Gearbox, driving system and vehicle
By setting the gear shift active end on the intermediate shaft in the transmission and overlapping the gear shifting action mechanism radially, the problem of excessive axial length of the gearbox and the drive system is solved, and the effect of space saving and cost reduction is achieved.
Patent Information
- Application Number
- PCT/CN2024/128097
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-01-29
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-07
AI Technical Summary
The existing gearbox and drive systems are too long in commercial vehicles and occupy a large space, which affects the layout and space utilization of the entire vehicle. At the same time, the number of gears increases costs and reduces the energy consumption of the entire vehicle.
In the transmission, the gear shifting active end is set on the intermediate shaft, and the gear shifting active wheel is set on the intermediate shaft side. The gear shifting gear switch is achieved through the shifting gear sleeve or the shifting clutch, and the shifting action mechanism of the intermediate shaft is overlapped in the radial direction to shorten the output shaft length and reduce the number of gears.
Shorten the axial size of the gearbox and drive system, save vehicle space, reduce system weight and cost, and improve vehicle space utilization.
Smart Images

Figure CN2024128097_07082025_PF_FP_ABST
Abstract
Description
Gearbox, drive system and vehicle Technical Field
[0001] The present invention relates to a gearbox, a drive system and a vehicle, belonging to the technical field of hybrid power systems. The gearbox and the drive system can be applied to highway commercial vehicles using pure electric or hybrid power drive systems. Background Art
[0002] Pure electric and hybrid powertrains are widely used in commercial vehicles, which face complex operating conditions. For example, buses significantly increase their overall mass when fully loaded. Furthermore, they face the challenges of heavy-loaded hill climbing and high-speed driving. Therefore, compared to passenger cars, which only require a reduction mechanism at the power output, buses require a speed change and shift mechanism to meet the demands of various operating conditions. This requires balancing comfort and range, minimizing shifting jerks, and ensuring smooth, yet maximizing kinetic energy recovery.
[0003] The hybrid system takes into account energy conservation, environmental protection and endurance requirements, and is also a better solution in the field of new energy commercial vehicles. For hybrid electric drive systems, the working conditions faced are more complex, and it is also necessary to consider and realize the reasonable switching and joint driving of internal combustion engines and pure electric modes, as well as timely power generation and energy replenishment.
[0004] For new energy electric drive systems, the existing technologies include the following solutions:
[0005] The Chinese invention patent application, publication number CN116587823A, discloses a pure electric drive system and a vehicle employing this system. This system, through a dual-motor, dual-planetary gearbox design, achieves a two-speed drive mode, accommodating both high-speed and hill-climbing conditions. Furthermore, the shifting method allows for shifting without power interruption, improving driving comfort. However, the system offers limited driving modes, with only high and low speed gears, and lacks more detailed mode divisions to accommodate a wider range of driving conditions. This makes it difficult to adapt to more complex and diverse application scenarios and fails to meet the growing user demand for new energy commercial vehicles.
[0006] The Chinese utility model patent authorization publication, CN216184445U, discloses a hybrid powertrain system for light trucks. This system configuration utilizes a multi-speed automatic transmission (AMT) system with multiple parallel shafts, enabling multiple gear shifting. Two gears are available for both high and low speed ratios, meeting the needs of various operating conditions. Furthermore, the internal combustion engine and two electric motors can be driven simultaneously or independently, and the internal combustion engine can operate in both direct and extended-range modes, providing a wide range of driving modes. However, this powertrain system utilizes two shift sleeves on the output shaft, corresponding to the two intermediate shafts, as the shifting mechanisms. Furthermore, a certain axial distance is required between the shifting mechanisms to avoid interference, resulting in a long output shaft, a long transmission section, and the entire powertrain. When used in commercial vehicles such as buses and trucks, this system occupies a large amount of space along the vehicle's length, hindering the layout of the vehicle's powertrain. Furthermore, this system consumes space in the chassis or other available space in the vehicle, such as the cargo box, bed, or passenger compartment.
[0007] Moreover, since driven gears corresponding to the gear positions need to be set on the output shafts on both sides of the different shifting action mechanisms, and the driven gears mesh with the driving gears of the corresponding gear positions, a large number of gears are used and the length of the system output shaft is long, which in turn leads to a large volume and weight, increased cost, and is not conducive to the layout and space utilization of the entire vehicle; it also reduces the energy consumption economy of the entire vehicle.
[0008] Summary of the Invention
[0009] The purpose of the present invention is to provide a gearbox to solve the problem of large axial size of the gearbox; to provide a drive system to solve the problem of long axial length of the drive system; and to provide a vehicle to solve the problem of large space occupied by the vehicle power system.
[0010] To achieve the above object, the solution of the present invention includes:
[0011] A technical solution of a gearbox of the present invention includes at least two input shafts and an output shaft, and intermediate shafts corresponding to the input shafts and transmission-connected thereto; a speed change mechanism is provided between each intermediate shaft and the output shaft, the speed change mechanism including a shift driving end provided on the corresponding intermediate shaft and a gear driving wheel rotatably sleeved on the corresponding intermediate shaft and adjacent to the shift driving end; the speed change mechanism has a gear engagement position in which the shift driving end is transmission-connected to the gear driving wheel of the corresponding gear and a neutral position in which neither the shift driving end is connected to the gear driving wheel; the gear driving wheel is transmission-connected to a gear driven wheel provided on the output shaft.
[0012] In the transmission of the present invention, in the transmission mechanism connecting the intermediate shaft to the output shaft, the shifting active end, which inputs power to the corresponding gear, is disposed on the intermediate shaft. Drive wheels for different gears are disposed on one side of the shifting active end and are freely rotatably sleeved on the intermediate shaft. The corresponding shifting mechanisms for switching gears, such as a shift sleeve or a shift clutch, are also disposed on one side of the intermediate shaft. When there are two or more intermediate shafts, the shifting mechanisms for different intermediate shafts can overlap to some extent in the radial direction of the transmission. Compared to the prior art, the shifting mechanisms for the transmission mechanisms between different intermediate shafts and the output shaft are all disposed on one side of the output shaft. This reduces the length of the output shaft, the axial dimension of the transmission, and, consequently, the length of the entire powertrain. This is more convenient for the layout of the transmission and powertrain in low-floor buses where space outside the passenger compartment is at a premium.
[0013] Furthermore, at least one of the gear driven wheels on the output shaft is simultaneously in transmission connection with the gear driving wheels in the speed change mechanisms on different intermediate shafts.
[0014] The present invention further connects the driving wheels of the speed change mechanisms between different intermediate shafts and the output shaft to the same driven wheel on the output shaft, so that the shifting mechanisms of different intermediate shafts can further overlap in the radial direction of the output shaft, thereby reducing the axial size of the gearbox.
