat according to the horizontal size of the bottle loaded with the beverage;

[0038] S2. Beverage bottle conveying: The bottles cleaned by the washing equipment are intermittently fed into the circular groove of the rotating card holder by the feeding table. The rotating card holder is driven by the rotating frame to rotate. The bottles are limited by the baffle and the circular groove to maintain stability.

[0039] S3. Filling beverages: The beverage bottle is lifted from the bottom by rotating the guide base at the bottom of the card holder, and the nozzle of the filling device can be inserted into the bottle mouth for filling;

[0040] S4, delivery after filling: the rotary card seat rotates to the delivery platform position, and the push-out component pushes the beverage bottle smoothly onto the delivery platform;

[0041] S5. Capping: The beverage bottles are first sent to the packaging machine after passing through the sterilization equipment on the delivery platform. The beverage bottles are capped and sent out for packaging.

[0042] A filling process for a honeysuckle compound beverage comprises a feeding platform 1, a rotating frame 3 corresponding to the tail end of the feeding platform 1, and a feeding platform 2 is provided on the other side of the rotating frame 3, a plurality of filling devices 31 are symmetrically installed on the center of the circle on the top surface of the rotating frame 3 (the filling device 31 is mainly composed of a liquid storage tank, a nozzle and a solenoid valve), a guide base 5 is provided at the bottom of the rotating frame 3, and a rotating card seat 4 is provided on the top of the guide base 5, the rotating card seat 4 comprises an upper plate 42 and a lower plate 43, and the upper plate 42 is fixed to the top and lower plate 43 of the rotating frame 3, a circular groove 41 is provided at the corresponding position of the upper plate 42 and the lower plate 43, and the circular groove 41 is provided with a notch toward the outside, a baffle 6 is provided on the periphery of the upper plate 42 and the lower plate 43, and the baffle 6 is provided with an inlet and outlet 61 corresponding to the position of the feeding platform 1 and the feeding platform 2, the guide base 5 At the position corresponding to the inlet and outlet 61 of the delivery platform 2, an ejection component 7 is provided for smoothly delivering the filled beverage bottle, and the configured honeysuckle beverage liquid is delivered to the internal storage of the filling device. The distance between the delivery platform 1 and the delivery platform 2, as well as the radius of the inner circular groove 41 of the rotating card seat 4 are adjusted according to the lateral size of the bottle body loaded with the beverage. The bottle body cleaned by the cleaning equipment is intermittently delivered into the circular groove 41 of the rotating card seat 4 by the delivery platform 1, and the rotating card seat 4 is driven by the rotating frame 3 to rotate. The bottle body is limited by the baffle 6 and the circular groove 41 to maintain stability. The beverage bottle is lifted from the bottom by the guide base 5 at the bottom of the rotating card seat 4, and the nozzle of the filling device can be inserted into the bottle mouth for filling. The rotating card seat 4 rotates to the position of the delivery platform 2 and the beverage bottle is smoothly pushed onto the delivery platform 2 by the ejection component 7. The delivery platform 2 leads the beverage bottle to pass through the sterilization equipment first, and then into the packaging machine, and the beverage bottle is capped and sent out for packaging.

[0043] In this embodiment, the feeding platform 1 and the sending-out platform 2 have the same structure and are both composed of a mounting frame, a chain conveyor belt and a driving device. Limiting plates 11 are provided on both sides of the feeding platform 1 and the sending-out platform 2, and multiple first electric push rods 12 are fixed on the outside of the feeding platform 1 and the sending-out platform 2. The extended ends of the first electric push rods 12 are fixed to the limiting plates 11. Before conveying the beverage bottles, the first electric push rods 12 drive the limiting plates 11 to move according to the lateral dimensions of the beverage bottles, thereby limiting the two sides of the beverage bottles during conveyance and not squeezing or hindering the movement of the bottle bodies.

[0044] In this embodiment, a motor 32 is fixed to the base at the bottom of the rotating frame 3, and a driving gear 33 is fixed to the output end of the motor 32. A driven ring gear is fixed to the rotating shaft of the rotating frame 3, and the bottom of the rotating frame 3 is rotatably mounted on the base. The driving gear 33 is engaged with the driven gear 34. The motor 32 drives the driving gear 33 to rotate and engage with the driven gear 34, and then the filling device 31 and the rotating deck 4 rotate synchronously, alternately collecting the bottle body and pouring the beverage, and then sending it out through the ejection component 7.

[0045] In this embodiment, a top plate 45 is provided on the surface of the circular groove 41 of the lower plate 43, and a plug rod 46 is fixed to the bottom of the top plate 45. The plug rod 46 slides through the bottom of the lower plate 43, and a pulley 47 is installed at the bottom of the plug rod 46. The plug rod 46 is sleeved with a spring 48 on the surface between the plug rod 46 and the pulley 47. A slide rail 51 is provided inside the guide base 5, and the pulley 47 slides along the slide rail 51. A raised position is provided inside the slide rail 51, and the raised surface is aligned with the injection time and the rotation speed. The degrees of the bottle body match each other, so that after the bottle body is received in the circular groove 41, the pulley 47 gradually moves from the low point of the slide rail 51 to the high point, so that the insertion rod 46 drives the top plate 45 to lift the bottom of the bottle body. At this time, the nozzle of the filling device can be inserted into the bottle mouth for filling to avoid splashing of liquid. The height of the bottle body will not exceed one half of the bottle body itself (the inner side of the bottle body in the rotating holder 4 is limited by the circular groove 41, and the outer side is limited by the baffle 6 to prevent the bottle body from shaking and detaching from the rotating holder 4 during rotation).

