Sealedly tiled structure of roof profile, photovoltaic roof profile and photovoltaic roof

By bending the clamping plates at the roof profile splicing to form a clamp slot and fitting with sealing components, the problem of poor waterproofing effect at the roof profile splicing is solved, and a stable and reliable waterproof sealing effect is achieved, simplifying the structure.

WO2025167670A1PCT designated stage Publication Date: 2025-08-14NEW TEC INTEGRATION (XIAMEN) CO LTD
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Patent Information

Application Number
PCT/CN2025/074175
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-02-07
Filing Date
2025-01-23
Publication Date
2025-08-14

AI Technical Summary

Technical Problem

The existing roof profile has poor waterproofing effect at the splicing and complex structure, making it difficult to effectively prevent water vapor from eroding photovoltaic components.

Method used

The first clamping plate and the second clamping plate are bent at the splicing of the profile plate to form a clamp slot, and extend along the gap through the sealing member to form a laminated structure to seal the connecting gap, and a waterproof seal is achieved by bending deformation of the clamping plate and the pressing effect of the sealing member.

Benefits of technology

It realizes a stable and reliable waterproof seal at the splicing of roof profiles, enhances the waterproof performance of photovoltaic roofs, and simplifies structural design.

✦ Generated by Eureka AI based on patent content.

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    Figure CN2025074175_14082025_PF_FP_ABST
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Abstract

The present invention provides a sealedly tiled structure of a roof profile, a photovoltaic roof profile and a photovoltaic roof profile array. Two profile plates of the sealedly tiled structure respectively comprise a first fitting plate and a second fitting plate at a tiling position, a sealing component is arranged on at least one profile plate, and the sealing component extends along the tiling position of the two profile plates. When the two profile plates are tiled with each other, the tail end of the first fitting plate is snap-fitted with one second fitting slot, the tail end of the second fitting plate is snap-fitted with one first fitting slot, and the tail end of the first fitting plate and the tail end of the second fitting plate are bent and deformed in the thickness direction, so that the first fitting plate and the second fitting plate mutually clamp to form a stack structure; a gap at the tiling position is located in the stack structure; the sealing component is arranged at an inlet of the gap; and the stack structure abuts against and is connected to the sealing component so as to be sealedly connected to the gap. By applying the technical solution, a waterproof, sealed and tiled roof profile can be provided.
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Description

Sealed splicing structure of roof profile, photovoltaic roof profile and photovoltaic roof

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS

[0002] This application claims the basis of the Chinese patent application filed with the State Intellectual Property Office of China on February 7, 2024, with application number: 2024202879169, and the name of the invention: "Sealed splicing structure of roof profile, photovoltaic roof profile and photovoltaic roof profile array", and claims its priority. The content of the Chinese patent application is hereby introduced into the text of this application. Technical Field

[0003] The invention relates to a sealed splicing structure of a roof profile, a photovoltaic roof profile and a photovoltaic roof profile array. Background Art

[0004] Currently in the construction industry, some roofs are paved with roof profiles to suit the installation of photovoltaic panels, or the roof profiles are directly used as building roofs. With the diversification of the use scenarios of solar cell modules, for example, the technology of integrating solar power generation modules into buildings is used in rooftop applications such as factories, schools, and houses. Half of the current roof profiles are made up of multiple profile panels spliced ​​together to meet transportation and production needs. However, whether the roof profile is directly used as a roof or photovoltaic panels are laid on the roof profile, waterproof treatment is required at the splicing point to prevent water vapor from corroding the photovoltaic components under the roof profile. The current waterproof structure has poor waterproof effect and complex structure. Summary of the Invention

[0005] The purpose of the present invention is to overcome the deficiencies in the above-mentioned prior art and to provide a sealed splicing structure of a roof profile, a photovoltaic roof profile and a photovoltaic roof profile array.