[0015] Furthermore, gear driving wheels are provided on both sides of the gear shift active end, and two gear driven wheels are provided on the output shaft; the two gear driving wheels in the speed change mechanism on different intermediate shafts are respectively connected to the two gear driven wheels on the output shaft.
[0016] The two driven wheels on the output shaft respectively transmit power to the driving wheels of the two gears of the speed change mechanism on each intermediate shaft, so that the speed change mechanisms on each intermediate shaft are located at the same axial position of the gearbox and completely overlap in the radial direction, further reducing the axial size of the gearbox.
[0017] Furthermore, at least one input shaft is coaxially arranged with the output shaft, and a high-speed gear shifting mechanism is arranged between the opposite ends; the high-speed gear shifting mechanism includes a high-speed gear active end arranged on the input shaft and a high-speed gear driven end arranged on the output shaft, and the high-speed gear active end and the high-speed gear driven end have a high-speed gear engaged state with transmission connection and a high-speed gear neutral state with separation and disconnection.
[0018] The shift mechanism is set up by utilizing the gap between the input shaft and the output shaft to realize the direct output of power from the input shaft to the output shaft with a speed ratio of 1:1, which serves as a high-speed gear to meet the vehicle's high-speed cruising conditions.
[0019] Furthermore, the input shafts are coaxially arranged, and at least the input shafts other than the input shaft located at the center are hollow shafts, which are freely rotatably sleeved on the outside of the input shaft closer to the center.
[0020] The coaxial arrangement between the input shafts and the further coaxial arrangement with the output shaft can reduce the radial size of the gearbox and the volume of the gearbox.
[0021] Furthermore, the shift active end is a shift gear hub, and the gear driving wheel is provided with engaging teeth. The shift active end is connected to the gear driving wheel of the corresponding gear by simultaneously engaging the shift gear hub and the engaging teeth of the corresponding gear through the engaging gear sleeve of the corresponding speed mechanism that can slide axially along the intermediate shaft.
[0022] The gear shifting action is achieved through the gear shift hub, the engaging teeth and the slidable gear sleeve; as another embodiment, the gear shifting action can also be achieved through the gear shift clutch.
[0023] Furthermore, the gear driving wheel and the corresponding gear driven wheel are connected through gear meshing transmission.
[0024] The driving wheel and the driven wheel are driven by gear meshing. The driven gear can mesh with multiple driving gears in multiple directions around it at the same time, realizing the above-mentioned solution of the driven wheel simultaneously transmitting and connecting multiple driving wheels; as other embodiments, chain sprockets or belts and pulleys can also be used for transmission. In order to cooperate with the above-mentioned solution, the driven wheel is provided with multiple rows of sprockets or pulley grooves corresponding to the number of driving wheels, which respectively correspond to the sprockets or wheel grooves of the driving wheels corresponding to the chain drive or belt drive.
[0025] Furthermore, the driving gear on the input shaft is meshed with the driven gear on the corresponding intermediate shaft to achieve transmission connection between the input shaft and the corresponding intermediate shaft.
[0026] The input shaft and the intermediate shaft are connected by gear meshing, chain drive or belt drive.
[0027] A technical solution of a drive system of the present invention includes a gearbox, the gearbox including at least two input shafts and an output shaft, and intermediate shafts corresponding to and drivingly connected to the input shafts; a speed change mechanism is provided between each intermediate shaft and the output shaft, the speed change mechanism including a shift driving end provided on the corresponding intermediate shaft and a gear driving wheel rotatably sleeved on the corresponding intermediate shaft and adjacent to the shift driving end; the speed change mechanism has a gear engagement position in which the shift driving end is transmission-connected to the gear driving wheel of the corresponding gear, and a neutral position in which neither the shift driving end is transmission-connected to the gear driving wheel; the gear driving wheel is transmission-connected to a gear driven wheel provided on the output shaft;
[0028] The input shaft of the gearbox is connected to the upstream power source of the drive system, and the output shaft of the gearbox serves as the power output end of the drive system.
[0029] Furthermore, at least one of the gear driven wheels on the output shaft is simultaneously in transmission connection with the gear driving wheels in the speed change mechanisms on different intermediate shafts.
[0030] Furthermore, gear driving wheels are provided on both sides of the gear shift active end, and two gear driven wheels are provided on the output shaft; the two gear driving wheels in the speed change mechanism on different intermediate shafts are respectively connected to the two gear driven wheels on the output shaft.
[0031] Furthermore, at least one input shaft is coaxially arranged with the output shaft, and a high-speed gear shifting mechanism is arranged between the opposite ends; the high-speed gear shifting mechanism includes a high-speed gear active end arranged on the input shaft and a high-speed gear driven end arranged on the output shaft, and the high-speed gear active end and the high-speed gear driven end have a high-speed gear engaged state with transmission connection and a high-speed gear neutral state with separation and disconnection.
[0032] Furthermore, the input shafts are coaxially arranged, and at least the input shafts other than the input shaft at the center are hollow shafts, which are freely rotatably sleeved on the outside of the input shaft closer to the center.
[0033] Furthermore, the shift active end is a shift gear hub, and the gear driving wheel is provided with engaging teeth. The shift active end is connected to the gear driving wheel of the corresponding gear by simultaneously engaging the shift gear hub and the engaging teeth of the corresponding gear through the engaging gear sleeve of the corresponding speed mechanism.
[0034] Furthermore, the gear driving wheel and the corresponding gear driven wheel are connected through gear meshing transmission.
[0035] Furthermore, the driving gear on the input shaft is meshed with the driven gear on the corresponding intermediate shaft to achieve transmission connection between the input shaft and the corresponding intermediate shaft.
[0036] A technical solution of a vehicle of the present invention includes a drive system, the drive system including a transmission, the transmission including at least two input shafts and an output shaft, and intermediate shafts corresponding to and drivingly connected to the input shafts; a speed change mechanism is provided between each intermediate shaft and the output shaft, the speed change mechanism including a shift driving end provided on the corresponding intermediate shaft and a gear driving wheel rotatably sleeved on the corresponding intermediate shaft and adjacent to the shift driving end, the speed change mechanism having a gear engagement position in which the shift driving end is drivingly connected to the gear driving wheel of the corresponding gear, and a neutral position in which neither the shift driving end is connected to the gear driving wheel; the gear driving wheel is drivingly connected to a gear driven wheel provided on the output shaft;
[0037] The input shaft of the gearbox is connected to the upstream power source of the drive system, and the output shaft of the gearbox serves as the power output end of the drive system;
[0038] The power output end of the drive system is connected to the driving wheels of the vehicle.
[0039] Furthermore, at least one of the gear driven wheels on the output shaft is simultaneously in transmission connection with the gear driving wheels in the speed change mechanisms on different intermediate shafts.