[0046] In this embodiment, airbags 44 are provided in the circular grooves 41 of the upper plate 42 and the lower plate 43. The airbags 44 can be uniformly inflated by the air pump provided with the rotary holder 4, so that the radius of the circular groove 41 can be changed according to the size of the bottle body, so that the bottle body can maintain sufficient stability (the expansion degree of the airbag 44 is limited to protecting and limiting the bottle body to prevent shaking, and will not affect the lifting and delivery of the bottle body).

[0047] The top of the lifting plate 71 is provided with a second push rod 76 fixed to the push plate 74, and the top of the lifting plate 71 is fixed to the cross plate 73. The second push rod 76 pushes the bottle body in the circular groove 41 and cooperates with the clamping frame 75 at the entrance of the feeding platform 2 to keep the bottle body stable on the feeding platform 2. Then the third push rod 77 raises the clamping frame 75, retracts the push plate 74, and the feeding platform 2 sends the filled beverage bottle out for capping.

[0048] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all points of view, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0049] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A filling process for a honeysuckle composite beverage, characterized in that: The filling process comprises the following steps: S1. Preparation: Send the prepared honeysuckle beverage liquid into the filling device for storage, and adjust the distance between the feeding table and the delivery table, as well as the radius of the inner groove of the rotating card seat according to the lateral size of the bottle loaded with the beverage; S2. Transporting beverage bottles: The bottles cleaned by the cleaning equipment are intermittently fed into the circular groove of the rotating card holder by the feeding table. The rotating card holder is driven by the rotating frame to rotate. The bottle body is limited by the baffle and the circular groove to maintain stability; S3, filling beverages: the beverage bottle is lifted from the bottom by rotating the guide base at the bottom of the card seat, and the nozzle of the filling device can be inserted into the bottle mouth for filling; S4, delivery after filling: the rotating card seat rotates to the position of the delivery platform, and the pushing component pushes the beverage bottle steadily to the delivery platform; S5. Capping: The delivery platform leads the beverage bottles to pass through the sterilization equipment first, and then send them into the packaging machine, where the beverage bottles are capped and sent out for packaging.

2. The filling process of a honeysuckle composite beverage according to claim 1, characterized in that: In step S1, the lateral size of the bottle body is adjusted. According to the lateral size of the beverage bottle, the first electric push rod drives the limit plate to move, which limits the two sides of the beverage bottle during transportation and does not squeeze and hinder the movement of the bottle body. The airbag in the circular groove is inflated by the air pump provided by the rotating holder to change the radius of the circular groove so that the bottle body can remain sufficiently stable.

3. The filling process of a honeysuckle composite beverage according to claim 1, characterized in that: In step S2, the bottle body is limited by the circular groove on the inner side of the bottle body in the rotating holder and by the baffle on the outer side, so as to prevent the bottle body from shaking and escaping from the rotating holder when rotating.

4. The filling process of a honeysuckle composite beverage according to claim 1, characterized in that: In step S3, the beverage bottle is lifted. After the bottle body is received in the circular groove, the pulley gradually moves from the low point of the slide rail to the commanding height, so that the insertion rod drives the top plate to lift the bottom of the bottle body. At this time, the nozzle of the filling device can be inserted into the bottle mouth for filling to avoid splashing of liquid. The height of the bottle body will not exceed one half of the bottle body itself.

5. A filling process for a honeysuckle composite beverage according to claim 1, characterized in that: In step S4, the ejection assembly sends out the beverage bottle, and the bottle body in the circular groove is pushed by the second electric push rod, and cooperates with the clamping frame at the entrance of the delivery platform to keep the bottle body stably entering the delivery platform. Then the third electric push rod raises the clamping frame, retracts the push plate, and the delivery platform sends the filled beverage bottle out for capping.

6. The filling process of a honeysuckle composite beverage according to claim 4, characterized in that: When the rotating base rotates, a raised position is arranged inside the slide rail in the guide base, and the plane of the raised position matches the pouring time and the rotating speed.

7. A filling process for a honeysuckle composite beverage according to claim 2, characterized in that: In step S2, the rotating frame and the rotating base rotate, and the motor drives the driving gear to rotate and mesh with the driven gear, so that the filling device and the rotating card seat rotate synchronously, and the bottle body is collected and the beverage is poured alternately.

8. A filling process for a honeysuckle composite beverage according to claim 6, characterized in that: After the bottle is filled, the insertion rod is pulled back to its original position by the elastic force of the spring sleeved on the surface of the insertion rod, and the pulley moves from the highest point of the slide rail to the lowest point.

9. A filling process for a honeysuckle composite beverage according to claim 1, characterized in that: In step S1, the feeding station, the delivery station and the filling device are composed of a liquid storage tank, a nozzle and a solenoid valve, and the feeding station and the delivery station are composed of a mounting frame, a chain conveyor belt and a driving device.

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