[0006] In order to solve the above technical problems, the present invention provides a sealed splicing structure for a roof profile, comprising a sealing component and at least two profile plates, wherein the two profile plates respectively include a first clamping plate and a second clamping plate at a splicing location, the first clamping plate being bent to form a first clamping groove at the bend, and the second clamping plate being bent to form a second clamping groove at the bend, the sealing component being disposed on at least one of the profile plates and extending along the splicing location of the two profile plates;

[0007] When the two profile plates are spliced ​​together, the end of the first clamping plate is buckled in the second clamping groove, and the end of the second clamping plate is buckled in the first clamping groove. The end of the first clamping plate and the end of the second clamping plate are bent and deformed along the thickness direction so that the first clamping plate and the second clamping plate are clamped to each other to form a stacked structure. The gap between the splicing parts is located in the stacked structure, and the sealing component is arranged at the entrance of the gap. The return section of the first clamping groove presses against and connects the sealing component to seal the gap.

[0008] In a more preferred embodiment, the end of the first card plate is bent downward to form the first card slot, the end of the second card plate is bent upward to form the second card slot, and the upward side of the starting end of the second card plate also includes an interlocking groove, and the sealing component is arranged in the interlocking groove.

[0009] In a more preferred embodiment, the sealing component is an elastic sealing strip; when the elastic sealing strip is arranged in the fitting groove, at least part of it extends out of the fitting groove, and the first clamping plate bent and flattened along the thickness direction presses against the elastic sealing strip to fix the elastic sealing strip.

[0010] In a more preferred embodiment, the profile plate is an aluminum profile.

[0011] The present invention provides a photovoltaic roof profile, comprising a first profile plate, a second profile plate and a third profile plate, wherein the second profile plate is spliced ​​between the first profile plate and the third profile plate to form a bearing plane, and the bearing plane is used to bear a photovoltaic panel;

[0012] The left side of the second profile plate includes a second clip, the right side of the second profile plate includes a first clip, the right side of the first profile plate includes a first clip, and the left side of the third profile plate includes a second clip, the first clip is bent to form a first slot at the bend, the second clip is bent to form a second slot at the bend, and a sealing component is respectively extended from the joints of the adjacent first profile plate, the second profile plate, and the third profile plate;

[0013] When the first profile plate, the second profile plate and the third profile plate are spliced ​​together, the end of the first clamping plate and the end of the second clamping plate are bent and deformed along the thickness direction so that the first clamping plate and the second clamping plate are clamped to each other to form a stacked structure. The gap between the splicing parts is located in the stacked structure, the sealing component is arranged at the entrance of the gap, and the stacked structure presses against the sealing component to seal the gap.

[0014] In a more preferred embodiment, the end of the first clamping plate is bent downward to form the first clamping groove, the end of the second clamping plate is bent upward to form the second clamping groove, and the upward starting end of the second clamping plate further includes an engaging groove, and the sealing component is arranged in the engaging groove;

[0015] The sealing component is an elastic sealing strip; when the elastic sealing strip is arranged in the fitting groove, at least part of it extends out of the fitting groove, and the first clamping plate bent and flattened along the thickness direction presses against the elastic sealing strip to fix the elastic sealing strip.

[0016] In a more preferred embodiment, the left side of the first profile plate includes a side splicing structure, and the right side of the third profile plate includes a drainage trough structure;

[0017] The side splicing structure includes a third card slot and a fourth card slot arranged at intervals along the width direction, and the drainage trough structure includes a third card plate and a fourth card plate arranged at intervals along the width direction, and the third card slot and the fourth card slot face the same side along the width direction;

[0018] When at least two photovoltaic roof profiles are spliced ​​together along the width direction, the third clamping plate and the fourth clamping plate move along the width direction to be respectively embedded in the third clamping slot and the fourth clamping slot.