[0040] Furthermore, gear driving wheels are provided on both sides of the gear shift active end, and two gear driven wheels are provided on the output shaft; the two gear driving wheels in the speed change mechanism on different intermediate shafts are respectively connected to the two gear driven wheels on the output shaft.
[0041] Furthermore, at least one input shaft is coaxially arranged with the output shaft, and a high-speed gear shifting mechanism is arranged between the opposite ends; the high-speed gear shifting mechanism includes a high-speed gear active end arranged on the input shaft and a high-speed gear driven end arranged on the output shaft, and the high-speed gear active end and the high-speed gear driven end have a high-speed gear engaged state with transmission connection and a high-speed gear neutral state with separation and disconnection.
[0042] Furthermore, the input shafts are coaxially arranged, and at least the input shafts other than the input shaft at the center are hollow shafts, which are freely rotatably sleeved on the outside of the input shaft closer to the center.
[0043] Furthermore, the shift active end is a shift gear hub, and the gear driving wheel is provided with engaging teeth. The shift active end is connected to the gear driving wheel of the corresponding gear by simultaneously engaging the shift gear hub and the engaging teeth of the corresponding gear through the engaging gear sleeve of the corresponding speed mechanism.
[0044] Furthermore, the gear driving wheel and the corresponding gear driven wheel are connected through gear meshing transmission.
[0045] Furthermore, the driving gear on the input shaft is meshed with the driven gear on the corresponding intermediate shaft to achieve transmission connection between the input shaft and the corresponding intermediate shaft.
[0046] The drive system and vehicle of the present invention both have corresponding beneficial effects as the gearbox; the size of the drive system can be correspondingly reduced to facilitate its arrangement on the vehicle; after the size of the drive system is reduced, other spaces in the vehicle can be correspondingly increased, such as increasing the passenger compartment space. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] FIG1 is a schematic diagram of a gearbox structure provided by gearbox embodiment 1;
[0048] FIG2 is a schematic diagram of a gearbox structure provided by gearbox embodiment 2;
[0049] FIG3 is a schematic diagram of a drive system structure provided by drive system embodiment 1;
[0050] FIG4 is a schematic diagram of a drive system structure provided by drive system embodiment 2;
[0051] FIG5 is a schematic diagram of a drive system structure provided in drive system embodiment 3.
[0052] The components include: 1. Engine; 2. Clutch; 3. First Motor; 3a. First Motor Rotor; 3b. First Input Shaft; 4. Second Motor; 4a. Second Motor Rotor; 4b. Second Input Shaft; 5a. Second Driving Gear; 5b. Second Driven Gear; 6a. First Driving Gear; 6b. First Driven Gear; 6c. 3rd Gear Engaging Gear; 6d. 3rd Gear Hub; 6e. 3rd Gear Engaging Gear Sleeve; 7a. 1 1 7b, 1st gear driven gear; 7c, 1st gear driven gear 1 Engagement teeth; 7d, 1 1 / 2 1 Gear shift hub; 7e, 1 1 / 2 1 Gear sleeve; 8a, 2 1 8b, 2nd gear driven gear; 8c, 2nd gear driven gear 1 Engagement teeth; 9a, 1 2 Drive gear; 9c, 1 2 Engagement teeth; 9d, 1 2 / 2 2 Gear shift hub; 9e, 1 2 / 2 2 10a, 2 2 Drive gear; 10c, 2 2 11. First intermediate shaft; 12. Second intermediate shaft; 13. Gearbox housing; 13a. Motor housing; 14. Output shaft; 15. Drive axle. DETAILED DESCRIPTION
[0053] In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
[0054] The present invention provides a dual-intermediate-shaft gearbox with two input ends; the gearbox of the present invention further includes an electric drive system with two motors connected to the two input ends respectively, one of the motors can be further coaxially connected to an internal combustion engine to obtain a hybrid electric drive system; finally, a vehicle using such an electric drive system is provided. The hybrid electric drive system of the present invention can achieve multiple gears and multiple drive modes including pure electric, series power generation (engine range extension), hybrid power, engine direct drive and brake energy recovery through coordinated control of the engine, two motors and a speed change mechanism. It can adapt to different driving conditions and meet the power requirements of heavy-load starting, acceleration, climbing, high-speed cruising, etc., and realize multiple modes of vehicle drive. Different modes can adapt to the optimal working range of the engine and motor under different working conditions, reduce the specification requirements of the engine and motor, and improve system efficiency.
[0055] On this basis, for the dual intermediate shaft transmission system, by sharing the driven gears, the number of gears used in the transmission mechanism is reduced, and the system weight is reduced; at the same time, the number of driven gears on the transmission output shaft is reduced, which can shorten the length of the output shaft inside the transmission and reduce the axial dimensions of the transmission and even the entire power system.
[0056] Gearbox Example 1:
[0057] As shown in FIG1 , a transmission of this embodiment includes a transmission housing 13. The two ends of the transmission housing 13 serve as the power input and power output of the transmission, respectively. The power input includes a first input shaft 3b and a second input shaft 4b extending from an input port provided in the housing. To reduce the radial dimension of the transmission, this embodiment further arranges the two input shafts coaxially (i.e., their axes coincide). Specifically, the second input shaft 4b is a hollow shaft, and the first input shaft 3b passes through a through hole at the axis of the second input shaft 4b. A bearing is provided at least between the two input shafts, and a bearing is provided between the second input shaft 4b and the input port for support. The transmission radial direction refers to the direction perpendicular to the input shaft. The power output is provided on the side opposite the power input and includes a system output shaft 14 extending from an output port provided in the housing directly opposite the input port. The output shaft 14 is arranged coaxially relative to the first input shaft 3b.
[0058] The first input shaft 3b and the second input shaft 4b are used for transmission connection to a power source, such as a drive motor or an engine; the output shaft 14 is used for transmission connection to the downstream of the vehicle power system, such as connecting to the input end of the main reducer or differential on the drive axle through a transmission shaft.
[0059] A 3-speed transmission mechanism is provided between the opposite ends of the first input shaft 3b and the output shaft 14 in the transmission housing 13 for realizing 3-speed transmission from the first input shaft 3b to the output shaft 14. The 3-speed transmission mechanism is used to directly drive the first input shaft 3b and the output shaft 14 to engage or disengage, thereby realizing a 1:1 speed ratio from the first input shaft 3b to the output shaft 14.