[0019] In a more preferred embodiment, the first end of the photovoltaic roof profile along the length direction includes an upwardly folded bent plate, and the second end of the photovoltaic roof profile along the length direction forms a clearance space at the position of the drainage trough structure;

[0020] When two photovoltaic roof profiles are connected to each other along the length direction, the second end of the first photovoltaic roof profile along the length direction is overlapped above the first end of the second photovoltaic roof profile along the length direction, the bent plate is supported under the first photovoltaic roof profile, and the drainage trough structure of the first photovoltaic roof profile corresponds to the makeshift space of the second photovoltaic roof profile; it also includes a plug, which is plugged on the second end of the photovoltaic roof profile along the length direction.

[0021] The present invention also provides a photovoltaic roof profile array, comprising a plurality of photovoltaic roof profiles; a photovoltaic panel is arranged on the bearing plane of the photovoltaic roof profile; and the plurality of photovoltaic roof profiles are sequentially connected along the width direction and the length direction.

[0022] Compared with the prior art, the technical solution of the present invention has the following beneficial effects:

[0023] The bending deformation between the first card plate and the second card plate causes the gap to extend in a winding manner in the stacked structure. The entrance of the gap is also provided with the sealing component, which makes the entrance waterproof and sealed. Because the stacked structure itself is directly pressed on the sealing component, the connection is more stable and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] FIG1 is a schematic diagram of profile plates before splicing in a preferred embodiment of the present invention, wherein the direction indicated by the arrow is the clamping direction of the first clamping plate and the second clamping plate;

[0025] FIG2 is a schematic diagram of the profile plates after splicing in a preferred embodiment of the present invention, wherein the arrows indicate the possible direction of water inflow through the gaps, and the sealing member blocks the entrance to the gaps;

[0026] FIG3 is a schematic diagram of photovoltaic roof profiles before splicing in a preferred embodiment of the present invention;

[0027] FIG4 is a schematic diagram of photovoltaic roof profiles after splicing in a preferred embodiment of the present invention;

[0028] FIG5 is a schematic diagram of the side splicing structure and the drainage trough structure before splicing in a preferred embodiment of the present invention, wherein the direction indicated by the arrow is the clamping direction of the third clamping plate and the fourth clamping plate;

[0029] FIG6 is a schematic diagram of photovoltaic roof profiles before being spliced ​​along the length direction in a preferred embodiment of the present invention;

[0030] FIG7 is a schematic diagram of photovoltaic roof profiles spliced ​​along the length direction in a preferred embodiment of the present invention, with the plug not installed;

[0031] FIG8 is a second schematic diagram of photovoltaic roof profiles spliced ​​along the length direction in a preferred embodiment of the present invention, with the plug being installed;

[0032] FIG9 is a third schematic diagram of photovoltaic roof profiles spliced ​​along the length direction in a preferred embodiment of the present invention, after the plug is installed;

[0033] FIG10 is a schematic diagram of direction A in FIG9 . DETAILED DESCRIPTION

[0034] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0035] Referring to Figures 1 and 2, a sealed joint structure for roof profiles is shown. The sealed joint structure includes a sealing component 1 and at least two profile plates 2. The profile plates 2 are aluminum profiles. The profile plates 2 are square in shape, with straight edges. The adjacent edges of the two profile plates 2 are joined to form a straight joint.

[0036] The two profile plates 2 include a first card plate 31 and a second card plate 32 at the joint, that is, one of the profile plates 2 includes a first card plate 31 at the joint, and the other profile plate 2 includes a second card plate 32 at the joint. The first card plate 31 is bent to form a first card groove 311 at the bend, and the second card plate 32 is bent to form a second card groove 321 at the bend. In this embodiment, the opening of the first card groove 311 faces one side of the joint, and the opening of the second card groove 321 faces the other side of the joint. The sealing component 1 is provided on at least one of the profile plates 2, and the sealing component 1 extends along the joint of the two profile plates 2. When the two profile plates 2 are spliced ​​together, the end 312 of the first clamping plate 31 is buckled into the second clamping groove 321, and the end 322 of the second clamping plate 32 is buckled into the first clamping groove 311. The end 312 of the first clamping plate 31 and the end 322 of the second clamping plate 32 are bent and deformed along the thickness direction so that the first clamping plate 31 and the second clamping plate 32 are clamped to each other to form a stacking structure 33. The gap 34 between the splicing parts is located in the stacking structure 33. The sealing component 1 is arranged at the entrance 341 of the gap 34. The stacking structure 33 presses against the sealing component 1 to seal the entrance 341 of the gap 34.