[0060] Specifically, the 3rd gear transmission mechanism includes a 3rd gear engaging tooth 6c arranged at one end of the first input shaft 3b facing the output shaft 14 and a 3rd gear hub 6d arranged at one end of the output shaft 14 facing the first input shaft 3b; a 3rd gear engaging tooth sleeve 6e is axially slidably sleeved on the 3rd gear engaging tooth 6c and the 3rd gear hub 6d along the input shaft and the output shaft, and the 3rd gear engaging tooth sleeve 6e has a 3rd gear engaging position that simultaneously engages with the 3rd gear engaging tooth 6c and the 3rd gear hub 6d and a 3rd gear disengaging position that only engages with the 3rd gear engaging tooth 6c or the 3rd gear hub 6d. The 3rd gear engaging tooth sleeve 6e is shifted between the 3rd gear engaging position and the 3rd gear disengaging position by a gear shifting operating mechanism such as a shift fork, thereby realizing the engagement and exit of the 3rd gear on the first input shaft 3b.
[0061] As another embodiment, the 3-speed transmission mechanism can also be realized by a multi-plate clutch respectively arranged at the opposite ends of the first input shaft 3b and the output shaft 14. The engagement between the first input shaft 3b and the output shaft 14 is achieved by tightening the friction plate of the multi-plate clutch, that is, the engagement of the 3rd gear on the first input shaft 3b; the disconnection between the first input shaft 3b and the output shaft 14 is achieved by releasing the friction plate of the multi-plate clutch, that is, the exit of the 3rd gear on the first input shaft 3b.
[0062] Two intermediate shafts, a first intermediate shaft 11 and a second intermediate shaft 12, are arranged parallel to the axes of the first input shaft 3b and the output shaft 14. These intermediate shafts are positioned on either side of the first input shaft 3b and the output shaft 14, respectively, and are directly adjacent to the first input shaft 3b and the output shaft 14. In other words, the axes of the first intermediate shaft 11, the second intermediate shaft 12, the first input shaft 3b, and the output shaft 14 are all coplanar. Both ends of the first intermediate shaft 11 and the second intermediate shaft 12 are axially rotatably secured to the transmission housing 13 via bearings.
[0063] As another embodiment, the positions of the first intermediate shaft 11 and the second intermediate shaft 12 can also be adjusted according to the shape of the transmission housing 13 of the transmission or the need for the layout space of the vehicle power system. As long as they are adjacent to the first input shaft 3b and the output shaft 14, they do not need to be arranged on both sides of the first input shaft 3b and the output shaft 14 respectively and on the same plane.
[0064] The first input shaft 3b is also provided with a first driving gear 6a, which meshes with a first driven gear 6b on the adjacent first intermediate shaft 11, thereby transmitting the power input from the first input shaft 3b to the first intermediate shaft 11. A first speed change mechanism is provided on a section of the first intermediate shaft 11 adjacent to the output shaft 14, for achieving 1st and 2nd gear transmission from the first input shaft 3b to the output shaft 14. The 1st and 2nd gears achieved by the first speed change mechanism from the first input shaft 3b to the output shaft 14 have a greater speed ratio than the 3rd gear from the first input shaft 3b to the output shaft 14. The 1st and 2nd gears from the first input shaft 3b to the output shaft 14 are hereinafter referred to as 1st gear. 1 Block and 2 1 block.
[0065] The first speed change mechanism includes: a first intermediate shaft 11 which is freely rotatable and sleeved on the first intermediate shaft 11; 1 Block driving gear 7a; 1 1 The 1 set on the driving gear 7a 1 and freely rotating sleeve 2 on the first intermediate shaft 11 1 Block driving gear 8a; 2 1 The 2 set on the driving gear 8a 1 and provided on the first intermediate shaft 11, and located at 1 1 The engaging teeth 7c and 2 1 The gear engaging teeth 8c are arranged coaxially with each other. 1 / 2 1 Also includes a first intermediate shaft 11 axially sliding arrangement 1 1 / 2 1 The gear sleeve 7e is engaged.
[0066] 1 1 / 2 1 The gear sleeve 7e has a simultaneous engagement 1 1 The engaging teeth 7c and 1 1 / 2 1 1 of the gear shift hub 7d 1 Gear engagement position, simultaneous engagement 2 1 The engaging teeth 8c and 1 1 / 2 1 2 of the gear shift hub 7d 1 1 in the gear engagement position and in other positions 1 / 2 1 Neutral gear position, through the shift fork and other gear operating mechanisms in 1 1 Gear engagement position, 2 1 Gear engagement position and 1 1 / 2 1 Switch between gears 1 1 / 2 1The gear engaging sleeve 7e enables selection of 1st gear, 2nd gear and neutral gear on the first input shaft 3b.
[0067] 1 1 Drive gear 7a and 2 1 The gear driving gears 8a are respectively engaged with the driven gears of the corresponding gears provided on the output shaft 14.
[0068] The second input shaft 4b is also provided with a second driving gear 5a, which meshes with a second driven gear 5b on the adjacent second intermediate shaft 12, thereby transmitting the power input from the second input shaft 4b to the second intermediate shaft 12. A second speed change mechanism for achieving first and second gear transmission from the second input shaft 4b to the output shaft 14 is provided on a section of the second intermediate shaft 12 adjacent to the output shaft 14. The first and second gears from the second input shaft 4b to the output shaft 14 achieved by the second speed change mechanism are hereinafter referred to as first gear. 2 Block and 2 2 block.
[0069] The second speed change mechanism includes: a 1 freely rotating sleeve on the second intermediate shaft 12 2 Block driving gear 9a; 1 2 The 1 set on the driving gear 9a 2 and freely rotating sleeve 2 on the second intermediate shaft 12 2 Block driving gear 10a; 2 2 The 2-stage driving gear 10a is provided with 2 and disposed on the second intermediate shaft 12, and located at 1 2 The engaging teeth 9c and 2 2 The gear engaging teeth 10c are arranged coaxially with each other. 2 / 2 2 Also includes a second intermediate shaft 12 axially sliding arrangement 1 2 / 2 2 The gear sleeve 9e is engaged.
[0070] 1 2 / 2 2 The gear sleeve 9e has a simultaneous engagement 1 2 The engaging teeth 9c and 1 2 / 2 2 1 of the gear shift hub 9d 2 Gear engagement position, simultaneous engagement 2 2 The engaging teeth 10c and 1 2 / 2 2 2 of the gear shift hub 9d 2 1 in the gear engagement position and in other positions 2 / 2 2Neutral gear position, through the shift fork and other gear operating mechanisms in 1 2 Gear engagement position, 2 2 Gear engagement position and 1 2 / 2 2 Switch between gears 1 2 / 2 2 The gear engaging sleeve 9e enables selection of 1st gear, 2nd gear and neutral gear on the second input shaft 4b.
[0071] 1 2 Drive gear 9a and 2 2 The gear driving gears 10a are respectively engaged with the driven gears of the corresponding gear positions provided on the output shaft 14.