[0037] The end 312 of the first clamping plate 31 is buckled into the opening of the second clamping slot 321, and the end 322 of the second clamping plate 32 is buckled into the opening of the first clamping slot 311. When the two profile plates 2 are subjected to an outward pulling force perpendicular to the joint, the first clamping plate 31 is fastened to the second clamping slot 321, and the second clamping plate 32 is fastened to the first clamping slot 311. After the buckling is completed, the end 312 of the first clamp 31 and the end 322 of the second clamp 32 can be pressed together in the thickness direction, so that the end 312 of the first clamp 31 is close to the starting end 313 of the first clamp 31, and the end 322 of the second clamp 32 is close to the starting end 323 of the second clamp 32, until the end 322 of the second clamp 32 and the starting end 323 of the second clamp 32 are attached to the upper and lower side surfaces of the end 312 of the first clamp 31 and the end 312 of the first clamp 31 and the starting end 313 of the first clamp 31 are attached to the upper and lower side surfaces of the end 322 of the second clamp 32. At this time, the first and second clips 31, 32 form a stacked structure 33, such that a gap 34 between the joints extends along an S-shape within the stacked structure 33. The sealing component 1 is disposed on one of the profile plates 2 and extends along the joint. The sealing component 1 is arranged at the entrance 341 of the gap 34. The stacked structure 33 presses against the sealing component 1 to seal the gap 34. The bending deformation between the first and second clips 31, 32 causes the gap 34 to extend in a meandering manner within the stacked structure 33. The sealing component 1 is also disposed at the entrance 341 of the gap 34. The sealing component 1 ensures a waterproof seal at the entrance 341. Furthermore, because the stacked structure 33 directly presses against the sealing component 1, the connection is more stable and reliable.

[0038] In this embodiment, the end 312 of the first clamping plate 31 is bent downward to form the first clamping slot 311, and the end 322 of the second clamping plate 32 is bent upward to form the second clamping slot 321. The upward-facing surface of the starting end 323 of the second clamping plate 32 further includes an engagement groove 324, and the sealing component 1 is disposed within the engagement groove 324. The sealing component 1 is an elastic sealing strip; when disposed within the engagement groove 324, the elastic sealing strip at least partially extends outside the engagement groove 324. The first clamping plate 31, which is bent and flattened along the thickness direction, presses against the elastic sealing strip to secure it.

[0039] Referring to Figures 3, 4, and 5, the present invention also provides a photovoltaic roof profile 4, comprising a first profile plate 41, a second profile plate 42, and a third profile plate 43. The second profile plate 42 is spliced ​​between the first profile plate 41 and the third profile plate 43 to form a bearing plane 44, and the bearing plane 44 is used to bear the photovoltaic panel 5; the adjacent first profile plates 41, the second profile plates 42, and the third profile plates 43 are spliced ​​and connected by the sealed splicing structure. Specifically, the left side of the second profile plate 42 includes the second clip 32, the right side of the second profile plate 42 includes the first clip 31, the right side of the first profile plate 41 includes the first clip 31, and the left side of the third profile plate 43 includes the second clip 32. The connection between the three can be directly referred to the sealed splicing structure mentioned above, and will not be repeated here.

[0040] The first profile plate 41 , the second profile plate 42 and the third profile plate 43 are sequentially buckled and connected along the width direction, so that they are more stable when subjected to a pulling force along the width direction.