[0072] In this embodiment, as the best implementation method, 1 1 The driving gear 7a and 1 2 The toothed disc of the driving gear 9a is located on the same plane, and a toothed disc connected to the output shaft 14 and meshing with the output shaft 14 is also provided on the same plane. 1 The driving gear 7a and 1 2 1st gear driven gear 7b of the first gear driving gear 9a, i.e. 1st gear driven gear 7b 1 The driving gear 7a and 1 2 The driving gear 9a is simultaneously engaged with the same driven gear provided on the output shaft 14; similarly, 2 1 The driving gear 8a and 2 2 The toothed disc of the driving gear 10a is located on the same plane, and a toothed disc connected to the output shaft 14 and meshing with the output shaft 2 is also provided on the same plane. 1 The driving gear 8a and 2 2 The 2nd gear driven gear 8b of the 2nd gear driving gear 10a, that is, 2 1 The driving gear 8a and 2 2 The driving gear 10 a is also meshed with the same driven gear provided on the output shaft 14 at the same time.
[0073] As another embodiment, 1 1 The driving gear 7a and 1 2 Block driving gear 9a, and 2 1 The driving gear 8a and 2 2 At least one of the driving gears 10 a is meshed with the same driven gear provided on the output shaft 14 at the same time.
[0074] Therefore, the gearbox of this embodiment can realize the first gear (1 1 Block), 2nd Block (2 1 1st gear (1st gear) from the second input shaft 4b to the output shaft 14 2 Gear) and 2nd gear (2 2 1) speed mode; and 11 Block, 2 1 1st, 3rd and 1st 2 Block, 2 2 Combined speed shifting mode between gears.
[0075] Gearbox Example 2:
[0076] The difference between the gearbox of this embodiment and the gearbox embodiment 1 is that, as shown in FIG2 , the first speed change mechanism is used to selectively connect the first intermediate shaft 11 to the 1 1 The driving gear 7a is connected to the 2 1 The gear driving gear 8a or the disconnected coupling gear, gear hub and gear sleeve are replaced by the shift clutch B, and the friction plate connected to the first intermediate shaft 11 is connected to the first intermediate shaft 11 by the shift clutch B. 1 The friction disc of the gear driving gear 7a is pressed into engagement, or with 2 1 The friction disc of the first gear driving gear 8a is pressed and engaged, or separated from both, to achieve the first gear (1 1 Gear) and 2nd gear (2 1 gear) speed shift mode.
[0077] In the second speed change mechanism, the second intermediate shaft 12 is selectively connected to 1 2 Drive gear 9a and 2 2 The gear driving gear 10a or the disconnected coupling gear, gear hub and gear sleeve are replaced by the shift clutch C, and the friction plate connected to the second intermediate shaft 12 is connected to the 1 through the shift clutch C. 2 The friction disc of the gear driving gear 9a is pressed into engagement, or with 2 2 The friction disc of the first gear driving gear 10a is pressed and engaged, or separated from both, to achieve the first gear (1 2 Gear) and 2nd gear (2 2 gear) speed shift mode.
[0078] In FIG2 , a shift clutch A is provided between the first input shaft 3 b and the output shaft 14 as a third-speed transmission mechanism. Engagement and disengagement between the first input shaft 3 b and the output shaft 14 are achieved through the shift clutch A. The principle of the shift clutch A is similar to that of the multi-plate clutch in another embodiment of the third-speed transmission mechanism described in Transmission Example 1, and will not be further described in this embodiment.
[0079] As another embodiment, the second input shaft 4b may not be a hollow shaft, and the first input shaft 3b and the second input shaft 4b may not be coaxially arranged. Instead, the two input shafts may be arranged in parallel, and the driving gear arranged at one end in the transmission housing 13 may respectively engage with the driven gears on the two intermediate shafts. However, this will increase the complexity of the overall structure and increase the radial size of the transmission. In this embodiment, it is necessary to ensure that the first input shaft 3b and the output shaft 14 are arranged opposite and coaxially at the opposite ends in the transmission housing 13 to meet the setting of the 3-speed transmission mechanism; of course, the setting of the 3-speed transmission mechanism may also be cancelled, that is, the transmission only realizes the 4-speed transmission through the first and second transmission mechanisms. In this case, it is not necessary to limit the first input shaft 3b and the output shaft 14 to be arranged opposite and coaxially at the opposite ends.
[0080] In other embodiments, a third or more input shafts can be provided in conjunction with the second input shaft 4b. The third input shaft is hollow and freely rotatable, sleeved on the second input shaft 4b and supported by bearings. A corresponding third intermediate shaft, parallel to the third input shaft and the output shaft, is also provided. The third input shaft engages a driven gear on the third intermediate shaft via a driving gear provided thereon to achieve a transmission connection. A third speed change mechanism is provided between the third intermediate shaft and the output shaft. The third speed change mechanism can also share the driven gear provided on the output shaft with the first and second speed change mechanisms. The speed ratios of the various gears can be adaptively adjusted between the first, second, and third speed change mechanisms by varying the number of teeth on the driving gear. The specific structure and principles of the third speed change mechanism and the multiple input shafts are similar to those of the first and second speed change mechanisms and the second and third input shafts, and are not further described in this embodiment.
[0081] Drive system embodiment 1:
[0082] The drive system in this embodiment is shown in FIG3 , which provides a pure electric drive system, including the gearbox described in the gearbox embodiment, and also including a first motor 3 and a second motor 4. The gearbox is described clearly enough in the gearbox embodiments 1 and 2, and will not be described in detail in this embodiment. A motor housing 13a is also fixed to the side of the gearbox housing 13 of the gearbox where the input port is provided. The first motor 3 and the second motor 4 are fixed in the motor housing, and the first motor rotor 3a of the first motor 3 is connected to the first input shaft 3b in a transmission manner, and the second motor rotor 4a of the second motor 4 is connected to the second input shaft 4b in a transmission manner; the first motor 3 and the second motor 4 are coaxially arranged, and the second motor 4 is arranged between the first motor 3 and the gearbox, and the second motor rotor 4a is a hollow rotor for the first input shaft 3b to pass through and connect to the first motor rotor 3a.
[0083] The output shaft 14 of the gearbox is used for transmission connection to the downstream in the power output direction, and is finally connected to the final reducer of the drive axle 15 .