[0041] The end 312 of the first clamping plate 31 is bent downward to form the first clamping groove 311, and the end 322 of the second clamping plate 32 is bent upward to form the second clamping groove 321. The upward side of the starting end 323 of the second clamping plate 32 also includes an interlocking groove 324, and the sealing component 1 is arranged in the interlocking groove 324; the sealing component 1 is an elastic sealing strip; when the elastic sealing strip is arranged in the interlocking groove 324, at least part of it extends out of the interlocking groove 324, and the first clamping plate 31 bent and flattened along the thickness direction is pressed against the elastic sealing strip to fix the elastic sealing strip.

[0042] In this embodiment, the left side of the first profile plate 41 includes a side splicing structure 45, and the right side of the third profile plate 43 includes a drainage trough structure 46; the side splicing structure 45 includes a third card slot 451 and a fourth card slot 452 arranged at intervals along the width direction, and the drainage trough structure 46 includes a third card plate 461 and a fourth card plate 462 arranged at intervals along the width direction, and the third card slot 451 and the fourth card slot 452 are oriented on the same side along the width direction; when at least two photovoltaic roof profiles 4 are spliced ​​along the width direction, the third card plate 461 and the fourth card plate 462 move along the width direction to be respectively embedded in the third card slot 451 and the fourth card slot 452.

[0043] 6, 7, 8, 9, and 10, in this embodiment, the first end of the photovoltaic roof profile 4 along the length direction includes an upwardly folded bending plate 47, and the second end of the photovoltaic roof profile 4 along the length direction forms a clearance space 48 at the position of the drainage trough structure 46; when two photovoltaic roof profiles 4 are connected to each other along the length direction, the second end of the first photovoltaic roof profile 4 along the length direction is overlapped above the first end of the second photovoltaic roof profile 4 along the length direction, and the bending plate 47 is supported below the first photovoltaic roof profile 4, and the drainage trough structure 46 of the first photovoltaic roof profile 4 corresponds to entering the clearance space 48 of the second photovoltaic roof profile; and a plug 49 is also included, and the plug 49 is plugged on the second end of the photovoltaic roof profile 4 along the length direction.

[0044] The present invention also provides a photovoltaic roof profile array, comprising a plurality of the photovoltaic roof profiles 4; a photovoltaic panel 5 is arranged on the bearing surface 44 of the photovoltaic roof profile 4; and the plurality of photovoltaic roof profiles 4 are sequentially connected along the width direction and the length direction.

[0045] The above is only a preferred specific embodiment of the present invention, but the design concept of the present invention is not limited to this. Any technician familiar with this technical field who uses this concept to make non-substantial changes to the present invention within the technical scope disclosed by the present invention shall be deemed to infringe the scope of protection of the present invention. Industrial Applicability

[0046] The present invention provides a sealed splicing structure for roof profiles, a photovoltaic roof profile, and a photovoltaic roof profile array. The two profile plates of the sealed splicing structure include a first card plate and a second card plate at the splicing point, respectively. The sealing component is arranged on at least one of the profile plates, and a sealing component extends along the splicing point of the two profile plates. When the two profile plates are spliced ​​together, the end of the first card plate is buckled into a second card slot, and the end of the second card plate is buckled into a first card slot. The end of the first card plate and the end of the second card plate are bent and deformed along the thickness direction so that the first card plate and the second card plate are clamped together to form a stacked structure. The gap between the splicing points is located in the stacked structure. The sealing component is arranged at the entrance of the gap. The stacked structure presses against and connects the sealing component to seal the gap. The application of this technical solution can provide a waterproof and sealed spliced ​​roof profile with industrial applicability.

Claims

1. A sealed splicing structure for roof profiles, characterized in that: The sealing member comprises at least two profile plates, wherein the two profile plates respectively comprise a first card plate and a second card plate at a joint, the first card plate being bent downward to form a first card slot, the second card plate being bent upward to form a second card slot, and the sealing member being arranged in the second card slot; The end of the first card plate is buckled into the second card slot, and the end of the first card plate and the end of the second card plate are bent and deformed along the thickness direction so that the first card plate and the second card plate are clamped to each other to form a stacked structure. The sealing component is arranged between the return section of the first card slot and the protruding section of the second card slot, and the return section of the first card slot presses against the sealing component to seal the gap at the connection.

2. The sealed splicing structure of a roof profile according to claim 1, characterized in that: The starting end of the second slot further includes an engaging groove, and the sealing component is arranged in the engaging groove.

3. The sealed splicing structure of a roof profile according to claim 2, characterized in that: The sealing component is an elastic sealing strip; when the elastic sealing strip is arranged in the fitting groove, at least part of it extends out of the fitting groove, and the first clamping plate bent and flattened along the thickness direction presses against the elastic sealing strip to fix the elastic sealing strip.

4. A sealed splicing structure for roof profiles according to any one of claims 1 to 3, characterized in that: The profile plate is an aluminum profile.

5. A photovoltaic roof profile, characterized in that: The material comprises a first profile plate, a second profile plate and a third profile plate, wherein the second profile plate is spliced between the first profile plate and the third profile plate to form a bearing plane, and the bearing plane is used to bear the photovoltaic panel; The left side of the second profile plate includes a second clip, the right side of the second profile plate includes a first clip, the right side of the first profile plate includes a first clip, and the left side of the third profile plate includes a second clip, the first clip is bent to form a first slot at the bend, the second clip is bent to form a second slot at the bend, and a sealing component is respectively extended from the joints of the adjacent first profile plate, the second profile plate, and the third profile plate; The first profile plate, the second profile plate and the third profile plate are spliced together, and the end of the first clamping plate and the end of the second clamping plate are bent and deformed along the thickness direction so that the first clamping plate and the second clamping plate are clamped to each other to form a stacked structure. The sealing component is arranged at the entrance of the gap, and the return section of the first clamping groove presses against the sealing component to seal the gap.

6. A photovoltaic roof profile according to claim 5, characterized in that: The end of the first card plate is bent downward to form the first card slot, and the end of the second card plate is bent upward to form the second card slot. The starting end of the second card plate further includes an engaging groove, and the sealing component is arranged in the engaging groove; The sealing component is an elastic sealing strip; when the elastic sealing strip is arranged in the fitting groove, at least part of it extends out of the fitting groove, and the first clamping plate bent and flattened along the thickness direction presses against the elastic sealing strip to fix the elastic sealing strip.

7. A photovoltaic roof profile according to claim 5 or 6, characterized in that: The left side of the first profile plate includes a side splicing structure, and the right side of the third profile plate includes a drainage trough structure; The side splicing structure includes a third card slot and a fourth card slot arranged at intervals along the width direction, and the drainage trough structure includes a third card plate and a fourth card plate arranged at intervals along the width direction, and the third card slot and the fourth card slot face the same side along the width direction; When at least two photovoltaic roof profiles are spliced together along the width direction, the third clamping plate and the fourth clamping plate move along the width direction to be respectively embedded in the third clamping slot and the fourth clamping slot.

8. The photovoltaic roof profile according to claim 7, characterized in that: The first end of the photovoltaic roof profile along the length direction includes a bent plate folded upward, and the second end of the photovoltaic roof profile along the length direction forms a clearance space at the position of the drainage trough structure; When two photovoltaic roof profiles are connected to each other along the length direction, the second end of the first photovoltaic roof profile along the length direction is overlapped above the first end of the second photovoltaic roof profile along the length direction, the bent plate is supported under the first photovoltaic roof profile, and the drainage trough structure of the first photovoltaic roof profile corresponds to the makeshift space of the second photovoltaic roof profile; it also includes a plug, which is plugged on the second end of the photovoltaic roof profile along the length direction.

9. A photovoltaic roof, characterized by: It comprises a plurality of photovoltaic roof profiles according to any one of claims 5 to 8; a photovoltaic panel is arranged on the bearing surface of the photovoltaic roof profile; and the plurality of photovoltaic roof profiles are connected in sequence along the width direction and the length direction.

Citation Information

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