[0084] Among them, the first motor rotor 3a, the first driving gear 6a, and the 3rd gear combining tooth 6c are connected; the first driven gear 6b, 1 1 / 2 1 The gear shift hub 7d, the first intermediate shaft 11; the 3rd gear hub 6d, the 1st gear driven gear 7b, the 2nd gear driven gear 8b are connected to the output shaft 14; 1 The driving gear 7a and 1 1 The gear engaging teeth 7c are connected, and at the same time, the gear engaging teeth 7c are connected to the first intermediate shaft 11 through the bearing sleeve and the first intermediate shaft 11 through the bearing free rolling connection; 1 The driving gear 8a and 2 1 The gear engaging teeth 8c are connected and are provided on the first intermediate shaft 11 through the bearing sleeve and are freely rolling connected with the first intermediate shaft 11 through the bearing; the second driven gear 5b, 1 2 / 2 2 The gear shift hub 9d is connected to the second intermediate shaft 12; 2 The driving gear 9a and 1 2 The gear engaging teeth 9c are connected, and at the same time, the gear engaging teeth 9c are connected to the second intermediate shaft 12 through the bearing sleeve and the second intermediate shaft 12 is connected to the second intermediate shaft 12 through the bearing; 2 The driving gear 10a and 2 2 The gear engaging teeth 10c are connected, and at the same time, the gear engaging teeth 10c are connected to the second intermediate shaft 12 through the bearing sleeve and the second intermediate shaft 12 through the bearing free rolling connection; 1 Block and 1 2 The gears share the 1st gear driven gear 7b, 2 1 Block and 2 2 The second-speed driven gear 8b is shared by the gears.
[0085] The drive system of this embodiment can achieve multiple pure electric modes and multiple brake energy recovery modes by using different gear combinations between the first motor 3 and the second motor 4 and the output shaft 14. For specific implementations, please refer to the corresponding pure electric mode and brake energy recovery mode in the drive system embodiment 2 below, and will not be repeated in this embodiment.
[0086] Drive system embodiment 2:
[0087] The drive system in this embodiment, shown in Figure 4, provides a hybrid electric drive system. Based on the drive system in Example 1, the first motor rotor 3a of the first motor 3 is further connected to the engine 1 via an engine drive shaft, facing away from the transmission. A corresponding hole is provided in the motor housing to accommodate the engine drive shaft. A clutch 2 is also provided on the engine drive shaft to engage or disengage the transmission connection between the engine 1 and the first input shaft 3b.
[0088] In this embodiment, the first motor 3 is an ISG motor M1 (Integrated Starter Generator), which is directly connected to the crankshaft end of the engine 1 through a clutch, and the second motor 4 is a drive motor M2.
[0089] The hybrid electric drive system provided in this embodiment is used as an example to describe the operating modes that can be achieved by the drive system in detail. Specifically, it is divided into five major modes: pure electric mode, series mode, hybrid mode, engine direct drive mode, and brake energy recovery mode. In each mode, multi-gear coordinated control is achieved by the gear shifting action of the transmission. The details are as follows:
[0090] Pure electric mode:
[0091] Mode 1: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 1st gear. 1 / 2 1 Neutral gear, at this time the second motor 4 is alone 1 2 Gear drive;
[0092] Mode 2: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 2 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 1st gear. 1 / 2 1 Neutral gear, at this time the second motor 4 is alone 2 2 Gear drive;
[0093] Mode 3: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 / 2 2 Neutral gear, 3rd gear transmission mechanism exits 3rd gear, first gear transmission mechanism engages 1st gear 1 gear, at this time the first motor 3 is alone 1 1 Gear drive;
[0094] Mode 4: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 / 2 2 The 3rd gear transmission mechanism exits the 3rd gear, and the first gear transmission mechanism enters the 2nd gear. 1 gear, at this time the first motor 3 alone 2 1 Gear drive;
[0095] Mode 5: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 / 2 2 Neutral gear, the first speed mechanism is engaged in 1 1 / 2 1 In neutral, the 3-speed transmission mechanism is engaged in 3rd gear, and at this time, the first motor 3 is driven in 3rd gear alone;
[0096] Mode 6: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 1st gear. 1 gear, at this time the first motor 3 passes 1 1 The gear and the second motor 4 pass 1 2 Gear common drive;
[0097] Mode 7: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 2 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 1st gear. 1 gear, at this time the first motor 3 passes 1 1 The second motor 4 passes 2 2 Gear common drive;
[0098] Mode 8: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 2nd gear. 1 gear, at this time the first motor 3 passes 2 1 The gear and the second motor 4 pass 1 2 Gear common drive;
[0099] Mode 9: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 2 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 2nd gear. 1 gear, at this time the first motor 3 passes 2 1 The second motor 4 passes 2 2 Gear common drive;
[0100] Mode 10: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 3rd gear, 3rd gear transmission mechanism is engaged in 3rd gear, first gear transmission mechanism is engaged in 1st gear 1 / 2 1 Neutral gear, at this time the first motor 3 is in gear 3 and the second motor 4 is in gear 1 2 Gear common drive;
[0101] Mode 11: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 2 2 3rd gear, 3rd gear transmission mechanism is engaged in 3rd gear, first gear transmission mechanism is engaged in 1st gear 1 / 2 1 Neutral gear, at this time the first motor 3 through the 3rd gear and the second motor 4 through the 2nd gear 2 Gears driven together.
[0102] Series mode:
[0103] Mode 12: Second speed mechanism engaged 1 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 1st gear. 1 / 21 In neutral gear, the clutch 2 is engaged, the engine 1 drives the first motor 3 to generate electricity, and the second motor 4 is alone 1 2 In gear drive, the first motor 3 generates electricity in series;
[0104] Mode 13: Second speed gear engaged 2 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 1st gear. 1 / 2 1 In neutral gear, the clutch 2 is engaged, the engine 1 drives the first motor 3 to generate electricity, and the second motor 4 is alone 2 2 The first motor 3 is connected in series to generate electricity.
[0105] Hybrid mode:
[0106] Mode 14: Clutch 2 engaged, first speed mechanism engaged 1 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 1st gear. 2 The first motor 3 rotates, and the engine 1 passes 1 1 The gear and the second motor 4 pass 1 2 The gears jointly drive the vehicle;
[0107] Mode 15: Clutch 2 engaged, first speed mechanism engaged 1 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 2nd gear. 2 The first motor 3 rotates, and the engine 1 passes 1 1 The second motor 4 passes 2 2 The gears jointly drive the vehicle;
[0108] Mode 16: Clutch 2 engaged, first speed mechanism engaged in 2 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 1st gear. 2 The first motor 3 rotates, and the engine 1 passes 2 1 The gear and the second motor 4 pass 1 2 The gears jointly drive the vehicle;
[0109] Mode 17: Clutch 2 engaged, first speed mechanism engaged in 2 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 2nd gear. 2 The first motor 3 rotates, and the engine 1 passes 2 1 The second motor 4 passes 2 2 The gears jointly drive the vehicle;
[0110] Mode 18: Clutch 2 engaged, first speed mechanism engaged 1 1 / 2 1 Neutral gear, 3rd gear transmission mechanism engaged in 3rd gear, 2nd gear transmission mechanism engaged in 1st gear2 The first motor 3 rotates with it, the engine 1 passes through the 3rd gear and the second motor 4 passes through the 1st gear. 2 The gears jointly drive the vehicle;
[0111] Mode 19: Clutch 2 engaged, first speed mechanism engaged 1 1 / 2 1 Neutral gear, 3rd gear transmission mechanism engaged in 3rd gear, 2nd gear transmission mechanism engaged in 2nd gear 2 The first motor 3 rotates accordingly, the engine 1 rotates through the 3rd gear and the second motor 4 rotates through the 2nd gear. 2 The gears jointly drive the vehicle;
[0112] Mode 20: Clutch 2 engaged, first speed mechanism engaged 1 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 1st gear. 2 The first motor 3 generates electricity, and the engine 1 passes 1 1 The gear and the second motor 4 pass 1 2 The gears jointly drive the vehicle;
[0113] Mode 21: Clutch 2 engaged, first speed mechanism engaged in 2 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 2nd gear. 2 The first motor 3 generates electricity, and the engine 1 passes 1 1 The second motor 4 passes 2 2 The gears jointly drive the vehicle;
[0114] Mode 22: Clutch 2 engaged, first speed mechanism engaged 2 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 1st gear. 2 The first motor 3 generates electricity, and the engine 1 passes 2 1 The gear and the second motor 4 pass 1 2 The gears jointly drive the vehicle;
[0115] Mode 23: Clutch 2 engaged, first speed mechanism engaged in 2 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 2nd gear. 2 The first motor 3 generates electricity, and the engine 1 passes 2 1 The second motor 4 passes 2 2 The gears jointly drive the vehicle;
[0116] Mode 24: Clutch 2 engaged, first speed mechanism engaged 1 1 / 2 1 Neutral gear, 3rd gear transmission mechanism engaged in 3rd gear, 2nd gear transmission mechanism engaged in 1st gear 2 The first motor 3 generates electricity, the engine 1 and the second motor 4 pass through the 3rd gear and the 1st gear. 2The gears jointly drive the vehicle;
[0117] Mode 25: Clutch 2 engaged, first speed mechanism engaged 1 1 / 2 1 Neutral gear, 3rd gear transmission mechanism engaged in 3rd gear, 2nd gear transmission mechanism engaged in 2nd gear 2 The first motor 3 generates electricity, the engine 1 passes through the 3rd gear and the second motor 4 passes through the 2nd gear. 2 The gears jointly drive the vehicle;
[0118] Mode 26: Clutch 2 engaged, first speed mechanism engaged 1 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 1st gear. 2 The first motor 3 drives the first motor 3 and the engine 1 in the same gear, and the second motor 4 is driven by the 1st gear. 2 The gears jointly drive the vehicle;
[0119] Mode 27: Clutch 2 engaged, first speed mechanism engaged 1 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 2nd gear. 2 The first motor 3 drives the first motor 3 and the engine 1 in the same 1st gear, and the second motor 4 is driven by 2 2 The gears jointly drive the vehicle;
[0120] Mode 28: Clutch 2 engaged, first speed mechanism engaged in 2 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 1st gear. 2 The first motor 3 drives the first motor 3 and the engine 1 in the same 2nd gear, and the second motor 4 is driven by 1 2 The gears jointly drive the vehicle;
[0121] Mode 29: Clutch 2 engaged, first speed mechanism engaged in 2 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 2nd gear. 2 The first motor 3 drives the first motor 3 and the engine 1 in the same 2nd gear, and the second motor 4 is driven by 2 2 The gears jointly drive the vehicle;
[0122] Mode 30: Clutch 2 engaged, first speed mechanism engaged 1 1 / 2 1 Neutral gear, 3rd gear transmission mechanism engaged in 3rd gear, 2nd gear transmission mechanism engaged in 1st gear 2 The first motor 3 drives the first motor 3 and the engine 1 in the same 3rd gear, and the second motor 4 is driven by 1 2 The gears jointly drive the vehicle;
[0123] Mode 31: Clutch 2 engaged, first transmission engaged 1 1 / 21 Neutral gear, 3rd gear transmission mechanism engaged in 3rd gear, 2nd gear transmission mechanism engaged in 2nd gear 2 The first motor 3 drives the first motor 3 and the engine 1 in the same 3rd gear, and the second motor 4 is driven by 2 2 The gears work together to drive the vehicle.
[0124] Engine direct drive mode:
[0125] Mode 32: Clutch 2 engaged, first transmission engaged 1 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 1st gear. 2 / 2 2 In neutral gear, the first motor 3 rotates, and the engine 1 passes 1 1 The gear drives the vehicle alone;
[0126] Mode 33: Clutch 2 engaged, first speed mechanism engaged 2 1 The 3rd gear transmission mechanism exits 3rd gear, and the second gear transmission mechanism enters 1st gear. 2 / 2 2 In neutral gear, the first motor 3 rotates, and the engine 1 passes 2 1 The gear drives the vehicle alone;
[0127] Mode 34: Clutch 2 engaged, first speed mechanism engaged 1 1 / 2 1 Neutral gear, the second speed mechanism is engaged in 1 2 / 2 2 The gear is in neutral, the 3-speed transmission mechanism is engaged in 3rd gear, the first motor 3 rotates, and the engine 1 passes 1 1 The gear drives the vehicle alone;
[0128] Braking energy recovery mode:
[0129] Mode 35: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 1st gear. 1 / 2 1 The gear is in neutral, at this time the second motor 4 is braked in the first gear alone;
[0130] Mode 36: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 2 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 1st gear. 1 / 2 1 The gear is in neutral, at this time the second motor 4 is braked in the second gear alone;
[0131] Mode 37: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 / 2 2 Neutral gear, 3rd gear transmission mechanism exits 3rd gear, first gear transmission mechanism engages 1st gear1 Gear, at this time, the first motor 3 is braked in gear 1 alone;
[0132] Mode 38: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 / 2 2 The 3rd gear transmission mechanism exits the 3rd gear, and the first gear transmission mechanism enters the 2nd gear. 1 Gear, at this time, the first motor 3 is braked in gear 2 alone;
[0133] Mode 39: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 / 2 2 Neutral gear, the first speed mechanism is engaged in 1 1 / 2 1 The gear is in neutral, and the 3-speed transmission mechanism is engaged in 3rd gear. At this time, the first motor 3 is braked in 3rd gear alone;
[0134] Mode 40: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 1st gear. 1 gear, at this time the first motor 3 passes 1 1 The gear and the second motor 4 pass 1 2 Gear common braking;
[0135] Mode 41: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 2 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 1st gear. 1 gear, at this time the first motor 3 passes 1 1 The second motor 4 passes 2 2 Gear common braking;
[0136] Mode 42: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 2nd gear. 1 gear, at this time the first motor 3 passes 2 1 The gear and the second motor 4 pass 1 2 Gear common braking;
[0137] Mode 43: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 2 2 The 3rd gear transmission mechanism exits 3rd gear, and the first gear transmission mechanism enters 2nd gear. 1 gear, at this time the first motor 3 passes 2 1 The second motor 4 passes 2 2 Gear common braking;
[0138] Mode 44: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 1 2 3rd gear, 3rd gear transmission mechanism is engaged in 3rd gear, first gear transmission mechanism is engaged in 1st gear 1 / 21 Neutral gear, at this time the first motor 3 is in gear 3 and the second motor 4 is in gear 1 2 Gear common braking;
[0139] Mode 45: Clutch 2 is disconnected, and the second transmission mechanism is engaged in 2 2 3rd gear, 3rd gear transmission mechanism is engaged in 3rd gear, first gear transmission mechanism is engaged in 1st gear 1 / 2 1 Neutral gear, at this time the first motor 3 through the 3rd gear and the second motor 4 through the 2nd gear 2 Gear common braking.
[0140] The hybrid electric drive system in this embodiment includes an engine, clutch, ISG motor, drive motor, and a power-interrupt-free transmission. The coordinated control of the engine, clutch, dual motors, and transmission enables 45 operating modes, meeting the demands of various subdivided operating conditions, including high speeds and steep grades, and embracing a wide range of applications.
[0141] The power-interruption-free transmission uses three sets of shift actuators to achieve three gear outputs from the engine and ISG motor, and two gear outputs from the drive motor; power-interruption-free shifting is achieved through coordinated control among the engine, ISG motor, and drive motor; and the ISG motor and drive motor share the driven gear to reduce the number of gears, shrink the volume of the drive system, and reduce the size of the drive system.
[0142] Drive system embodiment 3:
[0143] This embodiment provides a hybrid electric drive system, as shown in Figure 5. The difference from the hybrid electric drive system of drive system embodiment 2 is that the clutch 3 is adjusted from the first input shaft 3b between the engine 1 and the first motor 3 in drive system embodiment 2 to the first input shaft 3b between the first motor 3 and the first driving gear 6a, that is, the engine 1 and the first motor rotor 3a of the first motor 3 are always in transmission connection, and the corresponding working modes can only realize the engine 1 and the first motor 3 being driven simultaneously, the engine 1 dragging the first motor 3 to idle, the engine 1 driving the first motor 3 to generate electricity, or the first motor 3 reversely dragging the engine with the throttle closed to consume kinetic energy.
[0144] Vehicle Example:
[0145] This embodiment provides a vehicle, which adopts the pure electric drive system or hybrid drive system provided by the drive system embodiment. The specific drive system structure and working mode are clearly introduced in the drive system embodiment and will not be repeated in this embodiment.
[0146] 1. The vehicle of this embodiment realizes 5 gears and 45 operating modes through coordinated control of the engine, ISG motor, drive motor, clutch, and power-interruption-free transmission, providing a large number of power combination driving modes to meet more detailed working conditions, while achieving the purpose of uninterrupted wheel-end torque during gear shifting.
[0147] It meets the requirements of high-speed cruising, heavy load or large grade climbing conditions for highway buses and has a wide range of application scenarios.
[0148] 2. The vehicle's ISG motor 1st gear and the drive motor 1st gear share the driven gear, and the ISG motor 2nd gear and the drive motor 2nd gear share the driven gear, which simplifies the gearbox structure, reduces the number of gears, shortens the gearbox axial dimension, reduces the gearbox weight, and reduces the gearbox cost.
[0149] 3. The shift gear hubs for 1st and 2nd gears of the ISG motor are located on the first intermediate shaft, and the shift gear hubs for 1st and 2nd gears of the drive motor are located on the second intermediate shaft. The two sets of shift mechanisms are located on different intermediate shafts, shortening the axial dimension of the gearbox and realizing independent shifting of 1st and 2nd gears of the ISG motor and 1st and 2nd gears of the drive motor.
Claims
1. A gearbox comprising at least two input shafts and an output shaft, and intermediate shafts corresponding to and drivingly connected to the input shafts; a speed change mechanism is provided between each intermediate shaft and the output shaft, characterized in that: The speed change mechanism includes a shift active end arranged on the corresponding intermediate shaft and a gear driving wheel rotatably sleeved on the corresponding intermediate shaft and adjacent to the shift active end. The speed change mechanism has a gear engagement position in which the shift active end is transmission-connected to the gear driving wheel of the corresponding gear and a neutral position in which neither the shift active end nor the gear driving wheel is connected; the gear driving wheel is transmission-connected to the gear driven wheel arranged on the output shaft.
2. The gearbox according to claim 1, characterized in that At least one of the gear driven wheels on the output shaft is simultaneously in transmission connection with the gear driving wheels in the speed change mechanisms on different intermediate shafts.
3. The gearbox according to claim 2, characterized in that: Gear driving wheels are provided on both sides of the gear shift active end, and two gear driven wheels are provided on the output shaft; the two gear driving wheels in the speed change mechanism on different intermediate shafts are respectively connected to the two gear driven wheels on the output shaft.
4. The gearbox according to claim 1, characterized in that At least one input shaft is coaxially arranged with an output shaft, and a high-speed gear shifting mechanism is arranged between opposite ends; the high-speed gear shifting mechanism includes a high-speed gear active end arranged on the input shaft and a high-speed gear driven end arranged on the output shaft, and the high-speed gear active end and the high-speed gear driven end have a high-speed gear engaged state with transmission connection and a high-speed gear neutral state with separation and disconnection.
5. The gearbox according to claim 1 or 3, characterized in that: The input shafts are arranged coaxially, and at least the input shafts other than the input shaft located at the center are hollow shafts, which are freely rotatable sleeves arranged outside the input shafts closer to the center.
6. The gearbox according to claim 1, characterized in that The shift active end is a shift gear hub, and the gear driving wheel is provided with engaging teeth. The shift active end is connected to the gear driving wheel of the corresponding gear by simultaneously engaging the shift gear hub and the engaging teeth of the corresponding gear through the engaging gear sleeve of the corresponding speed mechanism.
7. The gearbox according to claim 1, characterized in that The gear driving wheel and the corresponding gear driven wheel are connected through gear meshing transmission.
8. The gearbox according to claim 1, characterized in that The driving gear on the input shaft and the driven gear on the corresponding intermediate shaft are engaged to realize transmission connection between the input shaft and the corresponding intermediate shaft.
9. A drive system, characterized in that: It comprises the gearbox according to any one of claims 1 to 8, wherein the input shaft of the gearbox is connected to the upstream power source of the drive system, and the output shaft of the gearbox serves as the power output end of the drive system.
10. A vehicle, characterized in that: The drive system comprises the drive system as claimed in claim 9, wherein the power output end of the drive system is connected to the drive wheels of the vehicle.
Citation Information
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